Schiller AT-10+ - Service Handbook
Schiller AT-10+ - Service Handbook
Schiller AT-10+ - Service Handbook
Service Handbook
Sales and Service Information
The SCHILLER sales and service centre network is world-wide. For the address
of your local distributor, contact your nearest SCHILLER subsidiary. In case of dif-
ficulty a complete list of all distributors and subsidiaries is provided on our internet
site: http://www.schiller.ch.
Sales information can also be obtained from:
[email protected]
Address Headquarters
SCHILLER AG Phone: +41 (0) 41 766 42 42
Altgasse 68 Fax: +41 (0) 41 761 08 80,
CH-6341 Baar, Switzerland E-mail: [email protected]
Web: www.schiller.ch
Contents
1 Safety notes .............................................. 7
1.1 Responsibility of the user ................................................... 7
1.2 Intended use ......................................................................... 7
1.3 Organisational measures..................................................... 7
1.4 Safety-conscious operation ................................................ 8
1.5 Safety facilities ..................................................................... 8
1.6 Operation with other devices .............................................. 8
1.7 Safety Symbols and Pictograms ......................................... 9
1.7.1 Used symbols in this document ......................................................... 9
1.7.2 Used symbols on the device ............................................................ 10
1.8 Terms of warranty .............................................................. 10
2 Introduction ............................................ 11
2.1 Features............................................................................... 11
2.1.1 Standard........................................................................................... 11
2.1.2 Options............................................................................................. 11
2.1.3 Connectors....................................................................................... 11
2.2 LCD screen.......................................................................... 12
2.2.1 Keypad ............................................................................................. 13
2.3 External connections ......................................................... 15
2.3.1 Back Panel ....................................................................................... 15
2.3.2 Side panel ........................................................................................ 16
4.1 ECG...................................................................................... 20
4.2 NIBP ..................................................................................... 21
4.3 Spiro .................................................................................... 21
4.4 HW-Config ........................................................................... 21
4.5 I / O ports ............................................................................. 22
4.5.1 Checking the RS-232 ports .............................................................. 22
4.5.2 Checking the analogue ports ........................................................... 23
4.6 Character............................................................................. 23
4.7 Colour .................................................................................. 24
4.8 Test ...................................................................................... 24
Page 3
AT-10 plus
7 Cleaning ...................................................50
7.1 Cleaning the casing............................................................ 50
7.2 Cleaning the patient cable ................................................. 50
7.3 Cleaning the thermal print head........................................ 50
Page 4
AT-10 plus Service Handbook
12 Checklist ................................................. 74
12.1 AT-10plus checklist table .................................................. 74
Art.-no.: 2.540043 Rev.: a
Page 5
Page 6
AT-10 plus
1 Safety notes
This Service Handbook is for qualified service personnel only, trained by Schiller AG.
Refer to the operating instruction manual 2.510526 for operation the device.
Page 7
1 Safety notes
1.4 Safety-conscious operation AT-10 plus
Page 8
Safety notes 1
AT-10 plus Service Handbook Safety Symbols and Pictograms 1.7
For a direct danger which could lead to severe personal injury or to death.
For a possibly dangerous situation, which could lead to heavy bodily injury or to death.
For a possibly dangerous situation which could lead to personal injury. This symbol is
also used to indicate possible damage to property.
Used for electrical dangers, warnings and other notes in regarding operation with
electricity.
Note For possibly dangerous situations, which could lead to damages to property or
system failure. Important or helpful user information
Page 9
1 Safety notes
1.8 Terms of warranty AT-10 plus
Potential equalization
CF symbol. This unit is classified safe for internal and external use. However, It is only
defibrillation protected when used with the original SCHILLER patient cable!
In case of a defect, send the apparatus to your dealer or directly to the manufacturer.
The manufacturer can only be held responsible for the safety, reliability, and
performance of the apparatus if:
Page 10
Introduction 2
AT-10 plus Service Handbook Features 2.1
2 Introduction
2.1 Features
The SCHILLER AT-10 plus is a 12-channel ECG unit designed to record, display, and
measure resting ECGs. The AT-10 plus has the following features:
2.1.1 Standard
• Pacemaker Detection
• Manual (real time) mode - (leads, speed and amplitude can be changed as re-
quired)
• Auto mode with user defined presentation formats
• Rhythm recording with user defined formats (planned)
• Measurements
2.1.2 Options
• Interpretation
• Thrombolysis (with C version (interpretation) only)
• Stress testing with standard test protocols and user defined protocols, analysis
program with ST measurement, average complexes and trends (EXEC)
• Extended Memory (planned option)
• Full disclosure of all 12 leads (planned option)
• Spirometry (planned option)
• Pacemaker measurement (planned option)
• Heart rate variability (planned option)
• Late potential analysis (planned option)
2.1.3 Connectors
• VGA interface for the connection of an external monitor
• DC input connector for on-screen presentation or printout of external signals
Art.-no.: 2.540043 Rev.: a
Page 11
2 Introduction
2.2 LCD screen AT-10 plus
8 9 10 11 12 13
(1) The heart rate (HR) - averaged over the last 4 beats.
(2) The patient name - below is the last auto mode recording intervals (if an auto
mode recording has been taken).
(3) Message field - this area displays any status messages.
(4) Message Field - this area displays technical and system error messages.
(5) Current mode of operation (resting, stress, spiro).
