808D 808D ADV Diagnostics Man 0917 en-US PDF
808D 808D ADV Diagnostics Man 0917 en-US PDF
808D 808D ADV Diagnostics Man 0917 en-US PDF
Fundamental safety
instructions 1
Introduction 2
SINUMERIK
Operating in the system data
operating area 3
SINUMERIK 808D, SINUMERIK
808D ADVANCED Operating in the alarm
Diagnostics Manual operating area 4
SINUMERIK 808D/
Diagnostics Manual SINUMERIK 808D 5
ADVANCED alarms
System responses 6
SINAMICS V70 faults and
alarms 7
SINAMICS V60 faults and
alarms 8
Data backup 9
Updating software 10
Appendix A A
09/2017
6FC5398-6DP10-0BA5
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Applicable products
This manual is valid for the following control systems:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 3
Preface
Standard scope
This manual only describes the functionality of the standard version. Extensions or changes
made by the machine tool manufacturer are documented by the machine tool manufacturer.
Technical support
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at http://
www.siemens.com/automation/service&support.
Here, enter the number "67385845" as the search term or contact your local Siemens office.
Diagnostics Manual
4 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Table of contents
Preface.........................................................................................................................................................3
1 Fundamental safety instructions...................................................................................................................7
1.1 General safety instructions.......................................................................................................7
1.2 Warranty and liability for application examples........................................................................7
1.3 Industrial security.....................................................................................................................8
2 Introduction...................................................................................................................................................9
2.1 Structure of the Diagnostics Manual........................................................................................9
2.2 Alarm number ranges.............................................................................................................10
2.3 Notes on the PLC interface signal address representation....................................................11
3 Operating in the system data operating area.............................................................................................13
3.1 Operating area overview........................................................................................................13
3.2 Setting the password..............................................................................................................14
3.3 Setting startup function..........................................................................................................17
3.4 Setting both system machine data and setting data..............................................................19
3.5 PLC diagnostics (manufacturer or Siemens access level).....................................................24
3.5.1 Screen layout.........................................................................................................................26
3.5.2 Operating options...................................................................................................................27
3.5.3 Displaying information on the program blocks.......................................................................29
3.5.4 Displaying cross-references...................................................................................................30
3.6 Setting the HMI display..........................................................................................................31
3.6.1 Setting the date and time.......................................................................................................31
3.6.2 Adjusting the screen brightness.............................................................................................32
3.6.3 Configuring the operating area after startup..........................................................................33
3.7 Managing the system data.....................................................................................................33
3.8 Creating commissioning archives..........................................................................................36
3.9 Viewing the service info.........................................................................................................37
3.9.1 Action log...............................................................................................................................38
3.9.2 Service MSG..........................................................................................................................39
3.9.3 Servo trace.............................................................................................................................41
3.9.4 Version/HMI details................................................................................................................43
3.10 Configuring the network functions..........................................................................................45
3.10.1 Establishing an Ethernet connection......................................................................................45
3.10.2 Configuring the network drive................................................................................................47
3.10.3 Configuring the firewall...........................................................................................................48
3.11 Extending/deactivating the CNC lock function.......................................................................49
3.12 Performing and monitoring maintenance tasks......................................................................51
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 5
Table of contents
Diagnostics Manual
6 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not
observed, accidents involving severe injuries or death can occur.
● Observe the safety instructions given in the hardware documentation.
● Consider the residual risks for the risk evaluation.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
● Protect the parameterization (parameter assignments) against unauthorized access.
● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or
emergency off.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 7
Fundamental safety instructions
1.3 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always
use the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (http://www.siemens.com/industrialsecurity).
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating
states in your system that may lead to death, serious injury, and property damage.
● Keep the software up to date.
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
● Make sure that you include all installed products into the holistic industrial security concept.
● Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
Diagnostics Manual
8 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Introduction 2
2.1 Structure of the Diagnostics Manual
Alarms
The descriptions for the alarms can be found in the chapters:
● NCK alarms (Page 55)
● Cycle alarms (Page 381)
● Drive alarms (Page 537)
● PLC alarms (Page 549)
● PLC user alarms (Page 555)
● SINAMICS V70 faults and alarms (Page 563)
● SINAMICS V60 faults and alarms (Page 579)
In each chapter, the alarm descriptions are sorted according to ascending alarm number. There
are gaps in the sequence.
$ODUP1R! $ODUPWH[W!
3DUDPHWHUV
([SODQDWLRQ
5HDFWLRQ
5HPHG\
3URJUDP
FRQWLQXDWLRQ
Each alarm is uniquely identified using the <Alarm number> and the <Alarm text>.
The description of the alarms is classified according to the following categories:
● Parameters
● Explanation
● Reaction (see Chapter "System reactions to SINUMERIK alarms (Page 557)")
● Remedy
● Program continuation (see Chapter "Cancel criteria for alarms (Page 560)")
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 9
Introduction
2.2 Alarm number ranges
Specification "%"
The specification "%" represents variables for an online parameter that is replaced on the
control with a corresponding value. Since the SINUMERIK 808D/SINUMERIK 808D
ADVANCED is a single-channel control system, "Channel 1" is always output.
Safety
WARNING
Please check the situation in the plant on the basis of the description of the active alarm(s).
Eliminate the causes for the occurrence of the alarms and acknowledge in the manner
indicated. Failure to observe this warning will place your machine, workpiece, stored settings
and possibly even your own safety at risk.
Note
In the alarm lists of this manual, only those number ranges are represented, which are valid
for the specified product.
NCK alarms/messages
Cycle alarms/messages
Drive alarms/messages
PLC alarms/messages
Diagnostics Manual
10 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Introduction
2.3 Notes on the PLC interface signal address representation
V Structure DB Structure
Access Example Example Access
Bit V38000002.1 DB3800.DBX2.1 Bit
Byte VB38000002 DB3800.DBB2 Byte
Word VW38000002 DB3800.DBW2 Word
Double Word VD38000004 DB3800.DBD4 Double word
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 11
Introduction
2.3 Notes on the PLC interface signal address representation
Diagnostics Manual
12 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area 3
3.1 Operating area overview
Softkey functions
+ Pressing this key combination allows you to enter the system data operating
area. This operating area includes functions required for parameterizing
and analyzing the NCK, the PLC, and the drive. The start screen displays
the machine configuration data and softkeys available. Depending on the
functions selected, the horizontal and the vertical softkey bars vary. The
screenshot below uses the turning variant of the control system with
PPU161.3 as an example.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 13
Operating in the system data operating area
3.2 Setting the password
An extended horizontal softkey bar can be accessed via this key on the PPU.
Two extended horizontal softkeys are provided:
Overview
The control system provides a concept of protection levels for enabling data areas. Different
protection levels control different access rights.
The control system delivered by Siemens is set by default to the lowest protection level 7
(without password). If the password is no longer known, the control system must be reinitialized
with the default machine/drive data. All passwords are then reset to default passwords for this
software release.
Note
Before you boot the control system with default machine/drive data, make sure that you have
backed up your machine/drive data; otherwise, all data are lost after rebooting with default
machine/drive data.
Protection level 1
Diagnostics Manual
14 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.2 Setting the password
Protection level 1 requires a manufacturer password. With this password entry, you can
perform the following operations:
● Entering or changing part of the machine data and drive data
● Conducting NC and drive commissioning
Protection level 3-6
Protection level 3-6 requires an end user password. With this password entry, you can perform
the following operations:
● Entering or changing part of the machine data
● Editing programs
● Setting offset values
● Measuring tools
Protection level 7
If you have not set the password or protection level interface signal, the system sets the
protection level to 7 automatically. With this password entry, you can perform the following
operations:
● Editing programs
● Setting offset values
● Measuring tools
You can also set protection level 7 through the PLC user interfaces. For more information, see
the SINUMERIK 808D/SINUMERIK 808D ADVANCED Commissioning Manual.
In the menus listed below the input and modification of data depends on the set protection
level:
● Tool offsets
● Work offsets
● Setting data
● Program creation/program correction
The number of machine data and drive data which can be read or modified depends on the
protection level. You can set the protection level for these function areas with the display
machine data (USER_CLASS...).
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 15
Operating in the system data operating area
3.2 Setting the password
Note
To avoid unauthorized access to the controller, you must change the Siemens default
passwords to your own ones.
Diagnostics Manual
16 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.3 Setting startup function
6. If you desire to delete the existing password, directly press this softkey.
Functionality
This softkey allows you to choose the NC, PLC, and drive startup modes. You can set up the
startup modes by pressing the respective softkeys.
3. Press this softkey to open the window for selecting the NC startup
mode.
4. Select a desired mode with the cursor keys. Three NC startup modes
are available:
5. Press this softkey to confirm your selection. The system then restarts
in the mode selected.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 17
Operating in the system data operating area
3.3 Setting startup function
Note
You must stop the machine before selecting an NC startup mode.
3. Press this softkey to open the window for selecting the PLC startup
mode.
4. Select a desired mode with the cursor keys. Two PLC startup modes
are available:
6. Press this softkey to confirm your selection. The system then restarts
in the mode selected.
3. Press this softkey to open the window for selecting the drive startup
mode.
4. Select a desired mode with the cursor keys. Two drive startup modes
are available:
Diagnostics Manual
18 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.4 Setting both system machine data and setting data
5. Press this softkey to confirm your selection, and then the drive list
window opens displaying all the connected drives.
6. Select all drives or one specific drive using the cursor keys.
7. Press this softkey to confirm your selection. The selected drive(s) will
restart in the mode selected.
No. Meaning
1 MD number
2 Name
3 Value
4 Unit
5 Effective
im: immediately
cf: with confirmation
re: after reset
po: after power on
CAUTION
Machine damage
Incorrect parameterization may result in destruction of the machine.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 19
Operating in the system data operating area
3.4 Setting both system machine data and setting data
4. Enter the desired value in the blank and press this key to confirm.
5. Press this softkey to activate the modified value(s) after you finish
setting the machine data.
Further softkey operations are available for setting the basic NC data:
Switches to the next axis
Undoes the modified values and recalls the lastly used values
Diagnostics Manual
20 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.4 Setting both system machine data and setting data
→
3. Locate the parameter which you desire to set.
You can also search for a parameter using the following softkeys:
Searches for the desired number or the name (or a part of the name)
of the parameter
4. Enter the desired value in the blank and press this key to confirm.
5. Press this softkey to save the modified value(s) after you finish the
parameter setting.
Further softkey operations are available for setting the basic drive
data:
Switches to the next drive
Undoes the modified values and recalls the lastly used values
→
The following five groups of machine data are available:
General machine data
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 21
Operating in the system data operating area
3.4 Setting both system machine data and setting data
4. Enter the desired value in the blank and press this key to confirm.
5. Press this softkey to activate the modified value(s) after you finish set‐
ting the machine data.
Further softkey operations are available for setting the machine data:
Resets the value of the selected MD to default
Undoes the modified values and recalls the lastly used values
Provides various display filters for the active machine data group
For the axis-specific machine data, two additional softkeys are also
provided:
Switches among available axes/spindle
Diagnostics Manual
22 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.4 Setting both system machine data and setting data
While for the drive machine data, the following two softkeys are addi‐
tionally provided:
Switches among available drives
→
3. Press this key to view the extended softkeys. The following three groups
of setting data are available:
5. Enter the desired value in the blank and press this key to confirm.
6. Press this softkey to activate the modified value(s) after you finish set‐
ting the data. Further softkey operations are available for the data set‐
ting:
Resets the value of the selected setting data to default
Undoes the modified values and recalls the lastly used values
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 23
Operating in the system data operating area
3.5 PLC diagnostics (manufacturer or Siemens access level)
Provides various display filters for the active setting data group
For the axis-specific setting data, two additional softkeys are also pro‐
vided:
Switches among available axes/spindle
References
You can find a description of the machine data and setting data in the following manufacturers'
documents:
SINUMERIK 808D/SINUMERIK 808D ADVANCED Parameter Manual
SINUMERIK 808D/SINUMERIK 808D ADVANCED Function Manual
Functionality
A PLC user program consists to a large degree of logical operations to realize safety functions
and to support process sequences. These logical operations include the linking of various
contacts and relays. As a rule, the failure of a single contact or relay results in a failure of the
whole system/installation.
To locate causes of faults/failures or of a program error, various diagnostic functions are offered
in the system data operating area.
Softkey functions
You can open the project stored in the permanent memory through the following operations:
+ → →
Diagnostics Manual
24 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.5 PLC diagnostics (manufacturer or Siemens access level)
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 25
Operating in the system data operating area
3.5 PLC diagnostics (manufacturer or Siemens access level)
① Application area
② Supported PLC program language
③ Name of the active program block
Representation: Symbolic name (absolute name)
④ ● Program status
– : Program is running
– : Program is stopped
● Status of the application area
– : Symbolic representation
– : Absolute representation
⑤ Display of the active keys, e.g.
⑥ Focus
Performs the tasks of the cursor
⑦ Tip line
contains notes for searching
Diagnostics Manual
26 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.5 PLC diagnostics (manufacturer or Siemens access level)
Key operations
In addition to the softkeys and the navigation keys, this area provides still further key
combinations. The cursor keys move the focus over the PLC user program. When reaching
the window borders, it is scrolled automatically.
or
+
To the last line of the row
or
+
Up a screen
Down a screen
Up a field
Down a field
+
To the last field of the subroutine
+
or
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 27
Operating in the system data operating area
3.5 PLC diagnostics (manufacturer or Siemens access level)
Diagnostics Manual
28 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.5 PLC diagnostics (manufacturer or Siemens access level)
1. Use this softkey to switch between the absolute and symbolic repre‐
sentation of the operands. After you press this softkey, it switches to
the following:
3. Use this key on the PPU to select the desired search options, and
enter the search term in the input field.
4. Press this softkey to start the search, or press the following softkey to
exit:
Functionality
You can display any logical and graphical information of a program block in the program
windows. The program block is one of the components of the PLC user program.
Logic information
The logics in the ladder diagram (LAD) display the following:
● Networks with program parts and current paths
● Electrical current flow through a number of logical operations
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 29
Operating in the system data operating area
3.5 PLC diagnostics (manufacturer or Siemens access level)
Further information
● Properties
Symbolic name, author and comments
● Local variables
Name of the variable, variable type, data type and comment
Operating sequence
4. After the selected program block is opened, you can press the follow‐
ing softkeys to switch the display information.
/
Further softkeys are available in the program block window as follows:
Displays additional information of the selected program block
Diagnostics Manual
30 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.6 Setting the HMI display
Operating sequence
To display the cross references, follow these steps:
1. Press this softkey in the PLC program window. The list of cross refer‐
ences appears and the operands are displayed according to the ab‐
solute address by default.
2. Press this softkey to switch between the absolute and symbolic rep‐
resentation of the components.
3. You can open the appropriate program segment directly in the window
using the following softkeys:
4. You can also search for an operand in the cross reference list using
this softkey.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 31
Operating in the system data operating area
3.6 Setting the HMI display
Operating sequence
→
3. Enter the date and time in the specified format.
+ → →
Diagnostics Manual
32 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.7 Managing the system data
Operating sequence
→
3. Use the cursor keys to select the desired operating area in the following
window:
4. Press this softkey to confirm your setting, and the configured operating
system will display after the control system restarts.
Overview
By pressing this softkey in the system data operating area, you can enter the window as follows:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 33
Operating in the system data operating area
3.7 Managing the system data
Three folders and one file are available in this window. Note that the last three entries are
visible with the manufacturer password only. You can import/export the subfolders or single
files for backup or other customized purposes.
Select this folder and press this key to enter. This folder is used to store the startup archives
for the prototype machine or for the series commissioning. For more information about creating
a startup archive, refer to Section "Creating commissioning archives (Page 36)".
You can copy and paste the subfolders or single files in this folder for backup purposes.
Select this folder and press this key to enter. There are 11 subfolders available in this folder
as follows:
Diagnostics Manual
34 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.7 Managing the system data
You can import/export the subfolders or single files in this window for backup or other
customized purposes.
For more information, refer to the SINUMERIK 808D/SINUMERIK 808D ADVANCED Function
Manual and Commissioning Manual.
Select this folder and press this key to enter. There are eight files available in this folder as
follows:
You can copy and paste these files for backup purpose.
This file contains the license key information of the control system. You can import/export it
for backup purpose.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 35
Operating in the system data operating area
3.8 Creating commissioning archives
Functionality
Pressing this softkey allows you to create or restore a data archive in the following window.
Note that some entries in this window are visible with the manufacturer password only. For
more information, see section "External data backup in a data archive (Page 587)".
Operating sequence
4. Press this softkey to confirm, and the file saving dialog appears.
5. Select the desired storage folder and press this key to enter it.
Diagnostics Manual
36 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.9 Viewing the service info
6. Press this softkey to confirm and the archive information dialog opens,
for example:
7. Specify the properties of the archive and press this softkey to start
creating the archive file in the selected folder.
+ → →
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 37
Operating in the system data operating area
3.9 Viewing the service info
Overview
The action log function is provided for recording the service events on the PPU. You can view
or save the action log as desired.
3. Open the action log window through the following softkey operations:
Diagnostics Manual
38 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.9 Viewing the service info
→ →
4. The window opens displaying the action log for the service events.
5. You can press this softkey to set the filter conditions for the data to
be displayed.
You can choose to display all data or certain data groups with this key.
7. You can save the action log to the CF card or a USB stick (if inserted)
using this softkey.
Note
Alternative method to save the action log
Pressing <CTRL + S> when you are in any operating area saves the action log to the connected
USB stick. In addition, it automatically creates a startup archive on the USB stick.
Overview
The service message function provides the possibility of sending message texts/messages to
a file to be saved internally on the control system or externally on an USB stick.
Message texts/messages include:
● Programmed messages from part program
● Alarms
3. Open the service message window through the following softkey op‐
erations:
→ →
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 39
Operating in the system data operating area
3.9 Viewing the service info
5 Use this key to select or deselect the settings as desired and enter
the file name, for example:
6. Press this softkey to save the settings and return to the service mes‐
sage main screen.
3. Open the service message window through the following softkey op‐
erations:
→ →
4. Press this softkey to open the error log window. The error log can be
deleted using the following softkey:
Diagnostics Manual
40 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.9 Viewing the service info
Overview
An oscilloscope function is provided for the purpose of optimizing the drives. This enables the
following graphical representations:
● velocity setpoint
● contour violation
● following error
● actual position value
● position setpoint
● exact stop coarse/fine
+ → → →
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 41
Operating in the system data operating area
3.9 Viewing the service info
⑤ Determines the differences in the horizon‐⑫ Defines the step sizes of the markers
tal direction
⑥ Hides/displays the selected diagrams in ⑬ Saves or loads the trace data
various traces
⑦ Moves the trace ⑭ Provides the help info
To analyze the result, you can perform the following operations:
● Changing and scaling the abscissa and ordinate values
● Measuring a value using the horizontal or vertical marker
● Measuring the abscissa and ordinate values as a difference between two markers
● Storing the result as a file in the part program directory
The header of the diagram contains the current scaling of the abscissa and the difference value
of the markers.
1 Time Base
2 Marker position time
3 Difference in time between marker 1 and current marker position
Selecting signal
To parameterize the measuring channel, follow these steps:
1. Press this softkey on the servo trace main screen to open the window
for signal selection.
2. Use this key to choose the axis, signal type and enable tracing in the
respective traces.
3. Set the parameters for the measuring time and the trigger type for the
traces. The maximum measuring time is 6133 ms.
4. Press this softkey to confirm the settings.
Diagnostics Manual
42 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.9 Viewing the service info
1. Press this softkey on the servo trace main screen to open the marker
increment window.
3. Press this softkey to return after you set the desired marker steps.
If the trace exceeds the current screen, press this key and cursor
movement. When a marker reaches the margin of the diagram, the
grid automatically appears in the horizontal or vertical direction.
1. Press this softkey on the servo trace main screen to open the data
saving dialog.
2. Type the desired file name without extension in the input field.
3. Use this softkey to save the data with the specified name in the part
program directory. The file then can be exported, and the data can be
processed in Microsoft Excel.
You can also use this softkey to load the specified file and graphically
display the data.
Overview
You can open the version data main screen through the following operations:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 43
Operating in the system data operating area
3.9 Viewing the service info
+ → → →
This window displays the version numbers and the date of creation of the individual CNC
components.
HMI details
Pressing this softkey allows you to open the following window:
Diagnostics Manual
44 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.10 Configuring the network functions
This window is intended for servicing. All programs provided by the HMI are displayed with
their version numbers. By reloading software components, the version numbers can be
different from each other.
Ethernet connections
You can establish a network connection between the control system and a computer via the
Ethernet interface X130. The following Ethernet connections are possible:
● Direct connection: connecting the control system directly to a computer
● Network connection: integrating the control system into an existing Ethernet network
1. Connect the control system with the computer using an Ethernet cable.
2. Select the desired operating area on the PPU.
+
3. Press this key to view the extended softkeys.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 45
Operating in the system data operating area
3.10 Configuring the network functions
→ →
The following dialog pops up on the screen:
1. Connect the control system with the local network using an Ethernet
cable.
2. Select the desired operating area on the PPU.
+
3. Press this key to view the extended softkeys.
4. Enter the main screen of the service control options through the fol‐
lowing softkey operations:
→
5. Press this softkey to enter the window for the network configuration.
Diagnostics Manual
46 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.10 Configuring the network functions
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 47
Operating in the system data operating area
3.10 Configuring the network functions
7. Press this softkey to confirm and the configured network drive appears
on the screen as follows. The drive icon is yellow if the network drive
is connected successfully; otherwise, the icon is gray.
