AJ740i (SM, PC)
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MichailAJ740i (SM, PC)
Uploaded by
MichailSERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of AJ-740i.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2010 ROLAND DG CORPORATION
70112-04
Contents
1 Structure & Spare Parts
1-1 COVERS ............................................................................................................................................................. 1-1
1-2 FRAME .............................................................................................................................................................. 1-3
1-3 CARRIAGE .......................................................................................................................................................... 1-5
1-4 DRIVE UNIT ....................................................................................................................................................... 1-7
1-5 BED .................................................................................................................................................................... 1-9
1-6 CHASSIS ...........................................................................................................................................................1-11
1-7 PINCH ROLLER ............................................................................................................................................... 1-13
1-8 MAINTENANCE LIQUID CARTRIDGE ............................................................................................................ 1-14
1-9 WIPER SYSTEM ............................................................................................................................................... 1-15
1-10 INK SYSTEM .................................................................................................................................................... 1-17
1-11 SUB TANK SYSTEM ........................................................................................................................................ 1-19
1-12 DRYER ............................................................................................................................................................. 1-20
1-13 STAND .............................................................................................................................................................. 1-21
1-14 TU UNIT............................................................................................................................................................. 1-23
1-15 TU ROLL............................................................................................................................................................ 1-25
1-16 ACCESSORIES ................................................................................................................................................. 1-27
2 Electrical Section
2-1 WIRING MAP ...................................................................................................................................................... 2-1
2-2 MAIN BOARD ..................................................................................................................................................... 2-3
2-3 HEAD BOARD ...................................................................................................................................................2-11
2-4 SERVO BOARD ............................................................................................................................................... 2-19
2-5 HEATER BOARD............................................................................................................................................... 2-26
2-6 PUMP DRIVE BOARD ...................................................................................................................................... 2-34
2-7 SUB BOARD ..................................................................................................................................................... 2-42
2-8 MAINTENANCE PARTS LIST .......................................................................................................................... 2-54
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ...................................................................................................................................... 3-4
3-2 WIPER REPLACEMENT ...................................................................................................................................3-11
3-3 CAP TOP REPLACEMENT .............................................................................................................................. 3-13
3-4 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-18
3-5 SUPPLY PUMP REPLACEMENT ..................................................................................................................... 3-24
3-6 INK TUBE REPLACEMENT ............................................................................................................................. 3-31
3-7 BOARDS REPLACEMENT(MAIN BOARD/SW POWER SUPPLY) ................................................................. 3-41
3-8 BATTERY REPLACEMENT .............................................................................................................................. 3-51
3-9 CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-54
3-10 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-58
3-11 TU BOARD REPLACEMENT ........................................................................................................................... 3-60
4 Adjustment
4-1 SERVICE MODE ................................................................................................................................................. 4-1
4-2 HOW TO UPGRADE FIRMWARE ..................................................................................................................... 4-16
4-3 HEAD ALIGNMENT ........................................................................................................................................... 4-19
4-4 CAPPING POSITION ADJUSTMENT ............................................................................................................. 4-27
4-5 LINEAR ENCODER SETUP .............................................................................................................................. 4-29
4-6 PAPER SIDE ADJUSTMENT ............................................................................................................................ 4-30
4-7 CALIBRATION (FEEDING DIRECTION) .......................................................................................................... 4-33
4-8 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-35
4-9 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-38
4-10 NETWORK BOARD INITIALIZE ...................................................................................................................... 4-43
4-11 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE ........................................................................................ 4-45
4-12 FRONT DANCER ROLLER PARALLELISM ADJUSTMENT ............................................................................ 4-47
4-13 CARTRIDGE IC CHECK .................................................................................................................................. 4-49
5 Supplemental Information
5-1 SPECIAL TOOLS ................................................................................................................................................ 5-1
5-2 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3
6-4 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3
6-5 VERTICAL BANDING .......................................................................................................................................... 6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY .......... 6-3
6-7 INK EMPTY MESSAGE APPEARS EVEN IF THE INK HAS NOT RUN OUT .................................................... 6-4
6-8 THE INK OR MAINTENANCE LIQUID NEVER COMES BY PERFORMING FILL INK ..................................... 6-5
6-9 MOTOR ERROR ................................................................................................................................................. 6-6
6-10 HEATER TEMPERATURE DOES NOT GO UP .................................................................................................. 6-7
6-11 DRYER TEMPERATURE DOES NOT GO UP .................................................................................................... 6-7
6-12 THE BLOWER FAN DOES NOT MOVE ............................................................................................................. 6-8
6-13 THE TAKE-UP/FEED OUT UNIT DOES NOT MOVE.......................................................................................... 6-8
6-14 THE INFORMATION IN THE INK CARTRIDGE IC CANNOT BE READ PROPERLY/
THE INK CARTRIDGE REPORT SHOWS "Data Error" ...................................................................................... 6-8
6-15 ERROR MESSAGE ............................................................................................................................................. 6-9
6-16 SERVICE CALL ................................................................................................................................................... 6-9
7 Service Activities
7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST .......................................................................................................................... 7-13
7-3 PREPARATION FOR TRANSPORTATION 1 .................................................................................................... 7-14
7-4 PREPARATION FOR TRANSPORTATION 2 .................................................................................................... 7-22
7-5 SPECIFICATIONS ............................................................................................................................................. 7-32
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision
Date Description of Changes Approval Issued
No.
0 2009.3.18 First Edition Kato Mabuchi
Sect.1 : Parts have been revised.
1 2009.4.24 Kato Mabuchi
[4-2 SERVICE MODE] has been revised.
1-1:COVER, 1-2:FRAME, 1-3:CARRIAGE, 1-4:DRIVE UNIT, 1-5:BED,
1-6:CHASSIS, 1-7:PINCH ROLLER, 1-9:WIPER SYSTEM, 1-11:SUB TANK
2 2009.10.5 SYSTEM, 1-12:DRYER, 1-15:TU ROLL, 1-16:ACCESSORIES Kato Misako
Parts have been revised.
2-1:WIRING MAP has been revised.
1-9 WIPER SYSTEM, 1-16 ACCESSORIES : Parts have been revised.
3 2010.1.6 4-1 SERVICE MODE : [I/S MENU] has been revised. Kato Mabuchi
4-13 CARTRIDGE IC CHECK has been added.
4 2010.4.26 1-9 WIPER SYSTEM Parts have been revised. Kato Misako
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death or severe
injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The speci c
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are forbidden).
The speci c thing that must not be done is indicated by the design contained within
the circle. The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The speci c thing
that must be done is indicated by the design contained within the circle. The symbol
at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
Turn off the primary power SWs Do not recharge, short-circuit,
for the Printer and Dryer before disassemble the lithium battery, nor
servicing. put it into fire.
It may cause heat, explosion and re.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and re.
About the Labels Affixed to the Unit
These labels are af xed to the body of this product. The following gure describes the location.
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
The wiring terminal untended for connection of
the protective earthing conductor associated with
the supply wiring.
Do not disconnect the cable of this terminal ex-
cept the time of replacement.
Caution: Moving Print Heads
The print heads inside the cover move at high speed
and pose a hazard.
Never insert the hand or ngers into the gap.
Flammable
Ink and discharged uid are ammable.
Keep away from open ame.
Ink Is Toxic
Ink and discharged uid are toxic. Avoid contact with the
body. Use only in a wellventilated area.
Caution : High Temperature
The platen and dryer become hot. Exercise caution to
avoid re or burns.
<FRONT>
Caution: Pinching Hazard
Be careful not to allow the ngers to become pinched
when closing the cover.
Caution : High Temperature
The platen and dryer become hot. Exercise caution to
avoid re or burns.
Caution: Pinching Hazard
Be careful not to allow the ngers to become pinched
when loading media or closing the covers.
<REAR>
Flammable:
Ink and discharged uid are ammable.
Keep away from open ame.
Ink Is Toxic:
Ink and discharged uid are toxic. Avoid
contact with the body. Use only in a wellventilated area.
S3 12
S12
S6
18 S12
4
S3 S3
1-1 COVERS
S6
20
11 35
5 44
S11 S2
42 1
S11
36 S7
3 S9 S8 45 S10
1 Structure & Spare Parts
S11 17 26
S3 S3
47
25
S3 S3
S3
S3 S4
S6 37
6
14
S10 1 10
S2
1-1
46
S5 8 S3 34 42
38 33
31 S4 S7 24
S3 32 S13
S1 27
30 S2 41
S3
6 S14
S3
19 S3
1
S3 13 S3 S1 6 16
21
S10 S5
S3
8 S3
S1
1 21
S6
S5 S1 9
S10
S5 43
S14 39
S1 40
S3
22
28
S3 15 S3 2
23 S1 S3 S6
S5
29
1-1 COVERS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name
1 11879107 ABSORBER TK-12 4 S1 31029803AS BUSH SET,ROLL 3*5 20 PCS.
2 W700105610 ASSY,PANEL BOARD AJ-1000 1 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
3 1000002868 CABLE-ASSY,MESH SW MU-1000 1 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
4 1000002894 COVER,FEED MOTER MU-1000 1 S4 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
5 1000002909 COVER,FEED MOTER UPPER MU-1000 1 S5 31289107 CUPSCREW SET,M3*12 NI 100 PCS
6 1000005518 COVER,IS AJ-1000I 3 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
8 1000005520 COVER,MIDDLE AJ-1000I 2 S7 31149703AS RING SET,E-RING ETW-4 100 PCS.
9 1000005519 COVER,PANEL AJ-1000I 1 S8 31409702 SADDLE,LOCKING EDGE LES-1010
10 1000005530 COVER,RAIL AJ-740I 1 S9 31019149 SCREW SET,BINDING M2.3*8 3C 100PCS
11 1000005531 COVER,RAIL F AJ-740I 1 S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
12 1000003816 COVER,SUBTANK AJ-1000_01 1 S11 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
13 1000000338 COVER,SUPPORT BRACKET LL AJ-1000 1 S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
14 1000000339 COVER,SUPPORT BRACKET LU AJ-1000 1 S13 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
15 1000000336 COVER,SUPPORT BRACKET RL AJ-1000 1 S14 31139104 SCREW,PLAPOINT M4*6 BK FE
16 1000000337 COVER,SUPPORT BRACKET RU AJ-1000 1 S15 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS
17 1000002904 COVER,SW MESH CHANGE MU-1000 1 Revised 2
18 1000003817 COVER,TOP L AJ-1000_01 1
19 1000000816 COVER,TOP R AJ-1000 1
20 1000001286 COVER,TUBE CHANGE AJ-1000 1
21 1000005513 COVER,UNDER I/S L AJ-1000I 2
22 1000005517 COVER,UNDER I/S R AJ-1000I 1
23 1000005515 COVER,UNDER PANEL AJ-1000I 1
24 1000001600 ESCUTCHEON,XC-540 1
25 1000005532 FRAME,COVER F AJ-740I 1
26 1000003417 HOLDER,COVER F AJ-740 1
27 1000003444 HOOK,INT SW AJ-740 1
28 1000005523 KEY TOP,D14 WH AJ-1000I 8
29 1000000111 KEY TOP,D14 WH AJ-1000 5
30 12479103 KNOB,UGF-50 1
31 22535287 LABEL,CAUTION CARRIAGE #LA266 1
32 22535498 LABEL,CLAMP MEDIA SJ-1000#LA716 1
33 22535390 LABEL,EMERGENCY STOP #LA496 1
34 1000001099 LABEL,HARMFUL FIRE #LA915 1
35 1000000952 LABEL,SET MEDIA AJ-1000#LA898 1
36 1000003117 MAGNET,CATCH TL-105S 1
37 1000003416 PLATE,COVER F AJ-740 1
38 1000005514 PLATE,COVER LOWER L AJ-1000I 1
39 1000005516 PLATE,COVER LOWER R AJ-1000I 1
40 1000000344 PLATE,COVER PANEL AJ-1000 1
41 1000003443 PLATE,F COVER AJ-740 1
42 22155958 SHAFT,COVER F FJ-540 2
43 1000005522 SHEET,PANEL AJ-1000I 1
44 1000002898 SPRING,LOCK SENS STAY MU-1000 1
45 21425110 WASHER,COVER FJ-50 16
46 1000003489 LABEL,MARK ECO#LA1014 1
47 1000000953 LABEL,EMBLEM LOGO ROLAND 1
* qt. indicates the number of parts that is described in the figure.
1-2
S19 S21
S5
73 61
S3 15
S2
48
S18 41
45 47
1-2 FRAME
59
S19
76
S2 S8 54
12 S19
68 S19
S19
S17 S18
S19 39 42
S17
S13 40 10 31
S1 63 2 21
S19
S3 77
15
S16 S19
69 S19 S21
S4
S5
11
43 61
1 58 S19 S2
S14 29 10 60 55
S17 28
S19 S12 13
65 S2 57 56
53 S19
20 S17 S6 S2
S19 S11
22 S16 S3 S14
S4 32 S5 5
S3
S1 11 24 S14 25
S12 S1 S2 14 S15
9 18 23 S3 S9 S10 33 14 27
S3 S9 79 S6 S2
3
1-3
S1 74 64 38
S2 S3
34 S3
16 S9 S19 S3
S7 S9
S9 4 70
6
S3 19 72
66 71 7 44
S2 S19
75 17 26
62
S10 S19
78
35
S5
S20 51 S3 S14
S17
50 46
S19
S20 S3
50 S17
S2
67 S8
51 S10
S2
37 36
S20
52
S20 S19
S17 65
30 37
S12
S17
1-2 FRAME
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 12359113 ABSORBER TK-2320 1 53 1000000699 HOLDER,I/C CASE SIDE AJ-1000 2
2 6700109040 ASSY,FEED MOTOR AJ-1000 1 54 22115121 HOUSING,R-BEARING FRAME FJ-540 1
3 W700105210 ASSY,HEATER JUNCTION BOARD AJ-1000 1 55 1000001601 KNOB,XC-540 1
4 W7001057A0 ASSY,MOTSENS JUNCTION BOARD AJ-1000 1 56 1000003437 LEVER,CAM PINCH AJ-740 1
5 W700105720 ASSY,PINCH ORG BOARD AJ-1000 1 57 1000000733 LEVER,SHAFT AJ-1000 1
6 23415133 ASSY,THERMISTOR CABLE SP-300 1 58 12399102 MAGNET CATCHER TL-105 1
7 W700105220 ASSY,THERMISTOR JC BOARD AJ-1000 1 59 1000003466 PIPE,REAR DANCER AJ-740 1
9 1000003404 BASE,AL AJ-740 1 60 1000003438 PLATE,LEVER LINK AJ-740 1
10 1000000749 BASE,BED AJ-1000 2 61 1000003486 SHAFT,STOPPER REAR ROLLER AJ-740 2
11 22355807 BASE,RAIL FJ-540 2 62 1000001051 SHUTTER,THERMISTOR AJ-1000 1
12 22175870 BEARING 10-19ZZ 1 63 22175521 SPRING,PINCH ROLLER 930 FJ-540 1
13 12159573 BUSH,80F-0603 2 64 22035161 STAND,LEVER FJ-500 1
14 12159563 BUSH,80F-1006 2 65 1000001052 STAY,BAR UNIC AJ-1000 2
15 1000003488 BUSH,GEF-1510 2 66 1000003452 STAY,BLOWER SIDE L AJ-740 1
16 1000003514 CABLE-ASSY,ALL-THERM AJ-740 Revised 2 1 67 1000003451 STAY,BLOWER SIDE R AJ-740 1
17 1000000627 CABLE-ASSY CLEAN-LIQ AJ-1000 1 68 22715466 STAY,FA-CODER SP-540V 1
18 1000000613 CABLE-ASSY DRYER JUNC AJ-1000 1 69 1000000738 STAY,FRAME SIDE L AJ-1000 1
19 1000000614 CABLE-ASSY D-THERM JUNC AJ-1000 1 70 1000000735 STAY,FRAME SIDE R AJ-1000 1
20 1000000644 CABLE-ASSY F-COVER AJ-1000 1 71 1000003408 STAY,HEATER JUNCTION BOARD AJ-740 1
21 1000000581 CABLE-ASSY FEED MOTOR AJ-1000 1 72 1000000934 STAY,MOTSENS JUNCTION AJ-1000 1
22 1000003511 CABLE-ASSY,H-JUNCTION A AJ-740 1 73 1000003432 STAY,RAIL GUIDE LB AJ-740 1
Revised 2
23 1000003512 CABLE-ASSY,H-JUNCTION B AJ-740 1 74 1000003439 STAY,SENSOR PINCH AJ-740 1
24 1000000643 CABLE-ASSY M-COVER R AJ-1000 1 75 1000000739 STAY,TERMISTOR BOARD AJ-1000 1
25 1000003518 CABLE-ASSY,PP-ORG SENS AJ-740 Revised 2 1 76 1000000736 SUPPORT,FRAME L AJ-1000 1
26 1000000639 CABLE-ASSY SIGNAL JUNC B AJ-1000 1 77 1000000734 SUPPORT,FRAME R AJ-1000 1
27 23415266 CABLE-ASSY ESD SJ-1000 1 78 1000001050 SUPPORT,THERMISTOR AJ-1000 1
28 21745109 COLLAR,LEVER FJ-540 2 79 15229506 SENSOR INTERRUPTER,GP1A05A5 1
29 22025980 COVER,FRONT COVER SENSOR FJ-540 1 * qt. indicates the number of parts that is described in the figure.
30 1000003461 COVER,DRYER JUNCTION AJ-740 1
31 1000000819 COVER,FRAME MID B AJ-1000 1 PARTS LIST -Supplemental Parts-
32 1000000927 COVER,INNER I/S TOP AJ-1000 1 Parts No. Parts Name
33 22025963 COVER,IS COVER SENSOR FJ-540 1 S1 31029101 BUSH,NB-19
34 1000001049 COVER,THERMISTOR AJ-1000 1 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
35 1000003479 COVER,UNDER CHASSIS AJ-740 1 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
36 1000000813 COVER,UNDER CHASSIS R AJ-1000 1 S4 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
37 1000003463 COVER,UNDER DRYER AJ-740 2 S5 31129102 PIPE,POLYCA 4*8*10
38 12399352 FILTER(E) FRC-45-12-6.5 1 S6 31149705 RING,E ETW-7 SUS
39 12399334 FILTER(E),TFC-16-8-13 1 S7 31159901AS RIVET SET,NYLON P3045W 20 PCS.
40 21995124 FLANGE,MOTOR FEED FJ-540 1 S8 31409702 SADDLE,LOCKING EDGE LES-1010
41 1000003448 FRAME,FEED MOTOER AJ-740 1 S9 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20
42 1000003487 FRAME,MIDDLE L AJ-740 1 S10 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
43 1000003421 FRAME,MIDDLE R AJ-740 1 S11 31019149 SCREW SET,BINDING M2.3*8 3C 100PCS
44 1000003434 FRAME,PINCH LEVER AJ-740 1 S12 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
45 1000000811 FRAME,SIDE L AJ-1000 1 S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
46 1000000810 FRAME,SIDE R AJ-1000 1 S14 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
47 21685119 GEAR,S300S10 FJ-540 1 S15 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
48 25095120 GRIT ENCODER TS5217N561 FJ-540 1 S16 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
50 1000000838 HOLDER,DRYER BOARD COVER AJ-1000 2 S17 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
51 1000002789 HOLDER,DRYER MID AJ-1000_01 2 S18 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
52 1000000741 HOLDER,FUNNEL AJ-1000 1 S19 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
S20 31049157 SCREW,CAP M6*20 BC+PW+SW
S21 31019120 SCREW SET,BINDING M3*15 NI 100 PCS
1-4
S8
S8
27
22
1-3 CARRIAGE
S7
S4 35 30 S4
18
S4 S7
S4 21
S4 25
4 39
S4 34
5 20 8
1 S4
44 2 3 S4 62
9 S7
38
S12 S4 45
S23
S22
S7 S17 S4
S4 49
17 29 6
S21 S10 S17
S5
S12
61
28 S10 19
S4
64 S23 S17
16
S5
1-5
13 64 60 11
S2 63 24 S10
S18 S19 S23
S24 32 S1
S16 S16
36
23 52 S14
S9
S4 66 37
67 43 15
S4 S20 S13 48
S3 15
58 S11
50 10 53 S9 S6
57 15
S10 S15 14
S3 S4 65
S3 41
40
59 7 S3
S2 46 S4 47
55 S4
50 15 S3 12
58
33 51
31
67 S24
51 56 S16
36 42 S3
S13
S13
54
S13 S4
26
1-3 CARRIAGE
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000000857 ADAPTER,HEAD BIAS AJ-1000 6 51 1000000864 SHAFT,GUIDE Z AJ-1000 2
2 1000000521 ADAPTER,SCREW FLEX AJ-1000 6 52 1000002897 SHAFT,PS SENS U/D MU-1000 1
3 1000000522 ADAPTER,TUBE JOINT AJ-1000 6 53 1000000860 SHAFT,SCREW M8 AJ-1000 1
4 W700105630 ASSY,HEAD FLEX BOARD AJ-1000 1 54 1000003022 SHEET,IJ-CARRIAGE AJ-1000 1
5 1000001354 ASSY,I/J HEAD SET AJ-1000 6 55 1000000790 SPRING,CAP HEAD AJ-1000 6
6 W700105710 ASSY,LINEAR ENCODER BOARD AJ-1000 1 56 1000002898 SPRING,LOCK SENS STAY MU-1000 2
7 W700105760 ASSY,PAPERSIDE SENSOR BOARD AJ-1000 1 57 1000000875 SPRING,SET HEAD BIAS AJ-1000 6
8 W7001057B0 ASSY,PRINT CARRIAGE BOARD AJ-1000 1 58 1000000863 SPRING,Z NUT AJ-1000 2
9 1000003436 TUBE,SJ-RDG4*6 LINK6 AJ-740 1 59 1000000854 STAY,ALIGN HEAD AJ-1000 6
10 1000000852 BASE,CARRIAGE AL AJ-1000 1 60 1000000869 STAY,CARRIAGE BOARD AJ-1000 1
11 1000000862 BASE,HOLDER CARRIAGE AJ-1000 1 61 1000000873 STAY,ENCODER SENS AJ-1000 1
12 1000002896 BASE,PS SENS U/D MU-1000 1 62 1000003435 STAY,HOLDER BELT AJ-740 1
13 1000001283 BASE,Z SLIDE AJ-1000 1 63 1000000871 STAY,U/D SENSOR AJ-1000 1
14 12159573 BUSH,80F-0603 1 64 1000000866 STOPPER,Z BUSH AJ-1000 4
15 1000000937 BUSH,80F-0805 5 65 1000002943 SUPPORT,PS SENSOR MU-1000 1
16 12159625 BUSH,S8-296 2 66 1000003484 COVER,CARRIAGE SIDE AJ-740 1
17 1000000655 CABLE-ASSY HEAD HEATER AJ-1000 1 67 1000005511 PLATE,HEAD GUARD AJ-1000 2
18 1000000656 CABLE-ASSY HEAD MOTOR AJ-1000 1 * qt. indicates the number of parts that is described in the figure.
19 1000000657 CABLE-ASSY HEAD ORG AJ-1000 1 PARTS LIST -Supplemental Parts-
20 1000000616 CABLE-CARD 30P1 310L BB HIGH-V 6 Parts No. Parts Name
21 1000003516 CABLE-CARD,36P1 4200L BB HIGH-V 8 S1 31029824 BUSH SET,ROLL 6*3 50 PCS
22 11769118 CLAMP,FCM2-S6-14 1 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
23 1000000856 COLLAR,ORIGIN HEAD AJ-1000 6 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
24 1000000877 COUPLING,G2J6-5 1 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
25 22025646 COVER,BELT HOLDER EGX-600 2 S5 31129102 PIPE,POLYCA 4*8*10
26 1000002901 COVER,IJ-CARRIAGE MU-1000 1 S6 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
27 1000000878 COVER,PRINT CARRIAGE BOARD AJ-1000 1 S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.
28 1000000879 COVER,SIDE CARRIAGE BOARD AJ-1000 1 S8 31159901AS RIVET SET,NYLON P3045W 20 PCS.
29 1000003528 COVER,TKPO180-2B R100-L95 Revised 2 1 S9 31409702 SADDLE,LOCKING EDGE LES-1010
30 12399352 FILTER(E) FRC-45-12-6.5 3 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20
31 1000000867 FRAME,CARRIAGE SIDE R AJ-1000 1 S11 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
32 1000000868 FRAME.CARRIAGE SIDE L AJ-1000 1 S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
33 1000000855 GUIDE,HEAD BIAS AJ-1000 6 S13 31019121 SCREW SET,BINDING M3*20 NI 100 PCS
34 21655232 HOLDER,BELT EGX-600 2 S14 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
35 1000000765 HOLDER,CABLE AJ-1000 1 S15 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
36 1000000859 HOLDER,GUIDE Z AJ-1000 2 S16 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
37 1000002899 HOLDER,PS SENS MU-1000 1 S17 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
38 1000000520 HOLDER,RING O TYPE-E AJ-1000 6 S18 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
39 22435106 MOTOR,103-593-1041 1 S19 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
40 21575126 NUT,TABLE FJ-540 1 S20 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
41 1000002902 PLATE,ADAPTER PS UNIT MU-1000 1 S21 31229102 SCREW SET,TRUSS M2*5 NI 100 PCS
42 1000003008 PLATE,ADJUSTER PS SENS MU-1000 1 S22 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
43 1000000853 PLATE,GND AJ-1000 6 S23 31069104 SCREW,CAP M4*6+FL NI
44 1000000930 PLATE,HEAD HEATER AJ-1000 1 S24 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
45 1000000865 PLATE,MOTOR HEAD U/D AJ-1000 1
46 1000000861 PLATE,NUT AJ-1000 1
47 1000000870 PLATE,ORIGIN CARRIAGE AJ-1000 1
48 11889107 R-BEARING,D10S6(B3FL) 2
49 15229506 SENSOR INTERRUPTER,GP1A05A5 1
50 1000000880 SET-SCREW,BSR4*16 12
1-6
50
S16
S6 S6
S16 S9
24 3
29 S16 Revised 2
S6
58
S13
57
1-4 DRIVE UNIT
S9
20
S12 S6 4 11 S16
46
5 S8
27 12 55
S17 S14
2 25
21 52 41
S6 37 S2
26 42 S9
S8 10 S11 4
S6 56
1
S13 8 32
6 28
33
S7
S11
S10 4
S4 S6
S9
S11
S2
9 39
38 3 S9
S16
1-7
S6 S6
48
40
46
S6
13 31
19 S6
30
45
S3
22 S10
6
54
10
S6 S14
S11 49
52 S11
53
S15 17 S8
34 18
S2 S13
S5 2
S6 51 36
35 S2
S11 S13 S4
44
S2
S7 43 14
15 S11 7
S1 47 16
S13
23
1-4 DRIVE UNIT
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 12359113 ABSORBER TK-2320 1 51 22135441 STOPPER,LINEAR SCALE FJ-540 1
2 6700319030 ASSY,PULLEY XC-540 2 52 22245124 STOPPER,SHAFT SQUARE SJ-1000 4
3 W700105330 ASSY,PUMP FLEX A BOARD AJ-1000 2 53 1000001046 BASE,SHAFT SQUARE AJ-1000 1
4 W700105340 ASSY,PUMP FLEX B BOARD AJ-1000 3 54 1000001068 BUSH,80F-1610 1
5 1000003441 BASE,IDLE PULLEY AJ-740 1 55 1000003528 COVER,TKPO180-2B R100-L95 1
6 22355807 BASE,RAIL FJ-540 2 56 22135602 GUIDE,CABLE FJ-500 10
Revised 2
7 1000003454 BASE,SCAN MOTOR AJ-740 1 57 1000000387 GUIDE,CABLE POM AJ-1000 2
8 22845171 BASE,SHAFT SQUARE SJ-1000 3 58 21565105 P-ROLLER FD8S3(B15L30) 2
9 1000003529 BELT,SCAN AJ-740 1 * qt. indicates the number of parts that is described in the figure.
10 12529104 BUSH,80F-1410 4
11 1000003515 CABLE-CARD,40P1 3020L BB HIGH-V 3 PARTS LIST -Supplemental Parts-
12 11769118 CLAMP,FCM2-S6-14 1 Parts No. Parts Name
13 22025646 COVER,BELT HOLDER EGX-600 2 S1 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
14 1000003431 COVER,DRIVE PULLEY AJ-740 1 S2 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
15 1000002790 COVER,INNER R AJ-1000_01 1 S3 31379101 CLAMP,FLAT CABLE FCS-50P
16 1000001559 FLANGE,MOTOR SCAN XC-540 1 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
17 1000003429 FRAME,DRIVE PULLEY AJ-740 1 S5 31289107 CUPSCREW SET,M3*12 NI 100 PCS
18 21685149 GEAR,H235S20(B8)T2 1 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
19 21655232 HOLDER,BELT EGX-600 2 S7 31129102 PIPE,POLYCA 4*8*10
20 1000003440 HOLDER,IDLE PULLEY AJ-740 1 S8 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
21 21655131 HOLDER,LINEAR SCALE CJ-70 1 S9 31299102AS RIVET SET,NYLON P2655B 20 PCS.
22 1000003410 L-BEARING,SSR15XW2GE+2860LY 1 S10 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
23 6700049030 ASSY,SCAN MOTOR SJ-1045EX 1 S11 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
24 1000000348 PLATE,GUIDE CABLEVEYOR FP-740 1 S12 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
25 22055316 PLATE,LINEAR SCALE CJ-70 1 S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
26 1000003458 PLATE,STOPPER IDLE PULLEY A AJ-740 1 S14 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
27 1000003459 PLATE,STOPPER IDLE PULLEY B AJ-740 1 S15 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
28 1000000766 GUIDE,HEAD FLEXCARD AJ-1000 Revised 2 1 S16 31069104 SCREW,CAP M4*6+FL NI
29 1000003411 RAIL,CABLE AJ-740 1 S17 31179106 SCREW,JACK UP SP-540V
30 1000003428 RAIL,CABLE R AJ-740 1
31 1000000895 RAIL,CABLE UPPER AJ-1000 1
32 1000003424 RAIL,CABLE UPPER AJ-740 1
33 1000003409 RAIL,GUIDE AJ-740 1
34 1000003414 RAIL,LINEAR SCALE AJ-740 1
35 15229506 SENSOR INTERRUPTER,GP1A05A5 1
36 1000001480 SHAFT,DRIVE PULLEY XC-540 1
37 1000001479 SHAFT,IDLE PULLEY XC-540 1
38 1000003413 SHAFT,SQUARE AJ-740 1
39 1000003412 SHEET,LINEAR SCALE AJ-740 1
40 1000000899 SHEET,RAIL CABLE AJ-1000 1
41 1000003425 SHEET,RAIL CABLE AJ-740 1
42 22175122 SPRING,BACK UP PNC-960 1
43 22175157 SPRING,C P-ROLLER CM-500 1
44 1000003430 STAY,FLAME DRIVE PULLEY AJ-740 1
45 1000003435 STAY,HOLDER BELT AJ-740 1
46 22715341 STAY,RAIL CABLE RIGHT FJ-540 2
47 1000000896 STAY,RAIL GUIDE AJ-1000 1
48 1000003432 STAY,RAIL GUIDE LB AJ-740 1
49 1000001569 STAY,SHAFT PULLEY XC-540 1
50 1000000767 STAY,TUBE AJ-1000 1
1-8
13
20 S15
S13 S1 S13 19 S5
S14
1 S2
25
S16 Revised 2 S12
1-5 BED
18
S10 S5
S18
S13 S12
6
S10
15
S17
27
4
26 S2
S2
17
S4 S10
3
22 Revised 2
5 7
1-9
27 S18
27 S17
S17 S9 S11
14 S6 15
8 6
9 S9
11 2
24
S10
S4 S13
S4
S5 S3
16
S12 23 S3
3 S12
S4
10 21
S6
S6
S8 17
10
S6
10 12
S8
S7
S8
1-5 BED
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name
1 1000003449 APRON,B AJ-740 1 S1 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
2 W700105770 ASSY,FAN JUNCTION BOARD AJ-1000 1 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
3 1000003427 ASSY,HEATER MODULE BED AJ-740 4 S3 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
4 1000003403 ASSY,HEATER MODULE PLATEN AJ-740 1 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
5 23415133 ASSY,THERMISTOR CABLE SP-300 1 S5 31409702 SADDLE,LOCKING EDGE LES-1010
6 1000000749 BASE,BED AJ-1000 4 S6 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
7 1000003401 BED,AJ-740 1 S7 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P
8 1000003513 CABLE-ASSY,FAN JUNC AJ-740 1 S8 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
9 1000000642 CABLE-ASSY PAPER SENS AJ-1000 1 S9 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
10 1000000764 FAN,A35577-55ROL 3 S10 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
11 1000003457 PLATE,SHUTTER L AJ-740 1 S11 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
12 1000003456 PLATE,SHUTTER R AJ-740 1 S12 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
13 12569118 PULLEY BEARING 8 S13 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
14 15099115 SENSOR-INTERRUPTER GP2A25NJ 1 S14 31069104 SCREW,CAP M4*6+FL NI
15 1000000758 SHUTTER,GRIT AJ-1000 2 S15 31179106 SCREW,JACK UP SP-500
16 21625104 SHUTTER,PLATE SHUTTER SJ-1000 3 S16 31549107 TAPE,REFLECTION FNS 50 8*10M Revised 2
17 1000000747 SHUTTER,PLATEN AJ-1000 2 S17 31049119 SCREW SET,CAP M3*4 NI 20PCS.
18 1000000745 SPACER,BED LOWER AJ-1000 6 S18 31279106 LABEL,CAUTION HOT SURF NO.778
Revised 2
19 1000000746 SPACER,BED UPPER AJ-1000 6
20 22165185 SPACER,ROLLER PIX-30 8
21 1000000753 SPRING,BED HEATER AJ-1000 15
22 1000003504 STAY,CABLE GUIDE FAN AJ-740 3
23 1000000759 STAY,PLATEN HEATER AJ-1000 8
24 1000000754 STAY,P-SENSOR AJ-1000 1
25 1000003485 STAY,REAR ROLLER AJ-740 4
26 1000004053 STAY,APRON B AJ-740 1
27 1000004137 THERMOSTAT,PLATEN US-602SXRLQL AJ-1000 3
* qt. indicates the number of parts that is described in the figure.
1-10
20
16
11
34 17
27
47 26
S9 19
S1 12
1-6 CHASSIS
37 59
S5 S5
S8
S7
S2 36
S7
S9 44 S7 28
S2 50 S6 S3
32 S1 S10
S2 50 S7
S8 S9
21
2 7
S7 S7
47 25
S7
46 63 62
S9 S7
56 13 S7
43 S9 S7 S7
14
4 30
S2 42
S10 41 S8 8
S7
S9
S8
36 29 40 S8 S6
59 S9 S5 S6
1-11
S7 60 S7 S8
48 10
S7
52 61 S11
24 55 47 S7 33
23 22 9 31
S7 18 6
1 S7
S7
51 58 15 57 64
39 S5 54
S7 S10 5 3
S6
36
S3 59
S6
S7 38
49
53
45
S6
35
S4
1-6 CHASSIS
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 13429701 AC INLET SUP-J15G-E 2 51 1000000922 LABEL,SW DRYER AJ-1000#LA883 1
2 W700105130 ASSY,AC JUNCTION BOARD AJ-1000 1 52 1000000923 LABEL,SW PRINTER AJ-1000#LA882 1
3 6700105020 ASSY,HEAD BOARD AJ-1000 1 53 31279191 LABEL,WARNING FUSE REPLACE #347 1
4 W700105110 ASSY,HEATER CONTROL BOARD AJ-1000 1 54 22055565 PLATE,NET CARD FJ-540 1
5 1000000559 ASSY,MAIN BOARD AJ-1000 1 55 13129171 POWER-SW AJ8201B 2
6 22805353 ASSY,NETWORK BOARD FJ-500 1 56 1000000097 POWER UNIT,ZWS240PAF-36/J 1
7 6700105010 ASSY,SERVO BOARD AJ-1000 1 57 21475147 SHEET,COATING SEAL FJ-540 1
8 W700105620 ASSY,SIGNAL JUNCTION BOARD AJ-1000 1 58 1000000806 STAY,AC INLET AJ-1000 1
9 15009101 BATTERY CR2032 1 59 22715327 STAY,CHASSIS FAN FJ-540 4
10 23475201 CABLE,CARD 6P1 255L BB FJ-540 1 60 1000000809 STAY,COVER SERVO AJ-1000 1
11 1000000634 CABLE-ASSY CLEAN-EXIST AJ-1000 1 61 1000000808 STAY,MAIN BOARD AJ-1000 1
12 1000000629 CABLE-ASSY DANCER JUNC AJ-1000 1 62 1000000807 STAY,SIGNAL BOARD AJ-1000 1
13 1000003521 CABLE-ASSY,DC POWER A AJ-740 Revised 2 1 63 1000000098 POWER UNIT,ZWD150PAF-0524/J 1
14 1000000625 CABLE-ASSY DC-POWER B AJ-1000 1 64 1000001053 FUSE,04533.15MR 3
15 1000000575 CABLE-ASSY DRYER-AC AJ-1000 1 * qt. indicates the number of parts that is described in the figure.
16 1000000631 CABLE-ASSY FEED JUNC AJ-1000 1
17 1000000632 CABLE-ASSY G-ENC JUNC AJ-1000 1 PARTS LIST -Supplemental Parts-
18 1000000574 CABLE-ASSY GND AJ-1000 2 Parts No. Parts Name
19 1000000638 CABLE-ASSY HEAD FAN AJ-1000 1 S1 31029101 BUSH,NB-19
20 1000000628 CABLE-ASSY HEAD POWER AJ-1000 1 S2 31029106 BUSH,SQUARE SB-6025
21 1000000637 CABLE-ASSY HEATER POWER AJ-1000 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
22 1000000572 CABLE-ASSY LIVE AJ-1000 2 S4 31379111 CLAMP,CABLE CKS-13-H
23 1000000573 CABLE-ASSY NEUTRAL AJ-1000 2 S5 31379101 CLAMP,FLAT CABLE FCS-50P
24 1000000576 CABLE-ASSY PRINTER-AC A AJ-1000 1 S6 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
25 1000000577 CABLE-ASSY PRINTER-AC B AJ-1000 1 S7 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
26 1000000630 CABLE-ASSY SERVO POWER AJ-1000 1 S8 31409702 SADDLE,LOCKING EDGE LES-1010
27 1000000633 CABLE-ASSY SIGNAL JUNC A AJ-1000 1 S9 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
28 1000000578 CABLE-ASSY SW POWER AC AJ-1000 2 S10 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
29 1000000618 CABLE-CARD 24P1 1050L BB HIGH-V 1 S11 31209118 SPACER,WPCS-12S-4.0
30 23475197 CABLE CARD 25P1 105L BB FJ-540 1
31 1000000619 CABLE-CARD 25P1 225L BB HIGH-V 1
32 1000000620 CABLE-CARD 26P1 950L BB HIGH-V 2
33 1000000621 CABLE-CARD 28P1 300L BB HIGH-V 1
34 1000003828 CHASSIS,AJ-1000_01 1
35 1000000805 COVER,CHASSIS AJ-1000 1
36 1000000012 FAN,109R0624H459 4
37 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 1
38 12399352 FILTER(E) FRC-45-12-6.5 1
39 12399353 FILTER(E) TFT-081813N F-540 2
40 12399331 FILTER(E),FPC-31-12 1
41 1000000542 FUSE,5X20 0217005MXP 5.0A/250V 3
42 1000000541 FUSE,5X20 021702.5MXP 2.5A/250V 2
43 1000000543 FUSE,5X20 02173.15MXP 3.15A/250V 1
44 22535257 LABEL,CAUTION VOLTAGE #LA167 1
45 1000000925 LABEL,DISCONNECT AJ-1000#LA896 1
46 31279116 LABEL,EARTH MARK-1 NO.E-580 1
47 31279121 LABEL,FLASH-LIGHTING NO.E-582 3
48 22535117 LABEL,POWER CM-500 NO.893 1
49 22535444 LABEL,READ MANUAL #LA637 1
50 11579120 NUT,SQ-20 2
1-12
1-7 PINCH ROLLER
7
1
2 S1
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name
1 21775105 CAM,PINCH ROLLER SHAFT SJ-1000 1 S1 31119108 PIN,PARALLEL 3*30 SUS H7 Revised 2
2 22195133 FRAME,PINCH SJ-1000 1
3 22145216 LEVER,PINCH ROLLER FJ-540 1
4 22055549 PLATE,PINCH ROLL LEVER FJ-540 1
5 21565105 P-ROLLER FD8S3(B15L30) 1
6 1000000900 SPRING,PINCH 2000 AJ-1000 1
7 22715260 STAY,PINCH SPRING 2 FJ-500 1
* qt. indicates the number of parts that is described in the figure.
1-13
1-8 MAINTENANCE LIQUID CARTRIDGE
3
S1
S1
5
S1 20
16
S1
S2
17
19
S3 21
S1 7
S4 2
22 1 18
9
S1
20 S1
S1 6
20 20
12
14
S4 20 15
11
S4 10
13
S1
4
S6
8
S5 S5
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000000521 ADAPTER,SCREW FLEX AJ-1000 1 19 15099115 SENSOR-INTERRUPTER GP2A25NJ 1
2 1000000522 ADAPTER,TUBE JOINT AJ-1000 1 20 1000000690 SPRING,PLATE CARTRIDGE AJ-1000 5
3 W700105530 ASSY,CARTRIDGE IC BOARD AJ-1000 1 21 1000000744 STAY,SENSOR WIPE LIQUID AJ-1000 1
4 W700105750 ASSY,CLEANING JUNCTION BOARD AJ-1000 1 22 1000000694 STOPPER,CARTRIDGE AJ-1000 1
5 1000000524 ASSY,NEEDLE AJ-1000 1 * qt. indicates the number of parts that is described in the figure.
6 6700109010 ASSY,PUMP SUPPLY AJ-1000 1
7 1000001252 ASSY,TUBING SET 6*55MM AJ-1000 1 PARTS LIST -Supplemental Parts-
8 1000000742 BASE,WIPE LIQUID SUPPLY AJ-1000 1 Parts No. Parts Name
9 1000000691 BOARD,CARTRIDGE SIDE AJ-1000 1 S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
10 1000000654 CABLE-ASSY C-LIQ EMPTY AJ-1000 1 S2 31409811AS SADDLE,LOCKING WIRE LWS-1211Z
11 1000000653 CABLE-ASSY C-LIQ IC AJ-1000 1 S3 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
12 1000000652 CABLE-ASSY C-LIQ MOTOR AJ-1000 1 S4 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
13 1000000651 CABLE-ASSY C-LIQ P-SENS AJ-1000 1 S5 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
14 1000000640 CABLE-ASSY C-MOTOR JUNC AJ-1000 1 S6 31069104 SCREW,CAP M4*6+FL NI
15 1000000641 CABLE-ASSY C-SIGNAL AJ-1000 1
16 1000000693 FRAME,CARTRIDGE B AJ-1000 1
17 1000000743 FRAME,WIPE LIQUID SUPPLY AJ-1000 1
18 1000000520 HOLDER,RING O TYPE-E AJ-1000 1
1-14
* For transportation
52
S5
57
1-9 WIPER SYSTEM
S5
5 25
56
4
S8 65
58 55
S5
S8 36
S14 S20
15
67 15
28 S20 S10
S5 15 24
S19 34
S5 49 S10
44 39 68
S5 31 24
14 32 15 Revised 3
1-15
S17 S9 49 S20
S5 S19 60 70 S10
S13
S15 38 45
S5 46 15
12 16 70
S1 51 S5 S10
54 37 13
61 S7 2 62 S5
S5 33 6 S3 1
59 S5 3
16 S12 63 45 S8
50 S7
S9 22 S5
S16 64
23 S5
21 S5 S8 S5
38 40 S6
7 9
S5 S5 35 S12 19 26
30 42 20
S16 S6 S11 S5
9 41 S5 8
S4 S5 43 23 S5
S11 53
S16 48
18 S4
43 48
10 S5 S8 S18 53
29 S5
40 11
53
17 43
S11
S5
27 S2
69 9
S6
66
1-9 WIPER SYSTEM
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000000521 ADAPTER,SCREW FLEX AJ-1000 1 51 1000000780 SHAFT,SLIDE CAPTABEL AJ-1000 1
2 1000000522 ADAPTER,TUBE JOINT AJ-1000 1 52 1000001056 SHEET,HEAD PROTECTION AJ-1000 1
3 1000000519 ADAPTER,TUBE PLUG AJ-1000 1 53 22165185 SPACER,ROLLER PIX-30 3
4 1000000985 ASSY, CAP-TOP AJ-1000 6 54 22175308 SPRING,BELT TENSION EGX-20 1
5 1000002081 ASSY, CAP-TOP SET AJ-1000 6 55 1000000790 SPRING,CAP HEAD AJ-1000 12
6 1000001253 ASSY,TUBING SET 6*780MM AJ-1000 1 56 1000000779 SPRING,SET CAPSTATION AJ-1000 1
7 W700105790 ASSY,WIPE BOARD BOTTOM AJ-1000 1 57 1000000773 STAY,HOLD CAP TOP AJ-1000 1
8 W700105780 ASSY,WIPE BOARD TOP AJ-1000 1 58 1000000802 STAY,HOLD TUBE AJ-1000 1
9 W7001057C0 ASSY,WIPE FLEX BOARD AJ-1000 3 59 1000000786 STAY,IDLE PULLEY CAP AJ-1000 1
10 1000000781 BASE,BOTTOM CAP AJ-1000 1 60 1000000799 STAY,JOINT BASE SLIDE AJ-1000 1
11 1000000778 BASE,CAP SLIDE AJ-1000 1 61 1000000801 STAY,WASTE FLUID CAP LOWER AJ-1000 1
12 22355673 BASE,Y SLIDE PIX-4 1 62 1000004538 STAY,WASTE FLUID CAP UPR AJ-1000_01 Revised 1 1
13 1000000785 BELT,340P2M4-530 1 63 1000002052 STAY,WIPE BOARD BTM AJ-1000 1
14 1000000783 BELT,638P2M4-530 1 64 1000004023 STAY,WIPE BOARD TOP TYPE2 AJ-1000 1
15 1000000796 BUSH,80F-0503 5 65 1000000772 TABLE,CAP TOP AJ-1000 1
16 12159565 BUSH,B-S8-23 2 66 1000000794 TRAY,WIPE UNDER AJ-1000 1
17 1000000647 CABLE-ASSY SLIDE MOTOR AJ-1000 1 67 1000001041 WASHER,OILES 80W-08 1
18 1000000648 CABLE-ASSY SLIDE ORG AJ-1000 1 68 1000000795 WIPER,HEAD AJ-1000 6
19 1000000650 CABLE-ASSY WIPE MOTOR AJ-1000 1 69 1000000793 WIPER,SCRAPER AJ-1000 1
20 1000000649 CABLE-ASSY WIPE ORG AJ-1000 1 70 1000002115 FLANGE,BELT GUIDE L CAP AJ-1000 2
21 1000000646 CABLE-ASSY W-MOTOR JUNC AJ-1000 1 * qt. indicates the number of parts that is described in the figure.
22 1000000645 CABLE-ASSY W-ORG JUNC AJ-1000 1
23 1000003795 CABLE-CARD,12P1 210L BB HIGH-V 2 PARTS LIST -Supplemental Parts-
24 1000000774 CAM,CAP AJ-1000 2 Parts No. Parts Name
25 1000000771 CASE,CAP TOP AJ-1000 6 S1 31029820 BUSH SET,ROLL 3*2 50 PCS
26 1000000803 COVER,CAP B AJ-1000 1 S2 31029101 BUSH,NB-19
27 1000000792 COVER,FRONT WIPE AJ-1000 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
28 1000000782 COVER,INNER L CAP AJ-1000 1 S4 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
29 1000004022 COVER,INNER R CAP TYPE2 AJ-1000 1 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
30 1000000798 COVER,TKP0130-1B R18L17SET 1 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
31 1000000776 FRAME,SIDE L CAP AJ-1000 1 S7 31409702 SADDLE,LOCKING EDGE LES-1010
32 1000000777 FRAME,SIDE R CAP AJ-1000 1 S8 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
33 21685144 GEAR,S53S5(B15) FJ-540 1 S9 31019121 SCREW SET,BINDING M3*20 NI 100 PCS
34 1000000936 GEAR,WORM W80SU R1+B Revised 4 1 S10 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
35 1000003294 GEAR,WORM G80A 20+R1 Revised 1,4 1 S11 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
36 1000000797 HOLDER,CAP CASE AJ-1000 6 S12 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
37 1000000520 HOLDER,RING O TYPE-E AJ-1000 1 S13 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
38 21655130 HOLDER,SHAFT F MDX-3 2 S14 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
39 1000000791 HOLDER,WIPER AJ-1000 6 S15 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
40 22435106 MOTOR,103-593-1041 2 S16 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
41 1000000788 PLATE,BASE CABLEVEYOR CAP AJ-1000 1 S17 31069104 SCREW,CAP M4*6+FL NI
42 1000000865 PLATE,MOTOR HEAD U/D AJ-1000 1 S18 31139104 SCREW,PLAPOINT M4*6 BK FE
43 12569118 PULLEY BEARING 3 S19 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
44 21975131 PULLEY,T16P2SA+GEAR S120 1 S20 31149703AS RING SET,E-RING ETW-4 100 PCS.
45 1000000784 PULLEY,T35P2S5(B6) 2
46 21975132 PULLEY,WD8.18 S7.5 1
47 11519108 RING,O DO1127G0 Revised 2 1
48 15229506 SENSOR INTERRUPTER,GP1A05A5 2
49 1000000775 SHAFT,CAP LIFT AJ-1000 2
50 1000000787 SHAFT,DRIVE PULLEY CAP AJ-1000 1
1-16
S7
20 29
19 S7
S7
21 14
22 13
27 17
1-10 INK SYSTEM
S3
25 4
43 26
23 18 58 S7
S9 S2 S1
S9 24 15
S6
40 S3 16
52 S7
11 8 2
S1
S8 33 38
5 S3
S9 S8 3
S9 S6 1
56 47
S3 S8 S1 2
S4 S3 S1 38
S1 S3 9 1
52 S3
53 55 S1 57
S9 S8 49 7
41 51 S3 6
S1 S3 S2
55 S9 32
28 S9 54
1-17
45 S1 S9 S9 36
50
S1 12 S6
S4 S6
S1 S1
41 S5
45 10
31 46 S2 S2
35 S1 S10
S11 S8 34
48 S2
S1
37
59
S1 S2
44
39
S2 42
S1
37
S2
48
S1
30 S1
S1
S1
1-10 INK SYSTEM
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000000521 ADAPTER,SCREW FLEX AJ-1000 12 51 1000000702 SHAFT,I/C COVER AJ-1000 1
2 1000000522 ADAPTER,TUBE JOINT AJ-1000 12 52 1000000690 SPRING,PLATE CARTRIDGE AJ-1000 30
3 W700105530 ASSY,CARTRIDGE IC BOARD AJ-1000 1 53 1000001039 STAY,I/C COVER MAGNET AJ-1000 1
4 W700105520 ASSY,INK JUNCTION BOARD AJ-1000 1 54 1000000704 STAY,I/C COVER SENSOR AJ-1000 1
5 1000000524 ASSY,NEEDLE AJ-1000 6 55 1000000701 STAY,I/C COVER SHAFT AJ-1000 2
6 W700105320 ASSY,PUMP SENS BOARD AJ-1000 6 56 1000000709 STAY,I/C JUNCTION BOARD AJ-1000 1
7 6700109010 ASSY,PUMP SUPPLY AJ-1000 6 57 1000002791 STOPPER,CARRIAGE AJ-1000_01 6
8 1000001249 ASSY,TUBING SET 4*120MM AJ-1000 6 58 1000000715 STOPPER,INK TRAY AJ-1000 1
9 1000001250 ASSY,TUBING SET 4*720MM AJ-1000 6 59 1000000717 TRAY,UNDER PUMP AJ-1000 1
10 1000000695 BASE,I/C CASE AJ-1000 1 * qt. indicates the number of parts that is described in the figure.
11 1000000691 BOARD,CARTRIDGE SIDE AJ-1000 6
12 1000000606 CABLE-ASSY INK COVER AJ-1000 1 PARTS LIST -Supplemental Parts-
13 1000000601 CABLE-ASSY INK-IC C AJ-1000 1 Parts No. Parts Name
14 1000000600 CABLE-ASSY INK-IC K AJ-1000 1 S1 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
15 1000000604 CABLE-ASSY INK-IC LC AJ-1000 1 S2 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
16 1000000605 CABLE-ASSY INK-IC LM AJ-1000 1 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
17 1000000602 CABLE-ASSY INK-IC M AJ-1000 1 S4 11519107 RING,O P4
18 1000000603 CABLE-ASSY INK-IC Y AJ-1000 1 S5 31409702 SADDLE,LOCKING EDGE LES-1010
19 1000000592 CABLE-ASSY MAX SENS A AJ-1000 1 S6 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
20 1000000593 CABLE-ASSY MAX SENS B AJ-1000 1 S7 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
21 1000000595 CABLE-ASSY S-PSENS C AJ-1000 1 S8 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
22 1000000594 CABLE-ASSY S-PSENS K AJ-1000 1 S9 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
23 1000000598 CABLE-ASSY S-PSENS LC AJ-1000 1 S10 31049157 SCREW,CAP M6*20 BC+PW+SW
24 1000000599 CABLE-ASSY S-PSENS LM AJ-1000 1 S11 31049156 SCREW,CAP M6*8 3CBC+FLANGE
25 1000000596 CABLE-ASSY S-PSENS M AJ-1000 1
26 1000000597 CABLE-ASSY S-PSENS Y AJ-1000 1
27 1000000710 CASE,I/C INNER AJ-1000 1
28 1000000698 COVER,I/C CASE AJ-1000 1
29 1000000711 COVER,REAR I/C CASE AJ-1000 1
30 1000000707 COVER,UNDER I/C CASE AJ-1000 1
31 1000000716 DAMPER,OWHF6-0.7NLS 1
32 1000000692 FRAME,CARTRIDGE AJ-1000 1
33 1000000693 FRAME,CARTRIDGE B AJ-1000 6
34 1000000706 FRAME,INSIDE I/C CASE AJ-1000 1
35 12319101 HANDLE,THA-31-5TAP 1
36 1000000699 HOLDER,I/C CASE SIDE AJ-1000 2
37 1000000714 HOLDER,PLATE INK TRAY AJ-1000 2
38 1000000520 HOLDER,RING O TYPE-E AJ-1000 12
39 1000000718 LABEL,SET INK AJ-1000#LA886 1
40 22535330 LABEL,WARNING SOL INK #LA396 1
41 12399102 MAGNET CATCHER TL-105 2
42 1000000708 PLATE,I/C CASE SIDE AJ-1000 1
43 1000000697 PLATE,I/C CASE SIDE L AJ-1000 1
44 1000000696 PLATE,I/C CASE SIDE R AJ-1000 1
45 1000000705 PLATE,I/C COVER AJ-1000 2
46 1000000703 PLATE,I/C COVER SENSOR AJ-1000 1
47 1000000700 PLATE,I/C SHUTTER AJ-1000 1
48 1000000713 PLATE,INK TRAY AJ-1000 2
49 1000000712 RAIL,CARTRIDGE AJ-1000 6
50 15229506 SENSOR INTERRUPTER,GP1A05A5 1
1-18
1-11 SUB TANK SYSTEM
S3
31
S4
26
2 7
3 S3
25 S6
28
S5 S3
8 11
2 10 S3 S3
S3
3 14 S7
25 S5
S3 15 30 S4
S3
12
S4
13
22
S3 27
24 19
5 18 20
4 23
S3 S3 21
S1 16
29 6
17 S3
1
S5
S2
S3
S5
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 W700105511 ASSY,PUMP DRIVE BOARD AJ-1000 1 22 1000000623 CABLE-CARD 40P1 300L BB HIGH-V 1
2 1000000521 ADAPTER,SCREW FLEX AJ-1000 12 23 1000003515 CABLE-CARD,40P1 3020L BB HIGH-V Revised 2 3
3 1000000522 ADAPTER,TUBE JOINT AJ-1000 12 24 1000000916 COVER,PUMP DRIVE BOARD AJ-1000 1
4 6700109000 ASSY,PUMP PRESS AJ-1000 6 25 1000000520 HOLDER,RING O TYPE-E AJ-1000 12
5 W700105320 ASSY,PUMP SENS BOARD AJ-1000 1 26 1000004106 HOUSING,INK SUB TANK 2 AJ-1000 6
6 W700105310 ASSY,PUMP SENS JC BOARD AJ-1000 1 27 1000001105 PLATE,COVER PD BOARD AJ-1000 1
7 1000003436 TUBE,SJ-RDG4*6 LINK6 AJ-740 1 28 15099115 SENSOR-INTERRUPTER GP2A25NJ 6
8 1000001251 ASSY,TUBING SET 4*220MM AJ-1000 6 29 1000000881 STAY,PUMP AJ-1000 1
9 1000000914 BASE,SUBTANK AJ-1000 1 30 1000000915 STAY,SENSOR SUBTANK AJ-1000 6
10 1000000587 CABLE-ASSY P-PSENS C AJ-1000 1 31 1000004116 STAY,HOLDER SUBTANK OUT AJ-1000 1
11 1000000586 CABLE-ASSY P-PSENS K AJ-1000 1 * qt. indicates the number of parts that is described in the figure.
12 1000000590 CABLE-ASSY P-PSENS LC AJ-1000 1 PARTS LIST -Supplemental Parts-
13 1000000591 CABLE-ASSY P-PSENS LM AJ-1000 1 Parts No. Parts Name
14 1000000588 CABLE-ASSY P-PSENS M AJ-1000 1 S1 31029101 BUSH,NB-19
15 1000000589 CABLE-ASSY P-PSENS Y AJ-1000 1 S2 31029106 BUSH,SQUARE SB-6025
16 1000000579 CABLE-ASSY P-PUMP A AJ-1000 1 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
17 1000000580 CABLE-ASSY P-PUMP B AJ-1000 1 S4 31409702 SADDLE,LOCKING EDGE LES-1010
18 1000000585 CABLE-ASSY P-PUMP SENS AJ-1000 1 S5 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
19 1000000582 CABLE-ASSY S-PUMP A AJ-1000 1 S6 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
20 1000000583 CABLE-ASSY S-PUMP B AJ-1000 1 S7 31069104 SCREW,CAP M4*6+FL NI
21 1000000584 CABLE-ASSY S-PUMP C AJ-1000 1
1-19
1-12 DRYER S8
20
16
S7
S2
19
S7
S7 S7
16 S3 7
1
17
S6
15
20
S7
18
10
S2
S4
S2
S1
14
9 12
S4
S5
S2 11 16
1
6 S6
9
S7 5
S7
19 S7
17 S4 S5
S6
8
S7
S4
S7 15
S4 21 S7
S2 3
23
S2
S6
Revised 2
S4
S2 S10
S2 13
27 2
S2
S4
13 4
S4
S3
22
24
26
S2
S9
S2
26
23
25 S2
18
S9
S3
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 W700105240 ASSY,BLOWER BOARD AJ-1000 6 21 1000006028 COVER,APRON UNDER L AJ-740 1
2 W700685120 ASSY,DRYER BOARD AJ-740 1 22 1000006027 COVER,APRON UNDER R AJ-740 1
3 1000003426 ASSY,DRYER MODULE AJ-740 1 23 1000006029 COVER,DRYER END AJ-740 2
Revised 2
4 W700105230 ASSY,DRYER THERMISTOR BOARD AJ-1000 1 24 1000006025 STAY,RECTIFY DRYER AJ-740 4
5 1000003407 BASE,BLOWER AJ-740 1 25 1000006023 PLATE,DRYER BASE AJ-740 6
6 1000000612 CABLE-ASSY BLOWER AJ-1000 1 26 1000006024 ASSY,HEATER DRYER AJ-740 6
7 1000003520 CABLE-ASSY,BLOWER JUNC AJ-740 5 27 1000006026 COVER,APRON UNDER MID AJ-740 1
8 1000003453 COVER,BLOWER BOARD AJ-740 1 * qt. indicates the number of parts that is described in the figure.
9 1000001401 COVER,FAN GUARD PG-47-02 12
10 1000005533 COVER,BLOWER FRONT AJ-740I 1 PARTS LIST -Supplemental Parts-
11 1000000551 FAN,4710KL05WB40 6 Parts No. Parts Name
12 1000003462 HOLDER,BLOWER CABLE AJ-740 1 S1 31289114AS CUPSCREW SET, M3*30 NI 100 PCS.
13 21575109 NUT,BOSS H14MM S3MM N3MM 9 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
14 1000003455 COVER,UNDER BLOWER AJ-740 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
15 1000000721 STAY,BLOWER AJ-1000 2 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
16 1000000724 STAY,BLOWER COVER AJ-1000 4 S5 31409702 SADDLE,LOCKING EDGE LES-1010
17 1000003460 STAY,DRYER UPPER AJ-740 2 S6 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
18 1000004160 LABEL, REFLECTION XC-540#LA1041 1 S7 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
19 1000000924 LABEL,HOT SURFACE AJ-1000#LA881 4 S8 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
20 1000003500 LABEL,BLOWER AJ-740#LA1017 2 S9 31019142AS SCREW SET,BINDING M3*4 NI 100PCS.
Revised 2
S10 31029101 BUSH,NB-19
1-20
23
S3 S12
S12
43 S8
S17 41
32 49
S11 S1
S17 S4
17 S15
S8 S12
35 1
1-13 STAND
15
S13 S16 12
20
37
S12 30
S7
8 S17
S8 S13
S15 S12
S14 52 S12
S17 S11
2 S7 S4 18
22 S1540 S9 49 48
3 S8 50
27 44 S3 47 25
14 1 S15 38 S4
34 S10
1-21
41 S8
10 S15 12 19 13 S5 17
S6 51 S3
53 S8
24 36 S3
S4
S7 S2 S6 46 S3 39
S15
5 26
42 31 23
S2
S12
S15
S15
6 28
S8 S6
S7 S15
9
4 S15
2
S9
S6
S7
S15
29 16 45 S16
21 22
S12
S5 33
S8 11 S16 36 S12
S8
1-13 STAND
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name
1 12359113 ABSORBER TK-2320 2 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
2 11879126 ABSORBER,C-30-RK-3225 2 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
3 1000000682 ARM,DANCER L AJ-1000 1 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
4 1000000681 ARM,DANCER R AJ-1000 1 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
5 1000005534 ASSY,DANCER SHAFT F AJ-740I 1 S5 31129102 PIPE,POLYCA 4*8*10
6 1000005535 ASSY,FRONT SHAFT AJ-740I Revised 1 1 S6 31409702 SADDLE,LOCKING EDGE LES-1010
7 1000003422 ASSY,SHAFT SHEET AJ-740 1 S7 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
8 1000003418 ASSY,STAND AJ-740 1 S8 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
9 1000000678 BASE,BOTTLE INK AJ-1000 1 S9 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
10 1000000684 BASE,DANCER ARM L AJ-1000 1 S10 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
11 1000000683 BASE,DANCER ARM R AJ-1000 1 S11 31799107 SCREW SET,CAP M4*6NI 20pcs
12 1000003470 BASE,REAR DANCER AJ-740 2 S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
13 1000003473 BASE,SLIDER REAR DANCER AJ-740 1 S13 31799110AS SCREW SET,CAP M5*20 NI 20PCS.
14 22175870 BEARING 10-19ZZ 1 S14 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
15 1000003483 BUSH,80B-1630 2 S15 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8
16 12159573 BUSH,80F-0603 1 S16 31069104 SCREW,CAP M4*6+FL NI
17 1000001068 BUSH,80F-1610 3 S17 31049157 SCREW,CAP M6*20 BC+PW+SW
18 1000003482 BUSH,80F-1630 2
19 12529101 BUSH,80FL-08 2
20 1000001033 CABLE-ASSY DANCER ESD AJ-1000 1
21 21745109 COLLAR,LEVER FJ-540 1
22 1000000686 COVER,ARM BASE AJ-1000 2
23 1000000903 COVER,REAR DANCER AJ-1000 2
24 12139657 GUIDE,INK FUNNEL PE 6-316-03 1
25 1000003476 GUIDE,ROLLER REAR DANCER AJ-740 1
26 21655254 HOLDER,FUNNEL FJ-540 1
27 22115121 HOUSING,R-BEARING FRAME FJ-540 1
28 22535393 LABEL,DRAIN BOTTLE FJ-540 #LA501 1
29 1000001032 LEVER,STOPPER F DANCER AJ-1000 1
30 1000003466 PIPE,REAR DANCER AJ-740 1
31 1000000679 PLATE,BOTTLE INK AJ-1000 1
32 1000003477 PLATE,EARTH REAR DANCER AJ-740 1
33 1000003467 PLATE,SENS F-DANCER AJ-740 1
34 12569118 PULLEY BEARING 1
35 11889107 R-BEARING,D10S6(B3FL) 1
36 15229506 SENSOR INTERRUPTER,GP1A05A5 2
37 1000003465 SHAFT,REAR DANCER AJ-740 1
38 1000003472 SHAFT,SLIDER REAR DANCER AJ-740 1
39 1000003471 SHEET,SENS REAR DANCER AJ-740 1
40 22165227 SPACER,LOCK SJ-1000 1
41 22165185 SPACER,ROLLER PIX-30 2
42 1000000680 STAY,BOTTLE INK AJ-1000 1
43 1000003419 STAY,HANGER R-ROLLER L AJ-740 1
44 1000003420 STAY,HANGER R-ROLLER R AJ-740 1
45 1000003468 STAY,SENS F-DANCER AJ-740 1
46 1000003475 STAY,SENS R-DANCER AJ-740 1
47 1000003474 STAY,SLIDER REAR DANCER AJ-740 1
48 1000001608 STOPPER,G-SHAFT XC-540 1
49 1000003478 STOPPER,REAR DANCER AJ-740 2
50 1000003469 WASHER,OILES 80W-21 3
51 1000005667 GROMET,RUBBER NG-79-H Revised 1 2 * Revised 1 No.51, 53 : Refer to the Service Information AJ1000-013
52 22165226 SPACER,DANCER SJ-1000 2
53 1000005708 ASSY,TUBING M8*370MM AJ-1000 Revised 1 1
* qt. indicates the number of parts that is described in the figure.