Page 12
Introduction 2
AT-10 plus Service Handbook LCD screen 2.2
2.2.1 Keypad
5 6 7
4
2
9 8
(1) Alphanumeric and Dual Purpose Keys. The numerical keys are dual purpose as
Art.-no.: 2.540043 Rev.: a
follows:
– Key 1 - switch myogram filter on or off
– The following keys change the speed, amplitude and lead group during manu-
al printing:
– Key 2 and 3 - changes to next / previous lead group
– Key 4 to 7 - printout speed
– Keys 8 to ‘-‘ - printout Amplitude (sensitivity)
Page 13
2 Introduction
2.2 LCD screen AT-10 plus
• Exercise Keys
– Exercise key - exercise ECG settings and function
– Protocol key - display/select/ edit exercise protocols
– Symptoms key - manual input of symptoms
– Begin key - start exercise test (beginning of warm-up phase) according to pro-
tocol set
– End key - stop exercise test (start of recovery phase)
– Print Report key - print final report (end of recovery phase)
– Print Rhythm key - print rhythm strip
– Next Stage key - switch to next stage
– Interrupt Stage key - interrupts the test i.e. releases load on bike/stops tread-
mill - this function can be used, for example, to administer medication - when
this key is again pressed, the test resumes from the same position
– Load key - overwrite protocol and define load
(6) Replace Paper key - extend or retract the paper tray for paper replacement
Page 14
Introduction 2
AT-10 plus Service Handbook External connections 2.3
1 2 3 4 5 6 7 8 9 10 11
V If an external printer, monitor or ergo device is connected to the AT-10 plus, the
potential equalisation stud must be connected to common ground when the AT-
10 plus is working on battery power i.e.when the mains lead (with grounding lead)
is not connected to the unit (see page 17).
Art.-no.: 2.540043 Rev.: a
(4) Mains connector and fuse box (fuses: 2 x T 160 mA / 250 V).
(5) VGA connector for external monitor. Note that before an external monitor can
be used, the VGA output must be enabled in system settings (see page 57).
Page 15
2 Introduction
2.3 External connections AT-10 plus
1 2 3 4 5
• The patient cable and connector is CF © rated, that is fully floating and isolated,
defibrillation protected, suitable for intra-cardiac application.
• The unit is only CF rated and defibrillation protected if used with the original
SCHILER patient cable.
Page 16
Operation Overview 3
AT-10 plus Service Handbook Start-up and initial preparation 3.1
3 Operation Overview
3.1 Start-up and initial preparation
V Danger of electrical shock. Do not operate the unit if the earth connection is
suspect or if the mains lead is damaged or suspected of being damaged.
3.1.1 Location
• Do not keep or operate the unit in a wet, moist, or dusty environment. Avoid expo-
sure to direct sunlight or heat from other sources.
• Do not allow the unit to come into contact with acidic vapours or liquids.
• The AT-10 plus should not be placed in the vicinity of X-ray or diathermy units,
large transformers or electric motors. It must also be positioned at least one meter
from the mains supply.
– Network cable
– External printer
To avoid possible interference from the ergometer when carrying out an exercise test,
it is recommended that both the AT-10 plus and the ergometer are connected to the
same common ground.
Page 17
3 Operation Overview
3.1 Start-up and initial preparation AT-10 plus
Mains Connected:
Battery Charging • On • On
Battery Full • Off • On
Battery Working:
Battery Capacity OK • On • Off
Battery Capacity Limited (reconnect mains) • Blinking • Off
Battery Capacity
The internal battery provides power for up to four hours. When the unit is running on
Full battery power a battery symbol replaces the mains symbol and indicates the battery
Half full status. When the battery is full, the symbol is solid.
Empty
The battery is charged when the unit is connected to the mains supply. The unit can
remain connected to the mains supply without damage to either the battery or the unit.
Page 18
Operation Overview 3
AT-10 plus Service Handbook Selecting menu options using the arrow keys 3.2
The general principal of navigating and option selection is the same for all menu keys
as follows:
1. Press the left /right keys to select (highlight) the tab on the top of the screen.
2. Use the up/down keys to select the field/icon - the entry field appears blue (as
shown in the example below for ‘signals‘).
• When all entries are made, press the Esc key to exit and register the entered data.
Art.-no.: 2.540043 Rev.: a
Page 19
4 Service Screen
4.1 ECG AT-10 plus
4 Service Screen
To enter the service screen press the following key sequence:
‘.’ > ‘.’ > ‘S’ (full stop key pressed twice, followed by ‘s’).
A number of tabs at the top of the screen give the following options:
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
4.1 ECG
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
The electrode resistance check is provided as an integrity check for the electrode
resistance and patient cable if suspected of being faulty.
This gives electrode dc offset and is the voltage drop in the patient cable and
electrodes. The result column gives the detected voltage for each electrode in
millivolts measured between the electrode on the left leg and each of the individual
electrodes.It can indicate any faults in the patient cable or patient electrode. The
measured voltage value will depend on where the electrodes are connected. The
voltage readings that can be expected are as follows:
With patient connected: ± 100mV: Good connection, low resistance. An offset of up to ±300mV will give an
acceptable recording.
With patient simulator connected: ± 20 mV: This will depend on the patient simulator used and must be taken as a
flexible measurement.