Note
After you properly configure all the settings for the direct connection between the control
system and the network drive, if the network drive connection is still invalid, contact your
Windows system administrator for possible problems with your operating system configuration.
+ → → → →
Configurable ports are listed in the following window:
Diagnostics Manual
48 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.11 Extending/deactivating the CNC lock function
The ports are disabled by default and can be enabled when necessary. To change the port
status, select the relevant port using the cursor keys and press either of the following keys to
enable or disable the port:
WARNING
Network security risks due to improper firewall configuration
Improper firewall configuration may cause network security risks, for example, data leakage,
virus invasion, and hacker attack. This may lead to incorrect parameterization or machine
malfunction, which in turn can result in death, severe injuries and/or property damage.
● Do not use the control system inside a network infrastructure without an additional security
product.
● Make sure that you disable the unnecessary ports in the firewall configuration.
Note
After you disable a communication port, the existing connection established earlier via this port
will not be disabled until you manually disconnect it or the control system restarts/powers off.
Therefore, it is recommended that you disconnect the established connections or restart the
control system after disabling the ports.
1. ● To import the file via USB, store the file in a USB memory stick
and insert the USB memory stick into the USB interface at the front
of the PPU.
● To import the file via Ethernet, store the file in a shared folder
(network drive) on your computer and connect the network drive
via Ethernet connection (Page 47).
2. Select the system data operating area.
+
3. Press this key to view the extended softkeys.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 49
Operating in the system data operating area
3.11 Extending/deactivating the CNC lock function
4. Open the license key dialog box through the following softkey opera‐
tions:
→ →
5. Press this softkey to open the file opening dialog box.
6. Select the target directory (USB or network drive) and press this key
to open it.
After the file is imported successfully, you can check the CNC lock
status on the HMI screen, for example:
● CNC lock function extended (with a new lock date):
Diagnostics Manual
50 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the system data operating area
3.12 Performing and monitoring maintenance tasks
Note
If an error occurs when importing the activation file, an error-specific alarm will be issued. The
state of the CNC lock function remains unchanged.
Note
We recommend that you create a complete commissioning archive over all control system
components after deactivating the CNC lock function. If necessary, this commissioning archive
can be used to recommission the control system without re-deactivating the CNC lock function.
NOTICE
Shorter service life
After NC restart, a future date set earlier than the lock date reduces the service life until the
lock date. If a date equal to or later than the lock date is set, alarm 8064 is issued and the
NC start disabled.
Make sure you set the date correctly prior to NC restart.
+ → →
The service planner window displays a list of the maintenance tasks together with the position,
task description, interval, first warning time, number of warnings, remaining time, and status.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 51
Operating in the system data operating area
3.12 Performing and monitoring maintenance tasks
Diagnostics Manual
52 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Operating in the alarm operating area 4
Softkey functions
Pressing this key on the PPU allows you to enter the alarm operating area. You can check the
NC and drive alarms using the softkeys. PLC alarms are not sorted.
① Displays all alarms sorted by their priorities. The highest priority alarm is at the beginning
of the list.
② Displays the alarms sorted by the time of their occurrence. The most recent alarm stands
at the beginning of the list.
③ Displays the alarms sorted by the time of their occurrence. The oldest alarm stands at the
beginning of the list.
④ Displays the alarms on the drives. Note that this softkey is available on PPU16x.3 and
PPU15x.3 only.
⑤ Stops/starts updating of pending alarms
⑥ Views and manages the alarm log
⑦ Configures the access right for the remote control through the Ethernet connection. For
more information about the softkey function, see the SINUMERIK 808D/SINUMERIK
808D ADVANCED Commissioning Manual.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 53
Operating in the alarm operating area
2. Scroll up and down to view your desired alarm log. You can also sort
the alarms by the time of their occurrence using the corresponding
softkeys.
3. Press this softkey to save the log file to other storage media.
Diagnostics Manual
54 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED
alarms 5
5.1 System error alarms
The following alarms are system errors:
1. Press this key on the PPU to enter the alarm operating area.
3. Press this key to open the online help for the selected alarm.
Note: You can further press this softkey in the current help screen to
show a complete list of all SINUMERIK 808D/SINUMERIK 808D AD‐
VANCED alarms. In addition, you can also use the following softkey
to search for a specific alarm by number in this list:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 55
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
56 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
2140 The actual service switch position forces the SRAM to be cleared at the next Power On (general
reset active)
Explanation: The initialization switch is currently set to overall reset. This means that the module's SRAM is deleted with the next module
reset. The NC data memory is cleared during this operation.
Reaction: NC not ready.
Interface signals are set.
Alarm display.
Remedy: Reset initialization switch to zero.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 57
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4000 [Channel %1: ] Machine data %2[%3] has gap in axis assignment
Parameters: %1 = Channel number
%2 = String: MD identifier
Explanation: The assignment of a machine axis to a channel by the MD20070 $MC_AXCONF_MACHAX_USED must be contiguous.
At system power-up (Power On) gaps are detected and displayed as an alarm.
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department. The entries for the indices for the machine axes used in the
channels must be contiguous in table MD20070 $MC_AXCONF_MACHAX_USED. Channel axis gaps must be enabled
via MD11640$MN_ENABLE_CHAN_AX_GAP.
Programm Switch control OFF - ON.
continuation:
4002 [Channel %1: ] Machine data %2[%3] assigns an axis not defined in channel
Parameters: %1 = Channel number
%2 = String: MD identifier
%3 = Index: MD array index
Diagnostics Manual
58 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Only axes that have been activated in the channel by MD20070 $MC_AXCONF_MACHAX_USED [kx]=m may be declared
as geometry axes, transformation axes or orientation axes in MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB [gx]=k.
This also applies to MD22420 $MC_FGROUP_DEFAULT_AXES (gx: Geometry axis index, kx: Channel axis index, k:
Channel axis no., m: Machine axis no.).
Assignment of geometry axes to channel axes
MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB (includes channel axis no. k):
- Geometry axis index: 0, 1st channel: 1, 2nd channel: 1
- Geometry axis index: 1, 1st channel: 2, 2nd channel: 0
- Geometry axis index: 2, 1st channel: 3, 2nd channel: 3
MD20070 $MC_AXCONF_MACHAX_USED (includes machine axis no. m):
- Channel axis index: 0, 1st channel: 1, 2nd channel: 4
- Channel axis index: 1, 1st channel: 2, 2nd channel: 5
- Channel axis index: 2, 1st channel: 3, 2nd channel: 6
- Channel axis index: 3, 1st channel: 7, 2nd channel: 0
- Channel axis index: 4, 1st channel: 8, 2nd channel: 0
- Channel axis index: 5, 1st channel: 0, 2nd channel: 0
- Channel axis index: 6, 1st channel: 0, 2nd channel: 0
- Channel axis index: 7, 1st channel: 0, 2nd channel: 0
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Correct
- MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB
- MD24... $MC_TRAFO_AXES_IN_...
- MD24... $MC_TRAFO_GEOAX_ASSIGN_TAB_...
- MD22420 $MC_FGROUP_DEFAULT_AXES
- and/or MD20070 $MC_AXCONF_MACHAX_USED.
Programm Switch control OFF - ON.
continuation:
4004 [Channel %1: ] Machine data %2 axis %3 defined repeatedly as geometry axis
Parameters: %1 = Channel number
%2 = String: MD identifier
%3 = Axis index
Explanation: An axis may only be defined once as a geometry axis.
Reaction: Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Correct MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 59
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: MD20070 $MC_AXCONF_MACHAX_USED defines which machine axes can be used in this channel. This simultaneously
defines the number of active axes in the channel. This upper limit has been exceeded. Note: The channel axis gaps may
cause certain indices of MD20070 $MC_AXCONF_MACHAX_USED to remain unused and therefore do not count as active
channel axes.
Example:
- CHANDATA(2)
- $MC_AXCONF_MACHAX_USED[0] = 7
- $MC_AXCONF_MACHAX_USED[1] = 8
- $MC_AXCONF_MACHAX_USED[2] = 0
- $MC_AXCONF_MACHAX_USED[3] = 3
- $MC_AXCONF_MACHAX_USED[4] = 2
- $MC_AXCONF_MACHAX_USED[5] = 0
- $MC_AXCONF_MACHAX_USED[6] = 1
- $MC_AXCONF_MACHAX_USED[7] = 0
This channel uses the five machine axes 1, 2, 3, 8, 7, i.e. it has 5 active channel axes.
Reaction: NC not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify MD20070 $MC_AXCONF_MACHAX_USED.
Programm Switch control OFF - ON.
continuation:
4006 The maximum number of activatable axes has been exceeded (limit %1)
Parameters: %1 = Number of axes
Explanation: The sum of the two option data $ON_NUM_AXES_IN_SYSTEM and $ON_NUM_ADD_AXES_IN_SYSTEM must not
exceed the maximum number of axes in the system.
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personel/service department. The sum of the two option data $ON_NUM_AXES_IN_SYSTEM
and $ON_NUM_ADD_AXES_IN_SYSTEM must not exceed the maximum number of axes (dependent on configuration).
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
60 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 61
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
62 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4040 [Channel %1: ] Axis identifier %2 not consistent with machine data %3
Parameters: %1 = Channel number
%2 = String: Axis identifier
%3 = String: MD identifier
%4 = There are not enough channel axes entered in the MD displayed.
Explanation: The use of the specified axis identifier in the displayed MD is not consistent the channel's axis configuration stated in the
MD20070 $MC_AXCONF_MACHAX_USED and MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
Only with active "OEM transformation" compile cycle: There are not enough channel axes entered in the MD displayed.
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 63
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4045 [Channel %1: ] Conflict between machine data %2 and machine data %3
Parameters: %1 = Channel number
%2 = String: MD identifier
%3 = String: MD identifier
Explanation: Using the specified machine data %1 leads to a conflict with machine data %2.
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Correct the use of the specified machine data.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
64 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4065 Buffered memory was restored from backup medium (potential loss of data!)
Explanation: The user data of the NC and the retentive data of the PLC are stored in a buffered memory area (SRAM). A possible
inconsistency was detected in this buffered memory during ramp-up of the control.
The buffered memory was initialized with the last backup copy. Changes that have been made since the last update of
the backup copy in the buffered memory were thus lost.
A possible reason for a data inconsistency could be that the backup time was exceeded. Please note the required ON
time of the control specified in your commissioning guide.
Reaction: NC not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Restart the control.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 65
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4075 Machine data %1 (and maybe others) not changed due to missing permission level %2
Parameters: %1 = String: MD identifier
%2 = Write protection level of the MD
Explanation: On executing a TOA file or when writing machine data from the part program, an attempt has been made to write an item
of data with a higher protection level than the access authorization currently set in the control. The item of data in question
has not been written and program execution is continued. This alarm is set only when access violation is detected for the
first time.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department. Set the required access level by means of keyswitch or
password entry or delete the machine data concerned from the MD file/part program.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
66 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: An attempt was made to enter a new value in the specified memory configuration machine data. It was not possible to
modify the value, as this would have required more user memory than was available.
The third parameter specifies the number of kilobytes by which the maximum user memory would be exceeded. Note: 1
KB = 1024 bytes. 1 MB = 1024 KB.
The fourth parameter specifies the type of memory whose limit was exceeded.
- "D" stands for dynamic or non-buffered user memory (this is where, for example, the LUD variables are stored and the
interpolation buffer size is entered). The capacity of this memory type can be taken from MD18210
$MN_MM_USER_MEM_DYNAMIC, and is defined by OD19240 $ON_USER_MEM_DYNAMIC.
- "S" stands for static or buffered user memory (this is where part programs, offset data, R variables, tool data, etc. are
typically stored). The capacity of this memory type can be taken from MD18210 $MN_MM_USER_MEM_BUFFERED, and
is defined by OD19250 $ON_USER_MEM_BUFFERED.
- "iS" stands for internal static or buffered user memory. This memory type is defined by the current memory configuration
(not settable). A few NCK functions use this memory.
Reaction: Alarm display.
Remedy: If the modification was unintentional, ignore the error message and continue. The alarm has no negative effects. The
remedy depends on the access right and the current memory configuration of the NCK:
- The intended change is not possible -> Try again with a smaller value. Observe the change in the value of parameter 3.
- Is it possible to expand the memory? This option depends on the control model in use. (Never possible if parameter 4
equals "iS").
- The NCK user memory may have been set smaller than it could be. With the appropriate access authorization, the
machine data (see above) can be changed. An increase in buffered memory is subject to charge.
- Example: Parameter 4 is "D" - this means that $ON_USER_MEM_DYNAMIC should be increased. Parameter 3 is 400
kB - this means there is a lack of 400 / 1024 MiB = 1 MiB (rounded up). Increasing the value of $ON_USER_MEM_DYNAMIC
by 1 MiB / 4 MiB = 1 (rounded up) makes the missing memory available.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 67
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: A value has been entered which exceeds the value range or a limit value for a variable, a machine data or a function.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Enter correct values.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
68 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4152 Illegal configuration of the 'Block display with absolute values' function
Explanation: The "Block display with absolute values" function has been illegally parameterized:
- An illegal block length has been set with MD28400 $MC_MM_ABSBLOCK:
While ramping up, the machine data will be checked for the following value range:
0, 1, 128 to 512
- An invalid display range has been set with MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[]. While ramping up, the
machine data will be checked for the following upper and lower limits:
0 <= MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[0] <= 8
0 <= MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[1] <= (MD28060 $MC_MM_IPO_BUFFER_SIZE +
MD28070$MC_MM_NUM_BLOCKS_IN_PREP).
Alarm 4152 is issued if the limits are violated.
Reaction: Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Configure block length/display range within the permissible limits.
Programm Switch control OFF - ON.
continuation:
4160 [Channel %1: ] Invalid M function number configured for spindle switchover
Parameters: %1 = Channel number
Explanation: An M function was specified in MD20094 $MC_SPIND_RIGID_TAPPING_M_NR in order to configure the M function
number for spindle switchover. The M function number is assigned by the system and cannot be used for the switchover
(M1 to M5, M17, M30, M40 to M45).
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 69
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
70 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4183 [Channel %1: ] M auxiliary function number %2 used several times (%3 and %4)
Parameters: %1 = Channel number
%2 = M auxiliary function number
%3 = MD identifier
%4 = MD identifier
Explanation: In the specified machine data, a number has been used several times for the configuration of an M function.
Reaction: Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Check the specified machine data and create a unique assignment of M auxiliary function numbers.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 71
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4200 [Channel %1: ] Geometry axis %2 must not be declared a rotary axis
Parameters: %1 = Channel number
%2 = Axis name
Explanation: The geometry axes represent a Cartesian coordinate system and therefore the declaration of a geometry axis as rotary
axis leads to a definition conflict.
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Remove rotary axis declaration for this machine axis.
For this purpose, the geometry axis index for the displayed geometry axis must be determined by means of MD20060
$MC_AXCONF_GEOAX_NAME_TAB. The channel axis number is stored with the same index in MD20050
$MC_AXCONF_GEOAX_ASSIGN_TAB. The channel axis number minus 1 provides the channel axis index under which
the machine axis number is found in MD20070 $MC_AXCONF_MACHAX_USED.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
72 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4230 [Channel %1: ] Data alteration from external not possible in current channel state
Parameters: %1 = Channel number
Explanation: It is not allowed to enter this data while the part program is being executed (e.g. setting data for working area limitation or
for dry run feedrate).
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 73
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
74 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4275 Machine data %1 and %2 both assign the same NC output byte no. %3 several times
Parameters: %1 = String: MD identifier
%2 = String: MD identifier
%3 = No. of output
Explanation: The specified machine data assign two NC functions to the same digital/analog output.
Reaction: NC not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department. Correct machine data.
Programm Switch control OFF - ON.
continuation:
4280 Assignment of NC input/output byte via MD %1[%2] does not match hardware configuration
Parameters: %1 = String: MD identifier
%2 = Index: MD array
Explanation: When booting, the required input/output module was not found at the slot specified in the MD.
Reaction: NC not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department. Check hardware or correct the MD, if necessary. Note:
monitoring of the hardware configuration is performed independently of the number of activated inputs/outputs (MD10300
$MN_FASTIO_ANA_NUM_INPUTS, MD10310 $MN_FASTIO_ANA_NUM_OUTPUTS, MD10350
$MN_FASTIO_DIG_NUM_INPUTS, MD10360 $MN_FASTIO_DIG_NUM_OUTPUTS)
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 75
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Please inform the authorized personnel/service department. Reset MD30450 $MA_IS_CONCURRENT_POS_AX for the
axis concerned.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
76 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4341 [Channel %1: ] Block %2 no data set available for transformation no. %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Transformation number
Explanation: Only a limited number of machine data sets (usually 2) is available for each related group of transformations (e.g. orientation
transformations, Transmit, Tracyl, etc.). This alarm is output if an attempt is made to set more transformations from a group.
Example:
Two orientation transformations are allowed. The machine data contains e.g.:
TRAFO_TYPE_1 = 16 ; 1st orientation transformation
TRAFO_TYPE_2 = 33 ; 2nd orientation transformation
TRAFO_TYPE_3 = 256 ; 1st transmit transformation
TRAFO_TYPE_4 = 20 ; 3rd orientation transformation ==> This entry triggers alarm
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Enter valid machine data.
Programm Clear alarm with the RESET key. Restart part program
continuation:
4343 [Channel %1: ] Attempt made to change the machine data of an active transformation.
Parameters: %1 = Channel number
Explanation: An attempt was made to change the machine data of an active transformation and to activate the machine data with RESET
or NEWCONFIG.
Reaction: Interpreter stop
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Set valid machine data.
Programm Clear alarm with the RESET key. Restart part program
continuation:
4344 [Channel %1: ] Block %2 Axis %3 defined in $NK_NAME[%4] is not available in the current channel
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
%4 = Index of the chain element
Explanation: In the specified chain element a machine axis was indicated that is not available in the current channel on transformation
selection. This means that this axis is currently assigned to another channel.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Specify the axis available in the channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 77
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: MD2.... $MC_TRAFO_GEOAX_ASSIGN_TAB_... contains an invalid entry. The following causes for the error are possible:
- The entry references a channel axis which does not exist.
- The entry is zero (no axis) but the transformation needs the relevant axis as a geometry axis.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Correct the entry in MD2.... $MC_TRAFO_GEOAX_ASSIGN_TAB_ or MD2.... $MC_TRAFO_AXES_IN_.
Programm Clear alarm with the RESET key. Restart part program
continuation:
4347 [Channel %1: ] Invalid channel axis assignment in machine data %2[%3]
Parameters: %1 = Channel number
%2 = Name of machine data
%3 = Transformation number
Explanation: MD2.... $MC_TRAFO_AXIS_IN_... contains an invalid entry. The following causes for the error are possible:
- The entry refers to a channel axis which does not exist.
- The entry is zero (no axis) but the transformation needs the relevant axis as a channel axis.
- More than one external axis has been entered in MD2.... $MC_TRAFO_AXIS_IN_... for the 7-axis transformation.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Correct the entry in MD2.... $MC_TRAFO_AXES_IN_...
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
78 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The transformation data set is incorrect. The cause of the error is given by the following error number:
- 1. The transformation type is not known, i.e. $NT_TRAFO_TYPE[n] contains an invalid name.
- 2. The machine kinematics have not been defined, i.e. neither in $NT_T_CHAIN_LAST_ELEM[n] nor in
$NT_P_CHAIN_LAST_ELEM[n] is there a reference to a kinematic chain element in the kinematic description of the
machine.
- 3. The kinematic chain element with the name contained in $NT_T_CHAIN_LAST_ELEM[n] has no connection to the
root element.
- 4. The kinematic chain element with the name contained in $NT_P_CHAIN_LAST_ELEM[n] has no connection to the
root element.
- 5. The kinematic chain element with the name contained in $NT_T_CHAIN_LAST_ELEM[n] was not found.
- 6. There is no kinematic chain element (MD18880 $MN_MM_MAXNUM_KIN_CHAIN_ELEM is zero).
- 8. The kinematic chain element with the name contained in $NT_P_CHAIN_LAST_ELEM[n] was not found.
- 9. The kinematic chain element with the name contained in $NT_T_REF_ELEM[n] was not found.
- 10. The rotary axis defined in $NT_ROT_AX_NAME[n,0] was not found in the kinematic chain.
- 11. The rotary axis defined in $NT_ROT_AX_NAME[n,1] was not found in the kinematic chain.
- 12. The rotary axis defined in $NT_ROT_AX_NAME[n,2] was not found in the kinematic chain.
- 16. The rotary axis defined in $NT_ROT_AX_NAME[n,1] has been defined more than once.
- 17. The rotary axis defined in $NT_ROT_AX_NAME[n,2] has been defined more than once.
- 20. The linear axis defined in $NT_GEO_AX_NAME[n,0] was not found in the kinematic chain.
- 21. The linear axis defined in $NT_GEO_AX_NAME[n,1] was not found in the kinematic chain.
- 22. The linear axis defined in $NT_GEO_AX_NAME[n,2] was not found in the kinematic chain.
- 26. The linear axis defined in $NT_GEO_AX_NAME[n,1] has been defined more than once.
- 27. The linear axis defined in $NT_GEO_AX_NAME[n,2] has been defined more than once.
- 30. The base orientation has not been defined, i.e. all three components of $NT_BASE_ORIENT[n, 0..2] are zero.
- 31. The orientation normal vector has not been defined, i.e. all three components of $NT_BASE_ORIENT_NORMAL[n,
0..2] are zero.
- 32. The vectors for definition of the base orientation ($NT_BASE_ORIENT[n, 0..2]) and the base normal vector
($NT_BASE_ORIENT_NORMAL[n, 0..2]) are parallel.