1-22
42 18 S6 S7 21
41 S10 S8
S6
16
27 1
S6
32 31
1-14 TU UNIT
36 25 S9
S6
22
30
S6 S7
29
S5 33 S3
17 S8
S2 35
S6 37
S8 11
S8 S10 S3
28 34
35
21
S6
S7
S6
40 S3
6 S3
S8 20
1-23
S9 9 S8
S6 S7 7
8 39
5
S4 S6 S8 38
24 9
12
S3
23
S1
17 14 18 16 13
10
S6
S6
4 2
S6 3
26
19
15
S7
1-14 TU UNIT
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name
1 22805522 ASSY,TU COVER B SJ-1000 1 S1 - BIND,P-TIGHT 3.5*8 C
2 22805526 ASSY,TU DC JACK SJ-1000 1 S2 - CLAMP,INSULOK YJ-80
3 22805524 ASSY,TU JACK BOARD SJ-1000 1 S3 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
4 1000002054 ASSY,TU MAIN BOARD AJ-1000 1 S4 31409811AS SADDLE,LOCKING WIRE LWS-1211Z 20PCS
5 22805527 ASSY,TU RELAY BOARD SJ-1000 1 S5 31019110AS SCREW SET,BINDING M2*8 BC 100 PCS
6 22845181 BASE,TU MOTOR B SJ-1000 1 S6 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
7 22845182 BASE,TU MOTOR F SJ-1000 1 S7 31049114 SCREW SET,CAP M5*12 NI 20 PCS
8 22845183 BASE,TU MOTOR M SJ-1000 1 S8 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCS
9 22525106 BUSH,LFF-1212 TW 4 S9 1000004496 WASHER SET,PLAIN 5.5*14*1.6 NI 50P Revised 1
10 22525107 BUSH,SB-2530 TW 2 S10 - WASHER,8.2*14*2 NYLON
11 22525109 BUSH,TU MOTOR GEAR SJ-1000 1
12 23445105 CABLE,TU MOTOR SJ-1000 1
13 23445104 CABLE,TU RELAY SJ-1000 1
14 1000002055 CABLE,TU SENSOR AJ-1000 1
15 1000003517 CABLE-ASSY,TU-SENS AJ-740 1
16 1000004473 CABLE-ASSY,TU AUTO SW AJ-1000 1 Revised 1
17 23415261 CABLE-ASSY,TU COVER SW SJ-1000 1
18 1000004474 CABLE-ASSY,TU MANUAL SW AJ-1000 1 Revised 1
19 23415264 CABLE-ASSY,TU POWER-B SJ-1000 1
20 22815154 CHASSIS,TU SJ-1000 1
21 21745111 COLLAR,TU COVER SJ-1000 2
22 22045349 COVER,TU INT SW SJ-1000 1
23 22045350 COVER,TU PCB SJ-1000 1
24 22045351 COVER,TU RELAY SJ-1000 1
25 22045348 COVER,TU TOP SJ-1000 1
26 22045346 COVER,TU UNDER SJ-1000 1
27 22195138 FRAME,TU R SJ-1000 1
28 21685148 GEAR,S30S51.6(B30) SJ-1000 1
29 22305107 GUIDE,TU COVER SHAFT SJ-1000 1
30 22315102 HANDLE,TU COVER SJ-1000 1
31 21655298 HOLDER,TU HANDLE SJ-1000 1
32 22535244 LABEL,CAUTIONPINCH #LA111 1
33 22395116 MAGNET,CATCH TL-295-2 2
34 1000002056 MOTOR,DM5030(07SGN)+4GN180B TW 1
35 22055684 PLATE,TU LINK SJ-1000 2
36 22055685 PLATE,TU SHUTTER SJ-1000 1
37 22295295 SHAFT,TU COVER SJ-1000 1
38 22295297 SHAFT,TU MOTOR L SJ-1000 1
39 22295298 SHAFT,TU MOTOR R SJ-1000 1
40 22715451 STAY,TU MOTOR SJ-1000 1
41 22715450 STAY,TU PANEL SJ-1000 1
42 23115107 SW,SDDJE10700 1
* qt. indicates the number of parts that is described in the figure.
1-24
17
25 S2
12
1
S2
1
1-15 TU ROLL
S4
S7 20
10 16
13
S5 5
S5 2 6
S7 S4
3 18
S3
1-25
12
S2
S3
S3
24 S5
17
S2 25 S6
4 15
11 8
S5 19 S3
14
S5 S3
22
S3
S5 21
22 S1
9 S5
S5 23
1-15 TU ROLL
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name
1 22805530 ASSY,TU HOLDER SJ-1000 3 S1 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20
2 22805523 ASSY,TU L BEARING SJ-1000 4 S2 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS
3 22805529 ASSY,TU L FRAME SJ-1000 1 S3 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
4 22805528 ASSY,TU R FRAME SJ-1000 1 S4 31049114 SCREW SET,CAP M5*12 NI 20 PCS
5 6700049020 ASSY,TU ROLLER SJ-1000 1 S5 31799110AS SCREW SET,CAP M5*20 NI 20PCS.
6 22845180 BASE,TU L FRAME SJ-1000 1 S6 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCS
8 22525110 BUSH,TU SHAFT GEAR SJ-1000 2 S7 1000004496 WASHER SET,PLAIN 5.5*14*1.6 NI 50PRevised 1
9 22045347 COVER,TU CABLE J-1000 1
10 22195137 FRAME,TU L SJ-1000 2
11 21685148 GEAR,S30S51.6(B30) SJ-1000 2
12 21655299 HOLDER,TU SHEET SJ-1000 4
13 22535244 LABEL,CAUTION PINCH MDX-500 #LA111 1
14 1000000952 LABEL,SET MEDIA AJ-1000#LA898 Revised 2 1
15 1000004498 ASSY,BEARING TU ROLLER AJ-1000Revised 1 2
16 21515119 RING,TU L FRAME SJ-1000 4
17 21495148 SCREW,TU HOLDER SJ-1000 4
18 1000003447 SHAFT,SHEET TU AJ-740 2
19 22295296 SHAFT,TU HANDLE SJ-1000 2
20 22295294 SHAFT,TU L FRAME SJ-1000 4
21 22665110 SHIELD,TU GEAR SJ-1000 2
22 22715449 STAY,TU R FRAME SJ-1000 2
23 12249126 STOPPER,FE-D-A 16*180 4
24 22245127 STOPPER,TU BEARING SJ-1000 2
25 22245128 STOPPER,TU HOLDER SJ-1000 4
* qt. indicates the number of parts that is described in the figure.
1-26
1-16 付属品
改訂2
36 S1 S2
改訂1
S1
S2 37 22
S2 35
1 27
16
34 23
7
19
21
15 11
25
15 12
20
13 14 24 30 31
28
29
26
17 18 5 8
改訂3
240V 230V 240VE 200V(US) 230V BR
2 3 4 9 200V(JPN)
10 40
33 38 39 6 32
改訂2
Optional
1-27
1-16 付属品
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name
1 1000003442 STOPPER,RAIL AJ-740 1 S1 31279201 LABEL,REPACKAGE #LA16
2 23495124 AC CORD 3ASL100 240VA 10A SAA 1 S2 31139104 PLAPOINT,FE4*6 BK 3C
3 23495125 AC-CORD H05VV 230V 10A S 1
4 13499111 AC CORD H05VV-F 240VE 10A S 1
5 6700109060 ASSY,DUMMY CARTRIDGE AJ-1000 1
6 6700109030 ASSY,MEDIA CLAMP AJ-1000 1
7 6700109050 ASSY,STOPPER CARRIAGE AJ-1000 1
8 1000001252 ASSY,TUBING SET 6*55MM AJ-1000 1
9 23495116 CABLE-AC,POWER 200V PSE SJ-1000 1
10 23495115 CABLE-AC,POWER 200V U/CS SJ-1000 1
11 1000003530 CARTON,ACCESSORY BOX AJ-740 1
12 11369128 CASE,PE BOTTLE 5-037-02 1
13 ST-037 CLEAN STICK TX712A 1
14 22565682 HEXAGONAL WRENCH 5 2
15 22535481 LABEL,MARK RECYCLE SJ-1000#LA701 1
16 22535330 LABEL,WARNING SOL INK #LA396 1
1000005509 MANUAL,USE EN AJ-1000I 1
17
1000005507 MANUAL,USE JP AJ-1000I 1
1000005510 MANUAL,INS EN AJ-1000I 1
18
1000005508 MANUAL,INS JP AJ-1000I 1
19 1000001058 PAD,TU GEAR AJ-1000 1
20 1000001057 PAD,TU SHAFT AJ-1000 1
21 1000001059 PAD,TU UPPER AJ-1000 1
22 1000003464 PIPE,SUPPORT AL AJ-740 2
23 1000003423 PIPE,PAPER TUBE TU AJ-740 1
24 1000000921 PIPE,TOOL D6*L320 AJ-1000 1
25 1000003481 PLATE,SET MEASURE AJ-740 1
26 22505126 SLEEVE,MEDIA SET SJ-1000 2
27 1000001031 STOPPER,F DANCER AJ-1000 1
28 21935149 TOOL,HEXAGON 8*100 1
29 1000000945 TOOL,SYRINGE 20ML 1
30 12569656 TWEEZERS PTS-01 1
31 1000000795 WIPER,HEAD AJ-1000 2
32 1000003812 ASSY,PIPE SUPPORT SHORT AL AJ-1000 1
33 26015420 MANUAL,INS-RPS JP/EN FOR RIP 1
34 1000002792 STOPPER,CAP AJ-1000 1
35 1000005723 PAD,PIPE SUPPORT AJ-740I 改訂1 1
36 1000002790 COVER,INNER R AJ-1000_01 1
37 1000002791 STOPPER,CARRIAGE AJ-1000_01 改訂2 1
38 26015490 MANUAL,USE JP VERSAWORKS 1
39 26015491 MANUAL,USE EN VERSAWORKS 1
40 1000006571 CABLE-AC,3P 117/230V BR 2.5M 改訂3 1
* 32番はオプション
* qt.はイラスト内に記載されている部品点数を示しています。
1-28
15
73 34 33 32 31 30 29 16
35 22
8
17
21
28 27 26 25 24 23
18
77 74
95
19
48
2-1 WIRING MAP
75 9 14 20
90
78 47 98
79 76
49
79 46
2 Electrical Section
80 80 92
80 80 80
94
89 93
11
45 85
12
10
44 13
43
42 98
50
4
99
2-1
6
88
36
7 1 97
41
2
91 91
97 3
84 37
7
51 101
72 40 38
39
5 1 97
81 60 3
100
100 59
52 53 54 55 56
100
100 58
57
61
100 87
87 83
100 96
62 82
70
83
69
68
86 86 86 86 86 63
67 86
66
64
65
CABLE LIST
No. PARTS NO PARTS NAME No. PARTS NO PARTS NAME
1 1000000572 CABLE-ASSY LIVE AJ-1000 56 1000000644 CABLE-ASSY F-COVER AJ-1000
2 1000000573 CABLE-ASSY NEUTRAL AJ-1000 57 1000000645 CABLE-ASSY W-ORG JUNC AJ-1000
3 1000000574 CABLE-ASSY GND AJ-1000 58 1000000646 CABLE-ASSY W-MOTOR JUNC AJ-1000
4 1000000575 CABLE-ASSY DRYER-AC AJ-1000 59 1000000647 CABLE-ASSY SLIDE MOTOR AJ-1000
5 1000000576 CABLE-ASSY PRINTER-AC A AJ-1000 60 1000000648 CABLE-ASSY SLIDE ORG AJ-1000
6 1000000577 CABLE-ASSY PRINTER-AC B AJ-1000 61 1000000649 CABLE-ASSY WIPE ORG AJ-1000
7 1000000578 CABLE-ASSY SW POWER AC AJ-1000 62 1000000650 CABLE-ASSY WIPE MOTOR AJ-1000
8 1000000579 CABLE-ASSY P-PUMP A AJ-1000 63 1000000651 CABLE-ASSY C-LIQ P-SENS AJ-1000
9 1000000580 CABLE-ASSY P-PUMP B AJ-1000 64 1000000652 CABLE-ASSY C-LIQ MOTOR AJ-1000
10 1000000581 CABLE-ASSY FEED MOTOR AJ-1000 65 1000000653 CABLE-ASSY C-LIQ IC AJ-1000
11 1000000582 CABLE-ASSY S-PUMP A AJ-1000 66 1000000654 CABLE-ASSY C-LIQ EMPTY AJ-1000
12 1000000583 CABLE-ASSY S-PUMP B AJ-1000 67 1000000655 CABLE-ASSY HEAD HEATER AJ-1000
13 1000000584 CABLE-ASSY S-PUMP C AJ-1000 68 1000000656 CABLE-ASSY HEAD MOTOR AJ-1000
14 1000000585 CABLE-ASSY P-PUMP SENS AJ-1000 69 1000000657 CABLE-ASSY HEAD ORG AJ-1000
15 1000000586 CABLE-ASSY P-PSENS K AJ-1000 70 1000000658 CABLE-ASSY LINEAR-ENC AJ-1000
16 1000000587 CABLE-ASSY P-PSENS C AJ-1000 71 1000000607 CABLE-ASSY P-SIDE SENS AJ-1000 Revised 2
17 1000000588 CABLE-ASSY P-PSENS M AJ-1000 72 1000003518 CABLE-ASSY,PP-ORG SENS AJ-740
18 1000000589 CABLE-ASSY P-PSENS Y AJ-1000 73 1000003511 CABLE-ASSY,H-JUNCTION A AJ-740
19 1000000590 CABLE-ASSY P-PSENS LC AJ-1000 74 1000003512 CABLE-ASSY,H-JUNCTION B AJ-740
20 1000000591 CABLE-ASSY P-PSENS LM AJ-1000 75 1000003514 CABLE-ASSY,ALL-THERM AJ-740
21 1000000592 CABLE-ASSY MAX SENS A AJ-1000 76 1000000612 CABLE-ASSY BLOWER AJ-1000
22 1000000593 CABLE-ASSY MAX SENS B AJ-1000 77 1000000613 CABLE-ASSY DRYER JUNC AJ-1000
23 1000000594 CABLE-ASSY S-PSENS K AJ-1000 78 1000000614 CABLE-ASSY D-THERM JUNC AJ-1000
24 1000000595 CABLE-ASSY S-PSENS C AJ-1000 79 23415133 ASSY,THERMISTOR CABLE SP-300
25 1000000596 CABLE-ASSY S-PSENS M AJ-1000 80 1000003520 CABLE-ASSY,BLOWER JUNC AJ-740
26 1000000597 CABLE-ASSY S-PSENS Y AJ-1000 81 23415266 CABLE-ASSY ESD SJ-1000
27 1000000598 CABLE-ASSY S-PSENS LC AJ-1000 82 1000001033 CABLE-ASSY,DANCER ESD AJ-1000
28 1000000599 CABLE-ASSY S-PSENS LM AJ-1000 83 1000003517 CABLE-ASSY,TU-SENS AJ-740
29 1000000600 CABLE-ASSY INK-IC K AJ-1000 84 1000002867 CABLE-ASSY,MESH JUNC MU-1000
30 1000000601 CABLE-ASSY INK-IC C AJ-1000 85 1000002868 CABLE-ASSY,MESH SW MU-1000
31 1000000602 CABLE-ASSY INK-IC M AJ-1000
32 1000000603 CABLE-ASSY INK-IC Y AJ-1000 No. PARTS NO PARTS NAME
33 1000000604 CABLE-ASSY INK-IC LC AJ-1000 86 1000000616 CABLE-CARD 30P1 310L BB HIGH-V
34 1000000605 CABLE-ASSY INK-IC LM AJ-1000 87 1000003516 CABLE-CARD,36P1 4200L BB HIGH-V
35 1000000606 CABLE-ASSY INK COVER AJ-1000 88 1000000618 CABLE-CARD 24P1 1050L BB HIGH-V
36 1000003521 CABLE-ASSY,DC POWER A AJ-740 89 1000000619 CABLE-CARD 25P1 225L BB HIGH-V
37 1000000625 CABLE-ASSY DC-POWER B AJ-1000 90 23475197 CABLE CARD 25P1 105L BB FJ-540
38 1000003519 CABLE-ASSY,F-WATCH AJ-740 91 1000000620 CABLE-CARD 26P1 950L BB HIGH-V
39 1000000627 CABLE-ASSY CLEAN-LIQ AJ-1000 92 1000000621 CABLE-CARD 28P1 300L BB HIGH-V
40 1000000628 CABLE-ASSY HEAD POWER AJ-1000 93 23475201 CABLE,CARD 6P1 255L BB FJ-540
41 1000000629 CABLE-ASSY DANCER JUNC AJ-1000 94 1000003515 CABLE-CARD,40P1 3020L BB HIGH-V
42 1000000630 CABLE-ASSY SERVO POWER AJ-1000 95 1000000623 CABLE-CARD 40P1 300L BB HIGH-V
43 1000000631 CABLE-ASSY FEED JUNC AJ-1000 96 1000003795 CABLE-CARD,12P1 210L BB HIGH-V
44 1000000632 CABLE-ASSY G-ENC JUNC AJ-1000
45 1000000633 CABLE-ASSY SIGNAL JUNC A AJ-1000 No. PARTS NO PARTS NAME
46 1000000634 CABLE-ASSY CLEAN-EXIST AJ-1000 97 12399353 FILTER(E) TFT-081813N F-540
47 1000000635 CABLE-ASSY SCAN MOTOR AJ-1000 98 12399334 FILTER(E) TFC-16-8-13
48 1000003513 CABLE-ASSY FAN JUNC AJ-740 99 12399331 FILTER(E) FPC-31-12
49 1000000637 CABLE-ASSY HEATER POWER AJ-1000 100 12399352 FILTER(E) FRC-45-12-6.5
50 1000000638 CABLE-ASSY HEAD FAN AJ-1000 101 12399351 FILTER(E) FRC-40-12-6.5 FJ-540
51 1000000639 CABLE-ASSY SIGNAL JUNC B AJ-1000
52 1000000640 CABLE-ASSY C-MOTOR JUNC AJ-1000
53 1000000641 CABLE-ASSY C-SIGNAL AJ-1000
54 1000000642 CABLE-ASSY PAPER SENS AJ-1000
55 1000000643 CABLE-ASSY M-COVER R AJ-1000
2-2
2-2 MAIN BOARD
Arrangement Diagram_ Component Side
DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
AJ-740i OFF OFF OFF OFF OFF OFF OFF OFF
It indicates the version of the Main Board.
2-3
VCC3 A0 R193 33 RA0
MD[ 0..15] MA[ 0..25]
A1 R190 33 RA1
A2 R102 33 RA2 IC48
TXD2
A3 R145 33 RA3 MD0 29 25 MA1
D0 A0
1
6
1
6
1
6
1
6
VCC3 A4 R103 33 RA4 MD1 31 24 MA2
R171 D1 A1
RA25 RA24 RA23 RA13 A5 R146 33 RA5 MD2 33 23 MA3
D2 A2
10K A6 R104 33 RA6 MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
VCC3 A7 R147 33 RA7 MD4 38 21 MA5
T18 D4 A4
A8 R105 33 RA8 MD5 40 20 MA6
D5 A5
VCC3 A9 R148 33 RA9 MD6 42 19 MA7
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
10
10
10
10
R174 R173 D6 A6
T19 A10 R106 33 RA10 MD7 44 18 MA8
10K D7 A7
10k A11 R149 33 RA11 MD8 30 8 MA9
D8 A8
/WR2_1 A12 R107 33 RA12 MD9 32 7 MA10
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
/WR2_1 D9 A9
/WR2_2 A13 R150 33 RA13 MD10 34 6 MA11
/WR2_2 D10 A10
VCC3 VCC3 A14 R108 33 RA14 MD11 36 5 MA12
PC32 D11 A11
A15 R151 33 RA15 VCC3 MD12 39 4 MA13
D12 A12
VCC1.55 VCC3 A16 R109 33 RA16 MD13 41 3 MA14
R172 PC57 D13 A13
10
CE1u A17 R110 33 RA17 MD14 43 2 MA15
RRXD2
33
/IRL3
/IRL2
/IRL1
/IRL0
PC31 10K R228 D14 A14
A18 R181 33 RA18 MD15 45 1 MA16
D15 A15
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
PC30 CE1u A19 R183 33 RA19 48 MA17
0 A16
CE1u A20 R185 33 RA20 17 MA18
PC19 JP1 A17
CE1u A21 R186 33 RA21 3 16 MA19
R169
/Cmd_HS_Sto M /CS0 A18
A22 R187 33 RA22 14 9 MA20
R170
WP/ACC A19
CE1u A23 R188 33 RA23 2 26 10 MA21
CE A20
A24 R189 33 RA24 28
/MRD OE
VCC3 VCC1.55 VCC1.55 A25 R191 33 RA25 1 11 VCC3
PC58 /MWE0 WE
T21 T22 T20 PC59 12 15
PC20 JP3 /RESET RP RY/BY
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3 VCC3 47
VIH
CE1u CE1u VCC3 27
RA[0..25] GND
CE1u R96 46 37
R176 2.2K R95 GND VCC3
CA
PC47
VSS
D63
D48
VSS
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
VSS
D28
D19
D27
D20
D26
D21
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
T3 10K
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
MBM29LV160BE90TN-E1-NW(HY29LV320)
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL 2
R177 10K CE1u B17 W20 D25 T2
EXTAL2
RD/WR2
10K
VSS-RTC
VDDQ D25
MD0/SCK
VDD-RTC
C16 U18 PC79
MD2/RXD2
MD1/TXD2
R175 10K CTS2 DREQ1 CE0.1u
A17 U17
TCLK DREQ0
B16 V17
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T23 D15 W19 D24
VSSQ D24 R140 33
R178 10K B15 Y19 D23 DQM7
Cmd_MtoS MD7/TXD D23 DQM7
A16 W18
SCK2/MRESET WE7/CAS7/DQM7/REG R141 33
R180 10K C14 U16 DQM6
VDD VSSQ DQM6
RA36 D14 V16
VSS VDDQ R97 33
6 5 A25 A18 A15 Y18 DQM3 CN15
A18 WE6/CAS6/DQM6 DQM3
7 A24 A19 B14 W17 MA25 MA1
A19 WE3/CAS3/DQM3/ICIOWR R142 33 20 21
4 A23 C13 Y17 DQM2 MD0 MA2
VDDQ WE 2/CAS2/DQM2/ICIORD DQM2 19 22
8 A22 D13 W16 MD1 MA3
VSSQ RD/WR R98 33 18 23
3 A21 A20 A14 U15 /WR MD2 MA4
Main Board _ 1/7 Circuit Diagram
A20 VSSQ /WR 17 24
9 A20 A21 B13 V15 MD3 MA5
A21 VDDQ R143 33 16 25
2 A19 A22 A13 Y16 /RD MD4 MA6
EXBA10E103J
A22 RD/CASS/FRAME /RD 15 26
1 10 A18 A23 B12 W15 VCC MD5 MA7
A23 RAS R99 33 14 27
C12 U14 /RAS MD6 MA8
VDDQ VSS /RAS 13 28
D12 V14 MD7 MA9
VSSQ VDD R144 33 12 29
A24 A12 Y15 /CS2
A24 CS2 /CS2 11 30
T24 T25 T27 T30 T26 A25 B11 W14 MD8 MA10
A25 CS3 R100 33 10 31
A11 U12 T4 T5 /CS3 MD9 MA11
R184 10K MD3/CE2A VSSQ /CS3 9 32
A10 V13 MD10 MA12
MD4/CE2B VDDQ 8 33
C11 U13 VCC3 MD11 MA13
VDDQ DRAK0 7 34
D11 IC29 V12 RA8 MD12 MA14
VSSQ DRAK1 6 35
B10 Y14 A2 A2 10 1 MD13 MA15
MD5/RAS2 A2 5 36
R179 A9 W13 A3 A3 2 MD14 MA16
DACK0 A3 4 37
B9 U11 A4 9 MD15 MA17 VCC3
R182 DACK1 VSSQ 3 38
A0 C8 V11 A5 3 MA18
R194 10K A0 HD6417297BP267 VDDQ 2 39
A0 C10 Y13 A4 A6 8
2.2K 2.2K VDDQ A4 1 40
D10 W12 A5 A7 4
10K VSSQ A5
EXBA10E103J
R192 A1 A1 D8 Y12 A6 A8 7 PS-40PE-D4T1-PN1
A1 A6
A8 W11 A9 5 6 IC20
T40 STATUS0 CKIO2 0
B8 U10 16 2 R117 CLK100_1
2-4
R198 10K STATUS1 VSSQ T6 FBK CLKA1 0 CLK120_1
A7 V10 3 R118 CLK100_2
MD6/IOIS16 VDDQ CLKA2 0 CLK120_2
C9 Y11 CLK100 1 14 R122 CLK100_3
T15 VDDQ CKIO REF CLKA3 0 CLK120_3
D9 Y10 A7 15 R125 CLK100_4
VSSQ A7 R101 33 CLKA4 CLK120_4
VCC3 B7 W10 A8 9 VCC3
STATUS0 T29 ASEBRK/BRKACK A8 S1 R119 33
A6 Y9 A9 8 6 CLK50_1
STATUS1 T32 TDO A9 S2 CLBA1 CLK50_1
C7 U9 7
R201 10 VDD VSSQ R124 R120 CLKB2 R123 33 R139
D7 V9 VCC3 10 CLK50_2
T12 VSS VDDQ CLKB3 CLK50_2
T31 B6 W9 A10 RA9 11
TMS A10 CLKB4
+ C22 A5 Y8 A11 A10 10 1
10u/16V T34 TCK A11 10k 10K
B5 W8 A12 A11 2 10k CY2308SC-2 IC23
T33 TDI A12
C4 V4 A12 9 VCC3 2 18
/TRST TRST NC TP99 Cmd_Sto M D1 Q1 RRXD
C3 U8 A13 3 3 17
CKIO2ENB VSSQ PC22 RXD2 D2 Q2 RRXD2
C6 V8 A14 8 4 16
R200 10 NC VDDQ CROP_ON D3 Q3 CROP_ONOUT
A4 Y7 A13 A15 4 5 15
VDD-PLL2 A13 CE0.1u D4 Q4
D6 W7 A14 A16 7 6 14
EXBA10E103J
VSS-PLL2 A14 D5 Q5
+ C21 B4 U7 A17 5 6 7 13
10u/16V VDD-PLL1 VSS D6 Q6 R138
D5 V7 8 12
VSS-PLL1 VDD D7 Q7
A3 Y6 A15 9 11
VDD-CPG A15 R111 10 D8 Q8
B3 W6 A16 /WE0
VSS-CPG A16 /WE0 10K
A2 U6 1 VCC3
R199 10 XTAL VSSQ R112 33 STATUS0 E1
A1 V6 DQM0 19
EXTAL VDDQ DQM0 STATUS1 E2 PC43
C5 Y5 A17
NC A17 R152 33
+ C20 D16 W5 DQM1 74LVC541
10u/16V NC WE0/CAS0/DQM0 DQM1 CE0.1u
H17 Y4
NC WE1/CAS1/DQM1 R113 33
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R114 33 PC44
N4 U5 DQM5
NC VSSQ DQM5
U4 V5
R196 470 NC VDDQ R115 33 CE0.1u
C18 V18 W3 CKE VCC3 VCC3
NC CKE CKE
VCC3
CE10p Y2 R153 33 /WE1 R161 R168
/WE1 1K 1K
VCC1.55 PC46
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
C19 TP143 TP148
PC55 IC35C IC35D
VCC3 IC27
CE10p FA365 16.666MHz CE0.1u 2 1 5 6 9 8
J3
J4
J2
J1
CE1u VDD OUT /RESET
E4
E3
F3
F4
E2
E1
F2
F1
L1
L2
L3
L4
P1
P2
P3
P4
T1
T2
T3
T4
B2
B1
C2
C1
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
R1
R2
R3
R4
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
VCC3 R154 3 5
GND Cd C16 74LVC14 74LVC14
T14
PC54 10K RN5VD29AA-TR-F
CE0.1u
CE1u
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
PC56
T28 T13
CE1u
T16
R195
10K
33
33
33
33
33
33
1D33
2D46
3D32
4D47
1D35
2D44
3D34
4D45
1D37
2D42
3D36
4D43
1D39
2D40
3D38
4D41
1D1
2D14
3D0
4D15
1D3
2D12
3D2
4D13
1D5
2D10
3D4
4D11
1D7
2D6
3D8
4D9
1D63
2D48
3D62
4D49
1D61
2D50
3D60
4D51
1D59
2D52
3D58
4D53
1D57
2D54
3D56
4D55
1D25
2D24
3D22
4D23
1D31
2D16
3D30
4D17
1D27
2D20
3D26
4D21
1D29
2D18
3D28
4D19
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8
7
6
5
8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
R197
R163
R202
R165
R162
R164
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J
RA34 RA22 RA21
DD487
DD326
DD475
DD358
DD447
DD346
DD455
DD378
DD427
DD366
DD435
DD398
DD407
DD386
DD415
DD1 8
DD147
DD0 6
DD155
DD3 8
DD127
DD2 6
DD135
DD5 8
DD107
DD4 6
DD115
DD7 8
DD6 7
DD8 6
DD9 5
DD638
DD62 6
DD495
DD618
DD507
DD606
DD515
DD598
DD527
DD586
DD535
DD578
DD547
DD566
DD555
DD258
DD247
DD226
DD235
DD318
DD167
DD306
DD175
DD278
DD207
DD266
DD215
DD298
DD187
DD286
DD195
DD467
RA35
DD33 8
/RESET
/CS1
/RD2
/CS0
/CS4
/CS5
/CS6
VCC3
6
1
6
1
6
1
6
1
DD[0..63]
RA33 RA32 RA31 RA30 RA19 RA18 RA20 RA17 RA29 RA28 RA27 RA26 RA15 RA16 RA14 RA12
EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
/CS 0
/CS 1
/CS 4
/CS 5
/CS 6
/RD2
/RESET
VCC3 VCC3
PC70
DD[0..63] PC80 MD[ 0..15]
CE0.1u CE0.1u
IC41
DD[0..63]
1 48
LAB/BA /LOE
DD0 2 47 MD0
LB0 LA0 RA[3..17]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC42 IC36 IC30 IC24
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
DD4 8 41 MD4 RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
DD5 9 40 MD5 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
10 39 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
GND GND A4 D4 A4 D4 A4 D4 A4 D4
DD6 11 38 MD6 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
DD7 12 37 MD7 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
DD8 13 36 MD8 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
DD9 14 35 MD9 RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
15 34 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
GND GND A9 D9 A9 D9 A9 D9 A9 D9
DD10 16 33 MD10 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
HB2 HA2 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD11 17 32 MD11 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 48 DD60 48 DD44 48 DD28 48 DD12
VCC3 VCC3 D12 D12 D12 D12
DD12 19 30 MD12 RA15 21 50 DD61 RA15 21 50 DD45 RA15 21 50 DD29 RA15 21 50 DD13
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD13 20 29 MD13 RA16 20 51 DD62 RA16 20 51 DD46 RA16 20 51 DD30 RA16 20 51 DD14
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 18 18 18 18
HB6 HA6 /RAS RAS RAS RAS RAS
DD15 23 26 MD15 17 17 17 17
HB7 HA7 /RD CAS CAS CAS CAS
/WR2_2 24 25 16 16 16 16
/WR2_2 HAB/BA /HOE /CS0 /WR WE WE WE WE
19 19 19 19
/CS2 CS CS CS CS
SN74LVC16245ADGGR 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
15 15 15 15
DQM6 LDQM LDQM LDQM LDQM
VCC3 VCC3 37 37 37 37
CKE CKE CKE CKE CKE
38 VCC3 38 VCC3 38 VCC3 38 VCC3
PC68 CLK100_2 CLK CLK CLK CLK
PC69 CLK100_1
6 1 6 1 6 1 6 1
CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
CE0.1u 12 3 12 3 12 3 12 3
GND VCC3 GND VCC3 GND VCC3 GND VCC3
IC40 28 9 28 9 28 9 28 9
RA[0..25] GND VCC3 GND VCC3 GND VCC3 GND VCC3
1 48 41 14 41 14 41 14 41 14
LAB/BA /LOE GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA0 2 47 MA0 46 27 46 27 46 27 46 27
LB0 LA0 GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA1 3 46 MA1 52 43 52 43 52 43 52 43
LB1 LA1 TP152 GND VCC3 GND VCC3 GND VCC3 GND VCC3
4 45 MA0 54 49 54 49 54 49 54 49
GND GND GND VCC3 PC71 GND VCC3 GND VCC3 GND VCC3
Main Board _ 2/7 Circuit Diagram
RA2 5 44 MA2 PC60 PC48
LB2 LA2 PC33
RA3 6 43 MA3 MA19 TP158 MT48LC8M16A2P-7E MT48LC8M16A2P-7E MT48LC8M16A2P-7E MT48LC8M16A2P-7E
LB3 LA3
7 42
VCC3 VCC3 CE0.1u CE0.1u CE0.1u
RA4 8 41 MA4 MA20 TP156 CE0.1u
LB4 LA4
RA5 9 40 MA5
LB5 LA5
10 39 MA21 TP155
GND GND DQM3
RA6 11 38 MA6
LB6 LA6 DQM2
RA7 12 37 MA7 MA22 TP157
LB7 LA7
RA8 13 36 MA8
HB0 HA0
RA9 14 35 MA9 MA23 TP160
HB1 HA1
15 34
GND GND
RA10 16 33 MA10 MA24 TP159
HB2 HA2
RA11 17 32 MA11
HB3 HA3
18 31
VCC3 VCC3
RA12 19 30 MA12
HB4 HA4
RA13 20 29 MA13
HB5 HA5
21 28
GND GND
RA14 22 27 MA14
HB6 HA6
2-5
RA15 23 26 MA15 IC43 IC37 IC31 IC25
HB7 HA7
24 25 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
HAB/BA /HOE A0 D0 A0 D0 A0 D0 A0 D0
RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
A1 D1 A1 D1 A1 D1 A1 D1
SN74LVC16245ADGGR RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
A2 D2 A2 D2 A2 D2 A2 D2
RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
A3 D3 A3 D3 A3 D3 A3 D3
RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
A4 D4 A4 D4 A4 D4 A4 D4
VCC3 VCC3 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
MA[ 0..25] A5 D5 A5 D5 A5 D5 A5 D5
RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
PC67 A6 D6 A6 D6 A6 D6 A6 D6
PC78 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
A7 D7 A7 D7 A7 D7 A7 D7
RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
CE0.1u A8 D8 A8 D8 A8 D8 A8 D8
CE0.1u RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
A9 D9 A9 D9 A9 D9 A9 D9
IC39 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
1 48 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
LAB/BA /LOE A11 D11 A11 D11 A11 D11 A11 D11
RA16 2 47 MA16 36 48 DD60 36 48 DD44 36 48 DD28 36 48 DD12
LB0 LA0 A12 D12 A12 D12 A12 D12 A12 D12
RA17 R212 0 3 46 MA17 21 50 DD61 21 50 DD45 21 50 DD29 21 50 DD13
LB1 LA1 BA1 D13 BA1 D13 BA1 D13 BA1 D13
4 45 20 51 DD62 20 51 DD46 20 51 DD30 20 51 DD14
GND GND BA0 D14 BA0 D14 BA0 D14 BA0 D14
RA18 5 44 MA18 53 DD63 53 DD47 53 DD31 53 DD15
LB2 LA2 D15 D15 D15 D15
RA19 6 43 MA19 18 18 18 18
LB3 LA3 RAS RAS RAS RAS
7 42 17 17 17 17
VCC3 VCC3 CAS CAS CAS CAS
RA20 8 41 MA20 16 16 16 16
LB4 LA4 WE WE WE WE
RA21 9 40 MA21 19 19 19 19
LB5 LA5 /CS3 CS CS CS CS
10 39 39 39 39 39
GND GND UDQM UDQM UDQM UDQM
RA22 11 38 MA22 15 15 15 15
LB6 LA6 LDQM LDQM LDQM LDQM
RA23 12 37 MA23
LB7 LA7
TP162
TP161
RA24 13 36 MA24 37 37 37 37
HB0 HA0 CKE CKE CKE CKE
RA25 14 35 MA25 38 VCC3 38 VCC3 38 VCC3 38 VCC3
HB1 HA1 CLK100_3 CLK CLK CLK CLK
15 34
GND GND
16 33 6 1 6 1 6 1 6 1
/RD HB2 HA2 /MRD GND VCC3 GND VCC3 GND VCC3 GND VCC3
17 32 12 3 12 3 12 3 12 3
/WE0 HB3 HA3 /MWE0 GND VCC3 GND VCC3 GND VCC3 GND VCC3
18 31 28 9 28 9 28 9 28 9
VCC3 VCC3 GND VCC3 GND VCC3 GND VCC3 GND VCC3
19 30 TP164 41 14 41 14 41 14 41 14
/WR HB4 HA4 GND VCC3 GND VCC3 GND VCC3 GND VCC3
20 29 46 27 46 27 46 27 46 27
/CS1 HB5 HA5 TP163 GND VCC3 GND VCC3 GND VCC3 GND VCC3
21 28 52 43 52 43 52 43 52 43
GND GND GND VCC3 GND VCC3 GND VCC3 GND VCC3
22 27 54 49 54 49 54 49 54 49
HB6 HA6 GND VCC3 GND VCC3 GND VCC3 GND VCC3
23 26
HB7 HA7 PC72 PC61 PC49 PC34
24 25 MT48LC8M16A2P-7E MT48LC8M16A2P-7E MT48LC8M16A2P-7E MT48LC8M16A2P-7E
HAB/BA /HOE
SN74LVC16245ADGGR CE0.1u CE0.1u
CE0.1u CE0.1u
CLK100_4
DQM5
DQM4
DQM1
DQM0
RA15 R155 NON
R156 0
RA16 R157 NON
R158 0
RA17 R159 NON
Main Board _ 3/7 Circuit Diagram
VCC CN8
R66
270 1% C1
D3
SML-210MTT86 100u/25V B2P -VH
..7
DD[0. 63]
IC19
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DD7 18 DB7 VCC D4
B0 A0
DD6 17 DB6
B1 A1
DD5 16 DB5
B2 A2
DD4 15 DB4 1SS355 VCC3
B3 A3
DD3 14 DB3 TP17
B4 A4 IC8 T1086CM
DD2 13 DB2
B5 A5
TP64
TP71
TP70
TP63
TP62
TP61
TP60
TP50
DD1 12 DB1
B6 A6 VI VO
DD0 11 DB0
B7 A7 R47
ADJ
R67 C5 C2
19 100u/25V
120 1% CE0.1u 10k
DIR
VCC3
74LVC245 VCC3
PC R68
R74 C3 120 1%
CE0.1u
10K 10u/16V(NON) 1.25(1+390/240)+240(120E-6)=3.1V
GAT R49
GAT
/WR2_1
/WR2_1 120 1%
VCC3 R48
D5
270 1%
1SS355 VCC1.
TP57
IC16 1086CM
VI VO
ADJ
R88 C7 C8 R87
100u/25V
100 1% CE0.1u 10k
R89
C9 10 1%
10u/16V(NON) 1.25(1+20/100)+120(120E-6)=1.5V
R90
IC11
18 10 1%
A0 B0
17
A1 B1 VCC3 D6
16
A2 B2
15
A3 B3 VCC3
14
A4 B4 VCC3 1SS355 VCC1.
13
A5 B5 R160 TP100
12 IC17
A6 B6 1K 070XZ HZ
11
A7 B7 PC
NIT NET IC35A IC35B VIN VO
NIT NET IC28
GND
ELEC N_NET 19 R94 C11 R91
ELEC N_NET CE0.1u C10
AUTOFD_NET VDD OUT VC VADJ 100u/25V
AUTOFD_NET DIR
/STB_N 120 1% 10k
/STB_N CE0.1u
74LS24AP R-(PB-FRE GND Cd 74LVC14 74LVC14
C17
RN5VD29AA-T -F
CE0.01u R93
VCC
120 1%
PC
CE0.1u R92
1K 1%
1.25(1+240/1000)=1.55V
VCC VCC VCC
RA1
10
PC PC
CE0.1u CE0.1u
ND[0.
VCC TO NETWORK
BA10E332J CN10
IC2 /STB GND
40
ND0 18 R11 D0 GND
A0 B0 39
ND1 17 R12 D1 GND
A1 B1 38
ND2 16 R13 D2 GND
A2 B2 37
ND3 15 R14 D3 GND
A3 B3 36
ND4 14 D4 GND
A4 B4 35
ND5 13 D5 GND
A5 B5 34
ND6 12 R15 D6 GND
A6 B6 33
ND7 11 R16 D7 GND
A7 B7 32
R17 /ACK GND
10 31
19 R55 BUSY GND
11 30
RROR GND
REVERSE DIR_NE DIR 12 29
SELEC /IN
13 28
74LS245AP R-(PB-FRE AUTOFD AULT
14 27
IC5 NC GND
15 26
SELEC NET 18 R56 GND NC
SELEC NET D1 Q1 16 25
AULT NET 17 R57 GND NC
AULT NET D2 Q2 17 24
/ACK_N 16 R58 VCC ELEC
/ACK_N D3 Q3 18 23
BUSY_NE 15 R59 VCC ESET ET
BUSY_NE D4 Q4 19 22
RROR_NE 14 NC NC
RROR_NE D5 Q5 20 21
13
D6 Q6
12 R60 -40SG-D4TS1-1
D7 Q7
11
D8 Q8
E1
19
E2
VCC3
TC74VHCT541AFT
R116
10K
ESET ET
R70
R71
R72
R73
RA4
BV8V102J
RA5
10
BA10E332J
2-6
VCC
FA[16..25]
CN2
IC1
NON 5
FA19 28 7 R50
A0 SIN 4
VCC3 FA20 27
A1 NON 3
FA21 26 8 R51
A2 SOUT 2
DB[0..7]
DB[0..7] NON 1
R52 NON 9 32 R6
CS0 RTS
R53 NON 10 33 53398-0571(NON)
CS1 DTR TP39 NON
11 38 R5
/UART_CS CS2 CTS NON
24 39 R2 VCC3
ADS DSR NON
VCC3 40 R3
R10 NON DCD NON TP35 TP38
16 41 R4
/UART_WE WR1 RI NON TP36 TP37
NON 17 30 R7
R9 WR2 INTR INT_UART
19 34
TP68
TP69
TP67
R121 /UART_RD RD1 OUT1 TP34
VCC3 20 31 R8 CN1
RD2 OUT2 TP42 10K
CN11 10K 7
DB0 43 14
1 D0 XIN 6
DB1 44 15
2 TDO D1 XOUT TP40 5
DB2 45 12
3 TDI D2 BAUDOUT TP41 4
DB3 46 5
4 D3 RCLK 3
DB4 47 VCC
5 D4 2
VCC3 DB5 2 42
6 TMS D5 VDD 1
DB6 3 PC1
7 D6
DB7 4 53398-0771(NON)
8 TCK R126 D7 NON
18
TP72 10k VSS
53398-0871 22 VCC3
DDIS DDIS
R76 23 13
/TXRDY TXRDY NC
29 21
/RXRDY RXRDY NC
10K 35 25 Y1
TP49
TP66
TP98
UART_RESET MR NC PC5
36 4 1
NC R54 VDD INH NON
1 37 3 2
NC NC OUT GND
6 48
/TRESET
NC NC NON
VCC3 14.7456MHz(NON)
TL16C550CI-PFB(NON)
PC 2
DDIS
/TXRDY
/RXRDY
/UART_WE
/UART_RD
/UART_CS
INT_UART
UART_RESET
NON
/CS1
TP97
HD_POWER
TP93
TP74
TP94
TP95
TP96
/TRST
Main Board _ 4/7 Circuit Diagram
TMS
VCC3
TO_MACH2
IC13
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
FA[16..25]
LC4128V75TN100
NET_ECP_I/F
IN
IN
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IC4
VCC
TDO
TMS
GND
76 50 DB0 2 19 ND0 VCC3
GND I/O PERROR_NET 1D 1Q
77 49 DB1 3 18 ND1
TP92 IN I/O BUSY_NET 2D 2Q PC6
FA22 78 48 DB2 4 17 ND2
I/O I/O /ACK_NET 3D 3Q
GND(Bank 1)
GND(Bank 1)
FA23 79 47 DB3 5 16 ND3
VCCO(Bank 1)
I/O I/O /FAULT _NET 4D 4Q CE0.1u
FA24 80 46 DB4 6 15 ND4
I/O GND(Bank 1) 5D 5Q
FA25 81 45 DB5 7 14 ND5
I/O VCCO(Bank 1) 6D 6Q
2-7
82 44 DB6 8 13 ND6
GND(Bank 1) I/O SELECT_NET 7D 7Q
83 43 DB7 9 12 ND7
VCCO(Bank 1) I/O /STB_NET 8D 8Q
84 42
/CS4 I/O I/O /AUTOFD_NET
85 41 1
/CS6 I/O I/O /SELECTIN_NET /REVERSE_NET OC
86 40 11
/WE0 I/O VCC /CENT_WE_NET CLK
87 39
/RD2 I/O/GOE1 CLK2/I TP78
88 38 74LVC574
DB[0..7] CLK50_1 CLK3/I CLK1/I TP77
89 37
/RESET CLK0/I I/O /INIT_NET
90 36 IC9
VCC I/O REVERSE_DIR_NET
DB0 91 35 DB0 18 2 ND0
I/O/GOE0 I/O /REVERSE_NET Q1 D1
DB1 92 34 DB1 17 3 ND1 VCC3
I/O I/O STB_CLK_NET Q2 D2
DB2 93 33 DB2 16 4 ND2
I/O VCCO(Bank 0) Q3 D3 PC11
DB3 94 32 DB3 15 5 ND3
I/O GND(Bank 0) Q4 D4
95 31 DB4 14 6 ND4
VCCO(Bank 0) I/O /CENT_WE_NET Q5 D5 CE0.1u
96 30 VCC3 DB5 13 7 ND5
GND(Bank 0) I/O /DIRECT_RD_NET PC18 Q6 D6
DB4 97 29 DB6 12 8 ND6
I/O I/O /RESET_NET Q7 D7
DB5 98 28 VCC3 DB7 11 9 ND7
I/O I/O Q8 D8
DB6 99 27
I/O IN TP76
DB7 100 26 CE0.1u 1
I/O GND E1
R69 19
E2
GND
TDI
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
IN
VCCO(Bank 0)
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
IN
TCK
VCC
10K 74LVC541 ND[0..7]
ND[0..7]
/DIRECT_RD_NET
27
17
32
12
1
IC18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
MACH1 IC10
11
CLK STB_CLK_NET
NC
NC
NC
NC
VCC3 18 2 1
/R /W OC
VCC
TDI
PC15 PC21 DB0 10 7 12 9 ND0
TCK Q0 D0 8Q 8D
RA6 DB1 11 6 13 8 ND1 VCC3
Q1 D1 7Q 7D
CE0.1u CE0.1u 6 5 DB2 13 5 14 7 ND2
TP75 Q2 D2 6Q 6D PC12
7 /FIFO_RD_NET DB3 14 4 15 6 ND3
TP73 Q3 D3 5Q 5D
4 /FIFO_FULL_NET DB4 19 31 16 5 ND4
Q4 D4 4Q 4D CE0.1u
8 /FIFO_HALF_NET DB5 20 30 17 4 ND5
Q5 D5 3Q 3D
3 /FIFO_EMPTY_NET DB6 21 29 18 3 ND6
/GATE
Q6 D6 2Q 2D
9 DB7 22 28 19 2 ND7
/INTSERIAL
Q7 D7 1Q 1D
2 15 3
Q8 D8
EXBA10E103J
/INT1284_NET
1 10 74LVC574
/INT_NET_HAL F
24 9
/EF /FF
26 25
/FL/RT /RESET /RESET
16
15
14
13
12
11
10
9
23 8
/XO/HF /XI
GND
IDT72V03L35J -PR
16
1
2
3
4
5
6
7
8
SW1 /FIFO_WR_NET
KSD-82
FD[0..31]
VCC3 VCC3
/AD0_CS
PC36 PC35
DD[0..63]
IC49
CE0.1u DA0_IN 2 18 R236 0 DDA0_IN
CE0.1u D1 Q1 DDA0_IN
IC26 DA0_CLK 3 17 R234 0 DDA0_CLK
D2 Q2 DDA0_CLK
1 48 DA0_FS 4 16 R235 0 DDA0_FS
LAB/BA /LOE D3 Q3 DDA0_FS
DD0 2 47 FD0 VCC1.5 VCC3 AD0_IN 5 15 R233 0 AAD0_IN
LB0 LA0 D4 Q4 AAD0_IN
DD1 3 46 FD1 AD0_CLK 6 14 R232 0 AAD0_CLK
LB1 LA1 D5 Q5 AAD0_CLK
4 45 PCLK0 7 13 R231 0 PPCLK0
GND GND PC25 PC26 D6 Q6 PPCLK0
DD2 5 44 FD2 PCLK1 8 12 R229 0 PPCLK1
LB2 LA2 CE1u CE1u D7 Q7 PPCLK1
DD3 6 43 FD3 PCLK2 9 11 R230 0
FD3
FD2
FD1
FD0
DA0_IN
DA0_CLK
DA0_FS
AD0_IN
AD0_CLK
PCLK0
PCLK1
PCLK2
DIR0
DIR1
/AD0_CS
DIR2
D/C0
D/C1
D/C2
F0_RSV0
F0_RSV1
CLK0
SCLK0
D0_H0
D1_H0
D2_H0
D4_H0
D5_H0
D6_H0
CLK1
SCLK1
D0_H1
D1_H1
D2_H1
D4_H1
D5_H1
D6_H1
CLK2
SCLK2
D0_H2
D1_H2
D2_H2
D4_H2
D5_H2
D6_H2
PPCLK2
LB3 LA3 D8 Q8 PPCLK2
7 42
VCC3 VCC3
FF0_RSV2
DD4 8 41 FD4 1 VCC
AAD0_ECO
AAD0_OUT
LB4 LA4 E1
DD5 9 40 FD5 VCC1.5 VCC3 19
LB5 LA5 E2 PC81
10 39
GND GND
DD6 11 38 FD6 VCC3 PC39 PC38 TC74VHCT541AFT
LB6 LA6 CE0.1u
DD7 12 37 FD7 VCC1.5
LB7 LA7
DD8 13 36 FD8 PC52 PC37
HB0 HA0
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
DD9 14 35 FD9 CE1u CE1u
HB1 HA1 CE1u
15 34 CE1u IC33
GND GND
DD10 16 33 FD10 IC50
HB2 HA2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DD11 17 32 FD11 DIR0 2 18 R244 0 DDIR0
HB3 HA3 D1 Q1 DDIR0
GND
GND
GND
GND
GND
GND
18 31 DIR1 3 17 R243 0 DDIR1
VCC3 VCC3 D2 Q2 DDIR1
DD12 19 30 FD12 FD4 1 180 FF0_RSV3 DIR2 4 16 R242 0 DDIR2
HB4 HA4 I/O I/O D3 Q3 DDIR2
DD13 20 29 FD13 FD5 2 179 FF0_RSV4 D/C0 5 15 R241 0 DD/C0
HB5 HA5 I/O I/O D4 Q4 DD/C0
21 28 FD6 3 178 FF0_RSV5 D/C1 6 14 R240 0 DD/C1
VCCIO2_3.3V
VCCIO2_3.3V
VCCIO2_3.3V
VCCINT_1.5V
VCCINT_1.5V
VCCINT_1.5V
GND GND I/O I/O D5 Q5 DD/C1
DD14 22 27 FD14 FD7 4 177 FF0_RSV6 D/C2 7 13 R239 0 DD/C2
HB6 HA6 I/O I/O D6 Q6 DD/C2
DD15 23 26 FD15 FD8 5 176 FF0_RSV7 F0_RSV0 8 12 R238 0 FF0_RSV0
HB7 HA7 I/O I/O D7 Q7 FF0_RSV0
24 25 FD9 6 175 F0_RSV1 9 11 R237 0 FF0_RSV1
HAB/BA /HOE I/O I/O F0_SII_out D8 Q8 FF0_RSV1
FD10 7 174
I/O I/O F0_SII_in0
SN74LVC16245ADGGR FD11 8 173 1 VCC
I/O I/O F0_SII_in1 E1
9 172 19
VCCIO1_3.3V VCCIO3_3.3V E2 PC82
10 171
GND GND
VCC3 VCC3 FD12 11 170 TC74VHCT541AFT
I/O I/O TP83 CE0.1u
FD13 12 169
PC51 PC50 /CS5 I/O I/O TP81
FD14 13 168
I/O I/O TP79
FD15 14 167
I/O I/O TP84
CE0.1u CE0.1u FD16 15 166
I/O I/O TP82
IC32 FD17 16 165 IC51
I/O I/O TP80
1 48 FD18 17 164 CLK0 2 18 R252 0 CCLK0
LAB/BA /LOE I/O I/O TP115 D1 Q1 CCLK0
DD16 2 47 FD16 FD19 18 163 SCLK0 3 17 R251 0 SSCLK0
LB0 LA0 I/O I/O TP117 D2 Q2 SSCLK0
DD17 3 46 FD17 FD20 19 162 D0_H0 4 16 R250 0 DD0_H0
LB1 LA1 I/O I/O TP116 D3 Q3 DD0_H0
4 45 FD21 20 EP1C6Q240 161 D1_H0 5 15 R249 0 DD1_H0
GND GND I/O I/O TP118 D4 Q4 DD1_H0
DD18 5 44 FD18 FD22 21 160 D2_H0 6 14 R248 0 DD2_H0
LB2 LA2 I/O I/O TP119 D5 Q5 DD2_H0
DD19 6 43 FD19 22 159 D4_H0 7 13 R247 0 DD4_H0
LB3 LA3 VCCIO1_3.3V I/O TP141 D6 Q6 DD4_H0
7 42 FD23 23 158 D5_H0 8 12 R246 0 DD5_H0
VCC3 VCC3 I/O I/O TP138 D7 Q7 DD5_H0
DD20 8 41 FD20 FD24 24 157 D6_H0 9 11 R245 0 DD6_H0
LB4 LA4 I/O VCCIO3_3.3V D8 Q8 DD6_H0
DD21 9 40 FD21 25 156
LB5 LA5 /ALT_DATA DATA0 I/O TP136
10 39 26 155 1 VCC
GND GND /ALT_CONFIG nCONFIG TDI E1
DD22 11 38 FD22 27 154 19
LB6 LA6 VCCA_PLL1_1.5V VCCA_PLL2_1.5V E2 PC83
DD23 12 37 FD23 28 153
LB7 LA7 /ALT_CS CLK0 CLK2 /ALT_RESET
Main Board _ 5/7 Circuit Diagram
DD24 13 36 FD24 29 152 TC74VHCT541AFT
HB0 HA0 /ALT_WE CLK1 CLK3 CLK50_2 CE0.1u
DD25 14 35 FD25 30 151
HB1 HA1 GNDA_PLL1 GNDA_PLL2
15 34 31 150
GND GND GNDG_PLL1 GNDG_PLL2
DD26 16 33 FD26 32 149
HB2 HA2 /CE nCEO TDO TP131
DD27 17 32 FD27 33 148
HB3 HA3 nCE TMS
18 31 34 147 IC52
VCC3 VCC3 MSEL0 TCK
DD28 19 30 FD28 35 146 CLK1 2 18 CCLK1
HB4 HA4 MSEL1 nSTATUS /ALT_STATUS D1 Q1 CCLK1
DD29 20 29 FD29 36 145 SCLK1 3 17 SSCLK1
HB5 HA5 /ALT_DCLK DCLK CONF_DONE /ALT_CONF_DONE D2 Q2 SSCLK1
21 28 FD25 37 144 D0_H1 4 16 DD0_H1
GND GND I/O I/O TP132 D3 Q3 DD0_H1
DD30 22 27 FD30 FD26 38 143 D1_H1 5 15 DD1_H1
HB6 HA6 I/O I/O TP140 D4 Q4 DD1_H1
DD31 23 26 FD31 FD27 39 142 D2_H1 6 14 DD2_H1
HB7 HA7 I/O GND D5 Q5 DD2_H1
/WR2_2 24 25 40 141 D4_H1 7 13 DD4_H1
/WR2_2 HAB/BA /HOE GND I/O TP139 D6 Q6 DD4_H1
FD28 41 140 D5_H1 8 12 DD5_H1
I/O I/O TP137 D7 Q7 DD5_H1
SN74LVC16245ADGGR FD29 42 139 D6_H1 9 11 DD6_H1
I/O I/O TP133 D8 Q8 DD6_H1
FD30 43 138
I/O I/O TP134
FD31 44 137 1 VCC3
I/O I/O TP135 E1
VCC3 VCC3 FA16 45 136 19
FA[16..25] I/O I/O F0_SB_/SOE E2 PC84
FA17 46 135
PC62 PC73 I/O I/O F0_SB_/SWE
FA18 47 134 F0_SB_D15 74LVC541
RA[0..25] I/O I/O CE0.1u
FA19 48 133 F0_SB_D14
I/O I/O
2-8
CE0.1u CE0.1u FA20 49 132 F0_SB_D13
I/O I/O
IC38 FA21 50 131 F0_SB_D12
I/O I/O
1 48 51 130
LAB/BA /LOE VCCIO1_3.3V VCCIO3_3.3V
RA16 2 47 R218 33 FA16 52 129 IC53
LB0 LA0 GND GND
RA17 3 46 R217 33 FA17 FA22 53 128 F0_SB_D11 CLK2 2 18 CCLK2
LB1 LA1 I/O I/O D1 Q1 CCLK2
4 45 54 127 F0_SB_D10 SCLK2 3 17 SSCLK2
GND GND /ALT_RD I/O I/O D2 Q2 SSCLK2
RA18 5 44 R216 33 FA18 55 126 F0_SB_D9 D0_H2 4 16 DD0_H2
LB2 LA2 ENC_PHA I/O I/O D3 Q3 DD0_H2
RA19 6 43 R215 33 FA19 56 125 F0_SB_D8 D1_H2 5 15 DD1_H2
LB3 LA3 ENC_PHB I/O I/O D4 Q4 DD1_H2
7 42 57 124 F0_SB_D7 D2_H2 6 14 DD2_H2
VCC3 VCC3 /F0_INTREQ I/O I/O D5 Q5 DD2_H2
RA20 8 41 R214 33 FA20 58 123 F0_SB_D6 D4_H2 7 13 DD4_H2
LB4 LA4 DDA_MtoS I/O I/O D6 Q6 DD4_H2
RA21 9 40 R213 33 FA21 59 122 F0_SB_D5 D5_H2 8 12 DD5_H2
LB5 LA5 DDA_CLK I/O I/O D7 Q7 DD5_H2
10 39 60 121 F0_SB_D4 D6_H2 9 11 DD6_H2
GND GND DDA_StoM I/O I/O D8 Q8 DD6_H2
RA22 11 38 FA22
LB6 LA6
RA23 12 37 FA23 1 VCC3
LB7 LA7 E1
RA24 13 36 FA24 19
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO4_3.3V
GND
VCCINT_1.5V
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT_1.5V
GND
VCCIO4_3.3V
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT_1.5V
GND
VCCIO4_3.3V
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
HB0 HA0 E2 PC85
RA25 14 35 FA25
HB1 HA1
15 34 EP1C6Q240C8N-NW 74LVC541
GND GND CE0.1u
16 33
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
/WE1 HB2 HA2 /ALT_WE
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
17 32
/RD2 HB3 HA3 /ALT_RD
18 31
VCC3 VCC3
19 30
/CS5 HB4 HA4 /ALT_CS
20 29 IC54
HB5 HA5
21 28 VCC1.5 VCC3 AAD0_ECO 2 18 AD0_ECO
GND GND A0 B0 AD0_ECO
22 27 AAD0_OUT 3 17 AD0_OUT
HB6 HA6 A1 B1 AD0_OUT
23 26 PC63 PC64 FF0_RSV2 4 16 F0_RSV2
HB7 HA7 A2 B2 F0_RSV2
24 25 FF0_RSV3 5 15 F0_RSV3
HAB/BA /HOE A3 B3 F0_RSV3
FF0_RSV4 6 14 F0_RSV4
F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
CE1u CE1u A4 B4 F0_RSV4
SN74LVC16245ADGGR FF0_RSV5 7 13 F0_RSV5
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
A5 B5 F0_RSV5
FF0_RSV6 8 12 F0_RSV6
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12
F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12
A6 B6 F0_RSV6
FF0_RSV7 9 11 F0_RSV7
A7 B7 F0_RSV7
19 VCC3
E
1
DIR PC86
74LVC245
CE0.1u
IC45
IC15
F0_SB_D0 7 5 F0_SB_A0
D0 A0 2 18
F0_SB_D1 8 4 F0_SB_A1 /AD0_CS D1 Q1 /AAD0_CS
D1 A1 3 17
F0_SB_D2 9 3 F0_SB_A2 /AD1_CS D2 Q2 NON /AAD1_CS
D2 A2 4 16 R133
F0_SB_D3 10 2 F0_SB_A3 F0_SII_out D3 Q3 NON FF0_SII_out
D3 A3 5 15 R132
F0_SB_D4 13 1 F0_SB_A4 F1_SII_out D4 Q4 FF1_SII_out
D4 A4 6 14
F0_SB_D5 14 44 F0_SB_A5 D5 Q5
F0_SA_/SOE
F0_SA_/SWE
D5 A5 R85 R86 7 13
IC44 F0_SB_D6 15 43 F0_SB_A6 1K 1K D6 Q6
D6 A6 8 12
F0_SA_D0 7 5 F0_SA_A0 F0_SB_D7 16 42 F0_SB_A7 D7 Q7
D0 A0 D7 A7 9 11
F0_SA_D1 8 4 F0_SA_A1 F0_SB_D8 29 27 F0_SB_A8 /RESET D8 Q8 /RESET_LCD
D1 A1 D8 A8
F0_SA_D2 9 3 F0_SA_A2 F0_SB_D9 30 26 F0_SB_A9 VCC
D2 A2 D9 A9 1
F0_SA_D3 10 2 F0_SA_A3 F0_SB_D10 31 25 F0_SB_A10 E1
D3 A3 D10 A10 19 PC17
F0_SA_D4 13 1 F0_SA_A4 F0_SB_D11 32 24 F0_SB_A11 E2
D4 A4 D11 A11
F0_SA_D5 14 44 F0_SA_A5 F0_SB_D12 35 21 F0_SB_A12
D5 A5 D12 A12 TC74VHCT541AFT CE0.1u
F0_SA_D6 15 43 F0_SA_A6 F0_SB_D13 36 20
D6 A6 D13 A13
F0_SA_D7 16 42 F0_SA_A7 F0_SB_D14 37 19
D7 A7 D14 A14
F0_SA_D8 29 27 F0_SA_A8 F0_SB_D15 38 18
D8 A8 D15 A15
F0_SA_D9 30 26 F0_SA_A9
D9 A9 R207
F0_SA_D10 31 25 F0_SA_A10 17
D10 A10 F0_SB_/SWE WE
F0_SA_D11 32 24 F0_SA_A11 0 VCC3
D11 A11 T36 R206
F0_SA_D12 35 21 F0_SA_A12 6 22
D12 A12 CE NC
F0_SA_D13 36 20 NON 23
D13 A13 R222 NC
F0_SA_D14 37 19 41 28
D14 A14 F0_SB_/SOE OE NC
F0_SA_D15 38 18 0 VCC3
D15 A15 T42 R221 40
R205 BHE
17 NON 39
F0_SA_/SWE WE BLE
0 VCC3 VCC3
R204 6 22 CY7C1021CV33-12ZC
T35 CE NC
NON 23 PC75
R220 NC
41 28 VCC3
F0_SA_/SOE OE NC
0 VCC3 CE0.1u
R219 40
T41 BHE PC74
NON 39
BLE
CE0.1u
CY7C1021CV33-12ZC
/AD1_CS
IC55
DA1_IN 2 18 R260 0 DDA1_IN
D1 Q1 DDA1_IN
DA1_CLK 3 17 R259 0 DDA1_CLK
FD[0..31] D2 Q2 DDA1_CLK
DA1_FS 4 16 R258 0 DDA1_FS
D3 Q3 DDA1_FS
VCC1.5 VCC3 AD1_IN 5 15 R257 0 AAD1_IN
D4 Q4 AAD1_IN
AD1_CLK 6 14 R256 0 AAD1_CLK
D5 Q5 AAD1_CLK
PC42 PC41 PCLK3 7 13 R254 0 PPCLK3
D6 Q6 PPCLK3
PCLK4 8 12 R253 0 PPCLK4
D7 Q7 PPCLK4
PCLK5 9 11 R255 0 PPCLK5
CE1u CE1u D8 Q8 PPCLK5
1 VCC
FD3
FD2
FD1
FD0
DA1_IN
DA1_CLK
DA1_FS
AD1_IN
AD1_CLK
PCLK3
PCLK4
PCLK5
DIR3
DIR4
/AD1_CS
DIR5
D/C3
D/C4
D/C5
F1_RSV0
F1_RSV1
CLK3
SCLK3
D0_H3
D1_H3
D2_H3
D4_H3
D5_H3
D6_H3
CLK4
SCLK4
D0_H4
D1_H4
D2_H4
D4_H4
D5_H4
D6_H4
CLK5
SCLK5
D0_H5
D1_H5
D2_H5
D4_H5
D5_H5
D6_H5
AAD1_ECO
AAD1_OUT
FF1_RSV2
E1
VCC1.5 VCC3 19
E2 PC87
VCC3 VCC1.5 PC65 PC66 TC74VHCT541AFT
PC28 CE0.1u VCC VCC
PC29 CN16 VCC
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
CE1u
CE1u CE1u 139 140
CE1u 137 138 C24
IC34 IC56 +
135 136 100u/25V
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DIR3 2 18 R268 0 DDIR3
D1 Q1 DDIR3 133 134
GND
GND
GND
GND
GND
GND
DIR4 3 17 R267 0 DDIR4
D2 Q2 DDIR4 131 132
FD4 1 180 FF1_RSV3 DIR5 4 16 R266 0 DDIR5
I/O I/O D3 Q3 DDIR5 129 130
FD5 2 179 FF1_RSV4 D/C3 5 15 R265 0 DD/C3
I/O I/O D4 Q4 DD/C3 127 128
FD6 3 178 FF1_RSV5 D/C4 6 14 R264 0 DD/C4
VCCIO2_3.3V
VCCIO2_3.3V
VCCIO2_3.3V
VCCINT_1.5V
VCCINT_1.5V
VCCINT_1.5V
I/O I/O D5 Q5 DD/C4 125 126
FD7 4 177 FF1_RSV6 D/C5 7 13 R263 0 DD/C5
I/O I/O D6 Q6 DD/C5 123 124
FD8 5 176 FF1_RSV7 F1_RSV0 8 12 R262 0 FF1_RSV0 ENC_PHB
I/O I/O D7 Q7 FF1_RSV0 ENC_PHB 121 122
FD9 6 175 F1_RSV1 9 11 R261 0 FF1_RSV1 DDA0_IN ENC_PHA
I/O I/O F1_SII_out D8 Q8 FF1_RSV1 DDA0_IN 119 120 ENC_PHA
FD10 7 174 DDA0_FS DDA0_CLK
I/O I/O F1_SII_in0 DDA0_FS 117 118 DDA0_CLK
FD11 8 173 1 VCC AAD0_CLK AAD0_IN
I/O I/O F1_SII_in1 E1 AAD0_CLK 115 116 AAD0_IN
9 172 19 PPCLK1 PPCLK0
VCCIO1_3.3V VCCIO3_3.3V E2 PC88 PPCLK1 113 114 PPCLK0
10 171 DDIR0 PPCLK2
GND GND DDIR0 111 112 PPCLK2
FD12 11 170 TC74VHCT541AFT /AAD0_CS DDIR1
I/O I/O TP104 CE0.1u /AAD0_CS 109 110 DDIR1
FD13 12 169 DD/C0 DDIR2
I/O I/O TP105 DD/C0 107 108 DDIR2
FD14 13 168 DD/C2 DD/C1
I/O I/O TP102 DD/C2 105 106 DD/C1
FD15 14 167 FF0_RSV1 FF0_RSV0
I/O I/O TP103 FF0_RSV1 103 104 FF0_RSV0
FD16 15 166 SSCLK0 CCLK0
I/O I/O TP112 SSCLK0 101 102 CCLK0
FD17 16 165 IC57 DD1_H0 DD0_H0
I/O I/O TP109 DD1_H0 99 100 DD0_H0
FD18 17 164 CLK3 2 18 R276 0 CCLK3 DD4_H0 DD2_H0
I/O I/O TP106 D1 Q1 CCLK3 DD4_H0 97 98 DD2_H0
FD19 18 163 SCLK3 3 17 R275 0 SSCLK3 DD6_H0 DD5_H0
I/O I/O TP113 D2 Q2 SSCLK3 DD6_H0 95 96 DD5_H0
FD20 19 162 D0_H3 4 16 R274 0 DD0_H3 SSCLK1 CCLK1
I/O I/O TP110 D3 Q3 DD0_H3 SSCLK1 93 94 CCLK1
FD21 20 EP1C6Q240 161 D1_H3 5 15 R273 0 DD1_H3 DD1_H1 DD0_H1
I/O I/O TP107 D4 Q4 DD1_H3 DD1_H1 91 92 DD0_H1
FD22 21 160 D2_H3 6 14 R272 0 DD2_H3 DD4_H1 DD2_H1
I/O I/O TP114 D5 Q5 DD2_H3 DD4_H1 89 90 DD2_H1
22 159 D4_H3 7 13 R271 0 DD4_H3 DD6_H1 DD5_H1
VCCIO1_3.3V I/O TP111 D6 Q6 DD4_H3 DD6_H1 87 88 DD5_H1
FD23 23 158 D5_H3 8 12 R270 0 DD5_H3 SSCLK2 CCLK2
I/O I/O TP108 D7 Q7 DD5_H3 SSCLK2 85 86 CCLK2
FD24 24 157 D6_H3 9 11 R269 0 DD6_H3 DD1_H2 DD0_H2
I/O VCCIO3_3.3V D8 Q8 DD6_H3 DD1_H2 83 84 DD0_H2
25 156 DD4_H2 DD2_H2
/ALT_DATA DATA0 I/O TP101 DD4_H2 81 82 DD2_H2
26 155 1 VCC DD6_H2 DD5_H2
/ALT_CONFIG nCONFIG TDI E1 DD6_H2 79 80 DD5_H2
27 154 19 AD0_OUT AD0_ECO
VCCA_PLL1_1.5V VCCA_PLL2_1.5V E2 PC89 AD0_OUT 77 78 AD0_ECO
28 153 F0_RSV3 F0_RSV2
/ALT_CS CLK0 CLK2 /ALT_RESET F0_RSV3 75 76 F0_RSV2
29 152 TC74VHCT541AFT F0_RSV5 F0_RSV4
/ALT_WE CLK1 CLK3 CLK50_2 CE0.1u F0_RSV5 73 74 F0_RSV4
Main Board _ 6/7 Circuit Diagram
30 151 F0_RSV7 F0_RSV6
GNDA_PLL1 GNDA_PLL2 F0_RSV7 71 72 F0_RSV6
31 150
GNDG_PLL1 GNDG_PLL2
32 149 DDA1_CLK DDA1_IN
TP128 nCEO TDO TP120 DDA1_CLK 69 70 DDA1_IN
33 148 AAD1_IN DDA1_FS
/CE nCE TMS AAD1_IN 67 68 DDA1_FS
34 147 IC58 PPCLK3 AAD1_CLK
MSEL0 TCK PPCLK3 65 66 AAD1_CLK
35 146 CLK4 2 18 CCLK4 PPCLK5 PPCLK4
MSEL1 nSTATUS /ALT_STATUS D1 Q1 CCLK4 PPCLK5 63 64 PPCLK4
36 145 SCLK4 3 17 SSCLK4 DDIR4 DDIR3
/ALT_DCLK DCLK CONF_DONE /ALT_CONF_DONE D2 Q2 SSCLK4 DDIR4 61 62 DDIR3
FD25 37 144 D0_H4 4 16 DD0_H4 DDIR5 /AAD1_CS
I/O I/O TP121 D3 Q3 DD0_H4 DDIR5 59 60 /AAD1_CS
FD26 38 143 D1_H4 5 15 DD1_H4 DD/C4 DD/C3
I/O I/O TP125 D4 Q4 DD1_H4 DD/C4 57 58 DD/C3
FD27 39 142 D2_H4 6 14 DD2_H4 FF1_RSV0 DD/C5
I/O GND D5 Q5 DD2_H4 FF1_RSV0 55 56 DD/C5
40 141 D4_H4 7 13 DD4_H4 CCLK3 FF1_RSV1
GND I/O TP123 D6 Q6 DD4_H4 CCLK3 53 54 FF1_RSV1
FD28 41 140 D5_H4 8 12 DD5_H4 DD0_H3 SSCLK3
I/O I/O TP127 D7 Q7 DD5_H4 DD0_H3 51 52 SSCLK3
FD29 42 139 D6_H4 9 11 DD6_H4 DD2_H3 DD1_H3
I/O I/O TP126 D8 Q8 DD6_H4 DD2_H3 49 50 DD1_H3
FD30 43 138 DD5_H3 DD4_H3
I/O I/O TP124 DD5_H3 47 48 DD4_H3
FD31 44 137 1 VCC3 CCLK4 DD6_H3
FA[16..25] I/O I/O TP122 E1 CCLK4 45 46 DD6_H3
FA16 45 136 19 DD0_H4 SSCLK4
I/O I/O F1_SB_/SOE E2 PC90 DD0_H4 43 44 SSCLK4
FA17 46 135 DD2_H4 DD1_H4
I/O I/O F1_SB_/SWE DD2_H4 41 42 DD1_H4
FA18 47 134 F1_SB_D15 74LVC541 DD5_H4 DD4_H4
I/O I/O CE0.1u DD5_H4 39 40 DD4_H4
FA19 48 133 F1_SB_D14 CCLK5 DD6_H4
I/O I/O CCLK5 37 38 DD6_H4
FA20 49 132 F1_SB_D13 DD0_H5 SSCLK5
I/O I/O DD0_H5 35 36 SSCLK5
2-9
FA21 50 131 F1_SB_D12 DD2_H5 DD1_H5
I/O I/O DD2_H5 33 34 DD1_H5
51 130 DD5_H5 DD4_H5
VCCIO1_3.3V VCCIO3_3.3V DD5_H5 31 32 DD4_H5
52 129 IC59 AD1_ECO DD6_H5
GND GND AD1_ECO 29 30 DD6_H5
FA22 53 128 F1_SB_D11 CLK5 2 18 CCLK5 F1_RSV2 AD1_OUT
I/O I/O D1 Q1 CCLK5 F1_RSV2 27 28 AD1_OUT
54 127 F1_SB_D10 SCLK5 3 17 SSCLK5 F1_RSV4 F1_RSV3
/ALT_RD I/O I/O D2 Q2 SSCLK5 F1_RSV4 25 26 F1_RSV3
55 126 F1_SB_D9 D0_H5 4 16 DD0_H5 F1_RSV6 F1_RSV5
ENC_PHA I/O I/O D3 Q3 DD0_H5 F1_RSV6 23 24 F1_RSV5
56 125 F1_SB_D8 D1_H5 5 15 DD1_H5 /P_SIDE_SENS F1_RSV7
ENC_PHB I/O I/O D4 Q4 DD1_H5 /P_SIDE_SENS 21 22 F1_RSV7
57 124 F1_SB_D7 D2_H5 6 14 DD2_H5 ISP_RSV HEAD_HEAT_ON
/F1_INTREQ I/O I/O D5 Q5 DD2_H5 ISP_RSV 19 20 HEAD_HEAT_ON
58 123 F1_SB_D6 D4_H5 7 13 DD4_H5 PSFAN_ON HD_POWER
TP130 I/O I/O D6 Q6 DD4_H5 PSFAN_ON 17 18 HD_POWER
59 122 F1_SB_D5 D5_H5 8 12 DD5_H5 FF1_SII_in1
TP129 I/O I/O D7 Q7 DD5_H5 15 16 FF1_SII_in1
60 121 F1_SB_D4 D6_H5 9 11 DD6_H5 ADC_RSV FF1_SII_in0
TP144 I/O I/O D8 Q8 DD6_H5 ADC_RSV 13 14 FF1_SII_in0
FF1_SII_out
11 12 FF1_SII_out
1 VCC3 P_SIDE FF0_SII_in1
E1 P_SIDE 9 10 FF0_SII_in1
19 FF0_SII_in0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO4_3.3V
GND
VCCINT_1.5V
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT_1.5V
GND
VCCIO4_3.3V
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT_1.5V
GND
VCCIO4_3.3V
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
E2 PC91 7 8 FF0_SII_in0
42V_SENSE FF0_SII_out
42V_SENSE 5 6 FF0_SII_out
EP1C6Q240C8N-NW 74LVC541
CE0.1u 3 4
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
1 2
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
TX24-140R-LT-H1E
IC60
VCC1.5 VCC3 AAD1_ECO 2 18 AD1_ECO
A0 B0 AD1_ECO
AAD1_OUT 3 17 AD1_OUT
A1 B1 AD1_OUT
PC40 PC53 FF1_RSV2 4 16 F1_RSV2
A2 B2 F1_RSV2
FF1_RSV3 5 15 F1_RSV3
A3 B3 F1_RSV3
FF1_RSV4 6 14 F1_RSV4
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12
F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12
F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
CE1u CE1u A4 B4 F1_RSV4
FF1_RSV5 7 13 F1_RSV5
A5 B5 F1_RSV5
FF1_RSV6 8 12 F1_RSV6 IC22
A6 B6 F1_RSV6 NON
FF1_RSV7 9 11 F1_RSV7 F1_SII_in1 2 18 R137 FF1_SII_in1
A7 B7 F1_RSV7 F1_SII_in1 A0 B0 NON FF1_SII_in1
F1_SII_in0 3 17 R136 FF1_SII_in0
F1_SII_in0 A1 B1 NON FF1_SII_in0
19 VCC3 F0_SII_in1 4 16 R135 FF0_SII_in1
E F0_SII_in1 A2 B2 NON FF0_SII_in1
1 F0_SII_in0 5 15 R134 FF0_SII_in0
DIR PC92 F0_SII_in0 A3 B3 FF0_SII_in0
6 14
IC47 A4 B4
74LVC245 7 13
F1_SB_D0 7 5 F1_SB_A0 CE0.1u A5 B5
D0 A0 8 12
F1_SB_D1 8 4 F1_SB_A1 A6 B6
F1_SA_/SOE
F1_SA_/SWE
D1 A1 9 11
F1_SB_D2 9 3 F1_SB_A2 A7 B7
D2 A2 VCC3
F1_SB_D3 10 2 F1_SB_A3
D3 A3 19
F1_SB_D4 13 1 F1_SB_A4 PC27 E
D4 A4 1
F1_SB_D5 14 44 F1_SB_A5 DIR
D5 A5
F1_SB_D6 15 43 F1_SB_A6 NON
D6 A6 74LVC245APW(NON)
F1_SB_D7 16 42 F1_SB_A7
D7 A7
F1_SB_D8 29 27 F1_SB_A8
IC46 D8 A8
F1_SB_D9 30 26 F1_SB_A9
F1_SA_D0 7 5 F1_SA_A0 D9 A9
D0 A0 F1_SB_D10 31 25 F1_SB_A10
F1_SA_D1 8 4 F1_SA_A1 D10 A10
D1 A1 F1_SB_D11 32 24 F1_SB_A11
F1_SA_D2 9 3 F1_SA_A2 D11 A11
D2 A2 F1_SB_D12 35 21 F1_SB_A12
F1_SA_D3 10 2 F1_SA_A3 D12 A12
D3 A3 F1_SB_D13 36 20
F1_SA_D4 13 1 F1_SA_A4 D13 A13
D4 A4 F1_SB_D14 37 19
F1_SA_D5 14 44 F1_SA_A5 D14 A14
D5 A5 F1_SB_D15 38 18
F1_SA_D6 15 43 F1_SA_A6 D15 A15
D6 A6
F1_SA_D7 16 42 F1_SA_A7 R211
D7 A7 17
F1_SA_D8 29 27 F1_SA_A8 F1_SB_/SWE WE
D8 A8 0 VCC3
F1_SA_D9 30 26 F1_SA_A9 R210
D9 A9 6 22
F1_SA_D10 31 25 F1_SA_A10 T39 CE NC
D10 A10 NON 23
F1_SA_D11 32 24 F1_SA_A11 R226 NC
D11 A11 41 28
F1_SA_D12 35 21 F1_SA_A12 F1_SB_/SOE OE NC
D12 A12 0 VCC3
F1_SA_D13 36 20 R225
D13 A13 40
F1_SA_D14 37 19 T44 BHE
D14 A14 NON 39
F1_SA_D15 38 18 BLE
D15 A15
R209 CY7C1021CV33-12ZC
17
F1_SA_/SW E WE
0 VCC3
R208 6 22 VCC3 VCC3
T38 CE NC
NON 23
R224 NC
41 28 PC76 PC77
F1_SA_/SOE OE NC
0 VCC3
R223 40 CE0.1u CE0.1u
T43 BHE
NON 39
BLE
CY7C1021CV33-12ZC
VCC3 VCC3
R81 R80 VCC
VCC3 CN7
NON NON T1 1
ISP_RSV
TP1
/MTRERR
/P_SIDE_SENS
2
PINCHPOS
PSFAN_ON
/SERIAL_START
IC7 R46 0 TP20
CROP_ON
/SRVBRD_RESET
/PANEL
/LESSTHANF
/LESSTHANS
/SENSOR
RTC_DATA
3
HEAD_HEAT_ON
MODE_0 2 18 TP2
/SW2 D1 Q1 4
MODE_1 R84 R83 3 17 R45 0 TP19
LCD_RS D2 Q2 5
4 16 R44 0 TP3
EXTIN 10K NON LCD_RW D3 Q3 6
5 15 R43 0 TP18
LCD_E D4 Q4 7
EXTOUT
R82 R79 6 14 R38 0 TP22
TDO /LCD_CS D5 Q5 8
VCC3 7 13 R37 0 TP4
0 0 TMS /LED D6 Q6 9
8 12 R36 0 TP5
/SW0 D7 Q7 10
9 11 R35 0 TP6
/SW1 D8 Q8 11
R34 0 TP23 TO PANEL BOARD
12
VCC 1 R33 0 TP7
E1 13
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
19 R32 0 TP8
PC10 E2 14
IC14 R31 0 TP9
15
TC74VHCT541AFT R42 0 TP24
16
IN
IN
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CE0.1u
17
VCC
TDO
TMS
GND
76 50 R41 0 TP10
GND I/O RTC_INT 18
77 49
F0IN IN I/O RTC_WDATA 19
78 48 RA10 R40 0 TP25
F0OUT I/O I/O RTC_CLK 20
GND(Bank 1)
GND(Bank 1)
79 47 VCC3 EXBV8V103J
VCCO(Bank 1)
/CS6 I/O I/O RTC_CE 21
FA22 80 46 RA11 R39 0 TP11
FA22 I/O GND(Bank 1) DB[0..7] 22
FA23 81 45 IC6 TP12
FA23 I/O VCCO(Bank 1) 23
1
2
3
4
1
2
3
4
82 44 EXBV8V103J DB7 18 2 R1 0 TP13
GND(Bank 1) I/O AD_IN B0 A0 24
83 43 DB6 17 3
VCCO(Bank 1) I/O /AD_CS B1 A1
FA24 84 42 DB5 16 4 52808-2471
1
2
3
4
1
2
3
4
FA24 I/O I/O AD_CK B2 A2
FA25 85 41 DB4 15 5
8
7
6
5
8
7
6
5
FA25 I/O I/O AD_OUT B3 A3
86 40 DB3 14 6
/WE0 I/O VCC B4 A4
87 39 DB2 13 7
/RD2 I/O/GOE1 CLK2/I T10 B5 A5
88 38 DB1 12 8
8
7
6
5
8
7
6
5
DB[0..7] CLK50_1 CLK3/I CLK1/I T11 B6 A6
89 37 DB0 11 9 VCC3
/RESET CLK0/I I/O /ALT_STATUS B7 A7
90 36
VCC I/O /ALT_RESET PC9
DB7 91 35 19
I/O/GOE0 I/O /ALT_DCLK E
DB6 92 34 1
I/O I/O /ALT_DATA DIR CE0.1u
DB5 93 33
I/O VCCO(Bank 0)
DB4 94 32 74LVC245
I/O GND(Bank 0)
95 31
VCCO(Bank 0) I/O /ALT_CONF_DONE /PANEL
96 30 /WR2_1
GND(Bank 0) I/O /ALT_CONFIG /WR2_1
DB3 97 29 VCC
I/O I/O /SW2 /RESET_LCD
DB2 98 28
I/O I/O /SW1 R27 10K CN5
DB1 99 27
I/O IN T8
DB0 100 26 VCC3
I/O GND 1
TP29
Main Board _ 7/7 Circuit Diagram
PC4 2
GND
TDI
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
IN
VCCO(Bank 0)
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
IN
TCK
VCC
3
CE0.1u R30 10K 4 to SENSOR
TP28
5
LC4128V75TN100
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
6
R25 10K 53014-0610
T17 DB[0..7]
T37 IC3 VCC
R21 10K
DB0 18 2 PRINT_CARRIAGE_ORG R28 33
TO_MACH2 Q1 D1
VCC3 MACH2 DB1 17 3 PINCH_ROLL_U/D R29 33 CN4
TCK Q2 D2
DB2 16 4 FRONT_COVER R26 33 TP30 to
Q3 D3 1
PC16 PC24 DB3 15 5 MAINT ENANCE_COVER R R23 33 TP31
Q4 D4 2
VCC3 RA7 VCC3 DB4 14 6 FEEDERWATCH R65 33 R24 10K TP32 MOTSENSE JUNCTION
Q5 D5 3
CE0.1u CE0.1u 8 1 DB5 13 7 RESERVE R62 33 TP14
8 1 Q6 D6 33 4
7 2 DB6 12 8 MAINT ENANCE COVER L R19 BOARD CN318
7 2 Q7 D7
6 3 DB7 11 9 REAR PAPER R22 33 53398-0471
/LED
/SW0
6 3 Q8 D8
4
3
2
1
4
3
2
1
CN9
LCD_E
5 4 R64
LCD_RS
/LCD_CS
LCD_RW
5 4
RA2 RA3 1 10K TP51
T9 E1 /SENSOR 1
/INTDDA
EXBV8V103J 19 TP53
4
3
2
1
/INTSERIAL
E2 2
/F0_INTREQ
/F1_INTREQ
/INT1284_NET
TP52
5 4
6 3
7 2
8 1
5
6
7
8
3 to SIGNAL JUNCTION
/INT_NET_HAL F
74LVC541 TP54
4
EXBV8V103J EXBV8V103J TP55
2-10
5
CN12 TP56
5
6
7
8
5
6
7
8
R63 10K 6
BOARD CN3
/IRL0
/IRL1
/IRL2
/IRL3
T7 TP21 1
53398-0671
2
TP45
F0IN 3
VCC3 TP44 R20 10K
F0OUT 4
CN3
5
TP87 TP15
R75 CROPMARK 6 1
TP33
10K 7 2 Reserve
IC12 TP46 TP16
PINCHPOS 8 3
12 13 TP48
RTC_WDATA DI DO RTC_DATA CROP_ONOUT 9
2 TP86 53398-0371
RTC_CLK CLK /SERIAL_START 10 BOARD CN3
VCC3 7 10 TP85
RTC_CE CE INT RTC_INT /SRVBRD_RESET 11
D2 3 TP43
R61 FOUT /MTRERR 12
TP59
10K /LESSTHANF 13
TP47 TO HEATER BOARD
CR2032-RTC BACKUP 1SS355 /LESSTHANS 14
HOLDER BATTERY BCR20V4 15
10K D1 TP65 VCC
R78 /INTDDA 16
1 2 R18 6 TP26
VDD DDA_MtoS 17
0 TP142 VCC
BT1 1SS355 PC14 DDA_StoM 18 R167
R203 100
19
BCR20V4 11 5 C4 C23 TP146 CN13
CE0.1u GND TEST /Cmd_HS_Mto S 20 IC35E IC35F 10k
NON 1000p TP147 R166 TP150
/Cmd_HS_StoM 21 1
RX-4045SA Cmd_MtoS TP145 10 11 12 13 TP149
Cmd_MtoS 22 EXTIN 2
Cmd_StoM TP58 TP154
Cmd_Sto M 23 33 3
74LVC14 74LVC14 TP153 TO MONITOR SERIAL
24 4
TP27 TP151
DDA_CLK 25 5
0
VCC R77 C6 52808-2571 53398-0571
NON
CN6
R131 1
NON VCC
2
VCC3 VCC
3
R130 NON 4 R227
ADC_RSV VCC CN14
ADC_RSV 5
6 10k 1
TP91
TP90
TP89
TP88
C15 7 2
NON PC23 8 RXD2 3
9 TXD2 4 TO SCANNER
IC21 10 5
3 14 CE0.1u
R129 AIN0 VDD 11 6
P_SIDE 33 4
P_SIDE AIN1 12
5 10 NON
AIN2 DO AD_OUT 13
C14 6 11 14
AIN3 SARS
CE1u 15
2 16
/AD_CS CS
9 17
VREF
33 12 8 18
R128 AD_CK CK AGND
CROPMARK 13 19
CROPMARK AD_IN DI
7 20
VSS
C13 21
CE1u TLC0834ID 22
23
24
25
52808-2571
42V_SENSE R127 33
42V_SENSE
C12
CE1u
2-3 HEAD BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Head Board.