Page 20
Service Screen 4
AT-10 plus Service Handbook NIBP 4.2
4.2 NIBP
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
4.3 Spiro
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
4.4 HW-Config
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
Use this setting to rotate the display by 180o. The procedure is as follows:
Page 21
4 Service Screen
4.5 I / O ports AT-10 plus
4.5 I / O ports
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
** RS - 232 test **
TM : 1
Ergo :
Spiro :
SpO2 :
NIPB :
SCM :
** Ergo test out/in **
DC OUT 1 > -3 > DCIN 1 +
DC OUT 2 >
QRS OUT >
4
0
>
>
DCIN 2 +
RPMIN
2
LOADOUT > 0 > LOADIN
This screen enables the Input output ports to be tested / checked. Signals are send
from the AT-10plus and checked for correct reception. Both the RS-232 ports and the
analogue ports can be tested.
The testing of the ports requires the following test equipment. Details of this test
equipment is given at the end of this book (see page 72).
Proceed as follows:
1. Position the RS-232 test plug (pin 2 (TX) and 3 (RX) shorted together) in the port
to be tested.
2. The red square (1) changes to green to indicate that the port is functioning.
The Spiro and NIBP RS ports are internal and cannot be checked with the test plug.
Page 22
Service Screen 4
AT-10 plus Service Handbook Character 4.6
• DC In
• DC Out
• ERGO
DC In / DC Out Ports
Proceed as follows:
1. Using the test cable assembly, connect the DC in and DC out ports together.
2. After a few moments while the circuit counts up, the red squares (2) change to
green to indicate that the port is functioning.
4.6 Character
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
Select this screen to display the complete character set of the unit.
Art.-no.: 2.540043 Rev.: a
Page 23
4 Service Screen
4.7 Colour AT-10 plus
4.7 Colour
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
Palette : Cyan
In this screen the default background colour can be selected. Choose between:
• Cyan
• Grey
• Blank
• Blue
To set the background colour proceed as follows:
The ECG display can also be inverted. This is carried out in the ECG menu:
4.8 Test
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
In this screen some test and check functions can be performed as follows:
Page 24
Service Screen 4
AT-10 plus Service Handbook Test 4.8
Battery settings and calibration procedure are detailed on the following page.
1. Leave unit connected to the mains for eight hours to fully charge the battery.
2. Disconnect the mains supply to the unit.
3. Enter the test screen and press the character sequence 032.
4. A printout will be initiated and then a printout will be given every hour.
5. Check that at least 2 printouts are obtained (minimum capacity one hour).
6. The time of each printout is given on the bottom of the printout (1). The final
printout gives the time that the battery capacity was exhausted (2).
1
2
Page 25
4 Service Screen
4.8 Test AT-10 plus
Page 26
Service Screen 4
AT-10 plus Service Handbook Battery 4.9
4.9 Battery
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
Discharge Count: 34
Charge Count : 333
Self dis. Count : 23
Battery Down : N
NH/Li : Li
Mains / Bat :
Start Time :
End Time :
Clear Register :
Cal offset CAL OFF START / STOP CAL 1
Total recal :
This screen displays the charge capacity of the battery. Two battery types are
available with the AT-10plus.
• Lithium
• NiMh
The battery type is automatically detected by the unit and is calibrated in the factory.
It should not need recalibrating during its life. However, if the battery capacity seems
limited when the battery gets older, it can be recalibrated at any time. The battery
must also be recalibrated when a new one is installed. The information given on this
screen is as follows:
Discharge Count This is a hardware counter directly from the battery charge controller. It counts (to a
maximum of 16000), to show battery discharge when the unit is switched on (but not
connected to the mains).
Charge Count This is a counter directly from the (hardware) charge controller. It is a counter (to max
16000) showing battery charge rate when the battery is charging.
Art.-no.: 2.540043 Rev.: a
Self dis. Count This is a counter directly form the (hardware) charge controller. It is a counter (to max
16000) showing battery leakage rate when the unit is not switched on and not
connected to the mains.
Saved Energy The three counters (registers) above, have a maximum count of 16000. When any
counter reaches 16000, all the hardware counters are reset. The saved energy count
here is an accumulative figure of the three counts above (when reset) i.e.
NiMh full value This is the capacity of the (NiMh) battery (calculated when the battery is calibrated).
The typical value of a new battery is 4000 - 6000.
Li full value This is the capacity of the (Li) battery (calculated when the battery is calibrated). The
typical value of a new battery is 2500 - 4000.
Note: the battery type is automatically detected by the unit and only one of the above
values (‘NiMh full value‘ or ‘Li full value‘) will be displayed. The type of battery installed
in shown in the Li / NH field (see following).
Page 27
4 Service Screen
4.9 Battery AT-10 plus
Cal Energy This is the current capacity of the battery and is calculated from:
Total Power The ratio of battery capacity to current capacity. This value is used to calculate the
battery capacity icon on the display.
Battery Down Hardware flag, based on battery voltage, to indicate when the battery is almost empty.
When this flag is set the battery capacity beep is activated.
1. Switch the unit on with the mains removed and wait until the battery is empty and
unit switches off.
2. Reconnect the mains supply and enter the service screen > battery.
3. Start / Stop icon (1) will say Cal Off.
4. Click the icon and the Cal On is displayed.
5. Switch the unit off and leave for 8 hours.
6. Switch the unit back on and then the calibration off.
Clear Register
Cal offset The offset between the original (last) calibration and current calibration.