- 36. The number of relevant rotary axes found in the part chain is not the same as the content of $NT_ROT_AX_CNT[n,
0].
- 37. The number of relevant rotary axes found in the tool chain is not the same as the content of $NT_ROT_AX_CNT[n,
1].
- 40. The first and the second orientation axes of an orientation transformation are parallel.
- 41. The second and the third orientation axes of an orientation transformation are parallel.
- 42. No orientation axis has been defined (an orientation transformation requires at least one orientation axis).
- 43. Invalid 3-axis orientation transformation: The orientation axis is not perpendicular to the plane created by the two
geometry axes.
- 47. The system variable $NT_CLOSE_CHAIN_P is disabled in the current software version, and may only contain the
zero string.
- 48. The chain element specified in $NT_CLOSE_CHAIN_T was not found.
- 50. Fewer than two geometry axes have been defined for an orientation transformation or an inclined axis transformation.
- 51. Not all three geometry axes have been defined for an orientation transformation with more than one orientation
axis.
- 60. Geometry axes 1 and 2 are parallel.
- 61. Geometry axes 1 and 3 are parallel.
- 62. Geometry axes 2 and 3 are parallel.
- 65. The 3 geometry axes are on one plane.
- 70. No geometry axis has been defined.
- 71. The only geometry axis defined must be in $NT_GEO_AX_NAME[n, 0].
- 72. One axis name must be entered in $NT_GEO_AX_NAME[n, 1].
- 73. More than 2 geometry axes have been defined.
- 74. One axis name must be in $NT_ROT_AX_NAME[n, 2], and only there.
- 75. The first geometry axis is not perpendicular to the rotary axis.
- 76. The second geometry axis is not parallel with the rotary axis.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 79
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
- 77. The third linear axis is not perpendicular to the rotary axis and the first geometry axis.
- 78. More than one additional linear axis was defined.
- 79. Invalid kinematic chain element type (e.g. manual rotary axis).
- 80. Invalid definition sequence of orientation axes. The orientation axes in $NT_ROT_AX_NAME[n, 0..2] must be defined
without gaps starting at index 0. The axis sequence in $NT_ROT_AX_NAME[n, 0..2] must be equal to the axis sequence
in the kinematic chains (when running through the chains from the end of the part chain to the end of the tool chain).
- 81. An orientation axis has been programmed more than once.
- 82. Parameterization of the first orientation axis as a spindle is not permissible.
- 83. Parameterization of the second orientation axis as a spindle is not permissible.
- 84. Parameterization of the third orientation axis as a spindle is not permissible.
- 87. Parameterization of the first orientation axis as a Hirth axis is incorrect, i.e. at least one of the machine data MD30502
$MA_INDEX_AX_DENOMINATOR, MD30501 $MA_INDEX_AX_NUMERATOR, or MD30330 $MA_MODULO_RANGE
(for modulo axes) is zero.
- 88. Parameterization of the second orientation axis as a Hirth axis is incorrect. The error conditions are the same as
for error number 87.
- 89. Parameterization of the third orientation axis as a Hirth axis is incorrect. The error conditions are the same as for
error number 87.
- 100. The maximum number of kinematic elements (sum of linear axes, rotary axes and constant elements) has been
exceeded. In this case, a sequence of constant elements in a chain, which is not interrupted by an axis, is only considered
as one element.
A maximum of 15 kinematic elements is currently permissible for orientation transformations.
- 101. The maximum number of rotary axes for the kinematic chains for the definition of a transformation has been
exceeded.
- 103. The maximum number of elements in the definition of the kinematic chain for the tool has been exceeded.
- 104. The maximum number of elements in the definition of the kinematic chain for the workpiece has been exceeded.
- 105. The maximum permissible number of constant transformation axes (redundant (rotary) axes), which with an active
transformation must not move, has been exceeded.
A maximum of 6 rotary axes is currently permissible for orientation transformations.
- 106. The maximum permissible number of chain elements for internal representation of the machine kinematics has
been exceeded.
- 200. At the end of the part chain, a correction element is defined although bit 7 is set in $NT_CNTRL[n] (close part
chain).
- 201. At the start of the tool chain, a correction element is defined although bit 8 is set in $NT_CNTRL[n] (close tool chain)
- 300. The chain element to which $NT_CORR_ELEM_P[n, 0] refers was not found.
- 301. The chain element to which $NT_CORR_ELEM_P[n, 1] refers was not found.
- 302. The chain element to which $NT_CORR_ELEM_P[n, 2] refers was not found.
- 303. The chain element to which $NT_CORR_ELEM_P[n, 3] refers was not found.
- 310. The chain element to which $NT_CORR_ELEM_T[n, 0] refers was not found.
- 311. The chain element to which $NT_CORR_ELEM_T[n, 1] refers was not found.
- 312. The chain element to which $NT_CORR_ELEM_T[n, 2] refers was not found.
- 313. The chain element to which $NT_CORR_ELEM_T[n, 3] refers was not found.
- 320. The chain element to which $NT_CORR_ELEM_P[n, 0] refers is not in the associated section.
- 321. The chain element to which $NT_CORR_ELEM_P[n, 1] refers is not in the associated section.
- 322. The chain element to which $NT_CORR_ELEM_P[n, 2] refers is not in the associated section.
- 323. The chain element to which $NT_CORR_ELEM_P[n, 3] refers is not in the associated section.
- 330. The chain element to which $NT_CORR_ELEM_T[n, 0] refers is not in the associated section.
- 331. The chain element to which $NT_CORR_ELEM_T[n, 1] refers is not in the associated section.
- 332. The chain element to which $NT_CORR_ELEM_T[n, 2] refers is not in the associated section.
- 333. The chain element to which $NT_CORR_ELEM_T[n, 3] refers is not in the associated section.
- 500. No transformation chain is defined for a concatenated transformation, at least one transformation must be defined
with $NT_TRACON_CHAIN[].
- 501. The transformation stated in $NT_TRACON_CHAIN[n, 0] is not defined.
- 502. The transformation stated in $NT_TRACON_CHAIN[n, 1] is not defined.
- 503. The transformation stated in $NT_TRACON_CHAIN[n, 2] is not defined.
- 504. The transformation stated in $NT_TRACON_CHAIN[n, 3] is not defined.
Diagnostics Manual
80 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
- 520. The stated transformation data block is defective on activation of a concatenated transformation.
- 521. The definition of the transformation chain leads to an endless recursion.
- 522. Too many concatenated transformations are defined for the definition of a transformation chain (8 is the maximum
possible here).
- 523. An impermissible chain of partial transformations has been configured in a concatenated transformation.
- 1000. The OEM transformation cannot be activated because it was not logged on by the CC.
- 1001. The OEM transformation has been logged on as an orientation transformation, but it is not configured as an
orientation transformation.
- 1002. The OEM transformation is configured as an orientation transformation, but it was not logged on as an orientation
transformation.
- 1003. The activated OEM transformation does not behave like an orientation transformation, although the transformation
was not configured or logged on for orientations.
- 1004. No geometry axes are defined for the activated OEM transformation (neither by the CC nor in the system variable
$NT_GEO_AX_NAME[n, i]).
- 1005. No orientation axes are defined for the activated OEM transformation, although this was configured as an
orientation transformation (neither by the CC nor in the system variable $NT_ROT_AX_NAME[n, i]).
- 1006. The OEM transformation does not support any rotation of the orientation, although the transformation was
configured with 3 orientation axes.
- 1007. The OEM transformation was created for rotations of the orientation, but the transformation was not configured
in this way (fewer than 3 orientation axes).
- 1050. The OEM transformation reports a general kinematic analysis error. (This occurs, for example, if the analyseChain()
method has not been implemented in the CC.)
- 1051. An unknown element was discovered during the analysis of the kinematic chain by the OEM transformation.
- 1052. An offset element is incorrectly arranged in the kinematic chain for the OEM transformation.
- 1053. The stated arrangement of a linear axis is not allowed in the kinematic chain.
- 1054. The stated arrangement of a rotary axis is not allowed in the kinematic chain.
- 1055. The stated direction of a linear axis is not allowed in the kinematic chain.
- 1056. The stated direction of rotation of a rotary axis is not allowed in the kinematic chain.
- 1057. Reserved for error messages of the kinematic analysis of compile cycles.
- 1058. Reserved for error messages of the kinematic analysis of compile cycles.
- 1059. Reserved for error messages of the kinematic analysis of compile cycles.
- 1060. Reserved for error messages of the kinematic analysis of compile cycles.
- 1061. Reserved for error messages of the kinematic analysis of compile cycles.
- 1062. Reserved for error messages of the kinematic analysis of compile cycles.
- 1063. Reserved for error messages of the kinematic analysis of compile cycles.
- 1064. Reserved for error messages of the kinematic analysis of compile cycles.
- 1065. Reserved for error messages of the kinematic analysis of compile cycles.
- 1066. Reserved for error messages of the kinematic analysis of compile cycles.
- 1067. Reserved for error messages of the kinematic analysis of compile cycles.
- 1068. Reserved for error messages of the kinematic analysis of compile cycles.
- 1069. Reserved for error messages of the kinematic analysis of compile cycles.
- 1070. The orientation of the tool in the basic position must be parallel to one of the coordinate axes X, Y or Z (value of
the variable $NT_BASE_ORIENT[i]).
- 1071. The orientation of the tool in the basic position must not be parallel to the X direction (value of the variable
$NT_BASE_ORIENT[0]).
- 1072. The orientation of the tool in the basic position must not be parallel to the Y direction (value of the variable
$NT_BASE_ORIENT[1]).
- 1073. The orientation of the tool in the basic position must not be parallel to the Z direction (value of the variable
$NT_BASE_ORIENT[2]).
- 1074. The normal vector of the tool in the basic position must be parallel to one of the coordinate axes X, Y or Z (value
of the variable $NT_BASE_ORIENT_NORMAL[i]).
- 1075. The normal vector of the tool in the basic position must not be parallel to the X direction (value of the variable
$NT_BASE_ORIENT_NORMAL[0]).
- 1076. The normal vector of the tool in the basic position must not be parallel to the Y direction (value of the variable
$NT_BASE_ORIENT_NORMAL[1]).
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 81
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
- 1077. The normal vector of the tool in the basic position must not be parallel to the Z direction (value of the variable
$NT_BASE_ORIENT_NORMAL[2]).
- 1078. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1079. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1080. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1081. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1082. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1083. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1084. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1085. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1086. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1087. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1088. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1089. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 1090. Reserved for error messages of the analysis of the transformation parameters of compile cycles.
- 10000. Invalid redundant rotary axis. Only one redundant rotary axis is permissible for orientation transformation (for the
time being). This rotary axis must be the first axis in the kinematic chain.
Note:
Parameter 4 contains the descriptions of parameters 5 and 6 separated by the character "|".
- 5 = Index of the transformation data block
- 6 = Error code
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Define valid transformation data record.
Programm Clear alarm with the RESET key. Restart part program
continuation:
4400 MD alteration will cause reorganization of buffered memory (Art %1), (loss of data!) - %2
Parameters: %1 = Memory type
%2 = MD identifier, if required
Diagnostics Manual
82 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: A machine data has been altered that configures the buffered memory. If the NCK powers up with the altered data, this
will lead to reorganization of the buffered memory and thus to the loss of all buffered user data (part programs, tool data,
GUD, leadscrew error compensation, ...)
Meaning of the 1st parameter
0x00 buffered memory (internal)
0x01 buffered memory
Reaction: Alarm display.
Remedy: If the control includes user data that have not yet been saved, then a data backup must be performed before the next NC
power-up. By manually resetting the altered MD to the value it had before the last power-up, reorganization of the memory
can be avoided.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
4500 Error %2 occurred (data loss!) while writing AMR backup file %1.
Parameters: %1 = File name
%2 = Error code
Explanation: The backup file for the automatic memory configuration was not able to be written to
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department.
Programm Switch control OFF - ON.
continuation:
4501 While reading the AMR backup file %1, error %2 occurred (data loss!)
Parameters: %1 = File name
%2 = Error code
Explanation: The backup file for automatic memory reconfiguration could not be read
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 83
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: --
Programm Clear alarm with the Delete key or NC START.
continuation:
4503 [TO unit %1: ] H number %2 assigned more than once. Machine data is not set.
Parameters: %1 = TO unit
%2 = H number
Explanation: This error can only occur if MD10880 $MN_MM_EXTERN_CNC_SYSTEM= 1 or 2. MD10890,
$MN_EXTERN_TOOLPROG_MODE bit 3 is reset (this MD becomes effective at power-on). On checking data
management, it was found that various edges of the same TO unit had the same H number. MD10890
$MN_EXTERN_TOOLPROG_MODE bit 3 remains set and is not included in data management.
Reaction: Alarm display.
Remedy: H numbers must be assigned only once in a TO unit. Then, MD10890, $MN_EXTERN_TOOLPROG_MODE, bit 3 can be
set = 0 and a restart can be performed.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
84 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
4632 Logical PROFIBUS handwheel slot base address for handwheel %1 not found
Parameters: %1 = Handwheel number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 85
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
86 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
6010 [Channel %1: ] Data block %2 not or not completely created, error code %3
Parameters: %1 = Channel number
%2 = String (block name)
%3 = Internal error code
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 87
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Data management has detected an error during ramp-up. The specified data block may not have been created. The error
number specifies the type of error. An error number >100000 indicates a fatal system error. Other error numbers indicate
that the user memory area provided is too small. In this case the (user) error numbers have the following meaning:
- Error number 1: No memory space available
- Error number 2: Maximum possible number of symbols exceeded
- Error number 3: Index 1 lies outside the valid value range
- Error number 4: Name already exists in channel
- Error number 5: Name already exists in NCK
If the alarm occurs after cycle programs, macro definitions or definitions for global user data (GUD) have been introduced,
the machine data for the user memory configuration has been configured incorrectly. In all other cases, changes to machine
data that is already correct lead to errors in the user memory configuration.
The following block names (2nd parameter) are known in the NCK (all system and user data blocks; in general, only
problems in the user data blocks can be remedied by user intervention):
- _N_NC_OPT - System internal: option data, NCK global
- _N_NC_SEA - System internal: setting data, NCK global
- _N_NC_TEA - System internal: machine data, NCK global
- _N_NC_CEC - System internal: 'cross error compensation'
- _N_NC_PRO - System internal: protection areas, NCK global
- _N_NC_GD1 - User: 1st GUD block defined by _N_SGUD_DEF, NCK global
- _N_NC_GD2 - User: 2nd GUD block defined by _N_MGUD_DEF, NCK global
- _N_NC_GD3 - User: 3rd GUD block defined by _N_UGUD_DEF, NCK global
- _N_NC_GD4 - User: 4th GUD block defined by _N_GUD4_DEF, NCK global
- _N_NC_GD5 - User: 5th GUD block defined by _N_GUD5_DEF, NCK global
- _N_NC_GD6 - User: 6th GUD block defined by _N_GUD6_DEF, NCK global
- _N_NC_GD7 - User: 7th GUD block defined by _N_GUD7_DEF, NCK global
- _N_NC_GD8 - User: 8th GUD block defined by _N_GUD8_DEF, NCK global
- _N_NC_GD9 - User: 9th GUD block defined by _N_GUD9_DEF, NCK global
- _N_NC_MAC - User: macro definitions
- _N_NC_FUN - System internal: predefined functions and procedures, NCK global
- _N_CHc_OPT - System internal: option data, channel-specific
- _N_CHc_SEA - System internal: setting data, channel-specific
- _N_CHc_TEA - System internal: machine data, channel-specific
- _N_CHc_PRO - System internal: protection areas, channel-specific
- _N_CHc_UFR - System internal: frames, channel-specific
- _N_CHc_RPA - System internal: R-variables, channel-specific
- _N_CHc_GD1 - User: 1st GUD block defined by _N_SGUD_DEF, channel-specific
- _N_CHc_GD2 - User: 2nd GUD block defined by _N_MGUD_DEF, channel-specific
- _N_CHc_GD3 - User: 3rd GUD block defined by _N_UGUD_DEF, channel-specific
- _N_CHc_GD4 - User: 4th GUD block defined by _N_GUD4_DEF, channel-specific
- _N_CHc_GD5 - User: 5th GUD block defined by _N_GUD5_DEF, channel-specific
- _N_CHc_GD6 - User: 6th GUD block defined by _N_GUD6_DEF, channel-specific
- _N_CHc_GD7 - User: 7th GUD block defined by _N_GUD7_DEF, channel-specific
- _N_CHc_GD8 - User: 8th GUD block defined by _N_GUD8_DEF, channel-specific
- _N_CHc_GD9 - User: 9th GUD block defined by _N_GUD9_DEF, channel-specific
- _N_AXa_OPT - System internal: option data, axial
- _N_AXa_SEA - System internal: setting data, axial
- _N_AXa_TEA - System internal: machine data, axial
- _N_AXa_EEC - System internal: leadscrew error compensation data, axial
- _N_AXa_QEC - System internal: quadrant error compensation data, axial
- _N_TOt_TOC - System internal: toolholder data, TOA-specific
- _N_TOt_TOA - System internal: tool data, TOA-specific
- _N_TOt_TMA - System internal: magazine data, TOA-specific
- _N_NC_KIN - System internal: data to describe kinematic chains, NCK-specific
Diagnostics Manual
88 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 89
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
6035 Instead of %1 KB the system has only %2 KB of free user memory of type '%3'
Parameters: %1 = Free memory capacity in KB defined for the control model
%2 = Actual maximum capacity of free memory in KB
%3 = Type of memory, "D" =non-battery-backed, "S" =battery-backed
Explanation: The alarm can only occur after a 'cold start' (=NCK start-up with standard machine data). The alarm is only a notice. There
is no interference with any NCK functions. It shows that the NCK has less free user memory available than specified by
Siemens for this control variant. The value of the actually available free user memory can also be taken from the MD18050
$MN_INFO_FREE_MEM_DYNAMIC, MD18060 $MN_INFO_FREE_MEMS_STATIC.
Siemens supplies NCK with default settings that, depending on the model, have certain (free) memory space available for
the specific settings of the actual applications. The original factory setting of NCK systems is thus that the alarm does not
occur with a cold start.
Reaction: Alarm display.
Remedy: Reasons for the message:
- The NCK contains compile cycle software, that uses so much memory space that the hardware cannot provide the
required memory.
- The NCK runs on hardware that is not intended for this NCK release (i.e. that has not enough memory capacity).
- If the application runs properly with the remaining free user memory (i.e. can be setup without any errors), the message
can simply be ignored.
- If the actual application cannot be configured because there is not enough memory capacity available, either the existing
compile cycle must be reduced or, if possible, the system must be upgraded with additional memory space.
Programm Clear alarm with the RESET key. Restart part program
continuation:
6410 [TO unit %1: ] Tool %2 has reached its prewarning limit with D = %4
Parameters: %1 = TO unit
%2 = Tool identifier (name)
%3 = -Not used-
%4 = D number
Explanation: Tool monitoring: This message informs that the specified D offset has reached its prewarning limit for a time-, quantity- or
wear-monitored tool. If possible, the D number is displayed; if not, value 0 is assigned to the 4th parameter.
If the function additive offset is being used, additive offset monitoring may be active instead of tool wear monitoring. The
actual type of tool monitoring is a tool property (see $TC_TP9). If replacement tools are not being used, the duplo number
specified has no meaning. The alarm is triggered through the HMI or PLC (=OPI interface). The channel context is not
defined. The TO unit was specified for this reason (see MD28085 $MC_MM_LINK_TOA_UNIT).
Reaction: Interface signals are set.
Alarm display.
Remedy: For information only. The user must decide what to do.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
90 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
6411 [Channel %1: ] Tool %2 has reached its prewarning limit with D = %4
Parameters: %1 = Channel number
%2 = Tool identifier (name)
%3 = -Not used-
%4 = D number
Explanation: Tool monitoring: This message informs that the specified D offset has reached its prewarning limit for a time-, quantity- or
wear-monitored tool. If possible, the D number is displayed; if not, value 0 is assigned to the 4th parameter.
If the function additive offset is being used, additive offset monitoring may be active instead of tool wear monitoring. The
actual type of tool monitoring is a tool property (see $TC_TP9).
If replacement tools are not being used, the duplo number specified has no meaning.
The alarm originates during NC program execution.
Reaction: Interface signals are set.
Alarm display.
Remedy: For information only. The user must decide what to do.
Programm Clear alarm with the Delete key or NC START.
continuation:
6412 [TO unit %1: ] Tool %2 has reached its monitoring limit with D = %4
Parameters: %1 = TO unit
%2 = Tool identifier (name)
%3 = -Not used-
%4 = D number
Explanation: Tool monitoring: This message informs that the specified D offset has reached its prewarning limit for a time-, quantity- or
wear-monitored tool. If possible, the D number is displayed; if not, value 0 is assigned to the 4th parameter.
If the function additive offset is being used, additive offset monitoring may be active instead of tool wear monitoring.
The actual type of tool monitoring is a tool property (see $TC_TP9).
If replacement tools are not being used, the duplo number specified has no meaning.
The alarm is triggered through the HMI or PLC (=OPI interface). The channel context is not defined. The TO unit was
specified for this reason (see MD28085 $MC_MM_LINK_TOA_UNIT).
Reaction: Interface signals are set.
Alarm display.
Remedy: For information only. The user must decide what to do.