2-11
Arrangement Diagram_ Soldering Side
2-12
VCC VCC
VCC VCC
VCC
+ + + IC16 VCC
C39 5 2 VCC + + + IC18
C48 C27 C28 NC Vi n
VCC CE0.1u C29 C40 6 3 C44 C52 C32 C33 C34 C45 5 2
10u/16V 10u/16V CE0.1u Vref Enable NC Vi n
10u/16V CE1u 7 4 C49 CE0.1u 10u/16V 10u/16V CE0.1u 10u/16V CE1u 6 3
GND GND CE1u C43 Vref Enable C53
8 1 7 4
C38 GND GND CE0.1u GND GND CE1u
8 1
CE0.1u GND GND
IC9
LM4140CCM-2.0/NOPB
1 16 IC13
DVDD AVDD LM4140CCM-2.0/NOPB
2 15 1 16
/PD REF_AB DVDD AVDD
3 10 2 15
/LDAC REF_CD TP51 /PD REF_AB
IC8 3 10
/LDAC REF_CD TP53
TP79 R47 33 18 2 R112 0 4 14 IC12
DA0_IN B0 A0 DIN OUT_A TP50
TP91 R3 33 17 3 R113 0 5 TP86 R66 33 18 2 R120 0 4 14
DA0_CLK B1 A1 SCLK DA1_IN B0 A0 DIN OUT_A TP52
R101 R_non 16 4 R114 R_non 6 13 TP85 R23 33 17 3 R121 0 5
TP97 B2 A2 /CS OUT_B TP38 DA1_CLK B1 A1 SCLK
TP92 R48 33 15 5 R115 0 7 R104 R_non 16 4 R122 R_non 6 13
DA0_FS B3 A3 FS TP103 B2 A2 /CS OUT_B TP45
TP82 R4 33 14 6 R116 0 12 TP93 R67 33 15 5 R123 0 7
/AD0_CS B4 A4 OUT_C TP39 DA1_FS B3 A3 FS
TP81 R49 33 13 7 R117 0 TP88 R24 33 14 6 R124 0 12
AD0_IN B5 A5 R119 /AD1_CS B4 A4 OUT_C TP46
TP80 R5 33 12 8 R118 0 11 TP94 R68 33 13 7 R125 0
AD0_CLK B6 A6 0 OUT_D AD1_IN B5 A5 R127
R90 33 11 9 R102 0 TP87 R25 33 12 8 R126 0 11
TP95 B7 A7 R103 AD1_CLK B6 A6 0 OUT_D
8 9 R93 33 11 9 R105 0
DGND AGND R_non TP96 B7 A7 R106
19 8 9
E TP36 DGND AGND R_non
1 TLV5604IPW_RG4 19
DIR E TP43
1 TLV5604IPW_RG4
DIR
74VHCT245
74VHCT245
TP40
VCC TP47
VCC
C35 + C46
+ CE0.1u 10u/16V
C30 IC14
C41
CE0.1u IC10 20 1
10u/16V VCC A0 TP62
20 1 2
VCC A0 TP58 A1 TP63
2 15 3
A1 TP69 /CS A2 TP64
15 3 17 4
/CS A2 TP59 ADDRESS A3
17 4 18 5
ADDRESS A3 I/O_CLK A4 TH3
18 5 TP89 R94 0 19 6
I/O_CLK A4 TH0 AD1_ECO ECO A5 TH4
TP83 R91 0 19 6 TP90 R95 0 16 7
AD0_ECO ECO A5 TH1 AD1_OUT DATA_OUT A6 TH5
TP84 R92 0 16 7 13 8
AD0_OUT DATA_OUT A6 TH2 VREF- A7
13 8 14 9
Head Board _ 1/6 Circuit Diagram
VREF- A7 VREF+ A8 TP73
14 9 11
VREF+ A8 TP71 A9 TP66
11 C47 + C36 10 12
A9 TP60 GND A10 TP65
C42 + C31 10 12 VCC CE0.1u 10u/16V
GND A10 TP70
VCC CE0.1u 10u/16V TLC1543IDB
TLC1543IDB
R108
R107 680 R137
680 R129 R_non
IC15
R_non TP67
IC11 1
TP61 TP55 V+ TP74
1 2
TP54 V+ TP72 V- R138
2 3
V- R130 N.C. R_non
3
N.C. R_non C56 C54
LM4040AIM3-4.1/NOPB
LM4040AIM3-4.1/NOPB C55 C50 C_non C_non
C_non C_non
D7
1SS355
R271 D10 R283
TP24 C116 TP27 C119
CE0.0033u CE0.0033u
2-13
100K/0.1% 1SS355 100K/0.1%
IC1 IC45C +24V IC4 IC48C +24V
LM2591HVS-ADJ/NOPB - 2 8 LM2591HVS-ADJ /NOPB - 2 8
5 4 1 R272 5 4 1
ON/OFF FB 20K/0.1% C122 ON/OFF FB R284 C125
IC45A + 3 IC48A + 3 TP33
R270 L1 CE0.1u R282 L4 20K/0.1% CE0.1u
VHF0 BA10358F TP30 vh0 vh0(TP75) 4 VHF1 BA10358F vh3 vh3(TP142) 4
18K/0.1% 470u 18K/0.1% 470u
1 2 1 2
GND
Tab
GND
Tab
+VIN VOUT +VIN VOUT
BA10358F BA10358F
R84 R303
C13 R300 C19 R87
+ 1.0K/1W TP37 + 68K/0.1% TP44
3
6
3
6
100u/63V R294 68K/0.1% R307 100u/63V R297 1.0K/1W R319
R264 IC45B + IC48B
100K/0.1% 0 R306 R267 100K/0.1% 0 R318
+ 2.2K/0.1% 5 C20 5
D1 + BA10358F 1.0K 2.2K/0.1% D4 + BA10358F 1.0K
C14 7 100u/63V 7
100u/63V C7 D2FS6 R273 R308 C10 D2FS6 R285 R320
6 6
CE0.1u 20K/0.1% 2.0K/0.1% R309 - CE0.1u 20K/0.1% 2.0K/0.1% R321 -
10K/0.1% C131
C128 10K/0.1%
CE1.0u
CE1.0u
D8 R275 D11 R287
TP25 C117 TP28 C120
CE0.0033u 100K /0.1% CE0.0033u 100K/0.1%
1SS355 IC46C 1SS355 IC49C
IC2 +24V IC5 +24V
LM2591HVS-ADJ/NOPB - 2 8 LM2591HVS-ADJ/NOPB - 2 8
5 4 1 R276 5 4 1
ON/OFF FB 20K/0.1% C123 ON/OFF FB R288 C126
R274 IC46A + 3 IC49A + 3 TP34
18K/0.1% L2 CE0.1u R286 L5 20K/0.1% CE0.1u
VHF0 BA10358F TP31 vh1 vh1(TP76) 4 VHF2 BA10358F vh4 vh4(TP143) 4
470u 18K/0.1% 470u
1 2 1 2
GND
Tab
GND
Tab
+VIN VOUT +VIN VOUT
BA10358F BA10358F
C15 R301 R304
R85 C21 R88 68K/0.1%
100u/63V + 68K/0.1% TP41 + TP48
3
6
3
6
R265 R295 1.0K/1W R311 IC46B R268 100u/63V R298 1.0K/1W R323 IC49B
2.2K/0.1% 100K/0.1% 0 R310 2.2K/0.1% 100K/0.1% 0 R322
+ 5 BA10358F + 5
C16 C8 D2 + 1.0K C22 D5 + BA10358F 1.0K
7 R289 7
100u/63V CE0.1u D2FS6 R277 R312 100u/63V C11 D2FS6 R324
6 20K/0.1% 6
20K/0.1% 2.0K/0.1% - CE0.1u 2.0K/0.1% -
R313 R325 C132
10K/0.1% C129 10K/0.1% CE1.0u
CE1.0u
D9 R279 D12 R291
TP26 C118 TP29 C121
CE0.0033u 100K/0.1% CE0.0033u 100K/0.1%
1SS355 IC47C 1SS355 IC50C
IC3 +24V IC6 +24V
LM2591HVS-ADJ/NOPB - 2 8 LM2591HVS-ADJ/NOPB - 2 8
5 4 1 R280 5 4 1
ON/OFF FB 20K/0.1% C124 ON/OFF FB R292 C127
IC47A + 3 IC50A + 3 TP35
R278 L3 CE0.1u R290 L6 20K/0.1% CE0.1u
VHF1 BA10358F TP32 vh2 vh2(TP91) 4 VHF2 BA10358F vh5 vh5(TP158) 4
18K/0.1% 470u 18K/0.1% 470u
1 2 1 2
GND
Tab
GND
Tab
+VIN VOUT +VIN VOUT
BA10358F BA10358F
R86 R302 R305
C17 R89
+ 1.0K/1W 68K/0.1% TP42 C23 + 68K/0.1% TP49
3
6
3
6
R266 100u/63V R296 R315 R299 1.0K/1W R327
IC47B R269 100u/63V IC50B
2.2K/0.1% 100K/0.1% 0 R314 2.2K/0.1% 100K/0.1% 0 R326
+ 5 + 5
C18 C9 D3 + BA10358F 1.0K C24 D6 + BA10358F 1.0K
7 7
100u/63V CE0.1u D2FS6 R281 100u/63V C12 D2FS6 R293 R328
R316 R317 6 6
20K/0.1% - CE0.1u 20K/0.1% 2.0K/0.1% -
2.0K/0.1% 10K/0.1% R329 C133
C130 10K/0.1% CE1.0u
CE1.0u
VCC
R218
TP68
IC7A 1.0K
R109 100 2 1 R217 33
ENC_PHA
74LVC14
R210 1.0K VCC vh0 CN6
TH0
1
C91 C90 2
CE1000p CE1.0u 3
1
4
R50 33 TP105 3 R139 33
PCLK0 5
2 IC19A
C57 6
74VHCT08 PCLK0
C_non 7
4
8
R51 33 TP108 6 R140 33 DIR0
DIR0 9
5 IC19B
10
74VHCT08 D/C0_Y
D/C0_Y 11
C69 D/C0_Z
D/C0_Z 12
C_non IC32
13
1 2 R211 10
DIN1 DOUT1+ C92 14
7 3 R219 10
DIN2 DOUT1- CE220p 15
9 TH0
DIN3 16
15
DIN4 17
IC25 6 R231 10
DOUT2+ C93 18
R52 33 TP117 18 2 R159 0 5 R220 10 ENC_PHA
CLK0 B0 A0 DOUT2- CE220p 19 HEAD0
R8 33 TP118 17 3 R160 0 4
SCLK0 B1 A1 ENA 20
R53 33 TP119 16 4 R161 0 12 FL1 EXCML16A270U CLKY0
D0_H0 B2 A2 ENB 21
R9 33 TP120 15 5 R162 0 VCC3 10 R342 10 FL7 EXCML16A270U CLKZ0
D1_H0 B3 A3 DOUT3+ C146 22
R54 33 TP121 14 6 R163 0 16 11 R343 10 FL19 EXCML16A270U SCLKY0
D2_H0 B4 A4 VCC3 DOUT3- CE220p 23
R10 33 TP122 13 7 R164 0 FL8 EXCML16A270U SCLKZ0
D4_H0 B5 A5 24
R55 33 TP123 12 8 R165 0 FL61 EXCML16A270U D0Y_H0
D5_H0 B6 A6 25
R11 33 TP124 11 9 R166 0 8 14 R344 10 FL62 EXCML16A270U D0Z_H0
D6_H0 B7 A7 GND DOUT4+ C152 26
13 R345 10 FL73 EXCML16A270U D1Y_H0
DOUT4- CE220p 27
VCC3 19 FL74 EXCML16A270U D1Z_H0
E 28
1 C134 DS26LV31TM/NOPB FL20 EXCML16A270U D2Y_H0
DIR 29
CE0.1u IC39 FL31 EXCML16A270U D2Z_H0
C75 30
74LVC245 1 2 R232 10 FL33 EXCML16A270U D4Y_H0
IC19E VCC CE0.1u DIN1 DOUT1+ C104 31
7 3 R246 10 FL32 EXCML16A270U D4Z_H0
14 DIN2 DOUT1- CE220p 32
9 FL85 EXCML16A270U D5Y_H0
DIN3 33
15 FL86 EXCML16A270U D5Z_H0
DIN4 34
C58 6 R248 10 FL97 EXCML16A270U D6Y_H0
7 DOUT2+ C110 35
CE0.1u 5 R247 10 FL98 EXCML16A270U D6Z_H0
DOUT2- 36
Head Board _ 2/6 Circuit Diagram
4 CE220p
ENA
74VHCT08 12 36FMN-BTK
ENB
VCC3 10 R366 10
DOUT3+ C164
16 11 R367 10
VCC3 DOUT3- CE220p
C153
CE0.1u 8 14 R378 10
IC7G VCC3 GND DOUT4+ C170
13 R379 10
14 DOUT4- CE220p
R111 5 6 C37 DS26LV31TM/NOPB
0 IC7C CE0.1u
74LVC14 7
R100 9 8 74LVC14
0 IC7D
74LVC14
2-14
R99 11 10
0 IC7E
74LVC14
TP6
R98 13 12
0 IC7F
74LVC14 PSIDE_OUT
VCC vh1 CN7
1
TH1 2
C76 R154 3
1.0K 4
9 CE1.0u
5
R6 33 TP114 8 R142 33
PCLK1 6
10 IC19C
C70 7
74VHCT08 PCLK1
C_non 8
12
9
R7 33 TP109 11 R141 33 DIR1
DIR1 10
13 IC19D D/C1_Z
D/C1_Z 11
74VHCT08 C64 D/C1_Y
D/C1_Y 12
C_non IC33
13
1 2 R212 10
DIN1 DOUT1+ C94 14
7 3 R221 10
DIN2 DOUT1- CE220p 15
9 TH1
DIN3 16
15
DIN4 17
IC26 6 R233 10 PSIDE_OUT
DOUT2+ C95 18
R56 33 TP125 18 2 R167 0 5 R222 10 HEAD1
CLK1 B0 A0 DOUT2- CE220p 19
R12 33 TP126 17 3 R168 0 4
SCLK1 B1 A1 ENA 20
R57 33 TP127 16 4 R169 0 12 FL9 EXCML16A270U CLKZ1
D0_H1 B2 A2 ENB 21
R13 33 TP128 15 5 R170 0 VCC3 10 R347 10 FL2 EXCML16A270U CLKY1
D1_H1 B3 A3 DOUT3+ C147 22
R58 33 TP129 14 6 R171 0 16 11 R346 10 FL10 EXCML16A270U SCLKZ1
D2_H1 B4 A4 VCC3 DOUT3- CE220p 23
R14 33 TP130 13 7 R172 0 FL21 EXCML16A270U SCLKY1
D4_H1 B5 A5 24
R59 33 TP131 12 8 R173 0 FL63 EXCML16A270U D0Z_H1
D5_H1 B6 A6 25
R15 33 TP132 11 9 R174 0 8 14 R349 10 FL64 EXCML16A270U D0Y_H1
D6_H1 B7 A7 GND DOUT4+ C154 26
13 R348 10 FL75 EXCML16A270U D1Z_H1
DOUT4- CE220p 27
VCC3 19 FL76 EXCML16A270U D1Y_H1
E 28
1 C135 DS26LV31TM/NOPB FL34 EXCML16A270U D2Z_H1
DIR 29
CE 0.1u IC40 FL22 EXCML16A270U D2Y_H1
C77 30
74LVC245 1 2 R234 10 FL35 EXCML16A270U D4Z_H1
CE0.1u DIN1 DOUT1+ C105 31
7 3 R249 10 FL36 EXCML16A270U D4Y_H1
DIN2 DOUT1- CE220p 32
9 FL87 EXCML16A270U D5Z_H1
DIN3 33
15 FL88 EXCML16A270U D5Y_H1
DIN4 34
6 R251 10 FL99 EXCML16A270U D6Z_H1
DOUT2+ C111 35
5 R250 10 FL100 EXCML16A270U D6Y_H1
DOUT2- CE220p 36
4
ENA
12 36FMN-BTK
ENB
VCC3 10 R369 10
DOUT3+ C165
16 11 R368 10
VCC3 DOUT3- CE220p
C155
CE0.1u 8 14 R381 10
GND DOUT4+ C171
13 R380 10
DOUT4- CE220p
DS26LV31TM/NOPB
TP57 VCC
IC7B R176
R110 100 4 3 R175 33 1.0K
ENC_PHB
74LVC14
R155 1.0K VCC vh2 CN8
TH2
1
C79 C78 2
CE1000p CE1.0u 3
1
4
R18 33 TP106 3 R144 33
PCLK2 5
2 IC21A
C59 6
74VHCT08 PCLK2
C_non 7
4
8
R61 33 TP110 6 R145 33 DIR2
DIR2 9
5 IC21B
10
74VHCT08 C71 D/C2_Y
D/C2_Y 11
D/C2_Z
C_non D/C2_Z 12
IC34
13
1 2 R213 10
DIN1 DOUT1+ C96 14
7 3 R223 10
DIN2 DOUT1- CE220p 15
9 TH2
DIN3 16
15
DIN4 17
IC27 6 R235 10
DOUT2+ C97 18 HEAD2
R62 33 TP133 18 2 R177 0 5 R224 10 ENC_PHB
CLK2 B0 A0 DOUT2- CE220p 19
R19 33 TP134 17 3 R178 0 4
SCLK2 B1 A1 ENA 20
R63 33 TP135 16 4 R179 0 12 FL3 EXCML16A270U CLKY2
D0_H2 B2 A2 ENB 21
R20 33 TP136 15 5 R180 0 VCC3 10 R350 10 FL11 EXCML16A270U CLKZ2
D1_H2 B3 A3 DOUT3+ C148 22
R64 33 TP137 14 6 R181 0 16 11 R351 10 FL23 EXCML16A270U SCLKY2
D2_H2 B4 A4 VCC3 DOUT3- CE220p 23
R21 33 TP138 13 7 R182 0 FL12 EXCML16A270U SCLKZ2
D4_H2 B5 A5 24
R65 33 TP139 12 8 R183 0 FL65 EXCML16A270U D0Y_H2
D5_H2 B6 A6 25
R22 33 TP140 11 9 R184 0 8 14 R352 10 FL66 EXCML16A270U D0Z_H2
D6_H2 B7 A7 GND DOUT4+ C156 26
13 R353 10 FL77 EXCML16A270U D1Y_H2
DOUT4- CE220p 27
VCC3 19 FL78 EXCML16A270U D1Z_H2
E 28
1 C136 DS26LV31TM/NOPB FL24 EXCML16A270U D2Y_H2
DIR 29
CE0.1u IC41 FL37 EXCML16A270U D2Z_H2
C80 30
74LVC245 1 2 R236 10 FL39 EXCML16A270U D4Y_H2
CE0.1u DIN1 DOUT1+ C106 31
7 3 R252 10 FL38 EXCML16A270U D4Z_H2
DIN2 DOUT1- CE220p 32
9 FL89 EXCML16A270U D5Y_H2
DIN3 33
15 FL90 EXCML16A270U D5Z_H2
DIN4 34
6 R254 10 FL101 EXCML16A270U D6Y_H2
Head Board _ 3/6 Circuit Diagram
DOUT2+ C112 35
5 R253 10 FL102 EXCML16A270U D6Z_H2
DOUT2- CE220p 36
4
ENA
IC21E 12 36FMN-BTK
VCC ENB
VCC3 10 R370 10
14 DOUT3+ C166
16 11 R371 10
VCC3 DOUT3- CE220p
C60 C157
7 CE0.1u CE0.1u 8 14 R382 10
GND DOUT4+ C172
13 R383 10
74VHCT08 DOUT4- CE220p
DS26LV31TM/NOPB
2-15
TP12
R69 33 VCC vh3 CN9
PSIDE_ON
1
TH3 2
C81 R156 3
CE1.0u 1.0K 4
9
5
R26 33 TP115 8 R147 33
PCLK3 6
10 IC21C C72 7
74VHCT08 C_non PCLK3
8
12
9
R27 33 TP111 11 R146 33 DIR3
DIR3 10
13 IC21D D/C3_Z
D/C3_Z 11
74VHCT08 D/C3_Y
C66 D/C3_Y 12
IC35
C_non 13
1 2 R214 10
DIN1 DOUT1+ C98 14
7 3 R225 10
DIN2 DOUT1- CE220p 15
9 TH3
DIN3 16
15
DIN4 17
IC28 6 R237 10 PSIDE_ON
DOUT2+ C99 18 HEAD3
R70 33 TP141 18 2 R185 0 5 R226 10
CLK3 B0 A0 DOUT2- CE220p 19
R31 33 TP142 17 3 R186 0 4
SCLK3 B1 A1 ENA 20
R71 33 TP143 16 4 R187 0 12 FL13 EXCML16A270U CLKZ3
D0_H3 B2 A2 ENB 21
R32 33 TP144 15 5 R188 0 VCC3 10 R355 10 FL4 EXCML16A270U CLKY3
D1_H3 B3 A3 DOUT3+ C149 22
R72 33 TP145 14 6 R189 0 16 11 R354 10 FL14 EXCML16A270U SCLKZ3
D2_H3 B4 A4 VCC3 DOUT3- CE220p 23
R33 33 TP146 13 7 R190 0 FL25 EXCML16A270U SCLKY3
D4_H3 B5 A5 24
R73 33 TP147 12 8 R191 0 FL67 EXCML16A270U D0Z_H3
D5_H3 B6 A6 25
R34 33 TP148 11 9 R192 0 8 14 R357 10 FL68 EXCML16A270U D0Y_H3
D6_H3 B7 A7 GND DOUT4+ C158 26
13 R356 10 FL79 EXCML16A270U D1Z_H3
DOUT4- CE220p 27
VCC3 19 FL80 EXCML16A270U D1Y_H3
E 28
1 C137 DS26LV31TM/NOPB FL40 EXCML16A270U D2Z_H3
DIR 29
CE0.1u IC42 FL26 EXCML16A270U D2Y_H3
C82 30
74LVC245 1 2 R238 10 FL41 EXCML16A270U D4Z_H3
CE0.1u DIN1 DOUT1+ C107 31
7 3 R255 10 FL42 EXCML16A270U D4Y_H3
DIN2 DOUT1- CE220p 32
9 FL91 EXCML16A270U D5Z_H3
DIN3 33
15 FL92 EXCML16A270U D5Y_H3
DIN4 34
6 R257 10 FL103 EXCML16A270U D6Z_H3
DOUT2+ C113 35
5 R256 10 FL104 EXCML16A270U D6Y_H3
DOUT2- CE220p 36
4
ENA
12 36FMN-BTK
ENB
VCC3 10 R373 10
DOUT3+ C167
16 11 R372 10
VCC3 DOUT3- CE220p
C159
CE0.1u 8 14 R385 10
GND DOUT4+ C173
13 R384 10
DOUT4- CE220p
DS26LV31TM/NOPB
VCC vh4 CN10
TH4 1
C83 R157 2
CE1.0u 1.0K 3
1
4
R35 33 TP107 3 R149 33
PCLK4 5
2 IC23A C61 6
74VHCT08 PCLK4
C_non 7
4
8
R36 33 TP112 6 R150 33 DIR4
DIR4 9
5 IC23B
10
74VHCT08 C73 D/C4_Y
D/C4_Y 11
D/C4_Z
C_non D/C4_Z 12
IC36
13
1 2 R215 10
DIN1 DOUT1+ C100 14
7 3 R227 10
DIN2 DOUT1- CE220p 15
9 TH4
DIN3 16
15
DIN4 17
IC29 6 R239 10
DOUT2+ C101 18 HEAD4
R75 33 TP149 18 2 R193 0 5 R228 10
CLK4 B0 A0 DOUT2- CE220p 19
R38 33 TP150 17 3 R194 0 4
SCLK4 B1 A1 ENA 20
R76 33 TP151 16 4 R195 0 12 FL5 EXCML16A270U CLKY4
D0_H4 B2 A2 ENB 21
R39 33 TP152 15 5 R196 0 VCC3 10 R358 10 FL15 EXCML16A270U CLKZ4
D1_H4 B3 A3 DOUT3+ C150 22
R77 33 TP153 14 6 R197 0 16 11 R359 10 FL27 EXCML16A270U SCLKY4
D2_H4 B4 A4 VCC3 DOUT3- CE220p 23
R40 33 TP154 13 7 R198 0 FL16 EXCML16A270U SCLKZ4
D4_H4 B5 A5 24
R78 33 TP155 12 8 R199 0 FL69 EXCML16A270U D0Y_H4
D5_H4 B6 A6 25
R41 33 TP156 11 9 R200 0 8 14 R360 10 FL70 EXCML16A270U D0Z_H4
D6_H4 B7 A7 GND DOUT4+ C160 26
13 R361 10 FL81 EXCML16A270U D1Y_H4
DOUT4- CE220p 27
VCC3 19 FL82 EXCML16A270U D1Z_H4
E 28
1 C138 DS26LV31TM/NOPB FL28 EXCML16A270U D2Y_H4
DIR 29
CE0.1u IC43 FL43 EXCML16A270U D2Z_H4
C84 30
74LVC245 1 2 R240 10 FL45 EXCML16A270U D4Y_H4
CE0.1u DIN1 DOUT1+ C108 31
7 3 R258 10 FL44 EXCML16A270U D4Z_H4
DIN2 DOUT1- CE220p 32
9 FL93 EXCML16A270U D5Y_H4
DIN3 33
15 FL94 EXCML16A270U D5Z_H4
DIN4 34
6 R260 10 FL105 EXCML16A270U D6Y_H4
DOUT2+ C114 35
5 R259 10 FL106 EXCML16A270U D6Z_H4
DOUT2- CE220p 36
Head Board _ 4/6 Circuit Diagram
4
ENA
12 36FMN-BTK
ENB
VCC3 10 R374 10
DOUT3+ C168
16 11 R375 10
IC23E VCC VCC3 DOUT3- CE220p
14 C161
CE0.1u 8 14 R386 10
GND DOUT4+ C174
C62 13 R387 10
7 DOUT4- CE220p
CE0.1u
DS26LV31TM/NOPB
74VHCT08
2-16
VCC vh5 CN11
HD_HEATER
1
TH5 2
C85 R158 3
CE1.0u 1.0K 4
9
5
R37 33 TP116 8 R152 33
PCLK5 6
10 IC23C C74 7
74VHCT08 C_non PCLK5
8
12
9
R74 33 TP113 11 R151 33 DIR5
DIR5 10
13 IC23D D/C5_Z
D/C5_Z 11
74VHCT08 D/C5_Y
C68 D/C5_Y 12
IC37
C_non 13
1 2 R216 10
DIN1 DOUT1+ C102 14
7 3 R229 10
DIN2 DOUT1- CE220p 15
9 TH5
DIN3 16
15
DIN4 17
IC30 6 R241 10 HD_HEATER HEAD5
DOUT2+ C103 18
R79 33 TP157 18 2 R201 0 5 R230 10 HD_HEATER
CLK5 B0 A0 DOUT2- CE220p 19
R42 33 TP158 17 3 R202 0 4
SCLK5 B1 A1 ENA 20
R80 33 TP159 16 4 R203 0 12 FL17 EXCML16A270U CLKZ5
D0_H5 B2 A2 ENB 21
R43 33 TP160 15 5 R204 0 VCC3 10 R363 10 FL6 EXCML16A270U CLKY5
D1_H5 B3 A3 DOUT3+ C151 22
R81 33 TP161 14 6 R205 0 16 11 R362 10 FL18 EXCML16A270U SCLKZ5
D2_H5 B4 A4 VCC3 DOUT3- CE220p 23
R44 33 TP162 13 7 R206 0 FL29 EXCML16A270U SCLKY5
D4_H5 B5 A5 24
R82 33 TP163 12 8 R207 0 FL71 EXCML16A270U D0Z_H5
D5_H5 B6 A6 25
R45 33 TP164 11 9 R208 0 8 14 R365 10 FL72 EXCML16A270U D0Y_H5
D6_H5 B7 A7 GND DOUT4+ C162 26
13 R364 10 FL83 EXCML16A270U D1Z_H5
DOUT4- CE220p 27
VCC3 19 FL84 EXCML16A270U D1Y_H5
E 28
1 DS26LV31TM/NOPB FL46 EXCML16A270U D2Z_H5
DIR C139 29
IC44 FL30 EXCML16A270U D2Y_H5
CE0.1u 30
C86 74LVC245 1 2 R242 10 FL47 EXCML16A270U D4Z_H5
CE0.1u DIN1 DOUT1+ C109 31
7 3 R261 10 FL48 EXCML16A270U D4Y_H5
DIN2 DOUT1- CE220p 32
9 FL95 EXCML16A270U D5Z_H5
DIN3 33
15 FL96 EXCML16A270U D5Y_H5
DIN4 34
6 R263 10 FL107 EXCML16A270U D6Z_H5
DOUT2+ C115 35
5 R262 10 FL108 EXCML16A270U D6Y_H5
DOUT2- CE220p 36
4
ENA
12 36FMN-BTK
ENB
VCC3 10 R377 10
DOUT3+ C169
16 11 R376 10
VCC3 DOUT3- CE220p
C163
CE0.1u 8 14 R389 10
GND DOUT4+ C175
13 R388 10
DOUT4- CE220p
DS26LV31TM/NOPB
IC20
1 2 R330 10
DIN1 DOUT1+ C140
7 3 R331 10
DIN2 DOUT1- CE220p
9
DIN3
15
DIN4
IC17 6 R333 10
R143 DOUT2+ C141
R60 33 TP98 18 2 R131 0 5 R332 10
D/C0 B0 A0 0 DOUT2- CE220p
R16 33 TP99 17 3 R132 0 4
D/C1 B1 A1 ENA
Head Board _ 5/6 Circuit Diagram
R17 33 TP100 16 4 R133 0 12
D/C2 B2 A2 ENB
R28 33 TP101 15 5 R134 0 VCC3 10 R334 10
D/C3 B3 A3 DOUT3+ C142
R29 33 TP102 14 6 R135 0 16 11 R335 10
D/C4 B4 A4 VCC3 DOUT3- CE220p
R30 33 TP104 13 7 R136 0 FL49 EXCML16A270U
D/C5 B5 A5 D/C0_Y
12 8 C65 FL50 EXCML16A270U
B6 A6 D/C0_Z
11 9 CE0.1u 8 14 FL52 EXCML16A270U
B7 A7 GND DOUT4+ D/C1_Y
VCC3 13 FL51 EXCML16A270U
DOUT4- D/C1_Z
19 FL53 EXCML16A270U
E D/C2_Y
1 DS26LV31TM/NOPB FL54 EXCML16A270U
C51 DIR D/C2_Z
IC22 FL56 EXCML16A270U
CE0.1u D/C3_Y
74LVC245 1 2 R337 10 FL55 EXCML16A270U
DIN1 DOUT1+ C143 D/C3_Z
7 3 R336 10 FL57 EXCML16A270U
DIN2 DOUT1- CE220p D/C4_Y
9 FL58 EXCML16A270U
DIN3 D/C4_Z
2-17
15 FL60 EXCML16A270U
DIN4 D/C5_Y
6 R338 10 FL59 EXCML16A270U
R148 DOUT2+ C144 D/C5_Z
5 R339 10
0 DOUT2- CE220p
4
ENA
12
ENB
VCC3 10 R341 10
DOUT3+ C145
16 11 R340 10
VCC3 DOUT3- CE220p
C67
CE0.1u 8 14
GND DOUT4+
13
DOUT4-
DS26LV31TM/NOPB
CN3 CN4
1 1
2 2
3
5267-02A
4 TH1
53398-0490 CN1 D14
103HT
1SS355
1
2
CN_non
TP75 TP77
VCC IC31 VCC3
2 4
VCC VOUT
R128 1 5
CTL NC R209
390/1W +
3 C89 10K
GND C88
220u/6.3V
C_non
D13 C87 BA33DD0WHFP
D1FL20U 0.33u
TP56 VCC VCC
+24V CN2
Vf an
139 140
+ 137 138
R97 Q4 135 136
2SJ529S C25 C26 133 134
3.3K
CE0.1u 22u/35V 131 132
129 130
127 128
R96 125 126
5.6K 123 124
ENC_PHB
3
TP16 ENC_PHB 121 122
DA0_IN ENC_PHA
DA0_IN 119 120 ENC_PHA
DA0_FS DA0_CLK
2 Q3 DA0_FS 117 118 DA0_CLK
FAN_ON AD0_CLK AD0_IN
AD0_CLK 115 116 AD0_IN
PCLK1 PCLK0
DTC114EK PCLK1 113 114 PCLK0
DIR0 PCLK2
DIR0 111 112 PCLK2
/AD0_CS DIR1
/AD0_CS 109 110 DIR1
1
Head Board _ 6/6 Circuit Diagram
D/C0 DIR2
D/C0 107 108 DIR2
D/C2 D/C1
D/C2 105 106 D/C1
TP3 103 104 TP9
SCLK0 CLK0
SCLK0 101 102 CLK0
D1_H0 D0_H0
CN5 D1_H0 99 100 D0_H0
D4_H0 D2_H0
D4_H0 97 98 D2_H0
1 D6_H0 D5_H0
VCC D6_H0 95 96 D5_H0
2 SCLK1 CLK1
SCLK1 93 94 CLK1
3 D1_H1 D0_H1
D1_H1 91 92 D0_H1
4 D4_H1 D2_H1
C5 + C6 D4_H1 89 90 D2_H1
5 D6_H1 D5_H1
CE0.1u 220u/10V D6_H1 87 88 D5_H1
6 SCLK2 CLK2
+24V SCLK2 85 86 CLK2
7 D1_H2 D0_H2
D1_H2 83 84 D0_H2
8 IC24A D4_H2 D2_H2
+41V 1 D4_H2 81 82 D2_H2
9 D6_H2 D5_H2
+ 3 D6_H2 79 80 D5_H2
AD0_OUT AD0_ECO
2-18
10 C4 C3 AD0_OUT 77 78 AD0_ECO
2
B10P-VH + CE0.1u 200u/50V 75 76
C2 C1 74VHCT08 73 74
CE0.1u 470u/63V 71 72
IC24B
4 DA1_CLK DA1_IN
6 DA1_CLK 69 70 DA1_IN
AD1_IN DA1_FS
5 AD1_IN 67 68 DA1_FS
PCLK3 AD1_CLK
PCLK3 65 66 AD1_CLK
74VHCT08 PCLK5 PCLK4
PCLK5 63 64 PCLK4
DIR4 DIR3 D15
DIR4 61 62 DIR3
IC24C DIR5 /AD1_CS +41V D1FL20U
9 DIR5 59 60 /AD1_CS
D/C4 D/C3
8 D/C4 57 58 D/C3
D/C5
10 TP10 55 56 D/C5
CLK3 R244
CLK3 53 54 TP11
74VHCT08 D0_H3 SCLK3 1.0K/0.5W IC38
D0_H3 51 52 SCLK3
D2_H3 D1_H3 1 8
D2_H3 49 50 D1_H3 Source1 Drain1 HD_HEATER
D5_H3 D4_H3 2 7
D5_H3 47 48 D4_H3 Gate1 Drain1
CLK4 D6_H3 3 6
CLK4 45 46 D6_H3 Source2 Drain2
D0_H4 SCLK4 4 5
TP21 D0_H4 43 44 SCLK4 Gate2 Drain2 TP165
+41V VHF0 D2_H4 D1_H4 R243
F1 D2_H4 41 42 D1_H4
D5_H4 D4_H4 8.2K/0.5W UPA1774
D5_H4 39 40 D4_H4
CLK5 D6_H4
IC24E VCC CLK5 37 38 D6_H4 R245
01543.15/3.15A D0_H5 SCLK5
Q1 TP22 D0_H5 35 36 SCLK5 0
R1 VHF1 14 D2_H5 D1_H5
2SJ535 F2 D2_H5 33 34 D1_H5
1.0K/0.5W D5_H5 D4_H5
C63 D5_H5 31 32 D4_H5
AD1_ECO D6_H5
7 CE0.1u AD1_ECO 29 30 D6_H5
01543.15/3.15A TP23 AD1_OUT
27 28 AD1_OUT
F3 VHF2 25 26
3
R2 74VHCT08 TP14
23 24 IC24D
2.2K/0.5W PSIDE_ON 12
PSIDE_ON 21 22
3
TP4 01543.15/3.15A HD_HEATER_ON 11 2 Q5
TP13 19 20
+41V FAN_ON HD_PWR 13
FAN_ON 17 18 HD_PWR DTC114EK
2 15 16 TP15 74VHCT08
HD_PWR R153
Q2 TP18 13 14 TP5 1.0K
1
DTC114EK R46 11 12 TP17
22K PSIDE_OUT
PSIDE_OUT 9 10 TP20
1
7 8 TP19
42V_SENSE
5 6 TP7
3 4
R83 TP8 1 2
1.0K
TX25-140P-LT-H1
TP78
TP1
TP2
TP76
2-4 SERVO BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Servo Board.