Page 28
Service Screen 4
AT-10 plus Service Handbook Software 4.10
4.10 Software
Service
Character Colour Test Battery Software
ECG NIBP Spiro HW-Config. I/O + ports
AT-10 plus
V 1.04 Ctms RI5.73
1 S/N : 173.000057 11.01.2005
Copyright (c) 2004 by
SCHILLER AG, Switzerland
Program Upgrade 2 1
Program Update
3 4
1. Click the ‘Program Upgrade’ icon (2) to display an entry field to the right of the
icon (3).
2. Enter the option code (obtained from SCHILLER).
3. Press the Enter key and the program option is installed.
4. To ensure that the option is saved, press the menu key and enter the Software
screen to save (see page 31).
The number to the right code entry (4), indicates the number of unsuccessful attempts
to upgrade the program. If this numbers appraises or exceeds approximately 10, the
unit will freeze and cannot be upgraded. If this happens the unit must be returned to
SCHILLER for reprogramming.
Art.-no.: 2.540043 Rev.: a
Page 29
4 Service Screen
4.10 Software AT-10 plus
• The operating system of the PC must be Win NT4, Win 98, Win 2000 or Win XP.
• Do not power off during update.
1. Access the SCHILLER extranet (details from the service department) and install
the software on your pc (Install_AT10plus.exe).
2. Connect the RS-232 cable assembly between the PC and the RS-232 on the side
of the AT-10 plus.
Program Upgrade
3. In the service screen click the Program Update icon (to enter receive mode).
Program Update
4. Start the AT10 plus SWUP program from the computer Start menu.
CANCEL
Page 30
Service Screen 4
AT-10 plus Service Handbook Saving the settings 4.11
System Menu
RS-232 Network Modem Peripherals
Identification Macro System Config. Software
AT-10 plus
V 1.04 Ctms RI5.73
S/N : 173.000057 11.01.2005
Copyright (c) 2004 by
SCHILLER AG, Switzerland
2 Save as Default
Restore Default
3 Factory Default
Send Default
Receive Default
Art.-no.: 2.540043 Rev.: a
Page 31
5 Functional Checks
5.1 Service interval AT-10 plus
5 Functional Checks
5.1 Service interval
The device must be checked at regular intervals. The test results must be
documented and be compared with the values in the accompanying documents.
The following table gives information about interval and competence of maintenance
which can be required.
V Comprehensive instructions for operating the unit are provided in the AT-10 plus
User Guide. This are available from SCHILLER on request.
• Patient simulator.
1. Connect mains power to the unit and ensure that the (green) mains LED lights.
Page 32
Functional Checks 5
AT-10 plus Service Handbook General unit integrity check 5.2
Continuous printout
8. Press the Man Start key to start a continuous printout. Check the printout
changes when the following keys are pressed:
Lead Group*
Sensitivity (Amplitude)
Speed
Page 33
5 Functional Checks
5.3 Functional checks and tests AT-10 plus
IMPORTANT!
The measurement devices listed above are subject to the instructions according to
ISO 9000 in regards to Test Equipment Control.
12-monthly
Check the following:
Page 34
Functional Checks 5
AT-10 plus Service Handbook Functional checks and tests 5.3
1 – Check that the mains indicator lamp is lit (1) when the unit is connected to the
mains supply.
2. Switch the unit on.
3 – Check that the relevant symbol is displayed on the LCD (3).
3. Disconnect the power cable.
– check that the mains indicator lamp switches off (1)
– the battery lamp is lit (2).
4 – the battery symbol is displayed on the LCD (4).
The LED indicators on the unit casing indicate the power operation, and the battery
symbol indicates battery capacity. Both of these are detailed in the operation overview
(see page 18).
• Check the keyboard for mechanical damage and excessive wear. If any can be
seen, the keyboard must be replaced.
• Check all function keys for their proper operation. An acoustic confirmation ap-
pears whenever a function key is pressed.
• Test the alphabetical keyboard as follows:
Art.-no.: 2.540043 Rev.: a
– With a C device (interpretation), press the ECG key and select the Interpretation
icon. Enter the edit screen to test all keys.
– In all other devices, the test can carried out by pressing the Patient data key to
enter the patient screen and test all keys.
Page 35
5 Functional Checks
5.3 Functional checks and tests AT-10 plus
twice to stop the printout and transport the paper to the paper perforation
point.
2. The paper must stop exactly at the perforation. If this is not the case:
– Check that SCHILLER paper is used.
– Clean the paper detection opto window with an alcohol solution.
– Check the paper mark detection circuit.
3. Set the printing speed to 5 mm/s and press the Man Start key .
5. Stop the printout and check calibration waveform on the paper grid. A ruler can
be used or the paper grid scale can be used to do this.
– On the 10 mm/s printout the distance between two peaks must be 10 mm ± 0.5
mm.
– On the 25 mm/s printout the distance between two peaks must be 25 mm ± 0.5
mm ( example shown).
– On the 50 mm/s printout the distance between two peaks must be 50 mm ± 0.75
mm.
Parallelism test
This will test the mechanical adjustment of the print head to the paper grids.
Page 36
Functional Checks 5
AT-10 plus Service Handbook Functional checks and tests 5.3
Service
1. With a patient simulator connected, press the ECG key . The electrode
Character Colour Printer Key Battery Softwar
ECG NIBP Spiro HW- I/O +
screen is displayed (this screen is also displayed in the service screen (see page
20).