Programm Clear alarm with the Delete key or NC START.
continuation:
6413 [Channel %1: ] Tool %2 has reached its monitoring limit with D = %4
Parameters: %1 = TO unit
%2 = Tool identifier (name)
%3 = -Not used-
%4 = D number
Explanation: Tool monitoring: This message informs that the specified D offset has reached its prewarning limit for a time-, quantity- or
wear-monitored tool. If possible, the D number is displayed; if not, value 0 is assigned to the 4th parameter.
If the function additive offset is being used, additive offset monitoring may be active instead of tool wear monitoring.
The actual type of tool monitoring is a tool property (see $TC_TP9).
If replacement tools are not being used, the duplo number specified has no meaning.
The alarm originates during NC program execution.
Reaction: Interface signals are set.
Alarm display.
Remedy: For information only. The user must decide what to do.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 91
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
6431 [Channel %1: ] Block %2 Function not allowed. Tool management/monitoring is not active.
Parameters: %1 = Channel ID
%2 = Block number, label
Explanation: Occurs when a data management function is called which is not available because ToolMan is deactivated. For example,
the language commands GETT, SETPIECE, GETSELT, NEWT, DELT, TCA.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: - Please inform the authorized personnel/service department.
- Make sure of how the NC is supposed to be configured! Is tool management or tool monitoring needed but not activated?
- Are you using a part program that is meant for a numerical control with tool management/tool monitoring? It is not possible
to start this program on the numerical control without tool management/tool monitoring. Either run the part program on the
appropriate NC control or edit the part program.
- Activate tool management/tool monitoring by setting the appropriate machine data. See
MD18080$MN_MM_TOOL_MANAGEMENT_MASK, MD20310$MC_TOOL_MANAGEMENT_MASK
- Check whether the required option is set accordingly.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
6436 [Channel %1: ] Block %2 command '%3' cannot be programmed. Function '%4' has not been
activated.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Programmed command
%4 = Function identifier
Explanation: The command cannot be programmed due to the lack of a function enable or activation.
Function code (4th parameter):
1 = Flat D numbers
2 = Tool monitoring
3 = Magazine management
4 = Multitools
5 = T=Magazine location number
Diagnostics Manual
92 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
6437 [Channel %1: ] Block %2 Command '%3' cannot be programmed. Function '%4' is activated.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Programmed command
%4 = Function identifier
Explanation: The command cannot be programmed as the specified function is active.
Function code (4th parameter):
1 = Flat D numbers
2 = Tool monitoring
3 = Magazine management
4 = Multitools
5 = T=Magazine location number
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Correct the NC program
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
6452 [Channel %1: ] Block %2 tool change not possible. Tool holder/spindle number = %3 not defined.
Parameters: %1 = Channel ID
%2 = Block number, label
%3 = Tool holder/spindle number
Explanation: The desired tool change is not possible. The toolholder/spindle number has not been defined.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: General: The following must apply: 'maximum programmed address extension s (=spindle number/toolholder number) of
Ts=t, Ms=6 must be less than the value of MD18076 $MN_MM_NUM_LOCS_WITH_DISTANCE'.
With magazine management: Check whether the toolholder number/spindle number and the magazine data have been
defined correctly.
(See also the system variables $TC_MPP1, $TC_MPP5 of the buffer magazine).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 93
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
94 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 95
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
96 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
6700 [Channel %1: ] Value of the machine data %2%3 is too low
Parameters: %1 = Channel number
%2 = MD identifier
%3 = If required, field index
Explanation: The MD28302 $MC_MM_PROTOC_NUM_ETP_STD_TYP specifies the number of default event types for the protocol
users. However, more types are used than configured.
Reaction: Alarm display.
Remedy: Increase MD28302 $MC_MM_PROTOC_NUM_ETP_STD_TYP.
Programm Clear alarm with the Delete key or NC START.
continuation:
7500 Block %1 invalid protection level for command %2 (protection level act.: %3 prog.: %4)
Parameters: %1 = Block number
%2 = Programmed command
%3 = Current protection level of the command
%4 = Programmed protection level of the command
Explanation: On assigning a protection level for a part program command via REDEF command
- an impermissible part program command has been programmed
- a protection level has been programmed that is logically smaller (larger in value) than the protection level currently
applicable for this command.
- the relevant definition file has not been protected sufficently against write access. The write protection of the file must be
at least as high as the highest protection level that has been assigned to a part program command in this definition file.
Reaction: Alarm display.
Remedy: Modify definition files /_N_DEF_DIR/_N_MACCESS_DEF or /_N_DEF_DIR/_N_UACCESS_DEF-CESS_ DEF. Please see
the Siemens Programming Guide or the OEM documentation for the language commands permissible for the relevant
system configurations.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 97
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
98 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
8030 [Channel %1: ] Block %2 option 'interpolation of more than %3 axes' not set
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Number of permissible axes
Explanation: The number of axes programmed in the interpolating group exceeds the permissible number of interpolating axes.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: In the part program, program as many axes as are permitted by the configuration of the controller or enable additional
axes via option.
Programm Clear alarm with the RESET key. Restart part program
continuation:
8031 [Channel %1: ] Block %2 axis %3: Axis has no IPO functionality
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis, spindle number
Explanation: An axis/spindle that has been defined as a special axis/auxiliary spindle (see MD30460 $MA_BASE_FUNCTION_MASK
bit8), should be operated as an interpolating axis.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Define axis as interpolating axis (see MD30460 $MA_BASE_FUNCTION_MASK bit8) or change part program
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 99
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
100 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 101
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The start conditions of the CNC lock function are not met.
The following cause was detected:
1 - The clock is not set.
2 - The option bit was deactivated.
3 - The control type is not supported.
4 - The PLC project is not supported.
5 - No license is available.
6 - MD17300 $MN_CNC_LOCK_WARNING_TIME is zero.
7 - The previous order is still being processed.
11 - The LockSet file was not found.
12 - The LockSet file cannot be read.
13 - The version of the LockSet file is not supported.
14 - The number of the CF card is unknown.
15 - The lock date is invalid.
16 - The hardware serial number is unknown.
31 - The current mode is not permitted.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department.
Programm Switch control OFF - ON.
continuation:
8062 CNC lock function: The execution of the function was interrupted: cause %1_
Parameters: %1 = Cause
Diagnostics Manual
102 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The execution of the already active CNC lock function has been modified.
The following cause was detected:
1 - The CF card was exchanged.
2 - The hardware was exchanged.
3 - The PLC project was changed.
4 - The PLC reports an incorrect OEM key.
5 - The data of the function was subject to unauthorized change.
6 - The PLC project is not supported.
The NC start is locked.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Please restore the former status of the control.
If this cannot be done, please inform the authorised personnel/service department, and reactivate the CNC lock function.
Programm Switch control OFF - ON.
continuation:
8063 CNC lock function: The lock date will be reached in less than %1 days!
Parameters: %1 = Number of production days remaining
Explanation: A reminder is issued for the lock date in accordance with the agreements for operating this machine configuration.
Reaction: Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
Programm Clear alarm with the Delete key or NC START.
continuation:
8064 CNC lock function: The lock date has been reached, an NC start is not possible!
Explanation: The lock date has been reached in accordance with the agreements for operating this machine configuration.
NC start is locked.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
Programm Switch control OFF - ON.
continuation:
8066 CNC lock function: Changing the date has reduced the length of the remaining runtime.
Explanation: Activating the CNC lock function has brought forward the date of the control. This has reduced the length of time before
the lock date is reached.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 103
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
8081 %1 option(s) is/are activated that are not licensed by the license key
Parameters: %1 = Number of non-licensed options
Explanation: One ore more options were activated, that are not licensed by the license key entered.
Reaction: Alarm display.
Remedy: Generate a new license key on the internet at http://www.siemens.com/automation/license and enter it in the operating
area "Setup", function (HSK) "Licenses"..
Programm Clear alarm with the Delete key or NC START.
continuation:
8082 A wrong license key was entered three times, Power On required before next try.
Explanation: The license key was entered wrongly at least three times. Before the next input, a new power ON is required.
Reaction: Alarm display.
Remedy: Execute NCK Power On and enter the license key (correctly).
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
104 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 105
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Generate a new license key through the Internet at http://www.siemens.com/automation/license and enter in the operating
area "Startup", function (HSK) "Licenses".
Enter a valid license key in the operating area "Startup", function (HSK) "Licenses".
Programm Clear alarm with the Delete key or NC START.
continuation:
8102 [Channel %1: ] Block %2 motion synchronous action: %3 function not possible
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Diagnostics Manual
106 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10204 [Channel %1: ] User action not possible without reference point (internal action=%2<ALNX>)
Parameters: %1 = Channel number
%2 = internal action number/internal action name
Explanation: A specific user action is to be executed, which leads to a (possibly other) internal action, for which as least one axis that
needs to be referenced has not reached its reference point.
Reaction: Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 107
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
108 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10600 [Channel %1: ] Block %2 auxiliary function during thread cutting active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: An auxiliary function output is programmed in a thread cutting block.
Reaction: Alarm display.
Remedy: Consequential errors can occur if the machining path of the thread block is too short and further blocks (thread blocks)
follow in which no machining stop may occur.
Possible remedial measures:
- Program a longer path and/or a lower traversing rate.
- Output auxiliary function in another block (program section).
Programm Clear alarm with the Delete key or NC START.
continuation:
10601 [Channel %1: ] Block %2 zero velocity at block end point during thread cutting
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: This alarm occurs only when several blocks with G33 follow in succession. The block end velocity in the specified block
is zero, although a further thread cutting block follows. The reasons for this can be, for instance:
- G9
- Auxiliary function after motion
- Auxiliary function output before the motion of the following block
- Positioning axis in the block
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 109
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
110 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Check and correct the part program (analyze whether motion beyond block boundaries is appropriate here). Prevent block
change by means of the keyword WAITP for axes or WAITS for spindles until the positioning axes or positioning spindles
have also reached their target position.
Example for axes:
N100 POSA[U]=100
:
N125 WAITP(U)
N130 X... Y... U...
Example for spindles:
N100 SPOSA[2]=77
:
N125 WAITS(2)
N130 M6
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 111
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
10632 [Channel %1: ] Block %2 axis %3 reaches the coordinate system-specific working area limit %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis, spindle number
%4 = String ( + or - )
Explanation: The specified axis violates the coordinate system-specific working area limitation. This is not detected until the main run,
either because the minimum axis values could not be determined before the transformation or because there is an overlaid
movement.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Program other motion or do not perform overlaid motion.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
112 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10633 [Channel %1: ] Axis %2 is at coordinate system-specific working area limit %3%4
Parameters: %1 = Channel number
%2 = Axis, spindle
%3 = String ( + or - )
%4 = The axis of the coordinate system-specific working area limitation is only output if different from the traversing axis.
Explanation: The specified axis reaches the coordinate system-specific working area limitation in JOG mode.
Reaction: Alarm display.
Remedy: Check the system parameter $P_WORKAREA_CS_xx for the coordinate system-specific working area limitation.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
10634 [Channel %1: ] Axis %2, tool radius compensation is inactive for type %3 working area limitation,
reason: The tool is not oriented parallel to the axis.
Parameters: %1 = Channel number
%2 = Axis, spindle
%3 = 0: BCS, 1: WCS / SZS
Explanation: The tool radius compensation of the working area limitation of the stated axis is not taken into account.
Reason: The tool is not oriented parallel to the axis (e.g. because toolcarrier or transformation is active).
The alarm is reported in JOG mode.
Reaction: Alarm display.
Remedy: The tool radius compensation for working area limitations in JOG mode can only be taken into account if the tool is parallel
to the axis.
Active transformation and toolcarrier must be switched off for this function.
Programm Clear alarm with the Delete key or NC START.
continuation:
10635 [Channel %1: ] Axis %2, tool radius compensation is inactive for type %3 working area limitation,
reason: no milling or drilling tool.
Parameters: %1 = Channel number
%2 = Axis, spindle
%3 = 0: BCS, 1: WCS / SZS
Explanation: The tool radius compensation of the working area limitation of the stated axis is not taken into account.
Reason: The tool must be of type milling cutter or drill.
The alarm is reported in JOG mode.
Reaction: Alarm display.
Remedy: The tool radius compensation for working area limitations in JOG mode can only be taken into account for milling or drilling
tools.
Programm Clear alarm with the Delete key or NC START.
continuation:
10636 [Channel %1: ] Axis %2, tool radius compensation is inactive for type %3 working area limitation,
reason: Transformation is active.
Parameters: %1 = Channel number
%2 = Axis, spindle
%3 = 0: BCS, 1: WCS / SZS
Explanation: The tool radius compensation of the working area limitation of the stated axis is not taken into account.
Reason: A transformation is active.
The alarm is reported in JOG mode.
Reaction: Alarm display.
Remedy: The tool radius compensation for working area limitations in JOG mode cannot be taken into account if transfomation is
active.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 113
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10637 [Channel %1: ] Axis %2, tool radius compensation is inactive for type %3 working area limitation,
reason: Tool not active.
Parameters: %1 = Channel number
%2 = Axis, spindle
%3 = 0: BCS, 1: WCS / SZS
Explanation: The tool radius compensation of the working area limitation of the stated axis is not taken into account.
Reason: No tool is active.
The alarm is reported in JOG mode.
Reaction: Alarm display.
Remedy: The tool radius compensation for working area limitations in JOG mode cannot be taken into account wihout an active tool.
Programm Clear alarm with the Delete key or NC START.
continuation:
10650 [Channel %1: ] Axis %2 incorrect gantry machine data, error code %3
Parameters: %1 = Channel number
%2 = Axis
%3 = Error no.
Explanation: An incorrect value was entered in the gantry-specific axial machine data. Further information can be derived from the error
number.
- Error no. = 1 => either an incorrect gantry unit has been entered or the designation of the following axis is incorrect.
- Error no. = 2 => master axis has been specified more than once.
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department. Correct the machine data:
MD37100 $MA_GANTRY_AXIS_TYPE
0: No gantry axis 1: Master axis grouping 1 11: Slave axis grouping 1 2: Master axis grouping 2 12: Slave axis grouping
2 3: Master axis grouping 3 13: Slave axis grouping 3
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
114 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The gantry configuration set in the machine data is erroneous. Gantry unit and reason for objection can be found in the
transfer parameter.
The transfer parameter is made up as follows.
- %2 = error designation + gantry unit (XX).
- %2 = 10XX => no master axis declared
- %2 = 20XX => no slave axis declared
- %2 = 30XX => different contents in MD30550 $MA_AXCONF_ASSIGN_MASTER_CHAN slave axis and master axis
- %2 = 40XX => different channel or NCU assignment of the gantry axes
- %2 = 50XX => no slave axis declared in this channel
- %2 = 60XX => different channel assignment of the master axis
- %2 = 10000 => error: slave axis is geometry axis
- %2 = 11000 => error: competing positioning axis as slave axis
- %2 = 12000 => error: compile cycle axis as slave axis
- %2 = 13000 => error: gantry axis is spindle
- %2 = 14000 => error: gantry axis is Hirth geared
e.g. error code 1001 = no master axis declared, gantry unit 1.
Reaction: NC not ready.
Mode group not ready, also effective for single axes.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department. Correct the machine data:
MD37100 $MA_GANTRY_AXIS_TYPE
0: No gantry axis
1: Master axis grouping 1
11: Slave axis grouping 1
2: Master axis grouping 2
12: Slave axis grouping 2
3: Master axis grouping 3
13: Slave axis grouping 3
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 115
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10657 [Channel %1: ] Axis %2 power OFF in the gantry error limit exceeded status
Parameters: %1 = Channel number
%2 = Axis
Diagnostics Manual
116 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Gantry error limit exceeded status (alarm 10653) has been switched off.
The error can only be removed by deleting MD37135 $MA_GANTRY_ACT_POS_TOL_ERROR or by
deactivating the extended monitoring (MD37150 $MA_GANTRY_FUNCTION_MASK Bit0).
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
1. Remove a mechanical misalignment
2. Check axis (uneven mechanical movement?)
3. Delete MD37135 $MA_GANTRY_ACT_POS_TOL_ERROR or deactivate the extended monitoring
4. MD37120 $MA_GANTRY_POS_TOL_ERROR is set incorrectly
If the MD is changed, a Power ON will be required.
Programm Clear alarm with the RESET key. Restart part program
continuation:
10700 [Channel %1: ] Block %2 NCK protection area %3 violated during automatic or MDI mode
Parameters: %1 = Channel number
%2 = Block number
%3 = Protection area number
Explanation: The workpiece-related NCK protection area has been violated. Note that another tool-related protection area is still active.
The workpiece-related protected area can be traversed after a new NC Start.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 117
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10701 [Channel %1: ] Block %2 channel-specific protection area %3 violated during automatic or MDI
mode
Parameters: %1 = Channel number
%2 = Block number
%3 = Protection area number
Explanation: The workpiece-related channel-specific protection area has been violated. Note that another tool-related protection area
is still active. The workpiece-related protected area can be traversed after a new NC Start.
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm.
The SHOWALARM and SETVDI reactions can be suppressed with MD11415 $MN_SUPPRESS_ALARM_MASK_2 bit20.
Remedy: Protection area can be traversed after a new NC Start.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10702 [Channel %1: ] NCK protection area %2 violated during manual mode
Parameters: %1 = Channel number
%2 = Protection area number
Explanation: The workpiece-related NCK protection area has been violated. Note that another tool-related protection area is still active.
The workpiece-related protected area can be traversed after a new NC Start.
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Protection area can be traversed after a new NC Start.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
10703 [Channel %1: ] Channel-specific protection area %2 violated during manual mode
Parameters: %1 = Channel number
%2 = Protection area number
Explanation: The workpiece-related channel-specific protection area has been violated. Note that another tool-related protection area
is still active. The workpiece-related protected area can be traversed after a new NC Start.
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Protection area can be traversed after a new NC Start.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
Diagnostics Manual
118 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10706 [Channel %1: ] NCK protection area %2 reached with axis %3 during manual mode
Parameters: %1 = Channel number
%2 = Protection area number
%3 = Axis name
Explanation: The workpiece-related NCK protection area has been reached with the specified axis. Note that another tool-related
protection area is still active. The workpiece-related protection area can be traversed when the PLC has issued an enable
signal.
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. The protection area can be traversed after enable signal from
PLC.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
10707 [Channel %1: ] Channel-specific protection area %2 reached with axis %3 during manual mode
Parameters: %1 = Channel number
%2 = Protection area number
%3 = Axis name
Explanation: The workpiece-related channel-specific protection area has been reached with the specified axis. Note that another tool-
related protection area is still active. The workpiece-related protection area can be traversed when the PLC has issued
an enable signal.
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. The protection area can be traversed after enable signal from
PLC.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 119
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10722 [Channel %1: ] Block %5 axis %2 software limit switch %6 violated, residual distance: %7
%3<ALUN> violated
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Unit of distance
%4 = Block number, label|number+string(+/-)|residual distance
Diagnostics Manual
120 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: This alarm was triggered during the preparation of the displayed block.
Cause:
The programmed path violates the active software limit switch in the traversing direction for the displayed axis.
Note:
Parameter 4 contains the descriptions of parameters 5, 6 and 7 separated by the character "|".
- 5 = Block number, label
- 6 = Number + string (+/-)
- 7 = Distance-to-go
Alarm 10722 is displayed for MD11411 $MN_ENABLE_ALARM_MASK, bit11 == 1 instead of alarm 10720.
Alarm 10722 offers an expanded diagnostics option for the software limit switch violation.
Condition:
Alarm file ALUN* is present in the HMI.
See also:
Diagnostics Manual for alarm 10720
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Check and, if necessary, correct the positions programmed in the NC program.
Please inform the authorised personnel/service department.
Check the parameterisation of the software limit switch:
- MD36100 $MA_POS_LIMIT_MINUS
- MD36120 $MA_POS_LIMIT_MINUS2
- MD36110 $MA_POS_LIMIT_PLUS
- MD36130 $MA_POS_LIMIT_PLUS2
Check the axis-specific NC/PLC interface signals for selecting the 2nd software limit switch
- DB31, ... DBX12.2 and .3
Check currently active work offsets of the current frame.
Also check external work offsets, overlaid movements ($AA_OFF), DRF and transformation components.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10723 [Channel %1: ] Block %5 axis %2 software limit switch %6 violated, residual distance: %7
%3<ALUN>
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Unit of distance
%4 = Block number, label|number+string(+/-)|residual distance
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 121
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The alarm is triggered during the preparation of the displayed approach or residual block for repositioning on the contour
(REPOS).
Cause:
The programmed path violates the active software limit switch in the displayed traversing direction for the displayed axis.
Note:
Parameter 4 contains the descriptions of parameters 5, 6 and 7 separated by the character "|".
- 5 = Block number, label
- 6 = Number + string (+/-)
7 = Distance-to-go
Alarm 10723 is displayed for MD11411 $MN_ENABLE_ALARM_MASK, bit11 == 1 instead of alarm 10721.
Alarm 10723 offers an expanded diagnostics option for the software limit switch violation.
Condition:
Alarm file ALUN* is present in the HMI.
See also:
Diagnostics Manual for alarm 10721
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Determine the cause of the offset from the initial or target position.
The REPOS command is executed at the end of a user ASUB or system ASUB. See also cross reference from ASUBs.
Please inform the authorised personnel/service department.
Check the parameterisation of the software limit switch:
- MD36100 $MA_POS_LIMIT_MINUS
- MD36120 $MA_POS_LIMIT_MINUS2
- MD36110 $MA_POS_LIMIT_PLUS
- MD36130 $MA_POS_LIMIT_PLUS2
Check the axis-specific NC/PLC interface signals for selecting the 2nd software limit switch
- DB31, ... DBX12.2 and .3
Check the active work offsets of the current frame.