2-19
Arrangement Diagram_ Soldering Side
2-20
VCC3
8
7
6
5
8
7
6
5
10K
10K
RA18
8
7
6
5
RA16
EXBV8V103J
1
2
3
4
1 8
2 7
3 6
4 5
EXBV8V102J
TP147
TP157 TP155
R133
R95
1
2
3
4
1
2
3
4
To MOTSENS JUNCTION BOARD /H8S_RESET /StepDrvEnable
/RD
CN1
/HWR
26 +A_I0 /LWR
VCC3
25 +B_I0 C104 C102 MtrW_PB
24 -A_I0 CE18p CE22p MtrW_PA
23 -B_I0 R154 220 MtrH_PB
22 +A_I1 C103 MtrH_PA
21 +B_I1 CE0.1u
20 -A_I1 Y2
19 -B_I1 8.0MHz T17
18 +A_I2 R100
17 +B_I2 1.8K CLK32
VCC
16 -A_I2 /SensWOrg D[0..15]
15 -B_I2
IC16 IC13
14 +A_I3
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
13 +B_I3 R130 I/O0 A0 I/O0 A0
LED1 D1 12 23 A2 D9 12 23 A2
12 -A_I3 /CS1 I/O1 A1 I/O1 A1
1
6
1
6
220 D2 13 24 A3 D10 13 24 A3
11 -B_I3 /CS2 I/O2 A2 I/O2 A2
TP58 D3 15 25 A4 D11 15 25 A4
10 Sol_+ I/O3 A3 I/O3 A3
3
TP76 RA21 RA12 D4 16 26 A5 D12 16 26 A5
9 Sol_- I/O4 A4 I/O4 A4
SEL6410E EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6
8 TP156 I/O5 A5 I/O5 A5
2 D6 18 2 A7 D14 18 2 A7
7 Q1 TP158 TP159 I/O6 A6 I/O6 A6
D7 19 3 A8 D15 19 3 A8
2
9
3
8
4
7
5
10
6 TP2 TP1 DTC114EK I/O7 A7 I/O7 A7
VCC 4 A9 4 A9
5 A8 A8
33
27 5 A10 27 5 A10
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
4 /LWR WE A9 /HWR WE A9
R12 100 6 A11 6 A11
1
3 @/wipe_ORG A10 A10
R11 100 20 7 A12 20 7 A12
2 @/slide_ORG /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
1 A12 A12
R153
T11 T18 color_SEL3 VCC3 22 9 A14 22 9 A14
color_SEL3 /RD OE A13 OE A13
D8
D9
D10
D11
D12
D13
D14
52808-2691 C7 C6 color_SEL4 10 A15 10 A15
CE470p CE470p color_SEL4 A14 A14
VCC3 VCC3
Cmd_StoM
14 28 14 28
Cmd_MtoS GND VCC3 GND VCC3
/Cmd_HS_StoM
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24
/Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
PC28
color_SEL5
RES
color_SEL2
Servo Board _ 1/5 Circuit Diagram
GND
GND
STBY
VCC3
CE0.1u
XT AL
PF6/A S
EX TA L
PF5/RD
PD0/ D8
PD1/ D9
PLLV SS
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/ D10
PD3/ D11
PD4/ D12
PD5/ D13
PD6/ D14
PLLV CC
PF3/L W R
PF4/H W R
PF0/W AIT
PF7/CL KOUT
P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3
PF2/ L CAS/ IRQ15
PF1/ U CAS/ IRQ14
A[ 1..16]
VCC3 109 72 D15
P52/SCK 2/IRQ2 PD7/D 15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D 0
1
6
R159 R109 10K 111 70 D1 D0 10 1
PH 2/CS6/(IRQ6) PE1/D 1
P65/T M O1/ DACK1/ I RQ13
P64/T M O0/ DACK0/ I RQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
C106 10K R108 10K 112 69 D2 D1 2
PH 3/CS7/OE /(IRQ7) PE2/D 2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BRE QO PE3/D 3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 10K(NON) 115 66 D4 D4 8
PG6/BRE Q PE4/D 4
116 65 D5 D5 4
2
9
3
8
4
7
5
10
VCC3 PE5/D 5
1
6
12K 0.1% R166
117 64 D6 D6 7
RA11
EXBA10E103J
Therm P40/AN0 PE6/D 6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D 7
RA22 119 62
T65 P42/AN2 FW E FWE
EXBA10E103J 120 61
T71 P43/AN3 P61/TMRI1/DRE Q1/IRQ9 MtrI3_PB
121 60
T64 VREF P60/TMRI0/DRE Q0/IRQ8 MtrI3_PA
2-21
122 59
2
9
3
8
4
7
5
10
T70 AVCC P27/PO7/TIOCB5/E DRAK 1/(IRQ15) T43
123 58
/reserve_in P44/AN4 P26/PO6/TIOCA5/E DRAK 0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
125 56
P46/AN6/ DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/ DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /slide_ORG 128 53 PC11
@/slide_ORG D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /cleaning_p-sens 129 52
@/cleaning_p-sens D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /cleaning_empty 130 51 CE0.1u
@/cleaning_empty D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCL K D /EDRAK 3
5 15 131 50
@/wipe_ORG D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/ EDRAK 2 TARGET_SEL0
6 14 132 49
@/carriage_ORG D5 Q5 NC P15/PO13/TIOCB1/TCL K C motor_Hold TP154
7 13 /cleaning_Exist 133 48 IC14
@/cleaning_Exist D6 Q6 P35/SCK 1/(OE ) P14/PO12/TIOCA1 Mstep_Hold
8 12 /sensR1 /carriage_ORG 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK 0 GND D1 Q1 /isp_Enable
9 11 135 46 3 17
D8 Q8 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCL K B TARGET_SEL1 D2 Q2 /StepDrvEnable2
136 45 4 16
GND P12/PO10/TIOCC0/TCL K A D3 Q3 @Sol_
1 137 44 5 15 @Fan0
E1 color_SEL0 P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
color_SEL1 P30/TXD0/IrTXD P75/EDACK 1/(DACK 1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/E D REQ2/(IRQ0) P74/EDACK 0/(DACK 0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/E D REQ3/(IRQ1) P73/ET END1/ (TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 39
P82/E TEND2/(IRQ2) CPU ID:0010 VCC3 MtrI1_PA CARTRIDGE_SW_out
143 38 1
MD0 NMI E1
144 37 19
MD1 W D TOVF E2
VCC VCC3
8
7
6
5
PC22 74VHCT541
5
7
4
8
3
9
2
10
10K
10K
To MOTSENS JUNCTION BOARD
CE0.1u
8
7
6
5
RA10
CN2 RA15
1
2
3
4
EXBV8V103J
TP74 EXBA10E102J
26 +A_C0
R168
R167
TP73 VCC3
25 +B_C0 PC27
TP68 CN12
1
2
3
4
6
1
24 -A_C0
TP64
MD2
P83/ET END3/ (IRQ3)
P84/EDACK2/ (IRQ4)
P85/EDACK3/ (IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/ A16
PA1/ A17
GND
PA2/ A18
PA3/ A19
PA4/ A20
PA5/ A21
PA6/ A22
PA7/ A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ET END0/ (T END0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8
21 +B_W 3
TP40
1
2
3
4
5
6
7
8
9
Monitor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
20 -A_W 2
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[ 1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F MtrC0_PB
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
TP30 R105 R106
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14
VCC 1
10K
10K
6
6
1
1
4
5
7
4
8
3
9
2
10
R9 100 2
3 @ cleaning_empty
/
R10 100
2 @/cleaning_p-sens
R13 100 3 RA17
1 @/carriage_ORG FWE
EXBA10E102J
R152
R132
52808-2691
R107
6
1
C5 C8 C9
0
CE470p CE470p CE470p
LED2
/H8S_RESET
SEL6410E VCC
3
R102 VCC3 R131
1.0K Q2 220
1
6
2 VCC
F0in
CN15
F0out
Mode
1.0K R203
1.0K R207
/LESSTHANS
/LESSTHANF
/VCS1
RA3 C93 DTC114EK IC22B 74LVC14
EXBA10E103J R202 470 1
4 3 PhA+
/XG_A 2
VCC3 IC22A
R140 10K
R139 10K
R206 470 3
CE0.1u 2 1 PhB+
C69
C68
CE22p
2
9
3
8
4
7
5
10
Y1 /XG_B 4
74LVC14
CE18p
/VRD 5
6 5 VCC3
/VHWR 6
7 C136
/ENC_CHECK 7
4 8.0MHz
C130
/SerialStart CE0.1u 8
CE1000p
CE1000p
8 PC31
C133
3 CE0.1u 53398-0890
R136 220
9
/PWM_ENin
VCC3 2
SCLK
/MTRERR
RA1
EXBA10E103J
1 10
G_CCW to SIGNAL JUNCTION BOARD
G_CW
CE1.0u
Cmd_MtoS
C94
Cmd_MtoS VD[ 0..15]
Cmd_StoM
Cmd_StoM
/Cmd_HS_StoM
R83 1.8K
/Cmd_HS_StoM
/Cmd_HS_MtoS VCC3 VM
R141 33
/Cmd_HS_MtoS
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
R84 2.2K
C67 C71 6 5
CE1000p CE1000p 7
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
4 PC21
8 CE0.1u +
3 C91 to SIGNAL JUNCTION BOARD
9 100u/63V
RES
GND
GND
STBY
VCC3
VCC3 2
XT AL
CE0.22u/50V
PC9 (FEED MOTOR)
RA7
EXBA10E103J
PF6/A S
C127 C126
EX TA L
PF5/RD
PD0/ D8
PD1/ D9
PLLV SS
1 10
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/ D10
PD3/ D11
PD4/ D12
PD5/ D13
PD6/ D14
PLLV CC
PF3/L W R
CE0.1u
PF4/H W R
VCC
CE0.22u/50V
PF0/ W AIT
C128 CN18
PF7/ CL KOUT
P50/TXD2/IRQ0
CE0.022u
P51/RXD2/IRQ1
R158 1.0K VCC3 IC24
PF2/ L CAS/ IRQ15
PF1/ U CAS/ IRQ14
SOL_CURNT 1
R156 1.0K 109 72 11 10 C86
Y_CURNT P52/SCK 2/IRQ2 PD7/D 15 GND GND 2
110 71 VD0 5 6 R193 100 XPWM+ 12 9 CE0.022u
X_CURNT P53/ADTRG/IRQ3 PE0/D 0 XPWM+ NC NC 3
VM 111 70 VD1 7 R183 100 XPWM- 13 8
R145 R157 1.0K PH 2/CS6/(IRQ6) PE1/D 1 XPWM- IN2 IN1 R208 FL38 4
P65/T M O1/ DACK1/ I RQ13
P64/T M O0/ DACK0/ I RQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
112 69 VD2 4 14 7 0.1ohm/1W
PH 3/CS7/OE /(IRQ7) PE2/D 2 BOOT2BOOT1 EXCML20A390 5
RA5
47K 113 68 VD3 8 15 6
R138 PG4/BRE QO PE3/D 3 Vref OUT1 6
114 67 3 16 5
10K PG5/BACK VCC3 SENSE VS 7
115 66 VD4 9 R184 100 PWM_EN 17 4
R137 PG6/BRE Q PE4/D 4 PWM_EN ENABLEOUT2 EXCML20A390
116 65 VD5 2 18 3 5267-07A
CE0.022u
10K(NON) VCC3 PE5/D 5 NC NC FL20
C98
C95 CE0.022u
C99 CE0.022u
C96 CE0.022u
R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 C118 19 2
P40/AN0 PE6/D 6 NC NC
118 63 VD7 20 1
P41/AN1 PE7/D 7 CE0.22u GND GND
119 62 VFWE IC22F
P42/AN2 FW E VFWE
120 61 L6201PS /X_A 12 13 RA24 RA25 VCC3
P43/AN3 P61/TMRI1/DRE Q1/IRQ9 T27 /XM_A
121 60 IC22C 74LVC14 1 8 4 5
VREF P60/TMRI0/DRE Q0/IRQ8 T26 1 8 4 5
122 59 /X_B 6 5 2 7 3 6
AVCC P27/PO7/TIOCB5/E DRAK 1/(IRQ15) SolPWM /XM_B 2 7 3 6
VCC 123 58 74LVC14 3 6 2 7
R93 10K T19 P44/AN4 P26/PO6/TIOCA5/E DRAK 0/(IRQ14) FANPWM2 3 6 2 7
CN9 124 57 /Y_A 10 11 4 5 1 8
T23 P45/AN5 P25/PO5/TIOCB4/(IRQ13) T30 T33 /Y_A 4 5 1 8
Servo Board _ 2/5 Circuit Diagram
R90 10K 125 56 R123 100K 0.1% IC22D 74LVC14
1 P46/AN6/ DA0 P24/PO4/TIOCA4/(IRQ12) T29 IC22E
126 55 /Y_B 8 9 EXBV8V470J EXBV8V102J
2 P47/AN7/ DA1 P23/PO3/TIOCD3/(IRQ11) Y_PWMMi nus /Y_B
R92 1.0K 127 54 IC26C 74LVC14
3 T24 P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Y_PWM 3403A
12K 0.1% R211
12K 0.1% R210
128 53 - 9
4 T28 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) FANPWM1
R91 2.2K 129 52 8
monitor
5 P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T36 X_CURNT
130 51 + 10
P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCL K D /EDRAK 3 /Y_A
53398-0590 131 50 VCC3
AVSS P16/PO14/TIOCA2/ EDRAK 2 INTDDA R88 R87
132 49
NC P15/PO13/TIOCB1/TCL K C /Y_B 10K 10K
R215
133 48 10 1
P35/SCK 1/(OE ) P14/PO12/TIOCA1
134 47 2 VCC +15 VM
C110 CE1000p
C111 CE1000p
C112 CE1000p
C113 CE1000p
P34/SCK 0 GND
T37
100K 0.1%
135 46 9
R216 4.7K 0.1%
P33/RXD1 P13/PO11/TIOCD0/TCL K B /X_A R209 4.7K 0.1%
RA8
R217 47 DDA_CLK 136 45 3 VM
DDA_CLK GND P12/PO10/TIOCC0/TCL K A /X_B
10
R218 47 DDA_MtoS 137 44 8 to SCAN MOTOR
R197
R198
15K
DDA_MtoS P32/RXD0/IrRXD P11/PO9/TIOCB0 XPWM- VCC
DDA_StoM 138 43 4
DDA_StoM P31/TXD1 P10/PO8/TIOCA0 XPWM+
139 42 7 CN17
2
1
P30/TXD0/IrTXD P75/EDACK 1/(DACK 1) /ENC_CHECK
140 41 5 6
EXBA10E103J
C125
C78 C79 P80/E D REQ2/(IRQ0) P74/EDACK 0/(DACK 0) 1
141 40
CE0.1u
CE1000p CE1000p P81/E D REQ3/(IRQ1) IC12 P73/ET END1/ (TEND1) D80 R121 2
142 39
C135 C134
DAN202K 0.1ohm/1W
D76
P82/E TEND2/(IRQ2) VCC3 SelPWMMode 3
5
7
4
8
3
9
2
10
143 38
MD0 NMI Y_DIR 4
2-22
T32 T31 T35 T34 144 37
MD1 H8S/267X-QFP144 W D TOVF MtrPower 10K FL19 5
3
R120
CE0.22u/50V CE0.22u/50V
RA9 VCC IC31
EXBA10E103J R173 FS30ASJ-2
0.1ohm/1W EXCML20A390 6
UDZS16B
11 7 C122
VDD VB Q10 7
VCC3 IC20
CPU ID:0001 CE0.22u/50V 8
2 18 22 12 8
6
1
YP_PWM D1 Q1 R175 HIN HO EXCML20A390
3 17 R174 22 14 5267-08A
PC20 YP_DIR D2 Q2 LIN R205 22 FL21
4 16 R172 22 13 6
CE0.1u /PWM_EN D3 Q3 SD VS
5 15 R171 22 +15
YM_PWM D4 Q4
6 14 R170 22 15 3 Q7
PC10 YM_DIR D5 Q5 VSS VCC R19122
VCC3 7 13 FS30ASJ-2
MD2
P83/ET END3/ (IRQ3)
P84/EDACK2/ (IRQ4)
P85/EDACK3/ (IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/ A16
PA1/ A17
GND
PA2/ A18
PA3/ A19
PA4/ A20
PA5/ A21
PA6/ A22
PA7/ A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ET END0/ (T END0)
D6 Q6
C108
CE0.1u 8 12 4 1
CE1000p
CE1000p
C109
CE0.1u
D7 Q7 N.C LO
9 11 VCC 10
R81 R80 D8 Q8 N.C
16 2
CE1000p
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10K NON N.C COM
1 5
E1 N.C
C72 CE1000p
C74
C76 CE1000p
C77
JP1 19 PC13 9 C116
E2 CE0.1u N.C CE0.1u
Pad
VCC3 1 74VHCT541 IR2112S
+15 VM
6
1
6
1
2 VM
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
VA[ 0..15]
RA14 RA13 3 R195
VFWE R196
EXBA10E103J EXBA10E103J
SolPh
SolDecay
T39
T45
T41
T38
T44
T40
/SOL_EN
10
15K
2
1
C124
R79
5
7
4
8
3
9
2
5
7
4
8
3
9
2
CE0.1u
10
10
0
Test0 T46
Test1 T42
Test2
Test3
Test4
Test5
Test6
Test7
D79
D75
DAN202K
C132 C131
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
R161 33 VCC IC30 R122 100K 0.1%
VA[ 0..15] SCLK
3
11 7
CE0.22u/50V CE0.22u/50V
VDD VB
R213 12K 0.1%
R212 12K 0.1%
Q9
UDZS16B
VCC3 CE0.22u/50V C121 3403A
12 8 FS30ASJ-2 - 13
HIN HO
14 14
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
LIN R204 22 Y_CURNT
13 6 + 12
SD VS
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
YP_DIR
+15
YM_DIR
YP_PWM
IC26D
YM_PWM
/PWM_EN
15 3
Y_DIR
/PWM_ENin
TDI_1
TCK
VSS VCC
R214
VCC3 Q6
R190 22
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97 4 1 FS30ASJ-2 VCC
A10
A11
A12
A13
A14
N.C LO
100K 0.1%
CE0.1u
VCC3
C107 10
N.C
R124 4.7K 0.1%
R125 4.7K 0.1%
CE0.1u 16 2
IC11 N.C COM
5
CY7C1399 N.C
12
11
10
9
8
7
6
5
4
3
2
1
9 C115
N.C CE0.1u
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
WE
CS
OE
GND
IR2112S
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
13 48
TDI
TCK
/X_A I/O I/O G_CCW
GND
14 47
11
12
13
15
16
17
18
19
27
20
22
14
/X_B I/O I/O G_CW
CLK0/I0
15 46
/XM_A I/O I/O PWM_EN
16 45
/XM_B I/O I/O Y_PWM
17 44
VCC3 IC17 I/O Mode
PC26 18 43
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/VRD
/VCS1
NC GND
/VHWR
CE1.0u 19 M4A3-64/32-TQFP48 42 PC12
GND NC
20 41 CE1.0u
VD[ 0..15] /XG_A I/O VCC3
21 40
/XG_B I/O I/O Y_PWMMi nus
22 39
/RESET I/O I/O T56
23 38
/SRVBRD_RESET I/O I/O T57
24 37
/H8S_RESET I/O I/O T54
10VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O
R103
RA2 2.2K
EXBA10E103J
25
26
27
28
29
30
31
32
33
34
35
36
VCC3
1
6
TMS
TDO
T49
T48
T51
T50
T53
T52
T55
SelPWMMode
TP142 TP140
VCC3 TP141 TP139 VCC
VCC VMT D CN8
/StepDrvEnable
C92 1
Serial_CLK
10K
10K
10K
2
+ 100u/63V sens_LOAD
3
IC23 /VCC_Enable
TP165 TP163 4
MTD2005F(NON) VMT D sens_detection
TP161 TP164 TP169 TP166 5
19 1 VCC R89 100
VCC VMMA TP168 TP167 TP160 6
24 14 IC9
R113
R114
R111
ALM VMMB D82
CN13 2 18 C75 52808-0691
SolDecay D1FS6(NON) D1 Q1
26 3 3 17 CE470p
SolPh PHA OUT1 1 D2 Q2
R181 NON 17 7 D74 FL17 4 16
PHB OUT2 D81 EXCML20A390 2 /RD D3 Q3
/SOL_EN 18 8 D1FS6(NON) 5 15
DECAY OUT3 D1FS6(NON) 3 D4 Q4
12 FL18 T63 T5 T6 T7 6 14
SolPWM OUT4 R117 EXCML20A390 4 D5 Q5
R180 0 7 13
5 D6 Q6
R179 27 28 D73 1.0ohm/1W 8 12
ENA A LG A 6 D7 Q7 TP65 TP69
NON VCC3 16 15 D1FS6(NON) Reserve 9 11 VCC
TP162 R112 10K ENA B LG B PinchPos 7 Serial_IN D8 Q8 TP62 TP66 TP71
HS1 VCC CN3
GND /Crop_ON 8 Serial_OUT
23 HS2 1
VREFA GND CropSens 9 E1 1
20 2 19 INK_CS0
VREFB NC 10 Serial_LOAD E2 R38 2
25 4 INK_CS1
R178 CR NC 11 Serial_CLK 10K R39 3
VCC 6 FANPWM2 74VHCT541 INK_CS2
NON C114 NC R110 NON 12 100 4
22 9 CARTRIDGE_COVER_SW
NON VSA NC PC16 5
11 52808-1291(NON)
NC CE1.0u 6
13 C34 Cleaning_CS
NC 7
10K 21 VCC CE470p
RSA
NC
RSB
VSB
R188 53398-0790
VCC3 PC15
Serial_CLK
INK_CS0
eeprom_TXD
Serial_LOAD
sens_LOAD
INK_CS1
Cleaning_RXD
Serial_OUT
/StepDrvEnable
/VCC_Enable
INK_CS2
/cVCC_Enable
sens_detection
CARTRIDGE_COVER_SW
Serial_IN
R192 220
5
13
10
C117 CE0.1u
CE3900p
C119 CE820p
R116
R118
12K 0.1%
R182
0(NON)
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
R189 0(NON)
100K 0.1%
CN6
IC26B CARTRIDGE_SW_out
6 eeprom_TXD
TP89
TP90
TP91
TP92
I5
A[1..4] 1
SOL_CURNT 7 1 75 Cleaning_RXD
R201
12K 0.1%
SOL_CURNT GND GND 2
GND
GND
GND
GND
GND
GND
VCC3
VCC3
+ 5 2 74 /cVCC_Enable
TDI TD I TD O TDI_1 3
I/ O4 A8
I/ O3 A6
I/ O2 A4
I/ O1 A2
I/ O0 A0
A1 3 73 eeprom_RXD
I/ O7 A14
I/ O6 A12
I/ O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
3403A I/ O8 A1 TRS T 4
I/O58 D10
I/O57 D12
I/O56 D14
A2 4 72 eeprom_RXD R82 220
D[0..3] I/ O9 A3 I/O55 D1 5
A3 5 71
R199
I/O10 A5 I/O54 D3 R150 6
VCC A4 6 70 Cleaning_CS
TP95
TP96
TP97
TP98
TP99
I/O11 A7 I/O53 D5 C70 0 /isp_Enable 7
100K 0.1%
D0 7 69 CE47p
I/O12 A9 I/O52 D7 T9 /reserve_in 8
D1 8 68
I/O13 A11 I/O51 D9 T10 TARGET_SEL1 9
R200 4.7K 0.1%
R115 4.7K 0.1%
VCC D2 9 67 C101
I/O14 A13 I/O50 D11 T12 MtrA_PA 10
D3 10 66 NON
I/O15 A15 I/O49 D13 T13 MtrA_PB 11
R85 33 11 65
CLK32 I1/CL K 0 I/O48 D15 T15 12
CN16 + C90 12 64
VCC3 I4/CL K 3 T16 13
13 63
TP101
TP102
TP106
TP107
1 PC18 GND GND Mstep2A 14
100u/25V +24 14 62 PC19
2 CE1.0u /CS2 I1/CL K 1 VCC3 Mstep2B 15
C88 15 61 CE1.0u
3 Mstep0A I/O16 B15 I3/CL K 2 T20 16
+24 CE0.1u 16 60
4 Mstep0B I/O17 B13 I/O47 C15 T21 TARGET_SEL0 17
4
+41 17 59
5 Mstep1A I/O18 B11 IC10 I/O46 C13 MtrW_1_ motor_Hold 18
IC26A 18 58
6 Mstep1B I/O19 B9 I/O45 C11 MtrW_0_ 19
3 19 57 VCC
+ CropSens Mstep_Hold I/O20 B7 I/O44 C9 20
Servo Board _ 3/5 Circuit Diagram
B6P-VH 1 20 56
TP125
TP126
TP129
TP130
TP131
TP132
CropMark R119 T22 I/O21 B5 M4A3-64/64 TQFP100 I/O43 C7 MtrI3_1_ color_SEL2 21
2 100 21 55
- T25 I/O22 B3 I/O42 C5 MtrI3_0_ color_SEL5 22
+ C87 RX1 22 54
I/O23 B1 I/O41 C3 R86 color_SEL4 23
C89 3403A CE470p 100K 23 53
TMS TM S I/O40 C1 MtrI2_1_ NON color_SEL3 24
100u/63V 24 52
11
TCK TCK ENABLE 25
25 51
GND GND color_SEL0 26
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
R142 0 color_SEL1 27
C73 28
NON
52808-2891
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1 VCC3
6
D17
+41 VMT D DE3L20U VM +41 +24 VCC VCC3
RA6
CN14
EXBA10E102J
R101 1
R176 PC17 2
2
9
3
8
4
7
5
1K/0.5W D72
10
Q4
/LWR
CE1.0u 3
PTZ43A 47/1W
2-23
2SJ535
MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_
MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
MtrWDcy 4
MtrI3Dcy 5
R165 MtrI2Dcy 6
R177 MtrI1Dcy 7
100 VCC3 VCC3
47/1W MtrI0Dcy 8
R155
2.2K/0.5W Q5 R163 R104 MtrHDcy 9
2SK2796S 1.0K 1.0K MtrC1Dcy
5267-09A
MtrC0Dcy
2 T69 IC19A IC19B
VCC3 IC21 VCC
3
1 3 2 1 1 2 3 4 +24
VDD OUT /RESET
2 Q3 PC30 3 5
C82
1000u/63V
MtrPower CE0.1u GND Cd 74LVC14 74LVC14 TP145
+ C105 R60
DTC114EK C83 0 TP144 TP146
CE470p RN5VD29A VCC3
R162 1.0K
R99 150
R98 22K
R151 150
R149 10K
CE0.1u
D42 D2FS6(NON) R148 680
1
PC29 @/cleaning_Exist
CN10
CE0.1u C37 @/SensR1
TP93 TP75 R97 100 1
10u/100V(NON) +
TP138 2
L1 TP152 TP153 3
D78 1SS355 L RCH895-181K(NON) +FAN C80 C100 4
-FAN 5
CE470p CE0.1u 6
D51 D2FS6
VCC Q8 VCC3 IC28 53398-0690
1 3 1 8
IN OUT Source1 Drain1
2 7 C42
R194 Gate1 Drain1 TP85 TP78
2 + 3 6 10u/100V +
to HEATER BOARD GND 10K TP137 TP133 Source2 Drain2
CX1 4 5 CN4 VCC3
TP136 TP135 Gate2 Drain2 L2
uPC2933T RA4
R164 L RCH895-181K 1 To HEAD BOARD
CN11 NON EXBV8V101J UPA1759
NON 2 R49
52808-2591 C85 C123 4 5 TP82
@FanFA 4 5 3 10K
T59 100u/25V CE0.1u 3 6 TP143 TP81 VCC3
1 DDA_CLK @Fan0 3 6 D70 D2FS6 Therm 4
2 7 CN5
2 @FANPWM1 2 7
T60 1 8 53398-0490
3 Cmd_StoM @FANPWM2 1 8 1
T61 C53 TP94
4 Cmd_MtoS 2 TDO
T62 10u/100V + TP88 TP105
5 /Cmd_HS_Sto M D77 1SS355 3 TDI
T67 CN7 TP80 TP79 TP77
6 /Cmd_HS_Mto S L3 4
7 L RCH895-181K 1 To FAN JUNCTION BOARD 5
T68 IC25 T85 IC27
8 DDA_St oM 2 6 TMS
T73 VCC3 +24 TA7815 +15 1 8
9 DDA_MtoS Source1 Drain1 3 7
T74 1 2 2 7
10 INTDDA VI VO Gate1 Drain1 D69 D2FS6(NON) 8 TCK
3 6 53398-0390 isp Download
11 Source2 Drain2 R46
T75 4 5 53398-0890
GND
12 /LESSTHANS Gate2 Drain2 C58 10K
T76 +
R187
R186
R185
13 /LESSTHANF C129 C84 C120 10u/100V(NON)
T77 UPA1759 +
14 /MTRERR CE0.1u 100u/25V CE0.1u
T78
3
15 /SRVBRD_RESET L4
T79
16 /SerialStart L RCH895-181K(NON)
10K
10K
10K
T80
17 /Crop_ON
T81
18 PinchPos
19
T82 +24
20 CropMark
21
T83 D52 TP100 TP3
22 F0out
T84 D1FL20U(NON)
23 F0in
TP134
24
IC29
25 Sol_+
R134 100 1 8
Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1
3 6
Source2 Drain2
4 5 D71
T8 Gate2 Drain2
D1FL20U(NON)
UPA1759(NON)
R135
0 T2
TP124
VCC
R96
1.0K T1
/isp_Enable
VCC VMT D VCC VMT D
PC3 PC1
CE0.1u C26 CE0.1u C12
TP44 TP43 TP42 CE0.22u/50V TP10 TP9 TP5 CE0.22u/50V
IC3 C32 IC1 C18
MTD2005 VMT D MTD2005 VMT D CLEANING Motor
MtrI0_PA SLIDE Motor MtrI2_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V
MtrI0_PB VCC VMMA MtrI2_PB VCC VMMA
3 20 D9 3 20 D1
MtrI0Dcy ALM VMMB MtrI2Dcy ALM VMMB
D1FS6 TP63 FL16 D1FS6 TP32 FL8
5 10 TP21 5 10
TP54 R128 PH A OUT1 +A_I0 R126 PHA OUT1 +A_I2
23 12 3.3K 23 12
3.3K PH B OUT2 EXCML20A390 +B_I0 PHB OUT2 EXCML20A390 +B_I2
24 14 D11 D26 24 14 D3 D18
MtrI0_0_ DECAY OUT3 -A_I0 MtrI2_0_ DECAY OUT3 -A_I2
18 D1FS6 D1FS6 18 D1FS6 D1FS6
C24 OUT4 TP59 FL15 -B_I0 OUT4 TP28 FL7 -B_I2
R14 C10
R30 TP45 TP41 6 7 TP11 TP4 6 7
ENA A LG A EXCML20A390 1.0K ENA A LG A EXCML20A390
1.0K CE0.047u 22 21 D28 CE0.047u 22 21 D20
ENA B LG B D10 ENA B LG B D2
9 D1FS6 D1FS6 9 D1FS6 D1FS6
NC TP72 FL14 NC TP35 FL6
2 15 2 15
VREFA NC VREFA NC
26 16 TP12 26 16
TP46 R33 VREFB NC EXCML20A390 R17 VREFB NC EXCML20A390
4 19 D12 D27 3.3K 4 19 D4 D19
3.3K CR NC CR NC
VCC D1FS6 D1FS6 VCC D1FS6 D1FS6
MtrI0_1_ TP67 FL13 MtrI2_1_ TP33 FL5
1 27 1 27
VSA VSB VSA VSB
C27 R16 C13
R32 R31 EXCML20A390 R15 EXCML20A390
D29 D21
Servo Board _ 4/5 Circuit Diagram
1.0K
1.0K CE0.047u 10K D1FS6 CE0.047u 10K D1FS6
RSA
PG
RSB
RSA
PG
C11 C1 RSB C2
11
13
17
11
13
17
C25 C20 R22 R25 220 C21 CE3900p R1 R4 220
CE3900p CE820p CE820p CE820p CE820p
220 220
VMT D R24 R3
R23 R2
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
+ C81
1000u/63V
2-24
VCC VMT D VCC VMT D
PC4 PC2
CE0.1u C30 CE0.1u C16
TP50 TP49 TP48 CE0.22u/50V TP14 TP13 TP7 CE0.22u/50V
IC4 C33 IC2 C19
MTD2005 VMT D MTD2005 VMT D
MtrI1_PA MtrI3_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V
MtrI1_PB VCC VMMA WIPE Motor MtrI3_PB VCC VMMA HEAD U/D Motor
3 20 D13 3 20 D5
MtrI1Dcy ALM VMMB MtrI3Dcy ALM VMMB
D1FS6 TP70 FL12 D1FS6 TP31 FL4
TP55 5 10 TP22 5 10
R129 PHA OUT1 +A_I1 R127 PHA OUT1 +A_I3
3.3K 23 12 3.3K 23 12
PHB OUT2 EXCML20A390 +B_I1 PHB OUT2 EXCML20A390 +B_I3
24 14 D15 D30 24 14 D7 D22
MtrI1_0_ DECAY OUT3 -A_I1 MtrI3_0_ DECAY OUT3 -A_I3
18 D1FS6 D1FS6 18 D1FS6 D1FS6
OUT4 TP61 FL11 -B_I1 C14 OUT4 TP25 FL3 -B_I3
R34 C28 R18
1.0K TP51 TP47 6 7 1.0K TP15 TP6 6 7
ENA A LG A EXCML20A390 CE0.047u ENA A LG A EXCML20A390
CE0.047u 22 21 D14 D32 22 21 D6 D24
ENA B LG B ENA B LG B
9 D1FS6 D1FS6 9 D1FS6 D1FS6
NC TP60 FL10 NC TP24 FL2
2 15 2 15
VREFA NC VREFA NC
TP52 26 16 TP16 26 16
R37 VREFB NC EXCML20A390 R21 VREFB NC EXCML20A390
3.3K 4 19 D16 D31 3.3K 4 19 D8 D23
CR NC CR NC
VCC D1FS6 D1FS6 VCC D1FS6 D1FS6
MtrI1_1_ TP56 FL9 MtrI3_1_ TP20 FL1
1 27 1 27
VSA VSB VSA VSB
R36 C31 R20 C17
R35 EXCML20A390 EXCML20A390
1.0K D33 1.0K D25
10K R19
CE0.047u D1FS6 CE0.047u D1FS6
RSA
PG
RSB
RSA
PG
RSB
10K
11
13
17
11
13
17
C29 R26 R29 220 C15 C3 R5 R8 220 C4
CE3900p C22 C23 CE3900p CE820p CE820p
220 220
CE820p CE820p
R27 R28 R6 R7
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
VCC
R94
1.0K T3
/StepDrvEnable2
VCC VMT D VCC VMT D
PC5 PC7
CE0.1u C36 CE0.1u C52
TP120 TP148 TP150 CE0.22u/50V TP111 TP149 TP151 CE0.22u/50V
IC5 C35 IC7 C51
MTD2005F(NON) VMT D MTD2005F(NON) VMT D
MtrH_PA Reserve MtrW_PA Reserve
19 1 CE0.22u/50V 19 1 CE0.22u/50V
MtrH_PB VCC VMMA MtrW_PB VCC VMMA
24 14 D34 24 14 D53
MtrHDcy ALM VMMB MtrWDcy ALM VMMB
D1FS6(NON) FL25 D1FS6(NON) FL33
TP112 26 3 TP110 26 3
R50 PHA OUT1 +A_H R69 PHA OUT1 +A_W
3.3K 17 7 3.3K 17 7
PHB OUT2 EXCML20A390(NON) +B_H PHB OUT2 EXCML20A390(NON) +B_W
18 8 D38 D35 18 8 D57 D54
MtrH_0_ DECAY OUT3 -A_H MtrW_0_ DECAY OUT3 -A_W
12 D1FS6(NON) D1FS6(NON) 12 D1FS6(NON) D1FS6(NON)
C46 OUT4 FL24 -B_H C62 OUT4 FL32 -B_W
R53
TP84 TP83 27 28 R72 TP104 TP103 27 28
1.0K CE0.047u ENA A LG A EXCML20A390(NON) CE0.047u ENA A LG A EXCML20A390(NON)
16 15 D36 D39 1.0K 16 15 D55 D58
ENA B LG B ENA B LG B
HS1 D1FS6(NON) D1FS6(NON) HS1 D1FS6(NON) D1FS6(NON)
GND FL23 GND FL31
23 HS2 23 HS2
VREFA GND VREFA GND
TP119 20 2 TP118 20 2
R51 VREFB NC EXCML20A390(NON) R70 VREFB NC D56 EXCML20A390(NON)
3.3K 25 4 D40 D37 3.3K 25 4 D59
CR NC CR NC D1FS6(NON)
VCC 6 D1FS6(NON) D1FS6(NON) VCC 6 D1FS6(NON)
MtrH_1_ NC FL22 MtrW_1_ NC FL30
22 9 22 9
VSA NC VSA NC
C47 11 C63 11
Servo Board _ 5/5 Circuit Diagram
NC EXCML20A390(NON) NC D60 EXCML20A390(NON)
R54 13 D41 R73 13
R52 NC NC D1FS6(NON)
1.0K CE0.047u 21 D1FS6(NON) 1.0K CE0.047u R71 21
RSA
NC
RSB
RSA
NC
RSB
10K VSB VSB
10K
R40 220 R41 220 R61 220 R62 220
5
5
13
10
13
10
C45 C40 C41 C61 C56 C57
CE3900p CE820p CE820p CE3900p CE820p CE820p
R42 R43 R63 R64
1.0ohm/1W(NON) 1.0ohm/1W(NON) 0.68ohm/1W(NON) 0.68ohm/1W(NON)
2-25
VCC VMT D VCC VMT D
PC8 PC6
CE0.1u C55 CE0.1u C39
TP127 TP108 TP116 CE0.22u/50V TP123 TP109 TP117 CE0.22u/50V
IC8 C54 IC6 C38
MTD2005F(NON) VMT D MTD2005F(NON) VMT D
MtrC0_PA MtrC1_PA Reserve
19 1 CE0.22u/50V Reserve 19 1 CE0.22u/50V
MtrC0_PB VCC VMMA MtrC1_PB VCC VMMA
24 14 D61 24 14 D43
MtrC0Dcy ALM VMMB MtrC1Dcy ALM VMMB
D1FS6(NON) FL37 D1FS6(NON) FL29
TP122 26 3 TP113 26 3
R74 PHA OUT1 +A_C0 R55 PHA OUT1 +A_C1
3.3K 17 7 17 7
PHB OUT2 D62 EXCML20A390(NON) +B_C0 3.3K PHB OUT2 EXCML20A390(NON) +B_C1
18 8 D65 18 8 D47 D44
MtrC0_0_ DECAY OUT3 D1FS6(NON) -A_C0 MtrC1_0_ DECAY OUT3 -A_C1
12 D1FS6(NON) 12 D1FS6(NON) D1FS6(NON)
C65 OUT4 FL36 -B_C0 C49 OUT4 FL28 -B_C1
R77
1.0K TP115 TP114 27 28 R58 TP87 TP86 27 28
CE0.047u ENA A LG A D66 EXCML20A390(NON) CE0.047u ENA A LG A EXCML20A390(NON)
16 15 D63 1.0K 16 15 D45 D48
ENA B LG B D1FS6(NON) ENA B LG B
HS1 D1FS6(NON) HS1 D1FS6(NON) D1FS6(NON)
GND FL35 GND FL27
23 HS2 23 HS2
VREFA GND VREFA GND
TP128 20 2 TP121 20 2
R75 VREFB NC EXCML20A390(NON) R56 VREFB NC EXCML20A390(NON)
3.3K 25 4 D67 D64 25 4 D49 D46
CR NC 3.3K CR NC
VCC 6 D1FS6(NON) D1FS6(NON) VCC 6 D1FS6(NON) D1FS6(NON)
MtrC0_1_ NC FL34 MtrC1_1_ NC FL26
22 9 22 9
VSA NC VSA NC
R78 C66 11 C50 11
NC EXCML20A390(NON) NC EXCML20A390(NON)
1.0K 13 D68 R59 13 D50
R76 NC R57 NC
CE0.047u 21 D1FS6(NON) 1.0K CE0.047u 21 D1FS6(NON)
RSA
NC
RSB
RSA
NC
RSB
10K VSB 10K VSB
R65 220 R66 220 R44 220 R45 220
5
5
C64
13
10
13
10
CE3900p C59 C60 C48 C43 C44
CE820p CE820p CE3900p CE820p CE820p
R67 R68 R47 R48
0.68ohm/1W(NON) 0.68ohm/1W(NON) 1.0ohm/1W(NON) 1.0ohm/1W(NON)
2-5 HEATER BOARD
Arrangement Diagram_Component Side
It indicates the version of the
Board.
B
A
2-26
2-27
A
CN21 CN22
CN 16
A
A
A
A
A
CN6 CN7 CN8 CN9 CN10 CN1 1 CN12 CN 13 CN 14 CN15
CN1 CN2 CN3 CN4 CN5
CN104
B
CN 105
CN1 03
CN102
CN1 00
CN101
CN203
CN200 CN 201 CN202
CN307
CN306
CN3 05
CN 302
D
CN303
CN300 CN3 01 CN304
It indicates the version of the Board.
VCC3
1
6
RA5
R49
R50
R47
R51
EXBA10E103J
VCC3
2
9
3
8
4
7
5
10
VCC3
1
RA3
10K
10K
10K
10K
4 5 Q1
4 5 CPUID_3
3 6 DTA114EKA
3 6 CPUID_2 2
2 7 /H8S_RESET
2 7 CPUID_1
1 8 /SYS_ERR
1 8 CPUID_0
T28 R54
3
EXBV8V102J /RD C20
VCC3 220
R46 /HWR CE100p LED1
R34 R35 R36 R38 T27 LNJ308G8LRA
0 0 0 R_non 220 T29
C19
CE0.1u
T32
T30 T31
BED-F HEATER_ON
C12 /SerialStart
VCC3
/CS1 CE18p C13
1
6
CE22p
R37 Y1 VCC3
RA2 1.8K 8.0MHz
1
6
EXBA10E103J IC6
D8 11 21 A0
I/O0 A0
RA7 D9 12 23 A1
2
9
3
8
4
7
5
T26
10
I/O1 A1
EXBA10E103J D10 13 24 A2
I/O2 A2
D11 15 25 A3
I/O3 A3
D12 16 26 A4
T25 I/O4 A4
D13 17 1 A5
I/O5 A5
33
D14 18 2 A6
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
T24 I/O6 A6
D15 19 3 A7
T23 I/O7 A7
T22 4 A8
/TU_Delay A8
T19 27 5 A9
/FEEDER_Delay /HWR WE A9
VCC3 6 A10
R48
A10
D8
D9
D10
D11
D12
D13
D14
20 7 A11
/CS1 CS A11
T20 8 A12
Cmd_Sto M A12
R24 33 T21 22 9 A13
Cmd_MtoS /RD OE A13
10 A14
A14
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
VCC3 PC6 VCC3
T9 CE0.1u 14 28
/Cmd_HS_StoM GND VCC3
R17 33 T10 PC4
/Cmd_HS_MtoS PC9
CY7C1399
RES
GND
GND
CE0.1u
STBY
VCC3
CE0.1u
XT AL
PF6/A S
R18
EX TA L
PF5/RD
PD0/ D8
PD1/ D9
PLLV SS
VCC3 VCC3
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/ D10
PD3/ D11
PD4/ D12
PD5/ D13
PD6/ D14
PLLV CC
PF3/L W R
PF4/H W R
PF0/W AIT
Heater Board_1/6 Circuit Diagram
2.2K
PF7/ CL KOUT
P50/TXD2/IRQ0
R25 R20 R19
P51/RXD2/IRQ1
T11 T12
PF2/ L CAS/ IRQ15
PF1/ U CAS/ IRQ14
10K 10K 10K A[ 0..15]
VCC3 109 72 D15 VCC3
P52/SCK 2/IRQ2 PD7/D 15
110 71 D0 10 1
P53/ADTRG/IRQ3 PE0/D 0
1
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
6
T8 111 70 D1 2
R21 PH 2/CS6/(IRQ6) PE1/D 1
P65/T M O1/ DACK1/ I RQ13
P64/T M O0/ DACK0/ I RQ12
T7 112 69 D2 9
PH 3/CS7/OE /(IRQ7) PE2/D 2
1
6
RA8
RA1 T6 R_non 113 68 D3 3
PG4/BRE QO PE3/D 3
EXBA10E103J T5 114 67 8
PG5/BACK VCC3
T4 115 66 D4 4 RA9
PG6/BRE Q PE4/D 4
T3 116 65 D5 7 EXBA10E103J T35
2
9
3
8
4
7
5
10
VCC3 PE5/D 5
T2 BASE-AL THERMISTOR 117 64 D6 5 6 T40 T41
EXBA10E103J
A/D0 P40/AN0 PE6/D 6
R52 10K
R53 10K
BED-F THERMISTOR 118 63 D7 VCC CN11
2
9
3
8
4
7
5
10
A/D1 P41/AN1 PE7/D 7
PLATEN THERMISTOR 119 62
A/D2 P42/AN2 FW E 1
2-28
BED-R THERMISTOR 120 61
A/D3 P43/AN3 P61/TMRI1/DRE Q1/IRQ9 BED-R Heater_ON 2
121 60 Reserve
A/D4 VREF P60/TMRI0/DRE Q0/IRQ8 PLATEN HEATER_ON 3
122 59
A/D5 AVCC P27/PO7/TIOCB5/E DRAK 1/(IRQ15) Cooling FAN 4
DRYER A THERMISTOR 123 58
A/D6 P44/AN4 P26/PO6/TIOCA5/E DRAK0/(IRQ14) BLOWER_ON 5
DRYER B THERMISTOR 124 57
T13 P45/AN5 P25/P O5/TIOCB4/(IRQ13) DRYER A_ON
DRYER C THERMISTOR 125 56 NON(53014-05)
T14 P46/AN6/ DA0 P24/PO4/TIOCA4/(IRQ12) DRYER B_ON
126 55
T15 P47/AN7/ DA1 P23/PO3/TIOCD3/(IRQ11) DRYER C_ON
127 54
T16 P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10)
128 53 VCC VCC3 CN12
T17 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9)
129 52
P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) 1
VCC3 VCC3 130 51 R59 R_non
P57/AN15/DA3/IRQ7 IC5 P17/PO15/TIOCB2/TCL K D /EDRAK 3 2
131 50 R60 R_non
AVSS P16/PO14/TIOCA2/ EDRAK 2 3
132 49 R61 R_non
NC P15/PO13/TIOCB1/TCL K C 4
R5 R4 R3 R2 R1 133 48 R62 R_non
P35/SCK 1/(OE ) P14/PO12/TIOCA1 5
CN5 VCC 10K 10K 10K 10K 10K 134 47 Reserve
P34/SCK 0 GND 6
135 46 R63 R_non
1 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCL K B 7
136 45 R64 R_non
2 GND P12/PO10/TIOCC0/TCL K A 8
SCK_0 137 44 R65 R_non
3 P32/RXD0/IrRXD P11/PO9/TIOCB0 9
RxD_0 138 43 R66 R_non
4 P31/TXD1 P10/PO8/TIOCA0 10
Reserve TxD_0 139 42
5 P30/TXD0/IrTXD P75/EDACK 1/(DACK 1) 11
5
7
4
8
3
9
2
10
Port1 R22 0 140 41 T36
6 P80/E D REQ2/(IRQ0) P74/EDACK 0/(DACK 0) T37
Port2 R33 0 141 40 NON(53398-11)
7 P81/E D REQ3/(IRQ1) P73/ET END1/ (TEND1) T38
142 39 RA10
8 CPUID_0 P82/E TEND2/(IRQ2) CPU ID:1000 VCC3 T39
143 38 EXBA10E103J VCC3
MD0 NMI T34 R55
NON(53398-0890) C11 C10 144 37
MD1 W D TOVF T33 0
C_non C_non
6
1
PC8
5
7
4
8
3
9
2
10
CE0.1u R56
R_non
VCC VCC3 RA11
EXBA10E103J
PC7
6
1
R9 R10
MD2
P83/ET END3/ (IRQ3)
P84/EDACK2/ (IRQ4)
P85/EDACK3/ (IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/ A16
PA1/ A17
GND
PA2/ A18
PA3/ A19
PA4/ A20
PA5/ A21
PA6/ A22
PA7/ A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ET END0/ (T END0)
CE0.1u
10K 10K IC3B
4 IC2C
6 5 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN7 5
74LVC14
5 IC2A IC2B 74LVC08
4
1 2 3 4 VCC3 VCC3 IC2D
3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
Monitor 2 IC3A 9 8
1 74LVC14 74LVC14 PC3 1 PC2
A[ 0..15] 74LVC14
R8 10K 3
53398-0590 CE0.1u 2 CE0.1u
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CPUID_1
CPUID_2
CPUID_3
VCC3 74LVC08 VCC3
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
R6 R23
VCC3 RA4 RA6 RA12 1.0K eaterReset /H 1.0K
EXBA10E103J EXBA10E103J EXBA10E103J T1 IC3D T18
IC2E IC2F
VCC3 IC1 IC3C 12
6
1
6 2 1 11 10 13 12 9 11
1
6
1
PC1 VDD OUT /H8S_RESET
8 13
3 5 10
CE0.1u GND Cd C1 74LVC14 74LVC14 Reset /Servo 74LVC08
RN5VD29A 74LVC08
CE0.1u C2
CE100p
+24V
D1
T48 T49
T46 T47
D2FS6 + C25 CN16
U1 IC7 10u/100V
L1 1
2 18 R68 100 4 5
Cooling FAN D1 Q1 Gate2 Drain2 2 Cooling FAN
3 17 3 6
D2 Q2 Source2 Drain2 L RCH895-181K
4 16 R67 100 2 7 5267-02A
BLOWER_ON D3 Q3 Gate1 Drain1 D2
5 15 1 8
D4 Q4 Source1 Drain1
6 14 T50 T57
D5 Q5
7 13 UPA1759
D6 Q6
8 12 STPS5H100B-TR CN15
/TU_Delay D7 Q7
9 11
/FEEDER_Delay D8 Q8 1
VCC3 VCC +24V +41V
1
2 BLOWER
CN13 E1
19 B2P-VH
E2
1
2 74VHCT541
3 CN6
4 VCC
VCC +41V 1
to SERVO BOARD 5
6 2 TU DELAY OUT
7 3
+ PC10
8 C22 PC12 CE0.1u NON(53398-03)
+
9 47u/16V CE0.1u C24 R82
5267-09A PC14 100u/63V R_non CN8
CE0.1u 1
2
3 FEEDER DELAY OUT
NON(53014-03)
VCC3 VCC +24V +41V VCC3
CN17 VCC3 +24V
R7
1
2 10K 1%
+ R26 33
3 C21 PC11 A/D0
+
4 10u/16V CE0.1u C23 R81
Reserve 5 PC13 100u/63V R_non
6 C3
CE0.1u
7 CE0.1u VCC3
8 CN9
R11 BASE-AL THERMISTOR
9
Heater Board_2/6 Circuit Diagram
1
NON(5267-09A) 10K 1% 2
R27 33 BED-F THERMISTOR
A/D1 3
4
PLATEN THERMISTOR
5
C4
6
CE0.1u VCC3 BED-R THERMISTOR
7
R12 DRYER A THERMISTOR
8 to THERMISTOR JUNCTION BOARD
INTDDA 9
T44 10K 1% 10
R28 33 DRYER B THERMISTOR
DDA_MtoS A/D2 11
T43 12
DRYER C THERMISTOR
13
2-29
DDA_StoM C5
T45 14
CE0.1u VCC3
DDA_CLK 53014-14
T42 R13
CN14 CN10
10K 1%
R57 47 R29 33
1 25 A/D3
2 24
3 23
4 22 C6
5 21 CE0.1u VCC3
6 20 R14
7 19
8 18 10K 1%
R58 47 R30 33
9 17 A/D4
10 16
11 15
12 14 C7
to MAIN BOARD 13 13 to SERVO BOARD CE0.1u VCC3
14 12 R15
15 11
16 10 10K 1%
17 9 R31 33
A/D5
18 8
19 7 C8
20 6
21 5 CE0.1u VCC3
22 4 R16
23 3
24 2 10K 1%
25 1 R32 33
A/D6
52808-2591 52808-2591 VCC3
C9
CE0.1u
R40
R41
R43
R44
R45
10K
10K
10K
10K
R_non
@/HeaterReset R39 0 IC4
2 18
D1 Q1 /HeaterReset
@/SerialStart 3 17
D2 Q2 /SerialStart
@ServoReset 4 16
D3 Q3 /ServoReset
/SYS_ERR 5 15
/SYS_ERR D4 Q4 /Cmd_HS_MtoS
6 14
D5 Q5 Cmd_MtoS
7 13
D6 Q6
8 12
D7 Q7
9 11
R42 D8 Q8
@/Cmd_HS_MtoS
/Cmd_HS_StoM 2.2K 1 VCC3
/Cmd_HS_StoM E1
@Cmd_MtoS 19
E2 PC5
Cmd_StoM C14 C15 C16 C17 C18
Cmd_StoM
CE100pCE100pCE100pCE100pCE100p 74LVC541
CE0.1u
SSR1
G3M-205P-VD-1 CN2
1 Input AC
2
INPUT-
INPUT+
LOAD2
LOAD1
3
4 DRYER Power
B2P(4-2.3)-VH
4
3
2
1
IC8
R84 100 T52 4 5
DRYER A_ON Gate2 Drain2
3 6
T51 Source2 Drain2
R83 100 2 7 +24V C28
DRYER B_ON Gate1 Drain1
1 8 C_non
Source1 Drain1
R74 R73 0 FS1
UPA1759
390/1W
PFC-5000 5A/250V PFC-5000
SSR3
G3M-205P-VD-1 FS2
IC9 PFC-5000 5A/250V PFC-5000
INPUT-
INPUT+
LOAD2
LOAD1
R86 100 T54 4 5
DRYER C_ON Gate2 Drain2
3 6 FS3
T53 Source2 Drain2
R85 100 2 7
4
3
2
1
PLATEN HEATER_ON Gate1 Drain1
1 8
Source1 Drain1
PFC-5000 5A/250V PFC-5000
UPA1759 CN1
+24V C27 1
C_non 2
R72 R71 0 3
4 DRYER HEATER A
390/1W 5
6
IC10 DRYER HEATER B
T56 7
R88 100 4 5
BED-F HEATER_ON Gate2 Drain2 8
3 6 SSR5
T55 Source2 Drain2 9 DRYER HEATER C
R87 100 2 7 G3M-205P-VD-1
BED-R Heater_ON Gate1 Drain1
1 8 B5P9-VH
Source1 Drain1
UPA1759
INPUT-
INPUT+
LOAD2
LOAD1
Heater Board_3/6 Circuit Diagram
4
3
2
1
+24V C26
C_non
R70 R69 0
390/1W
SSR2
2-30
G3M-205P-VD-1
INPUT-
INPUT+
LOAD2
LOAD1
CN4
4
3
2
1
1
Input AC
2
+24V
3 PRINTER Power
C31
C_non B2P3-VH
R80 R79 0 FS4
390/1W
PFC-5000 3.15A/250V PFC-5000
FS6
SSR4
G3M-205P-VD-1
PFC-5000 2.5A/250V PFC-5000
FS5
INPUT-
INPUT+
LOAD2
LOAD1
PFC-5000 2.5A/250V PFC-5000 CN3
4
3
2
1
1
2
3 PLATEN HEATER
+24V C30 4
C_non 5 BED-F HEATER
R78 R77 0 6
7 BED-R HEATER
390/1W
B4P7-VH
SSR6
G3M-205P-VD-1
INPUT-
INPUT+
LOAD2
LOAD1
4
3
2
1
+24V C29
C_non
R76 R75 0
390/1W
DRYER BOARD AC JUNCTION BOARD
CN206
1
CN212
2
3 1
4 2
5 3
to HEATER CONTROL BOARD 6
B2P3-VH
7
8
CN209
9
1
B5P9-VH
2 CN101 CN102
3
1 1
NoMount From SW 1 2 2
DRYER HEATER A 3 3 to ZWS240PAF-36/J
CN205 4
(for PRINTER) B2P3-VH
1 B2(4-2 3)P-VH
2
3
NoMount
CN103
CN202 1
1 2
2 3 to ZWD150PAF-0524/J
3 4
B2P3-VH B2(4-2 3)P-VH
Heater Board_4/6 Circuit Diagram
CN211
1 CN100
2
3 1
2 to Heater Control Board
B2P3-VH 3
CN208 B2P3-VH (for PRINTER HEATER)
2-31
1
2
3
NoMount
CN204
DRYER HEATER B
1
2
3
NoMount
CN201
1
2
3
B2P3-VH
CN210
1
2
3
B2P3-VH
CN207
1
2
3
NoMount
CN203
DRYER HEATER C
1
2
3
NoMount
CN200
1
2
3
B2P3-VH
Heater Board_5/6 Circuit Diagram
CN307 CN306
1 1
2 2
3 3
4 4
5 5
to Heater Cont rol Board 6
7
6
7
to DRYER BOARD
8 8
9 9
B5P9-VH B5P9-VH
CN305 CN301
1 1
2 2 PLATEN HEATER
3 3
to Heater Control Board 4
5
B2P3-VH
6
7
CN304
B4P7-VH
1
2
3
4
B2P(4-2.3)-VH
BED-F HEATER
HEATER JUNCTION BOARD CN303
1
2
3
4
B2P(4-2.3)-VH
CN300
1
2
3
4
B2P(4-2.3)-VH
CN302
BED-R HEATER
1
2
3
4
B2P(4-2.3)-VH
CN103
1
2 BASE-AL Thermistor
53014-02
CN104
1
CN101
2
3 1
4 2 BED-F Thermistor
to 5
6
53014-02
CN105
7
HEATER CONTROL BOARD 8 1
9 2 PLATEN Thermistor
CN9 10
11
53014-02
CN100
12
13 1
14 2 BED-R Thermistor
53014-14 53014-02
CN102
1
2
3 to DRYER THERMISTOR BOARD
4
5
6
CN203
53014-06
THERMISTOR JUNCTION BOARD
CN202
CN203
1
1 2 Dryer A Thermistor
to 2
53014-02
3
CN201
THERMISTOR JUNCTION BOARD 4
5 1
6 2 Dryer B Thermistor
CN102 53014-06 53014-02
CN200
1
2 Dryer C Thermistor
53014-02
DRYER THERMISTOR BOARD
2-32
Heater Board_6/6 Circuit Diagram
BLOWER BOARD
CN21 CN22
CN6 CN7
1 1
1 1 2 2
2 2
B2P-VH B2P-VH
B2P-VH B2P-VH
CN16
CN1
1
1 2
2
5267-02
5267-02
CN8 CN9
1 1 CN12 CN13
2 2
1 1
B2P-VH B2P-VH 2 2
B2P-VH B2P-VH
CN2
1 CN4
2
1
5267-02 2
5267-02
CN10 CN11
CN14 CN15
1 1
2 2 1 1
2 2
B2P-VH B2P-VH
B2P-VH B2P-VH
CN3
CN5
1
2 1
2
5267-02
5267-02
2-33
2-6 PUMP DRIVE BOARD
Arrangement Diagram_Component Side
It indicates the
version of the
Board.
2-34
It indicates the version of the Board.