Lead Test (mV)
RA 5 2. Disconnect ECG patient simulator. Check the following:
LA 5
C1 5 – device beeps 4 times
C2
C3
5
5
– all lead designations highlighted
C4 5 – the mV reading for all leads is -350 to -550 mV
C5 5
C6 5 3. Connect ECG simulator and setup HR to 60 b/min, no arrhytmias.
C7 497
C8 495 4. Check the following:
C9 498
C10 498
– all leads stops blinking
LOFF 0F00 – the mV reading for all leads is -15 ...+15 mV
• When a standard 10-lead cable is connected, check RA, LA, and C1 to C6 only.
• Additionally check C7, C8, and C9 when a 13 lead patient cable is used.
• Additionally check C7, C8, C9 and C10, when a 14 lead patient cable is used.
• LOFF is a register for factory use only (for lead confirmation).
Page 37
5 Functional Checks
5.3 Functional checks and tests AT-10 plus
1. Connect the simulator to the unit and select the calibrated ECG reference wave-
form EN 60601-2-51 > CAL 20160.
2. Press the Auto Start key to make an auto mode recording printout.
3. Check measurement table (given on the printout) against the following table.
4. Check the waveform and polarity against the reference waveform given on the
following page. Note that the printout is representative of the waveform shape
only and is not accurately scaled.
If the printout waveform shape does not match the template, check the auto mode set-
tings (see page 51).
Reference Table
Curve Measurement Value Tolerance Minimum Maximum
Interval RR 1000 (ms) + 10 990 1010
P 116 (ms) + 10 106 126
PR 178 (ms) + 10 168 188
QRS 56 (ms) +6 50 62
QT 356 (ms) + 12 344 386
V1 P 0.15 (mV) + 0.02 0.13 0.17
R 2.00 (mV) + 0.1 1.90 2.10
Rd 56 (ms) +6 50 62
J 0.2 (mV) + 0.02 0.18 0.22
ST 0.2 (mV) + 0.02 0.18 0.22
T 0.4 (mV) + 0.03 0.37 0.43
Page 38
Functional Checks 5
AT-10 plus Service Handbook Functional checks and tests 5.3
Reference Printout
Art.-no.: 2.540043 Rev.: a
Page 39
5 Functional Checks
5.3 Functional checks and tests AT-10 plus
4. Check and set time and date and press the confirm key .
System Menu
RS-232 Network Modem Peripherals
Identification Macro System Config. Software
4. Set the External Display to Yes, and press the confirm key .
6. Check that the external monitor displays the same data as the LCD display.
Page 40
Functional Checks 5
AT-10 plus Service Handbook Safety tests 5.4
The safety test is carried out in accordance with the EN 60601-1, Clause 18 and 19.
This test may only be carried out with a tester that fulfils the above mentioned norms
and has been calibrated in accordance with ISO norms.
Carry out the high voltage leakage test in accordance with the EN 60601-1, Clause
20.
Documentation
Note the results or have them printed by the tester. Always include one copy of the
results with the repair report. The original remains with the device and is given to the
customer for his files.
Page 41
6 Replacing Major Components
6.1 Safety notes AT-10 plus
6 Replacing Major
Components
6.1 Safety notes
V Danger of electrical shock. When working on a open device connect the device
via an isolation transformer.
V Follow the procedures for the prevention of accidents and environmental
protection according your national guidelines.
Observe precautions for handling electrostatic sensitive devices when opening the
device.
Philips screwdriver 1
When a battery is replaced, the new battery must be calibrated to check capacity and
ensure correct charging. This is carried out from the service screen (see page 28).
Page 42
Replacing Major Components 6
AT-10 plus Service Handbook Changing the fuse and mains voltage 6.3
Page 43
6 Replacing Major Components
6.4 Opening the case AT-10 plus
• The AT-10 plus contains static sensitive CMOS components; observe antistatic
precautions:
• When carrying out any maintenance procedures always place the unit on an
earthed antistatic mat.
• Personnel must be earthed when handling any boards or components.
• Always use an antistatic bag when transporting boards or components.
• The unit is susceptible to abrasion damage. To prevent scratching, always place
the unit on a soft, non-abrasive cloth when carrying out maintenance procedures.
• Take care not to place any strain on the connecting ribbon cable when removing
the top assembly. Ensure that the cable assembly is not crimped or twisted and
that the top assembly is not placed on the cable assembly.
• Care must be taken when removing and replacing connectors. Never use force.
Never strain the cable assemblies.
V Before reassembly a full sight must be carried out (see page 49).
V After reassembly the functional and safety tests must be carried out according to
the checklist at the end of this book (see page 73).
• Philips screwdriver 1
• Low abrasion antistatic mat
The top assembly is secured to the base assembly with seven recessed screws.
Access to the screws is gained from the underside of the unit. To remove the Top
Assembly, proceed as follows:
Page 44
Replacing Major Components 6
AT-10 plus Service Handbook Opening the case 6.4
4. Gently lift the Top Assembly sufficiently to gain access to the interconnecting
cables. Disconnect the cable assembly between the main board and the printer
(two cable assemblies) and the power cable between the main board and the
battery.
5. Gently lift the Top Assembly away from the Base Assembly and place on a soft
cloth.
Thermal Printer
Communications Module
Art.-no.: 2.540043 Rev.: a
Page 45
6 Replacing Major Components
6.4 Opening the case AT-10 plus
6.4.1 Printer
1. Loosen the four Philips screws (1).
2. Loosen the screw for the ground cable.
The following points apply to both storage, and when archiving the results.