Check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
122 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10732 [Channel %1: ] Block %5 axis %2 working area limitation violated, residual distance: %6
%3<ALUN>
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Unit of distance
%4 = Block number, label|residual distance
Explanation: This alarm was triggered during the preparation of the displayed block.
Cause:
The programmed path violates the active working area limitation for the displayed axis.
Note:
Parameter 4 contains the descriptions of parameters 5 and 6 separated by the character "|".
- 5 = Block number, label
- 6 = Distance-to-go
Alarm 10732 is displayed for MD11411 $MN_ENABLE_ALARM_MASK, bit11 == 1 instead of alarm 10730.
Alarm 10732 offers an expanded diagnostics option for the working area limitation violation.
Condition:
Alarm file ALUN* is present in the HMI.
See also:
Diagnostics Manual for alarm 10730
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: a) Check NC program for correct positional data and, if necessary, make corrections.
b) Check work offsets (current frame)
c) Correct working area limitation via G25/G26, or
d) Correct working area limitation via setting data, or
e) Deactivate working area limitation via SD43410 $SA_WORKAREA_MINUS_ENABLE=FALSE
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 123
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10733 [Channel %1: ] Block %5 axis %2 working area limitation violated, residual distance: %6
%3<ALUN>
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Unit of distance
%4 = Block number, label|residual distance
Explanation: The alarm was triggered during the preparation of the displayed approach or residual blocks for repositioning on the contour
(REPOS)
Cause:
The programmed path violates the active working area limitation for the displayed axis.
Note:
Parameter 4 contains the descriptions of parameters 5 and 6 separated by the character "|".
- 5 = Block number, label
- 6 = Distance-to-go
Alarm 10733 is displayed for MD11411 $MN_ENABLE_ALARM_MASK, bit11 == 1 instead of alarm 10731.
Alarm 10733 offers an expanded diagnostics option for the working area limitation violation.
Condition:
Alarm file ALUN* is present in the HMI.
See also:
Diagnostics Manual for alarm 10731
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Determine the cause of the offset from the initial or target position. The REPOS command is executed at the end of an
ASUB or system ASUB. See also cross reference from ASUBs.
Check the currently active work offset via the current frame.
Also check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components.
Cancel NC program with NC reset.
Programm Clear alarm with the RESET key. Restart part program
continuation:
10735 [Channel %1: ] Block %5 axis %2 coordinate system-specific working area limitation violated,
residual distance: %6 %3<ALUN>
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Unit of distance
%4 = Block number, label|residual distance
Explanation: This alarm was triggered during the preparation of the displayed block.
Cause:
The programmed path of the displayed axis violates the coordinate system-specific working area limitation.
Note:
Parameter 4 contains the descriptions of parameters 5 and 6 separated by the character "|".
- 5 = Block number, label
- 6 = Distance-to-go
Condition:
Alarm file ALUN* is present in the HMI
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Diagnostics Manual
124 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: a) Check NC program for correct positional data and, if necessary, make corrections.
b) Check work offsets (current frame)
c) Correct the working area limitation with WALCS1 ... WALCS9, or
d) Correct the working area limitation in $P_WORKAREA_CS_LIMIT_PLUS or $P_WORKAREA_CS_LIMIT_MINUS, or
e) Deactivate the working area limitation with $P_WORKAREA_CS_MINUS_ENABLE =FALSE or
$P_WORKAREA_CS_PLUS_ENABLE.
In cases d) and e), then reactivate the group of the selected coordinate system-specific working area limitation.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10736 [Channel %1: ] Block %5 axis %2 coordinate system-specific working area limitation violated,
residual distance: %6 %3<ALUN>
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Unit of distance
%4 = Block number, label|residual distance
Explanation: This alarm was triggered during the preparation of the displayed approach or residual block for repositioning on the contour
(REPOS).
Cause:
The programmed path violates the coordination system-specific working field limitation of the displayed axis.
Note:
Parameter 4 contains the descriptions of parameters 5 and 6 separated by the character "|".
- 5 = Block number, label
- 6 = Distance-to-go
Condition:
The alarm file ALUN* is present in the HMI
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Determine the cause of the offset from the initial or target position. The REPOS command is executed at the end of an
ASUB or system ASUB. See also cross reference from ASUBs.
Check the currently active work offset via the current frame.
Also check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components.
Cancel NC program with NC reset.
Programm Clear alarm with the RESET key. Restart part program
continuation:
10740 [Channel %1: ] Block %2 too many empty blocks in WAB programming
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: It is not allowed to program more blocks than specified by MD20202 $MC_WAB_MAXNUM_DUMMY_BLOCKS between
the WAB block and the block determining the approach and retraction tangent.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 125
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10741 [Channel %1: ] Block %2 direction reversal with WAB infeed motion
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A safety distance which has been programmed is located perpendicular to the machining plane and not between the start
and end point of the WAB contour.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
126 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The tangent direction for smooth approach or retraction is not defined.
Possible causes:
In the program, no block with travel information follows the approach block.
Before a retraction block, no block with travel information has been programmed in a program.
The tangent to be used for WAB motion is vertical to the current machining plane.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10747 [Channel %1: ] Block %2 retraction direction not defined for WAB
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In a WAB retraction block with quarter circle or semi-circle (G248 or G348), the end point in the machining plane was not
programmed, and either G143 or G140 without tool radius compensation is active.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 127
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10750 [Channel %1: ] Block %2 tool radius compensation activated without tool number
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A tool T... must be selected so that the control can make allowance for the associated compensation values.
A correction data block (D1) containing the correction values (parameter P1 - P25) is automatically assigned to each tool
(T number). Up to 9 correction data blocks can be assigned to a tool by specifying the required data block with the D
number (D1 - D9).
The cutter radius compensation (CRC) is allowed for if function G41 or G42 is programmed. The correction values are
contained in parameter P6 (geometry value) and P15 (wear value) of the active correction data block Dx.
Reaction: Correction block is reorganized.
Interpreter stop
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Before calling the TRC with G41/G42, program a tool number under the address T...
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10751 [Channel %1: ] Block %2 danger of collision due to tool radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The "Bottleneck detection" (calculation of intersection for the following compensated traversing blocks) has not been able
to calculate a point of intersection for the reviewed number of traversing blocks. It is therefore possible that one of the
equidistant paths violates the workpiece contour.
Diagnostics Manual
128 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10752 [Channel %1: ] Block %2 overflow of local block buffer with tool radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The cutter radius compensation must buffer a variable number of intermediate blocks in order to enable calculation of the
equidistant tool path for each NC block. The size of the buffer cannot be determined by simple means. It depends on the
number of blocks without traversing information in the compensation plane, the number of contour elements to be inserted
and the shape of the curvature in spline and polynomial interpolation.
The size of the buffer is fixed by the system and cannot be changed via the MDs.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Please inform the authorized personnel/service department.
Simplify NC program:
- By avoiding:
Blocks without traversing information in the compensation plane
Blocks with contour elements having a variable curvature (e.g. ellipses) and with curvature radii that are smaller than
the compensation radius. (Such blocks are divided up into several subblocks).
- Increase the number of reviewed blocks for collision monitoring (MD20240
$MC_CUTCOM_MAXNUM_CHECK_BLOCKS).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10753 [Channel %1: ] Block %2 selection of the tool radius compensation only possible in linear block
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Selection of tool radius compensation with G41/G42 may only be performed in blocks where the G function G00 (rapid
traverse) or G01 (feed) is active.
In the block with G41/G42, at least one axis in the plane G17 to G19 must be written. It is always advisable to write both
axes because, as a rule, both axes are traversed when selecting the compensation.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Correct the NC program and put the compensation selection in a block with linear interpolation.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 129
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10754 [Channel %1: ] Block %2 deselection of the tool radius compensation only possible in linear block
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Deselection of tool radius compensation with G40 can only be performed in blocks where the G function G00 (rapid
traverse) or G01 (feed) is active.
In the block with G40, at least one axis in the plane G17 to G19 must be written. It is always advisable to write both axes
because, as a rule, both axes are traversed when deselecting the compensation.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Correct the NC program and put the compensation selection in a block with linear interpolation.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10755 [Channel %1: ] Block %2 selection of the tool radius compensation via KONT not possible at the
current starting point
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When activating the cutter radius compensation with KONT the starting point of the approach block is within the
compensation circle and therefore already violates the contour.
If the cutter radius compensation is selected with G41/G42, the approach behavior (NORM or KONT) determines the
compensation movement if the present actual position is behind the contour. With KONT, a circle is drawn with the cutter
radius around the programmed initial point (= end point of the approach block). The tangent that passes through the present
actual position and does not violate the contour is the approach movement.
If the start point is within the compensation circle around the target point, no tangent passes through this point.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Place selection of the CRC such that the starting point of the approach movements comes to rest outside of the correction
circle around the target point (programmed traversing movements > compensation radius). The following possibilities are
available:
Selection in the previous block
Insert intermediate block
Select approach behavior NORM
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10756 [Channel %1: ] Block %2 deselection of the tool radius compensation via KONT not possible at
the programmed end point
Parameters: %1 = Channel number
%2 = Block number, label
Diagnostics Manual
130 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: On deselection of the cutter radius compensation, the programmed end point is within the compensation circle. If this point
were in fact to be approached without compensation, there would be a contour violation.
If the cutter radius compensation is deselected via G40, the approach behavior (NORM or KONT) determines the
compensation movement if the programmed end point is behind the contour. With KONT, a circle is drawn with the cutter
radius about the last point at which the compensation is still active. The tangent passing through the programmed end
position and not violating the contour is the retraction movement.
If the start point is within the compensation circle around the target point, no tangent passes through this point.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Place deselection of the CRC such that the programmed end point comes to rest outside the compensation circle around
the last active compensation point. The following possibilities are available:
Deselection in the next block
Insert intermediate block
Select retract behavior NORM
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10757 [Channel %1: ] Block %2 Impermissible change of orientation while tool radius compensation is
active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: An orientation change has been programmed which is not permissible with the active tool radius compensation type (G
code of group 22, e.g. CUT2D or CUT2DF). As a rule, changes to the tool orientation are only permissible and useful if
3D tool radius compensation is active.
An (impermissible) orientation change can also be triggered by a change of machining plane (G17 - G19).
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Activate a G code from group 22 (e.g. CUT3DC), in which the programmed orientation change is permissible.
Execute the program with constant tool orientation.
If a plane change is necessary, first deactivate the tool radius compensation, and reactivate after the plane change.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10758 [Channel %1: ] Block %2 curvature radius with variable compensation value too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The current cutter radius compensation (the cutter used) is too large for the programmed path radius.
In a block with variable tool radius compensation, a compensation must be possible either anywhere or nowhere on the
contour with the smallest and the largest compensation value from the programmed range. There must be no point on the
contour in which the curvature radius is within the variable compensation range.
If the compensation value varies its sign within a block, both sides of the contour are checked, otherwise only the
compensation side.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 131
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Use smaller cutters or allow for a part of the cutter radius at the time of contour programming.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10760 [Channel %1: ] Block %2 helical axis is not parallel to tool orientation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: With active tool radius compensation a helix is only permissible if the helix axis is parallel to the tool, i.e. the circle plane
and the compensation plane must be identical.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Orient helix axis perpendicular to the machining plane.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10761 [Channel %1: ] Block %2 tool radius compensation for ellipse with more than one revolution not
possible
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When machining the inside of an ellipse, in parts of the ellipse the curvature radii are greater than or smaller than the cutter
radius compensation.
In ellipses, in this case the block would be split up into 4 subblocks with curvature radii that are greater than and less than
the compensation radius. Over several revolutions, there would be a tremendous increase in the amount of calculation
required by the unlimited number of resulting subblocks, and therefore this situation is rejected by the error message.
If compensation is possible everywhere or nowhere on the ellipse, then ellipses are also permissible that cover more than
one full revolution.
Diagnostics Manual
132 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10762 [Channel %1: ] Block %2 too many empty blocks between two traversing blocks with active tool
radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The maximum permissible number of empty blocks is limited by a machine data.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: - Modify part program
- Modify machine data
- Check whether SBL2 is activated. With SBL2, a block is generated from each part program line which can lead to
exceeding the maximum permissible number of empty blocks between two traversing blocks.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10763 [Channel %1: ] Block %2 path component of the block in the compensation plane becomes zero
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Due to collision monitoring with active tool radius compensation, the path component of the block in the compensation
plane becomes zero. If the original block contains no motion information perpendicular to the compensation plane, it means
that this block is excluded.
The alarm can be suppressed with MD11410 $MN_SUPPRESS_ALARM_MASK bit1 = 1.
Reaction: Alarm display.
Remedy: - The behavior is correct at narrow locations that cannot be machined with the active tool.
- Modify the part program if necessary.
- Use tool with smaller radius if necessary.
- Program CDOF/CDOF2.
Programm Clear alarm with the Delete key or NC START.
continuation:
10764 [Channel %1: ] Block %2 discontinuous path with active tool radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: This alarm occurs when, with active tool radius compensation, the starting point used for calculating the compensation is
not identical to the end point of the preceding block. This situation can occur, for example, when a geometry axis is traversed
between two positions as a positioning axis or when, with an active kinematic transformation (e.g. 5-axis transformation)
the tool length compensation is altered.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 133
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10770 [Channel %1: ] Block %2 change of corner type due to change of orientation with active tool radius
compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The type of a corner (inside or outside corner) depends not only on the programmed path but also on the tool orientation.
For this purpose, the programmed path is projected in the plane perpendicularly to the actual tool orientation and the corner
type is determined there. If a change in orientation is programmed (in one or several blocks) between two traversing blocks,
resulting in the type of corner at the end of the first traversing block being different from that at the start point of the second
block, the above error message is issued.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10776 [Channel %1: ] Block%2 axis %3 must be geometry axis if tool radius compensation is active
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
Explanation: This alarm occurs when an axis that is required for tool radius compensation is not a geometry axis. With CUT2DF, the
axis can be a positioning axis perpendicular to the machining plane; with all other types of compensation (CUT2DF,
CUT3DC, CUT3DF, CUT3DFF), all geometry axes must be operated as such.
Diagnostics Manual
134 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10777 [Channel %1: ] Block %2 tool radius compensation: too many blocks with suppression of
compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The maximum permissible number of blocks with active compensation suppression with tool radius compensation is limited
by MD20252 $MC_CUTCOM_MAXNUM_SUPPR_BLOCKS.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: - Modify part program.
- Modify machine data.
- Check whether SBL2 is activated. With SBL2, a block is generated from each part program line which can lead to
exceeding the maximum permissible number of empty blocks between two traversing blocks.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10778 [Channel %1: ] Block %2 preprocessing stop with active tool radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If a preprocessing stop is detected with active tool radius compensation (either programmed by the user or generated
internally) and the SD42480 $SC_STOP_CUTCOM_STOPRE is set, then this warning is issued because in this situation
machine movements which were not intended by the user can occur (termination of radius compensation and new
approach).
Reaction: Alarm display.
NC Stop on alarm at block end.
Remedy: - Continue machining with CANCEL and Start.
- Modify part program.
- Set SD42480 $SC_STOP_CUTCOM_STOPRE to FALSE.
Programm Clear alarm with the Delete key or NC START.
continuation:
10780 [Channel %1: ] Block %2 impermissible change of a turning or grinding tool with active tool radius
compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A tool change on which the edge offset (difference between edge center and edge reference point) changes, is only
permissible in straight and polynomial blocks.
It is impermissible in circular blocks, involute blocks and in blocks including rational polynomials with maximum permissible
numerator and denominator degrees.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 135
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10781 [Channel %1: ] Block %2 illegal orientation of involute with tool radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Tool radius compensation is possible for involutes only if the compensation plane matches the involute plane.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10782 [Channel %1: ] Block %2 illegal curve type with tool radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: This alarm occurs, if an attempt is made to apply the tool radius compensation to a curve type for which this function is
not implemented. The only cause at present: Involute with 3D tool radius compensation.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10784 [Channel %1: ] Block %2 illegal tool for tool radius compensation with constraint surface
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When activating the tool radius compensation with constraint surface, an illegal tool type is active.
Only cutting tools of the tool types 1 to 399 are admitted with the following exceptions:
- 111 ball end milling cutter
- 155 torus milling cutter
- 156 torus milling cutter
- 157 torus milling cutter
Diagnostics Manual
136 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10785 [Channel %1: ] Block %2 Impermissible tool for TRC with difference tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Neither a turning nor a grinding tool nor any other tool with a relevant cutting edge position is permitted during the activation
of the tool radius compensation with a difference tool.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Use another tool.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10790 [Channel %1: ] Block %2 plane change during linear programming with angles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The active plane was changed between the first and second subblock when programming two straight lines with angle
parameters.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 137
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10792 [Channel %1: ] Block %2 illegal interpolation type during linear programming with angles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Only spline or linear interpolation is permitted for programming two straight lines with angle specification. Circular or
polynomial interpolation is not allowed.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10793 [Channel %1: ] Block %2 second block missing during linear programming with angles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The second block is missing during programming of two straight lines with angle specification. This situation only occurs
if the first subblock is also the last block of a program, or if the first subblock is followed by a block with a preprocessor
stop.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10794 [Channel %1: ] Block %2 angle specification missing in 2nd block during linear interpolation with
angles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The angle is missing from the second block during programming of two straight lines with angle specification. This error
can only occur if an angle was programmed in the preceding block, but no axis of the active plane was programmed in
that block. The cause of the error may therefore also have been the intention to program a single straight line with an angle
in the previous block. In this case, exactly one axis of the active plane must be programmed.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10795 [Channel %1: ] Block %2 end point specification during angle programming contradictory
Parameters: %1 = Channel number
%2 = Block number, label
Diagnostics Manual
138 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: During programming of a straight line, both positions of the active plane and an angle were specified (the position of the
end point is over-specified), or the position of the programmed coordinate cannot be reached with the specified angle. If
a contour consisting of two straight lines is to be programmed with angles, it is possible to specify the two axis positions
of the plane and an angle in the second block. The error can also occur if, due to a programming error, the preceding block
cannot be interpreted as the first subblock of such a contour. A block is interpreted as the first block of a two-block contour
if an angle, but not an axis of the active plane, was programmed, and if the block is not already the second block of a
contour.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10805 [Channel %1: ] Block %2 repositioning after switch of geometry axes or transformation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In the asynchronous subroutine the assignment of geometry axes to channel axes was changed or the active transformation
modified.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 139
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
140 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10862 [Channel %1: ] Block %2 master spindle also used as path axis
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A contour has been programmed that also includes the master spindle as contouring axis. However, the velocity of the
contour is derived from the rotational speed of the master spindle (e.g. G95).
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Modify the program so that no reference is possible to the program itself.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 141
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10866 [Channel %1: ] Block %2 FZ is active, but the number of teeth of the active D number %4 of tool
%3 is zero.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Identifier
%4 = D number
Explanation: Tooth feedrate is active for the displayed traversing block, but a D number of 0 is selected with $TC_DPNT (number of
teeth).
Traversing can be performed after acknowledgment of the error. For calculation of the effective feedrate one tooth per
revolution is assumed.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Check the NC program for correct tool selection and correct it, if required; then continue the NC program with NC start.
Or:
Continue the NC program with NC start. The feedrate will be calculated assuming 1 tooth.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10870 [Channel %1: ] Block %2 facing axis for constant cutting speed not defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Constant cutting speed was selected although no transverse axis was applied as reference axis for constant cutting speed
or assigned through SCC[AX].
Constant cutting speed can be activated as follows:
- Basic position G96, G961 or G962 of G group 29 during booting
- Programming of G96, G961 or G962
A reference axis for G96, G961 or G962 can be applied as a transverse axis in MD20100 $MC_DIAMETER_AX_DEF or
defined through the instruction SCC[AX].
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Check MD20100 $MC_DIAMETER_AX_DEF. Before
programming G96, G961 or G962 a transverse axis must be defined as a reference axis for constant cutting speed via
MD20100 $MC_DIAMETER_AX_DEF or SCC[AX].
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10880 [Channel %1: ] Block %2 too many empty blocks between two traversing blocks when inserting
chamfers or radii
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Between 2 blocks containing contour elements and which are to be joined with a chamfer or a radius (CHF, RND), more
blocks without contour information have been programmed than provided for in the MD20200
$MC_CHFRND_MAXNUM_DUMMY_BLOCKS.
Diagnostics Manual
142 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10881 [Channel %1: ] Block %2 overflow of local block buffer in the case of chamfers or radii
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Between 2 blocks containing the contour elements and to be joined with a chamfer or a radius (CHF, RND), so many
dummy blocks have been programmed without contour information that the internal buffer is too small.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Modify part program such that the number of dummy blocks is reduced.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10882 [Channel %1: ] Block %2 activation of chamfers or radii (non-modal) without traversing movement
in the block
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No chamfer or radius has been inserted between 2 linear or circle contours (edge breaking) because:
There is no straight line or circle contour in the plane
There is a movement outside the plane
A plane change has taken place
The permissible number of empty blocks without traversing information (dummy blocks) has been exceeded.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Correct the part program according to the above error
description or change the number of dummy blocks in the channel-specific MD20200
$MC_CHFRND_MAXNUM_DUMMY_BLOCKS to comply with the maximum number allowed for in the program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 143
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10890 [Channel %1: ] Block %2 overflow of local block buffer when calculating splines
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The maximum permissible number of empty blocks is limited by a machine data.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: - Modify part program
- Modify machine data
- Check whether SBL2 is activated. With SBL2, a block is generated from each part program line which can lead to
exceeding the maximum permissible number of empty blocks between two traversing blocks.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10891 [Channel %1: ] Block %2 multiplicity of node is greater than its order
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In the B spline the distance between nodes PL (node = point on spline at which 2 polynomials meet) has been programmed
with zero too often in succession (i.e. the "multiplicity" of a node is too great).