2-35
T161
eeprom_TXD INK_CS2
T160
eeprom_RXD INK_CS1
T159
INK_CS0
VCC3
R78 T165
VCC VCC3 T109 R182 33 FL56 EXCML16A270U
T166 @eeprom_CS_K
10K R183 33 FL55 EXCML16A270U
@eeprom_CS_C
1
CN8 Q2 R184 33 FL54 EXCML16A270U
T163 @eeprom_CS_M
@color_SEL0 T168 R133 180 DTA114EK R185 33 FL53 EXCML16A270U
1 /VCC_Enable @eeprom_CS_Y
@color_SEL1 T178 R134 180 R186 33 FL52 EXCML16A270U
2 @eeprom_CS_LC
@color_SEL2 T169 R135 180 2 R187 33 FL51 EXCML16A270U
3 R79 @eeprom_CS_LM
@color_SEL3 T179 R136 180 220
4 C124 C125 C126 C127 C128 C129
@color_SEL4 T170 R137 180 VCC3 VCC3
5
5
7
4
8
3
9
2
10
@color_SEL5 T180 R138 180
3
6 100pF 100pF 100pF 100pF 100pF 100pF
@TARGET_SEL0 T171 R139 180 T110
7
MTD_power_ON
@TARGET_SEL1 T181 R140 180 RA7
8 LED1 R93 R95
@INK_CS0 T172 R141 180 T111T83 EXBA10E102J
9 INK_CS0 LNJ308G8LRA 1.0K 10K
@INK_CS1 T182 R142 180
10 INK_CS1
5
7
4
8
3
9
2
10
@INK_CS2 T173 R143 180 C91 C92 C93 C94 C95 C96 C97 C98
6
1
11 INK_CS2
1
2
3
4
12 C99 C100 C101 100pF 100pF 100pF 100pF 100pF 100pF 100pF 100pF
MTD2_Decay
@MtrA_PA T183 RA9 T120 R190 100 FL49 EXCML16A270U
13 @MtrA_PA /MTD2_Enable @sCLK_out
RA8 EXBA10E103J R189 33 FL50 EXCML16A270U
14 @D_out
1
2
3
4
@MtrA_PB T184 100pF 100pF 100pF EXBV8V103J VCC3 R188 470
color_SEL5
color_SEL4
color_SEL3
color_SEL2
color_SEL1
color_SEL0
15 @MtrA_PB T267 @D_in
8
7
6
5
VCC3
6
1
/VCC_Enable
eeprom_RXD
eeprom_TXD
INK_CS2
INK_CS1
INK_CS0
MTD_power_ON
eeprom_CS_K
eeprom_CS_C
eeprom_CS_M
eeprom_CS_Y
eeprom_CS_LC
eeprom_CS_LM
16 VCC3 C132 C131 C130
@Mstep2A T185
17 @Mstep2A T151 R192 @VCC_out
18
8
7
6
5
@Mstep2B T186 T152 NON 100pF 100pF
19 @Mstep2B T153 1.0K
20 T154 C83
@motor_Hold T187 C57
21
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
T155 CE1.0u VCC
22 T156 CE1.0u
@/isp_Enable T174 R144 470
TDO
TDO_1
23 T157 VCC P1
24 T158 R94
IN
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
@/VCC_Enable T188 R145 180 1 75 1 4
25 /VCC_Enable GND VCC
VCC
GND
TDO_1 2 74 180
CLK0/I
CLK3/I
26 TDI TDO D102
@Serial_CLK T175 R146 470 color_SEL0 3 73 D_in
I/O/GOE0
I/O/GOE1
27 Serial_CLK I/O IN 3 1SS355
color_SEL1 4 72 D_out 2 3
28 I/O I/O
GND(Bank 0)
GND(Bank 1)
@eeprom_TXD T189 C102 C103 C104 color_SEL2 5 71 sCLK_out
VCCO(Bank 0)
VCCO(Bank 1)
29 I/O I/O
VCC3 VCC3 color_SEL3 6 70 VCC_out T122 2 TLP-521-1
30 100pF 100pF 27pF
R32 I/O I/O
@eeprom_RXD T176 IC1 7 69
31 100 GND(Ba nk 0) I/O
1
5 8 color_SEL4 8 68 T124
32 CLK15 OUT VCC3 I/O GND(Bank 1) Q3
@sens_LOAD T190 C15 color_SEL5 9 67 s-pumpLM_PhB
33 I/O I/O s-pumpLM_PhB DTC114EK
Q1 1 4 1.0u TARGET_SEL0 10 66 s-pumpLM_PhA
1
34 T64 OE GND I/O I/O s-pumpLM_Ph A
@sens_detection T177 R147 470 DTA114EK 2 TARGET_SEL1 11 65 s-pumpLM_ref B VCC3
35 eeprom_TXD R33 I/O I/O s-pumpLM_ref B
R148 0 SG8002DC-15MHz /isp_Enable 12 64 s-pumpLM_ref A T127 D49
36 eeprom_RXD 100 IN I/O s-pumpLM_ref A
R149 180 13 63 1SS355(NON)
37 sens_LOAD VCCO(Bank 0) VCCO(Bank 1)
R150 0 @Mstep2B 14 62
3
38 sens_detection T146 @Mstep2B I/O IN
R43 @Mstep2A 15 61 s-pumpLC_Ph B
39 C105 C106 LED2 @Mstep2A I/O I/O s-pumpLC_PhB
220 VCC3 VCC3 @motor_Hold 16 60 s-pumpLC_Ph A
40 LNJ308G8LRA CLK15 I/O U3 I/O s-pumpLC_PhA
17 59 s-pumpLC_refB
I/O LC4128V-75TN100C TQFP100 I/O s-pumpLC_refB
40FMN 100pF 220pF T45 MtrA_PB_out 18 58 s-pumpLC_refA
GND(Ba nk 0) I/O s-pumpLC_refA R97
T44 MtrA_PA_out 19 57
T162 R46 R47 I/O GND(Bank 1) 4.7K(NON)
T71 T72 T76 T35 Mstep2B_out 20 56 s-pumpY_PhB +
T77 1.0K 10K I/O I/O s-pumpY_PhB C56
T54 T33 Mstep2A_out 21 55 s-pumpY_PhA
T84 I/O I/O s-pumpY_PhA 22u/50V(NON)
T32 press_operation 22 54 s-pumpY_ref B
T78 I/O I/O s-pumpY_ref B
VCC3 VCC T128 23 53 s-pumpY_ref A
T85 FAN_ON IN I/O s-pumpY_ref A
sens_detection
R98 10K(NON) 24 52
T79 MTD1_Decay TCK TCK TMS
25 51
T86 /MTD1_Enable VCC GND
p-pumpLM_Ph B
GND
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
VCCO(Bank 0)
I/O
I/O
I/O
I/O
CLK1/I
CLK2/I
VCC
I/O
I/O
I/O
I/O
VCCO(Bank 1)
GND(Bank 1)
I/O
I/O
I/O
I/O
R96 R45 p-pumpLM_PhB
+ p-pumpLM_Ph A
p-pumpLM_PhA
TMS
CN6 10K C114 PC9 p-pumpLM_ref B
1.0K p-pumpLM_refB
5
7
4
8
3
9
2
10
T126 100u/25V CE0.1u p-pumpLM_ref A
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1 p-pumpLM_refA C54
T125 TDO p-pump_sens_LC C55
2 TDO CE1.0u
T123 TDI p-pump_sens_LM VCC3 VCC3 RA10
MTD1_Decay
FAN_ON
sens_detection
CLK_Enable
CLK15
MtrA_PB_out
MtrA_PA_out
Mstep2B_out
Mstep2A_out
/MTD1_Enable
3 TDI CE1.0u
EXBA10E102J
4
1
6
VCC3
5
T121 TMS
6
1
6 TMS
T112 RA2
7
T95 TCK C36 C2 EXBA10E102J
8 TCK
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CE1.0u CE1.0u VCC3
Pump Drive Board_1/6 Circuit Diagram
53014-08 s-pumpM_PhB
2
9
3
8
4
7
5
set_value_1_
set_value_0_
@MtrA_PA
@MtrA_PB
CLK15
TDO_1
10
R80 s-pumpM_PhB
R120 10K s-pumpM_PhA
TDI
s-pumpM_PhA
IN
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
10K 1 75 R119 10K s-pumpM_ref B
GND VCC s-pumpM_ref B
VCC
GND
2 74 s-pumpM_ref A
CLK0/I
CLK3/I
TDI TDO s-pumpM_ref A
color_SEL0 3 73 set_value_1_ s-pumpC_PhB
I/O/GOE0
I/O/GOE1
I/O IN s-pumpC_PhB
color_SEL1 4 72 p-pumpLC_PhB s-pumpC_PhA
I/O I/O p-pumpLC_PhB s-pumpC_PhA
GND(Bank 0)
GND(Bank 1)
color_SEL2 5 71 p-pumpLC_PhA s-pumpC_refB
@MtrA_PA
@MtrA_PB
VCCO(Bank 0)
VCCO(Bank 1)
2-36
I/O I/O p-pumpLC_PhA T148 s-pumpC_refB
color_SEL3 6 70 p-pumpLC_refB s-pumpC_refA
I/O I/O p-pumpLC_refB s-pumpC_refA
7 69 p-pumpLC_refA s-pumpK_PhB
GND(Bank 0) I/O p-pumpLC_refA s-pumpK_PhB
VCC color_SEL4 8 68 s-pumpK_PhA
I/O GND(Bank 1) s-pumpK_PhA
color_SEL5 9 67 p-pumpY_PhB s-pumpK_ref B
I/O I/O p-pumpY_PhB s-pumpK_ref B
1
6
VCC INK_Exist_K 10 66 p-pumpY_PhA s-pumpK_ref A
I/O I/O p-pumpY_PhA s-pumpK_ref A
INK_Exist_C 11 65 p-pumpY_ref B
I/O I/O p-pumpY_ref B T164
CN15 RA5 /isp_Enable 12 64 p-pumpY_ref A
IN I/O p-pumpY_ref A
5
7
4
8
3
9
2
10
EXBA10E103J 13 63 T63 VCC3
1 T250 @max_sens_K VCCO(Bank 0) VCCO(Bank 1)
T266 INK_Exist_M 14 62 set_value_0_ R31 10K
2 @max_sens_C I/O IN
INK_Exist_Y 15 61 p-pumpM_PhB R118 10K RA11
2
9
3
8
4
7
5
T249
10
3 @max_sens_M I/O I/O p-pumpM_PhB
T265 INK_Exist_LC 16 60 p-pumpM_PhA EXBA10E102J T210 D100
4 @max_sens_Y I/O U1 I/O p-pumpM_PhA T147 DE3L20U
T248 INK_Exist_LM 17 59 p-pumpM_ref B VCC3 +41 VMT D
5 @max_sens_LC I/O LC4128V-75TN100C TQFP100 I/O p-pumpM_ref B Serial_CLK
18 58 p-pumpM_ref A
6
1
6 T264 @max_sens_LM GND(Bank 0) I/O p-pumpM_ref A CLK15
T65 @p-pump_sens_K R40 0 p-pump_sens_K 19 57
7 I/O GND(Bank 1) R180
T67 @p-pump_sens_C R41 0 p-pump_sens_C 20 56 s-pump_sens_ LM VCC R167
8 I/O I/O 1K/0.5W D99
T66 @p-pump_sens_M R42 0 p-pump_sens_M 21 55 s-pump_sens_ LC Q6
9 I/O I/O 2SJ535 PTZ43A 47/1W
T68 @p-pump_sens_Y R44 0 p-pump_sens_Y 22 54 s-pump_sens_Y
10 I/O I/O
1
2
3
4
T69 @p-pump_sens_LC R55 0 23 53 s-pump_sens_ M
11 IN I/O
1
6
T70 @p-pump_sens_LM R56 0 24 52
12 TCK TCK TMS TMS T28 R158
T263 25 51
1
2
3
4
13 @s-pump_sens_K VCC GND T29 R165
T262 RA3 RA1 100
47/1W
GND
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
VCCO(Bank 0)
I/O
I/O
I/O
I/O
CLK1/I
CLK2/I
VCC
I/O
I/O
I/O
I/O
VCCO(Bank 1)
GND(Bank 1)
I/O
I/O
I/O
I/O
8
7
6
5
14 @s-pump_sens_C T30 R166
T247 EXBA10E102J EXBV8V102J
15 @s-pump_sens_M T31 2.2K/0.5W Q4
T246
16 @s-pump_sens_Y 2SK2796S
T244
2
9
3
8
4
7
5
8
7
6
5
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
10
17 @s-pump_sens_LC C34
T243 C1 R5 0 2
18 @s-pump_sens_LM CE1.0u @s-pump_sens_LM
CE1.0u R4 0
19 @s-pump_sens_L C
3
T261 T82 R3 0 1 3
20 @eeprom_CS_K T75 T167 @s-pump_sens_Y T108
T260 R2 0
21 @eeprom_CS_C T81 @s-pump_sens_M Q5
T259 sens_LOAD 2
C122
1000u/63V
22 @eeprom_CS_M T74 sens_LOAD @s-pump_sens_C MTD_power_ON
T258 p-pumpK_ref A + C107
23 @eeprom_CS_Y T80 p-pumpK_ref A @s-pump_sens_K DTC114EK
T257 p-pumpK_ref B CE470p
24 @eeprom_CS_LC T73 p-pumpK_ref B
R157 1.0K
T256 p-pumpK_PhA
25 @eeprom_CS_LM p-pumpK_PhA
p-pumpK_PhB
1
26 p-pumpK_PhB
T255 p-pumpC_refA
27 @D_in p-pumpC_refA
p-pumpC_refB s-pump_sens_C T25 R1 0
28 p-pumpC_refB
T254 p-pumpC_PhA s-pump_sens_K T26 R6 0 D50
29 @D_out p-pumpC_PhA
p-pumpC_PhB max_sens_LM T27 R7 0 1SS355
30 p-pumpC_PhB @max_sens_LM
T253 max_sens_LC T34 R8 0
31 @sCLK_out T62 @max_sens_LC
1
2
3
4
32 T61 @max_sens_Y
T252 T149
33 CARTRIDGE_COVER_SW @max_sens_M
T251 VCC IC8 VCC3
1
2
3
4
34 @VCC_ou t @max_sens_C
@INK_Exist_K R67 100 1 3
8
7
6
5
35 RA4 @max_sens_K IN OUT
@INK_Exist_C R66 100 VCC3
36 EXBV8V102J
@INK_Exist_M R59 100 2 + R117
37 GND
@INK_Exist_Y R58 100 max_sens_Y R9 0
8
7
6
5
38 T42 10K
@INK_Exist_LC R57 100 max_sens_M T43 R10 0 uPC2933AT
39
@INK_Exist_LM R54 100 max_sens_C T52 R29 0
40 Serial_CLK
max_sens_K T53 R30 0 C58 C84
40FMN C35 C37 C38 C39 C40 C41
100u/25V CE0.1u
5
7
4
8
3
9
2
10
VCC
470pF 470pF 470pF 470pF 470pF 470pF
RA6
EXBA10E103J PC2
VCC3 CE0.1u
6
1
U2
2 18
D1 Q1
3 17
D2 Q2
4 16
D3 Q3
FAN_ON 5 15 @FAN_ON
FAN_ON D4 Q4 @FAN_ON
6 14
D5 Q5
7 13
D6 Q6
/MTD1_Enable 8 12 @/MTS1_Enable
/MTD1_Enable D7 Q7 @/MTD1_Enable
/MTD2_Enable 9 11 @/MTD2_Enable
/MTD2_Enable D8 Q8 @/MTD2_Enable
1
E1
19
E2
74VHCT541
T114
MTD1_Decay
MTD1_Decay
VCC
R76
1.0K T87
@/MTD1_Enable
@/MTD1_Enable
VCC VMT D VCC VMT D VCC VMT D
PC5 PC3 PC7
CE0.1u C21 CE0.1u C17 CE0.1u C25
T116 CE0.22u/50V T113 CE0.22u/50V T118 CE0.22u/50V
T38 IC4 C20 IC2 C16 IC6 C24
T36 T40
MTD2005 VMT D MTD2005 VMT D MTD2005 VMT D
p-pumpK_PhA Press_PUMP_K p-pumpM_PhA Press_PUMP_M p-pumpLC_Ph A Press_PUMP_LC
25 8 CE0.22u/50V 25 8 CE0.22u/50V 25 8 CE0.22u/50V
p-pumpK_PhB VCC VMMA p-pumpM_PhB VCC VMMA p-pumpLC_Ph B VCC VMMA
3 20 D3 T12 3 20 D1 T4 3 20 D5
ALM VMMB FL12 ALM VMMB FL4 ALM VMMB T20 FL20
D1FS6 EXCML20A390 D1FS6 EXCML20A390 D1FS6 EXCML20A390
T57 5 10 T55 5 10 T59 5 10
p-pumpK_refB
p-pumpK_refA
p-pumpM_refB
p-pumpM_refA
PHA OUT1 +A_pK PHA OUT1 +A_pM PHA OUT1 +A_pLC
p-pumpLC_refB
p-pumpLC_refA
23 12 D9 23 12 D7 23 12 D11
R19 PHB OUT2 +B_pK R13 PHB OUT2 +B_pM R25 PHB OUT2 +B_pLC
24 14 D33 D1FS6 24 14 D31 D1FS6 24 14 D35 D1FS6
DECAY OUT3 -A_pK DECAY OUT3 T1 -A_pM DECAY OUT3 T17 -A_pLC
3.3K 18 D1FS6 T9 3.3K 18 D1FS6 3.3K 18 D1FS6
C8 OUT4 FL9 -B_pK C4 OUT4 FL1 -B_pM C12 OUT4 FL17 -B_pLC
R18 T90 R12 T88 R24 T92
1.0K 6 7 1.0K 6 7 1.0K 6 7
CE0.047u ENA A LG A D27 E X
CML20A390 CE0.047u ENA A LG A D25 EXCML20A390
CE0.047u ENA A LG A D29 EXCML20A390
T48 22 21 D15 D1FS6 T46 22 21 D13 T50 22 21 D17
ENA B LG B ENA B LG B D1FS6 T3 ENA B LG B D1FS6 T19
9 D1FS6 9 D1FS6 9 D1FS6
NC T11 FL11 NC FL3 NC FL19
2 15 2 15 2 15
VREFA NC VREFA NC VREFA NC
T100 T101 26 16 T96 T97 26 16 T104 T105 26 16
VREFB NC D21 EXCML20A390 VREFB NC D19 EXCML20A390 VREFB NC D23 EXCML20A390
4 19 D45 D1FS6 4 19 D43 4 19 D47
R85 CR NC R81 CR NC D1FS6 T2 R89 CR NC D1FS6 T18
VCC D1FS6 T10 FL10 VCC D1FS6 VCC D1FS6
FL2 FL18
3.3K 1 27 3.3K 1 27 3.3K 1 27
VSA VSB VSA VSB VSA VSB
R86 C50 R82 C48 R90 C52
R17 D39 EXCML20A390 R11 D37 EXCML20A390 R23 D41 EXCML20A390
Pump Drive Board_2/6 Circuit Diagram
1.0K 1.0K 1.0K
CE0.047u 10K D1FS6 CE0.047u 10K D1FS6 CE0.047u 10K D1FS6
RSA
PG
RSB
RSA
PG
RSB
RSA
PG
RSB
C7 C30 C44 C3 C28 C42 C11 C32 C46
11
13
17
11
13
17
11
13
17
R36 R70 220 R34 R68 220 R38 R72 220
CE3900p CE820p CE820p CE3900p CE820p CE820p CE3900p CE820p CE820p
220 220 220
2-37
R50 R62 R48 R60 R52 R64
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
VCC VMT D VCC VMT D VCC VMT D
PC4 PC8 PC6
CE0.1u C19 CE0.1u C27 CE0.1u C23
T115 CE0.22u/50V T119 CE0.22u/50V T117 CE0.22u/50V
T37 IC3 C18 T41 IC7 C26 T39 IC5 C22
MTD2005 VMT D MTD2005 VMT D MTD2005 VMT D
p-pumpC_PhA Press_PUMP_C p-pumpY_PhA Press_PUMP_Y p-pumpLM_PhA Press_PUMP_LM
25 8 CE0.22u/50V 25 8 CE0.22u/50V 25 8 CE0.22u/50V
p-pumpC_PhB VCC VMMA p-pumpY_PhB VCC VMMA p-pumpLM_PhB VCC VMMA
3 20 D2 3 20 D6 3 20 D4
ALM VMMB FL8 ALM VMMB T24 FL24 ALM VMMB T16 FL16
D1FS6 T8 EXCML20A390 D1FS6 EXCML20A390 D1FS6 EXCML20A390
T56 5 10 T60 5 10 T58 5 10
p-pumpC_refB
p-pumpC_refA
p-pumpY_refB
p-pumpY_refA
PHA OUT1 +A_pC PHA OUT1 +A_pY PHA OUT1 +A_pLM
p-pumpLM_refB
p-pumpLM_refA
23 12 D8 23 12 D12 23 12 D10
R16 PHB OUT2 +B_pC R28 PHB OUT2 +B_pY R22 PHB OUT2 +B_pLM
24 14 D32 D1FS6 24 14 D36 D1FS6 24 14 D34 D1FS6
DECAY OUT3 -A_pC DECAY OUT3 T21 -A_pY DECAY OUT3 T13 -A_pLM
3.3K 18 D1FS6 T5 3.3K 18 D1FS6 3.3K 18 D1FS6
OUT4 FL5 -B_pC OUT4 FL21 -B_pY OUT4 FL13 -B_pLM
R15 C6 T89 R27 C14 T93 R21 C10 T91
1.0K 6 7 1.0K 6 7 1.0K 6 7
ENA A LG A D26 EXCML20A390 ENA A LG A D30 EXCML20A390 ENA A LG A D28 EXCML20A390
CE0.047u T47 22 21 D14 D1FS6 CE0.047u T51 22 21 D18 CE0.047u T49 22 21 D16
ENA B LG B ENA B LG B D1FS6 T23 ENA B LG B D1FS6 T15
9 D1FS6 T7 9 D1FS6 9 D1FS6
NC FL7 NC FL23 NC FL15
2 15 2 15 2 15
VREFA NC VREFA NC VREFA NC
T98 T99 26 16 T106 T107 26 16 T102 T103 26 16
VREFB NC D20 EXCML20A390 VREFB NC D24 EXCML20A390 VREFB NC D22 EXCML20A390
4 19 D44 D1FS6 4 19 D48 4 19 D46
R83 CR NC R91 CR NC D1FS6 T22 R87 CR NC D1FS6 T14
VCC D1FS6 T6 FL6 VCC D1FS6 VCC D1FS6
FL22 FL14
3.3K 1 27 3.3K 1 27 3.3K 1 27
VSA VSB VSA VSB VSA VSB
R84 C49 R92 C53 R88 C51
R14 D38 EXCML20A390 R26 D42 EXCML20A390 R20 D40 EXCML20A390
1.0K 1.0K 1.0K
CE0.047u 10K D1FS6 CE0.047u 10K D1FS6 CE0.047u 10K D1FS6
RSA
PG
RSB
RSA
PG
RSB
RSA
PG
RSB
C5 C13 C9
11
13
17
11
13
17
11
13
17
CE3900p R35 R69 220 C43 CE3900p R39 R73 220 C47 CE3900p R37 R71 220 C45
C29 C33 C31
CE820p CE820p CE820p
220 220 220
CE820p CE820p CE820p
R49 R61 R53 R65 R51 R63
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
T209
MTD2_Decay
MTD2_Decay
VCC
R77
1.0K T94
@/MTD2_Enable
@/MTD2_Enable
VCC VMT D VCC VMT D VCC VMT D
PC15 PC11 PC13
CE0.1u C82 CE0.1u C74 CE0.1u C78
T215 CE0.22u/50V T216 CE0.22u/50V T213 CE0.22u/50V
T139 IC14 C81 T131 IC10 C73 T135 IC12 C77 Supply_PUMP_LC
MTD2005 VMT D MTD2005 VMT D MTD2005 VMT D
s-pumpK_PhA Supply_PUMP_K s-pumpM_PhA Supply_PUMP_M s-pumpLC_PhA
25 8 CE0.22u/50V 25 8 CE0.22u/50V 25 8 CE0.22u/50V
s-pumpK_PhB VCC VMMA s-pumpM_PhB VCC VMMA s-pumpLC_PhB VCC VMMA
3 20 D56 3 20 D52 3 20 D54
ALM VMMB T240 FL48 ALM VMMB T224 FL32 ALM VMMB T232 FL40
D1FS6 EXCML20A390 D1FS6 EXCML20A390 D1FS6 EXCML20A390
T150 5 10 T142 5 10 T144 5 10
s-pumpK_refB
s-pumpK_refA
s-pumpLC_refB
s-pumpM_refB
s-pumpM_refA
s-pumpLC_refA
PHA OUT1 +A_sK PHA OUT1 +A_sM PHA OUT1 +A_sLC
23 12 D62 23 12 D58 23 12 D60
R116 PHB OUT2 +B_sK R104 PHB OUT2 +B_sM R110 PHB OUT2 +B_sLC
24 14 D86 D1FS6 24 14 D82 D1FS6 24 14 D84 D1FS6
DECAY OUT3 T237 -A_sK DECAY OUT3 T221 -A_sM DECAY OUT3 T229 -A_sLC
3.3K 18 D1FS6 3.3K 18 D1FS6 3.3K 18 D1FS6
C70 OUT4 FL45 -B_sK C62 OUT4 FL29 -B_sM C66 OUT4 FL37 -B_sLC
R115 T196 R103 T192 R109 T194
1.0K 6 7 1.0K 6 7 1.0K 6 7
CE0.047u ENA A LG A D80 EXCML20A390
CE0.047u ENA A LG A D76 EXCML20A390
CE0.047u ENA A LG A D78 EXCML20A390
T140 22 21 D68 T132 22 21 D64 T136 22 21 D66
ENA B LG B D1FS6 T239 ENA B LG B D1FS6 T223 ENA B LG B D1FS6 T231
9 D1FS6 9 D1FS6 9 D1FS6
NC FL47 NC FL31 NC FL39
2 15 2 15 2 15
VREFA NC VREFA NC VREFA NC
T207 T208 26 16 T199 T200 26 16 T203 T204 26 16
VREFB NC D74 EXCML20A390 VREFB NC D70 EXCML20A390 VREFB NC D72 EXCML20A390
4 19 D98 4 19 D94 4 19 D96
R178 CR NC D1FS6 T238 R170 CR NC D1FS6 T222 R174 CR NC D1FS6 T230
VCC D1FS6 VCC D1FS6 VCC D1FS6
FL46 FL30 FL38
3.3K 1 27 3.3K 1 27 3.3K 1 27
VSA VSB VSA VSB VSA VSB
R179 C120 R171 C116 C118
R114 D92 EXCML20A390 R102 D88 EXCML20A390 R175 R108 D90 EXCML20A390
1.0K 1.0K
Pump Drive Board_3/6 Circuit Diagram
CE0.047u 10K D1FS6 CE0.047u 10K D1FS6 1.0K CE0.047u 10K D1FS6
RSA
PG
RSB
RSA
PG
RSB
RSA
PG
RSB
C69 C90 C113 C61 C86 C109 C65 C88 C111
11
13
17
11
13
17
11
13
17
R126 R164 220 R122 R160 220 R124 R162 220
CE3900p CE820p CE820p CE3900p CE820p CE820p CE3900p CE820p CE820p
220 220 220
2-38
R132 R156 R128 R152 R130 R154
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
VCC VMT D VCC VMT D VCC VMT D
PC14 PC10 PC12
CE0.1u C80 CE0.1u C72 CE0.1u C76
T214 CE0.22u/50V T211 CE0.22u/50V T212 CE0.22u/50V
T137 IC13 C79 T129 IC9 C71 T133 IC11 C75
MTD2005 VMT D MTD2005 VMT D MTD2005 VMT D
s-pumpC_PhA Supply_PUMP_C s-pumpY_PhA Supply_PUMP_Y s-pumpLM_PhA Supply_PUMP_LM
25 8 CE0.22u/50V 25 8 CE0.22u/50V 25 8 CE0.22u/50V
s-pumpC_PhB VCC VMMA s-pumpY_PhB VCC VMMA s-pumpLM_PhB VCC VMMA
3 20 D55 3 20 D51 3 20 D53
ALM VMMB T236 FL44 ALM VMMB T220 FL28 ALM VMMB T228 FL36
D1FS6 EXCML20A390 D1FS6 EXCML20A390 D1FS6 EXCML20A390
T145 5 10 T141 5 10 T143 5 10
s-pumpC_refB
s-pumpC_refA
s-pumpY_refB
s-pumpY_refA
s-pumpLM_refB
s-pumpLM_refA
PHA OUT1 +A_sC PHA OUT1 +A_sY PHA OUT1 +A_sLM
23 12 D61 23 12 D57 23 12 D59
R113 PHB OUT2 +B_sC R101 PHB OUT2 +B_sY R107 PHB OUT2 +B_sLM
24 14 D85 D1FS6 24 14 D81 D1FS6 24 14 D83 D1FS6
DECAY OUT3 T233 -A_sC DECAY OUT3 T217 -A_sY DECAY OUT3 T225 -A_sLM
3.3K 18 D1FS6 3.3K 18 D1FS6 3.3K 18 D1FS6
OUT4 FL41 -B_sC OUT4 FL25 -B_sY OUT4 FL33 -B_sLM
R112 C68 T195 R100 C60 T191 R106 C64 T193
1.0K 6 7 1.0K 6 7 1.0K 6 7
ENA A LG A D79 EXCML20A390 ENA A LG A D75 EXCML20A390 ENA A LG A D77 EXCML20A390
CE0.047u T138 22 21 D67 CE0.047u T130 22 21 D63 CE0.047u T134 22 21 D65
ENA B LG B D1FS6 T235 ENA B LG B D1FS6 T219 ENA B LG B D1FS6 T227
9 D1FS6 9 D1FS6 9 D1FS6
NC FL43 NC FL27 NC FL35
2 15 2 15 2 15
VREFA NC VREFA NC VREFA NC
T205 T206 26 16 T197 T198 26 16 T201 T202 26 16
VREFB NC D73 EXCML20A390 VREFB NC D69 EXCML20A390 VREFB NC D71 EXCML20A390
4 19 D97 4 19 D93 4 19 D95
R176 CR NC D1FS6 T234 R168 CR NC D1FS6 T218 R172 CR NC D1FS6 T226
VCC D1FS6 VCC D1FS6 VCC D1FS6
FL42 FL26 FL34
3.3K 1 27 3.3K 1 27 3.3K 1 27
VSA VSB VSA VSB VSA VSB
R177 C119 R169 C115 R173 C117
R111 D91 EXCML20A390 R99 D87 EXCML20A390 R105 D89 EXCML20A390
1.0K 1.0K 1.0K
CE0.047u 10K D1FS6 CE0.047u 10K D1FS6 CE0.047u 10K D1FS6
RSA
PG
RSB
RSA
PG
RSB
RSA
PG
RSB
C67 C59 C63
11
13
17
11
13
17
11
13
17
CE3900p R125 R163 220 C112 CE3900p R121 R159 220 C108 CE3900p R123 R161 220 C110
C89 C85 C87
CE820p CE820p CE820p
220 220 220
CE820p CE820p CE820p
R131 R155 R127 R151 R129 R153
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
+41 +24
CN1 CN14 +24
+A_pK +41
1 1
-A_pK
2 2
+A_pK -B_pK press-pump K
+A_pK 3 3
+B_pK +B_pK
+B_pK 4 4 +
-A_pK +A_pC +
-A_pK 5 5 C123 R191
-B_pK -A_pC C121 R181 PC17
-B_pK 6 press-pump C 6 100u/63V 10K 1/8W(NON)
-B_pC PC16 470u/63V 10K 1/4W(NON) CE0.1u
7 7
+A_pC +B_pC CE0.1u
+A_pC 8 8
+B_pC +A_pM
+B_pC 9 9
-A_pC -A_pM
-A_pC 10 10
-B_pC -B_pM press-pump M
-B_pC 11 11
+B_pM
12 12
+A_pM
+A_pM 13
+B_pM 5267-12A
+B_pM 14
-A_pM CN2
-A_pM 15
-B_pM +A_pY
-B_pM 1 16
-A_pY
2 press-pump Y 17
+A_pY -B_pY
+A_pY 3 18
+B_pY +B_pY
+B_pY 4 to 19
-A_pY +A_pLC
-A_pY 5 20
-B_pY -A_pLC
-B_pY 6 press-pump LC SIGNAL JUNCTIONO BOARD 21
-B_pLC VCC
7 22
+A_pLC +B_pLC
+A_pLC 8 23
+B_pLC +A_pLM CN7
+B_pLC 9 24
-A_pLC -A_pLM
-A_pLC 10 25 FEED_ENC_A 1
-B_pLC -B_pLM press-pump LM
-B_pLC 11 26 FEED_ENC_B 2
+B_pLM
12 27 3
+A_pLM
+A_pLM 13 28 4
+B_pLM FEED MOTOR
+B_pLM 29 5
-A_pLM 5267-13A FEED +
-A_pLM 30 6
-B_pLM FEED -
-B_pLM 31 7
32
CN13 5267-07A
33
1 34
+A_sK
2 35
-A_sK
3 36
+A_sK -B_sK supply-pump K
+A_sK 4 37
+B_sK +B_sK
+B_sK 5 38
-A_sK +A_sC
-A_sK 6 39
-B_sK -A_sC
-B_sK 7 40
-B_sC supply-pump C
8
+B_sC 40FMN
9
+A_sC 5267-09A
+A_sC
+B_sC
+B_sC
-A_sC
Pump Drive Board_4/6 Circuit Diagram
-A_sC
-B_sC CN11
-B_sC
1
+A_sM
2
-A_sM CN9
3
+A_sM -B_sM
2-39
+A_sM
+B_sM +B_sM
4 supply-pump M 1 CARTRIDGE_COVER_SW
+B_sM 5 2
-A_sM GRIT PHASE ORG
-A_sM 6 3
-B_sM +A_sY
-B_sM 7 4
-A_sY MAINT ENANCE_COVER_SW
_L
8 5
-B_sY supply-pump Y VCC
9 6
+B_sY
10 7
+A_sY CN5
+A_sY 8
+B_sY 5267-10A PC1
+B_sY 9 1
-A_sY CE0.1u
-A_sY 10 2
-B_sY GRIT PHASE ORG
-B_sY 11 3
CN12
12 FEED_ENC_B
+A_sLC 5267-03A(NON)
1 13
-A_sLC
2 14 FEED_ENC_A
+A_sLC -B_sLC
+A_sLC 3 15
+B_sLC +B_sLC supply-pump LC GRIT_ENC_PhB+ CN4
+B_sLC 4 16
-A_sLC
-A_sLC 5 17 1
-B_sLC GRIT_ENC_PhA+ MAINTENANCE COVER SW L
-B_sLC 6 18 2
+A_sLM
7 to 19
-A_sLM 53014-02(NON)
8 20
-B_sLM supply-pump LM
9 SIGNAL JUNCTION BOARD 21
+A_sLM +B_sLM
+A_sLM 10 22
+B_sLM
+B_sLM 11 23
-A_sLM
-A_sLM 24
-B_sLM 5267-11A
-B_sLM 25
26
27
28
VCC3 VCC +24 +41 VCC
29
CN10 CN3
30
1 31 1
2 32 2
GRIT_ENC_PhA+
3 33 3
4 34 4 GRIT ENCODER
+24 GRIT_ENC_PhB+
5 35 5
D103 T268 Reserve 6 36 6
7 37 7
T242 T241 CN16
D1FL20U(NON) 8 38 8
IC15
1 to Cooling FAN 9 39
1 8 5267-08A
Source1 Drain1 2 40
R75 100 2 7 5267-09A(NON)
@FAN_ON Gate1 Drain1
3 6 D101 5267-02A(NON) 40FMN
Source2 Drain2
4 5
Gate2 Drain2 T269
UPA1759(NON) D1FL20U(NON)
R74
0 T245
Pump Drive Board_5/6 Circuit Diagram
IJVCC
CN900
@INK_Exist_LM
1
@INK_Exist_LC
2
@INK_Exist_Y
3
@INK_Exist_M
4
@INK_Exist_C
5
@INK_Exist_K
6
@VCC_out
7
CARTRIDGE_COVER_SW
8
+ PC900
9 C900
@sCLK_out CE0.1u
10 10u/16V(NON)
11
@D_out
12
13
@D_in
14
15
@eeprom_CS_LM CN910
16
@eeprom_CS_LC
17 1
@eeprom_CS_Y
18 2
@eeprom_CS_M
19 3
20
@eeprom_CS_C
@eeprom_CS_K
4 eeprom - LM
21 5
22 6
@s-pump_sens_LM
23 7
@s-pump_sens_LC
24
@s-pump_sens_Y 53014-07
25
@s-pump_sens_M CN911
26
@s-pump_sens_C
27 1
@s-pump_sens_K
28 2
@p-pump_sens_LM
29 3
@p-pump_sens_LC
30
31
@p-pump_sens_Y
4
5
eeprom - LC
@p-pump_sens_M
32 6
@p-pump_sens_C
33 7
@p-pump_sens_K
34
@max_sens_LM 53014-07
35
@max_sens_LC CN912
36
@max_sens_Y
37 1
@max_sens_M
38 2
@max_sens_C
39 3
@max_sens_K
40 4
5
eeprom - Y
40FMN
6
7
53014-07
CN913
1
2
3
CN905 IJVCC
4
5
eeprom - M
1 6
MAX SENS - K 2
3
7
53014-07
4
CN915
MAX SENS - C 5
6 1
7 2
MAX SENS - M 8 3
9 4
5
eeprom - C
53014-09
6
7
CN914 IJVCC
53014-07
1
CN916
MAX SENS - Y 2
3 1
4 2
MAX SENS - LC 5 3
6
7
4
5
eeprom - K
MAX SENS - LM 8
9
6
7
10
53014-07
53014-10
CN908 IJVCC IJVCC CN901
1 1
2 2 Supply PUMP SENS LM
3 3
4
53398-0390
to PUMP SENS JUNCTION BOARD 5
6
IJVCC CN902
7 1
8 2 Supply PUMP SENS LC
9 3
53398-09 53398-0390
IJVCC CN903
1
2 Supply PUMP SENS Y
3
CN909 IJVCC 53398-0390
IJVCC CN904
1
CARTRIDGE COVER SW 2
3
1
2 Supply PUMP SENS M
3
5267-03A
PC901 53398-0390
CE0.1u IJVCC CN906
1
2 Supply PUMP SENS C
3
53398-0390
IJVCC CN907
INK JUNCTION BOARD 1
2
3
Supply PUMP SENS K
53398-0390
CARTRIDGE IC BOARD CARTRIDGE IC BOARD CARTRIDGE IC BOARD CARTRIDGE IC BOARD
CN600 CN604
CN602 CN611 CN606
CN607 1
1 CN609 CN613
1 2 1 1
2 1
2 1 3 2 2 1
3 2
3 2 4 3 3 2
4 3
4 3 5 4 4 3
5 4
5 4 6 5 5 4
6 5
6 5 7 6 6 5
7 6
7 6 7 7 6
7 53014-07
53014-07 7 8 7
PC600 8 53014-07 PC604 53014-07
PC602 8 8
CE0.1u CRO-7025-2749H CE0.1u CRO-7025-2749H PC606
CE0.1u CRO-7025-2749H CE0.1u CRO-7025-2749H
CARTRIDGE IC BOARD CARTRIDGE IC BOARD CARTRIDGE IC BOARD
CN601 CN605
CN603
CN608 CN612
1 CN610 1
1
2 1 2 1
3 2 2 1
3 2 3 2
4 3 4 3
4 3
5 4 5 4
5 4
6 5 6 5
7 6 6 5
7 6 7 6
7 7
53014-07 7 53014-07
PC601 8 53014-07 8
PC603 8 PC605
CE0.1u CRO-7025-2749H CE0.1u CRO-7025-2749H
CE0.1u CRO-7025-2749H
2-40
PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD
CN505 CN500 CN506 CN512
1 1 1 1
2 2 2 2
3 3 3 3
3
1
3
1
3
1
3
1
53261-0390 53261-0390 53261-0390 53261-0390
PC505 PC500 PC506 PC512
CE0.1u CE0.1u CE0.1u CE0.1u
OUT
VCC
OUT
VCC
OUT
VCC
OUT
VCC
IC505 IC500 IC506 IC512
GND
GND
GND
GND
EW-460 EW-460 EW-460 EW-460
2
2
2
2
PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD
CN501 CN507 CN508
1 1 1
2 2 2
3 3 3
3
1
3
1
3
1
53261-0390 53261-0390 53261-0390
PC501 PC507 PC508
CE0.1u CE0.1u CE0.1u
OUT
VCC
OUT
VCC
OUT
VCC
IC501 IC507 IC508
GND
GND
GND
EW-460 EW-460 EW-460
2
2
2
CN801 PJVCC PJVCC CN802
1 1
2 2 Press PUMP SENS K
3 3
4
53398-0390
Pump Drive Board_6/6 Circuit Diagram
5
CN803
6
7 1
8 2 Press PUMP SENS C
9 3
2-41
53398-09 53398-0390
PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD
CN804
CN503 CN509 CN502
1
2 1 1 1
3
Press PUMP SENS M 2 2 2
3 3 3
3
1
3
1
3
1
53398-0390
CN805 53261-0390 53261-0390 53261-0390
1 PC503 PC509 PC502
CE0.1u CE0.1u CE0.1u
OUT
VCC
OUT
VCC
OUT
VCC
2 Press PUMP SENS Y IC503 IC509 IC502
GND
GND
GND
3 EW-460 EW-460 EW-460
53398-0390
2
2
2
CN806
1
2 Press PUMP SENS LC
3
53398-0390
CN807
1
2 Press PUMP SENS LM
3
53398-0390
PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD
CN504 CN510 CN511
1 1 1
2 2 2
3 3 3
3
1
3
1
3
1
53261-0390 53261-0390 53261-0390
PC504 PC510 PC511
CE0.1u CE0.1u CE0.1u
OUT
VCC
OUT
VCC
OUT
VCC
IC504 IC510 IC511
GND
GND
GND
PUMP SENS JUNCTION BOARD EW-460 EW-460 EW-460
2
2
2
2-7 SUB BOARD
Arrangement Diagram_ Component Side It indicates the version of the Board.
2-42
It indicates the version of the Board.
2-43
Arrangement Diagram_ Soldering Side
CN302
2-44
2-45
U650 U700 U750
CN800
CN60
0
IC304 PVCC
1
OC IC302A VHC14 LED301
11 IC301D BUSY R304
CLK
3
12 2 1
PD0 2 19 11 330
1D 1Q Q306
PD1 3 18 13 2 SEL6410ETH12 RT
2D 2Q
PD2 4 17
3D 3Q VHC32 DTD113EK
PD3 5 16
4D 4Q
PD4 6 15
C303 5D 5Q
PD5 7 14
1
NON 6D 6Q
PD6 8 13
R318 7D 7Q LED306
PD7 9 12 BASE R308
100 8D 8Q
3
VHCT574
180
2 Q305 SLR343BBT3F
IC301A VHC32 DTD113EK
R321 100
1
3 LED304
1
PAUSE R306
2
C305
CE100p 180
SLR343BBT3F
IC301B VHC32
R320 100 LED305
PVCC 4 PVCC PVCC PAUSE R312
3
6
5
C304 2 Q304 SLR343BBT3F(NON) 180(NON)
CE100p R307
+
C301 10K DTD113EK
47u/16V IC301C VHC32 CN301 LCD300
R319100
CN302 9 VSS
1
1
8 VDD
24 2 LED308
10 V0 POWER R313
23 3
3
/SW2 C302 RS LCD EW162G2GLY
22 CE100p 4
R/W
21 5 Q309 180
LCD_RS IC303 E 2 SLR343BBT3F
20 6
LCD_R/W PD0 18 2 DB0
19 B0 A0 7 DTD113EK
LCD_E PD1 17 3 DB1
18 B1 A1 8
PD0 PD2 16 4 DB2
17 B2 A2 9 LED302
PD1 PD3 15 5 DB3
1
16 B3 A3 10 To LCD SETUP R310
PD2 PD4 14 6 DB4
15 B4 A4 11
PD3 PD5 13 7 DB5
14 B5 A5 12 180
PD4 PD6 12 8 DB6 SLR343BBT3F
13 B6 A6 13
PD5 PD7 11 9 DB7
12 B7 A7 14
PD6 VLED
11 15 LED303
PD7 19 R303 PVCC VLSS SETUP R311
10 E 16
3
3
/LCD_CS 1
Sub Board _ 1/8 Circuit Diagram
9 DIR Q301
PVCC 470 MDF7-16P-2.54DSA
8 R317 100 R302 2SK2796S 180(NON)
/LED VHCT245 2 R305 2 SLR343BBT3F(NON)
7 10K
C308 Q302 10K
6
/SW 0 PD[0..7] DTD113EK R301
5 NON Q307
4 DTD113EK
/SW1
1
1
3 100 HEATER CONFIG
IC308
2 LED307
/RESET PD1 3 2 LCD_ON R309
1 D1 Q1
3
PD3 4 5 BUSY_LED
D2 Q2
52806-2410 PD5 7 6 BASE LED 180
D3 Q3
PD7 8 9 BUZZER 2 SLR343BBT3F
D4 Q4
PD6 13 12 PAUSE_LED
D5 Q5
PD4 14 15 POWER_LED
D6 Q6 Q308
PD2 17 16 SETUP_LED
D7 Q7
2-46
PD0 18 19 ALGIN_LED DTD113EK BZ301
1
D8 Q8
To MAIN BOARD PVCC
11 PVCC 1
R314100 CLK
1
CLR
1
6
3
C309 2 BUZZER
HCT273
NON RA303 2 Q303
EXBA10E103J MEB-12C-5
DTD113EK
IC307
2
9
3
8
4
7
5
10
PD0 2 18 SHEET_CUT SW316 EVQ21305R(NON)
1
A0 B0 SHEET CUT
IC302B PD1 3 17 PAUSE
A1 B1 SW312
PD2 4 16 POWER EVQ21305R(NON)
3 4 A2 B2 PAUSE
PD3 5 15 SETUP
A3 B3 SW321
PD4 6 14 HEATER_CONFIG EVQ21305R
A4 B4 POWER
VHC14 PD5 7 13 TOOL_UD
A5 B5 SW306
IC302C PD6 8 12 BASE EVQ21305R(NON)
A6 B6 SETUP
PD7 9 11 AUTO CROP
5 6 A7 B7 SW320 EVQ21305R
R316 100 HEATER CONFIG
19 PVCC
E SW305
VHC14 C307 1 EVQ21305R
DIR
1
6
IC302D
TOOL U/D
NON VHCT245 SW315 EVQ21305R
9 8 RA302 BASE
EXBA10E103J SW311 EVQ21305R
VHC14
AUTO CROP
IC306
2
9
3
8
4
7
5
IC302E
10
PD0 2 18
11 10 A0 B0 SW310
PD1 3 17 RIGHT CURSOR EVQ21305R
A1 B1
PD2 4 16 UP CURSOR RIGHT CURSOR
A2 B2 SW309
VHC14 PD3 5 15 LEFT CURSOR EVQ21305R
A3 B3 UP CURSOR
IC302F PD4 6 14
A4 B4 SW308
PD5 7 13 ENTER EVQ21305R
13 12 A5 B5
PD6 8 12 DOWN CURSOR LEFT CURSOR
A6 B6 SW319
PD7 9 11 MENU EVQ21305R
A7 B7 ENTER
VHC14 R315 100
19 PVCC SW314 EVQ21305R
E DOWN CURSOR
C306 1 PVCC
DIR
1
6
SW318 EVQ21305R
NON VHCT245 MENU
RA301
EXBA10E103J PC302 PC303 PC301 PC306 PC307 PC308 PC305 PC304
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
IC305
2
9
3
8
4
7
5
10
PD0 2 18 CUT_CONFIG SW317 EVQ21305R(NON)
A0 B0 CUT CONFIG
PD1 3 17 TEST_CUT
A1 B1 SW313
PD2 4 16 CLEANING EVQ21305R(NON)
A2 B2 TEST CUT
PD3 5 15 TEST_PRINT
A3 B3 SW307
PD4 6 14 Reserve_1 EVQ21305R
A4 B4 CLEANING
PD5 7 13 Reserve_2
A5 B5 SW304
PD6 8 12 Reserve_3 EVQ21305R
A6 B6 TEST PRINT
PD7 9 11
A7 B7 SW303 EVQ21305R(NON)
19
E
Reserve 1
1 SW302 EVQ21305R(NON)
DIR Reserve 2
VHCT245 SW301 EVQ21305R(NON)
PANEL BOARD
SJ24
SIGNAL JUNCTION BOARD CN17
1
SJVCC
2
SJVCC
3
CN2
4
IC2G SJVCC3 CN15
IC1E 5 FEED ENCA 1
14 @color_SEL0 to SERVO BOARD
40 6 FEED ENCB 2
10 11 @color_SEL1
39 7 3
PC1 @color_SEL2
38 8 4 CN18
7 CE0.1u @color_SEL3
74LVC14 37 9 5
@color_SEL4 FEED +
36 10 6
74LVC14 @color_SEL5 to FEED - (FEED MOTOR)
IC1B 35 11 7
@TARGET_SEL0
34 12
4 3 IC1G SJVCC3 @TARGET_SEL1 5267-07A
33 13
14 @INK_CS0 PUMP DRIVE BOARD
32 14
@INK_CS1
74LVC14 31 15
PC2 @INK_CS2
30 16
7 CE0.1u 29 17
@MtrA_PA
28 18
74LVC14
27 19
@MtrA_PB SJ41 SJ24 SJVCC
26 20
CN12 SJVCC
25 21
@Mstep2A CN20
1 24 22
to SERVO BOARD 2 IC2D IC2C
@Mstep2B
23 23 1
3 R2 22 24 2 Reserve
CN9 8 9 6 5
4 GRIT PHASE ORG 21 25 3
0 @motor_Hold
5 20 26 4
74LVC14 74LVC14 19 27
53398-05(NON) @/isp_Enable 5267-04A(NON)
18 28
17 29
@/VCC_Enable
16 30
CN8
15 31
@/Cleaning_Exist @Serial_CLK to SJ41
1 14 32
2 13 33
@eeprom_TXD
to SERVO BOARD 3 12 34
PUMP DRIVE BOARD CN6
4 T7 11 35
C2 @eeprom_RXD
CN10 5 10 36 1 FAN 1
220p
6 9 37 2
@sens_LOAD
8 38
53014-06 5267-02A (for ZWS240PAF-36/J)
7 39
@sens_detection
IC1D IC1C 6 40 (for ZWD225PAF-0524/J)
CN7
5
SJVCC3 9 8 5 6 R7 33 40FMN
4 1
CN4 FAN 2
3 2
to @Cleaning_RXD T1
1 74LVC14 74LVC14 2
Sub Board _ 2/8 Circuit Diagram
@eeprom_TXD T2 5267-02A
2 1
3 T4
MOTSENS JUNCTION BOARD 4
@Cleaning_sCLK T3 40FMN CN5 CN23
@/Cleaning_Exist SJVCC
5 1 1
CN317 @/cVCC_Enable T5 R3 0
6 2 2
@Cleaning_CS T6 SJVCC
7 3 3
( for Creaning Liquid Cartridge ) 53014-07 4 4
5 5 from ZWS240PAF-36/J
+ to HEAD BOARD
C9 C7 6 6
SJ24
100u/25V CE0.1u 7 7
8 8
9
B8P-VH
IC1F IC1A 10
SJVCC
CN11 13 12 1 2 R6 0 B10P-VH
D1
6 74LVC14 74LVC14
Serial_CLK T8 1SS355
5
2-47
to SERVO BOARD sens_LOAD T10 R5 0 CN10
4
/VCC_Enable T9 R4 0
3 1
sens_detection T11 T22
CN8 2 2
SJVCC IC3 SJVCC3
1 3
1 3 CN24
IN OUT to SERVO BOARD 4
52808-0691
5 1
2 +
GND 6 2
R16
3
SJVCC uPC2933AT 10K B6P-VH
4
CN22
5
1 C5 C6 6 from ZWD225PAF-0524/J
INK_CS0 T34 R31 0 100u/25V CE0.1u CN14
2 7
INK_CS1 T32 R32 0
3 1 8
INK_CS2 T35 R33 0 to TAKE-UP
to SERVO BOARD 4 2 9
T33 R34 0
5 CARTRIDGE COVER SW 10
B2P-VH
6
CN3 Cleaning_CS T36 R35 0 B10P-VH
7
CN16 CN13
53398-0790
IC2A IC2F 1 1
1 2 13 12 R28 0
2 to FEEDER 2
3
B2P-VH
4
74LVC14 74LVC14 5
6
CN18 SJVCC SJVCC CN3
7
R9 0(NON)
8 1 100 1
CN21 R24 0 R8
9 to DANCER SENS BOARD 2 2 to MAIN BOARD
T30 eeprom_TXD
28 10 3 3
T29 Cleaning_RXD
27 IC2B IC2E 11 4 100 4
T28 /cVCC_Enable R10 CN9
26 12 5
T31 eeprom_RXD R29 0 4 3 10 11 53398-0490
25 13 6
CN19
24 14
R11 0(NON) 53398-0690
23 74LVC14 74LVC14 15 1 C4 C3
T27 /isp_Enable R27 0
22 16 to TU SENS BOARD 2 CE470p CE470p
21 T24 17 3
T26 TARGET_SEL1 R26 0
20 18 4
T23 MtrA_PA R23 0
19 19
T25 MtrA_PB R25 0 53014-04(NON)
18 20
17 to 21
to SERVO BOARD SJVCC CN1
16 22
T18 Mstep2A R19 0 GRIT ENC A
15 23 1
T21 Mstep2B R22 0 GRIT ENC A
CN6 14 PUMP DRIVE BOARD 24 2
GRIT ENC B
13 25 3 to SERVO BOARD
T20 TARGET_SEL0 R21 0 GRIT ENC B
12 26 4
T17 motor_Hold R18 0
11 27 FEED ENCA 5 CN15
10 28 6
9 29 FEED ENCB 7 (GRIT ENCODER)
T19 color_SEL2 R20 0
8 30 8
T16 color_SEL5 R17 0
7 31
T15 color_SEL4 R15 0 53398-0890
6 32
T13 color_SEL3 R13 0
5 33
SJVCC CN9
4 34
T12 color_SEL0 R12 0
3 35 1 to MAIN BOARD
T14 color_SEL1 R14 0 MAINT ENANCE COVER SWL R1 100
2 36 2
1 37 3 CN3
GRIT PHASE ORG R30 100
38 GRIT PHASE ORG C1
52808-2891 53398-0390(NON)
39 CE470p
40 CARTRIDGE COVER SW C8
CE470p
40FMN
vh0 +5 +3.3
P
11
+ C11 TP100 R33
C8 C12 CE0.1u
-
10K_0.1%
CN4 2 +5 CN5
47u_50V
-
CE0.1u 1
M
36 1
3 TP9
35 IC6A 2
1
++
34 R3 BA10324AFV-E2 3
4
3 +5 R8 NoMount
33 4
2 100
32 IC1A C5 5
TP10 CLK0
31 TC74VHCT08 NoMount 6
PCLK0 4
30 R4 7
6 TP11 SCLK0
29 8
DIR0 5 100
28 IC1B 9
IC2 TP12 PCLK0
27 TC74VHCT08 10
D/C0_Y 2 3 C6 TP13 dir0
26 D/C0_Y RIN1+ ROUT1 11
D/C0_Z R9 1 5 NoMount TP14 d/c0
25 D/C0_Z RIN1- ROUT2 d/c0 12
200_1% 11 +5 TP15 d0_h0
24 ROUT3 13
13 TP16 d1_h0
23 ROUT4 14
20
6 TP17 d2_h0
22 RIN2+ 15
TH0 R10 7 R14 33 18 2 R1 33 FL5 EXCML16A270U TP18 d4_h0
21 RIN2- B0 A0 16
200_1% 4 R17 33 17 3 R2 33 FL6 EXCML16A270U TP19 d5_h0
VCC
20 ENA B1 A1 17
TP101 12 R20 33 16 4 R6 33 FL8 EXCML16A270U TP20 d6_h0
19 ENB B2 A2 18
gENC_PHA 10 R23 33 15 5 R7 33 FL9 EXCML16A270U
18 gENC_PHA RIN3+ B3 A3 19
HEAD0
R27 9 +3.3 R16 33 14 6 R11 33 FL10 EXCML16A270U
17 RIN3- B4 A4 R21 20
CLKY0 200_1% 16 R19 33 13 7 R15 33 FL11 EXCML16A270U TP79
16 VCC B5 A5 NoMount 21
CLKZ0 R22 33 12 8 R18 33 FL12 EXCML16A270U vh0
15 C16 B6 A6 22
SCLKY0 14 R25 33 11 9 R24 33 FL13 EXCML16A270U
14 RIN4+ CE0.1u B7 A7 23
SCLKZ0 R26 15 8
13 RIN4- GND 24
D0Y_H0 200_1% +5 19
12 E 25
D0Z_H0 DS26LV32ATM/NOPB 1
GND
11 DIR 26
D1Y_H0
10 27
D1Z_H0 C13
10
9 C19 C15 C10 C4 28
D2Y_H0 IC3 CE0.1u
8 IC4 CE220p CE220p CE220p CE220p 29
D2Z_H0 2 3
7 RIN1+ ROUT1 TC74VHCT245AFT C17 C14 C9 C3 30
D4Y_H0 R12 1 5
6 RIN1- ROUT2 CE220p CE220p CE220p CE220p
D4Z_H0 200_1% 11 52793-30
5 ROUT3
D5Y_H0 13
4 ROUT4
D5Z_H0 6
3 RIN2+
D6Y_H0 R13 7
2 RIN2-
D6Z_H0 200_1% 4
1 ENA
12
ENB
36FMN-BTK 10
RIN3+
R29 9 +3.3
RIN3-
200_1% 16
VCC
Sub Board _ 3/8 Circuit Diagram
14 C18
RIN4+ CE0.1u
R28 15 8
RIN4- GND
200_1% +5
DS26LV32ATM/NOPB
C2
CE0.1u
vh1 +5 +3.3
P
11
+ TP94 R35
C22 -
2-48
CN6 C23 6 10K_0.1% +5 CN7
47u_50V
-
CE0.1u 7
M
36 1
5 TP6
35 IC6B 2
9
++
34 R49 BA10324AFV-E2 3
4
8 +5 R64 NoMount
33 4
10 100 C24
32 IC1C C29 5
TP21 CLK1
31 TC74VHCT08 NoMount 6
12
30 R52 7
PCLK1 11 CE0.1u TP22 SCLK1
29 8
13 100
28 IC1D 9
DIR1 IC7 TP23 PCLK1
27 TC74VHCT08 10
D/C1_Z 2 3 C31 TP24 dir1
26 D/C1_Z RIN1+ ROUT1 11
D/C1_Y R38 1 5 NoMount TP25 d/c1
25 D/C1_Y RIN1- ROUT2 d/c1 12
200_1% 11 +5 TP26 d0_h1
24 ROUT3 13
13 TP27 d1_h1
23 ROUT4 14
20
6 TP28 d2_h1
22 RIN2+ 15
TH1 R39 7 R42 33 18 2 R43 33 FL14 EXCML16A270U TP29 d4_h1
21 RIN2- B0 A0 16
200_1% 4 R45 33 17 3 R46 33 FL15 EXCML16A270U TP30 d5_h1
VCC
20 ENA B1 A1 17
PSIDE_OUT TP99 12 R48 33 16 4 R60 33 FL17 EXCML16A270U TP31 d6_h1
19 PSIDE_OUT ENB B2 A2 18
10 R51 33 15 5 R62 33 FL18 EXCML16A270U
18 RIN3+ B3 A3 19
R55 9 +3.3 R44 33 14 6 R66 33 FL19 EXCML16A270U
17 RIN3- B4 A4 R71 20
CLKZ1 200_1% 16 R47 33 13 7 R68 33 FL20 EXCML16A270U TP80
16 VCC B5 A5 NoMount 21
CLKY1 R50 33 12 8 R70 33 FL21 EXCML16A270U vh1
HEAD1
15 C28 B6 A6 22
SCLKZ1 14 R53 33 11 9 R74 33 FL22 EXCML16A270U
14 RIN4+ CE0.1u B7 A7 23
SCLKY1 R54 15 8
13 RIN4- GND 24
D0Z_H1 200_1% +5 19
12 E 25
D0Y_H1 DS26LV32ATM/NOPB 1
11
D1Z_H1 GND DIR 26
10 27
D1Y_H1 C25
10
9 C43 C38 C35 C27 28
D2Z_H1 IC9 CE0.1u
8 IC8 CE220p CE220p CE220p CE220p 29
D2Y_H1 2 3
7 RIN1+ ROUT1 TC74VHCT245AFT C39 C36 C34 C26 30
D4Z_H1 R40 1 5
6 RIN1- ROUT2 CE220p CE220p CE220p CE220p
D4Y_H1 200_1% 11 52793-30
5 ROUT3
D5Z_H1 13
4 ROUT4
D5Y_H1 6
3 RIN2+
D6Z_H1 R41 7
2 RIN2-
D6Y_H1 200_1% 4
1 ENA
12
ENB
36FMN-BTK 10
RIN3+
R58 9 +3.3
RIN3-
200_1% 16
VCC
14 C30
RIN4+ CE0.1u
R57 15 8
RIN4- GND
200_1%
DS26LV32ATM/NOPB
PRINT CARRIAGE BOARD 1/4
+3.3
vh2 +5
11
R34
P
-
CN8 + 9 10K_0.1% +5 CN10
C37 C40
-
C41 8
36 47u_50V CE0.1u CE0.1u 1
10 TP8
M
35 IC6C 2
1
++
34 R96 BA10324AFV-E2 3
4
TP95 3 +5 R112 NoMount
33 4
2 100
32 IC14A C52 5
TP32 CLK2
31 TC74VHCT08 NoMount 6
PCLK2 4
30 R99 7
6 TP33 SCLK2
29 8
DIR2 5 100
28 IC14B 9
IC11 TP34 PCLK2
27 TC74VHCT08 10
D/C2_Y 2 3 C53 TP35 dir2
26 D/C2_Y RIN1+ ROUT1 11
D/C2_Z R72 1 5 NoMount TP36 d/c2
25 D/C2_Z RIN1- ROUT2 d/c2 12
200_1% 11 +5 TP37 d0_h2
24 ROUT3 13
13 TP38 d1_h2
23 ROUT4 14
20
6 TP39 d2_h2
22 RIN2+ 15
TH2 R73 7 R77 33 18 2 R94 33 FL23 EXCML16A270U TP40 d4_h2
21 RIN2- B0 A0 16
200_1% 4 R79 33 17 3 R95 33 FL24 EXCML16A270U TP41 d5_h2
D2
VCC
20 ENA B1 A1 17
12 R83 33 16 4 R106 33 FL26 EXCML16A270U TP42 d6_h2
19 ENB B2 A2 18
gENC_PHB TP102 10 R85 33 15 5 R109 33 FL27 EXCML16A270U
18 gENC_PHB RIN3+ B3 A3 19
R88 9 +3.3 R78 33 14 6 R116 33 FL28 EXCML16A270U R121
HEAD2
HEA
17 RIN3- B4 A4 20
CLKY2 200_1% 16 R82 33 13 7 R119 33 FL29 EXCML16A270U NoMount TP81
16 VCC B5 A5 21
CLKZ2 R84 33 12 8 R120 33 FL30 EXCML16A270U vh2
15 C44 B6 A6 22
SCLKY2 14 R86 33 11 9 R122 33 FL31 EXCML16A270U
14 RIN4+ CE0.1u B7 A7 23
SCLKZ2 R87 15 8
13 RIN4- GND 24
D0Y_H2 200_1% +5 19
12 E 25
D0Z_H2 DS26LV32ATM/NOPB 1
GND
11 DIR 26
D1Y_H2
10 27
D1Z_H2 C42
10
9 C63 C61 C58 C50 28
D2Y_H2 IC12 CE0.1u
8 IC13 CE220p CE220p CE220p CE220p 29
D2Z_H2 2 3
7 RIN1+ ROUT1 TC74VHCT245AFT C62 C60 C56 C49 30
D4Y_H2 R75 1 5
6 RIN1- ROUT2 CE220p CE220p CE220p CE220p
D4Z_H2 200_1% 11 52793-30
5 ROUT3
D5Y_H2 13
4 ROUT4
D5Z_H2 6
3 RIN2+
D6Y_H2 R76 7
2 RIN2-
D6Z_H2 200_1% 4
1 ENA
12
ENB
36FMN-BTK 10
RIN3+
R92 9 +3.3
RIN3-
200_1% 16
VCC
Sub Board _ 4/8 Circuit Diagram
14 C45
RIN4+ CE0.1u
R91 15 8
RIN4- GND
200_1%
DS26LV32ATM/NOPB
+5
C47
CE0.1u
+3.3
vh3 +5
2-49
11
R200
P
-
CN9 + - 2 10K_0.1% +5 CN13
C48 C51 1
36 CE0.1u 1
47u_50V 3 TP43
M
35 IC27A 2
9
++
34 R145 BA10324AFV-E2 3
4
TP103 8 +5 R152 NoMount
33 4
10 100
32 IC14C C72 5
TP44 CLK3
31 TC74VHCT08 NoMount 6
12
30 R146 7
PCLK3 11 TP45 SCLK3
29 8
13 100
28 IC14D 9
DIR3 IC15 TP46 PCLK3
27 TC74VHCT08 10
D/C3_Z 2 3 C73 TP47 dir3
26 D/C3_Z RIN1+ ROUT1 11
D/C3_Y R97 1 5 NoMount TP48 d/c3
25 D/C3_Y RIN1- ROUT2 d/c3 12
200_1% 11 +5 TP49 d0_h3
24 ROUT3 13
13 TP50 d1_h3
23 ROUT4 14
20
6 TP51 d2_h3
22 RIN2+ 15
TH3 R98 7 R102 33 18 2 R139 33 FL32 EXCML16A270U TP52 d4_h3
21 RIN2- B0 A0 16
200_1% 4 R105 33 17 3 R142 33 FL33 EXCML16A270U TP53 d5_h3
VCC
20 ENA B1 A1 17
PSIDE_ON TP96 12 R108 33 16 4 R148 33 FL35 EXCML16A270U TP54 d6_h3
19 PSIDE_ON ENB B2 A2 18
10 R111 33 15 5 R149 33 FL36 EXCML16A270U
18 RIN3+ B3 A3 19
HEAD3
R115 9 +3.3 R104 33 14 6 R156 33 FL37 EXCML16A270U
17 RIN3- B4 A4 R165 20
CLKZ3 200_1% 16 R107 33 13 7 R159 33 FL38 EXCML16A270U TP82
16 VCC B5 A5 NoMount 21
CLKY3 R110 33 12 8 R162 33 FL39 EXCML16A270U vh3
15 C57 B6 A6 22
SCLKZ3 14 R113 33 11 9 R169 33 FL40 EXCML16A270U
14 RIN4+ CE0.1u B7 A7 23
SCLKY3 R114 15 8
13 RIN4- GND 24
D0Z_H3 200_1% +5 19
12 E 25
D0Y_H3 DS26LV32ATM/NOPB 1
GND
11 DIR 26
D1Z_H3
10 27
D1Y_H3 C54
10
9 C87 C83 C80 C71 28
D2Z_H3 IC17 CE0.1u
8 IC16 CE220p CE220p CE220p CE220p 29
D2Y_H3 2 3
7 RIN1+ ROUT1 TC74VHCT245AFT C85 C81 C77 C70 30
D4Z_H3 R100 1 5
6 RIN1- ROUT2 CE220p CE220p CE220p CE220p
D4Y_H3 200_1% 11 52793-30
5 ROUT3
D5Z_H3 13
4 ROUT4
D5Y_H3 6
3 RIN2+
D6Z_H3 R101 7
2 RIN2-
D6Y_H3 200_1% 4
1 ENA
12
ENB
36FMN-BTK 10
RIN3+
R118 9 +3.3
RIN3-
200_1% 16
VCC
14 C59
RIN4+ CE0.1u
R117 15 8
RIN4- GND
200_1%
DS26LV32ATM/NOPB
PRINT CARRIAGE BOARD 2/4
vh4 +5
+3.3
P
P
C64 + +
11
C66 C65 R201
47u_50V CE0.1u CE0.1u
-
10K_0.1%
CN11 C1 9 +5 CN15
M
M
-
10u/16V 8
36 1
10 TP55
35 IC27C 2
1
++
34 R174 BA10324AFV-E2 3
4
3 +5 R179 NoMount
33 4
TP97 2 100
32 IC25A C92 5
TP56 CLK4
31 TC74VHCT08 NoMount 6
PCLK4 4
30 R175 7
6 TP57 SCLK4
29 8
DIR4 5 100
28 IC25B 9
IC18 TP58 PCLK4
27 TC74VHCT08 10
D/C4_Y 2 3 C93 TP59 dir4
26 D/C4_Y RIN1+ ROUT1 11
D/C4_Z R123 1 5 NoMount TP60 d/c4
25 D/C4_Z RIN1- ROUT2 d/c4 12
200_1% 11 +5 TP61 d0_h4
24 ROUT3 13
13 TP62 d1_h4
23 ROUT4 14
20
6 TP63 d2_h4
22 RIN2+ 15
TH4 R124 7 R127 33 18 2 R172 33 FL41 EXCML16A270U TP64 d4_h4
21 RIN2- B0 A0 16
200_1% 4 R130 33 17 3 R173 33 FL42 EXCML16A270U TP65 d5_h4
D4
VCC
20 ENA B1 A1 17
12 R132 33 16 4 R177 33 FL44 EXCML16A270U TP66 d6_h4
19 ENB B2 A2 18
10 R135 33 15 5 R178 33 FL45 EXCML16A270U
18 RIN3+ B3 A3 19
R138 9 +3.3 R129 33 14 6 R181 33 FL46 EXCML16A270U
17 RIN3- B4 A4 R184 20
HEAD4
HEA
CLKY4 200_1% 16 R131 33 13 7 R182 33 FL47 EXCML16A270U TP83
16 VCC B5 A5 NoMount 21
CLKZ4 R134 33 12 8 R183 33 FL48 EXCML16A270U vh4
15 C67 B6 A6 22
SCLKY4 14 R136 33 11 9 R185 33 FL49 EXCML16A270U
14 RIN4+ CE0.1u B7 A7 23
SCLKZ4 R137 15 8
13 RIN4- GND 24
D0Y_H4 200_1% +5 19
12 E 25
D0Z_H4 DS26LV32ATM/NOPB 1
GND
11 DIR 26
D1Y_H4
10 27
D1Z_H4 C75
10
9 C102 C99 C96 C91 28
D2Y_H4 IC19 CE0.1u
8 IC21 CE220p CE220p CE220p CE220p 29
D2Z_H4 2 3
7 RIN1+ ROUT1 TC74VHCT245AFT C100 C98 C95 C90 30
D4Y_H4 R125 1 5
6 RIN1- ROUT2 CE220p CE220p CE220p CE220p
D4Z_H4 200_1% 11 52793-30
5 ROUT3
D5Y_H4 13
4 ROUT4
D5Z_H4 6
3 RIN2+
D6Y_H4 R126 7
2 RIN2-
D6Z_H4 200_1% 4
1 ENA
12
ENB
36FMN-BTK 10
RIN3+
R141 9 +3.3
RIN3-
200_1% 16
VCC
14 C68
RIN4+ CE0.1u
R140 15 8
RIN4- GND
Sub Board _ 5/8 Circuit Diagram
200_1%
DS26LV32ATM/NOPB
+5
TP98 C89
vh5 +5 CE0.1u +3.3
HD_HEATER
P
P
11
+ + R199
C74 C79 C88 C78
-
10K_0.1%
CN12 13 +5 CN17
2-50
47u_50V 47u_50V
-
CE0.1u CE0.1u 14
M
M
36 1
12 TP67
35 IC27D 2
++
34 BA10324AFV-E2 3
4
9 R193 NoMount
33 R188 4
TP93 8 C114 +5
32 5
10 100 TP68 CLK5
31 IC25C C105 6
30 TC74VHCT08 NoMount 7
PCLK5 12 CE0.1u TP69 SCLK5
29 R189 8
11
28 9
DIR5 IC22 13 100 TP70 PCLK5
27 IC25D 10
D/C5_Z 2 3 TP71 dir5
26 D/C5_Z RIN1+ ROUT1 TC74VHCT08 11
D/C5_Y R150 1 5 C106 TP72 d/c5
25 D/C5_Y RIN1- ROUT2 d/c5 12
200_1% 11 +5 NoMount TP73 d0_h5
24 ROUT3 13
13 TP74 d1_h5
23 ROUT4 14
20
6 TP75 d2_h5
22 RIN2+ 15
TH5 R151 7 R155 33 18 2 R186 33 FL50 EXCML16A270U TP76 d4_h5
21 RIN2- B0 A0 16
200_1% 4 R158 33 17 3 R187 33 FL51 EXCML16A270U TP77 d5_h5
VCC
20 ENA B1 A1 17
12 R161 33 16 4 R191 33 FL53 EXCML16A270U TP78 d6_h5
19 ENB B2 A2 18
10 R164 33 15 5 R192 33 FL54 EXCML16A270U
18 RIN3+ B3 A3 19
HEAD5
R168 9 +3.3 R157 33 14 6 R194 33 FL55 EXCML16A270U
17 RIN3- B4 A4 R197 20
CLKZ5 200_1% 16 R160 33 13 7 R195 33 FL56 EXCML16A270U TP84
16 VCC B5 A5 NoMount 21
CLKY5 R163 33 12 8 R196 33 FL57 EXCML16A270U vh5
15 C84 B6 A6 22
SCLKZ5 14 R166 33 11 9 R198 33 FL58 EXCML16A270U
14 RIN4+ CE0.1u B7 A7 23
SCLKY5 R167 15 8
13 RIN4- GND 24
D0Z_H5 200_1% +5 19
12 E 25
D0Y_H5 DS26LV32ATM/NOPB GND 1
11 DIR 26
D1Z_H5
10 27
D1Y_H5 C82
10
9 C113 C111 C109 C104 28
D2Z_H5 IC23 CE0.1u
8 IC24 CE220p CE220p CE220p CE220p 29
D2Y_H5 2 3
7 RIN1+ ROUT1 TC74VHCT245AFT C112 C110 C108 C103 30
D4Z_H5 R153 1 5
6 RIN1- ROUT2 CE220p CE220p CE220p CE220p
D4Y_H5 200_1% 11 52793-30
5 ROUT3
D5Z_H5 13
4 ROUT4
D5Y_H5 6
3 RIN2+
D6Z_H5 R154 7
2 RIN2-
D6Y_H5 200_1% 4
1 ENA
12
ENB
36FMN-BTK 10
RIN3+
R171 9 +3.3
RIN3-
200_1% 16
VCC
C86 IC27B
14 TP87
RIN4+ BA10324AFV-E2
11
R170 15 8 CE0.1u
RIN4- GND R202
-
200_1% 6
TP90
-
DS26LV32ATM/NOPB 7
0
5 ++
4
+5
PRINT CARRIAGE BOARD 3/4
CN14
36
35
34
33
32
31
IC5 30
2 3 29
D/C0_Y RIN1+ ROUT1
R32 1 5 28
RIN1- ROUT2
200_1% 11 27
D/C0_Z ROUT3
13 26
ROUT4
6 25
D/C1_Y RIN2+
R37 7 +5 24
RIN2-
200_1% 4 23
D/C1_Z ENA
20
12 22
ENB
10 R59 33 18 2 R5 33 FL7 EXCML16A270U 21
D/C2_Y RIN3+ B0 A0 d/c0
R36 9 +3.3 R61 33 17 3 R56 33 FL16 EXCML16A270U 20
VCC
RIN3- B1 A1 d/c1
200_1% 16 R63 33 16 4 R103 33 FL25 EXCML16A270U 19
D/C2_Z VCC B2 A2 d/c2
R65 33 15 5 R147 33 FL34 EXCML16A270U 18
C21 B3 A3 d/c3
14 R67 33 14 6 R176 33 FL43 EXCML16A270U 17
RIN4+ CE0.1u B4 A4 d/c4
15 8 R69 33 13 7 R190 33 FL52 EXCML16A270U 16
RIN4- GND B5 A5 d/c5
12 8 15
B6 A6
DS26LV32ATM/NOPB 11 9 14
B7 A7
13
19 12
E
1 11
GND
DIR
IC20 +5 10
2 3 9
10
D/C3_Y RIN1+ ROUT1 C107 C76 C32
R133 1 5 8
RIN1- ROUT2 IC10 NoMount NoMount NoMount
200_1% 11 C33 7
D/C3_Z ROUT3 TC74VHCT245AFT C94 C55 C7
13 CE0.1u 6
ROUT4 NoMount NoMount NoMount
6 5
D/C4_Y RIN2+
R144 7 4
RIN2-
200_1% 4 3
D/C4_Z ENA
12 2
ENB
10 1
D/C5_Y RIN3+
R143 9 +3.3
RIN3- 36FMN-BTK
200_1% 16
D/C5_Z VCC
14 C69
RIN4+ CE0.1u
15 8
RIN4- GND
Sub Board _ 6/8 Circuit Diagram
DS26LV32ATM/NOPB CN16 CN2
FL1 EXCML20A390U
36 1
FL2 EXCML20A390U
35 2
FL3 EXCML20A390U
34 3
FL4 EXCML20A390U
33 4
32
5268-04
31
30
29
28
+5 27
26
+5
25
2-51
TP88 24
Q1 23
2 +5 CN19
PSIDE_ON DTB123EK 22 R203
TP7
21 47K 1
3
20 2
D4 19 3
1SS355 18
R89 53014-03
K A 17
R93 82 C116
16
1.0K CE0.1u
15
TP92 14
+5 IC26 +3.3 13
2 4 12
VR1 R90 VCC VOUT
11
22K 100 +5
1 5 10
CTL NC
P
CN1 + 9
GND R180
TP2 1 3 TAB 8 R128
TP91 TP89 Vpwr GND 10K
TP86 2 C101 7
M
OUT 330
R81 3 C97 BA33DD0WHFP 220u_6.3V 6
PSIDE_OUT CE0.33u 5
C46 53261-03 4
NoMount CE1000p 3
A
R80 2
0 D3
1 SEL6410E
K
+5 36FMN-BTK
IC6D
4
BA10324AFV-E2
12
TP85
++
14
13
-
-
11
+5
gENC
TP4
C115
R31 gENC CE0.1u CN18
2.2K 1
TP3
_PHA 2
3
TP5
_PHB 4
C20 R30 53398-04
TP1
CE1000p 3.3K
A
D2 CN3
1SS355 PRINT CARRIAGE BOARD 4/4 HD_HEATER 1
2
A K
D1 53015-02
1SS355
K
CN306
+5 +A_C0
1
-A_C0
2
CN310 -B_C0
3
+A_C0 +B_C0 Reserve
1 4
+B_C0
2
-A_C0 NoMount
3
-B_C0
4
+A_W
5
+B_W CN305
6
-A_W +A_W
7 1
-B_W -A_W
8 2
+A_C1 -B_W
9 3
+B_C1 +B_W
10 4
-A_C1 +A_C1
11 5 Reserve
to SERVO BOARD -B_C1 -A_C1
12 6
+A_H -B_C1
13 7
CN314 +B_H +B_C1
14 8
CN316 CN2 -A_H
1 15
+A_carriage -B_H NoMount
2 1 16
-A_carriage +FAN
3 2 17
-B_carriage -FAN CN308
4 3 18
+B_carriage +A_H
5 4 19 1
-A_H
6 5 20 2
-B_H
7 6 21 3
+B_H Reserve
8 7 22 4
9 8 23 5
@/Cleaning_empty
10 9 24
@/Cleaning_p-sens NoMount
11 10 25
@/CarriageORG
12 11 26
CN307
13 12
52808-26 +FAN
14 13 1
-FAN Reserve
15 14 2
16 15
NoMount
17 16
to CARRIAGE BOARD 18 to CARRIAGE BOARD 17
@/CarriageORG
19 18
20 19
+5
21 20
@/Cleaning_empty
22 21
23 22
P
PC303 + @/Cleaning_p-sens
24 23
C300
25 24
CE0.1u 47u_16V @/CarriageORG
M
26 25
27 26
28 27
29 28
30 29
31 30
32 31
CN309
33
Sub Board _ 7/8 Circuit Diagram
32
+A_slide
34 33 1
-A_slide
35 34 2
-B_slide SLIDE MOTOR
36 35 3
+B_slide
36 4
36FMN-BTK
36FMN-BTK +5 5267-04
CN311
+A_slide CN312
1
+B_slide to
2 1
-A_slide +A_wipe
3 2
-B_slide -A_wipe WIPE JUNCTION BOARD BOTTOM
4 3
+A_wipe -B_wipe
5 4
+B_wipe +B_wipe
6 5 (WIPE MOTOR)
-A_wipe
2-52
7
-B_wipe 5267-05
8
+A_cleaning
9
to SERVO BOARD +B_cleaning CN313
+5 10
-A_cleaning
11 1
-B_cleaning +A_cleaning
CN1 12 2
PC302 +A_carriage +A_carriage -A_cleaning
CN303 13 3
CE0.1u +B_carriage +B_carriage -B_cleaning CLEANING PUMP
14 4
1 -A_carriage -A_carriage +B_cleaning
+3.3 @/Cleaning_empty Empty 15 5
2 -B_carriage -B_carriage
CN317 @/Cleaning_p-sens p-sens 16 6
3 17
@Cleaning_RXD R308 0 RXD 5267-06
1 4 to 18
@eeprom_TXD R309 100 TXD
2 5 19
3 6 +5 CN302
@Cleaning_sCLK R310 100 sCLK CLEANING JUNCTION BOARD 20 to
4 7 21 1
@Cleaning_Exist
5 8 22 2
@/cVCC_Enable R311 180 CS WIPE JUNCTION BOARD BOTTOM
6 9 23 3
@Cleaning_CS VCC_out @/wipeORG
7 10 24
CX302 CX301 CX300 @/slideORG 53398-03
to 53014-07 +3.3 53398-10 25 (WIPE ORG Sens)
CE100p CE820p NoMount 26
R303 R304 R305 R306 PC301
SIGNAL JUNCTION BOARD 10K 10K 10K 1.0K 52808-26 CE0.1u
1
2 +5 CN315
Q300
DTA114EKA 1
3
2 SLIDE ORG Sens
R307 +5 3
82 P300 D300 5267-03
1 4 K A
PC304
2 3 1SS355 CE0.1u
TLP521-1
CN318 CN304
R302 180
1 1
R300 180 FRONT COVER SW
to MAIN BOARD 2 2
R301 180
3
53014-02
CN4 4
CX305 CX304 CX303 CN300
5
1
53398-05 CE220p CE220p CE220p
2
53398-02
MAINTENANCE COVER SW R
+5 CN301
1
2 PAPER SENSOR R
3
4
PC300 53398-04
CE0.1u
MOTSENS JUNCTION BOARD
Sub Board _ 8/8 Circuit Diagram
CN403 CN402
+5 +5 +5
1 1
2 2 to FAN 1
C600 R600 3
5267-02
CE0.1u 150
53014-03
CN600 IC600 CN401
1 5
1 VCC An 1
LENCB_PHA 2
2
3
3
GND
Vout(A)
2 to FAN 2
LENCB_PHB 4 6 5267-02
4 Vout(B) K
CABLE-ASSY LINEAR-ENC AJ-1000 KE-207-18 CN400
1
2 Reserve
5267-02
LI NEAR ENCODER BOARD
FAN JUNCTION BOARD
CN501
CN500
1
+A
2 1
3 2
-A
4 3
5 4
+5 CN552 -B
5
5268-05
1 6
+B
2 CLEANING LIQUID 7
3 8
EMPTY SENSOR CN502
9
53014-03 5V
1 10
CN551 GND
2 11
CN555 +5 sens
1 3 12
1 2 to PUMP SENS 5268-03 52808-12
2 3 BOARD
3
53398-03 (Cleaning ORG Sens)
4
to MOTSENS 5
6
JUNCTION BOARD 7
8
9
VCC_out
CN550
1
WIPE BOARD TOP
RXD
10 2
TXD to
3
53398-10 sCLK
4 CARTRIDGE CN452
CS
5 CN450
Exist IC BOARD 1
6 +A
7 2 12
3 11
53014-07 -A
4 10
5 9
CN554 -B
8
CN553 5268-05
1 7
+B
2 1 6
to MOTSENS 3 2 5
CN451
JUNCTION BOARD 4 3 CLEANING PUMP 5V
4
5 4 1 3
GND
6 2 2
5267-04 sens
3 1
5267-06
53261-03 52808-12
CLEANING JUNCTION BOARD
WIPE BOARD BOTTOM
CN800
1
2
3
CABLE-ASSY P-SIDE SENS AJ-1000
1
U800
GP2S40
4
PAPERSIDE SENSOR BOARD
2-53
2-8 MAINTENANCE PARTS LIST _ Electrical Parts
MAIN BOARD
IC No. Parts No. Description Function
IC17 15199128 IC-REGULATOR PQ070XZ1HZ TAPE 1.55V VOLTAGE REGULATOR
SERVO BOARD
IC No. Parts No. Description Function
IC1 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for CLEANING MOTOR
IC2 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for HEAD U/D MOTOR
IC3 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for SLIDE MOTOR
IC4 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for WIPE MOTOR
Q4 15119122 TR,FET 2SJ535 MOTOR POWER SUPPLY
HEAD BOARD
IC No. Parts No. Description Function
IC1 1000000535 IC-REGULATOR,LM2591HVS-ADJ/NOPB HEAD VOLTAGE REGULATOR (BLACK)
IC2 1000000535 IC-REGULATOR,LM2591HVS-ADJ/NOPB HEAD VOLTAGE REGULATOR (CYAN)
IC3 1000000535 IC-REGULATOR,LM2591HVS-ADJ/NOPB HEAD VOLTAGE REGULATOR (MAGENTA)
IC4 1000000535 IC-REGULATOR,LM2591HVS-ADJ/NOPB HEAD VOLTAGE REGULATOR (YELLOW)
IC5 1000000535 IC-REGULATOR,LM2591HVS-ADJ/NOPB HEAD VOLTAGE REGULATOR (LIGHT CYAN)
IC6 1000000535 IC-REGULATOR,LM2591HVS-ADJ/NOPB HEAD VOLTAGE REGULATOR (LIGHT MAGNTA)
Q1 15119122 TR,FET 2SJ535 HEAD POWER SUPPLY
IC31 1000000530 IC-REGULATOR,BA33DD0WHFP 3.3V VOLTAGE REGULATOR
F1 1000001053 FUSE,04533.15MR HEAD FUSE (BLACK/CYAN)
F2 1000001053 FUSE,04533.15MR HEAD FUSE (MAGENTA.YELLOW)
F3 1000001053 FUSE,04533.15MR HEAD FUSE (LIGHT CYAN/LIGHT MAGENTA)
HEATER CONTROL BOARD
IC No. Parts No. Description Function
SSR1 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF DRIVER for DRYER HEATER A
SSR2 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF DRIVER for PLATEN HEATER
SSR3 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF DRIVER for DRYER HEATER B
SSR4 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF DRIVER for Front-BED HEATER
SSR5 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF DRIVER for DRYER HEATER C
SSR6 1000000164 RELAY,SSR G3M-205P-VD-1 DC24V LF DRIVER for Rear-BED HEATER
FS1 1000000542 FUSE,5X20 0217005MXP 5.0A/250V FUSE for DRYER HEATER A
FS2 1000000542 FUSE,5X20 0217005MXP 5.0A/250V FUSE for DRYER HEATER B
FS3 1000000542 FUSE,5X20 0217005MXP 5.0A/250V FUSE for DRYER HEATER C
FS4 1000000543 FUSE,5X20 02173.15MXP 3.15A/250V FUSE for PLATEN HEATER
FS5 1000000541 FUSE,5X20 021702.5MXP 2.5A/250V FUSE for Front-BED HEATER
FS6 1000000541 FUSE,5X20 021702.5MXP 2.5A/250V FUSE for Rear-BED HEATER
PUMP DRIVE BOARD
IC No. Parts No. Description Function
IC4 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Press-PUMP BLACK
IC3 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Press-PUMP CYAN
IC2 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Press-PUMP MAGENTA
IC7 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Press-PUMP YELLOW
IC6 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Press-PUMP LIGHT CYAN
IC5 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Press-PUMP LIGHT MAGENTA
IC14 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Supply-PUMP BLACK
IC13 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Supply-PUMP CYAN
IC10 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Supply-PUMP MAGENTA
IC9 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Supply-PUMP YELLOW
IC12 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Supply-PUMP LIGHT CYAN
IC11 15189105 IC-LINEAR MTD2005 MOTOR DRIVER for Supply-PUMP LIGHT MAGENTA
Q6 15119122 TR,FET 2SJ535 MOTOR POWER SUPPLY
P1 15229723 IC-PHOTO,TLP521-1(A,F) IC-CARTRIDGE POWER SUPPLY (K/C/M/Y/LC/LM)
IC8 15199146 IC-REGULATOR,UPC2933AT 3.3V VOLTAGE REGULATOR
SIGNAL JUNCTION BOARD
IC No. Parts No. Description Function
IC3 15199146 IC-REGULATOR,UPC2933AT 3.3V VOLTAGE REGULATOR
PRINT CARRIAGE BOARD
IC No. Parts No. Description Function
IC26 1000000530 IC-REGULATOR,BA33DD0WHFP 3.3V VOLTAGE REGULATOR
2-54
3 Replacement of Main Parts
To Ensure Safe Work
Turn off the power SW and unplug the power cable of the machine before performing the
parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine.