1. Before use, keep the paper in its original cardboard cover. Do not remove the
cardboard cover until the paper is to be used.
2. Store in a cool, dark and dry area.
3. Do not store near chemicals e.g. sterilisation liquids.
4. In particular do not store in a plastic cover.
5. Certain glues can react with the paper - do not attach the printout onto a mounting
sheet with glue.
ECG Amplifier
Page 46
Replacing Major Components 6
AT-10 plus Service Handbook Opening the case 6.4
3. Gently lift the assembly away from the casing and remove connectors.
Art.-no.: 2.540043 Rev.: a
Page 47
6 Replacing Major Components
6.4 Opening the case AT-10 plus
Page 48
Replacing Major Components 6
AT-10 plus Service Handbook Reassembling the unit 6.5
If the device has been opened, the device must be given a full sight control before it
is screwed back together.
Once the sight control has been completed, the device can be closed and the
functional and Safety Test must be carried out according to the checklist at the end of
this book (see page 73).
Art.-no.: 2.540043 Rev.: a
Page 49
7 Cleaning
7.1 Cleaning the casing AT-10 plus
7 Cleaning
7.1 Cleaning the casing
V Switch the unit off before cleaning and disconnect the mains. Do not, under any
circumstances, immerse the apparatus into a cleaning liquid or sterilise with hot
water, steam, or air.
The casing of the AT-10 plus can be cleaned with a soft damp cloth on the surface
only. Where necessary a domestic non-caustic cleaner can be used for grease and
finger marks.
The cable can be cleaned with luke warm soapy water holding the cable in the middle
and gently wiping from the centre.
To disinfect the cable, wipe the cable (from the middle) with a chemical disinfectant
containing:
Sterilization, if required, must only be carried out with gas and not with steam.
Extend the paper tray and remove paper. The thermal print head is found under the
paper tray.
With a tissue dampened in alcohol, gently rub the print head to remove the ink
residue. If the print head is badly soiled, the colour of the paper grid ink (i.e. red or
green) will show on the tissue.
Page 50
Unit Settings 8
AT-10 plus Service Handbook ECG settings 8.1
8 Unit Settings
Menu navigation, selection and confirmation is detailed in the Introduction, see page
19.
All changed settings are remembered until the unit is switched off. If you wish to keep
the settings as default, the ‘save as default‘ icon (Menu key > Software > Save as
Default), must be pressed before switch off - see page 31.
Page 51
8 Unit Settings
8.1 ECG settings AT-10 plus
• Normal
• Low (half amplitude)
Print current page For Rhythm recording see user guide.
Print last page For the recording procedure see user guide.
Start / Stop Starts / Stops Rhythm recording. For the recording procedure see user guide.
Late Potentials High Pass Filter Select between 25Hz, 40Hz and 80Hz - late potential analysis RR is a future
(Not available at option and not available for this release
time of print)
No. of QRS
RR Variability (Not Window Type RR variability is a future option and not available for this release
available at time of
print)
No of RR
Page 52
Unit Settings 8
AT-10 plus Service Handbook ECG settings 8.1
The screen lead display (and printout) is changed in the Lead tab (next tab) .
Also see user guide.
Lead Lead Sequence This sets the lead sequence for manual and auto printouts as well as on the
screen. Set to Standard, Cabrera. or User Defined.
Signals Sequential of Simultaneous.
Auto Centring Yes or No. Printer trace alignment affects both the manual as well as the
automatic printout. A change of the current setting is only valid on the printout
after a new number of printer channels is selected by pressing the key during
or before printing, or after a new lead group is selected by pressing the lead
keys during printing.
Auto Sensitivity (Reduction) Yes or No. In auto mode a default recording sensitivity of 10 mm/mV is set.
However, if the amplitudes are high meaning that the QRS peaks would
overlap, the sensitivity is reduced automatically to 5 mm/mV. When this is set
an ‘A‘ appears in the information line on the bottom of the screen see page 15.
Rhythm Lead Group Print/ don‘t print (On or Off)
Page 53
8 Unit Settings
8.1 ECG settings AT-10 plus
The cut off frequency is displayed in the information box -see user guide.
Page 54
Unit Settings 8
AT-10 plus Service Handbook Exercise settings 8.2
achieved during the test, against the maximum calculated heart rate.
Stage Report Stage print format During the exercise and recovery phase, periodic printouts can be obtained at
preset intervals defined below. The format of the printout can be either 4*3 + 1
rhythm (r1), or 2*6 at 25mm/s.
Print Resting ECG Select Yes or No to print the resting ECG format (auto format 1).
Stage printout Interval Set the writing interval at any interval between every minute and every 9
minutes (applies to bicycle and treadmill). This interval is also set during the
recovery phase if set (see next entry).
Recovery print interval Define the print interval as for the stage printout or select ‘Non cyclic‘ and
define the time intervals (below).
Printout after Select the time interval for up to 5 printouts in the recovery phase (when set to
‘non cyclic‘ above.
Page 55
8 Unit Settings
8.2 Exercise settings AT-10 plus
Page 56
Unit Settings 8
AT-10 plus Service Handbook General and unit settings 8.3
System Menu
RS-232 Network Modem Peripherals
Identification Macro System Config. Software
Page 57
8 Unit Settings
8.3 General and unit settings AT-10 plus
Page 58
Unit Settings 8
AT-10 plus Service Handbook General and unit settings 8.3
Page 59
9 Technical Data
9.1 System AT-10 plus
9 Technical Data
9.1 System
Dimensions 348 x 288 x 87 mm, approx. 4.2 kg.