In the quadratic B spline the node distance may not be specified more than twice with 0 in succession, and in the cubic B
spline not more than 3 times.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Program the node distance PL = 0 in succession no more than the degree of the B spline used.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10900 [Channel %1: ] Block %2 no S value programmed for constant cutting speed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If G96 is active, the constant cutting speed under address S is missing.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Program constant cutting speed under S in [m/min] or deselect the function G96. For example, with G97 the previous feed
is retained but the spindle continues to rotate at the current speed.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
144 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10910 [Channel %1: ] Block %2 irregular velocity waveform of one path axis
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When the path axis waveforms were analyzed during block preparation, a large local deviation relative to the path velocity
was detected in the velocity waveform of one or more path axes.
Such a situation can have the following causes:
- The path runs close to singular positions of the machine kinematics.
- The programmed contour characteristic is very uneven.
- The FGROUP definition is unfavorable relative to the contour.
- The setting MD28530 $MC_MM_PATH_VELO_SEGMENTS=0 is inadequate for curvature changes occurring within one
block. This problem occurs more frequently with G643, G644 and COMPCAD.
- A kinematic transformation has been implemented with insufficient numerical accuracy.
The path velocity is generally reduced substantially in order to avoid axis overloads safely. An apparent machine standstill
may occur. Severe axis movements occur suddenly as soon as the singular position is reached.
Reaction: Alarm display.
Warning display.
Remedy: Dividing a block into several smaller ones often provides an improvement.
If MD28530 $MC_MM_PATH_VELO_SEGMENTS=0 is set, then the alarm may be avoidable by a value MD28530
$MC_MM_PATH_VELO_SEGMENTS=3 or 5, as the blocks are then analyzed considerably more accurately.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10912 [Channel %1: ] Block %2 preprocessing and main run might not be synchronized
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The preset positioning axis run cannot be accurately calculated beforehand. The reason for this is either that the axes
involved in the transformation are traversed as positioning axes or that a transformation pole is circumnavigated too
frequently by the curve.
The velocity check is performed starting from this block in the main run. It is more conservative than with anticipated
calculation. The LookAhead function is deactivated. If it is not possible to take over the velocity check into the main run,
part program processing is canceled.
Reaction: Alarm display.
Remedy: No action is usually necessary. The velocity control operates more effectively, however, if the part program is modified.
- If a transformation pole is circumnavigated several times by the curve, it helps to split up the block into smaller parts.
- If a positioning axis is the cause, you should check whether the axis can be traversed as a path axis. The Look Ahead
function remains deactivated until preprocessing can be based on defined conditions again (e.g. as a result of change
from JOG->AUTO, tool or tool edge change).
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 145
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10914 [Channel %1: ] Block %2: movement not possible while transformation active.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The machine kinematics does not allow the specified motion. Transformation-dependent error causes can be in:
TRANSMIT: A (circular) area exists around the pole, where positioning is not possible. The area is caused by the fact that
the tool reference point cannot be traversed as far as into the pole.
The area is defined by:
- the machine data (MD24920 $MC_TRANSMIT_BASE_TOOL..)
- the active tool length compensation (see $TC_DP..). Whether the tool length compensation is included in the calculation
depends on the working plane selected (see G17,..).
- The machine stops before the faulty block.
Reaction: Interpreter stop
Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify part program. Change the incorrectly specified tool length compensation.
Programm Clear alarm with the RESET key. Restart part program
continuation:
10915 [Channel %1: ] Block %2 Preparation problem in LookAhead (Identifier %3, Details %4)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Error code
%4 = Error details
Explanation: The NCK was incorrectly parameterized (under certain circumstances, the parameterized memory is not sufficient), which
is why LookAhead can no longer be operated in the expansion mode.
Reaction: Interpreter stop
Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Change parameterization (increase LookAhead memory and/or IPO buffer, change tolerances). Use standard LookAhead.
Contact Siemens if necessary.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
146 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10916 [Channel %1: ] Block %2 Preparation problem in LookAhead (Identifier %3, Details %4)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Error code
%4 = Error details
Explanation: The NCK was incorrectly parameterized (under certain circumstances the parameterized memory is not sufficient), this is
the reason that the generated profile is not as smooth and uniform as it could be.
Reaction: Local alarm reaction.
Alarm display.
Warning display.
Remedy: Change the parameterization (increase the LookAhead memory and/or IPO buffer, change tolerances).
1010: Increase IPO buffer to at least 50 blocks, or maximum number of blocks in the braking ramp times 2.
Programm Clear alarm with the Delete key or NC START.
continuation:
10917 [Channel %1: ] Block %2 Warning of COMPSURF function (code %3, details %4)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Error code
%4 = Error details
Explanation: COMPSURF was only able to work with restrictions.
The warning is only displayed if MD11411 $MN_ENABLE_ALARM_MASK bit1 is set.
Reaction: No alarm reaction.
Warning display.
Remedy: 1: Modify parameterization (smaller tolerance, larger block buffer).
Programm Clear alarm with the Delete key or NC START.
continuation:
10930 [Channel %1: ] Block %2 interpolation type not allowed in stock removal contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The following types of interpolation are allowed in the contour program for stock removal: G00, G01, G02, G03, CIP, CT
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: In the contour subroutine, program only path elements that consist of straight lines and arcs.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 147
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: The errors listed above must be corrected in the subroutine for the stock removal contour.
Programm Clear alarm with the RESET key. Restart part program
continuation:
10933 [Channel %1: ] Block %2 contour programm does not contain enough contour blocks
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The contour program contains:
- Less than 3 contour blocks with CONTPRON
- No contour blocks with CONTDCON
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Increase the size of the program with the stock removal contour to include at least 3 NC blocks with movements in both
axes of the current machining plane.
Programm Clear alarm with the RESET key. Restart part program
continuation:
10934 [Channel %1: ] Block %2 array for contour segmentation is set too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: During contour segmentation (activated with the keyword CONTPRON), the field for the contour table has been detected
as too small. For every permissible contour element (circle or straight line) there must be a row in the contour table.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Base the definition of the field variables of the contour table on the contour elements to be expected. The contour
segmentation divides some NC blocks into as many as 3 machining cuts. Example: N100 DEF TABNAME_1 [30, 11] Field
variables for the contour table provide for 30 machining cuts. The number of columns (11) is a fixed quantity.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
148 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
10960 [Channel %1: ] Block %2 COMPCURV/COMPCAD and radius compensation can-notbe used
simultaneously
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Compressor types COMPCURV and COMPCAD cannot be used in combination with tool radius compensation. Only
compressor type COMPON can be activated while tool radius compensation is active.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10961 [Channel %1: ] Block %2 maximum cubic polynomials are allowed on active radius compensation.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: With active radius compensation, only up to cubic polynomials are permissible for the geometry axes. In this case no 4th
or 5th degree polynomials can be programmed.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
10962 [Channel %1: ] Block %2 function %3 not possible with path correction
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Funktionsname
Explanation: With this software release, the specified function can not yet be used together with tool radius compensation. Please
modifiy the part program or obtain a higher software version.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 149
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12010 [Channel %1: ] Block %2 address %3 address type programmed too often
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source string of the address
Explanation: The number of times each address type may occur in an NC block is defined internally (for instance, all axes together form
one address type to which a block limit also applies).
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECTION. The
correction pointer positions on the incorrect block.
The program information must be split up over several blocks (but make sure that the functions are of the block-by-block
type!).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
150 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Valid address types are 'IC', 'AC', 'DC', 'CIC', 'CAC', 'ACN', 'ACP', 'CACN', 'CACP'. Not each of these address modifications
can be used for each address type. The Programming Guide specifies which of these can be used for the various address
types. If this address modification is applied to address types that are not allowed, then the alarm is generated, e.g.:
N10 G02 X50 Y60 I=DC(20) J30 F100
interpolation parameters with DC.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Key: Press the NC STOP key and select the function "Correction block" with the softkey PROGRAM CORRECT. The
correction pointer is then positioned on the incorrect block.
Apply block-by-block address modifications only for permissible addresses, in accordance with the Programming Manual.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 151
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
152 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 153
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
154 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12150 [Channel %1: ] Block %2 operation %3 not compatible with data type
Parameters: %1 = Channel number
%2 = Block number, label
%3 = String (violating operator)
Explanation: The data types are not compatible with the required operation (within an arithmetic expression or in a value assignment).
Example 1:
Arithmetic operation
N10 DEF INT OTTO
N11 DEF STRING[17] ANNA
N12 DEF INT MAX
:
N50 MAX = OTTO + ANNA
Example 2:
Value assignment
N10 DEF AXIS DRILL N11 DEF INT OTTO : N50 OTTO = DRILL
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction
pointer positions on the incorrect block.
Alter the definition of the variables used such that the required operations can be executed.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12160 [Channel %1: ] Block %2 Value %3 lies beyond the value range
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Impermissible value
Explanation: The programmed constant or the variable lies beyond the value range that has previously been established by the definition
of the data type.
An initial value in a DEF or REDEF instruction lies beyond the upper (ULI) or lower (LLI) limit values that have been
programmed or already exist in the DEF instruction.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction
pointer positions on the incorrect block.
Correct value of the constant or adapt data type. If the value for an integer constant is too great, it can be specified as real
constant by adding a decimal point.
Example:
R1 = 9 876 543 210 Correct: R1 = 9 876 543 210.
Value range INTEGER: +/-(2**31 - 1)
Value range REAL: +/-(10**-300 .. 10**+300)
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 155
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
156 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: In a DEF or REDEF instruction, a physical unit may only be defined for variables of data type INT or REAL. Furthermore,
only the following values may be programmed for the physical unit:
0 No physical unit
1 Linear or angular position, dependent upon axis type
2 Linear position [mm ; inch]
3 Angular position [degrees]
4 Linear or angular velocity, dependent upon axis type
5 Linear velocity [mm/min]
6 Angular velocity [rev/min ]
7 Linear or angular acceleration, dependent upon axis type
8 Linear accel. [m/s² ; inch/s²]
9 Angular accel. [rev/s² ]
10 Linear or angular jerk
11 Linear jerk [m/s³ ; inch/s³]
12 Angular jerk [rev/s³ ]
13 Time [s]
14 Position controller gain [16.667/s]
15 Revolutional feedrate [mm/rev ; inch/rev]
16 Unit for temperature compensation values, dependent upon axis type
18 Force [N]
19 Weight [kg]
20 Moment of inertia [kgm²]
21 Per cent
22 Frequency [Hz]
23 Voltage [V]
24 Current [A]
25 Temperature [degrees Celsius]
26 Angle [degrees]
27 KV [ 1000/min ]
28 Linear or angluar position [mm|deg or inch|deg]
29 Cutting speed [m/min; feet/min]
30 Peripheral velocity [m/s; feet/s]
31 Resistance [ohms]
32 Inductance [mH]
33 Torque [Nm]
34 Torque constant [Nm/A]
35 Current controller gain [V/A]
36 Speed controller gain [Nm/rad s 1]
37 Speed [rev/min]
42 Power [kW]
43 Low power [µA]
46 Low torque [µNm]
48 Per mill HZ_PER_SEC = 49, [Hz/s]
65 Flow [l/min]
66 Pressure [bar]
67 Volume [cm³]
68 Controlled system gain [mm/Vmin]
69 Controlled system gain force controller [N/V]
155 Thread pitch [mm/rev; inch/rev]
156 Thread pitch change [mm/rev² ; inch/rev²]
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 157
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12164 [Channel %1: ] Block %2 access protection programmed more than once %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Duplicate protection level programming
Explanation: The language commands APW and APR are used to program access protection for access to both the part program and
the OPI. APWP and APRP define access protection from the part program; APWB and APRB define access protection
via the OPI. Programming APW in the same block together with APWP or APWB or programming APR in the same block
together with APRP or APRB will lead to a conflict, as the protection level assignment is no longer unique.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: If access protection in the part program and on the OPI needs to be set to diffferent levels, only the language commands
APWP, APWB, APRP and APRB may be used. If access protection is to be the same in the part program and on the OPI,
it can also be programmed with APW or APR, although in this case the APWP and APWB or APRP und APRB commands
must not be programmed in the same block.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
158 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: The symbol already known to data management is displayed. This symbol must be looked for in the definition part of the
current program using the program editor. The 1st or 2nd symbol must be given a different name.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12190 [Channel %1: ] Block %2 variable of type ARRAY has too many dimensions
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Array with variables of type STRING may be no more than 1-dimensional, and with all other variables no more than 2-
dimensional.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction
pointer positions on the incorrect block.
Correct the array definition, with multi-dimensional arrays define a second 2-dimensional array if necessary and operate
it with the same field index.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 159
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12205 [Channel %1: ] Block %2 area specification missing for GUD area
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The area specification
(NCK or CHAN) was not programmed in the definition instruction for a GUD variable.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Complete the area specification for the GUD variable definition in the GUD definition file.
The definition of a GUD variable must conform to the following syntax:
DEF <Area> <Data type> <Variable name> e.g.
DEF NCK INT intVar1
DEF CHAN REAL realVar1
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
160 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 161
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
162 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 163
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
164 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 165
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction
pointer positions on the incorrect block.
Check transfer parameters of the subroutine call and define the application accordingly as call-by-value or call-by-reference-
parameter.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
166 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 167
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
168 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 169
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
170 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Generally reduce the number of symbols in the affected block (possibly by using the array technique or by using R
variables), or adapt the corresponding machine data (see below).
MD28020 $MC_MM_NUM_LUD_NAMES_TOTAL with error in LUD blocks (i.e. if more variable definitions were made in
the active part program than allowed by the MD).
GUD data blocks can cause errors as part of the 'initial.ini download' process (e.g. in the case of a series start-up) or by
selective activation via PI service _N_F_COPY (activate GUD via HMI dialog). If alarm 15180 refers to a GUD definition
file, then MD18120 $MN_MM_NUM_GUD_NAMES_NCK or MD18130 $MN_MM_NUM_GUD_NAMES_CHAN is set to a
value that is too small.
Macros are loaded during POWER ON/NCK RESET or selectively via PI service _N_F_COPY (activate macro via HMI
dialog). If alarm 15180 refers to a macro definition file, then MD18160 $MN_MM_NUM_USER_MACROS is set to a value
that is too small.
Cycle program definitions (PROC instruction) are reloaded at each POWER ON/NCK RESET. In case of failure check
parameter %3 to find out whether the name of the cycle program has caused the error - in this case, the value of MD18170
$MN_MM_NUM_MAX_FUNC_NAMES should be increased, or whether the name of a cycle call parameter has caused
the error - in this case, the value of MD18180 $MN_MM_NUM_MAX_FUNC_PARAM should be increased.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 171
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12490 [Channel %1: ] Block %2 access permission level %3 was not set
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source string
Explanation: The desired access authorization was not set. The desired protection level is either beyond the permitted value range or
changing the protection level is not allowed.
The protection level may be changed only if:
1. The current protection level is equal to or higher than the level originally defined, and
2. The new protection level will be below the level originally defined.
The alarm also occurs if the access authorization is to be changed for a user data block that is not available.
The higher numerical values represent the lower protection levels. The lower 4 levels (from 7 to 4) correspond to the
keyswitch positions, and the upper 4 levels are associated with 4 passwords.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Diagnostics Manual
172 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction
pointer positions on the incorrect block.
- Use the REDEF instruction only in the INITIAL_INI block
- Using the operator panel, set the current protection level to at least the same level as that of the variable with the highest
level
- Program protection level within the permissible value range
- Only program new protection levels that are lower than the old values
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12495 [Channel %1: ] Block %2 Change (definition) of data class %3 is not allowed here
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Data class
Explanation: Change of the data class in this ACCESS file or definition in this GUD file (for file name see alarm 15180) not possible.
Priority of the new data class may only be smaller or the same as that of the definition file. This means that DCS may only
be programmed in SGUD (SACCESS), DCM not in UGUD and GUD9 (UACCESS), DCU not in GUD9. DCI is allowed in
all GUD and ACCESS files.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Program the data class of the area permissible for this GUD or ACCESS file.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 173
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: In the part program, in the machine data file (..._TEA) and in the initialization file (..._INI), no more than 5 machine data
may be used per block.
Example:
N ...
N 100 $MN_OVR_FACTOR_FEEDRATE [10] = 15,
$MN_OVR_FACTOR_FEEDRATE [11] = 20
N ...
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction
pointer positions on the incorrect block.
- Divide up the part program block into several blocks.
- If necessary, use the local variable for storing intermediate results.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
174 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12551 [Channel %1: ] Block %2 motion synchronized action: %3 function not available
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: Motion synchronized action: this function is not available for this system.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 175
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12552 [Channel %1: ] Block %2 tool/magazine OEM parameter not defined. Option not set.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed $TC_... Cx system variable is not known in the control.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: - Correct the name used (writing error)
- $TC_DPCx, $TC_TPCx, $TC_MOPCx, $TC_MAPCx, $TC_MPPCx, $TC_DPCSx, $TC_TPCSx, $TC_MOPCSx,
$TC_MAPCSx, $TC_MPPCSx; with x=1,...10
- These are the OEM parameters of the tools magazines, The corresponding machine data value is set to < 10, or the
option 'TM OEM parameters' has not been set.
- Use correct parameter number, or - if the name cannot be changed - set machine data correction (see MD18096
$MN_MM_NUM_CC_TOA_PARAM, ... MD18206 $MN_MM_NUM_CCS_TOA_PARAM, ...). )
- Check the option (machine data are only effective when the option is enabled).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
176 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12554 [Channel %1: ] Block %2 replacement cycle %3 for the predefined procedure is missing.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Cycle name
Explanation: The replacement cycle that is to be called instead of the predefined procedure
is not present / unknown in the control.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Press the NC stop key, and select the "Compensation block" function by pressing the PROGRAM CORRECT softkey. The
cursor will position itself in the faulty block.
- Correct the name used for the predefined procedure (write error)
- Or load the replacement cycle into one of the cycle directories (+ restart)
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 177
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12571 [Channel %1: ] Block %2 %3 not permissible for motion synchronous action
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source symbol
Explanation: The predefined subprogram %3 specified here is not allowed in a block with motion synchronous action. It may only be
contained in a "normal" block.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
178 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12572 [Channel %1: ] Block %2 %3 only permissible for motion synchronous action
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source symbol
Explanation: The predefined subprogram %3 specified here is only allowed in a block with motion synchronous action. It must not be
contained alone in a "normal" block.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12573 [Channel %1: ] Block %2 motion-synchronous action: Call by reference parameters not allowed
%3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source text area
Explanation: Call by reference parameters (keyword VAR) are not possible with technology cycles.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Correct PROC instruction of technology cycle.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12580 [Channel %1: ] Block %2 %3 not permissible for assignment in motion synchronous action
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source symbol
Explanation: The variable displayed must not be written in a motion synchronous action. Only selected variables are permitted here,
e.g. DO $AA_IW[X]=10 is not allowed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
Modify part program.
In a motion synchronous action, only certain variables are allowed.
E.g. $AA_IM, $AC_DTGPB
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12581 [Channel %1: ] Block %2 invalid read access to %3 while in motion synchronous action
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source symbol
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 179
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: In a motion synchronous action, the displayed variable must not be entered as a variable that is to be read online, i.e.
1. The displayed variable must not be written to the left of the comparison in a motion synchronous action. Only selected
variables are permissible, e.g. WHEN $AA_OVR == 100 DO ....
2. In a motion synchronous action, the displayed variable must not be used as a $$ variable, e.g. WHEN $AA_IM[X] >= $
$P_AD[1] DO ... DO $AC_VC = $$P_F
3. The displayed variable must not be programmed as an online evaluated parameter of a synchronous procedure, e.g.
DO SYNFCT(1, $AC_PARAM[0], $SA_OSCILL_REVERSE_POS2[Z])
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
180 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12584 [Channel %1: ] Block %2 variable %3 cannot be read synchronously with motion
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source symbol
Explanation: In motion synchronous actions on the left side of the compare operation, only special variables are allowed as input
variables of SYNFCT and as input variables for PUTFTOCF. Motion synchronous access is possible here.
Example:
PUTFTOCF(1, $AA_OVR, 2, 1, 2)
The variable $AA_OVR is not allowed here.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program. For the functions SYNFCT and PUTFTOCF only certain variables are allowed, for example
$AC_DTGPW.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12585 [Channel %1: ] Block %2 variable %3 cannot be changed synchronously with motion
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source symbol
Explanation: When assigning SYNFCT in motion synchronous actions and result variables, only special variables are allowed. Real-
time synchronous access is allowed here.
Example:
WHEN $AA_IM[AX1]>= 100 DO $AC_TIME=1000. The variable $AC_TIME (time from beginning of block) cannot be written
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program. Only certain variables are allowed for the function SYNFCT where real-time synchronous access is
possible.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12586 [Channel %1: ] Block %2 motion synchronous action: type conflict in variable %3
Parameters: %1 = Channel number
%2 = Block number
%3 = Source symbol
Explanation: Type conversion is not possible for online variables $A.. or $V.., which are evaluated or written in the interpolation cycle.
Only variables of the same type can be linked or assigned to one another.
Example 1:
WHENEVER $AA_IM[X] > $A_IN[1] DO ...
An online variable of the REAL type (actual value) cannot be compared with a variable of the BOOL type (digital input)
The operation is possible if the following change is made:
WHENEVER $AA_IM[X] > $A_INA[1] DO ...
