QATAE PETROLEUM

JOB HAZARD ANALYSIS FORM

JHA Number: 01 NEW REVISED Page No. 01 of 02

Job being analysed : Replacement of 2” nozzle (n5) of
cooling water filter s-1602
Department/Section doing: ENGINEERING -OEE JHA members:
Area / Location: NGL-2 Job performers: PETROSERV LTD
NORMAL APPROVALS: POSITION Name Staff No Signature Date General job requirements / Common PPE
JHA by Contractor: Ashok - COVERALLS
- SAFETY HELMET (GRAY COLOUR)
Job officer - SAFETY SHOES (SHOES MUST NOT
BE SMOOTH)
EXTRA ORDINARY APPROVALS (ONLY IN VERY SPECIAL CASES REFERRED BY A JOB SUPERVISOR): - SAFETY GLASSES (DARK & CLEAR)
Discipline Superintendent - SAFETY GLOVES
Safety Representative - ESCAPE HOOD FITTED WITH MULTI
Any Other Approving Authority RANGE GAS
FILTER CARTRIDGE
- BARRICADE /SIGN THE AREA
- PRE-START SAFETY TOOLBOX TALK

Emergency Situation / Evacuation

Note:
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Page No. 02 of 02

Sequence of Basic Job Potential Hazards Hazard Controls

Steps
Preparation for Confined space entry 1. Work Permit shall be taken
Replacement of 2” nozzle
(Hazardous Gases)
(n5) of cooling water filter 2. Hazardous gases level shall be checked before starting work.
Allow working if the levels of hazardous gases are within
acceptable level determined.

3. Gas testing shall be carried out by certified and authorized gas

tester. (QP personnel).

4. PPE shall be worn and BA shall be used during testing of

hazardous gases.

5. If gas levels are high, further ventilation shall be allowed till the
levels are within acceptable limit.

6. H2S trained employees only will be allowed to work.

7. Conduct tool box talk on confined space before start of work.

8. Monitor continuously levels of hazardous gases during working.

9. Safe Access and Egress shall be provided and kept clear at all
times.

10. Fire Watchman shall be posted and Stand by person shall be

available at all times.

11. Adequate lighting and ventilation shall be provided as required

 JOB HAZARD ANALYSIS FORM
during the work.

12. All the entry & exits shall be clearly marked.

Housekeeping (Obstructions in walkways) 13. PPE shall be used by the workers.

1. Maintain Good housekeeping at all time. Area is kept free from
surplus, waste or redundant material and shall be maintained
clean and tidy.

2. Route cables and hoses so that they do not obstruct the work and
walkways.

3. Periodical Monitoring and Clean work place.

Pre-fabrication – Cutting by Sparks, Sharp Edges, Hot Parts, Struck by 1. Work permit shall be obtained prior to commencing the task.
Grinding, Nozzle opening & Grinding wheels, Breaking of wheels, Fire,
Beveling Electrical shock, 2. Hazards explained to workers prior to start of work.

3. Experienced workers shall be used.

4. Grinding machines shall be of good quality & inspected (machine,

wheels and wires) before use.

5. Guards of the grinding wheel shall be in place and not removed

during grinding.

6. Electrical cable of grinding machine shall be checked for any cut /

crack to prevent electrocution hazard.

7. Grinding wheel RPM shall not be more than the RPM of grinding
machine to prevent injury / fatality.

8. Area shall be shielded and unauthorized person shall not be

allowed.

9. Area shall be cleared off of combustible material.

10. Fire extinguishers shall be kept ready near.

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11.Face Shield shall be used during grinding.

12. Appropriate PPE’s shall be used during grinding i.e. Face shield,
apron, leggings, hand gloves, ear plugs, etc.
Fit-up Manual Handling – back strain, fall of material, 1. Manual handling technique explained to works before start of
sharp edges, slips and fall due to imbalance work.

2. Experienced workers are used.

3. Secure the material to avoid falling of material.

4. Ensure that the weight to be lifted is not very heavy. Do not force
lift if the material is too heavy. Seek assistance for making heavy
lifts.

5. Ensure the area is clean and free from trip & slip hazards prior to
manual lifting & transferring of material for fit-up.

6. PPEs shall be used.

Welding Inhalation of Toxic Fumes 1. Hazards explained to workers.

2. Qualified welders shall be used.

Ultra Violet rays

3. Area shall be shielded and unauthorized person shall not be

Fire allowed in the area.

4. Area shall be well ventilated.

Hot objects & dross of metal, welding spark can

5. Welding Shields shall be used during welding.
cause burns

6. Area shall be clear of combustible material and Fire extinguishers

shall be located near welding area.

7. Fire hoses shall be used and ensure availability of water in fire

hydrant.
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8. Trained fire watch shall be posted.

9. Gas detector shall be used in the working area.

10. Gas testing shall be carried out by certified and authorized gas
tester. (QP personnel).

11. Hot work shall have appropriate habitat or enclosure to prevent

sparks and naked flames exposure.

12. Electrical cable of welding machine shall be checked for any cut /
crack to prevent electrocution hazard.

13. Appropriate PPE’s shall be used during welding i.e. welding

glass, apron, leggings, hand gloves, ear plugs, etc.

14. Hazards explained to workers prior to start of work.

15. Experienced workers shall be used.

16. Welding machines shall be of good quality & inspected.

17. Fire extinguishers shall be available nearby.

18. Safety officer shall be available at the site during the work.

19. PPEs shall be used.

MPI testing Dye, cleaner & developer – contact with skin & 1. PPE shall be used by the workers – mask, safety glasses & hand
eyes & ingestion gloves.
Dye , cleaner & developer - cans 2. Cans shall not be punctured or incinerated. cans shall be
collected for disposal.
3. Rags / cloths used for cleaning shall be collected and placed into
containers for disposal.
Power buffing and Painting Sparks, Sharp Edges, Hot Parts, Struck by 1. Experienced workers shall be used.
buffing wheels, Fire, Electrical shock, Paint 2. Buffing machines shall be of good quality & inspected (machine,
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Storage, Inhalation of toxic vapors, Noise. wheels and wires) before use.

3. Guards of the Buffing wheel shall be in place and not removed

during grinding.

4. Electrical cable of Buffing machine shall be checked for any cut /

crack to prevent electrocution hazard.

5. Buffing wheel RPM shall not be more than the RPM of Buffing
machine to prevent injury / fatality.

6. Secure temporary flammable material storage shall be provided.

7. No ignition sources near flammable store(s).
8. Approved Respiratory protection shall be worn during painting.
9. Appropriate PPE , eye protection and ear plugs shall be worn.
10. Eliminate ignition sources in the work area.
11. Ventilation shall be adequate
12. Work area shall be cordoned off and warning signs will be
displayed wherever Painting activities are being carried out. Non
authorized personnel shall not be allowed inside.
13. Fire Watch shall be posted during the operation.
14. Fire Extinguishers shall be available in the painting area. Secure
and hobble all high pressure air hose connections