Power supply
Mains Voltage • 220 - 240 V (nominal), 50 / 60 Hz; 100 - 115 V (nominal), 50 / 60 Hz;
Power consumption • 14VA to 28VA (Max)
Battery • Operation with built-in rechargeable battery
Printer High-resolution thermal printing, 8 dots/mm (amplitude axis), 40 dots/mm (time ax-
is), @ 25 mm/s
Frequency range • 0.05 ... 150 Hz (IEC/AHA)
Chart paper • Thermo reactive, Z-fold, 14 x 21 cm (DIN A4; letter size)
Chart print-out speed • 5/12.5/25/50 mm/s (manual print)
Sensitivity • 5/10/20 mm/ms (manual print)
Recording tracks • 3 to 12 channels, positioned optimally on 200 mm, automatic baseline adjustment
Memory Storage for up to 40 ECG recordings. Further memory available with the extended
memory option.
Environmental conditions
Operating temperature, • 10 ... 40 °C
Storage temperature, • -10 ... 50 °C
Relative humidity • 25 ... 95 % (no condensation)
Pressure during operation • 700 ... 1060 hPa
Page 60
Technical Data 9
AT-10 plus Service Handbook ECG 9.2
9.2 ECG
Patient input Fully floating and isolated, defibrillation-protected (only with original SCHILLER pa-
tient cable)
Monitor display
Leads • 3 - 12 channel display of the selected leads
– selectable speed of 5, 10, 20 mm/s
– selectable amplitude 10 or 20 mm/mV
Status • Filter status (on/off)
• Power source
• Lead selection
• Electrode contact status
• Heart Frequency, HF
• Date and Time
Filters
Myogram filter (muscle tremor) • Adjustable at 25 or 35 Hz
Line frequency filter • Distortion-free suppression of superimposed 50 or 60 Hz sinusoidal interferences
SSF SCHILLER Smoothing fil- by means of adaptive digital filtering
ter
SBS SCHILLER Baseline Stabi-
lizer
Exercise ECG with final report • Automatic control of bicycle ergometer and treadmill (user programmable)
• Final report showing trend plots of heart rate, load and blood pressure, physical
working capacity (PWC 150, PWC 170, PWC max.)
• Options C: QRS and ST measurements
Art.-no.: 2.540043 Rev.: a
Data record • Patient data (name, age, height, weight, BP), user ID
• Listing of all ECG recording conditions (date, time, filter)
Page 61
9 Technical Data
9.3 Safety standards AT-10 plus
Safety class CF according to IEC 601-1, IEC 601-2-25, CSA, UL; IIb according to MDD 93/42/
EEC
Protection This device is not designed for outdoor use (IP 20)
Page 62
Construction Drawings 10
AT-10 plus Service Handbook Exploded views 10.1
10 Construction Drawings
10.1 Exploded views
10.1.1 Base casing
Thermal
Printer
Paper tray
DC motor Part No
Paper Tray 4.330036
Art.-no.: 2.540043 Rev.: a
Battery Charge
Print MK 22-5
Battery Pack
Part No.
4.350027(NiMh)
4.350035 (Li)
Page 63
10 Construction Drawings
10.1 Exploded views AT-10 plus
LCD
Part No
4.416126
Keyboard
Foil
Part No.
4.450331
Communication
Module
DC/DC
Converter
Shield Part No.
4.416117
Main Board
(MIcroprocessor)
MK 22-2
Page 64
Construction Drawings 10
AT-10 plus Service Handbook Circuit and functional illustrations 10.2
MAINS INPUT
2 x 200mAT (230VAC / 50HZ)
2 x 315mAT (115VAC / 60HZ)
LCD MDR-14
POTENTIAL-
RS-232 RS-232 (SP10plus) RS-232 MK22-9 MK22-8 AUSGLEICH
SpO2 NIBP
VGA TRADMILL ERGO RESIST SPIRO
DC IN
P17
MK22-1
Backlight P3 MAINBOARD
DC OUT
P18
P5
Anal. ERGO/QRS
P1 Test P2 BDM
P19
KEYBOARD P9
P11 P7
P23 P10 P21 / P22
TPH
P23 P10
P36 BDM MK17-5
MK22-2 MK22-7 MK17-4 P11
Art.-no.: 2.540043 Rev.: a
Printer Interface
EKG-INTERFACE Kommunikationsmudul P11A P12 P13
INT.BATT.