Example 2:
WHENEVER ... DO $AC_MARKER[1]=$AA_IM[X]-$AA_MM[X]
Improvement:
WHENEVER ... DO $AC_PARAM[1]=$AA_IM[X]-$AA_MM[X]
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program: Use variables of the same type.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 181
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12587 [Channel %1: ] Block %2 motion synchronous action: operation/function %3 not allowed
Parameters: %1 = Channel number
%2 = Block number
%3 = Operator/function
Explanation: The specified function / operator is not permissible for logic operations of real-time variables in motion synchronous actions.
The following operators/functions are permissible:
- == >= <= > < <> + - * /
- DIV MOD
- AND OR XOR NOT
- B_AND B_OR B_XOR B_NOT
- SIN COS TAN ATAN2 SQRT POT TRUNC ROUND ABS EXP LNX SPI
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12588 [Channel %1: ] Block %2 motion synchronous action: address %3 not allowed
Parameters: %1 = Channel number
%2 = Block number
%3 = Address
Explanation: - The specified address cannot be programmed in motion-synchronous actions. Example: ID = 1 WHENEVER $A_IN[1]==1
DO D3
- The cutting edge cannot be changed out of a motion-synchronous action.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12589 [Channel %1: ] Block %2 motion synchronous action: variable %3 not allowed with modal ID
Parameters: %1 = Channel number
%2 = Block number
%3 = Variable name
Explanation: The modal ID in motion synchronous action must not be formed by means of an on-line variable.
Examples:
ID=$AC_MARKER[1] WHEN $a_in[1] == 1 DO $AC_MARKER[1] = $AC_MARKER[1]+1
This can be corrected in the following way:
R10 = $AC_MARKER[1]
ID=R10 WHEN $a_in[1] == 1 DO $AC_MARKER[1] = $AC_MARKER[1]+1
The ID in a synchronous action is always permanent, and cannot be changed in the interpolation cycle.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program: Replace the on-line variable by an arithmetic variable.
Diagnostics Manual
182 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12610 [Channel %1: ] Block %2 accessing single character with call-by-reference parameter not possible
%3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source string
Explanation: An attempt has been made to use a single character access for a call-by-reference parameter.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Temporarily store single characters in user-defined CHAR variable and transfer this.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12620 [Channel %1: ] Block %2 accessing this variable as single character not possible %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source string
Explanation: The variable is not a user-defined variable. The single character access is only allowed for user-defined variables (LUD/
GUD).
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 183
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12630 [Channel %1: ] Block %2 skip ID/label in control structure not allowed
Parameters: %1 = Channel number
%2 = Block number
Explanation: Blocks with control structures (FOR, ENDIF, etc.) cannot be concealed and must not contain any labels.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program: Reproduce skip ID via an IF query. Write the label alone in the block before the control structure
block.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12641 [Channel %1: ] Block %2 maximum nesting depth of control structures exceeded
Parameters: %1 = Channel number
%2 = Block number
Explanation: Max. nesting depth control structures (IF-ELSE-ENDIF, LOOP-ENDLOOP etc.) exceeded. At the present time, the max.
nesting depth is 8.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correct part program. If necessary, move parts to a subroutine.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
184 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12660 [Channel %1: ] Block %2 motion synchronous action: variable %3 reserved formotion synchronous
actions and technology cycles
Parameters: %1 = Channel number
%2 = Block number
%3 = Variable name
Explanation: The displayed variable may only be used in motion synchronous actions or in technology cycles. For example, '$R1' may
only be used in motion synchronous actions. In standard part programs R variables are programmed with R1.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12661 [Channel %1: ] Block %2 technology cycle %3: no further subprogram call possible
Parameters: %1 = Channel number
%2 = Block number
%3 = Name of the technology cycle call
Explanation: In a technology cycle it is not possible to call a subroutine or another technology cycle.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12700 [Channel %1: ] Block %2 contour definition programming not allowed as modal sub-programis
active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In the external language mode, a block is programmed with contour definition and a modal cycle is active at the same
time. Because of unclear address assignment (e.g. R = radius for contour definition or return plane for drilling cycle) contour
definition programming must not be used when a modal cycle is active.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12701 [Channel %1: ] Block %2 illegal interpolation type for contour definition active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In one contour definition block, G01 is not active as interpolation function. In one contour definition block, the linear
interpolation always has to be selected with G01. G00, G02, G03, G33 etc. are not permitted.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program. Program linear interpolation G01.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 185
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
12710 [Channel %1: ] Block %2 illegal language element in external language mode
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed language element is not allowed or unknown in external language mode. Only the language elements
from Siemens mode which are used for subprogram calls (except for Lxx) and the language constructs for program
repetition with REPEAT (UNTIL) are allowed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Check that the language command is available in Siemens mode. Switch to Siemens mode with G290. Program the
command in the next block and switch back to the external language mode in the following block.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12720 [Channel %1: ] Block %2 program number for macro call (G65/G66) missing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: During macro call with G65/G66 no program number was defined. The program number must be programmed with address
"P".
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12722 [Channel %1: ] Block %2 multiple ISO_2/3 macro or cycle calls in the block
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A mixture of cycle and macro calls are programmed in a block, e.g. cycle calls with G81 - G89 together with an M macro
in the block or a G65/G66 macro call together with M macros in the block.
G05, G08, G22, G23, G27, G28, G29, G30, G50.1, G51.1, G72.1, G72.2 functions (ISO mode) also execute subroutine
calls. Only one macro or cycle call can appear in an NC block.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Deactivate modal cycles or modal macro calls if one of the above mentioned G functions has been programmed.
Diagnostics Manual
186 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12724 [Channel %1: ] Block %2 no radius programmed for cylinder interpolation activation/deactivation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When programming G07.1 (cylinder interpolation TRACYL), no cylinder radius has been programmed. Selection of the
cylinder interpolation (TRACYL) with G07.1 C <cylinder radius> deselect with G07.1 C0. For "C" the name of the rotary
axis defined in the TRACYL machine data has to be programmed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: G07.1 block, program the cylinder radius under the name of the rotary axis for the cylinder interpolation.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12726 [Channel %1: ] Block %2 illegal plane selection with parallel axes
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In a block with plane selection (G17 _ G19), a basic axis of the coordinate system must not be programmed together with
the parallel axis assigned to it.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: For plane selection with G17, G18, G19 either program the basic axis of the coordinate system or the assigned parallel
axis.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
12728 [Channel %1: ] Block %2 distance for double turret not set
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The tool clearance for the double turret head in the SD42162 $SC_EXTERN_DOUBLE_TURRET_DIST is 0.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Enter tool clearance for the double turret head in the SD42162 $SC_EXTERN_DOUBLE_TURRET_DIST.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 187
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
188 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: When converting a part program using the G code converter function, an error was identified.
- Error cause: 1 = no Jobshop program. Conversion is only permissible for Jobshop -programs
- 2 = an LUD call by reference variable as transfer parameter at a predefined function or a cycle that cannot be
converted was transferred
- 3 = G code conversion is not possible in the AUTO mode
- 4 = an attempt was made to make a conversion in the ISO mode, (check G291,
$MC_GCODE_RESET_VALUES[46])
- 5 = for the output into the trace program, sufficient memory was no longer available, therefore the trace program
was deleted.
Reaction: Alarm display.
No alarm reaction.
Remedy: Do not activate G code converter in the ISO mode
Programm Clear alarm with the Delete key or NC START.
continuation:
12780 [Channel %1: ] Block %2 instruction %3 not allowed for precompiling the program
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Source text area
Explanation: Not all instructions are available in compile mode.
The invalid language command is shown in the alarm text.
Reaction: Alarm display.
Remedy: Correct part program.
With external instruction:
- Store the subprogram in cycle directory _N_CUS_DIR, _N_CMA_DIR or _N_CST_DIR
- If bit 0 = 1 (default value) in MD10700 $MN_PREPROCESSING_LEVEL, then the EXTERNAL instruction is no longer
required
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 189
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: After system-internal data manipulation (e.g. when reloading from an external source) a part file can end without having
LF as the last character.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Read out the part program, modify it with a text editor (e.g., insert blanks or comments before the displayed block), so that
after reading it in again the part program has a different structure in the memory.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14004 [Channel %1: ] Program %2 cannot be started because of a channel-specific start disable
Parameters: %1 = Channel number
%2 = (path with program name)
Explanation: The selected program %2 in channel%1 cannot be executed because the channel-specific start disable is set for this
channel.
Background: When ShopMill or ShopTurn programs are selected or changed, the HMI performs a consistency check of
the parameters that have been entered. During this time, the processing of the selected NC program is inhibited by the
HMI setting what is known as the "channel-specific start disable". If an NC start is now rejected because of a set channel-
specific start disable, then alarm 14004 is output as a function of MD 11411 $MN_ENABLE_ALARM_MASK bit 15. The
alarm is also output in the event of a block search, but in this case it is not dependent on MD 11411
$MN_ENABLE_ALARM_MASK bit 15.
Reaction: Alarm display.
Remedy: Repeat NC start
Programm Clear alarm with the Delete key or NC START.
continuation:
14005 [Channel %1: ] Block %2 program %3 program-specific start disable has been set
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Program name
Explanation: Program %3 cannot be executed, because the program-specific start disable has been set for this file.
Background: When an editing operation for a ShopMill or ShopTurn program has been completed, the HMI performs a
consistency check of the parameters that have been entered. During this time, CNC program processing is inhibited by
setting what is known as the "program-specific start disable" by the HMI. If NC start is pressed during the test, the start is
not executed, and alarm 14005 is output as a function of MD 11411 $MN_ENABLE_ALARM_MASK bit 6.
Alarm 14005 is also output if the part program processing encounters a subroutine for which the file attribute "start disable"
is set.
After the test step has been completed, the program processing can continue by pressing NC start.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Repeat NC start
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
190 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14008 [Channel %1: ] Block %2 WRITE command writes in the temporary memory area in /_N_EXT_DIR
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A workpiece is executed from an external data register (Execute from external drives function). The part programs are
temporarily stored in the NCK directory /_N_EXT_DIR. An attempt is now made to write in this temporary directory with a
WRITE command.
The alarm is intended to indicate that this data is not stored in the original directory on the external data carrier, and will
be lost at the next part program selection because the programs in the directory /_N_EXT_DIR will then be deleted.
Reaction: Alarm display.
Remedy: State a directory that remains permanently loaded in the NCK as the target for the WRITE command (e.g. MPF_DIR).
The alarm can be suppressed with MD11415 $MN_SUPPRESS_ALARM_MASK_2 bit 8.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 191
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
192 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The maximum nesting depth of 16 program levels has been exceeded.
Subroutines can be called from the main program, and these in turn may have a nesting depth of 15.
For interrupt routines, two additional program levels can be used. This means that the total number of program levels is
increased to 18.
The program levels are jointly used by user programs and Siemens cycles and/or Siemens applications such as ShopMill
and ShopTurn.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify the machining program so that the nesting depth is reduced, e.g. using the editor copy a subroutine of the next
nesting level into the calling program and remove the call for this subroutine. This reduces the nesting depth by one program
level.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 193
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: - Raise the execution right to match the protection level of part program %3
- Assign a lower protection level to part program %3 or release (key switch protection level 0)
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14016 [Channel %1: ] Block %2 error when calling the subroutine via M/T function
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The following conflict was detected in a subprogram call per M or T function:
In the block referenced by parameter %2:
- An M or T function replacement has already been activated
- A modal subprogram call is active
- A subprogram return jump is programmed
- The end of part program is programmed
- An M98 subprogram call is active (only in external language mode)
- A T function replacement is programmed with D function programming in the same part program line with active TLC
(G43/G44) in the ISO2 system.
- A T function replacement is programmed, configured at the end of block, and a subprogram call, for example by a modal
cycle call.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: An M or T function replacement is only possible if a subprogram call or return jump has not already been performed as a
result of other program constructs. The part program must be corrected accordingly.
If a T function replacement is configured with execution at end of block and a subprogram call is programmed in the same
block, the T function replacement must be executed at start of block. This means that MD10719
$MN_T_NO_FCT_CYCLE_MODE bit 1 = 1 must be set.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14017 [Channel %1: ] Block %2 syntax error when calling the subroutine via M function
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When calling M code subroutine with parameter transfer, an illegal syntax was detected:
- Address extension not programmed as a constant.
- M function value not programmed as a constant.
Note:
If a parameter transfer has been programmed via MD10718 $MN_M_NO_FCT_CYCLE_PAR for an M function
replacement, the following restriction applies to this M function: both the address extension and the M function value must
be programmed for replacement as constants.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Change the programming of the M function.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
194 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14018 [Channel %1: ] Block %2 part program command %3 not executable (protection level setpoint
value / actual value: %4)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Programmed command
%4 = Protection level of the command / current protection level
Explanation: To part program command %3, a protection level has been assigned that is logically higher (smaller in value) than the
current access right, or the command does not exist in the current control configuration.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program. Please see the Siemens Programming Guide or OEM documentation for the language commands
permissible for the relevant system configuration.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14019 [Channel %1: ] block %2 motion synchronous action: %3 wrong value or wrong number of
parameters on function or procedure call
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: - An illegal parameter value was specified in a function or procedure call.
- An illegal number of actual parameters was programmed in a function or procedure call.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14020 [Channel %1: ] Block %2 wrong value or wrong number of parameters on function or procedure
call
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: - An illegal parameter value was specified in a function or procedure call.
- An illegal number of actual parameters was programmed in a function or procedure call.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14021 [Channel %1: ] Block %2 wrong value or wrong number of parameters on function or procedure
call
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: - An illegal parameter value was specified in a function or procedure call.
- An illegal number of actual parameters was programmed in a function or procedure call.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 195
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14022 [Channel %1: ] Block %2 error on function or procedure call, error code %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Error code
Explanation: An error occurred during a function or procedure call.
The cause of the error is indicated more closely by an error code.
The meaning of the error code can be found in the documentation of the function or procedure that caused the error.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
196 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14026 [Channel %1: ] Block %2 motion synchronous action: invalid polynomial number in the FCTDEF
command
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: An FCTDEF command was programmed with a polynomial number that exceeds the maximum value set in MD28252
$MC_MM_NUM_FCTDEF_ELEMENTS.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14027 [Channel %1: ] Block %2 motion-synchronous action: Too many technology cycles programmed.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: You can call a maximum of eight technology cycles with one motion-synchronous action. You exceeded the upper limit.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14028 [Channel %1: ] Block %2 motion-synchronous action: Technology cycle programmed with too
many parameters
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Maximum number of transfer parameters for one technology cycle exceeded.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Change technology cycle
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14030 [Channel %1: ] Block %2 combine OSCILL and POSP during oscillation with infeedmotion
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When oscillating controlled by synchronized actions, the assignment of oscillating and infeed axis (OSCILL) as well as the
definition of the infeed (POSP) must be carried out in one NC block.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 197
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
198 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14038 [Channel %1: ] Block %2 involute not definable: end point error
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed end point does not lie on the involute defined by the start point, radius and center point of the basic circle.
The deviation of the effective end radius from the programmed value is greater than the permissible value specified in
MD21015 $MC_INVOLUTE_RADIUS_DELTA.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14039 [Channel %1: ] Block %2 involute: end point programmed several times
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: With involute interpolation, either the end point with the geometry axis identifiers or the angle of rotation with AR=value
can be programmed. Simultaneous programming of end point and angle of rotation in one block is not allowed, since the
end point can thus not be defined exactly.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 199
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: In circular interpolation, either the circle radii for the initial point and the end point are further apart, or the circle center
points are further apart, than specified in the machine data.
1. In circle radius programming the starting and end points are identical, thus the circle position is not determined by starting
and end points.
2. Radii: The NCK calculates from the present start point and the other programmed circle parameters the radii for the
start and the end point.
An alarm message is issued if the difference between the circle radii is either
- greater than the value in the MD21000 $MC_CIRCLE_ERROR_CONST (for small radii, if the programmed radius is
smaller than the quotient of the machine data MD21000 $MC_CIRCLE_ERROR_CONST divided by MD21010
$MC_CIRCLE_ERROR_FACTOR), or
- greater than the programmed radius multiplied by the MD21000 $MC_CIRCLE_ERROR_FACTOR (for large radii, if the
programmed radius is greater than the quotient of the machine data MD21010 $MC_CIRCLE_ERROR_CONST divided
by MD21010 $MC_CIRCLE_ERROR_FACTOR).
3. Center points: A new circle center is calculated using the circle radius at the starting position. It lies on the mid-
perpendicular positioned on the connecting straight line from the starting point to the end point of the circle. The angle in
the radian measure between both straight lines from the starting point to the center calculated/programmed as such must
be lower than the root of 0.001 (corresponding to approx. 1.8 degrees).
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
Check MD21000 $MC_CIRCLE_ERROR_CONST and MD21010 $MC_CIRCLE_ERROR_FACTOR. If the values are
within reasonable limits, the circle end point or the circle mid-point of the part program block must be programmed with
greater accuracy.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
200 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14050 [Channel %1: ] Block %2 nesting depth for arithmetic operations exceeded
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: For calculating arithmetic expressions in NC blocks, an operand stack with a fixed set size is used. With very complex
expressions, this stack can overflow. This may also occur with extensive expressions in synchronized actions.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Divide up complex arithmetic expressions into several simpler arithmetic blocks.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 201
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14060 [Channel %1: ] Block %2 invalid skip level with differential block skip
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: With "Differential block skip", a skip level greater than 7 has been specified. (In packet 1 specification of a value for the
skip level is rejected by the converter as a syntax error, i.e. the only possibility is a "Suppress block" ON/OFF on one level).
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Enter a skip level (number behind the slash) less than 8.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14065 [channel %1: ] block %2 error in SPRINT/ISOPRINT command: error code %4 information %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Additional information
%4 = Error code
Explanation: When interpreting the SPRINT or ISOPRINT command, an error was detected which was described in more detail by
parameter %4. Parameter %3 may supply additional information on the incurring problem.
List of error codes (parameter %4):
1: invalid format description %3 recognized
2: Format %.nP: overrange when converting into 32 bit number
3: Format %P: Character %3 cannot be converted with the code selected by MD 10750 /
$MN_SPRINT_FORMAT_P_CODE.
4: Maximum string length of 400 bytes exceeded
5: SPRINT/ISOPRINT command programmed with an invalid number of parameters
6: SPRINT/ISOPRINT parameters programmed with impermissible data type
7: Format %m.nP: overrange due to parameter n with MD 10751 / $MN_SPRINT_FORMAT_P_DECIMAL = 0
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Correct SPRINT and/or ISOPRINT command(s).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14066 [channel %1: ] block %2 error when outputting to external device on command %3, error code:
%4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Part program command
%4 = Error code
Diagnostics Manual
202 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: When processing the commands ISOOPEN, ISOPRINT, ISOCLOSE or EXTOPEN, WRITE, EXTCLOSE, an error was
detected which is described in detail by the error code.
List of error codes:
1: external device cannot be opened
2: external device is not configured
3: external device configured with invalid path
4: no access rights for external device
5: external device already exclusively assigned
6: external device already assigned in shared mode
7: file length greater than LOCAL_DRIVE_MAX_FILESIZE
8: maximum number of external devices exceeded
9: option not set for LOCAL_DRIVE
11: V24 already occupied by Easy-Message function
12: Append/Overwrite specification is inconsistent with extdev.ini
14: external device not assigned or opened
15: error when writing to external device
16: invalid external path programmed
21: error when closing external device
22: external device not installed (mounted)
90: Timeout
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correcting the parameterization of the ISOOPEN, ISOPRINT or ISOCLOSE command. See also MD 10830
$MN_EXTERN_PRINT_DEVICE and MD 10831 $MN_EXTERN_PRINT_MODE.
Check the configuration of the external device on the CF card in /user/sinumerik/nck/extdev.ini and /oem/sinumerik/nck/
extdev.ini.
Check the connection and functioning of the external device.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14070 [Channel %1: ] Block %2 memory for variables not sufficient for subroutine call
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A called subroutine cannot be processed (opened), either because the internal data memory to be created for general
purposes is not large enough, or because the available memory for the local program variables is too small. The alarm
can only occur in MDI mode.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Analyze the part program section:
1. Has the most useful data type always been selected in the variable definitions? (For example REAL for data bits is poor;
BOOL would be better)
2. Can local variables be replaced by global variables?
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 203
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
204 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 205
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14093 [Channel %1: ] Block %2 path interval <= 0 with polynomial interpolation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In the polynomial interpolation POLY, a negative value or 0 has been programmed under the keyword for the polynomial
length PL=...
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction
pointer positions on the incorrect block.
Correct the value given in PL = ...
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14094 [Channel %1: ] Block %2 polynomial degree greater than 3 programmed for polynomial
interpolation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The polynomial degree in the polynomial interpolation is based on the number of programmed coefficients for an axis. The
maximum possible polynomial degree is 3, i.e. the axes are according to the function:
f(p) = a0 + a1 p + a2 p2 + a3 p3
The coefficient a0 is the actual position at the start of interpolation and is not programmed!
Diagnostics Manual
206 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14095 [Channel %1: ] Block %2 radius for circle programming too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The radius entered for radius programming is too small, i.e. the programmed radius is smaller than half of the distance
between start and end point.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 207
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Select the transfer string in accordance with the axis name, and change the axis name in the machine data if necessary.
(If a change of name is to take place via the NC part program, this change must first be validated by means of a "POWER-
ON").
