Air Springs PDF

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RCF/Qlty/TL/01 (22.01.

10)

AIR SUSPENSION FOR MAINLINE COACHES


Rubber Bellow

INTRODUCTION
Air suspension, also called pneumatic
suspension, uses the properties of air for the
cushioning effect (springiness). It is a proven
technology on Indian Railways and is being
used on EMUs for last many years. Now these
have been introduced in mainline coaches with
ICF bogies because it is technically superior in
many ways;
CUT-SECTION OF AIR SPRING Emergency
Rubber Springs
 Provide better ride quality for passengers
Ride index with air springs is 2.72 against
3.37 in steel coil springs (lower the ride index
from feed pipe through a non-return valve.
better the ride quality) Driver maintains 7 bar pressure in loco
compressor and air springs operate at a
 Maintain constant buffer height even with limiting pressure of 6 kg/cm2.
dense crush load on the coaches
 Improved reliability and less maintenance SAFETY OF OPERATIONS
 Isolation of structure borne noises The C&W staff at nominated points and other
 Maintain one natural frequency at all train passing staff should vigilantly see that all
speeds which reduces vibrations and in the bellows are in inflated condition. This can
turn reduces passenger fatigue also be checked by seeing that the leveling
valve lever is in horizontal position.
To start with, these springs are being provided
on hybrid coaches of Duronto rakes which
have stainless steel body and conventional ICF
bogies. Trials of air springs on high speed
FIAT bogies of stainless steel coaches have
also been completed with satisfactory results
and in due course, all coaches will be provided
with air springs.

WORKING PRINCIPLE OF AIR SPRINGS Leveling Valve Lever


In case of heavy leakage or deflated air spring,
Air springs are basically pressurized air
the defective bogie is to be isolated with the
chambers made up of rubber bellows which
help of isolation valves and driver should
maintain constant height under varying loads.
observe a speed restriction of 60 Kmph upto
The height of the air springs is controlled
terminal point for maintenance. The air
continuously by adjusting the air pressure in
springs have inbuilt emergency rubber springs
the bellows with the help of a load leveling
for safety with which train can work at a
device connected between the bogie frame
maximum speed of 60 Kmph up to a distance
and the base plate of air springs. The air
of 1000 kms.
springs replace only the secondary suspension,
For further details on air springs and down loading
whereas primary suspension continues to use RDSO maintenance manual, visit “Technical
steel coil springs. Information” page on RCF website
www.rcf.indianrailways.gov.in click here for RDSO
An auxiliary air reservoir of 150 litre capacity manual
is provided below each coach which is fed http://www.rcf.indianrailways.gov.in/works/images
/rcf_docs/RDSO-2009-CG-CMI-01.pdf

RCF - Leveraging technology for transforming Indian Railways

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