P40 P30 P31 P32 P33 P34 P35
21.6V DC
PMD TPH-MOTOR PD-MOTOR
PAT
LAN USB A USB B Modem SDCARD
Ext. NIBP
RS-232
Page 65
10
KEYBOARD
KEYBOARD.SCH
Page 66
D[0..15]
D[0..15]
CPU RAMFLASH
CPU.Sch RAMFLASH.SCH
A[1..19]
CSKBRD/ CSKBRD/ A[1..19] A[1..19]
KBS[0..5]
KBS[0..5] KBS[0..5]
D[0..15]
D[0..15] D[0..15]
LCDON
R/W/
C297 CSLCDWR/
1 CSLCDWR/
PM/E 220P CSLCDRD/
2 TP304 CSLCDRD/
RESLCD/
3 RESLCD/
EKGIN/E GND
4
5 R411 R407 LCDON
EKGCONV/E
6 EKGCONV/
10.2.2
7 100R 100R
QSM/EKGCLK/E
8
9 C295
EKGOUT/E 220P
10 TP305
10.2 Circuit and functional illustrations
TP308 GND
WANNE-10-2 TPHINT PMD-STEP-DRIVE PAPERDR
R406 R408 TPHINT.SCH PMD-STEP-DRIVE.SCH PAPERDR.SCH
QSM/EKGCLK
100R 100R STRB1 STRB1 D[0..15]
GND
STRB2 STRB2 MON MON
C296 TPHT TPHT
220P TPL/ TPL/ TPD
TP306
TPCLK PDOUT+ PDOUT+
GND ONOFF
PDOUT- PDOUT-
ONOFF.SCH
R405 MON/ MON/
QSMDIN TPHDRIVE
ON
TPHDRIVE.SCH
100R uPOFF/ uPOFF/
RES/
RES/ RES/ FRES/ FRES/ D[0..15]
CSMOT/
PMD
PMARK
Cave
Microprocessor (main board) functional block diagram
CONFIDENTIAL
AT-10 plus
CSMODBP/
Sheet 1
SCMRESET/
CPU.Sch
CLK12
RXDUART1
SPEN
CONFIDENTIAL
Page 67
10 Construction Drawings
10.2 Circuit and functional illustrations AT-10 plus
P23B
WANNE-10-2
10
1
2
3
4
5
6
7
8
9
+5.2V
GND
EKG-INTERFACE
EKG-INTERFACE.SCH
PART_C KAN1_2
EKGRES
PART_C.SCH KAN1_2.SCH
RA-F
EKGRES RA-F
LL C1OS LA-F
LL RLOS C1OS LA-F
C1 C1-F PM/E
C1 C1-F PM/E PM/E
C2 C1-F C2-F
C2 C1-F C2-F
RL(N) C3-F EKGIN/E
RL(N) C3-F EKGIN/E EKGIN/E
C2OS C4-F
S2 S2 C2OS C4-F
C5-F EKGCONV/E
C5-F EKGCONV/E EKGCONV/E
C2-F C6-F
C2-F C6-F
C7-F QSM/EKGCLK/E
C7-F QSM/EKGCLK/E QSM/EKGCLK/E
SHEET 10 C8-F
C8-F
C9-F EKGOUT/E
C9-F EKGOUT/E EKGOUT/E
SHEET 4 C10-F
C10-F
KAN3_4
KAN3_4.SCH
RAOS
EKGRES RAOS
C3OS LAOS
C3OS LAOS
C3 C1OS
C3 C1OS
C4 C3-F C2OS
C4 C3-F C2OS
C3OS
C3OS
C4OS C4OS
S2 C4OS C4OS
C5OS
P1 C5OS
C4-F C6OS
C4-F C6OS
16 8 C8 C7OS
CAVEi C7OS
15 C10 C8OS
C8OS
7 C7 C9OS
C9OS
14 RL(N) SHEET 5 C10OS
C10OS
6
13 C9 KAN5_6 PMP
PMP
5 C6 KAN5_6.SCH
PATIENT 12 C1
EKGRES
4 C5 CAVEi C5 C5OS SHEET 3
C5 C5OS
11 LL C6
C6
3 C4 C5-F
C5-F
10 LA
2 C3 C6OS
S2 C6OS
9 RA
17 1 C2 C6-F
CAVEi RLOS C6-F
EKG_POWER
DSUB-15WF-90-CAVE EKG_POWER.SCH
SHEET 6
KAN7_8 SHEET 2
KAN7_8.SCH
LAOS
EKGRES LAOS
LA LA-F
LA LA-F
NC1...NC17
RAOS
RAOS
S2
RA-F
RA-F
RA
RA
PART_PAC
CAVEi PART_PAC.SCH
RA1 RA1
PMP
SHEET 7
SHEET 11
KAN9_10
KAN9_10.SCH
C7OS
EKGRES C7OS
C7 C7-F
C7 C7-F
C8
C8
C8OS
C8OS
C8-F
S2 C8-F
SHEET 9
CONFIDENTIAL
Page 68
Construction Drawings 10
AT-10 plus Service Handbook Circuit and functional illustrations 10.2
Page 69
10 Construction Drawings
10.2 Circuit and functional illustrations AT-10 plus
Page 70
Construction Drawings 10
AT-10 plus Service Handbook Circuit and functional illustrations 10.2
Page 71
11 Special Test Equipment
11.1 RS test plug AT-10 plus
TMUP 9 Switch
8
TMDOWN
P19 (ERGO)
front view
FOOTIN 7
QRSOUT 6
9 8 7
6 5 4 3 1
RPMin
2 1
LOADOUT 3
2
LOADIN
5
Shield
Page 72
Checklist 12
AT-10 plus Service Handbook AT-10plus checklist table 12.1
12 Checklist
The following procedural checklist must be carried out by authorised SCHILLER
trained personnel. The recommended interval is that the unit is checked every 12
months.
V It is a requirement of EN 60601 that the unit undergoes a safety test at least every
12 months (see page 41), and a complete functional check at least every 24
months (detailed in the following checklist).
Customer: Date:
Page 73
12 Checklist
12.1 AT-10plus checklist table AT-10 plus
Page 74
Checklist 12
AT-10 plus Service Handbook AT-10plus checklist table 12.1
Page 75
12 Checklist
12.1 AT-10plus checklist table AT-10 plus
Other remarks
Page 76