<Rear View>
AC INLET for the
Dryer Unit.
AC INLET for the
Printer Unit.
Turn off the power SW Unplug
To prevent static damage, discharge static electricity from your body before you touch any of
electronic devices. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the device to
the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive devices, rst place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic oor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. HEAD RANK SETTING
2. THERMISTER CHECK
3. HEAD ALIGNMENT
4. HEAD INFORMATION CLEAR
Adj. Time : 40min.
Total Time : 60min.
WIPER REPLACEMENT : 5min.
Total Time : 5min.
CAP TOP REPLACEMENT : 30min. (6 pcs.)
Total Time : 30min.
CARRIAGE MOTOR REPLACEMENT : 20min.
1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
Adj. Time : 5min.
Total Time : 25min.
SUPPLY PUMP REPLACEMENT : 30min. (1 pc.)
1. PUMP WORKING TIME CLEAR
Total Time : 30min.
INK TUBE REPLACEMENT : 80min.
Total Time : 80min.
SW POWER SUPPLY REPLACEMENT : 30min.
Total Time : 30min.
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck) : 15min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. CAP & WIPER CHECK
It can be performed in [SERVICE MENU]>[I/S MENU]>[I/S CHECK].
6. Put Parameter
7. TIME & DATE SETTING
Set the date and time in [SERVICE MENU]>[SUB MENU]>[CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
8. SENSOR CHECK
It can be performed in the SENSOR CHECK.
9. LIMIT POSITION & MAX SCAN WIDTH INITIALIZE
10. PAPER SIDE SENSOR ADJUSTMENT
Adj. Time : 20min.
Total Time : 35min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck) : 15min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME & DATE SETTING
Set the date and time in [SERVICE MENU]>[SUB MENU]>[CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
6. HEAD RANK INPUT
7. SERIAL NUMBER INPUT
Input the serial number in [SERVICE MENU]>[SUB MENU]>[SERIAL NO.].
8. CAP & WIPER CHECK
It can be performed in [SERVICE MENU]>[I/S MENU]>[I/S CHECK].
9. CAP HEIGHT ADJUSTMENT
10. SENSOR CHECK
It can be performed in the SENSOR CHECK.
11. LIMIT POSITION & MAX SCAN WIDTH INITIALIZE
12. LINEAR ENCODER SETUP
13. PAPER SIDE SENSOR ADJUSTMENT
14. INK TYPE SETTING
15. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
16. CALIBRATION
Adj. Time : 70min.
Total Time : 85min.
BATTERY REPLACEMENT : 20min.
1. BATTERY FLAG CLEAR
Adj. Time : 3min.
Total Time : 23min.
CARRIAGE BELT REPLACEMENT : 40min.
1. BELT TENSION ADJUSTMENT
2. CARRIAGE BELT POSITION ADJUSTMENT
3. LIMIT POSITION & MAX SCAN WIDTH INITIALIZE
Adj. Time : 20min.
Total Time : 60min.
ENCODER SCALE REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP
Adj. Time : 3min.
Total Time : 28min.
TU BOARD REPLACEMENT : 15min. (1 pc.)
Total Time : 15min.
3-3
3-1 HEAD REPLACEMENT
To prevent the heads from drying out, nish the procedure within 20 minutes while the heads are
uncapped. Otherwise, the heads may be broken because of dried ink which causes nozzle clogging.
When replacing the plural number of head, replace them one by one.
Remove the parts shown in the gure.
1 Right Top Cover
Right I/S Cover
Knob
Panel Cover
Turn on the Sub Power SW while pressing the [ ],
2
[ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Select [PRINT MENU]>[REPLACE HEAD]>[PREPARE]
3 SERVICE MENU PRINT MENU
and press the [ENTER] key. PRINT MENU REPLACE HEAD
[ ]
The Pressure Pump is set to closed state automatically REPLACE HEAD
PREPARE
and the ink does not return to the Sub tank even if the [ ]
tube is disconnected from the damper. REPLACE
12346
REPLACE
1
ENTER
NOW PROCESSING...
3-4
When the Head Carriage moves up and [REPLACE
4 <Rear View>
HEAD PREPARE] is displayed, turn off the Sub Power
SW, and then turn off the printer Main Power SW.
Printer Main
Power SW
When replacing the head, it is necessary
to turn off the printer Main Power SW. If
not, the head or the Main Board could
be broken. We recommend replacing the
head with the AC Cord plugged off.
Remove the Carriage Cover. Then, to prevent the
5 screw from dropping in the maintenance liquid tray, Carriage Cover
move the Head Carriage slowly leftwards to the
position where the Capping Unit is not below the Head
Carriage.
Capping Unit
Disconnect the flexible cable from the head to be Flexible Cable
6 replaced.
The Heater Cable is connected to the Black
Head, however do not disconnect it here.
Heater Cable
Put the tape as shown in the gure.
7 Disconnect the Ink Tube from Ink Dampers and clean
Tube Tape
up inks around the Ink Tube.
Then, hook the Ink Tube on the tape.
3-5
Remove the cap from the new head and x it to the Ink
8 Cap
Damper of current head.
Without this procedure, the ink in the dumper
spills out.
Remove the screw shown in the gure and remove the
9
Head Spring.
If the Head Spring is xed too tight, use a Head Spring
at-blade screwdriver to remove it.
Screw
10 Remove the 2 screws xing the Head Stay.
Loosen the Adjustment Screw with pressing the top of
Head Stay until the Head Stay is raised up.
Head Stay
There is a spring under the Head
Stay. When you loosen the Adjustment
Screw, the Head Stay is raised up as the
Adjustment Screw is released from the
Head Stay.
Adjustment Screw
Remove the Head Stay, the Head Guide and the
11 spring. Head Stay
Head Guide
Spring
3-6
12 Remove the 2 screws xing the head and remove the <Top View>
head from the Head Carriage.
Screws
When replacing the Black Head, it is
necessary to remove the Head Heater Plate
together with the Head Heater and re x it to a
new head. Screws
Fixing Torque is 6kgf/cm.
Head Heater Plate
Head Heater
13 Fix the Head Adapter and the screw to the new head
as shown in the gure.
Head Adapter
Fixing Torque of Head Adapter is 6kgf/cm.
Screw
14 Hook the U part of the head to the screw and install it
by pressing it to rear side.
3-7
15 Tighten up only the rear screw temporarily. <Top View>
Screw
16 Fix the spring, Head Guide and Head Stay. Hold down Head Stay
the Head Stay and tighten up the Adjustment Screw to
the point where the Head Stay is not raised up.
Head Guide
Fix the spring tting with the
Adjustment
dent of Head Guide. If the
Screw
spring is not xed correctly,
the Head Adjustment cannot Spring
be performed correctly. dent
<Bottom-up View>
<Bottom-up View>
17 Tighten the screws in order as shown in the gure and
Head Spring
x the Head Stay and the Head Spring.
Head Stay
18 Turn the Adjustment Screw with a hexagonal wrench, <Top View>
and adjust the position of the screw hole to the center OK NG
of the U part.
Adjustment
Screw
3-8
19 Tighten up the 2 screws in order as shown in the <Top view>
gure.
2
20 Connect the Tube to the Ink Damper. Then, fix the
exible cable to the head.
Flexible Cable
Tighten the Adapter
Tube Tube
Screw while holding
the joint part of the
tube by the other Joint
hand so that the tube
is not twisted when
Adapter
connecting to the Ink
Screw
Damper.
21 Turn on the Main Power SW.
Turn on the Sub Power SW while pressing the [LEFT],
[RIGHT] and [DOWN] keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [PRINT MENU]>[REPLACE HEAD]>[FINALIZE].
22 SERVICE MENU PRINT MENU
Then, select the number of the head you replaced and PRINT MENU REPLACE HEAD
press the [ENTER] key. [ ][ ]
REPLACE HEAD
When selecting the head, move the cursor by the Left and FINALIZE
Right keys. Then, you can decide the head by the Up and [ ]
Down keys. The cursor is placed at the Head1, you can exit FINALIZE
[REPLACE HEAD FINALIZE] menu with pressing the Left 12346
key.
FINALIZE
When you execute [FINALIZE], the Pressure Pump of the 1
replaced head rotates 15 seconds and the head is capped
automatically. After that, the machine performs normal NOW PROCESSING..
cleaning for all heads. When LCD shows [REPLACE HEAD
FINALIZE], [FINALIZE] is nished.
3-9
23 Perform the following operations.
1. HEAD RANK SETTING
2. THERMISTOR CHECK
3. [4-4 HEAD ALIGNMENT]
4. HEAD INFORMATION CLEAR
[HEAD RANK SETTING]
SERVICE MENU
In [HEAD RANK] menu, select the head No. of the PRINT MENU
head that you replaced and input the head rank written [ ]
on the sticker of the head. PRINT MENU
HEAD RANK
Press the [ENTER] key to save the settings. [ ][ ]
HEAD RANK
HEAD 1
* The head at the left most is [HEAD 1] and the rest is [ ]
rightward [HEAD 2] to [HEAD 6] in order.
HEAD 1
21.5 > 21.5
Model no.1RH15130-1321
S/N *52a3G0077A21.1*
Head Rank
[THERMISTOR CHECK]
Select the head you replaced in [THERMISTOR CHK] SERVICE MENU THERMISTOR CHK
THERMISTOR CHK BOARD:25Co/77Fo
menu. Since the temperature of the device rises, it [ ]
normally shows higher temperature than the ambient THERMISTOR CHK
BOT:25Co/77Fo
temperature. If the temperature is extremely high [ ]
or low comparing to the ambient, the thermistor is THERMISTOR CHK
defective. In that case, the head needs to be replaced. HEAD1:25Co/77Fo
[ ]
THERMISTOR CHK
HEAD6:25Co/77Fo
[HEAD INFORMATION CLEAR]
After [THERMISTOR CHK] and [HEAD ALIGNMENT],
SERVICE MENU
clear the HEAD INFORMATION from the [SERVICE HISTORY MENU
MENU]>[HISTORY MENU]>[HEAD GROUP]. [ ]
HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR H1
* The head at the left most is [HEAD 1] and the rest is
rightward [HEAD 2] to [HEAD 6] in order.
HEAD GROUP
CLEAR H6
HEAD GROUP
CLEAR ALL
3-10
3-2 WIPER REPLACEMENT
Select [SUB MENU]>[MAINTENANCE]>[REPLACE
1 WIPER] from the User Menu. Then, press the [ENTER]
key. MENU
SUB MENU
[ ] [ ]
SUB MENU
MAINTENANCE
[ ] [ ]
MAINTENANCE
REPLACE WIPER
Remove the Right I/S cover, when [FINISHED?] is dis-
2 played. Right I/S Cover
FINISHED?
Grasp the lower part of the wiper with tweezers and
3
unhook it. Then, pull it out.
Insert the wipers.
4
Tab
Orient the wiper so that the end with the
tab is on the right side.
Hole for
Hook
3-11
Press the bottom of the wiper by tweezers. Then, at-
5 tach the hook. Con rm if the hook is attached rmly by Hook
pushing both ends of wiper by tweezers.
When replacing wiper, be sure to attach the
hook. Otherwise, wiper may come off while
using it.
Attach the Right I/S cover and press the [ENTER] key.
6 The head moves back to the standby position and it Right I/S Cover
starts head cleaning automatically. After finishing the
head cleaning, Sub Power is automatically turned off.
3-12
3-3 CAP TOP REPLACEMENT
To prevent the heads from drying out, nish this procedure within 20 minutes. Otherwise, the heads
may be broken because of dried ink which causes nozzle clogging.
Remove the Right I/S Cover.
1
Right I/S Cover
Turn on the Main Power SW.
2
Turn on the Sub Power SW while pressing the [LEFT],
[RIGHT] and [DOWN] keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [I/S MENU]>[I/S CONTROL]>[HEAD UP/
3 SERVICE MENU
DOWN]>[OPEN] and press the [ENTER] key. I/S MENU
Then, the Head Carriage moves up and you can move [ ]
it manually. I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
HEAD UP/DOWN
[ ]
HEAD UP/DOWN
OPEN
ENTER
3-13
Move the Head Carriage slowly leftwards.
4
Remove the screws in the gure and remove the plate.
5
Plate
Remove the screw fixing the Cap in the figure and
6 Screw
remove Cap with the Cap Frame.
The Cap Frame may be stuck strongly by
the ink.
Cap Frame
Remove the Cap Top, the Springs and the Cap Case
7
Holder from the Cap Frame.
Cap Frame
Cap Top
Hook
Spring
Cap Case Holder
3-14
Fix Springs on "+" Mark on the rear side of the new
8 Springs
Cap Top.
Do not touch the sponge part on the top
side of the Cap Top.
Cap Top
"+" Marks
Set the Cap Top to the Cap Frame. Make sure the tube
9
side of the Cap Top comes to the hole side of the Cap
Frame. Tube
Cap Top
Hole
Cap
Frame
10 Fix the Cap Case Holder by tting the Pins of the Cap
Cap Case Pin
Case Holder with the Springs of the Cap Top.
Holder
Pin
After xing the Cap Case Holder, press it
lightly to check that it is pushed back by
the springs.
Springs
11 Hook the projection part of the Cap Frame to the base
and fix it by the screw on the other side of the Cap Cap Frame Screw
Frame.
Projection
Part
3-15
Cap Top Assy
Tube
Hole
Make sure to put the tube in the hole.
12 Check that Cap Top snaps back by pressing the resin
part of the Cap Top lightly at its sides.
If the Cap Top doesn't snaps, check that the springs
are xed correctly and the tube is put in the Hole.
Do not touch the sponge part on the top
side of the Cap Top.
Fix the plate.
13 Plate
Move the Head Carriage manually to the position
14 where the left Frame of the Head Carriage is aligned
to the left frame of the Cap Unit when seen from the
front view.
3-16
15 Select [I/S MENU]>[I/S CONTROL]>[HEAD UP/
SERVICE MENU
DOWN]>[CLOSE] and press the [ENTER] key. I/S MENU
Then, Head Carriage is capped automatically. [ ]
I/S MENU
Perform [4-4 CAPPING POSITION ADJUSTMENT]. I/S CONTROL
[ ][ ]
I/S CONTROL
HEAD UP/DOWN
[ ]
HEAD UP/DOWN
CLOSE
ENTER
3-17
3-4 CARRIAGE MOTOR REPLACEMENT
Turn off the Sub Power SW.
1 <Rear View>
Turn off the Printer and Drier Main Power SW. Dryer Main Power SW
Printer Main
Power SW
Remove the Right I/S Cover.
2
Right I/S Cover
Remove the Panel Cover and Panel.
3 Panel Cover
Flexible Cable is connected to the Panel
Board.
Flexible Cable
Panel
Remove the spring.
4
Spring
3-18
Disconnect the connector of the Motor Cable.
5
Remove the screws xing the ange and remove the
6 Flange
motor together with the ange.
Replace the ange to the new motor.
7
Fix the Motor Cable of the new motor using a cable tie
without bending the cable root.
Flange
Be careful with the xing direction of the
ange.
Cable Tie
Fix the ange temporarily.
8 Flange
3-19
Fix the spring.
9
Spring
10 Insert the Head-unit tool into the hole on the bottom of
the machine and turn in CW. The head moves up.
Head-unit tool
11 Turn the Drive Gear at least 1 revolution by moving the <Top View>
Head Carriage left and right to con rm the gears mesh Motor Gear
without the backlash.
If there is the backlash, x the motor again.
Drive Gear
Fully tighten the screws in order shown in the gure.
12
4 1
3 2
3-20
13 Turn the Drive Gear by hand for short steps back
and forth to check if there is no backlash all the way
around.
If there is backlash, x the motor again.
Apply proper amount of grease(P/# :
21675101 GREASE,FLOIL GE-676 BLACK Drive Gear
10ML) between the Drive Gear and the
Motor Gear.
14 Move the Head Carriage manually to the position
where the left Frame of the Head Carriage is aligned to
the left frame of the Cap Unit when seen from the front
view.
15 Insert
down.
the Head-unit tool into the hole on the bottom of the machine and turn in CCW. The head moves
When the heads make contact with the Cap unit, turn the tool 3 more turns.
3 more turns since
the heads make
contact.
16 Connect the connector of the Motor Cable.
3-21
17 Fix the Panel Cover. Panel Cover
Make sure to connect the Flexible Cable if it
is unconnected.
Flexible Cable
18 Perform the SERVO LOCK CHECK.
Turn on the Main Power SW.
Turn on the Sub Power SW while pressing the [LEFT], +
[RIGHT] and [DOWN] keys to enter the Service Mode.
MENU
MENU
SERVICE MENU
19 Select[I/S MENU]>[I/S CONTROL]>[HEAD UP/
SERVICE MENU
DOWN]>[OPEN], and press the [ENTER] key. The I/S MENU
Head Carriage moves up and you can move it by hand. [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
HEAD UP/DOWN
[ ]
HEAD UP/DOWN
OPEN
ENTER
20 Select [MOTOR MENU]>[SERVO LOCK]>[S].
Move the Head Carriage left and right by hand and
check the values on the LCD changes depending on SERVICE MENU
MOTOR MENU
the head position.
[ ][ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
3-22
21 Press the [ENTER] key to excite the motor.
Check the Head Carriage cannot be moved easily by
hand and the value on the LCD returns to the certain
value.
SERVO LOCK
S: 1688
[ENTER]
SERVO LOCK
S: * 1688
22 Perform AGING.
Select [MOTOR MENU]>[AGING]>[SCAN] and press
the [ENTER] key. Make sure the machine does not SERVICE MENU
MOTOR MENU
make abnormal noise.
[ ]
Do not load any media when performing MOTOR MENU
AGING
AGING.
[ ]
AGING
SCAN
23 Clear the motor working hours. SERVICE MENU
Select [SERVICE MENU]>[HISTORY MENU]>[MOTOR HISTORY MENU
GROUP]>[MOTOR HOURS S]>[CLEAR] and press the [ ]
[ENTER] key. The motor working hours will be reset to
HISTORY MENU
0. MOTOR GROUP
[ ][ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
ENTER
3-23
3-5 SUPPLY PUMP REPLACEMENT
Turn on the Main Power SW.
1
Turn on the Sub Power SW. Main Power SW
The Supply Pump is set to open state and the Pressure
Pump is set to closed state.
Sub Power SW
Turn off the Sub Power SW.
2 <Rear View>
Turn off the Printer Main Power SW.
Printer Main
Power SW
Remove the Right I/S Cover, Rear Ink Cartridge Case
3
Cover and Sub Tank Cover.
Sub Tank Cover
Rear Ink Cartridge
Case Cover
Right I/S
Cover
Remove the Carriage Cover.
4 Carriage Cover
3-24
Disconnect the tube from the dumper, and then
5
evacuate all ink from the Sub Tank using the syringe
Tube
according to the following procedures.
1) Connect the syringe to the tube and pull the
piston.
Use the following special tool.
Tool NO.: 1000001400
Tool Name: TOOL, SYRINGE 20ML ST-064 Syringe
2) Disconnect the syringe from the tube and drain the
ink to the drain bottle through the funnel.
Funnel
3) Repeat the procedure 1) and 2) until the Sub Tank
<Side View>
becomes squashed.
Sub Tank
With the special tool (TOOL, SYRINGE
20ML ST-064), it necessary to repeat the
procedures 6 or 7 times to evacuate all the
ink.
4) When the Sub Tank becomes squashed, do not
disconnect the syringe and keep the piston pulled
by something such as a hexagonal wrench to
prevent the ink from going back.
Hexagonal
Wrench
3-25
To prevent the air from going into the Ink Cartridges,
6 Cartridge Slot
remove the Ink Cartridges and insert the Dummy
Cover
Cartridges.
Ink Cartridge
Do not remove the Ink Cartridge
more than necessary. Do not
place the Ink Cartridge with the
hole faced up. NG
These cause air to go into the
Dummy Cartridge
cartridge.
Disconnect the connector of the Motor Pump and the
7
connector of the Sensor Board.
Connector
Connector
Sensor Board
Remove the 2 screws shown in the gure for xing the
8
pump.
If you drop the screw between pump and Screws
motor, it sticks to the magnet and cannot be
taken out unless disassembling the pump.
Disconnect the tube which is connected to the Ink
9 Tube Joint of
Cartridge from the pump.
Ink Cartridge
Then, wipe off the ink adhered to the Tube Joint. side
When you remove the tube, the ink drips a
little.
3-26
Disconnect the tube which is connected to the Sub
10
Tank from the pump.
Tube Joint of Sub
When you remove the tube, the ink drips a Tank side
little.
Pull the pump together with the motor forward, and
11
then pull them out to downward.
Pump
Remove the screw shown in the figure, and then
12
remove the board from the pump.
Screw
Board
Pump
Fix the locator pin into the board, and then x it to the
13
new Supply Pump.
Board
Locator Pin
3-27
14 Fix the pump with 2 screws in the gure.
Screws
15 Connect the 2 tubes to the new pump. Tube Joint
Tighten the Adapter
Tube
Screw while holding
the joint part of the
tube by the other Joint
hand so that the tube
is not twisted when
Adapter
connecting to the Ink
Screw
Damper.
Connect the connector of the Pump Motor and the
16
connector of the Sensor Board.
Connector
Cable Clip
Connector Sensor Board
17 Remove the Dummy Cartridges, and then insert the
Ink Cartridges.
Ink Cartridge
Dummy Car-
tridge
3-28
Disconnect the syringe and connect the tube to the Ink Tube
18
Dumper.
Ink Dump-
er
Turn on the Main Power SW.
19
Turn on the Sub Power SW while pressing the [LEFT],
[RIGHT] and [DOWN] keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select nding Supply Pump from [I/S MENU]>[I/
20 S CONTROL] and select [SUPPLY], and press the
[ENTER] key.
SERVICE MENU I/S MENU
Ink is supplied to the Sub Tank until it becomes full. I/S MENU I/S CONTROL
[ ][ ]
* The number of the Supply Pump is given from 1 to 6 I/S CONTROL
starting from the leftmost black ink Pump. SUPPLY PUMP1
(The black ink pump is [SUPPLY PUMP1], and the [ ][ ]
next one is [ SUPPLY PUMP2]...) SUPPLY PUMP1
SUPPLY
ENTER
When finishing the ink supply, [CANCELED BY INK
21 CANCELED BY
FILL] is displayed. INK FILL
To let out the air that was brought in with the new
pump, perform powerful cleaning 3 times for the head
CLEANING
corresponding to the replaced pump.
* Select the same number as the Pump that [SUPPLY]
was performed for. CLEANING
POWERFUL
[ ] [ ]
POWERFUL
1
3-29
Perform the following operations.
22
1. Clear the pump working time.
2. Clear the drain bottle count.
[CLEAR THE PUMP WORKING TIME]
Go back to the SERVICE MENU, and select [HISTORY SERVICE MENU
HISTORY MENU
MENU]>[MOTOR GROUP]. Then, select the pump you
[ ]
replaced and clear the time.
HISTORY MENU
MOTOR GROUP
* The number of the Supply Pump is given from 1 to 6 [ ][ ]
starting from the leftmost black ink Pump. SUPPLY PUMP1 SUPPLY PUMP1
(The black ink pump is [SUPPLY PUMP1], and the 2326times CLEAR
next one is [ SUPPLY PUMP2]...)
HEAD GROUP SUPPLY PUMP6
CLEAR ALL CLEAR
[CLEAR THE DRAIN BOTTLE COUNT]
MENU
Press the [MENU] key. SUB MENU
Select [SUB MENU]>[MAINTENANCE]>[DRAIN
BOTTLE], then press the [ENTER] key.
[ ] [ ]
SUB MENU
MAINTENANCE
[ ] [ ]
MAINTENANCE
DRAIN BOTTLE
ENTER
When [EMPTY DRAIN BOTTLE] is displayed, discard
the discharged uid. EMPTY DRAIN BOTTLE
Attach the emptied bottle and press the [ENTER] key.
EMPTY DRAIN BOTTLE
Then, press the [ENTER] key again to reset the drain
bottle count.
ENTER
RESET DRAIN
COUNTER
ENTER
MAINTENANCE
DRAIN BOTTLE
3-30
3-6 INK TUBE REPLACEMENT
To prevent the heads from drying out, nish the procedure within 20 minutes while the heads are
uncapped. Otherwise, the heads may be broken because of dried ink which causes nozzle clogging.
Turn off the Sub Power SW.
1 <Rear View>
Turn off the Printer and Drier Main Power SW. Then Dryer Main Power SW
plug off the AC cord.
Printer Main
Power SW
Remove the parts shown in the gure.
2
Sub Tank Cover
Left I/S Cover
Left Cover Left Top Cover
Front Rail Cover
Rear Rail Cover
Right I/S Cover Right Top Cover
Front Cover
Knob
Panel Cover
3-31
Remove the Carriage Cover and the Plate shown in
3 Plate
the gure. Carriage Cover
Remove the Carriage Board Cover.
4
Carriage Board Cover
Remove seven Nylon Rivets shown in the gure, and
5 then remove the Head Flexible Board.
Nylon Rivet Head Flexible Board
To detach the tube easily, remove the Flexible Cables
6
which connect the heads and the Carriage Board.
Carriage Board
Remove the cables from both head side and carriage
side.
Flexible Cable
3-32
Turn on the Main Power SW.
7
Turn on the Sub Power SW while pressing the [LEFT],
[RIGHT] and [DOWN] keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [SERVICE MENU]>[SUB MENU]>[REPLACE
8
TUBE]>[PREPARE], and press the [ENTER] key.
Operation of preparation for Tube replacement starts.
SERVICE MENU SUB MENU
(about 1 minute) SUB MENU REPLACE TUBE
The Supply Pumps rotate to return the ink in the [ ]
Sub Tank to the Ink Cartriadge. When the Sub Tank REPLACE TUBE
PREPARE
becomes empty, the Supply Pumps stop with the close
ENTER
state. The Pressure Pump is also closed.
NOW PROCESSING...
When [REMOVE TUBE FROM HEAD] is displayed,
9 REMOVE TUBE
perform the following procedures. FROM HEAD
1. Disconnect the Ink Tube from the Ink Damper.
2. Wipe off the ink splattered to the tube.
Tape
3. Hook it to the tape as well as Flexible Cable.
Ink Tube
10 Press the [ENTER] key.
Preparation for Tube replacement is continued.(about
1 minute)
The Pressure Pump starts rotating to return the ink in
the Sub Tank through the Ink Damper to the Sub Tank.
When the ink goes back, the Pressure Pump stops
with the close state and the head goes up.
When the preparation for Tube replacement is nished,
[REPLACE TUBE PREPARE] is displayed.
REPLACE TUBE
PREPARE
3-33
Turn off the Sub Power SW. Then, turn off the Dryer
11 <Rear View>
Main Power SW and the Printer Main Power SW. Dryer Main Power SW
Printer Main
Power SW
12 Remove the O-ring, the Tube Joint and the Adapter
Screw from the Ink Tube. (These will not be used
again.) Then, cover the tops of Ink Tubes with the tape Ink Tube
to prevent ink leaking.
You can cut the Ink Tube by scissors to trash
Adapter Screw
Adapter Screw, Tube Joint and O-ring.
Tube Joint
Ink Tube
O-ring
13 Remove the 2 Nylon Rivets xing the Protective Plate. Nylon Rivets Protective Plate Flexible Cables
Remove all the Flexible Cables that come from the
Cable Veyor that is connected to the Carriage Board.
14 Remove the Guide Plate and Cable Guide from the <Front view>
Cable Veyor.
Guide Plate
Cable Guide
3-34
Hook the Flexible Cable to the frame as shown in the <Rear view>
15
gure.
Frame
Flexible Cable
Disconnect all the tubes which are to be iserted into
16 <Top view>
Pressure Pump
the Cable Veyor from the Pressure Pumps and pull out
the tubes from the Cable Veyor.
Tube Joint
17 Insert the new Ink Tubes. Carriage Board
Insert the opening ends of tubes into the Cable Veyor Ink Tube
which are to be connected to the dampers later.
Make sure that the shortest tube is located in front.
Shortest Tube
Pressure Pump
Cable Veyor
<Front view>
18 Connect the Ink Tubes to the Pressure Pumps.
O-ring
1) Make sure the O-ring is set in the Tube Joint rmly.
Tube Joint
3-35
2) Insert the Ink Tube straight to the joint part of
Pressure Pump .
3) Tighten up the Adapter Screw.
Tighten the Adapter
Tube Adapter Screw
Screw while holding
the joint part of the
tube by the other Joint
hand so that the tube
is not twisted when
Adapter
connecting to the Ink
Screw
Damper.
19 Fix the tubes by the clamp.
Make sure that there are no slack of the
tubes on the circled part in the gure.
Remove 6 screws xing the Carriage Board.
20
3-36
Lift up the Carriage Board, then put the each Ink Tube
21 <Rear view>
through the Wire Saddle at 2 places.
Carriage Board
Wire Saddles
Fix the Carriage Board by 6 screws.
22
Connect the Flexible Cables to the Carriage Board and Nylon Rivets Protective Plate Flexible Cables
23
x the Protective Plate with the Nylon Rivets.
Connect the Adapter Screw, the Joint Tube and the O-
24
ring to the end of the each Ink Tubes.
1) Put the Ink Tube through the Adapter Screw.
Ink Tube Adapter Screw
3-37
2) Plug the Tube Joint to the Ink tube.
Make sure the Tube Joint is plugged
rmly.
Tube Joint
3) Attach the O-ring to the Tube Joint.
Be careful not to strech the O-ring.
Tube Joint
O-ring
4) By using Plug Tube, push O-ring until it reaches the
end of Adapter Screw. Tube Joint Plug Tube
O-ring
Do not connect the tube with damper
here. Otherwise, ink cannot be lled.
25 Fix the Guide Plates and the Cable Guides. <Front View>
Fix the Cable Guide at the end of Cable Veyor.
Guide Plates
Fix 3 pcs of Guide Plate side-by-side from the end
of the Cable Veyor. After these three, x Guide Plate
alternately.
Cable Guide
3-38
26 Turn on the Main Power SW.
Turn on the Sub Power SW while pressing the [LEFT],
[RIGHT] and [DOWN] keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [SERVICE MENU]>[SUB MENU]>[REPLACE
27
TUBE]>[FINALIZE] and press the [ENTER] key.
The operation for after tube replacement starts. SERVICE MENU SUB MENU
SUB MENU REPLACE TUBE
It caps the head, rotating the Pressure Pumps about 30
[ ]
seconds and lls the ink in the Sub Tank to the position
REPLACE TUBE
near the head. After lling the ink, the Pressure Pumps FINALIZE
stop with the close state. ENTER
NOW PROCESSING...
28 When [CONNECT TUBE TO HEAD] is displayed,
connect the Ink Tubes to the Ink Dampers. CONNECT TUBE
TO HEAD
Ink Tube
Tighten the Adapter
Tube
Screw while holding
the joint part of the
tube by the other Joint
hand so that the tube
Ink
is not twisted when Damper
Adapter
connecting to the Ink
Screw
Damper.
29 After connecting the tubes, press the [ENTER] key.
Operation for after tube replacement starts again.
The Pressure Pump rotates to fill the ink to the
SubTank.The Pressure Pump keeps rotating about 1
minute to ll ink in whole Ink Tube. Then, it stops with
the open state. After that, it performs normal cleaning
automatically.
When [REPLACE TUBE PREPARE] is displayed, the
operation is completed.
REPLACE TUBE
PREPARE
3-39
30 Turn off the Sub Power SW. <Rear View>
Turn off the Printer and Drier Main Power SW. Dryer Main Power SW
Printer Main
Power SW
31 Connect the head and the Carriage Board with the
Flexible Cable.
Carriage Board
Flexible Cable
32 Fix the Flexible Cable with seven Nylon Rivets and the
Head Flexible Board shown in the gure.
Nylon Rivet Head Flexible Board
33 Fix the Carriage Board Cover.
Carriage Board Cover
3-40
3-7 BOARDS REPLACEMENT ( Main / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)
Network Board
Signal Junction
Board
Main Board Servo Board
Main Board Stay
Signal Board Stay
Head Board
AC Junction
Board
When removing the Network / Main / Head Board and Main When removing the Signal Junction Board and
Board Stay Signal Board Stay
Heater Control
Board
SW Power SW Power
Supply Supply
(41V) (5V, 24V)
3-41
Turn off the Sub Power SW.
1 <Rear View>
Turn off the Printer and Dryer Main Power SW. Dryer Main Power SW
Printer Main
Power SW
Remove the Chassis Cover.
2
Chassis Cover
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the
[CN102] on the [AC
Junction Board]
Connected to the
[CN23] on the [Signal
Junction Board]
3-42
Disconnect all cables from the Signal Junction Board.
1
And unlock all Wire Saddles to remove the cables.
Remove 4 screws shown in the gure together with the
Signal Board Stay.
Signal Junction
Board
Signal Board Stay
2 Disconnect the cable from the SW Power Supply.
Remove 4 screws shown in the gure and replace with
3
the new SW Power Supply(41V).
Fix it with 4 screws and connect all the cables.
3-43
4 Fix the Signal Board Stay with 4 screws shown in the
figure with Signal Junction Board. Put all the cables
through the Wire Saddles and connect them.
Signal Junction
Board
Signal Board Stay
5 Set the output voltage of SW Power Supply to +41V. <Rear View>
1) Turn on the Printer Main Power SW.
Printer Main
Power SW
Use a Digital Multi-Meter that can measure
the direct voltage.
2) Insert the black probe to CN51-1pin(GND) and the red
probe to CN51-8pin(Vout) on the SW Power Supply. Signal Junction
Board
CN51-8pin CN51-1pin
Probe
3-44
3) Turn the volume in CW using a screwdriver to
adjust the output voltage value to +41V+ 0.1. Volume
If the value is over +41.4V, the voltage will
not be measured. Turn the volume in CCW
in that case.
SW POWER SUPPLY REPLACEMENT (5V, 24V)
SW POWER SUPPLY CONNECTOR LAYOUT Connect to the [CN24]
on the [Signal Junc-
tion Board]
Connect to the
[CN103] on the [AC
Junction Board]
Disconnect all the cables from the Signal Junction
1
Board. And unlock all the Wire Saddles to remove the
cables. Remove 4 screws shown in the gure together
with Signal Board Stay.
Signal Junction
Board
Signal Board Stay
3-45
2 Disconnect the cables from the SW Power Supply.
Remove 4 screws in the figure and replace with the
3
new SW Power Supply(5V, 24V).
Fix it with 4 screws and connect all cables.
Fix the Signal Board Stay with 4 screws in the gure
4
with Signal Junction Board. Put the all cables through
the Wire Saddles and connect them.
Signal Junction
Board
Signal Board Stay
3-46
MAIN BOARD REPLACEMENT
CN7
MAIN BOARD CONNECTOR LAYOUT CN7 CN7
CN12
CN7
CN16
1 Turn on the Printer Main Power SW. <Rear View>
Printer Main
Power SW
2 Start the Peck.
3 Perform [Get Report] and [Get Parameters] to get the
parameter and report, and save them.
3-47
4 Remove the 2 screws in the gure.
Screws
Disconnect all the cables connecting with the Main
5
Board.
Remove the screws in the figure. Then remove the Network Board
6
Main Board together with the Network Board.
Remove the Network Board and x it with the new Main Board.
7
Fix the Battery of the old Main Board to the new Main Board.
3-48
8 Connect the Main Board to the Head Board, and fix
them with the screws.
Connect all the Cables.
Head Board Connection
9 Carry out the following operations after replacement.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-8 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
5. CAP & WIPER CHECK
It can be performed in [SERVICE MENU]>[I/S CHECK].
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. SENSOR CHECK
It can be performed in the Sensor Check.
9. LIMIT POSITION & MAX SCAN WIDTH INITIALIZE
Refer to [4-11 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE]
10. PAPER SIDE SENSOR ADJUSTMENT
Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT]
3-49
Carry out the following operations if it is not possible to transfer the parameters by Peck.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-8 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. HEAD RANK INPUT
It can be set in the [PRINT MENU] > [HEAD RANK].
7. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
8. CAP & WIPER CHECK
It can be performed in [SERVICE MENU]>[I/S CHECK].
9. CAP HEIGHT ADJUSTMENT
10. SENSOR CHECK
It can be performed in the Sensor Check.
11. LIMIT POSITION & MAX SCAN WIDTH INITIALIZE
Refer to [4-11 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE]
12. LINEAR ENCODER SETUP
Refer to [4-5 LINEAR ENCODER SETUP]
13. PAPER SIDE SENSOR ADJUSTMENT
Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT]
14. INK TYPE SETTING
15. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
16. CALIBRATION
Refer to [4-7 CALIBRATION]
3-50
3-8 BATTERY REPLACEMENT
CAUTION
Lithium battery will explode if it is incorrectly replaced.
Replace only with the same or equivalent type of battery recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
Do not recharge, short-circuit, disassemble a lithium battery or put it into fire.
It may cause heat, explosion and re.
Put tape around the lithium battery for insulation for disposal or preservation.
It may cause heat, explosion and re.
Turn off the Sub Power SW. Then, turn off the Printer
1 <Rear View>
and Dryer Main Power SW. Dryer Main Power SW
Printer Main
Power SW
Remove the Chassis Cover.
2
Chassis Cover
3-51
While pressing the battery on the Main Board
3
downward, incline the battery to remove it. Socket
Main Board
Replace the battery with the new one.
4
Socket
Be careful with the fixing direction of the
battery.
Main Board
Turn on the Main Power SW.
5
Turn on the Sub Power SW while pressing the [LEFT],
[RIGHT] and [DOWN] keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [SUB MENU]>[CLOCK]>[TIME], and set the
6 SERVICE MENU SUB MENU
time and press the [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
TIME
The display of [B] which shows a battery
[ ]
exhaustion disappears by this step.
TIME
00:00:59 B
[ ]
TIME
13:01:59 B
[ ENTER ]
3-52
Select [SUB MENU]>[CLOCK]>[DATE], and set the
7 SERVICE MENU SUB MENU
date and press the [ENTER] key. SUB MENU CLOCK
[ ][ ]
CLOCK
DATE
Set the [DATE] in order of the [Year/Month/ [ ]
Day]. DATE
00/00/00
[ ]
DATE
09/01/13
[ ENTER ]
Turn off the Printer Main Power SW and the Dryer
8 <Rear View>
Main Power SW. Dryer Main Power SW
Printer Main
Power SW
Fix the Chassis Cover.
9
Chassis Cover
Dispose the battery.
10
3-53
3-9 CARRIAGE BELT REPLACEMENT
Turn off the Printer Main Power SW and the Dryer
1 <Rear View>
Main Power SW. Dryer Main Power SW
Printer Main
Power SW
Remove the parts shown in the Left Top Cover
2
gure.
Front Rail Cover
Rear Rail Cover
The Flexible Cable is
Left Cover
connected on the back Right Top Cover
side of the Panel Board. Left I/S Cover Knob
Front Cover
Panel
Right I/S Cover Cover
Remove the Carriage Cover.
3 Carriage Cover
Remove the 2 screws xing the Belt Holder.
4 Screws
Do not scratch the Flexible Cables.
Belt
Holder
3-54
Tilt the belt and move it to the left until the Belt Holder
5
comes out.
Do not scratch the encoder scale when you
replace the Belt Holder from the carriage.
It is recommended to remove the encoder/
encoder scale for working easily and safely
when it is dif cult to remove and move the
Belt Holder.
Belt
Holder
Remove the 2 screws xing the plates and remove the
6 <Left Top View>
2 plates. then remove the Adjustment Screw.
Adjustment
Screw
Plate
xation
Screw
Plate(x2)
Loosen the 2 screws shown in the figure and then
7
loosen the Adjustment Screw.
Screw
Adjustment
Screw
Screw
Loosen the 4 screws shown in the gure and remove
8
the Carriage Belt.
Metal Plate
Do not scratch the encoder scale when you
replace the Belt Holder from the carriage.
It is recommended to remove the encoder/ Carriage Belt
encoder scale for working easily and safely
when it is dif cult to remove and move the
Belt Holder.
Belt Holder
3-55
Pass through the new Carriage Belt from the Drive Pulley side.
9
Apply proper amount of grease(P/# : 21675102 GREASE,FLOIL G-902Y 10ML) on both pulleys.
Idle Pulley Drive Pulley
10 Align the belt ends at the center, then x the plates in order as shown in the gure.
Be careful with the fixing direction of the
Metal Plate
Plastic Plates.
<Cross-Section Diagram>
Screws Metal Plate
Carriage Belt
Plastic
Plate
Carriage Belt Belt Holder Belt Holder
OK NG
Screws Metal Plate
Plastic Plate
Carriage Belt ends are overlapping.
Carriage Belt Belt Holder
Carriage Belt ends are aligned at the center.
Carriage Belt ends have a gap.
11 Move the Belt Holder to the xing point.
Fixing
Point
3-56
12 Fix the Belt Holder to the Head Carriage. Screws
Do not scratch the Flexible Cables.
Belt
Holder
13 Tighten the Adjustment Screw to have tension on the <Left Top View>
Belt.
Do not tighten the screw too hard here.
Adjustment
Screw
14 Tighten the Adjustment Screw lightly. Then fix the 2
plates shown in the gure.
Adjustment
Screw
Plate
xation
Screw
Plate(x2) Hook the plate(Large) to the
Adjustment Screw
15 Carry out the following adjustments and settings.
1. [4-8 BELT TENSION ADJUSTMENT]
2. [4-9 BELT POSITION ADJUSTMENT]
3. [4-11 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE]
4. [4-5 LINEAR ENCODER SETUP] (Only when you remove the Encoder Scale or Encoder Module)
3-57
3-10 ENCODER SCALE REPLACEMENT
Remove the parts shown in the Left Top Cover
1
gure.
Front Rail Cover
Rear Rail Cover
Left Cover
Right Top Cover
Left I/S Cover Knob
Front Cover
Panel
Right I/S Cover Cover
Turn on the Main Power SW.
2
Turn on the Sub Power SW while pressing the [LEFT],
[RIGHT] and [DOWN] keys to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [SERVICE MENU]>[I/S MENU]>[I/S
3 SERVICE MENU
CONTROL]>[HEAD UP/DOWN]>[OPEN] and press I/S MENU
the [ENTER] key. The Head Carriage moves up and it [ ]
allows you to move it by hand. I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
HEAD UP/DOWN
[ ]
HEAD UP/DOWN
OPEN
ENTER
Move the Head Carriage slowly to the left.
4
3-58
Remove the Encoder Scale.
5
1. Remove the Plate at the right edge.
2. Remove the Spring at the left edge. Encoder Scale
Spring Plate
Remove the Spring Plate from the Encoder Scale and
6
x it to the new Encoder Scale on the side without a
cutout.
Cutout
When xing the Spring Plate, do not scratch
the Encoder Scale.
Spring Plate
Insert the Encoder Scale into the space between the
7
Encoder Plate and the Guide Rail Encoder Scale
Plate Guide Rail
Then, fix the right end with the Plate and hook the Spring
Spring to the Spring Plate.
After xing, con rm that the Encoder Scale is in place.
Do not loosen or tighten the screws xing the
Encoder Plate.
Encoder Plate
Move the Head Carriage from the left to the right.
8
Make sure that the Encoder Scale does not touch the Encoder Module and also the Encoder Scale is
covered with the Encoder Module.
Carry out [4-5 LINEAR ENCODER SETUP].
3-59
3-11 TU BOARD REPLACEMENT
Turn off the Printer Main Power SW and the Dryer
1 <Rear View>
Main Power SW. Dryer Main Power SW
Printer Main
Power SW
Remove the Cable Cover.
2
Be careful with the cables inside of the
Cable Cover.
Cable Cover
Disconnect the 2 Cables from the Take-up unit.
3
Remove the Take-up unit and put it upside down. Then
4
remove the Bottom Cover. Bottom Cover
3-60
Disconnect all the Cables from the board and replace
5
it.
Fix the Bottom Cover.
6
Bottom Cover
Put the Take-up unit on the stand. Then connect the 2
7
Cables.
Fix the Cable Cover.
8
Pass the cables through the stay of the
Cable Cover.
Cable Cover
3-61
4 Adjustment
4-1 Service Mode
[ MENU ] key
SERVICE MENU PRINT MENU HEAD RANK HEAD 1 This menu is used for entering HEAD RANK for each head.
PRINT MENU HEAD RANK HEAD 1 21.5 > 21.5 The setting range is from 12 to 31.
It can be adjusted in increments of 0.1.
HEAD RANK HEAD RANK 6
HEAD 6 21.5 > 21.5
PRINT MENU REPLACE HEAD PREPARE
REPLACE HEAD PREPARE 123456
NOW PROCESSING.. This menu is used for Head Replacement.
PREPARE should be done before replacing a head, and
FINALIZE should be done after replacing a head.
The cursor can be changed with[ ] and [ ] keys and indication
REPLACE HEAD FINALIZE can be changed with [ ] and [ ] keys.
FINALIZE 123456 The menu finishes when [ ] key is pressed when the cursor set
to Head [1]. Refer to [3-1 HEAD REPLACEMENT].
NOW PROCESSING..
PRINT MENU HEAD ADJUST BIAS PERFORMING
HEAD ADJUST BIAS TEST PRINT TEST PRINT
BIAS
--- VIEW ---
HEAD ADJUST VERTICAL PERFORMING
VERTICAL TEST PRINT TEST PRINT
VERTICAL
--- VIEW ---
HEAD ADJUST HORIZONTAL TEST PRINT PERFORMING
HORIZONTAL TEST PRINT 123456 TEST PRINT
The cursor can be changed with [ ] and [ ] keys and indication can be changed
with [ ] and [ ] keys. TEST PRINT performs only with the chosen head.
When [ ] key is pressed when the cursor set to the left end, it returns to the
previous menu. The standard head is not displayed for choices.
HORIZONTAL H2 H3 H4 H5 H6
LOW 2 1 -3 2 1
HORIZONTAL H2 H3 H4 H5 H6
MIDDLE 2 1 -3 2 1
The cursor can be changed with [ ] and [ ] keys and indication can be changed with [ ] and [ ] keys.
[ _ ] is displayed when operating the setting.
The menu finishes when [ ] key is pressed when the cursor set to [H1].
[H2] is displayed when [H1] is set to the standard head.
The setting range is from -30 to +30. It can be adjusted in increments of 0.5 (displayed on [%]).
HEAD ADJUST BI-DIR.DEFAULT TEST PRINT PERFORMING
BI-DIR.DEFAULT TEST PRINT 123456 TEST PRINT
The cursor can be changed with [ ] and [ ] keys and indication can be changed
with [ ] and [ ] keys. TEST PRINT performs only with the chosen head.
The menu finishes when [ ] key is pressed when the cursor set to [H1].
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
LOW 12 11 -13 5 10 -11
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
MIDDLE 12 11 -13 5 10 -11
The cursor can be changed with [ ] and [ ] keys and the adjustment value can be changed with [ ] and [ ] keys.
[ _ ] is displayed when operating the setting. The menu finishes when [ ] key is pressed with the cursor set to [H1].
The setting range is from 0 to 60. It can be adjusted in increments of 0.5 (displayed on [%]).
HEAD ADJUST STANDARD HEAD This menu is displayed when Page2Bit6 (3rd digit from left)
STANDARD HEAD 3 > 3 of the System switch is set to 1.
This menu is used for adjusting Head Alignment.
Refer to [4-3 HEAD ALIGNMENT].
4-1
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
normal (beeps 1 time)
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
LINEAR ENCODER
LOWER PINCHROLL SETUP FAILED
error (beeps 2 times)
LINEAR ENCODER
PINCHROLL is UP
HEADBOARD FAILED
This menu is for checking Linear Encoder and recording the position of the sheet edge with
Clear Sheet (SHEET TYPE : CLEAR). Refer to [4-5 LINEAR ENCODER SETUP].
PRINT MENU CALIB.DEFAULT PERFORMING
CALIB.DEFAULT TEST PRINT TEST PRINT
CALIB.DEFAULT PERFORMING
TEST PRINT 2 TEST PRINT
CALIB.DEFAULT SETTING
SETTING +0.05% +0.10%
This menu is used for Calibration. Refer to [4-7 CALIBRATION].
*More than 510mm setup width is required when performing TEST PRINT.
PRINT MENU TEST PATTERN PERFORMING
TEST PATTERN FILL TEST PRINT
100% fill pattern of all heads will be printed.
Printing is done by 360 x 180dpi / 1 pass.
TEST PATTERN PERFORMING
BI-DIR.CHECK TEST PRINT
It is for checking the shifting of Bidirection Printing.
PRINT MENU HEAD1 _ 28 C This menu is used for checking HEAD HEATER.
A temperature and condition(On/Off) by a thermister is displayed.
HEAD HEATER HEAD HEATER(On/Off) can be changed with ENTER key.
HEAD HEATER is OFF *Note that the heater keeps heating without controlling the
temperature if it is turned on in this menu. Never leave the heater
on for a long time.
The heater becomes off automatically, when you go out from
HEAD1 * 28 C this menu.
Check the heater temperature increases when turning on the
switch and the heater temperature is close to the room
HEAD HEATER is ON temperature when it turned off.
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
normal
I/S CHECK ERROR
HEAD UP/DOWN
error
POSITION HEAD
error(HEAD POSITION)
This menu is for checking the motors and sensors of Head(Up/Down), Wipers and Slider.
**Make sure to cap the head before performing this check.
Error Display
HEAD UP/DOWN : HEAD UP/DOWN MOTOR or SENSOR has a problem.
WIPER : WIPER MOTOR or SENSOR has a problem.
SLIDER : SLIDER MOTOR or SENSOR has a problem.
I/S MENU NOW PROCESSING.. PUMP CHECK
PUMP CHECK COMPLETED
normal
PUMPCHECK ERROR
PREESS PUMP1
error
This menu is for checking the motors and sensors of Pressure Pumps, Supply Pumps and Maintenance
Liquid Pump.
Error Display
PRESS PUMP 1 to 6 : PRESSURE PUMP MOTOR or SENSOR has a problem.
SUPPLY PUMP : SUPPLY PUMP or SENSOR has a problem.
M-LIQUID PUMP : MAINTENANCE LIQUID PUMP MOTOR or SENSOR has a problem.
4-2
I/S MENU I/S CONTROL HEAD UP/DOWN
I/S CONTROL HEAD UP/DOWN OPEN
HEAD UP/DOWN
CLOSE
I/S CONTROL WIPER
WIPER TOP
WIPER
UP
WIPER
MIDDLE
WIPER
DOWN
WIPER
SLOPE
I/S CONTROL SLIDER
SLIDER FRONT
SLIDER
REAR
I/S CONTROL PRESS PUMP1
Pressure Pump can be rotated in [PRESSURE] or [REVERSE]
PRESS PUMP1 CLOSE direction.
Choose PRESS PUMP1 to 6 Pressure Pump can stop with [OPEN] or [CLOSE] by choosing
its status while the pump is rotating.
PRESS PUMP1
[ * ] is displayed when the pump is rotating.
OPEN
PRESS PUMP1 PRESS *
PRESS OPEN
PRESS
CLOSE
PRESS PUMP1 REVERSE *
REVERSE OPEN
REVERSE
CLOSE
I/S CONTROL PRESS PUMPALL
PRESS PUMPALL CLOSE
PRESS PUMPALL
OPEN
Supply Pump can be rotated in [SUPPLY] or [REVERSE] direction.
I/S CONTROL SUPPLY PUMP1 Pressure Pump can stop with [OPEN] or [CLOSE] by choosing its status
SUPPLY PUMP1 OPEN while the pump is rotating. [ * ] is displayed when the pump is rotating.
Choose SUPPLY PUMP1 to 6
If the sensor of Sub Tank is [ON] when the pump starts rotating, it will stop rotating
with the message below. If the sensor of Sub Tank becomes [ON] while the pump
SUPPLY PUMP1 is rotating, it will stop rotating and turn into [CLOSE] with the message below.
CLOSE CANCELED
BY INK FULL
SUPPLY PUMP1 SUPPLY *
SUPPLY CLOSE
SUPPLY
OPEN
SUPPLY PUMP1 REVERSE *
REVERSE CLOSE
REVERSE
OPEN
I/S CONTROL SUPPLY PUMPALL
SUPPLY PUMPALL OPEN
SUPPLY PUMPALL
CLOSE
I/S CONTROL M-LIQUID PUMP
Maintenance Liquid Pump can be rotated in [SUPPLY] or
M-LIQUID PUMP OPEN
[REVERSE] direction.
Pressure Pump can stop with [OPEN] or [CLOSE] by
M-LIQUID PUMP1 choosing its status while the pump is rotating.
CLOSE
M-LIQUID PUMP1 SUPPLY
SUPPLY CLOSE
SUPPLY
OPEN
M-LIQUID PUMP1 REVERSE
REVERSE CLOSE
REVERSE
OPEN
4-3
上下キーでキャップ調整値を変更。
I/S MENU CAP ADJUST 設定範囲は-2.00～+2.00で0.25単位で調整。
下降方向へ動かすことで調整を行う。
CAP ADJUST 0.00 > -2.00 上昇方向に動かす場合は上キーを押し、調整範囲の上端へ動かすことができる。
左キーを押すと設定を変更せずにキャッピングして前画面に戻る。
ENTERキーを押すと設定が反映される。
I/S MENU NOW PROCESSING.. HEAD U/D AGING
HEAD U/D AGING COMPLETED
正常終了時(ブザー1回)
HEAD U/D AGING
FAILED !!
エラー(ブザー2回)
I/S MENU NOW PROCESSING.. WIPER AGING
WIPER AGING COMPLETED
正常終了時(ブザー1回)
WIPER AGING
FAILED !!
エラー(ブザー2回)
I/S MENU NOW PROCESSING.. SLIDER AGING
SLIDER AGING COMPLETED
正常終了時(ブザー1回)
WIPER AGING
FAILED !!
エラー(ブザー2回)
I/S MENU CARTRIDGE IC CHECK
CARTRIDGE IC CHECK SLOT 1 INSERT
SLOT1から6まで順番に
カートリッジをセット
IC CHECK
SLOT 6 INSERT
IC CHECK
SLOT M INSERT
IC CHECK
COMPLETED
正常終了(ブザー１回）
IC CHECK ERROR
SLOT 123456M
改訂 3 エラー（ブザー２回）
インクカートリッジI C、メンテナンス液カートリッジI C の検出、書き込み、読み込みを行い、インクカートリッジI C、カートリッジI C ボード、
シグナルジャンクションボード、ポンプドライブボード、サーボボード、モトセンスジャンクションボード、クリーニングジャンクションボード、
各基板に接続しているケーブルに問題が無いかを確認する。
[ENTER]キーを押すとスロット１のカートリッジ挿入待ち状態となる。
カートリッジをスロットに差しスロットカバーを閉じると、自動的にカートリッジICとの通信を確立し、スロット１のチェック結果を表示する。
IC CHECK IC CHECK
SLOT1 OK 正常終了(ブザー１回） SLOT1 ERROR エラー（ブザー２回）
スロット１のカートリッジを抜くとスロット２のカートリッジ挿入待ち状態となる。
スロットＭまでのチェックが終了すると、スロット１～Mまでの全体のチェック結果を表示する。
複数のスロットでエラーが発生し得るので、全体のエラー結果の表示をする際、エラーの発生したスロット番号を下段に表示する。
備考
* ここでチェックに使用するカートリッジは、IC付のカートリッジを使用する。
* ICチェックメニューは通常使用しないICのメモリ領域への書き込みによりチェックを行うのでケーブルの差し間違い、差し忘れで使用
できなくなることはない。しかし、稀なケースでは信号にノイズが乗り、違う領域へ書き込みが行われることも考えられ、この場合
ICのデータが壊れてしまう事もある。
* 本チェックを行う前に、インクカートリッジICボード、インクカバーセンサーが正常に動作しているかチェックしておくこと。
CARTRIDGE SL1 : INKTYPE
SLOT 1 EXt Ink K インクの種類を表示する。
SL1 : CAPACITY
1000cc インク容量を表示する。
SL1 : CONSUMED
100.000cc インク使用量を表示する。
CARTRIDGE SL1 : TIME
SLOT 6 0y000d00h00m00s インクカートリッジの使用時間を表示する。
SL1 : INSERT
1 times インクカートリッジの挿入回数を表示する。
CARTRIDGE SL1 : INK PACK
SLOT M 2005/05/15 インクパックの製造年月日を表示する。
SL1 : INK
2005/05/15 インクの製造年月日を表示する。
SL1 :CARTRIDGE
2005/06 インクカートリッジの製造年月日を表示する。
インクカートリッジＩＣに記録されている各種情報をカートリッジスロット毎に読み出す。
なんらかの状態でエラーになったときは下記のようになる。
インクカートリッジが挿入されていないとき データエラー
SLOT1 SLOT1
NO CARTRIDGE DATA ERROR
4-4
SERVICE MENU RHCPLWSUswpmfM M123456 C123456 P123456 S123456
SENSOR CHECK *** * **** *** *** *** ***
This menu displays the real-time status of all sensors.
When a sensor is ON, * will be displayed.
The first page shows all sensors ON/OFF. The second page shows status for each sensor.
Each alphabet stands for as follows. M : Max Sensor for each Sub Tank
R : Paper Sensor Rear s : Slide Sensor f : Rear Dancer Roller Sensor C : Ink Cartridge IC Board for each cartridge
H : Limit Sensor w : Wiper Sensor M : Mesh Unit Sensor P : Pressure Pump Magnet Sensor for each cartridge
C : Front Cover Sensor p : Maintenance Liquid Pump Magnet Sensor S : Supply Pump Magnet Sensor for each cartridge
P : Maintenance Cover R Sensor m : Maintenance Liquid Cartridge IC and
L : Pinch Lever Sensor Maintenance Liquid Empty Sensor
W : Paper Side Sensor C : Cartridge inserted, Ink remians
S : Ink Cover Sensor E : Cartridge not inserted, Ink empty
U : Head Up/Down Sensor * : Cartridge inserted, Ink empty
Space : Cartridge not inserted, Ink remains
SERVICE MENU THERMISTOR CHK This menu is for Thermistor Checking. You can check the temperature for following thermistors.
THERMISTOR CHK BOARD:25 C/ 77 F HEAD1-6 : located at print head boards, BOARD : located at Head Board, BOT : located under BED.
Left digits for Fahrenheit, right digits for Celsius.
[HEAD] and [BOARD] may show higher temperature than the ambient of the usage environment, due to heated devices on Head Board.
Check if any big difference displayed comparing to the ambient. The temperature of [HEAD] and [BOARD] may not be identical.
THERMISTOR CHK
BOT. :25 C/ 77 F
THERMISTOR CHK
HEAD1:25 C/ 77 F
THERMISTOR CHK
HEAD6:25 C/ 77 F
SERVICE MENU SUB MENU SERIAL NO.
SUB MENU SERIAL NO. ZS00000
This menu is to input Serial number of the machine consisting of seven digits. [ ] and [ ] keys for moving digit, [ ] and [ ] for selecting number.
SUB MENU CHANGE INKTYPE
CHANGE INKTYPE EXt i LcLm Revised 1
This menu is to change Ink Type. Different from the process in user menu, Head Wash or Ink Fill will not be required.
This process should be made for curing purpose e.g. wrong ink type installed.
When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.
INKTYPE EXt i LcLm : EcoXtreme i KCMYLcLm
EXt LT LcLm : EcoXtreme LT Ink KCMYLcLm
LIQUID : Maintenence Liquid
EMPTY : Not Filled
UNKNOWN : Fill Ink uncompleted or ink type not detected.
DEFAULT EMPTY
SUB MENU FILL INK FILL INK...
FILL INK 123456 >
Fill ink to each print head.
By [ ] and [ ] keys to move cursor, by [ ] and [ ] keys to select ON/OFF. To back out from menu, press [ ] key when a cursor is at Head1.
Before performing Fill Ink, following message will show up to prevent drain from flowing out.
EMPTY
DRAIN BOTTLE
When [ENTER] key was pressed, Fill Ink starts for the selected in ON.
SUB MENU HEAD WASH WASHING HEAD... STORAGE
HEAD WASH 123456 > CANCEL
STORAGE NOW PROCESSING..
SET
This menu is to wash the ink lines and make a preparation for storing the machine.
By [ ] and [ ] keys to move cursor, [ ] and [ ] keys to select ON/OFF. To back out from the menu, press [ ] key when a cursor is at Head1.
Before performing Fill Ink, following message will show up to prevent drain from flowing out.
EMPTY
DRAIN BOTTLE
If you press [ENTER] key, HEAD WASH starts on the selected HEAD.
If you press [ENTER] key while none of HEAD number selected, HEAD WASH will not run, and a message to select storing method will show up.
After HEAD WASH completed, print heads will be capped, then goes to STORAGE stage.
CANCEL : HEAD WASH will be completed without making a storage preparation.
SET : Make a storage preparation. Print head carriage goes in standby state. Then, cover cap tops with film.
COVER CAP
WITH FILM
After covering the cap with film, press [ENTER] key. Print heads will be capped and become standby state.
After confirming standby state, replace cartridges with dummy cartridges.
SET DUMMY
CARTRIDGE
After inserting dummy cartridges, press [ENTER] key. Set the supply pump opened, then go back to HEAD selecting in HEAD WASH menu.
Make sure dummy cartridges are inserted firmly. Maintenance liquid may flow out.
4-5
SUB MENU MAINTE. LIQUID NOW PROCESSING.. FILL M-LIQUID : Fill maintenance liquid
SUPPLY1 : Pump makes one revolution
MAINTE. LIQUID FILL M-LIQUID SUPPLY2 : Pump makes two revolutions
Filling finished (Beeps once)
MAINTE. LIQUID NOW PROCESSING..
SUPPLY1
Finished (Beeps once)
MAINTE. LIQUID NOW PROCESSING..
SUPPLY2
Finished (Beeps once)
SUB MENU REPLACE TUBE NOW PROCESSING.. REMOVE TUBE NOW PROCESSING..
REPLACE TUBE PREPARE FROM HEAD
This menu should be run before you replace tube to set the machine prepared for it. Refer to [3-6, Ink Tube Replacement].
REPLACE TUBE NOW PROCESSING.. CONNECT TUBE NOW PROCESSING..
FINALIZE TO HEAD
This menu should be run when you replace tube to set the machine finalized after replacing tube. Refer to [3-6, Ink Tube Replacement].
SUB MENU PERIODIC CL.
PERIODIC CL. SIMPLE > SIMPLE
This menu is to select the cleaning type of [PERIODIC CL] in the user menu.
Alternatives : SIMPLE : Small ink consumption, minimum cleaning just to keep nozzles in good condition
NORMAL : Normal cleaning
Default : SIMPLE
SUB MENU FAN CHECK
FAN CHECK VACUUM FAN
This menu is to check FANs. Select fan by [ ] and [ ] keys. By pressing [ENTER] key, selected fan will be ON.
When back out of this menu, fan will be OFF automatically.
FAN CHECK
BLOWER FAN
SUB MENU CLOCK DATE DATE
CLOCK DATE 05/09/10 05/09/10
[Year/Month/Day] Display [Year/Month/Day] Edit
CLOCK TIME TIME
TIME 01:01:59 01:01:59
Display Edit
When the battery is run out, "B" will be displayed.
TIME TIME
01:01:59 B 01:01:59 B
This menu is for setting date and time display.
When battery runs out, system parameters will be flagged, then LCD shows [B] beside the time. In this case, the battery should be replaced with a new one.
However, even after you replaced a battery, this flag will not be removed automatically. By pressing [ENTER] key to set TIME, this flag will be cleared.
The TIME that you set up here will be diverted to calculate hours for maintenances and used to display time in log file.
Note that setting the TIME in this menu will affect to other maintenaces log.
The record of this TIME resetting will be saved in log file, which has previous date before resetting and the reset TIME as reference.
SUB MENU DIP SW CHECK
DIP SW CHECK 0110 0000
bit # [1 2 3 4 5 6 7 8]
This menu is to check DIP Switches. You can check real-time status from the left bit #1 to the right #8. 0 for OFF, 1 for ON.
SUB MENU KEY CHECK
KEY CHECK NONE
This menu is to check keys on key panel. While in this menu, when no key is pressed, "NONE" will be shown at the bottom row in LCD.
When a key is pressed, its key name will be shown. When two or more keys are pressed simultaneously, "KEY ERROR" will show up, which defines no key is pressed.
When the [ ] key is pressed then released, you can back out of this menu. To check all keys, the [ ] key should be pressed after checking the all other keys.
If this menu is left for 10 seconds with no key pressed, it returns out of this menu, then the names of keys that are not checked will show up with beep.
If no beep when back out this menu, it means all keys are correctly checked. While in this menu, [POWER] key does not work to turn OFF/ON.
SUB MENU
As per display
LCD/LED/BUZ CHK
This menu is to check LCD, LED and Buzzer. While in this menu, the function check of the LCD, LED and the Buzzer can be performed.
ON/OFF test for all LEDs, Contrast ON/OFF test for LCD, Back light test for LCD, Buzzer ON/OFF test, Display check for the Cursor key on LCD,
All characters display check on LCD can be performed.
4-6
SUB MENU DETECTING...
Waiting data to be input
PORT CHECK 00: 0B
NETWORK
Showing the data coming via network
B3:1073741824B
This menu is to check the incoming data via network.
At the bottom row in LCD, Sum Check and the data size in bytes will be displayed.
Sum Check in 2 digits at left in hex system and data bytes in 10 digits at right in decimal system will be displayed.
To clear Sum Check and input data, press [ENTER] key.
SUB MENU MAINTE. MSG.
MAINTE. MSG. NONE 100 hours
Default:NONE, 10~990 hours(every 10 hours)
This menu is to set the cycle of shwing the message of [TIME FOR MAINTENANCE].
SUB MENU PAPERSIDE SENS OUTPUT LEVEL
PAPERSIDE SENS OUTPUT LEVEL 0.7V
PAPERSIDE SENS NOW PROCESSING.. SENSOR AUTOTEST
SENSOR AUTOTEST 0.5V NOISE 0
This menu is to adjust Paper Side Sensor. Refer to [4-7 PAPER SIDE SENSOR ADJUSTMENT].
SERVICE MENU MOTOR MENU AGING SCAN SCAN : Aging for Scan Motor only.
Scan Motor runs right and left in max. printing width
MOTOR MENU AGING SCAN NOW AGING together with the print head carriage.
FEED : Aging for Feed Motor only.
Feed Motor runs back and forth for 100mm.
AGING FEED
BOTH : Aging for Scan Motor and Feed Motor.
FEED NOW AGING Scan Motor runs right and left in max. printing width
together with the print head carriage, and Feed Motor
runs back and forth for 100mm.
AGING BOTH
BOTH NOW AGING
To stop Aging, press [ENTER] key. The print head carriage automatically moves back to the locked position,
then returns to this menu after being capped.
Make sure not to perform Aging for a long time when the machine is filled with ink in order to prevent the ink from ›
drying up. If ink filled, aging runs doing flushing. If ink not filled, aging runs without flushing.
SERVICE MENU SERVO LOCK SERVO LOCK
SERVO LOCK S: 100 S:* 0
SERVO LOCK SERVO LOCK
F: 152 F:* 0
This menu is to check if Servo Motor can be locked correctly.
While in this menu, Servo Motor becomes free. When the print head carriage is moved by hands, the corresponding value
will be displayed. If not, Servo Motor is not controlled correctly.
Pressing [ENTER] key locks Servo Motor.
If the print head carriage is locked when Servo Motor is locked, power control should be done correctly.
SERVICE MENU HEATER MENU SVC. MODE HEAT. This is to set ON/OFF of heater while in Service Mode.
START : Heater ON, STOP : Heater OFF
HEATER MENU SVC. MODE HEAT. STOP > STOP Default : STOP
SERVICE MENU HEATER ADJUST PRE-R
HEATER ADJUST PRE-R 0 -3
-5~+5
Default:0
HEATER ADJUST PRE-F
PRE-F 0 -3
-5~+5
Default:0
HEATER ADJUST PRINT
PRINT 0 -3
-5~+5
Default:0
HEATER ADJUST DRYER A
DRYER A 0 -3
-5~+5
Default:0
HEATER ADJUST DRYER B
DRYER B 0 -3
-5~+5
Default:0
HEATER ADJUST DRYER C
DRYER C 0 -3
-5~+5
Default:0
This menu is to offset the temperature of each heater. It should be set when the displayed temperature is
different from the actual temperature.
4-7
SERVICE MENU PREHEAT TEMP. OFF,20~40 C
PREHEAT TEMP. 35 C 35 C Default : 35 C
This menu is to set the temperature that is displayed in the [PREHEATING] menu in the user menu.
SERVICE MENU HEAT TIMEOUT OFF,20~40mins (every 10mins)
HEAT TIMEOUT OFF 10min Default:30mins
This menu is to set the timing to show the timeout message.
If the temperature does not reach to the targeted temperature and within the set time when starting a printing,
the message of “HEATING TIMEOUT CONTINUE?” is displayed.
SERVICE MENU PRE-R _ 25 C
HEATER CHECK Preheater R : OFF
PRE-F 25 C
PRE-R *_ 40 C
Preheater R : ON
PRE-F 25 C
PRINT _ 25 C
DRYER A 25 C
DRYER B_ 25 C
DRYER C 25 C
This menu is to check Heaters and Thermistors.
While in this menu, ON/OFF and the temperatures read by thermistors on each Preheater R, Preheater F, PrintHeater, Dryer A-C
will be displayed. [ ] and [ ] keys are to select heater, [ENTER] key is to turn ON, and to press [ENTER] key again is to turn OFF.
( "ON/OFF" described here stands for power distributed or not. Thus, the heater is not operated to control temperature which was set in
another menu. Be careful that a heater may be heated too much if it was left ON for a while. When out of menu, all turns OFF automatically.)
Check if the temperature rises when the heater was ON and if the heater gets ambient temperature when it was OFF.
SERVICE MENU SYSTEM SWITCH PAGE1 This menu is for changing the functions of the machine. It is not necessary to change any switches.
Each bit can be selected by [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
SYSTEM SWITCH PAGE1 00000000
There are 16 pages for 8 bits System Switch.
bit # [ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH PAGE16
PAGE16 00000000
bit # [ 8 7 6 5 4 3 2 1 ]
Bit Contents Meanings Default
PAGE1 : Bit1 Front Cover Sensor With [1], the error does not occur even if the cover is open. 0
PAGE1 : Bit2 Right I/S Cover Sensor With [1], the error does not occur even if the cover is open. 0
Reflection of the heater related [1] enables the settings of [FULL WIDTH S] and [PERIODIC CL.]
PAGE1 : Bit4 parameters to the test pattern 0
for all test patterns.
PAGE2 : Bit6 Base Head Menu With [1], [STANDARD HEAD] menu is added to the Service Menu. 0
Change of the scanning direction 0
PAGE3 : Bit2 With [1], the error does not occur even if the cover is open.
when printing the uni-direction
PAGE4 : Bit5 [MAINTENANCE LIQUID LOW] display With [1], [MAINTENANCE LIQUID LOW] is not displayed. 0
PAGE5 : Bit2 Mesh Unit With [1], the machine changes for Mesh Unit Mode. 0
* All the default of the items not shown here is [0].
CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
SERVICE MENU HISTORY MENU SHOT COUNT 1 SHOT COUNT 1
HISTORY MENU HEAD GROUP 26103 KShot CLEAR
[ ] and [ ] keys are to select upper row showing corresponding value in bottom row. Refer to next page for history list.
[ ] key to show [CLEAR], and to press [ENTER] key to clear.
SERVICE MENU REPORT SERVICE
REPORT SERVICE HEAD H1
H1/H2/H3/H4/H5/H6
REPORT HISTORY
HISTORY HEAD H1
H1/H2/H3/H4/H5/H6
REPORT CARTRIDGE
CARTRIDGE HEAD H1
H1/H2/H3/H4/H5/H6
REPORT NUM PRINT LOGS EVENT LOGS
EVENT LOG 100 LOGS HEAD H1
Range:100LOGS/200LOGS/ALL
REPORT ALL
ALL HEAD H1
REPORT
SERIAL
SERVICE : Service Report will be printed. Information necessary for service activity will be printed together with the system report.
250mm wide 230mm long space required, each print head can print it. (Head number starts from left, H1, H2.....H6)
HISTORY : History Report will be printed. 250mm wide 130mm long space required.
CARTRIDGE : Ink Cartridge IC Report will be printed. 180mm wide 40mm long space required.
EVENT LOG : Event Log Report will be printed. 100 LOGS requires 250mm wide 150mm long space.
200 LOGS requires 250mm wide 280mm long space.
ALL requires 250mm wide 540mm long space.
ALL : All Reports to print (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report) requires
1200mm (48inch) wider space and it reaches 180mm long.
SERIAL : Serial Report Menu will be printed through the RS-232C Serial with the special tool.(9600bps N81 XON/XOFF)
4-8
Contents of History Report
MOTOR GROUP
Item Contents Unit Reference
MOTOR HOURS F Total time that the Feed Motor has been rotated. hours
MOTOR HOURS S Total time that the Scan Motor has been rotated. hours Life : 1500 hours
PRESS PUMP 1 Total time that the Press Pump 1 has been rotated. times Life : 7000K times
PRESS PUMP 2 Total time that the Press Pump 2 has been rotated. times Life : 7000K times
PRESS PUMP 3 Total time that the Press Pump 3 has been rotated. times Life : 7000K times
PRESS PUMP 4 Total time that the Press Pump 4 has been rotated. times Life : 7000K times
PRESS PUMP 5 Total time that the Press Pump 5 has been rotated. times Life : 7000K times
PRESS PUMP 6 Total time that the Press Pump 6 has been rotated. times Life : 7000K times
SUPPLY PUMP 1 Total time that the Supply Pump 1 has been rotated. times Life : 7000K times
SUPPLY PUMP 2 Total time that the Supply Pump 2 has been rotated. times Life : 7000K times
SUPPLY PUMP 3 Total time that the Supply Pump 3 has been rotated. times Life : 7000K times
SUPPLY PUMP 4 Total time that the Supply Pump 4 has been rotated. times Life : 7000K times
SUPPLY PUMP 5 Total time that the Supply Pump 5 has been rotated. times Life : 7000K times
SUPPLY PUMP 6 Total time that the Supply Pump 6 has been rotated. times Life : 7000K times
Total time that the Maintenance Liquid Pump has been
M-LIQUID PUMP times Life : 7000K times
rotated.
CLEAR ALL Clear all the value in the Motor Group.
HEAD GROUP
Item Contents Unit Reference
SHOT COUNT 1 Number of shots fired from the nozzle (H1). Shots/1000 Life : 4 billion Shots / nozzle
SHOT COUNT 2 Number of shots fired from the nozzle (H2). Shots/1000 Life : 4 billion Shots / nozzle
SHOT COUNT 3 Number of shots fired from the nozzle (H3). Shots/1000 Life : 4 billion Shots / nozzle
SHOT COUNT 4 Number of shots fired from the nozzle (H4). Shots/1000 Life : 4 billion Shots / nozzle
SHOT COUNT 5 Number of shots fired from the nozzle (H5). Shots/1000 Life : 4 billion Shots / nozzle
SHOT COUNT 6 Number of shots fired from the nozzle (H6). Shots/1000 Life : 4 billion Shots / nozzle
WIPE H1 Number of times the Wiping has been performed (H1). times Life : 3000 times
WIPE H2 Number of times the Wiping has been performed (H2). times Life : 3000 times
WIPE H3 Number of times the Wiping has been performed (H3). times Life : 3000 times
WIPE H4 Number of times the Wiping has been performed (H4). times Life : 3000 times
WIPE H5 Number of times the Wiping has been performed (H5). times Life : 3000 times
WIPE H6 Number of times the Wiping has been performed (H6). times Life : 3000 times
Number of times the Normal Head Cleaning has been
NORMAL CL. H1 times
performed (H1).
Number of times the Normal Head Cleaning has been
NORMAL CL. H2 times
performed (H2).
Number of times the Normal Head Cleaning has been
NORMAL CL. H3 times
performed (H3).
Number of times the Normal Head Cleaning has been
NORMAL CL. H4 times
performed (H4).
Number of times the Normal Head Cleaning has been
NORMAL CL. H5 times
performed (H5).
Number of times the Normal Head Cleaning has been
NORMAL CL. H6 times
performed (H6).
Number of times the Powerful Head Cleaning has been
POWERFUL CL.H1 times
performed (H1).
Number of times the Powerful Head Cleaning has been
POWERFUL CL.H2 times
performed (H2).
Number of times the Powerful Head Cleaning has been
POWERFUL CL.H3 times
performed (H3).
Number of times the Powerful Head Cleaning has been
POWERFUL CL.H4 times
performed (H4).
Number of times the Powerful Head Cleaning has been
POWERFUL CL.H5 times
performed (H5).
Number of times the Powerful Head Cleaning has been
POWERFUL CL.H6 times
performed (H6).
Number of times the Power On Head Cleaning has been
POWER ON CL.H1 times
performed (H1).
Number of times the Power On Head Cleaning has been
POWER ON CL.H2 times
performed (H2).
Number of times the Power On Head Cleaning has been
POWER ON CL.H3 times
performed (H3).
Number of times the Power On Head Cleaning has been
POWER ON CL.H4 times
performed (H4).
Number of times the Power On Head Cleaning has been
POWER ON CL.H5 times
performed (H5).
Number of times the Power On Head Cleaning has been
POWER ON CL.H6 times
performed (H6).
Number of times the Periodic Head Cleaning has been
PERIODIC CL.H1 times
performed (H1).
Number of times the Periodic Head Cleaning has been
PERIODIC CL.H2 times
performed (H2).
Number of times the Periodic Head Cleaning has been
PERIODIC CL.H3 times
performed (H3).
Number of times the Periodic Head Cleaning has been
PERIODIC CL.H4 times
performed (H4).
Number of times the Periodic Head Cleaning has been
PERIODIC CL.H5 times
performed (H5).
Number of times the Periodic Head Cleaning has been
PERIODIC CL.H6 times
performed (H6).
4-9
Number of times the Pre-Print Head Cleaning has been
PRE-PRNT.CL.H1 times
performed (H1).
Number of times the Pre-Print Head Cleaning has been
PRE-PRNT.CL.H2 times
performed (H2).
Number of times the Pre-Print Head Cleaning has been
PRE-PRNT.CL.H3 times
performed (H3).
Number of times the Pre-Print Head Cleaning has been
PRE-PRNT.CL.H4 times
performed (H4).
Number of times the Pre-Print Head Cleaning has been
PRE-PRNT.CL.H5 times
performed (H5).
Number of times the Pre-Print Head Cleaning has been
PRE-PRNT.CL.H6 times
performed (H6).
Number of times the Self Head Cleaning has been performed
SELF CL. H1 times
(H1).
Number of times the Self Head Cleaning has been performed
SELF CL. H2 times
(H2).
Number of times the Self Head Cleaning has been performed
SELF CL. H3 times
(H3).
Number of times the Self Head Cleaning has been performed
SELF CL. H4 times
(H4).
Number of times the Self Head Cleaning has been performed
SELF CL. H5 times
(H5).
Number of times the Self Head Cleaning has been performed
SELF CL. H6 times
(H6).
FILL INK H1 Number of times the Fill Ink has been performed (H1). times
FILL INK H2 Number of times the Fill Ink has been performed (H2). times
FILL INK H3 Number of times the Fill Ink has been performed (H3). times
FILL INK H4 Number of times the Fill Ink has been performed (H4). times
FILL INK H5 Number of times the Fill Ink has been performed (H5). times
FILL INK H6 Number of times the Fill Ink has been performed (H6). times
HEAD WASH H1 Number of times the Head Wash has been performed (H1). times
HEAD WASH H2 Number of times the Head Wash has been performed (H2). times
HEAD WASH H3 Number of times the Head Wash has been performed (H3). times
HEAD WASH H4 Number of times the Head Wash has been performed (H4). times
HEAD WASH H5 Number of times the Head Wash has been performed (H5). times
HEAD WASH H6 Number of times the Head Wash has been performed (H6). times
HEAD GROUP
Item Contents Unit Reference
AUTO FLUSH H1 Number of times the Auto Flush has been performed (H1). times
AUTO FLUSH H2 Number of times the Auto Flush has been performed (H2). times
AUTO FLUSH H3 Number of times the Auto Flush has been performed (H3). times
AUTO FLUSH H4 Number of times the Auto Flush has been performed (H4). times
AUTO FLUSH H5 Number of times the Auto Flush has been performed (H5). times
AUTO FLUSH H6 Number of times the Auto Flush has been performed (H6). times
CLEAR H1 Clear all the value of the H1.
CLEAR H2 Clear all the value of the H2.
CLEAR H3 Clear all the value of the H3.
CLEAR H4 Clear all the value of the H4.
CLEAR H5 Clear all the value of the H5.
CLEAR H6 Clear all the value of the H6.
CLEAR ALL Clear all the value of all the Head.
MAINTENANCE GROUP
Item Contents Unit Reference
MAINTE. COUNT Number of times the Head Maintenance has been performed. times
This value is cleared automatically
TOTAL TIME Lapsed time from the last Head Maintenance. hours
after carrying out the Head Maintenance.
This value is cleared automatically
PRINTING TIME Printing time from the last Head Maintenance. hours
after carrying out the Head Maintenance.
This value is cleared automatically
M-LIQUID AUTO Number of times the Maintenance Liquid has been supplied. times after carrying out the Maintenance Liquid
menu.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP
Item Contents Unit Reference
This value is cleared automatically after
WIPING COUNT Number of times the Wiping has been performed. times
replacing it.
WIPE REPLACE Number of times the Wipe has been replaced. times
CLEAR ALL Clear all the value in the WIPE GROUP.
4-10
PRINT GROUP
Item Contents Unit Reference
PRINTING TIME Total time of printing performed. hours Time of the Test print is not included.
PRINT PAGES Number of pages printed. pages
CLEAR ALL Clear all the value in the PRINT GROUP.
INK GROUP
Item Contents Unit Reference
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. times
CARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed. times
CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed. times
CARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed. times
CARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed. times
CARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed. times
CHANGE INK TYPE Number of times the Ink Type has been changed. times
CLEAR ALL Clear all the value in the INK GROUP.
HEATER GROUP
Item Contents Unit Reference
PRE-R USE TIME Total time that the Pre Heater-R has been used. hours
PRE-R ON TIME Total time that the Pre Heater-R has been turned on. hours
PRE-R ON COUNT Total times that the Pre Heater-R has been turned on. times
PRE-F USE TIME Total time that the Pre Heater-F has been used. hours
PRE-F ON TIME Total time that the Pre Heater-F has been turned on. hours
PRE-F ON COUNT Total times that the Print Heater-F has been turned on. times
PRINT USE TIME Total time that the Print Heater has been used. hours
PRINT ON TIME Total time that the Print Heater has been turned on. hours
PRINT ON COUNT Total times that the Pre Heater has been turned on. times
DRY-A USE TIME Total time that the Dryer A has been used. hours
DRY-A ON TIME Total time that the Dryer A has been turned on. hours
DRY-A ON COUNT Total times that the Dryer A has been turned on. times
DRY-B USE TIME Total time that the Dryer B has been used. hours
DRY-B ON TIME Total time that the Dryer B has been turned on. hours
DRY-B ON COUNT Total times that the Dryer B has been turned on. times
DRY-C USE TIME Total time that the Dryer C has been used. hours
DRY-C ON TIME Total time that the Dryer C has been turned on. hours
DRY-C ON COUNT Total times that the Dryer C has been turned on. times
CLEAR ALL Clear all the value in the INK GROUP.
ERROR GROUP
Item Contents Unit Reference
SERVICE CALL Number of times the Service Call has occurred. times
S-CALL HISTORY Service Call Number in the last 5 times. No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred. times
MOTOR ERROR S Number of times the Scan Motor Error has occurred. times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred. times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred. times
PROTECT PUMP Number of times the Protect Pump Error has occurred. times
PROTECT WIPER Number of times the Protect Wiper Error has occurred. times
Number of times it is capped
compulsorily to protect the head from
EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times
drying up when the head is out of the cap
more than 3 min..
START UNCAPPED Number of times the machine starts with the uncapped. times
CLEAR ALL Clear all the value in the ERROR GROUP.
SYSTEM GROUP
Item Contents Unit Reference
POWER ON COUNT Number of times being powered on. times
POWER ON TIME Total times that the machine has been on. hours Sleep time is not included.
SLEEP TIME Total times that the machine has been in sleep mode. hours
o
HIGHEST TEMP. The highest temperature of environmental temperature. C
o
LOWEST TEMP. The lowest temperature of environmental temperature. C
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-11
Service Report
Service Report
= = = = Information = = = =
Model : AJ-740i Dip SW : 00000000 Head1 temperature : 38oC / 100oF
Version : 3.00 Booter version : 0.30 Head2 temperature : 38oC / 100oF
Serial No. : XXXXXXX On board temperature : 45oC / 112oF Head3 temperature : 38oC / 100oF
Date : 2009/02/01 16:24 Bottom temperature : 22oC / 70oF Head4 temperature : 38oC / 100oF
Drain liquid volume : 5.477 L Head5 temperature : 38oC / 100oF
Head6 temperature : 38oC / 100oF
= = = = Configuration = = = =
Limit position : 10.0 mm Periodic CL. degree : SIMPLE Heater adjust (PRE -R) : 0oC
Maximum position : 3352.9 mm Battery : Charged Heater adjust (PRE -F) : 0oC
Cap adjust : 0.00 mm Maintenance request : NONE Heater adjust (PRINT) : 0oC
Encoder position(L) : 2947.5 mm Standard head : 2 Heater adjust (DRYER A) : 0oC
Encoder position(R) : 306.3 mm Preheat temperature : 35oC Heater adjust (DRYER B) : 0oC
Calibration default : -0.55% Heating timeout : 20 min Heater adjust (DRYER C): 0oC
H1 H2 H3 H4 H5 H6
Headrank 19.4V 21.3V 21.7V 21.5V 21.3V 21.5V System SW page( 1- 4) : 00000000 00000000 00000000 00000000
Headhori. (DT1. Low) 0 +2 +2 -2 -2 +2 System SW page( 5- 8) : 00000000 00000000 00000000 00000000
(DT1. Middle) +1 +2 +2 -2 -2 +1 System SW page( 9-12) : 00000000 00000000 00000000 00000000
Head bi (DT1. Low) -2 +1 -3 -2 -2 +3 System SW page(13-16) : 00000000 00000000 00000000 00000000
(DT1. Middle) +23 +23 +23 +22 +22 +21
Roland Advanced Jet series
= = = = Information = = = =
Model : AJ-740i Ink type : EcoXtreme INK LcLm Enviromantal temp. : 22oC / 70oF
Version : 3.00 Ink remain (1-6) : 19/ 99/ 73/ 100/ 87/ 13 Heater temp.(Pre) : 38oC / 90oF
Serial No. : XXXXXXX Mainte liquid remain : 96 Heater temp.(Print) : 38oC / 96oF
Date 2009/02/01 16:24
: Heater temp.(Dryer) : 38oC / 70oF
= = = = Configuration = = = =
Menu language : English Bi - dir. simple : 0 Head height : HIGH
Menu unit : mm Bi - dir. adjust ( H1-H3 ) : 0 / 0 / 0 Sheet type : Opaque
Temperature unit : o
C Bi - dir. adjust ( H4-H6 ) : 0 / 0 / 0 Sheet Width : 2641 mm
Calibration : 0.00 % Sheet Position : 742 mm
Vacuum power : 100% Self cleaning : Auto Heater setting (Pre) : 38oC / 70oF
Full width scanning : FULL Empty mode : Stop Heater setting (Printer) : 38oC / 70oF
Periodic cleaning : DISABLE Sheet remain : 0.0m Heater setting (Dryer) : OFF
Sleep interval : 30 min Set remain at loading : DISABLE Feed for dry : ENABLE
Sleep : ENABLE Blower fan : DISABLE Preheating : 38oC
= = = = Preset table = = = =
Preset name : PRESETTING 1 Heater setting (Pre) : 40oC / 104oF Sheet type : Opaque Preheating : PREHEAT
Bi - dir. simple : 0 Heater setting (Printer) : 40oC / 104oF Sheet Width : 2641 mm Blower fan : ENABLE
Bi - dir. adjust ( H1-H3 ) : 0 / 0 / 0 Heater setting (Dryer) : 50oC / 122oF Sheet Position : 511 mm Vacuum power : Auto
Bi - dir. adjust ( H4-H6 ) : 0 / 0 / 0 Feed for dry
... : DISABLE Full width S : FULL Head height : MIDDLE
..
Calibration
Preset name : PRESETTING 8 Heater setting (Pre) : 40oC / 104oF Sheet type : Opaque Preheating : PREHEAT
Bi - dir. simple : 0 Heater setting (Printer) : 40oC / 104oF Sheet Width : 2641 mm Blower fan : ENABLE
Bi - dir. adjust ( H1-H3 ) : 0 / 0 / 0 Heater setting (Dryer) : 50oC / 122oF Sheet Position : 511 mm Vacuum power : Auto
Bi - dir. adjust ( H4-H6 ) : 0 / 0 / 0 Feed for dry : DISABLE Full width S : FULL Head height : MIDDLE
Calibration
Ink Cartridge Report
Model : AJ-740i Serial No. : XXXXXXX
Version : 3.00
No : INK TYPE / CAP. / CONSUM. / TIME / INS. / INK PACK / INK / CART. /
1: EXt Ink K / 1000cc / 7.638cc / 0y005d23h09m09s / 1/ 2007. 07. 01 / 2007. 01. 02 / 2008. 01 /
1: EXt Ink C / 1000cc / 8.401cc / 0y005d23h09m07s / 1/ 2007. 08. 11 / 2007. 02. 02 / 2008. 01 /
1: EXt Ink M / 1000cc / 7.838cc / 0y005d16h10m43s / 1/ 2007. 07. 01 / 2007. 01. 02 / 2008. 01 /
1: EXt Ink Y / 1000cc / 7.638cc / 0y005d23h08m58s / 1/ 2007. 09. 01 / 2007. 01. 02 / 2008. 01 /
1: EXt Ink Lc / 1000cc / 7.080c / 0y005d23h08m55s / 1/ 2007. 10. 21 / 2007. 01. 02 / 2008. 01 /
1: EXt Ink Lm / 1000cc / 0.000cc / 0y005d23h08m51s / 1/ 2007. 07. 01 / 2007. 01. 02 / 2008. 01 /
1: EXt Ink ML / 500cc / 18.224cc / 0y007d21h13m43s / 16 / 2007. 02. 01 / 2007. 08. 09 / 2008. 01 /
4-12
History Report
Model : AJ-740i Serial No. : XXXXXXX
Version : 3.00 Date : 2009/02/01 16:24
= = = = Motor group = = = = = = = = Maintenance group = = = =
Motor feed (trip / total [clear]) : 1/ 1 hours [0] Maintenance Count : 0 times
Motor scan (trip / total [clear]) : 20 / 20 hours [0] Total Time : 231 hours
Press Pump 1 (trip / total [clear]) : 18,528 / 18,528 times [0] Printing time : 0 hours
Press Pump 2 (trip / total [clear]) : 17,980 / 17,980 times [0] Auto m-liq. supply cnt. : 5 times
Press Pump 3 (trip / total [clear]) : 18,206 / 18,206 times [0]
Press Pump 4 (trip / total [clear]) : 18,632 / 18,632 times [0] = = = = Wiper group = = = =
Press Pump 5 (trip / total [clear]) : 18,010 / 18,010 times [0] Wiping count : 63 times
Press Pump 6 (trip / total [clear]) : 18,372 / 18,372 times [0] Wiper replace count : 0 times
Supply Pump 1 (trip / total [clear]) : 317,020 / 317,020 times [0]
Supply Pump 2 (trip / total [clear]) : 16,079 / 16,079 times [0] = = = = Print group = = = =
Supply Pump 3 (trip / total [clear]) : 14,182 / 14,182 times [0] Printing time : 0 hours
Supply Pump 4 (trip / total [clear]) : 11,940 / 11,940 times [0] Print pages : 3 pages
Supply Pump 5 (trip / total [clear]) : 11,036 / 11,036 times [0]
Supply Pump 6 (trip / total [clear]) : 11,285 / 11,285 times [0] = = = = System group = = = =
Power on count : 63 times
M-liquid Pump (trip / total [clear]) : 6,265 / 6,265 times [0]
Power on time : 35 hours
Sleep time : 85 hours
= = = = Head group = = = =
Shot Cnt. H1 (trip / total [clear]) : 8,055 / 8,055 K shot / nozzle [0] Highest temperature : 2006 /04 /24 13:27 25oC / 76oF
Shot Cnt. H2 (trip / total [clear]) : 7,221 / 7,221 K shot / nozzle [0] Lowest temperature : 2006 /04 /30 06:27 18oC / 76oF
Shot Cnt. H3 (trip / total [clear]) : 7,823 / 7.823 K shot / nozzle [0] Peck used count : 13 times
Shot Cnt. H4 (trip / total [clear]) : 8,007 / 8,007 K shot / nozzle [0]
Shot Cnt. H5 (trip / total [clear]) : 7,079 / 7,079 K shot / nozzle [0] = = = = Error group = = = =
Shot Cnt. H6 (trip / total [clear]) : 7,329 / 7,329 K shot / nozzle [0] Service call count : 3 times
: H1 H2 H3 H4 H5 H6 Service call history : 0165 0165 0140 **** ****
Wiping count for head : 63 63 63 63 63 63 times Motor error (feed) : 0 times
Headrank set count : 6 4 5 6 7 8 times Motor error (scan) : 0 times
Normal cleaning count : 2 2 2 2 2 2 times Low temperature error : 0 times
Powerful cleaning count : 0 0 0 0 0 0 times High temperature error : 0 times
Power on cleaning count : 1 1 1 1 1 1 times Protecting pump error : 0 times
Periodic cleaning count : 0 0 0 0 0 0 times Protecting wiper error : 0 times
Pre-print cleaning cnt. : 0 0 0 0 0 0 times Emergency capping : 0 times
Self cleaning count : 18 18 18 18 18 18 times Start uncapped : 0 times
Fill ink count : 0 0 0 0 0 0 times
Head wash count : 0 0 0 0 0 0 times
Auto flushing count : 0 0 0 0 0 0 times
= = = = Ink group = = = =
Cartridge change (1 - 6 ) : 4 4 6 4 4 4 times
Change ink type 0 times
= = = = Heater group = = = = PRE-R PRE-F PRINT DRYER A DRYER B DRYER C
Heater used time : 0 0 0 0 0 0 hours
Heater on time : 0 0 0 0 0 0 hours
Heater on count : 0 0 0 0 0 0 times
Event log Report
Model AJ-740i Serial No. : XXXXXXX
Version 3.00 Date : 2009/02/01 16:24
Date Time Temp. Event Information Date Time Temp. Event Information
+ ----------- + ------ + -------- +---------------------- +------------------------------------------------------- + + ----------- + ------ + -------- +---------------------- +-------------------------------------------
09/02/01 14:12 28 Print start Testpattern 09/02/18 03:53 28 Sleep out
09/02/01 14:09 28 Setup done Width : 1204mm Env. : 0.097 09/02/18 02:33 28 Sleep in
09/02/01 14:08 28 Cancel done 09/02/18 01:18 23 Sub power on Normal
09/02/01 14:08 28 Cancel start User cancel 09/02/18 01:18 23 Main power on Normal
09/02/01 14:07 28 Setup done Width : 1204mm Env. : 0.097 09/02/18 00:02 25 Sub power off
09/02/01 14:07 28 Cancel done 09/02/20 23:59 25 Cleaning Power on cleaning
09/02/01 14:07 28 Cancel start User cancel 09/02/20 23:59 25 Sub power on Normal
09/02/01 14:01 28 Setup done Width : 1204mm Env. : 0.098 09/02/20 12:16 30 Sub power off
09/02/01 14:00 28 Sub power on Service mode 09/02/20 11:29 32 Print done
09/02/01 14:00 28 Sub power off 09/02/20 11:28 32 Print start
09/02/01 13:56 28 Print done Testpattern 09/02/20 11:28 32 Print done
09/02/01 13:55 28 Print start Testpattern 09/02/20 11:26 32 Print start
09/02/01 13:55 28 Print done Testpattern 09/02/20 11:26 32 Print done
09/02/01 13:53 27 Print start Testpattern 09/02/20 11:24 32 Print start
09/02/01 13:53 27 Setup done Width : 1204mm Env. : 0.100 09/02/20 11:24 32 Print done
09/02/01 13:52 27 Sub power on Service report mode 09/02/20 11:20 32 Print start
09/02/01 13:52 27 Sub power off 09/02/20 11:20 32 Print done
09/02/01 13:29 26 Print done Testpattern 09/02/20 11:17 32 Print start
09/02/01 13:28 26 Print start Testpattern 09/02/20 11:16 32 Setup done Width : 1304mm Env. : 0.066
09/02/01 13:28 26 Print done Testpattern 09/02/20 11:16 32 Cancel done
09/02/01 13:28 26 Print start Testpattern 09/02/20 11:16 32 Cancel start User cancel
09/02/01 13:28 26 Print done Testpattern 09/02/20 11:15 32 Print done Testpattern
09/02/01 13:27 26 Print start Testpattern 09/02/20 11:15 32 Print start Testpattern
09/02/01 13:27 26 Print done Testpattern 09/02/20 11:14 32 Print done Testpattern
09/02/01 13:26 26 Print start Testpattern 09/02/20 11:14 32 Print start Testpattern
09/02/01 13:26 26 Print done Testpattern 09/02/20 11:13 32 Print done Testpattern
09/02/01 13:26 26 Print start Testpattern 09/02/20 11:13 32 Print start Testpattern
09/02/01 13:25 26 Print done Testpattern 09/02/20 11:05 32 Print done
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
All parameters will be initialized. Turn on the Sub Power SW
ENTER
+ while pressing the [ ], [ ] and the [ENTER] keys to start
the machine in system parameter initialize mode.
Select the model by pressing the [ ] and [ ] keys.
Press [ENTER] key to initialize the system parameter or
press the Sub Power SW more than 1 second to cancel it.
INITIALIZE ALL
SYS.PARAMETER The machine turns off automatically when the initialization is
[ ] completed. All the parameters are reset to the default.
It is necessary to initialize the limit position after this
SELECT MODEL
AJ-740i initialization. [SERVICE CALL 0101] occurs without initializing
[ ] the limit position.
INITIALIZATION
COMPLETED
LANGUAGE / UNIT SERVICE REPORT PRINTING
SELECTION
Turn on the Sub Power SW while
MENU
+ pressing [ ] key to start the
machine in the service report
+ printing mode.
Roland DG Corp. The service report will be printed
AJ-740i
automatically when the media is set
SERVICE REPORT up. It prints with Black ink.
MENU LANGUAGE
ENGLISH The machine turns to be the normal
[ ] mode after printing.
LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C > F
4-14
Special Key Combinations
Function for Service Combination Key Selection Comments
Press [MENU] and [ ] to enter Service
Service Mode + Menu.
[UPDATE FIRMWARE?] will be
F/W Upgrade Mode + displayed.
Press [ENTER] to upgrade F/W.
Use this when the Main Board is
+ replaced.
F/W Installation Mode for a
brand-new Main Board
ENTER
[SUM-ERROR] will be displayed.
Press [ENTER] to upgrade F/W.
System Parameter All parameters will be initialized.
Initialize
ENTER
+ Press [ENTER] to start initialize.
Limit Position&Max Scan Press [ENTER] to initialize Limit Position.
Width Initialize + Then set up Max Scan Width.
Service Report will be printed.
Service Report + It is the same as the Service Report in the
Service Menu.
Function for Users Combination Key Selection Comments
Press[ ] and [ ] to select
Language/Unit Selection MENU
+ Language/Unit.
4-15
4-2 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
Check the printer IP address.
1
It is necessary to prepare the followings to upgrade the FIRMWARE.
1. Firmware le
2. Windows PC * Network port is required.
3. Peck
4. Network cable *A cross cable is required when you connect AJ-740i to PC directly.
Con rm that Main Power of the printer is turned "ON "
2
and Sub Power of the printer is turned "OFF".
ON
OFF
Start the Peck.
3
When [Peck] screen is displayed, click the [Select Port]
button.
SUM-EEROR
[SUM ERROR] is displayed when the Main
Power SW is turned on if a brand new Main
Board is installed.
In case of that, the machine will be ready to
receive the rmware by pressing the [ENTER]
key. (Refer to [F/W installation when the Main
Board is replaced].)
WAITING
4-16
Select [Type2] from [Product].
4
Select [via Network] from [Select port] and Input the printer IP address.
Click [OK].
Click the [Firmware Upgrade] button.
5
[Open] screen is displayed.
6
Select the rmware le and click [Open].
It starts to send the rmware to AJ-740i.
The machine automatically goes into rmware upgrade
7 *AJ-SERIES V1.00 NG DATA ERROR
mode. > % FORMAT ERROR
When upgrade is completed, the Sub Power SW will
be turned off. ERASING NG DEVICE ERROR
> % WRITE ERROR
WRITING NG DEVICE ERROR
> % WRITE ERROR
VERIFYING NG DEVICE ERROR
> % WRITE ERROR
COMPLETE
4-17
[F/W installation when the Main Board is replaced]
8
Turn on the Main Power SW again while pressing the
[ ], [ ] and [ ] keys.
+
VERSION UP SURE?
Press the [ENTER] key to set the machine ready to
9
receive the rmware.
Send the rmware using the Peck.
WAITING
4-18
4-3 HEAD ALIGNMENT (Referential Time : 30min._1 head alignment)
This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head
is replaced.
If the heads are not aligned, printing problems such as banding, ne lines and gap between bands
could occur.
Remove Right I/S Cover.
1
Right I/S Cover
Remove Carriage Cover.
2
Carriage Cover
3 Turn on the Sub Power SW while pressing the [ ],
[ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
4-19
Set PET-G media to the machine.
4
There is the reference line on Platen Plate for setting
short rolled medias. In this case, it is necessary to t
the right end of the media with this reference line.
Reference Line
[BIAS ADJUSTMENT]
5
Select [PRINT MENU]>[HEAD ADJUST] > [BIAS] > SERVICE MENU
PRINT MENU
[TEST PRINT] and press the [ENTER] key.
[ ]
PRINT MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
Test pattern shown in the gure will be printed.
6
By pressing the [ ] key, the media is fed out so that
you can see the Test Pattern. By pressing [ ] key, the
media is fed back to the printing position.
Loosen the 2 screws xing Head in order shown in the
7
gure.
1
Loosen the screws xing the head for 1/2
turn.
If the screws are loosened too much, the
alignment cannot be done correctly.
2
4-20
Insert the 2.0mm Hexagonal Wrench and turn the
8
Adjustment Screw to make the lines of each color in
the test pattern straight.
Position of the printing moves 1 line by
turning the screw 1/4 turn. Adjustment
Screw
When the upper lines are shifted towards the left of
the lower lines, turn the screw CW.
When the upper lines are shifted towards the right of
the lower lines, turn the screw CCW.
Tighten the 2 screws xing the head in order shown in
9
the gure.
2
10 Print the test pattern again.
If the result is not satisfactory, repeat the adjustment SERVICE MENU
PRINT MENU
again.
[ ]
The shifting of lines should be smaller than PRINT MENU
HEAD ADJUST
1/2 dot. [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
4-21
[VERTICAL ADJUSTMENT]
11
Select [PRINT MENU]>[HEAD ADJUST]>[VERTICAL] SERVICE MENU
PRINT MENU
> [TEST PRINT] and press the [ENTER] key.
[ ]
PRINT MENU
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
12 Test pattern shown in the right gure will be printed.
By pressing the [ ] key, the media is fed out so that
you can see the Test Pattern. By pressing the [ ] key,
the media is fed back to the printing position.
Test pattern is changed if another head is
set to the Standard Head.
Magenta is set to the Standard Head by default.
13 Loosen the 2 screws xing the head in order shown in
the gure.
1
Loosen the screws xing the head for 1/2 turn.
If the screws are loosened too much, the
alignment cannot be done correctly.
14 Turn the Adjustment Screw to make the lines of each
color in the test pattern straight.
Position of the printing moves 1line by
turning the screw 1/6 turn.
Adjustment Screw
4-22
When the lines other than M are above the M lines,
turn the Adjustment Screw CW.
When the lines other than M are below the M lines,
turn the Adjustment Screw CCW.
15 Tighten the 2 screws xing the head in order shown in
the gure
2
16 Print the Test pattern again.
If the result is not satisfactory, repeat the adjustment SERVICE MENU
PRINT MENU
again.
[ ]
PRINT MENU
HEAD ADJUST
The shifting of lines should be smaller than
[ ]
1/2 dot.
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
4-23
17 [ HORIZONTAL ADJUSTMENT ]
Select [PRINT MENU] > [HEAD ADJUST] > SERVICE MENU
[HORIZONTAL] > [TEST PRINT] and press the PRINT MENU
[ENTER] key. [ ]
PRINT MENU
HEAD ADJUST
You can print the Test Pattern by selected Heads in this
[ ]
menu. You can enable/disable each Head by using the
HEAD ADJUST
[ ] key. HORIZONTAL
[ ]
The number of Standard Head is not displayed in this
HORIZONTAL
menu. TEST PRINT
[ ]
TEST PRINT
12456
HEAD SELECT > [ENTER]
18 The Test pattern shown in the gure will be printed.
Find the position where the line of each color matches H6
the M line and check the number.
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
The number with [ ] is the current setting.
H5
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H4
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H2
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H1
Middle -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H6
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H5
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H4
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H2
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
H1
Low -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11 +12+13 +14+15 +16 +17+18 +19 +20
4-24
19 Enter the parameters checked from the test pattern with the [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
Parameters can be entered with an increment of 1/2.
HORIZONTAL
TEST PRINT
HORIZONTAL H2 H3 H4 H5 H6
LOW 21/2 1 -3 2 1
HORIZONTAL H1 H2 H3 H4 H5 H6
MIDDLE 12 11 -13 5 10 -111/2
[BIDIRECTION ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [BI-DIR.
20
DEFAULT] > [TEST PRINT] and press [ENTER] key. SERVICE MENU
PRINT MENU
[ ]
You can print Test Pattern by selected Heads in this
PRINT MENU
menu. You can enable/disable each Head by using HEAD ADJUST
[ ] key. [ ]
HEAD ADJUST
The number of Standard Head is not displayed in this BI-DIR,DEFAULT
[ ]
menu.
BI-DIR,DEFAULT
TEST PRINT
[ ]
TEST PRINT
12456
4-25
21 Test pattern shown in the gure will be printed.
Find the position where the line of each of is aligned H6
straight and check the number. 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
The number with [ ] is the current setting.
H5
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H4
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H3
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H2
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H1
Middle 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H6
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H5
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H4
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H3
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H2
0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
H1
Low 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10 +11+12 +13 +14 +15+16 +17 +18 +19+20+21 +22+23 +24+25 +26 +27+28 +29 +30 +31+32+33 +34+35 +36 +37+38 +39 +40
22 Enter the parameters checked from the test pattern with the [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
Parameters can be entered with an increment of 1/2.
BI-DIR,DEFAULT
TEST PRINT
BI-DIR,DEFAULT H2 H3 H4 H5 H6
LOW 21/2 1 -3 2 1
BI-DIR,DEFAULT H1 H2 H3 H4 H5 H6
MIDDLE 12 11 -13 5 10 -11
4-26
4-4 CAPPING POSITION ADJUSTMENT (Referential Time : 5min.)
This is to adjust the height of heads when they are capped. This must be done after you remove or
replace a cap or a Head Carriage. Without this adjustment, there is a possibility that the surface of the
head dries up.
Remove the Right I/S Cover
1
Right I/S Cover
Turn on the Sub Power SW while pressing the [ ],
2
[ ] and [ ] keys to enter the Service Mode.
+
Make sure to unload the media.
MENU
Lower the Pinch Rollers.
MENU
SERVICE MENU
Select [SERVICE MENU]>[I/S MENU]>[CAP ADJUST]
3
and press the [Right] key.
SERVICE MENU
I/S MENU
I/S MENU
CAP ADJUST
4-27
The head moves to the position where the value is
4
+2.00mm.
The head can be moved in downwards. To move the
head in upwards, press the [ ] key to move the head
to the upper end.
Move Head downward to the position where the
5
surface of Head contacts the cap when being seen
crossly, then press the [ENTER] to update the
adjustment value.
When you press the [ ] key, the head moves
downward in 0.25mm unit.
When you press the [ ] key, the head moves to the
upper end where the value +2.00mm.
When you press the [ ] key, the adjustment value is
not updated and the capping is carried out and then
exiting the menu.
The heads are capped and you can exit from the menu
without updating the adjustment value.
If it is dif cult to see whether the head makes contact with the cap, irradiate the head and the
Cap Top with a penlight.
In this case, move down the head while irradiating the back plate of Head Carriage through
the gap between the head and the cap. When the light on the back plate of the Head Carriage
cannot be seen, this means that the head makes contact with the cap.
4-28
4-5 LINEAR ENCODER SETUP (Referential Time : 10min.)
First, this checks if the Linear Encoder can be read correctly in the whole width. Next, this calibrates the
length of Linear Encoder which stretches and shrink due to the environmental temperature and humidity.
It is necessary to do this operation if any of the followings has been performed.
-The position of Limit Sensor is adjusted.
-Limit Sensor is replaced.
-Liner Encorder is replceed
-Encoder Module is replaed.
-Main Board is replaced.
-All INTIALIZE is performed.
Turn on the Sub Power SW while pressing the [ ],
1
[ ] and [ ] keys to enter the Service Mode.
+
Make sure to unload the media.
MENU
Lower the Pinch Rollers.
MENU
SERVICE MENU
Select [SERVICE MENU]>[PRINT MENU]>[LINEAR
2
ENCODER] and press the [ENTER] key.
SERVICE MENU
PRINT MENU
PRINT MENU
LINEAR ENCODER
NOW PROCESSING
POS: 1361.00mm
One of the messages will appear at the completion of
3
the set up.
LINEAR ENCODER
In case of SETUP error, check the followings. SETUP COMPLETED
1. Dirt/Scratch on Encoder Scale.
2. Dirt/Scratch on Encoder Module.
3. Encoder Scale is not between Encoder Module. LINEAR ENCODER
SETUP FAILED
4. Backlash of Carriage Motor Gear and Drive
Gear.
5. Bad Contact in the cables. LINEAR ENCODER
HEADBOARD FAILED
In case of HEADBOARD error, Head Board could be
defective.
4-29
4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)
This is for adjusting the sensitivity of PAPER SIDE SENSOR which is for detecting the width of the
media. If it is not adjusted, media width can not be detected correctly.
Remove the Right I/S Cover.
1
Right I/S Cover
Turn on the Sub Power SW while pressing the [ ],
2
[ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Select [SERVICE MENU]>[SUB MENU]>[PAPERSIDE
3
SENS].
SERVICE MENU
SUB MENU
[ ]
SUB MENU
PAPERSIDE SENS
4-30
Remove the Top Inner Cover and the Head Board Top Inner Cover
4
Cover.
Carriage Cover
Lower the Sheet Loading Lever.
5
Select [PAPERSIDE SENS] > [OUTPUT LEVEL] and
6
press the [ ] key.
SUB MENU
PAPERSIDE SENS
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.7V
The Head Carriage moves automatically to the
7
position where the Paper Side Sensor is over the
Re ection Tape.
4-31
Adjust VR on the Carriage Board so that [OUTPUT
8
LEVEL] will be from 0.5 to 0.7V.
VR
Select [PAPERSIDE SENS]>[SENSOR AUTOTEST]
9
and press the [ENTER] key. SUB MENU
Carry out the test and make sure the voltage is from 0.5 PAPERSIDE SENS
[ ]
to 1.0V and the NOISE is 0.
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ENTER]
SENSOR AUTOTEST
0.5V NOISE 0
If the voltage is less than 0.5V, increase the voltage for 0.1V in [OUTPUT LEVEL] menu and carry out
10
[SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage for 0.1V in [OUTPUT LEVEL] menu and carry out
[SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.
1. Clean the Re ection Tape.
2. Replace the Re ection Tape if there are many scratches on it.
4-32
4-7 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)
Turn on the Sub Power SW while pressing the [ ],
1
[ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Set PET-G media to the machine.
2
There is the reference line on Platen Plate for setting
short rolled medias. In this case, it is necessary to t
the right end of the media with this reference line.
Reference Line
Select [SERVICE MENU]>[PRINT MENU]>[CALIB.
3
DEFAULT]>[TEST PRINT] and press the [ENTER]
SERVICE MENU
key. PRINT MENU
[ ]
PRINT MENU
CALIB. DEFAULT
[ ]
CALIB. DEFAULT
TEST PRINT
[ENTER]
The machine prints the test pattern.
4
Calibrating amount can be calculated with the formula
shown at the next step based on the printing result.
400mm
The test pattern is always printed with offset
0.00%. Therefore, it is not affected by the
value set here.
Feed
500mm
Scan
4-33
Calculate the amount to be calibrated with the formula
5
shown in the gure. FORMULA
Measured
400
Length
Calibration
= x 100
Value Measured
Length
Select [SERVICE MENU] > [PRINT MENU] > [CALIB.
6 SERVICE MENU
DEFAULT] > [SETTING] and change the value with the PRINT MENU
[ ] and [ ] keys. [ ]
Press the [ENTER] key to save the setting. PRINT MENU
CALIB.DEFAULT
[ ]
Parameters can be entered with an
CALIB.DEFAULT
increment of 0.05%. SETTING
(MAX. +2.00% ~ MIN. -2.00%) [ ]
SETTING
+0.05 > + 0.10
[ENTER]
4-34
4-8 BELT TENSION ADJUSTMENT (Referential Time : 20min.)
Turn on the Sub Power SW while pressing the [ ],
1
[ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Select [I/S MENU]>[I/S CONTROL]>[HEAD UP/
2 SERVICE MENU
DOWN] >[OPEN] and press the [ENTER] key. The I/S MENU
Head Carriage moves up and you can move it by [ ]
hand. I/S MENU
I/S CONTROL
[ ]
Check that the Head Carriage is uncapped,
otherwise this adjustment cannot be done I/S CONTROL
HEAD UP/DOWN
correctly.
[ ]
HEAD UP/DOWN
OPEN
ENTER
Turn off the Sub Power SW and the Printer Main
3 <Rear View>
Power SW.
Printer Main
Power SW
Remove the covers shown in the Left Top Cover
4
gure.
Front Rail Cover
Rear Rail Cover
Left Cover
Right Top Cover
Left I/S Cover Knob
Front Cover
Panel
Right I/S Cover Cover
4-35
Remove the 2 screws xing the plates and remove the
5 <Left Top View>
2 plates. then remove the Adjustment Screw.
Adjustment
Screw
Plate
xation
Screw
Plate(x2)
Loosen the 2 screws shown in the gure.
6
Screw
When the screws are loosen more than
necessary, it gives dif culty in adjusting the
belt.
Screw
Measure the tension of the belt at the 7th Pinch Roller from the left using Tension Gauge (ST-001).
7
Push the belt directly underneath until its inside makes contact with the bottom one when you see it from the
machine front. The tension is proper if the measured value is 0.88kgf to 1.05kgf.
If the tension is improper, adjust the belt tension by turning the Adjustment Screw.
Turn the screw CW: Tension is increased
Turn the screw CCW: Tension is decreased
Attach SOLENOID CUSHION (P/N.22265241) onto the top of ST-001 to make a
measurement easier.
7th Pinch
Roller from Adjustment
the left Screw
4-36
Tighten the Adjustment Screw lightly. Then fix the 2
8 <Left Top View>
plates shown in the gure.
Adjustment
Screw
Plate
xation
Screw
Plate(x2) Hook the plate(Large) to the
Adjustment Screw
Tighten the 2 screws shown in the gure.
9
Screw
Screw
10 Measure the belt tension again and make sure the tension is between 0.88kgf and 1.05kgf.
Carry out the adjustment again if the tension is not within the acceptable value.
When this adjustment is nished, carry out [4-9 BELT POSITION ADJUSTMENT].
4-37
4-9 BELT POSITION ADJUSTMENT (Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
anges excessively. The belt position needs to be con rmed after the Belt Tension Adjustment and
adjust if it is necessary.
Remove the parts shown in the Left Top Cover
1
gure.
Left Cover
Right Top Cover
Knob
Left I/S Cover
Front Cover
Pannel
Right I/S Cover Cover
Turn on the Sub Power SW while pressing the [ ],
2
[ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
3
Perform the Aging test for the belt.
Select [MOTOR MENU]>[AGING]>[SCAN], and press SERVICE MENU
MOTOR MENU
the [ENTER] key.
[ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ENTER]
4-38
Con rm the belt position.
4 <Right Top View>
The position is proper when the belt is not touching
the flanges of the Drive Pulley excessively. When
the position is proper, skip this adjustment and go
Flange
to [ADJUSTMENT ON THE IDLE PULLEY SIDE]
described in the later step of this adjustment leaving
the belt aging on. When the position is improper, make
adjustment as follows.
Belt partly touching the ange is acceptable.
Press the [ENTER] key to cancel Aging.
5
SCAN
NOW AGING
[ENTER]
Loosen the 2 Fixing Screws located on the right end of
6 Fixing Screws
the belt.
Loosen the screws about 3 rounds for the
bottom of the screw head not to contact with
the Stay.
Press the [ENTER] key to restart Aging.
7
AGING
SCAN
[ENTER]
4-39
Adjust the belt position turning the Adjustment Screw Leans to the FRONT side of machine
8
as follows. Adjustment Screw
Belt leans to the front side of the machine
-Turn the screw carefully in CCW (loosening).
The work space is narrow. Be careful and
try not to touch the driving pulley and belt.
Belt leans to the rear side of the machine Leans to the REAR side of machine
-Turn the screw carefully in CW (tightening). Adjustment Screw
Tighten the 2 Fixing Screws for the bottom of the screw
9 Fixing Screws
head to slightly contact with the Stay.
Make sure not to tighten the screws too tight.
It may move the fixed Drive Pulley Holder
accidentally.
Con rm that the belt is not touching the pulley anges <Right Top View>
10
excessively.
When the belt is in improper position, adjust it again.
When it is proper, leave the belt aging on, and go to
Flange
the following [ADJUSTMENT ON THE IDLE PULLEY
4-40
11 [ADJUSTMENT ON THE IDLE PULLEY SIDE] <Left Top View>
Con rm the position of the belt.
The position is proper when the belt is not touching
the anges excessively. When the position is proper,
close this BELT POSITION ADJUSTMENT. When it is
improper, make adjustment as follows.
Flange
Belt partly touching the ange is acceptable.
Press the [ENTER] key to cancel Aging.
12
SCAN
NOW AGING
[ENTER]
13 Loosen the 2 screws shown in the figure eighth to
quarter round.
Screw
When the screw is loosen more than
necessary, it gives dif culty in adjusting the
belt.
Be careful with the sharp edges. It may cause
injury.
Screw
Press the [ENTER] key to restart Aging.
14
AGING
SCAN
[ENTER]
4-41
15 Adjust the belt position turning the Adjustment Screw
as follows.
Belt leans to the front side of the machine
-Turn the screw carefully in CW(tightening).
Belt leans to the rear side of the machine
-Turn the screw carefully in CCW(loosening).
Adjustment Screw
16 Tighten the 2 xing screws as shown in the gure.
Screw
Be careful with the moving Carriages during
the work, and also with the sharp edges of
the mechanical parts.
Screw
17 Con rm that the belt is not touching the Pulley Flanges
excessively.
When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel
Flange
Aging.
SCAN
NOW AGING
[ENTER]
4-42
4-10 NETWORK BOARD INITIALIZE (Referential Time : 2min.)
This is necessary when Network Board has stopped responding. When there is no response even
if sending "PING" command or connecting from a browser, there is a possibility that the setting of
Network Board has become incorrect. In such case, the setting can be returned to the default by
carrying out INITIALIZE.
After INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to
Roland PrintServer Network Setting Guide.
Turn of the Sub Power SW.
1 <Rear View>
Turn off the Printer Main Power SW.
Printer Main
Power SW
2 Turn on the Printer Main Power SW while pressing the
button of Network Board.
3 Wait for the blinking green and yellow LEDs on
Network Board, and release the button. Press the
button again to carry out INITIALIZE.
When INITIALIZE is completed, LEDs blink 3 times,
then the yellow LED blinks regularly.
4-43
Turn off Printer Main Power SW and then turn it on
4 <Rear View>
again.
The Network Board will not work properly if Printer Main
Power SW
the Printer Main Power SW is not turned on
again.
Such symptom could occur as that the
Network Board does not accept any data
although it returns IP address.
4-44
4-11 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE (Referential Time : 3min.)
Remove the Right I/S Cover.
1
Right I/S Cover
Turn on the Sub Power SW while pressing the [ ],
2
[ ] and [ ] keys to enter the Service Mode.
LIMIT INITIALIZE
MENU
When [SETTING UP HEAD HEIGHT] is displayed,
3
press the [ENTER] key to skip this menu.
SETTING UP
HEAD HEIGHT
[ENTER]
When [MOVE TO CAP POS] is displayed, check that
4
Head is placed at capping position and press the
[ENTER] key to skip this menu.
MOVE TO CAP POS
[ENTER]
4-45
Carry out the LIMIT POSITION INITIALIZE by pressing
5
the [ENTER] key.
SETTING UP
THE LIMIT
[ENTER]
NOW PROCESSING...
DETECTING...
After the LIMIT POSITION INITIALIZE is completed, [SETTING UP MAX.SCAN WIDTH] message appears.
6
Move the Head Carriage with your hands until it stops at the left end.
SETTING UP
MAX. SCAN WIDTH
Carry out the MAX SCAN WIDTH by pressing the
7
[ENTER] key.
SETTING UP
MAX. SCAN WIDTH
[ENTER]
DETECTING...
INITIALIZATION
COMPLTED
4-46
4-12 FRONT DANCER ROLLER PARALLELISM ADJUSTMENT
(Referential Time : 10min.)
This is to place the Front Dancer Roller parallel to the machine.
If the amount of media feeding is different between left and right, there is a possibility that the parallelism
is not adjusted correctly.
Install the Packing Material (R) to the machine as
1 shown in the gure.
Be careful not to install the packing material on
a skew.
Packing Material
OK Not OK
Right
Put the Packing Material (L) against the Dancer Arm shown in the gure to check the position of the screw
2
hole. If the screw hole matches the slot hole of the packing material, it should be determined that the Front
Dancer Roller is placed parallel. In that case, there is no need to make this adjustment.
Be careful not to install the
packing material on a skew.
Packing Material
OK Not OK
Left
Remove the Dancer Base Cover (L).
3
4-47
Loosen the 4 screws of the Dancer Arm.
4
Move the Dancer Arm until the screw
5
hole matches the slot hole of the packing
material.
OK Not OK
When the screw hole matches the slot hole, tighten up
6
the screws of the packing material.
Tighten up the screws of the Dancer Arm.
7
4-48
4-13 CARTRIDGE IC CHECK (Referential Time : 5 min.) Revised 3
This is to check whether the following parts and the data have a problem (or not) doing detecting, writ-
ing and loading of the Ink Cartridge ICs and the Maintenance Liquid Cartridge IC.
- Ink Cartridge IC
- Cartridge IC Board
- Pump Drive Board
- Singnal Junction Board
- Servo Board
- Motsens Junction Board
- Cleaning Junction Board
- Cables between each board
Turn on the Main Power SW.
1
Turn on the Sub Power SW while pressing the [ ],
[ ] and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Confirm that the Ink Cover Sensor (S), the Mainte-
2 SERVICE MENU
nance Liquid Cartridge IC and the Maintenance Liquid
Empty Sensor (m) and the Ink Cartridge IC Board SENSOR CHECK
for each cartridge (C) function in [SENSOR CHECK] [ ]
menu.
RHCPLWSUswpmfM
*** * ****
[ ]
C123456
***
Go to [I/S MENU]>[CARTRIDGE]>[IC CHECK].
3 SERVICE MENU
I/S MENU
[ ]
I/S MENU
CARTRIDGE
[ ]
CARTRIDGE
IC CHECK
4-49
Remove the Right I/S Cover.
4
Remove the Maintenance cover.
5
Pull out the Maintenance liquid cartridge.
6
Open the Cartridge-slot cover.
7
4-50
Pull out all ink cartridges.
8
Press [ENTER] key in [IC CHECK] menu and [SLOT1
9
INSERT] menu is displayed.
CARTRIDGE
IC CHECK
[ENTER]
IC CHECK
SLOT1 INSERT
Insert the black ink cartridge to the SLOT1.
10
Insert the ink cartridge displayed on the
LCD, the cartridge IC is checked one by
one. Do not insert multiple cartridges at one
time.
Close the Cartridge-slot cover.
11
4-51
When the cartridge IC is detected correctly, the ma-
12 < The cartridge IC is detected correctly. >
chine makes a beep sound and displays [OK] .
When the cartridge IC is not detected correctly, the ma- IC CHECK
chine beeps twice and [ERROR] is displayed. SLOT1 OK
If you press the [ ] key before checking the < The cartridge IC is not detected correctly. >
rest of the ICs, those ICs will not be checked. IC CHECK
SLOT1 ERROR
Open the Cartridge-slot cover.
13
Pull out the black ink cartridge from the SLOT1.
14
[SLOT2 INSERT] is displayed.
15
Repeat the same operations for the remaining slots to
check the cartridge IC of each cartridge.
IC CHECK
SLOT2 INSERT
4-52
After the cartridge IC check for the SLOT 6 is finished,
16
insert the maintenance liquid cartridge.
IC CHECK
SLOTM INSERT
Fix the Maintenance cover.
17
Fix the Right I/S Cover.
18
When the cartridge IC is detected correctly, the ma-
19
chine makes a beep sound and displays [OK] . < The cartridge IC is detected correctly. >
When the cartridge IC is not detected correctly, the ma-
IC CHECK
chine beeps twice and [ERROR] is displayed.
SLOTM OK
< The cartridge IC is not detected correctly. >
IC CHECK
SLOTM ERROR
4-53
Remove the Right I/S Cover.
20
Remove the Maintenance cover.
21
Pull out the maintenance liquid cartridge.
22
If the cartridge IC check of all the cartridges is finished
23
correctly, [COMPLETED] is displayed. < There is no error during the cartridge IC check. >
If there is an error during the cartridge IC check, the slot
number is displayed.
IC CHECK
COMPLETED
< There are errors during the cartridge IC check. >
IC CHECK ERROR
SLOT 123456M
4-54
If there is an error during the cartridge IC check, perform the following operations.
24
When a ink cartridge has an error
1. Check the cable connection between the Pump Drive Board and the Cartridge IC Board.
2. Replace the Pump Drive Board, Signal Junction Board and Cartridge IC Board.
3. Replace the ink cartridge.
When the maintenance liquid cartridge has an error
1. Check the cable connection between the Servo Board and the Cartridge IC Board.
2. Replace the Servo Board, Motsense Junction Board, Motsense Cleaning Board and Cartridge IC Board.
3. Replace the maintenance liquid cartridge.
4-55
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056
Tool Name TORQUE DRIVER NS
Purpose FIXING PARTS TO PRINT HEAD
Tool No. ST-001
Tool Name TENSION METER
Purpose BELT TENSION ADJUSTMENT
Tool No. ST-037
Tool Name CLEAN STICK TX712A
Purpose HEAD CLEANING
Tool No. 1000001400
Tool Name TOOL,SYRINGE 20ML ST-064
Purpose INK SUCTION
Tool No. 1000002255
Tool Name CLEANING LIQUID, (AI-CL) 500ML
Purpose HEAD CLEANING (AI/CL)
Tool No. 1000003133
Tool Name CLEANING LIQUID, (AI-CL) 200ML
Purpose HEAD CLEANING (AI/CL)
5-1
5-2 SENSOR MAP
THERMOSTAT THERMOSTAT (PLATEN HEATER)
(BED FRONT HEATER L) If the Heater exceeds the limit temperature, it cuts the
If the Heater exceeds the limit power being supplied.
temperature, it cuts the power being
THERMOSTAT
supplied. (BED FRONT HEATER R)
If the Heater exceeds the limit temperature,
it cuts the power being supplied.
THERMOSTAT
THERMISTOR
(DRYER HEATER L)
(BED FRONT HEATER)
If the Heater exceeds the limit
temperature, it cuts the power being It measures the temperature of the Heater.
supplied.
THERMISTOR (PLATEN HEATER)
THERMOSTAT It measures the temperature of the Heater.
(DRYER HEATER R) THERMISTOR
If the Heater exceeds the limit temperature, (DRYER HEATER)
it cuts the power being supplied. (Center of the machine) It measures the temperature of the Heater.
(Front Side of the machine)
(Left Side) MAINTENANCE COVER SENSOR (Right Side)
It detects whether the Maintenance Cover is
GRIT ENCODER opened or closed.
It detects the rotation position of the Grit Roller. SHEET LOAD SENSOR
It detects whether the Sheet Load-
MESH UNIT SENSOR
ing Lever is UP or DOWN.
It detects whether the INK TRAY is set or not.
FRONT COVER SENSOR LIMIT SENSOR
INK CARTRIDGE COVER SENSOR It detects whether the Front Cover It detects the limit position
It detects whether the Ink Cover is opened or closed. is opened or closed. of the Head Carriage.
5-2
THERMISTOR REAR PAPER SENSOR THERMOSTAT
(BED REAR HEATER) It detects the rear edge of the (BED REAR HEATER R)
It measures the temperature media and also whether the If the Heater exceeds the limit temperature, it
of the Heater. media is set or not. cuts the power being supplied.
THERMOSTAT
AMBIENCE THERMISTOR (BED REAR HEATER L)
It measures the ambient temperature . (Center) If the Heater exceeds the limit temperature, it
cuts the power being supplied.
(Rear side of the machine)
(Right Side) PRESSURE PUMP SENSOR (Left Side)
It detects the origin of the PRESSURE PUMP.
(Front Side of the machine)
(Rear Side of the machine) SUPPLY PUMP SENSOR
THERMISTOR (HEAD BOARD) It detects the origin of the SUPPLY PUMP.
It measures the temperature around the Head SUB TANK SENSOR
Board. It detects whether SUB TANK is full or not.
5-3
SLIDER SENSOR
It detects the rear and front origin of the capping unit.
(Rear side of the machine)
WIPER SENSOR
It detects the Wiper position.
INK CARTRIDGE IC SENSOR
It reads the information of the IC chip.
MAINTENANCE LIQUID CARTRIDGE
MAINTENANCE LIQUID EMPTY SENSOR IC SENSOR
It detects whether the Maintenance Liquid is empty or not. It reads the information of the IC chip.
(Rear side of the machine)
MAINTENANCE LIQUID PUMP SENSOR
It detects the origin of the Maintenance Liquid Pump.
5-4
THERMISTOR (HEAD BOARD)
It measures the temperature around the
Head Board.
ENCODER MODULE
It detects the scanning coordinate.
HEAD UP/DOWN SENSOR
It detects the origin of the Head Height direction. PAPER SIDE SENSOR
It detects the left and right edges of the media.
COVER SENSOR (TAKE-UP UNIT)
It detects whether the Cover is opened or closed.
COVER SENSOR (FEED UNIT)
It detects whether the Cover is opened or closed.
MEDIA END SENSOR
It detects the media end.
FRONT DANCER ROLLER SENSOR REAR DANCER ROLLER SENSOR
It detects the limit position of the Front Dancer Roller. It detects the limit position of the Rear Dancer Roller.
5-5
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or Yes Improved
deflected-fired dot Perform Normal Completed
appears on the test Cleaning
pattern.
Not Improved
No *Several Normal Cleanings and a
Powerful Cleaning do not improve the
printing result.
To 1-13 To 14-20
NO CHECKING POINT ACTION REFERENCE OUTLINE
When the loaded media is short, it may not be tensioned equally at
Replace the media in
The loaded media in width both ends because the Dancer Roller is out of the horizontal . In
1 width more than 1220
is below 1220 mm addition, the cooling effect caused by fans is increased and it lowers
mm
the heater temperature. As a result, banding or the like appears.
Loading media at a position where its left and right edges are
The media is not loaded Load and set up the unbalanced may result in white fine line or banding in the printing
2
and set up correctly media correctly image. Reload the media onto the roll shaft so that the left and right
margins are the same using the media gauge.
The optimal temperature for the media heating system varies
The temperature of according to the type of media and the print mode. The temperature of
3 Preheater/Print heater is Apply correct setting User's Manual Preheater/Print heater is too high may cause the white banding
too high because the landed dot may dry off before it expands to the proper
size.
[6-10 HEATER
The heater has not Check whether each Check whether each setting is correct referring to the above [6-10
4 TEMPERATURE
warmed up setting is correct HEATER TEMPERATURE DOES NOT GO UP].
DOES NOT GO UP]
Increase the preset When media is not heated sufficiently, the ink may dry unevenly or
temperature collect unevenness could happen.
Even if the heater reaches the setting temperature, when the media
The media is not warm Check the room has got cold, even if the temperature of a heater reaches the setting
5
enough temperature value, an effect may not appear.
Warm up the media fully taming to the room temperature of 20-32
Wait for a while until degree °C and wait about 5 minutes after the heater reaches the
media warms up setting temperature or raising setting temperature etc.
CALIBRATION for feeding
6 Calibration User's Manual If the calibration is not correct, white fine line or banding appears.
direction is not correct
The banding of overlap and gap may appear on the media with
The back tension on the Pre-feed the media
adhesive because the Feed Dancer Roller cannot maintain uniform
7 loaded media is too sheet once and reroll it
tension for the feed media. You can remove the adhesive from the
strong. again
media by pre-feeding the media and rerolling it again.
Movement width of the Set the [FULL WIDTHS] Set [FULL WIDTHS] to [FULL] to uniform the heating time on each
8 User's Manual
printing carriage to [FULL] path. This may improve printing quality.
Set [PERIODIC CL.] to When this is set to a value from 1 min to 99 min, self cleaning is
9 [PERIODIC CL.] setting User's Manual
[NONE] or [Page] performed during printing and it may cause of blurred printing.
Wrong profile for the
10 Use the suitable profile
media
The amount of ink which can be held changes with the media type.
Replace to the suitable
11 Wrong media is used Depending on the media, the ink may not be applied, but may overflow
media
or blur.
[3-1 HEAD Head rank setting affects the amount of the fired ink. If it is not set
12 Head Rank is incorrect Set Head Rank
REPLACEMENT] properly, the printing image becomes light, dark or blurred.
[4-4 HEAD Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-
13 Head is out of adjustment Head Alignment
ALIGNMENT] DIR.DEFAULT] setting is correct.
6-1
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE
Nozzle condition becomes poor due to the foreign substances stuck on
14 Foreign substances Manual Cleaning User's Manual
the surface of the head.
Run out of Maintenance Maintenance Liquid Cleaning the head with wiper is not performed efficiently and it cannot
15 User's Manual
liquid Cartridge Replacement remove the foreign substances stuck on the surface of the head.
[3-2 WIPER Cleaning the head with wiper is not performed efficiently and it cannot
16 Wiper wears out Wiper Replacement
REPLACEMENT] remove the foreign substances stuck on the surface of the head.
If the ink is not flowed down through the cap, the head cleaning cannot
Transformation / defect of [3-3 CAP TOP be performed efficiently. As a result, the condition of head nozzle is not
17 Cap Top Replacement
Cap REPLACEMENT] improved by the head cleaning. If the head is not sealed by the cap, the
head will become dry and clogged.
If the ink is not delivered to the head properly, the head cleaning cannot
be performed efficiently. As a result, the condition of head nozzle is not
[3-5 SUPPLY PUMP
18 Pump tube is clogged Pump Replacement improved by the head cleaning. When you leave the machine with filled
REPLACEMENT]
ink where the temperature is 50 degree °C and above, the ink tube in
the pump may be teared and may not recover its form again.
Generally, we do not recommend to wipe the surface of head with a
Wipe the surface of the cleaning stick. Howerver, it's worth to try cleaning before replacing the
19 Head nozzle is clogged
head by a cleaning stick head. Soak the cleaning stick in cleaning liquid fully, and then tap and
scrub the surface of head with it.
[3-1 HEAD
20 Broken Head Head Replacement
REPLACEMENT]
6-2 PARTICULAR COLOR DOES NOT PRINT AT ALL
NO CHECKING POINT ACTION REFERENCE OUTLINE
Air bubbles tend to go into the ink line by installing and uninstalling the
Perform Powerful
[5-2 HOW TO ink cartridge so many times. All the air bubbles inside the lines can be
Cleaning
1 Air bubbles in Ink line REMOVE THE AIR removed by performing the powerful cleaning or removing the tube from
Remove air bubbles by
IN THE INK LINE] the damper and fixing the syringe with the entry of damper, then pulling
an syringe
the ink until air bubbles disappears.
If there is a bad communication between the head and the main board,
the signal does not send properly and results in not working.
Refix / Replace the
2 Bad contact/Broken Cable If the flexible cable is fixed at a slant, it may cause the bad electrical
Cable
contact or short-circuit. If you insert and remove the flexible cable
several times, it may break the terminal.
[3-3 CAP TOP If the head is not capped correctly, the head dries and it may cause the
3 Transformation of Cap Cap Top Replacement
REPLACEMENT] head nozzle clogging.
[3-6 INK TUBE
4 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
The pump cannot deliver the ink properly. Therefore, the head may not
fire the ink.
Pump Tube [3-5 SUPPLY PUMP
5 Broken Pump Tube When you leave the machine with filled ink where the temperature is 50
Replacement REPLACEMENT]
degree °C and above, the ink tube in the pump may be teared and may
not recover its form again.
The F1 fuses are for C and K, the F2 fuses are for Y and M, and the F3
fuses are for Lc and Lm. If the C and K head do not fire the Ink at all,
Broken Fuse on the Head Replace the Fuse on
6 the F1 fuse may be defective. If the Y and M head do not, the F2 fuse
Board the Head Board
may be defective. If the Lc and Lm head do not, the F3 fuse may be
defective.
Head Board There might be a problem with the other devices on the head board
7 Broken Head Board
Replacement unless the fuses are not defective.
[3-1 HEAD
8 Broken Head Head Replacement The head does not fire the ink if it is short-circuitted.
REPLACEMENT]
Head Board If the signal sent to the head is not normal, the head does not work
9 Broken Head Board
Replacement properly.
6-2
6-3 SHIFTING IN PRINTING/COLOR SHIFTING
NO CHECKING POINT ACTION REFERENCE OUTLINE
The media is not set The media is not set straight. Make sure to set the media straight and
1 Set the media correctly User's Manual
correctly in the middle of bed referring to the User's Manual.
Paper Sensor
When the media edge is not detected correctly, it is possible that the
The media width is not Adjustment,
2 printing area does not fit with the media and the printing position could
read correctly Clean or Replace
be shifted.
Reflection Tape
[3-10 ENCODER
Encoder Scale is Clean or replace When Encoder Scale is not detected correctly, it is possible that the
3 SCALE
dirty/broken Encoder Scale printing position could be shifted.
REPLACEMENT]
Encoder Module is Clean or replace When Encoder Scale is not detected correctly, it is possible that the
4
dirty/broken Encoder Module printing position could be shifted.
[4-4 HEAD If the heads are not aligned or Horizontal adjustment is not performed
5 Head is out of adjustment Head Alignment
ALIGNMENT] properly, the color shifting occurs.
Refix / Replace the If the Flexible Cable does not connect correctly, the head moves
6 Bad contact Flexible Cable
Flexible Cable incorrectly and results in the shifting in printing.
6-4 INK DROPS ON THE MEDIA
NO CHECKING POINT ACTION REFERENCE OUTLINE
When foreign substances such as fiber dust is stuck on the surface of
1 Foreign substances Manual Cleaning User's Manual the head, ink sometimes leaks from it. Wipe the surface of head with a
cleaning stick.
If the media tends to curl or become bumpy due to ink, the head
sometimes strikes the media and it causes the ink dropping problem. It
2 Media strikes Head Change the media
can be avoided by using the media clamps or changing the head
height.
if the media produces static electricity easily, it makes accumulated ink
on the head while printing and results in ink dropping. When this is set
3 Static electricity of the med Perform [PERIODIC CL] User's Manual
to a value from 1 min to 99 min, automatic cleaning is performed while
printing and it may prevent ink dropping.
If the cleaning does not work efficiently, foreign substances stuck on
4 Wiper wears out Wiper Replacement User's Manual the surface on the head. The ink flows through it and results in ink
dropping.
[3-6 INK TUBE When the ink tube is broken, the ink flows through the head nozzles
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] and results in ink dropping.
[3-1 HEAD When the head is broken mechanically, the ink flows through the head
6 Broken Head Head Replacement
REPLACEMENT] nozzles and results in the ink dropping.
6-5 VERTICAL BANDING
NO CHECKING POINT ACTION REFERENCE OUTLINE
When there is scratch or dirt on the Encoder Scale, the printing image
Clean / Replace [3-10 Encoder scale could be affected and the vertical bandings could be appeared at the
1 Encoder Scale is dirty
Encoder Scale replacement] position where there is scratch or dirt. Use KIMWIPE for cleaning or
replace it. Never use chemicals, such as alcohol, for cleaning.
When there is dirt on the LM Guide, the head carriage has the big
moving resistance and the printing image becomes to be changed from
2 LM Guide is dirty Clean LM Guide
the other part at the position where there is a dirt. And it results in the
vertical banding.
When there is a dirt in the teeth of the gear, the movement of the head
There is a dirt in teeth of
3 Clean the gear carriage is changed at the position where there is a dirt. And it results
the gear
in the periodical vertical banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
NO CHECKING POINT ACTION REFERENCE OUTLINE
The main power is turned off may cause the head nozzle clogging by
Check the main power Do not switch off the
1 User's Manual not performing self cleaning. To turn off the power, switch off only the
switch main power
sub power.
6-3
6-7 INK EMPTY MESSAGE APPEARS EVEN IF THE INK HAS NOT RUN OUT
NO CHECKING POINT ACTION REFERENCE OUTLINE
If the Sub Tank doesn't get full after rotating the Supply Pump
a certain times, the machine recognizes the ink cartridge is
[5-2-6 HOW TO empty, resulting in an ink empty detection.
REMOVE AIR IN If a certain amount of air comes inside the Supply Pump, the
SUPPLY PUMP OR Supply Pump can't deliver the ink to the Sub Tank and causes
Air in the Supply Air aspiration by this phenomenon. It is necessary to remove ink from the ink
INK TUBE
Pump Syringe
BETWEEN SUPPLY line using a syringe. Refer to [5-2-6 HOW TO REMOVE AIR IN
PUMP AND SUB SUPPLY PUMP OR INK TUBE BETWEEN SUPPLY PUMP
TANK] AND SUB TANK].
Sub Tank
Supply Pressure
Pump Pump
If the Sub Tank doesn't get full after rotating the Supply Pump
a certain times, the machine recognizes the ink cartridge is
empty, resulting in an empty detection.
If the amount of ink inside the Sub Tank is less than expected,
Deliver the ink into (if the ink inside the Sub Tank is delivered back to the ink
the Sub Tank by cartridge with a service menu function or by opening the
Low Ink in the Sub Supply Pump.) this phenomenon takes place. It can be solved
executing the
Tank by increasing the ink inside the Sub Tank by executing
[SUPPLY] function
of Supply Pump. [SUPPLY] of the corresponding Supply Pump in the service
menu.
Sub Tank
Pressure
Pump
If the amount of ink inside the Sub Tank is less than
expected, the Sub Tank doesn't get full after rotating the
Supply
Supply Pump a certain times, resulting in an ink empty
Pump
detection.
6-4
6-8 THE INK OR MAINTENANCE LIQUID NEVER COMES BY PERFORMING FILL INK
NO CHECKING POINT ACTION REFERENCE OUTLINE
If there is air inside the Supply Pump or Pressure Pump or the
tube between the Pressure Pump and the head, air can't be
pushed out of the ink line by rotating the Pump and it causes
[5-2-5 HOW TO the FILL INK to be failed. If ink doesn't reach the head when
Air in the Supply
REMOVE AIR IN the FILL INK operation finishes, it is necessary to suck out the
Pump, Pressure
PRESSURE PUMP air with a syringe. Refer to [5-2-5 HOW TO REMOVE AIR IN
Pump, and the ink Air aspiration by
OR IN INK TUBE PRESSURE PUMP OR IN INK TUBE BETWEEN HEAD AND
line through the Syringe
BETWEEN HEAD PRESSURE PUMP] for details.
Pressure Pump and
AND PRESSURE
head.
PUMP]
Sub Tank
Pressure
Pump
Supply
Pump
Sub Tank
Pressure
Supply Pump
Pump
Sub Tank
Pressure
Supply Pump
Pump
6-5
6-9 MOTOR ERROR
NO CHECKING POINT ACTION REFERENCE OUTLINE
When the edges of the media curls or the media absorbs the Ink and
Remove cause of
1 Media Jam becomes to be irregular surface of the media, the head carriage
Media Jam
catches on the media during printing and results in the Motor Error.
When the adherence of the media is too heavy, the Motor Error occurs
2 Check the media Use usable Media
due to the too much load for feeding the media.
There is a dirt in teeth of When there is a dirt in the teeth of the Drive Gear and it cannot rotate,
3 Clean Drive Gear
Drive Gear the Motor Error occurs.
[3-4 Carriage Motor When the Motor is broken or reaches its life, the Motor cannot obey
4 Broken/life of the Motor Motor replacement
Replacement] the order from the CPU and it results in the Motor Error.
Broken Power Supply for Replace Switching When the Power Supply voltage for the Motor is not supplied, the
5
Motor Power Supply Motor cannot move and it results in the Motor Error.
When the Servo Board is broken, the Power Supply voltage for the
Servo Board
6 Broken Servo Board motor is not supplied and the motor cannot move. It results in the
replacement
Motor Error.
MOTOR ERROR
< ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000 0000
LAST ERROR
CURRENT ERROR
< ERROR LIST >
NO MEANING CAUSE
0001 Feed Motor Deviation Error
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
0008 (A little load is put on the motor
movement for a long time.) < User side >
1. Media Jam
0001 and 0004 occurred at the same 2. Pull or Move the Carriage by hands.
0005
time. 3. Carriage runs into a thing/hands.
0001 and 0008 occurred at the same 4. Media is stuck because of some reasons.
0009 5. Tug at the media.
time.
*The manual switch of take-up/feed out unit is used when the loading
lever
0010 Scan Motor Deviation Error
is pulled.
*The media is sent to the wrong way by using control panel.
Scan Motor Overcurrent Error 1
0040 (Big load is put on the motor movement < Mechanical Side >
instantaneously.) 1. The grease lubrication of the motor gear is not enough.
Scan Motor Overcurrent Error 2 2. Motor is broken./Life
0080 (A little load is put on the motor 3. Servo Board is broken.
movement for a long time.)
0010 and 0040 occurred at the same
0050
time.
0010 and 0080 occurred at the same
0090
time.
6-6
6-10 HEATER TEMPERATURE DOES NOT GO UP
NO CHECKING POINT ACTION REFERENCE OUTLINE
The heater temperature does not rise to the set temperature when the
Set the media. Press
1 Check the media setting User's Manual [SETUP] lump is OFF on the machine. Set the media and press the
the [SETUP] button
[SETUP] button, then wait until the media warms up.
Check the setting [Pre-
Check the setting on the The heater temperature does not rise to the set temperature when the
2 heater/Print heater] on User's Manual
machine [Pre-heater/Print heater] is OFF on the machine.
the machine
Replace the media with
Media of a narrower width may take a long time to heat because it
3 Check the media width the one which has 1220
increases cooling effect from a suction fan.
mm and above in width
In a cold environment, warm up may take a long time or the heater
Check the operation
4 Explain to User User's Manual temperature may fail to reach the preset value. Explain to users to use
environment
the heater where the temperature is 20 to 32 degree °C.
Check the electric voltage Check the electric If the electric voltage is low or unstable, the performance of the heater is
5
of the power supply voltage not brought out sufficiently.
Check if there is bad Check the connection of
The temperature of the heater does not rise if the connection cable
contact and cutline of the the cable between the
6 between the heater and main board is broken. Check the connection of
wiring between the heater heater and main board
the each cable and replace the broken cable.
and main board or replacement
The temperature of the heater does not rise if the fuse FS4, FS5 and
Check the fuse on the Replace the fuse on the
7 FS6 is blown out on the heater control board. FS4 for print heater. FS5
heater control board heater control board
and FS6 for pre-heater.
Check if the heater control Replace the heater The heater does not work correctly because the signal to the heater is
8
board is broken control board not transferred correctly.
6-11 DRYER TEMPERATURE DOES NOT GO UP
NO CHECKING POINT ACTION REFERENCE OUTLINE
Check if the main power Turn on the main power
1 The dryer does not work unless turn the main power switch on.
switch on the dryer is ON switch on the dryer
Check the power supply Check the cable wiring, connection and contact between the power
Check the wiring
2 cable on the dryer and source on the printer and dryer. The dryer does not work unless it
connection and contacts
wiring of the printer wires/connects correctly.
Check the setting on the Check the setting of The heater temperature does not rise to the set temperature when the
3 User's Manual
machine dryer on the machine setting of dryer is OFF on the machine.
In a cold environment, warm up may take a long time or the heater
Check the operation
4 Explain to User User's Manual temperature may fail to reach the preset value. Explain to users to use
environment
the heater where the temperature is 20 to 32 degree °C.
Check the cable wiring, connection and contact between the power
source on the printer and dryer. The dryer does not work unless it
Check the power supply Check the wiring
5 wires/connects correctly. If the main power switch cannot turn on after
cable on the printer connection and contacts
removing the heater control board especially, make sure to connect the
cable to CN1 and CN2 correctly on the heater control board.
Check the value of resistance about connector on the heater control
board by using circuit tester. Check whether the value is between 78
Replace the heater and 106 Ω or not for each 1 to 5 pin, 1 to 7 pin and 1 to 9 pin. If it is
Check the value of control board between 78 to 106 Ω, the heater control board has a problem. Follow
6
resistance Replace the coil in the [Check if the heater control board is broken] below. If the value of
dryer resistance is 0 or infinity, replace the coil in the dryer. 1 to 5 pin for the
upper side, 1 to 7 pin for the middle and 1 to 9 pin for the down side of
the coil.
Replace the fuse on the
Check if the heater control heater control board The heater does not work correctly because the signal to the heater is
7
board is broken Replace the heater not transferred correctly.
control board
6-7
6-12 THE BLOWER FAN DOES NOT MOVE
NO CHECKING POINT ACTION REFERENCE OUTLINE
Check the setting of the Turn on the setting of The blower fan does not work unless turn on the setting of [BLOWER
1 User's Manual
blower fan the blower fan FAN] in the heater menu.
Change the dryer
Check the setting of the The blower fan does not move when the setting of dryer temperature is
2 temperature except User's Manual
dryer temperature OFF.
OFF
Replace the fuse on the
Check if the heater control heater control board The heater does not work correctly because the signal to the heater is
3
board is broken Replace the heater not transferred correctly.
control board
6-13 THE TAKE-UP/FEED OUT UNIT DOES NOT MOVE
NO CHECKING POINT ACTION REFERENCE OUTLINE
Check the power switch in Turn on the power The take-up/feed out unit does not move when the power switch is OFF
1
the take-up/feed out unit switch in the take-up/feed out unit.
Check whether the cover
Close the cover of the The take-up/feed out unit does not move if the cover is open due to the
2 of the take-up/feed out
take-up/feed out unit cause that the shaft is not placed correctly.
unit is open or closed
Check the setting of Check the setting of The take-up/feed out unit does not move automatically when AUTO
3
AUTO switch AUTO switch switch is OFF.
Check the way of the Install the media The take-up/feed out unit does not reflect if the media is not passed
4
media installation correctly through the guide roller and dancer roller correctly.
Check the connection/bad contact the cable between AC junction board
Check the cable and the take-up/feed unit. Check this when the same symptom occurs
Check the cable [3-14 TU BOARD
5 connection/bad contact after removing AC junction board especially.
connection/bad contact REPLACEMENT]
Replace the cable Replace the cable if there is a problem in the cable connection/bad
contact.
Replace the board of
Check the board of take- [3-14 TU BOARD The take-up/feed out unit does not move if the problem occurs in the
6 take-up/feed out unit
up/feed out unit side REPLACEMENT] take-up/feed out unit side.
side
6-14 THE INFORMATION IN THE INK CARTRIDGE IC CANNOT BE READ PROPERLY/
THE INK CARTRIDGE REPORT SHOWS "Data Error"
NO CHECKING POINT ACTION REFERENCE OUTLINE
When the machine operation is in unstable condition, it also may
The machine operation is Restart the machine by become unstable to read information from Ink Cartridge IC. It may
1 User's Manual
unstable Main and Sub power recover from the symptom by restarting the machine by the Main and
Sub power.
Error of the cable Remove and reconnect
The cable must be connected firmly to CARTRIDGE IC BOARD for the
2 connection with the cable to
machine to recognize the information of Ink Cartridge IC.
CARTRIDGE IC BOARD CARTRIDGE IC
When the Spring Pin of CARTRIDGE IC BOARD stays inside and not
backs out, CARTRIDGE IC BOARD cannot have a proper contact with
Ink Cartridge IC and the information cannot be read correctly from Ink
Defect of CARTRIDGE IC
Replace CARTRIDGE Cartridge IC. On the machine with the serial number from ZU20100 to
3 BOARD/The Spring Pin of
IC BOARD ZU30141, there were possibility of this problem due to the contact with
CARTRIDGE IC BOARD
the dummy cartridges. Information cannot be read properly from Ink
Cartridge IC, also when there is a defect on CARTRIDGE IC BOARD
itself. In these cases, replace CARTRIDGE IC BOARD.
When the number of times of the cartridge insertion are different
between [I/S MENU]>[CARTRIDGE] and the Ink Cartridge Report, it
4 Defect of Ink Cartridge IC Replace Ink Cartridge
can be the defect of Ink Cartridge IC Board or the error data written on
the Ink Cartridge IC Board. In these cases, replace the Ink Cartridge.
6-8
6-15 ERROR MESSAGE
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 service call Refer to service call Refer to service call
This message is displayed when an unexpected error occurs. In the
most case, the error can be fixed by restarting the machine. If the error
Restart the machine still occurs in spite of restarting the machine, it sometimes could be
2 internal error solved by carrying out the limit initialization or changing some setting
values.
Upgrade the firmware Check the firmware version and upgrade if it has been solved by the
for the latest version latest version.
6-16 SERVICE CALL
CODE CONTENTS CAUSE ACTION
Sub Board does not work correctly. Check Cable connection between Main Board and Servo Board
Sub CPU does not work correctly. Check Cable connection between Servo Board and Heater Board
Disorder of
There is a bad connection between Heater Check the other Cable connection
0002 communication with Sub
Board and Servo Board. Servo Board replacement
CPU
There is a bad connection between Main Heater Board replacement
Board and Heater Board. Main Board replacement
Servo Board replacement
0004 SRAM error SRAM has broken.
Heater Board replacement
Sub Board does not work correctly.
Check Cable connection between Main Board and Servo Board
Sub CPU does not work correctly.
Check Cable connection between Servo Board and Heater Board
An error occurs during There is a bad connection between Heater
Check the other Cable connection
0005 downloading a program for Board and Servo Board.
Servo Board replacement
sub CPU. There is a bad connection between Main
Heater Board replacement
Board and Heater Board.
Main Board replacement
A noise on a signal.
Check Cable connection between Main Board and Servo Board
A noise on a signal during sending a
Check Cable connection between Servo Board and Heater Board
command.
An error occurs when start Check the other Cable connection
0006 Sub CPU was reset to default.
connecting to sub CPU. Servo Board replacement
Get into communicate when Sub CPU was
Heater Board replacement
reset to default.
Main Board replacement
Sub Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main Check Cable connection between Main Board and Servo Board
Board and Servo Board. Check Cable connection between Servo Board and Heater Board
An error occurs during There is a bad connection between Main Check the other Cable connection
0007
sending a command. Board and Heater Board. Servo Board replacement
A noise on a signal during sending a Heater Board replacement
command. Main Board replacement
Sub CPU was reset during sending a
command.
Sub Board does not work correctly.
Check Cable connection between Main Board and Servo Board
Sub CPU does not work correctly.
There is a problem with Check Cable connection between Servo Board and Heater Board
There is a bad connection between Heater
synchronizing serial Check the other Cable connection
0008 Board and Servo Board.
communication to Sub Servo Board replacement
There is a bad connection between Main
CPU. Heater Board replacement
Board and Heater Board.
Main Board replacement
A noise on a signal.
Limit Position Initialize has
0101 Limit Position Initialize has not been done. Carry out Limit Position Initialize
not been done.
Even though the machine
carries out the regular
Limit Sensor does not work correctly or is Limit Sensor replacement
0102 movement, the output of
broken. Check the mechanical backlash or loose with the scanning axes
Limit Sensor does not
reach the expected value.
Linear Encoder Setup has
0107 Linear Encoder Setup has not been done. Carry out Linear Encoder Setup
not been done.
6-9
CODE CONTENTS CAUSE ACTION
Input value from Linear
Confirm whether Encoder Scale is between the slit of Encoder Module
Encoder is not changed
in a whole width of the machine
when Linear Encoder is
Check Cable connection between Linear Encoder Board and Print
setup the origin. Read error of Linear Encoder.
Carriage Board
0110 When Motor stops during Read error of Encoder on Scan Motor side.
Confirm connection between Wire and Head Carriage
printing, Motor does not Wire is not fixed to Head Carriage firmly.
Linear Encoder replacement
complete the movement
Scan Motor replacement
which is supposed to be
Main Board replacement
done.
There is a problem with Device has a problem.
Check Cable connection around Thermistor
0120 Thermistor for Pre-Heater Thermistor Cable has short circuited or cut-
Thermistor replacement
F. line.
There is a problem with Device has a problem.
Check Cable connection around Thermistor
0121 thermistor for Pre-Heater Thermistor Cable has short circuited or cut-
Thermistor replacement
R. line.
Heater is unusually hot.
Heater Cable connection has a problem. Check Heater
Pre-Heater F temperature
0125 Thermostat has a problem (not working). Check Thermostat
has reached 60°C and
Thermistor has a problem. Check Thermistor
above.
Heater is unusually hot.
Heater Cable connection has a problem. Check Heater
Pre-Heater F temperature
0126 Thermostat has a problem (not working). Check Thermostat
has reached 60°C and
Thermistor has a problem. Check Thermistor
above.
There is a problem with Device has a problem.
Check Cable connection around Thermistor
0130 Thermistor for Print Thermistor Cable has short circuited or cut-
Thermistor replacement
Heater. line.
Heater is unusually hot.
Heater Cable connection has a problem. Check Heater
Print Heater temperature
0135 Thermostat has a problem (not working). Check Thermostat
has reached 60°C and
Thermistor has a problem. Check Thermistor
above.
There is a problem with Device has a problem.
Check Cable connection around Thermistor
0140 Thermistor for dryer (2 Thermistor Cable has short circuited or cut-
Thermistor replacement
lines/upper). line.
There is a problem with Device has a problem.
Check Cable connection around Thermistor
0141 Thermistor for dryer (2 Thermistor Cable has short circuited or cut-
Thermistor replacement
lines/middle). line.
There is a problem with Device has a problem.
Check Cable connection around Thermistor
0142 Thermistor for dryer (2 Thermistor Cable has short circuited or cut-
Thermistor replacement
lines/lower). line.
Heater is unusually hot.
Heater Cable connection has a problem. Check Heater
Dryer (2 lines/upper)
0145 Thermostat has a problem (not working). Check Thermostat
temperature has reached
Thermistor has a problem. Check Thermistor
80°C and above.
Heater is unusually hot.
Heater Cable connection has a problem. Check Heater
Dryer (2 lines/middle)
0146 Thermostat has a problem (not working). Check Thermostat
temperature has reached
Thermistor has a problem. Check Thermistor
80°C and above.
Heater is unusually hot.
Heater Cable connection has a problem. Check Heater
Dryer (2 lines/lower)
0147 Thermostat has a problem (not working). Check Thermostat
temperature has reached
Thermistor has a problem. Check Thermistor
80°C and above.
Check Cable connection of Servo Board
Even though the machine Slider Motor has a problem.
Check Cable connection of Junction Board
carries out the regular Slider Sensor has a problem.
Slider Motor replacement
0150 movement, the output of Wiring or Flexible Cable has short circuitted
Slider Sensor replacement
Slider Sensor does not or cut-line.
Wiring or Flexible Cable replacement
reach the expected value. Servo Board has a problem.
Servo Board replacement
Even though the machine Check Cable connection of Servo Board
Head Rise and Fall Motor has a problem.
carries out the regular Check Cable connection of Junction Board
Head Rise and Fall Sensor has a problem.
movement, the output of Head Rise and Fall Motor replacement
0151 Wiring or Flexible Cable has short circuitted
Head Rise and Fall Head Rise and Fall Sensor replacement
or cut-line.
Sensor does not reach the Wiring or Flexible Cable replacement
Servo Board has a problem.
expected value. Servo Board replacement
Check Cable connection of Servo Board
Even though the machine Wiper Motor has a problem.
Check Cable connection of Junction Board
carries out the regular Wiper Sensor has a problem.
Wiper Motor replacement
0152 movement, the output of Wiring or Flexible Cable has short circuitted
Wiper Sensor replacement
Wiper Sensor does not or cut-line.
Wiring or Flexible Cable replacement
reach the expected value. Servo Board has a problem.
Servo Board replacement
6-10
CODE CONTENTS CAUSE ACTION
Check Cable connection of Servo Board
Pressure Pump 1 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Pressure Pump 1 Sensor has a problem.
carries out the regular Check Pressure Pump 1 Magnet
Pressure Pump 1 Magnet has dropped out.
movement, the output of Pressure Pump 1 Motor replacement
0160 Wiring or Flexible Cable has short circuitted
Pressure Pump 1 Sensor Pressure Pump 1 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Pressure Pump 2 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Pressure Pump 2 Sensor has a problem.
carries out the regular Check Pressure Pump 2 Magnet
Pressure Pump 2 Magnet has dropped out.
movement, the output of Pressure Pump 2 Motor replacement
0161 Wiring or Flexible Cable has short circuitted
Pressure Pump 2 Sensor Pressure Pump 2 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Pressure Pump 3 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Pressure Pump 3 Sensor has a problem.
carries out the regular Check Pressure Pump 3 Magnet
Pressure Pump 3 Magnet has dropped out.
movement, the output of Pressure Pump 3 Motor replacement
0162 Wiring or Flexible Cable has short circuitted
Pressure Pump 3 Sensor Pressure Pump 3 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Pressure Pump 4 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Pressure Pump 4 Sensor has a problem.
carries out the regular Check Pressure Pump 4 Magnet
Pressure Pump 4 Magnet has dropped out.
movement, the output of Pressure Pump 4 Motor replacement
0163 Wiring or Flexible Cable has short circuitted
Pressure Pump 4 Sensor Pressure Pump 4 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Pressure Pump 5 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Pressure Pump 5 Sensor has a problem.
carries out the regular Check Pressure Pump 5 Magnet
Pressure Pump 5 Magnet has dropped out.
movement, the output of Pressure Pump 5 Motor replacement
0164 Wiring or Flexible Cable has short circuitted
Pressure Pump 5 Sensor Pressure Pump 5 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Pressure Pump 6 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Pressure Pump 6 Sensor has a problem.
carries out the regular Check Pressure Pump 6 Magnet
Pressure Pump 6 Magnet has dropped out.
movement, the output of Pressure Pump 6 Motor replacement
0165 Wiring or Flexible Cable has short circuitted
Pressure Pump 6 Sensor Pressure Pump 6 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Supply Pump 1 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Supply Pump 1 Sensor has a problem.
carries out the regular Check Supply Pump 1 Magnet
Supply Pump 1 Magnet has dropped out.
movement, the output of Supply Pump 1 Motor replacement
0170 Wiring or Flexible Cable has short circuitted
Supply Pump 1 Sensor Supply Pump 1 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Supply Pump 2 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Supply Pump 2 Sensor has a problem.
carries out the regular Check Supply Pump 2 Magnet
Supply Pump 2 Magnet has dropped out.
movement, the output of Supply Pump 2 Motor replacement
0171 Wiring or Flexible Cable has short circuitted
Supply Pump 2 Sensor Supply Pump 2 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
6-11
CODE CONTENTS CAUSE ACTION
Check Cable connection of Servo Board
Supply Pump 3 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Supply Pump 3 Sensor has a problem.
carries out the regular Check Supply Pump 3 Magnet
Supply Pump 3 Magnet has dropped out.
movement, the output of Supply Pump 3 Motor replacement
0172 Wiring or Flexible Cable has short circuitted
Supply Pump 3 Sensor Supply Pump 3 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Supply Pump 4 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Supply Pump 4 Sensor has a problem.
carries out the regular Check Supply Pump 4 Magnet
Supply Pump 4 Magnet has dropped out.
movement, the output of Supply Pump 4 Motor replacement
0173 Wiring or Flexible Cable has short circuitted
Supply Pump 4 Sensor Supply Pump 4 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Supply Pump 5 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Supply Pump 5 Sensor has a problem.
carries out the regular Check Supply Pump 5 Magnet
Supply Pump 5 Magnet has dropped out.
movement, the output of Supply Pump 5 Motor replacement
0174 Wiring or Flexible Cable has short circuitted
Supply Pump 5 Sensor Supply Pump 5 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Check Cable connection of Servo Board
Supply Pump 6 Motor has a problem.
Even though the machine Check Cable connection of Junction Board
Supply Pump 6 Sensor has a problem.
carries out the regular Check Supply Pump 6 Magnet
Supply Pump 6 Magnet has dropped out.
movement, the output of Supply Pump 6 Motor replacement
0175 Wiring or Flexible Cable has short circuitted
Supply Pump 6 Sensor Supply Pump 6 Sensor replacement
or cut-line.
does not reach the Wiring or Flexible Cable replacement
Pump Drive Board has a problem.
expected value. Pump Drive Board replacement
Servo Board has a problem.
Servo Board replacement
Maintenance Liquid Pump Motor has a
Even though the machine Check Cable connection of Servo Board
problem.
carries out the regular Check Cable connection of Junction Board
Maintenance Liquid Pump Sensor has a
movement, the output of Maintenance Liquid Pump Motor replacement
0180 problem.
Maintenance Liquid Pump Maintenance Liquid Pump Sensor replacement
Maintenance Liquid Pump Magnet has
Sensor does not reach the Wiring or Flexible Cable replacement
dropped out.
expected value. Servo Board replacement
Wiring or Flexible Cable has short circuitted
Device has a problem. Thermistor replacement
Thermistor under the BED
0190 Thermistor Cable has short circuited or cut- Check Cable connection
has a problem.
line. Heater Board replacement
Head 1 is abnormally hot. Thermistor (Head) has a problem. Check Flexible Cable connection around Head
0200 Head 1 temperature has Flexible Cable has short circuitted or cut-line. Check Cable connection around Heater
reached 58°C and above. Wiring of Head Heater has a problem. Head replacement
Head 2 is abnormally hot.
Thermistor (Head) has a problem. Check Flexible Cable connection around Head
0201 Head 2 temperature has
Flexible Cable has short circuitted or cut-line. Head replacement
reached 58°C and above.
Head 3 is abnormally hot.
Thermistor (Head) has a problem. Check Flexible Cable connection around Head
0202 Head 3 temperature has
Flexible Cable has short circuitted or cut-line. Head replacement
reached 58°C and above.
Head 4 is abnormally hot.
Thermistor (Head) has a problem. Check Flexible Cable connection around Head
0203 Head 4 temperature has
Flexible Cable has short circuitted or cut-line. Head replacement
reached 58°C and above.
Head 5 is abnormally hot.
Thermistor (Head) has a problem. Check Flexible Cable connection around Head
0204 Head 5 temperature has
Flexible Cable has short circuitted or cut-line. Head replacement
reached 58°C and above.
Head 6 is abnormally hot.
Thermistor (Head) has a problem. Check Flexible Cable connection around Head
0205 Head 6 temperature has
Flexible Cable has short circuitted or cut-line. Head replacement
reached 58°C and above.
6-12
7 Service Activities
7-1 INSTALLATION CHECK LIST
AJ-740i INSTALLATION CHECK LIST
Date
User Name : Serial Number :
Checking for Installing Site
There is a necessary space for installing the machine.
7 m (23 ft.)
4 m (13 ft.)
Unit space
1.5 m (5 ft.)
4 m (13 ft.)
Work space
There are two separate 200-240V power outlets (8.5A or more per each outlet) at the position where the includ-
ed power cord can be reached to from the place where the machine is installed.
The length of the power cord is 2.5m in the 117V area, and 4m in the 230-240V area.
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
Total weight of the machine may reach 580 kg (1,276 lb.) or more. Location should have a strength of point load
at four pointg for 145kg (319 lb) at each landing point. Installation in an unsuitable location may cause a major
accident, including trip over, fall, or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and re.
Never install close to any ammable object or in a gas- lled location.
Combustion or explosion may be a danger.
Install in a clean, brightly lit location.
Working in a location that is dark or cluttered may lead to an accident, such as becoming
caught in the machine as the result of an inadvertent stumble.
Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
Position so that the power plug is within immediate reach at all times.
This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next
to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
7-1
Unpacking the Cage
Make sure to work with 2 persons at least.
Hexagonal Lag Screw as shown below
is used for this cage.
Following tools are required for this operation.
- Knife
- 10 mm spanner
1. Remove the Hex Lag Screws from the top face. 2. Remove the Hex Lag Screws from the front face and
Then, remove the top face. from the rear face.
3. Remove the Hex Lag Screws from the side faces. 4. Remove Hex Lag Screws shown as circled, and cut
And, then peel off the wrapping, and take out the off the straps to take out the packing plywood.
accessory box.
Plywood
Straps
Accessory box
5. Unload the printer from the cage by forklift.
7-2
Checking for
Carrying-in Route
There is a space that allows you to operate using a heavy equipment like a forklift or a crane.
There is a carrying-in route that the machine can go through without being lifted.
In case that there is a step, the machine can be lifted up by a power lifter or the like.
The width of the route should be more than 1800mm.
AJ-740i
1800mm
In case that the carrying-in route bends at a right angle as shown by the gure,
the width of the route should be checked with the following formula.
Route width A AJ
Route width B(mm) > 4300(mm) - (route width A(mm) x 0.8) -74
0i
E.g.) When the route width A is 2000mm, the route width B needs to be more than 2700mm.
Formula of the calculation : 4300mm - (2000mm x 0.8) = 2700
Route width B
Move / Install
Handle the machine by 4 persons at least.
Before moving the machine, raise the Adjusters to the very top.
Adjusters
After the machine is installed, secure the stand in place using the Adjusters to avoid toppling.
Land the Adjusters to the ground, and then
tighten the bolt for one turn.
Adjusters
7-3
Checking the Accessories
Guide roller : 1
Roll shafts : 2
Paper tube : 1
End caps : 4 Spacers : 2
Media reinforcement pipe : 2 * These are all attached on Roll shafts.
Drain bottle : 1 Media gauge : 1 Maintenance liquid cartridge : 1 Power cords : 2
* It is installed on the machine. * It is attached on the machine.
Media clamps : 2 Hexagonal wrenches Head unit tool : 1 Software RIP set : 1
(large, small) : 1 each
Roland-PrintServer User's Manual : 1 Setup guide : 1 Roland-PrintServer
CD-ROM : 1 Network Setup Guide : 1
Cleaning sticks : 30 Replacement wipers : 6 Tweezers : 1 Syringe tube : 1
7-4
Removing the Packing Materials
Remove the bands, protectors and tapes.
Left Front protector Right Front
band
band
Right Rear Left Rear
protector
band
band
protector
Packing material
Packing material
band
Remove the tapes for feed unit and take-up unit, then,
take out protectors inside.
protector
protector
7-5
Remove the bars for the crane.
Keep the bars for future use. These are necessary for transportation.
bar
bar
With reference to Setup guide [3. Removing the Packing Materials], remove the rest of the packing materi-
als. Attach them at the location as instructed for storage.
Installing the
Guide Roller
Install the Guide roller.
Hang on the Guide roller to the gutters of
Frame stay at both sides.
Guide roller
[ Left Rear ] [ Right Rear ]
Frame stay
Guide roller
Frame stay
7-6
Connecting the Cables
Connecting the Power cords.
Connect the Power cords with reference to the Setup guide [4. Connecting the Cables].
!! IMPORTANT !!
Connect the two power cords to outlets on separate systems.
Connecting the Ethernet cable (100Base-TX suggested) to the Computer (Network)
* Make sure to use the Ethernet cable which is category 5 and above.
Filling Ink
Fill ink for the rst time with reference to Setup guide [5. Installing the Ink Cartridges].
!! IMPORTANT !!
Keep the removed dummy cartridges and lm for capping unit for future use, as to transportation.
lm dummy cartridge
Setting up the
Network
Setting up the network with reference to the "Roland-PrintServer Network Setup Guide".
Setting up the PC
Enter the IP Address (e.g. 192.168.0.100) and the Subnet mask (e.g. 255.255.255.0).
IP address of the PC
Setting up the printer
Enter the IP Address (e.g. 192.168.0.101) and the Subnet mask (e.g. 255.255.255.0).
IP address of the Printer
Setting up the
clock
Setting the clock to local time
- [SERVICE MENU] > [SUB MENU] > [CLOCK] > [DATE] and [TIME]
7-7
Installing
Roland VersaWorks
Install the Roland VersaWorks with reference to the [Quick Start Guide].
System requirements
Windows Vista Ultimate Service Pack 1 (32-bit edition)
or Windows Vista Business Service Pack 1 (32-bit edition)
or Windows Vista Ultimate (32-bit edition)
Operating system (OS) or Windows Vista Business (32-bit edition)
or Windows XP Professional Service Pack 3
or Windows XP Professional Service Pack 2
or Windows 2000 Service Pack 4
Processor 2.0-GHz or faster Pentium 4 recommended
512 MB of RAM (1 GB or more recommended)
Memory (RAM)
( For Windows Vista, 1 GB ( 2 GB or more recommended) )
Video card and monitor A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required
40 GB or more recommended
as a working space
NTFS format
Optical drive DVD-ROM drive
For network connection: Ethernet port
For USB connection: USB port
Other requirements For AppleTalk connection: Windows 2000 Service Pack 4 as the
operating system, with AppleTalk protocol installed
To use Roland@NET and VersaWorks Online: Internet connection
and web browser
Making the setting for Roland@NET
Put a check in a box of [Download Updates Automatically and Notify] if the customer accepts it.
Upgrading the Firmware
Upgrade the rmware to the latest version.
Loading and Cutting
Off Media
Explain following items with reference to User's manual [2-2 Loading and Cutting Off Media] and [6-1 Usable Media].
!! IMPORTANT !!
- When loading or moving roll media, use lifting equipment, and exercise care to prevent falls.
- Never load media that weighs more than 100 kg (220 lb.).
Usable Media
Do not use the Media whose width is less than 1220mm (48 inches).
REASONS
1. It makes it dif cult to keep the rear dancer roller leveled, and the media easily skews.
2. It makes it dif cult to increase the heater temperature by the air-cooling of the vacuum fan.
3. The vacuum performance comes down and the media easily gets jammed.
Make sure to use the Reinforcement pipe when loading media.
Load the media onto the roll shaft (outward curl media / inward curl media).
The position of the end cap is different depending on the width of the media.
Make sure to use the Media gauge to set the media at the proper position.
7-8
Mount the roll shaft in the paper pipe.
Mount the media and paper pipe on the take-up and feed units.
Pass the media through the printer.
Fasten the media to the paper pipe (when taking-up with outward curl / when taking-up with inward curl).
Set the orientation for automatic feed and automatic take-up.
!! IMPORTANT !!
- Never operate the MANUAL switch when the loading lever has been lowered.
- Never use to feed the media in reverse.
- Never needlessly touch the dancer rollers. Sudden movement of the media take-up or feed system
may cause injury.
Always install media clamps.
!! IMPORTANT !!
Performing printing without attaching the media clamps may cause the media to catch on the print
heads or result in damage to the print heads. Always use the media clamps for performing printing.
- The media clamps have distinct left and right sides.
- Never use the media clamps when the [HEAD HEIGHT] menu item is set to "LOW."
How to cut off media.
Operation
Explain following items in reference to the User's manual. Rear side
Main power switch Main power switch
for the dryer for the printer
Switching the power on and off
This machine has ve power switches.
Sub power switch
When you nish printing, turn off switches for the printer
3 4 5 as required.
Power switches for the
media take-up,
media feed systems.
!! IMPORTANT !!
- Make sure to use the Sub power switch of the printer for the daily powering on and off. If the Main pow-
er switched off, the automatic cleaning will not run and will cause the heads to be broken.
(Automatic cleaning runs even if the sleep mode is disabled, as long as sub power switched on.)
- When the printing is not performed, remove the loaded media and switch off the Sub power. The con-
tinued application of heat at a single location may cause the release of toxic gases from the media or
pose a re hazard.
- If the power switches for the media take-up and feed systems are kept on, the take-up and feed sys-
tems may operate by moving the dancer roller.
7-9
Raise the pinch rollers when printing is not being performed. If you keep them set down for a long time, they
will be deformed.
Settings of the Media Heating System
- Operation of the Preheater, Print heater and Dryer (drying heater and blower fan)
- Making the temperature setting
- General guide for the preset temperatures
!! IMPORTANT !!
- The platen and dryer become hot. Exercise caution to avoid re or burns.
- Remove any loaded media or switch off the sub power when printing is not being performed.
- Never use media that cannot withstand the heat of the media heating system.
- Never use the platen or dryer for any purpose for which they are not intended, such as to dry clothing.
Starting printing
Pausing or canceling printing
Shifting the print-start position to the desired position
Never place anything on the blower fan. The inlet to take air is widely open. If anything comes inside, fan can
be broken.
Be sure to grasp the handle when opening or closing the front cover. Without using the handle, nger can be
squeezed.
Handling of the ink cartridge
!! IMPORTANT !!
- Once a cartridge is inserted, never remove or re-insert the cartridge until it runs out. It may cause air to
go inside the cartridge, then air enters the ink line, resulting in the breakdown of the machine.
- Be sure to replace with an cartridge of identical type.
- Never allow the machine to stand with an ink cartridge removed. The print heads may become clogged.
- Never store the ink cartridges in the location exposed to open ame, or where high temperature may
occur.
- Unlike the ECO-SOL (MAX) INK, you do not need to shake the ink cartridges before inserting.
Checking for remaining Ink
!! IMPORTANT !!
The display shows an approximate guide to the amount of remaining ink, which may differ somewhat
from the actual remaining amount.
Optimizing printing to match media thickness
- Head Height
- Bidirectional adjustment
- Feed calibration
When the feed calibration value is to be set by the printer, select "Use
Printer Settings" from Roland VersaWorks.
7-10
Preset function
You can group together the settings shown below and save them as a preset.
[ADJUST BI-DIR SIMPLE SETTING]
[ADJUST BI-DIR DETAIL SETTING]
[BLOWER FAN]
[CALIBRATION]
[FEED FOR DRY]
[FULL WIDTH S]
[HEAD HEIGHT]
[PRE], [PRINT], [DRYER]
[PREHEATING]
[SHEET TYPE]
[SHEET WIDTH]
[SHEET POS.]
[VACUUM POWER]
Adding Media Pro les
Explain the procedure of adding Media Pro les of third-party media.
Downloading Media Pro les from the website.
Adding Media Pro les to Roland VersaWorks.
Maintenance
Explain the following items referring to the User's manual.
Cleaning function of the print head (Normal cleaning / Powerful cleaning)
- Selected Head(s)
- All Heads
Avoid using Powerful cleaning more than necessary. It consumes more ink than "normal cleaning," and
too-frequent use may damage the print heads themselves.
Cleaning the printing heads using the cleaning kit
Replacing the wipers
Replacing the Maintenance Liquid Cartridge
!! IMPORTANT !!
When you replace the Maintenance Liquid Cartridge, make sure to go to [MENU] > [SUB MENU] >
[MAINTENANCE] > [MAINTE. LIQUID] and press the [ENTER] key to reset the count of the maintenance
liquid consumption. Otherwise, "MAINTENANCE LIQUID LOW" message will appear at the inappropriate
timing.
7-11
Cleaning other parts
- Platen
- Grit rollers
- Pinch rollers
- Re ective tape
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other ammable materials.
Disposing of discharged ink
The message [CHECK DRAIN BOTTLE] appears when a certain amount of discharged ink collects in
the bottle.
!! IMPORTANT !!
- When you dispose of the discharged ink, make sure to go to [MENU] > [SUB MENU] > [MAINTENANCE]
> [DRAIN BOTTLE] and press the [ENTER] key to reset the discharged-ink count. Otherwise, "CHECK
DRAIN BOTTLE" message will appear at the inappropriate timing.
- Never place discharged uid near open ame, in the location where high temperature may occur, near
bleach or any other such oxidizing agent or explosive material.
- To store discharged uid temporarily, place it in the included drain bottle or in a durable sealed container
such as a metal can or polyethylene tank, and cap tightly.
- Dispose of discharged uid properly, in accordance with the laws in effect in your locate.
When not in use for a prolonged period
When moving the machine
When moving the machine to another location, consult your authorized Roland DG Corp. dealer.
Others
Explain the action to take when the head carriage stops over the platen in reference to the User's Manual [5-6
The Print Heads Stopped Moving]. If the head carriage doesn't go back to the standby position by turning on
the sub power again, it is necessary to cap the heads by the user.
Explain to switch off and on the machine and check what happens before calling for inquiry, when [SERVICE
CALL] error is displayed. Doing so may solve the problem.
Consumable Parts and
Replacement Cycle
Parts Name Replacement Cycle
Head 4 billion shots / nozzle (4000000 kshots)
6 months or Wiping count 3,000 times
Wiper * When the cleaning has been done 500 times, the message
to prompt the wiper replacement will be displayed on the LCD.
Maintenance Liquid Cartridge 12 months
Scan Motor 1,500 hours
Pressure Pump 1,500 hours = 7 million times
Supply Pump 1,500 hours = 7 million times
Cap Top 6 months
Lithium Battery 24 months
7-12
7-2 Maintenance Check List
AJ-740i Maintenance Check List
Date :
User : Serial Number :
Check items Operation points Check
Interview the customer Ask the customer if there is something that he/she is concerned about. Done
Output / Get Report before maintenance [Get Report] by Peck, or print both Service Report and History Report. Done
If large amount of ink is discharged in the drain bottle, dispose of it and Good
Check drain bottle give an explanation to the customer. Make sure to reset the discharged-
Dispose Reset
ink count.
Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version. OK
Determine if it should be replaced based on the SHOT COUNT in the Good
History Report, the test print result and the customer's interview.
Check Dispose Reset
Replacemnet cycle : 4 billions shots
Consumable
Parts
Head Perform manual cleaning by using cleaning stickes and cleaning liquid. Perform Cleaning
Output the test patterns of BIAS, VERTICAL, HORIZONTAL and BI-DIR.
DEFAULT to check the error, and perform adjustment if necessary. Good Adjustment Done
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS S in the History Report, the motor sounds when
Good
Scan Motor performing a print and the customer's interview. Put grease on the gear if
you replace the motor. Replacement Reset
Replacement Cycle : 1,500 hours Done
Determine if it should be repalced on the performance of the cleaning or
Wiper the period from the time when the Wiper was replaced last time. Perform Replacement Done
Replacement Cycle : 6 months or Wiping count 3,000 times Cleaning
Determine if it should be replaced based on the performance of the Good
Cap Top cleaning or the period from the time when the Cap Top was repalced. Perform Replacement Done
Replacement Cycle : 6 months Cleaning
Check the liquid remaining amount from [INK REMAINING] in the menu,
and remind the customer of the cartridge replacement if the remaining
Maintenance Liquid Cartridge OK
amount is small.
Replacement Cycle : 12 months
Lithuium Battery Replacement Cycle : 24 months Good Replacement Done
Check if the carriage belt doesn't touch the upper end or lower end of the
Check Carriage Belt drive pulley and idle pulley when the head carriage moves in the full Good Adjustment Done
Mechanical width. Adjust the belt position, if necessary.
Parts
Check if it is not worn out or not dirty, or not deformed. Check if it
Pinch Roller Good Replacement Done
rotates smoothly.
Grid Roller Remove foreign substances put on it by using a brush. Done
Reflective Tape Wipe out ink stains or dirt put on it. Good Perform Cleaning
Check that there is no problem with the printing operation and
Check printing Done
printing result.
[GET REPORT] by Peck, or print both Service Report and History
Output / Get Report after maintenace Done
Report.
7-13
7-3 Preparation for Transportation 1
This is the procedure of the preparation when transporting the machine without removing the ink. If the preparation is
done in this way, the power needs to be turned on again within 48 hours. Make sure to keep the ambient temperature
during the transportation between 5 and 40°C.
If the ambient temperature can be kept 30°C or below, the machine can be kept safe up to about 72 hours without
turning on the power.
1 Perform a cleaning for all heads.
CLEANING
NORMAL CL.
[ ]
NORMAL CL.
123456
[ENTER]
2 Discard any maintenance liquid that has collected in the tray.
SERVICE MENU
I/S MENU
[ ]
1) Turn on Sub power button while pressing [ ][ ][ ]
I/S MENU
keys to enter service mode. I/S CONTROL
[ ]
Select [I/S MENU] > [I/S CONTROL] >
I/S CONTROL
[HEAD UP/DOWN] > [OPEN], and press the [ENTER] HEAD UP/DOWN
key. The Head Carriage moves up and it allows you to [ ]
move the Head Carriage freely by hand. HEAD UP/DOWN
OPEN
[ENTER]
2) Move the Head Carriage slowly to the left.
7-14
3) Select [I/S MENU] > [I/S CONTROL] > [WIPER] > [UP],
SERVICE MENU
then press [ENTER] key. I/S MENU
[ ]
Wipers come to the top position.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
WIPER
[ ]
WIPER
UP
[ENTER]
4) Select [I/S MENU] > [I/S CONTROL] > [SLIDER] > [REAR],
and press [ENTER] key. SERVICE MENU
I/S MENU
[ ]
Wiper unit is stored back.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
SLIDER
[ ] [ ]
SLIDER
REAR
[ENTER]
5) Remove the screws shown in the gure and pull out the
tray.
Tray
Screws
6) Tilt the tray to pour out the maintenance liquid to the
location shown in the gure.
7-15
7) Take up any remaining maintenance liquid with the
syringe.
Immediately discard the taken-up maintenance liquid Syringe
into the drain bottle, leaving none inside the syringe.
Otherwise the rubber parts of the syringe may swell and
make the syringe unusable.
Tube
8) Return the tray to its original location and tighten the
screws.
Screws
9) Select [I/S MENU] > [I/S CONTROL] > [WIPER] > [DOWN]
and, press [ENTER] key. SERVICE MENU
I/S MENU
[ ]
Wipers go down.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
WIPER
[ ] [ ]
WIPER
DOWN
[ENTER]
10) Select [I/S MENU] > [I/S CONTROL] > [SLIDER] >
SERVICE MENU
[FRONT], press [ENTER] key.
I/S MENU
[ ]
Wiper unit comes front.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
SLIDER
[ ]
SLIDER
FRONT
[ENTER]
7-16
11) Move the Head Carriage by hand to the position where
the left frame of Head Carriage is aligned to the left frame
of the Cap Unit when seeing it from the front.
Left frame of the
Head Carriage
Left frame of
the Cap Unit
12) Select [I/S MENU] > [I/S CONTROL] > [HEAD UP/
DOWN] > [CLOSE], and press [ENTER] key. SERVICE MENU
I/S MENU
[ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
HEAD UP/DOWN
[ ][ ]
HEAD UP/DOWN
CLOSE
[ENTER]
3 Dispose of the drained ink.
MENU
1) Press [MENU] key. SUB MENU
[ ][ ]
Select [SUB MENU] > [MAINTENANCE] > [DRAIN
BOTTLE]. And press [ENTER] key. SUB MENU
MAINTENANCE
[ ][ ]
MAINTENANCE
DRAIN BOTTLE
[ ENTER ]
2) Empty the bottle after "EMPTY DRAIN BOTTLE" is
displayed on the LCD. EMPTY
DRAIN BOTTLE
7-17
3) Attach the emptied bottle and press the [ENTER] key.
Press [ENTER] key again to reset the drained liquid
count.
RESET DRAIN
COUNTER
[ ENTER ]
MAINTENANCE
DRAIN BOTTLE
4 Detach the paper tube from take-up roll shaft, and attach it to
Feed roll shaft
feed roll shaft. Or, just exchange the roll shaft.
If banding is done to paper tube, the paper tube
may be damaged during transportation resulting
in loose bundling.
Take-up roll shaft
5 Remove the 6 ink cartridges.
Clean the surrounding of the outlet hole of the cartridge, and
Ink cartridge
tape it.
Do not have the cartridge with the
outlet hole faced up.
Tape
There is no need to remove the maintenance
liquid cartridge.
Insert the 6 dummy cartridges to the cartridge slots.
6
Dummy cartridge
7-18
Fix the packing materials at the locations shown in the gure below.
7
Packing material B
Packing material A
Tighten rmly by using
screwdriver.
Flip the loading lever
back, and x the lever by
tape.
Packing material C
Packing material D
7-19
Fix the parts as shown in the gure by bands, tape and protectors.
8
Left Front Right Front
protector
band
band
tape
band
Right Rear Left Rear
Rear dancer roller
protector
band
band
protector
Packing material
Packing material
Guide roller
* When in loss of packing materials or protectors, x the Rear dancer roller and Guide roller as shown below.
Rear dancer roller
Guide roller
band
band
7-20
9 Fix the bars for crane.
bar
bar
Before moving the machine, raise the Adjuster to the very top.
10
Do not use the adjusters for crane hoisting.
Use the bars for the crane handling.
Adjusters
After the transportation completed, perform the following operations.
11
1. Remove the packing materials from the machine.
2. Turn on the main power.
3. Fill the maintenance liquid to the maintenance liquid tray.
1) Turn on the Sub power while pressing [ ] [ ] [ ] keys to enter the Service Mode.
2) Slelect [SERVICE MENU] > [SUB MENU] > [MAINTE.LIQUID] > [FILL M-LIQUID], and press [ENTER] key.
Maintenance liquid will be lled in the tray automatically.
*The printer beeps when it is nished.
4. Turn off the Sub power.
Keep the Main power ON in order to keep the self cleaning function activated.
7-21
7-4 Preparation for Transportation 2
This is the procedure for the preparation when transporting the machine with the cleaning liquid lled in it.
If the power can not be turned on again within 48 hours, take this procedure for the preparation. Make sure to keep
the ambient temperature during the transportation between 5 and 40°C.
If the ambient temperature can be kept 30°C or below, the machine can be kept safe up to about 72 hours without
turning on the power even if it is transported without removing the ink.
Perform HEAD WASH.
1
1) Turn on the Sub power while pressing [ ][ ][ ] to
enter the Service Mode.
SERVICE MENU
SUB MENU
Select [SUB MENU] > [HEAD WASH], then press [ENTER]
[ ] [ ]
key.
SUB MENU
HEAD WASH
[ ]
HEAD WASH
123456
[ENTER]
2) Empty the DRAIN BOTTLE after "EMPTY DRAIN BOTTLE"
is displayed on the LCD. EMPTY
DRAIN BOTTLE
3) Press [ENTER] key.
The ink in the Sub tanks is delivered back to the Ink
cartridges. (It takes about 70 seconds.)
WASHING HEAD..
>>
7-22
4) When the message "REMOVE CARTRIDGE" is displayed,
open the Cartridge-Slot Cover and remove the ink
REMOVE CARTRIDGE
cartridges.
Clean the surrounding of the outlet hole of the cartridge,
and tape it.
Cartridge-slot cover
Do not have the cartridge with the
outlet hole faced up.
Ink cartridge
There is no need to remove the maintenance
liquid cartridge.
Tape
5) When all ink cartridges are removed, the message "SET
CL-LIQUID" shown in the gure will be displayed. SET CL-LIQUID
Insert the cleaning liquid cartridges.
Cleaning liquid
cartridge
6) When all cleaning liquid cartridges are inserted, the
message "CLOSE SLOT COVER" shown in the gure will CLOSE SLOT COVER
be displayed.
Close the Cartridge-Slot Cover.
The machine starts the HEAD WASH.
(It takes about an hour.)
WASHING HEAD...
>>>>>
7-23
7) When nishing the HEAD WASH, [STORAGE CANCEL]
is displayed. Press [ ] to select [STORAGE SET] and STORAGE
press the [ENTER] key. CANCEL
The Head Carriage moves to the left automatically. [ ]
STORAGE
SET
[ENTER]
NOW PROCESSING..
8) When the message "COVER CAP WITH FILM" is
displayed, cover the Cap unit with the lm, and press COVER CAP
[ENTER] key. WITH FILM
The Head Carriage is capped automatically.
9) When the message "REMOVE CARTRIDGE" shows up,
open the Cartridge-slot cover to remove the cleaning REMOVE CARTRIDGE
liquid cartridges. 123456
Cartridge-slot cover
Cleaning liquid
cartridge
10) When all ink cartridges are removed, the message "SET
DUMMY CARTRIDGE" will be displayed.
SET DUMMY
CARTRIDGE
Insert the dummy cartridges.
Make sure to insert the dummy cartridges securely.
Otherwise, lled cleaning liquid can leak as the
Dummy cartridge
supply pumps are set to opened state.
7-24
11) Close the Cartridge-slot cover, and press [ENTER] key.
The supply pumps will be set to opened state automatically.
Fill the tube with maintenance liquid from the maintenance
2 liquid to the tray.
SERVICE MENU
I/S MENU
[ ][ ]
1) Select [SERVICE MENU] > [I/S MENU] > [I/S CONTROL] >
I/S MENU
[M-LIQUID PUMP] > [CLOSE], and press [ENTER] key. I/S CONTROL
[ ][ ]
I/S CONTROL
M-LIQUID PUMP
[ ][ ]
M-LIQUID PUMP
CLOSE
[ENTER]
2) Select [SUPPLY], and press the [ENTER] key to
rotate the Maintenance liquid pump. Keep it rotating for 30
seconds. M-LIQUID PUMP
CLOSE
The maintenance liquid will be supplied to ll the
[ ]
tube from the maintenance liquid cartridge to the tray.
M-LIQUID PUMP
SUPPLY
[ENTER]
3) The screen displays as shown in the gure while the
Maintenance liquid pump is working. After 30 seconds,
select [OPEN] and press the [ENTER] key to stop the
SUPPLY
rotation. The pump stops with opened state. CLOSE
[ ]
There is no need to remove the maintenance SUPPLY
liquid cartridge. OPEN
[ENTER]
7-25
Discard any maintenance liquid that has collected in the tray.
3 SERVICE MENU
I/S MENU
1) Turn on the Sub power while pressing [ ][ ][ ] keys [ ]
to enter the Service mode.
I/S MENU
I/S CONTROL
Select [SERVICE MENU] > [I/S MENU] > [I/S CONTROL] [ ]
> [HEAD UP/DOWN] > [OPEN], and press [ENTER]key.
I/S CONTROL
HEAD UP/DOWN
The Head Carriage moves up and it allows you to move [ ]
the Carriage freely by hand. HEAD UP/DOWN
OPEN
[ENTER]
2) Move the Head Carriage slowly to the left.
3) Select [I/S MENU] > [I/S CONTROL] > [WIPER] > [UP],
SERVICE MENU
and press [ENTER] key. I/S MENU
[ ]
Wipers comes to the top position.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
WIPER
[ ]
WIPER
UP
[ENTER]
4) Select [I/S MENU] > [I/S CONTROL] > [SLIDER] > [REAR],
SERVICE MENU
and press [ENTER] key. I/S MENU
[ ]
Wiper unit is stored back.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
SLIDER
[ ] [ ]
SLIDER
REAR
[ENTER]
7-26
5) Remove the screws shown in the gure and pull out
the tray.
Tray
Screws
6) Tilt the tray to pour out the maintenance liquid to the
location shown in the gure.
7) Take up any remaining maintenance liquid with the
syringe.
Immediately discard the taken-up maintenance liquid Syringe
into the drain bottle, leaving none inside the syringe.
Otherwise the rubber parts of the syringe may swell and
make the syringe unusable.
Tube
8) Return the tray to its original location and tighten the
screws.
Screws
7-27
9) Select [I/S MENU] > [I/S CONTROL] > [WIPER] > [DOWN],
SERVICE MENU
and press the [ENTER] key. I/S MENU
[ ]
Wipers go down.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
WIPER
[ ] [ ]
WIPER
DOWN
[ENTER]
10) Select [I/S MENU] > [I/S CONTROL] > [SLIDER] >
[FRONT], and press the [ENTER] key. SERVICE MENU
I/S MENU
[ ]
Wiper unit comes front.
I/S MENU
I/S CONTROL
[ ][ ]
I/S CONTROL
SLIDER
[ ]
SLIDER
FRONT
[ENTER]
11) Move the Head Carriage by hand to the position where
the left frame of Head Carriage is aligned to the left frame
of the Cap Unit when seeing it from the front.
Left frame of the
Head Carriage
Left frame of
the Cap Unit
12) Select [I/S MENU] > [I/S CONTROL] > [HEAD UP/DOWN]
SERVICE MENU
> [CLOSE], and press the [ENTER] key.
I/S MENU
[ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
HEAD UP/DOWN
[ ][ ]
HEAD UP/DOWN
CLOSE
[ENTER]
7-28
Dispose of the drained ink.
4 MENU
SUB MENU
1) Press the [MENU] key. [ ][ ]
Select [SUB MENU] > [MAINTENANCE] > [DRAIN
SUB MENU
BOTTLE].
MAINTENANCE
And press the [ENTER] key.
[ ][ ]
MAINTENANCE
DRAIN BOTTLE
[ ENTER ]
2) Empty the Drain Bottle after "EMPTY DRAIN BOTTLE" is
displayed on the screen. EMPTY
DRAIN BOTTLE
3) Attach the emptied bottle and reset the drained liquid
count by pressing the [ENTER] key.
RESET DRAIN
COUNTER
[ ENTER ]
MAINTENANCE
DRAIN BOTTLE
Detach the paper tube from the take-up roll shaft, and attach
5 it to the feed roll shaft. Or, just exchange the roll shaft. Feed roll shaft
If banding is done to paper tube, the paper tube
may be damaged during transportation resulting
in loose bundling.
Take-up roll shaft
7-29
Fix the packing materials at the locations shown in the gure below.
6
Packing material B
Packing material A
Tighten rmly by using
screwdriver.
Flip the loading lever
back, and x the lever by
tape.
Packing material C
Packing material D
Before moving the machine, raise the Adjuster to the very top.
7
Do not use the adjusters for crane hoisting.
Use the bars for the crane handling.
Adjusters
7-30
Attach the bars for crane.
8
bar
bar
After the transportation completed, perform the following operations.
9
1. Remove the packing materials from the machine.
2. Turn on the main power.
3. Fill the maintenance liquid to the maintenance liquid tray.
1) Turn on the Sub power while pressing [ ] [ ] [ ] keys to enter the Service Mode.
2) Slelect [SERVICE MENU] > [SUB MENU] > [MAINTE.LIQUID] > [FILL M-LIQUID], and press [ENTER] key.
Maintenance liquid will be lled in the tray automatically.
*The printer beeps when it is nished.
4. Turn off the Sub power.
Keep the Main power ON in order to keep the self cleaning function activated.
7-31
7-5 SPECIFICATIONS
Main unit speci cations
AJ-1000i AJ-740i
Printing method Piezo ink-jet method
Loadable media width 1,220 to 2,641 mm (48 to 104 in.) 1,220 to 1,910 mm (48 to 75.2 in.)
Maximum width: 2,600 mm (102.3 Maximum width: 1,870 mm (73.6
Printable area in.) in.)
Type EcoXtreme i, EcoXtreme LT Ink
Ink
Colors 6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta)
Resolution Maximum 720 dpi
Printing speed Maximum approx. 45 m2/h Maximum approx. 44 m2/h
Error of less than ±0.3% of distance traveled, or 0.3 mm, whichever is
Distance accuracy(*1) greater
Media take-up sys- Roll outer diameter Maximum 250 mm (9.8 in.)
tem Roll weight Maximum 100 kg (220 lb.)
Roll outer diameter Maximum 250 mm (9.8 in.)
Media feed system
Roll weight Maximum 100 kg (220 lb.)
Heating method (Used in combination with the blower fan), setting range
Media dryer(*2) for the preset temperature: 35 to 60°C (95 to 140°F)
Preheater and print heater, setting range for the preset temperature: 30
Ink-fixing device(*2) to 50°C (86 to 122°F)
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep
Voltage and fre- Printer unit: AC 200 to 240 V ±10%, 50/60 Hz
quency Dryer: AC 200 to 240 V ±10%, 50/60 Hz
Power supply
Required power ca- Printer unit: 10 A, Dryer: 10 A Printer unit: 8.5 A, Dryer: 8.5 A
pacity
During operation Printer unit: Approx. 1,600 W Printer unit: Approx. 1,190W
Power consumption Dryer: Approx. 2,300 W Dryer: Approx. 1,620 W
Sleep mode Approx. 60 W
During operation 70 dB (A) or less
Acoustic noise level
During standby 40 dB (A) or less
4,299 (W) x 1,115 (D) x 1,413 (H) mm 3,632 (W) x 1,115 (D) x 1,359 (H) mm
Dimensions (169.3 (W) x 43.9 (D) x 55.7 (H) in.) (143 (W) x 43.9 (D) x 53.5 (H) in.)
Weight 598 kg (1,319 lb.) 478 kg (1,050 lb.)
Temperature: 20 to 32˚C (68 to 89.6˚F), humidity: 35 to 80% (no condensa-
Power on (*3) tion)
Environment
Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensa-
Power off tion)
Power cords, roll shafts, end caps, spacers, media reinforcement pipe, pa-
per tube, drain bottle, media gauge, media clamps, hexagonal wrenches,
Included items Head-unit tool, cleaning kit, syringe, tube, maintenance liquid cartridge,
software RIP, Roland-PrintServer CD-ROM, User's Manual, Setup Guide,
Roland-PrintServer Network Settings Guide
*1
Temperature: 20˚C (68˚F), humidity: 50%
Not assured when the media heating system is used.
*2
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature fail to be reached.
*3
Environment
Use in an operating environment with this range.
Humidity
Temperature
7-32
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