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
208 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14102 [Channel %1: ] Block %2 polynomial degree greater than 5 programmed for orientation vector
angle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: During polynomial interpolation for the orientation vector, a polynomial degree larger than 5 has been programmed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 209
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14109 [Channel %1: ] Block %2 simultaneous linear and rotary axis movement with static orientation
transformation.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The interpolation type CP (G group code 49) is not permitted with an active static orientation transformation if linear and
rotary axes have to interpolate simultaneously.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Change the NC program:
Activate dynamic orientation transformation.
Change the G code for group 49.
Execute linear and rotary axis movement successively rather than simultaneously.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14140 [Channel %1: ] Block %2 position programming without transformation not allowed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Position information was programmed for an axis position but no transformation was active.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify the program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14144 [Channel %1: ] Block %2 PTP movement not allowed, error code %3.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Error code
Explanation: The desired PTP movement is not possible. The cause of the error is described in more detail by the error code.
Error code:
- 1. A PTP interpolation is not possible with the currently active transformation.
- 2. PTP interpolation and tool radius compensation must not be active simultaneously.
- 3. The PTP interpolation types PTPWOC and PTPWOC2 are only permissible with orientation transformations.
- 4. PTP interpolation and COMPSURF must not be active simultaneously.
Diagnostics Manual
210 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14146 [Channel %1: ] Block %2 CP or PTP movement without transformation not allowed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The CP or PTP G code was programmed for a movement but no transformation was active.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify the program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14159 [Channel %1: ] Block %2 more than two angles programmed with ROTS or AROTS
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Frame rotations are described using space angles with the language commands ROTS or AROTS. A maximum of two
angles can be programmed.
Reaction: Correction block is reorganized.
Interpreter stop
Interface signals are set.
Alarm display.
Remedy: Modify program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14160 [Channel %1: ] Block %2 tool length selection without geometry axis specification
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If variant C (tool length acts on the programmed axis) is activated by machine data MD20380
$MC_TOOL_CORR_MODE_G43G44 for tool length compensation with H word and G43/G44 in ISO_2 mode, at least one
geometry axis must be specified.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 211
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14165 [Channel %1: ] Block %2 selected ISO H/D number %3 does not match tool %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = ISO H/D number
%4 = Tool number
Explanation: When an H or D number is programmed in ISO_2 or ISO_3 mode, it must be available in the active tool. The active tool
may also be the last tool loaded on the master spindle or master toolholder. This alarm is output if there is no H or D
number on this tool.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Set ISO H/D number correctly.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14166 [Channel %1: ] Block %2 error %3 when programming a tool length offset with TOFF / TOFFL
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Error code
Explanation: An error occurred while programming a tool length offset with TOFF or TOFFL. More information about the type of error
is given by the error code number:
Error code
1 At least one tool length offset component has been programmed twice in one block (with TOFF).
2 At least one tool length offset component has been programmed twice in one block (with TOFFL).
3 Tool length offset components have been programmed in one block with both TOFF and TOFFL.
4 An index must be declared when a tool length offset is programmed with TOFF, the form TOFF=.... is not permissible.
5 An illegal index was declared when programming TOFFL (permissible values 1..3).
6 An illegal axis was declared as the index when programming TOFF. Only geometry axes are permitted.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Correct errors in program block.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14170 [Channel %1: ] Block %2 illegal interpolation type with tool length compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If tool compensation (G43/G44) is activated in language mode ISO_M, the linear type of interpolation must be active.
Diagnostics Manual
212 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 213
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14198 [Channel %1: ] Block %2 illegal change of tool direction with tool offset
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If an offset is active in the tool direction, block change is not possible if this would change the assignment of the offset
axes to the channel axes (plane change, tool change, cutter <=> turning tool, geometry axis exchange).
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: - Modify part program.
- Reduce the offset in tool direction to zero.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14199 [Channel %1: ] Block %2 illegal plane change for tool with diameter component
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If a tool has a wear or length component which is evaluated as a diameter for the facing axis (bit 0 and/or bit 1 in MD20360
$MC_TOOL_PARAMETER_DEF_MASK is set) and bit 2 of this MD is also set, this tool may only be used in the plane
active on tool selection. A plane change results in an alarm.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Reset bit 2 in MD20360 $MC_TOOL_PARAMETER_DEF_MASK.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
214 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: In specifying the endpoints in a traversing block with G00, G01, G02 or G03 in polar coordinates, the value range of the
polar angle programmed under the keyword AP=... has been exceeded. It covers the range from -360 to +360 degrees
with a resolution of 0.001 degrees.
Definition of terms:
- Specification of end of block point with polar angle and polar radius, referring to the current pole (preparatory functions:
G00/G01/G02/G03).
- New definition of the pole with polar angle and pole radius, referring to the reference point selected with the G function.
G110 ... referred to the last programmed point in the plane, G111 ... referred to the zero point of the current workpiece
coordinate system (Work), G112 ... referred to the last pole.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Correct NC part program. The permissible input range for the polar angle is between the values -360 degrees and +360
degrees with a resolution of 0.001 degrees.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 215
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14290 [Channel %1: ] Block %2 polynomial degree greater than 5 programmed for polynomial
interpolation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A polynomial degree greater than five was programmed for the polynomial interpolation. You can only program polynomials
up to the 5th degree.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
216 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14400 [Channel %1: ] Block %2 tool radius compensation active at transformation switchover
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A change of transformation is not allowed when tool radius compensation is active.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Perform tool radius compensation in the NC part program with G40 (in a block with G00 or G01) before performing a
transformation change.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 217
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14401 [Channel %1: ] Block %2 transformation not available. Error code %3.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Error code
Explanation: The required transformation is not available. The cause of the error is explained more closely by the error code.
1: No transformations are available.
2: No transformations of the type "inclined axis" are available.
3: No orientation transformations are available.
4: No transmit transformations are available.
5: No tracyl transformations are available.
6: No chained transformations are available.
7: No OEM transformations are available.
8: No OEM orientation transformations are available.
22: The required transformation of the type "inclined axis" was not found.
23: The required orientation transformation was not found.
24: The required transmit transformation was not found.
25: The required tracyl transformation was not found.
26: The required chained transformation was not found.
40: An attempt was made to activate a transformation defined by kinematic chains. However, no such transformations
have been enabled (MD18866 $MN_MM_NUM_KIN_TRAFOS is zero).
41: No transformation name (first call parameter) was specified for the transformation call TRAFOON.
42: An attempt was made to activate a transformation defined by kinematic chains. However, no such transformation
with the specified name was found.
43: An attempt was made to activate a transformation defined by kinematic chains whose name had been changed since
the last activation. Changed transformation data does not become active until after a NEWCONF or RESET.
44: An attempt was made to activate a transformation defined by kinematic chains. But the stated name is empty (zero
string).
45: An attempt was made to activate a transformation defined by kinematic chains. However, the system variables
$NT_NAME[..] are all empty.
46: An attempt was made to activate a transformation defined by kinematic chains. The stated transformation name was
found more than once in the array of system variables $NT_NAME.
52: An attempt was made to activate a RESET transformation defined by kinematic chains (MD20142
$MC_TRAFO_RESET_NAME). However, no transformation was found with the stated name.
55: An attempt was made to activate a RESET transformation defined by kinematic chains (MD20142
$MC_TRAFO_RESET_NAME). However, the system variables $NT_NAME[..] are all empty.
56: An attempt was made to activate a RESET transformation defined by kinematic chains (MD20142
$MC_TRAFO_RESET_NAME). However, the stated transformation name was found more than once in the array of system
variables $NT_NAME.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Error codes 1 to 6 indicate that the control does not contain the requisite software. The transformation cannot even be
activated by setting machine or option data.
For the remaining error codes:
Modify part program; program defined transformations only.
Check MD24... $MC_TRAFO_TYPE_... (assigns the transformation to the part program operation).
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
218 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: A change of transformation is not allowed in a spline curve section. A series of spline blocks must be concluded.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14403 [Channel %1: ] Block %2 preprocessing and main run might not be synchronized
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Positioning axis runs cannot be accurately calculated beforehand. Consequently, the position in the Machine (MCS) is not
known exactly. It might therefore be possible that a change in the multiple significance of the transformation has been
performed in the main run although no provision was made for this in the preprocessing run.
Reaction: Alarm display.
Remedy: Modify part program. Synchronize preprocessing run and main run.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 219
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Please inform the authorized personnel/service department. Modify part program or machine data.
Only with active "OEM transformation" compile cycle:
Reference the axes included in the transformation before selecting transformation.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
220 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14411 [Channel %1: ] Block %2 tool radius compensation active at geometry axis changeover
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: It is not permissible to change the assignment of geometry axes to channel axes when tool radius compensation is active.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 221
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The parameters for calling the GEOAX(...) are incorrect. Possible causes:
- Uneven number of parameters.
- More than 6 parameters were specified.
- A geometry axis number was programmed which was less than 0 or greater than 3.
- A geometry axis number was programmed more than once.
- An axis identifier was programmed more than once.
- An attempt was made to assign a channel axis to a geometry axis which has the same name as one of the channel axes.
- An attempt was made to assign a channel axis to a geometry axis lacking IPO functionality (see MD30460
$MA_BASE_FUNCTION_MASK, Bit8).
- An attempt was made to remove a geometry axis with the same name as one of the channel axes from the geometry
axis grouping.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program or correction block.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14500 [Channel %1: ] Block %2 illegal DEF or PROC instruction in the part program
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: NC part programs with high-level language elements are divided into a preceding definition part followed by a program
part. The transition is not marked specifically; a definition statement is not allowed to follow the 1st program command.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Put definition and PROFC statements at the beginning of the program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
222 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14520 [Channel %1: ] Block %2 illegal PROC instruction in data definition section
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The PROC statement may only be programmed at the beginning of the subroutine.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify NC part program appropriately.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14530 [Channel %1: ] Block %2 EXTERN and PROC instruction do not correspond
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Subroutines with parameter transfer must be known before they are called in the program. If the subroutines are always
available (fixed cycles) the control establishes the call interfaces at the time of system power-up. Otherwise an EXTERN
statement must be programmed in the calling program.
Example:
N123 EXTERN UPNAME (TYP1, TYP2, TYP3, ...)
The type of the variable must match the type given in the definition (PROC statements) or it must be compatible with it.
The name can be different.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the variable types in the EXTERN and the PROC statements for correspondence and correctness.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 223
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14603 [Channel %1: ] Block %2 timeout during execution from external source.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If a program is selected for execution from external source, it will be expected that the first part program line can be read
from the reload buffer within 60s after part program start.
Otherwise, part program processing will be canceled with alarm 14603 due to the assumption that the connection to the
HMI or the external device is faulted.
Diagnostics Manual
224 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14615 [Channel %1: ] An error occurred while handling the function 'syntax check': identifier %3
Parameters: %1 = Channel number
%2 = Is not used
%3 = Error code
Explanation: An error occurred while handling the function syntax check via the PI services _N_CHKSEL, _N_CHKRUN, _N_CHKABO
and _N_SEL_BL. Parameter %3 describes the error situation more closely:
Value
1: An invalid line number was transferred with the PI service _N_SEL_BL
2: An invalid line number for the range end was transferred with the PI service _N_CHKRUN
3: PI service _N_CHKSEL was activated although a block selection (PI service _N_SEL_BL) was active for the selected
program.
Reaction: Alarm display.
Remedy: Value
1: Supply PI service _N_SEL_BL with the correct line number
2: Supply PI service _N_CHKRUN with the correct line number for the range end
3: Ensure that the channel is in reset status before activating the PI service _N_CHKSEL.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 225
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
226 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14650 [Channel %1: ] Block %2 SETINT instruction with invalid ASUB input
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Asynchronous subroutines (ASUBs) are subroutines that are executed following a hardware input (interrupt routine started
by a rapid NC input).
The NC input number must lie between 1 and 8. It is assigned a priority from 1 to 128 (1 is the highest priority) in the
SETINT instruction with the keyword PRIO = ... .
Example:
If NCK input 5 changes to "1 signal", the subroutine AB-HEB_ Z should be started with the highest priority.
N100 SETINT (5) PRIO = 1 ABHEB_Z
Restriction for SW PLC2xx: The number of the NCK input must be 1 or 2.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Program the NC input of the SETINT statement with a value of not less than 1 or greater than 8.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 227
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
228 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Initialization blocks are generated (or not) after control power-up, (program) RESET and (program) START, depending on
the settings in machine data MD20110 $MC_RESET_MODE_MASK and MD20112 $MC_START_MODE_MASK.
Errors can occur because of incorrect machine data settings. The errors are output with the same error messages as would
appear if the function had been incorrectly programmed in the part program.
This alarm is also generated in order to indicate that an error relates to the initialization sequence.
Parameter %3 specifies which function triggers the alarm:
Control power-up and (program) RESET:
Value:
0: Error during synchronization preprocessing/main run
1: Error on selection of tool length compensation
2: Error on selection of transformation
3: Error on selection of work offset
The macro definitions and cycle interfaces are also read in during the power-up procedure. If an error occurs here, this is
indicated by value = 4, or value = 5
6: Error creating 2 1/2 D protection areas during power up.
(Program) START:
Value
100: Error during synchronization preprocessing/main run
101: Error on selection of tool length compensation
102: Error on selection of transformation
103: Error on selection of synchronized spindle
104: Error on selection of work offset
105: Error after WRITE lock on the selected program
Particularly when tool management is active, it is possible that a tool on the spindle or the toolholder is disabled but still
needs to be activated.
These tools are automatically activated on RESET. On START, machine data MD22562
$MC_TOOL_CHANGE_ERROR_MODE can be used to specify whether an alarm is to be generated or an automatic
bypass strategy selected.
If the parameter contains 3 values from 200 to 203, this means that an insufficient number of NC blocks is available for
NC block preparation on certain commands (ASUB start, overstore selection, teach-in).
Remedy: Increase machine data MD28070 $MC_MM_NUM_BLOCKS_IN_PREP.
Reaction: Interpreter stop
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 229
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14711 [Channel %1: ] Transformation selection not possible as axis %2 not available
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: Based on the configuration of machine data MD20110 $MC_RESET_MODE_MASK and MD20140
$MC_TRAFO_RESET_VALUE, a transformation shall be selected by performing a reset or control ramp-up. However, this
is not possible as axis %2 required for this is not available. Possible reason: The axis was occupied by another channel
or the PLC.
Reaction: Interface signals are set.
Alarm display.
Remedy: - Use the GET command to get axis %2 in the channel in which the transformation is to be selected.
- Select the transformation by means of the part program command.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14712 [Channel %1: ] Error selecting JOG Retract: error code %4 info %3
Parameters: %1 = Channel number
%2 = Is not used
%3 = Additional information
%4 = Error code
Diagnostics Manual
230 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: An error occurred on the selection of JOG Retract, which is described in more detail by the error code (parameter%4):
List of error codes:
1: No retract data available
2: Selection is active during taper turning
3: Error preparing the initialization blocks. The additional info (parameter %3) states the initialization step in which the
error occurred. The alarm output immediately before also refers to this initialization step:
100: Error synchronizing the preprocessing/main run
101: Error selecting the tool length compensation
102: Error selecting the transformation
103: Error generating the tool frame
104: Error generating the tapping block
105: Error replacing geometry axes
4: The position of the axis stated in the additional info does not have the status "synchronized" or "restored"
5: The axis stated in the additional info is already assigned in another channel by JOG Retract
6: The geometry axis stated by the selection of JOG Retract does not exist
7: MD 20110 $MC_RESET_MODE_MASK bit 0 is not set
8: Thread cutting is active. The thread direction cannot be explicitly assigned to a JOG axis
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: The following conditions have to be fulfilled in order to select JOG Retract:
- A program execution with active tool offset has been canceled by Reset or PowerOff
- PLC signal DB3300.DBX4005.5 (Retract data available) or OPI variable retractState bit 1 is set
- JOG mode is active
- The channel in which JOG Retract is to be selected is in Reset state
- The function "Taper turning" must not be active when JOG Retract is selected
- Synchronized or restored axis positions must be present for the axes involved in the transformation
If necessary, activate position restoration for incremental encoders (MD34210 $MA_ENC_REFP_STATE[]=3)
- MD 20110 $MC_RESET_MODE_MASK bit 0 must be set (default value)
In the case of an error, the alarm must be acknowledged with Reset. The selection can then be repeated, observing the
above-mentioned conditions.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14751 [Channel %1: ] Block %2 resources for motion synchronous actions not sufficient (code: %3)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Identifier
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 231
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Processing of motion-synchronous actions requires resources that are configured using MD28060
$MC_MM_IPO_BUFFER_SIZE, MD28070 $MC_MM_NUM_BLOCKS_IN_PREP, MD28251
$MC_MM_NUM_SAFE_SYNC_ELEMENTS, MD28250 $MC_MM_NUM_SYNC_ELEMENTS, and MD28253
$MC_MM_NUM_SYNC_STRINGS. If these resources are insufficient for the execution of the part program, then this alarm
is issued. Parameter %3 shows which resource has run out:
Increase identifier <= 2: MD28060 $MC_MM_IPO_BUFFER_SIZE or
MD28070 $MC_MM_NUM_BLOCKS_IN_PREP.
Increase identifier > 2: MD28250 $MC_MM_NUM_SYNC_ELEMENTS, MD28251
$MC_MM_NUM_SAFE_SYNC_ELEMENTS.
Increase identifier 7: MD28253 $MC_MM_NUM_SYNC_STRINGS.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Correct part program or increase resources.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14753 [Channel %1: ] Block %2 motion synchronous action: %3 illegal interpolation type
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: The active interpolation type (e.g. 5-axis interpolation) is not allowed for the motion synchronous action or for the function
"Several feeds".
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14754 [Channel %1: ] Block %2 motion synchronous action: %3 wrong feed type
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: The active feed type is not allowed for the motion synchronous action or for the function "Several feeds".
Diagnostics Manual
232 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14757 [Channel %1: ] Block %2 motion synchronous action and wrong type
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Programmed combination between action and type of motion synchronized action is not allowed.
- RET allowed in technology cycle only
- Function "Several feeds" not allowed in technology cycle
- H and M function outputs not allowed with WHENEVER, FROM and DO
- MEASA / MEAWA / MEAC not allowed with WHENEVER, FROM and DO
- DELDTG and STOPREOF allowed only in block-by-block synchronized action with WHEN and EVERY
- PRESETON / PRESETONS may only be used together with WHEN or EVERY
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 233
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14761 [Channel %1: ] Block %2 motion synchronous action: DELDTG function not allowed with active
tool radius compensation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Rapid delete distance-to-go for synchronous actions is not allowed with DELDTG when tool radius compensation is active.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Deactivate tool radius compensation before performing rapid delete distance-to-go and then reselect
or
as of SW 4.3: "Delete distance-to-go without preparation".
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
234 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14769 [Channel %1: ] Block %2 Spindle %3 Implicit auxiliary function %4 Buffer full
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle number
%4 = Auxiliary function number
Explanation: A maximum of 5 auxiliary functions of type "M" may be entered in an NC block. The upper limit is the total of programmed
and implicitely generated M auxiliary functions. Implicit auxiliary functions M19 and M70 are generated, if in MD35035
$MA_SPIND_FUNCTION_MASK, bit 19 has been set for M19 and/or bit 20 for M70. M19 is generated with SPOS and
SPOSA depending on the configuration. The same applies to M70 and transition into axis operation. The address extension
corresponds to the spindle number like it is output to the PLC.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: - Distribute the M auxiliary functions and spindle functions that implicitely generate M19 and M70 to several blocks.
- Deactivate any implicit auxiliary functions that are not required in MD35035 $MA_SPIND_FUNCTION_MASK, bit 19 and/
or bit 20.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 235
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14781 [Channel %1: ] Block %2 motion synchronized action: %3 Option '%4<OPTNX>' is not set
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Brief description of option
Explanation: Motion synchronized action: a non-enabled option was used.
The specified or an equivalent option is required to execute the action.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Change motion synchronized action, retrofit option.
In this context, please compare the available option data and/or (if available) the license image of your control
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14783 [Channel %1: ] Block %2 coordinate system-specific working area limitation is not active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: An attempt is made in the block to activate a group of the coordinate system-specific working area limitation.
However, this group is not set up (see MD28600 $MC_MM_NUM_WORKAREA_CS_GROUPS).
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
The NC program is stopped. The G code of the group WALCS01 - WALCS10 can be changed.
Diagnostics Manual
236 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14784 [Channel %1: ] Block %2 motion synchronous action: %3 function not possible
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: It is not possible to execute the function:
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
14800 [Channel %1: ] Block %2 programmed path velocity less or equal to zero
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Zero or a negative F or FZ value has been programmed in conjunction with the G functions G93, G94, G95 or G96. The
path velocity may be programmed in the range of 0.001 to 999 999.999 [mm/min, mm/rev, mm/tooth, deg/min, deg/rev]
for the metric input system and 0.000 1 to 39 999.999 [inch/min, inch/rev, inch/tooth] for the inch input system.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Program the path velocity (geometric sum of the velocity components of the geometry axes involved) within the limits given
above.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14810 [Channel %1: ] Block %2 negative axis speed programmed for positioning axis %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 237
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: A negative feed (FA value) has been programmed for the displayed axis presently operating as a positioning axis. The
positioning velocity may be programmed in the range 0.001 to 999 999.999 [mm/min, deg/min] for the metric input system
and 0.000 1 to 39 999.999 9 [inch/min, inch/rev] for the inch input system.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Program the positioning velocity within the limits given above.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14811 [Channel %1: ] Block %2 Incorrect value range for programmed dynamic value of axis/spindle %3,
error no. %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis, spindle
%4 = Error no.
Explanation: A value outside the permissible input range of a programmable dynamic value was used. The following causes of error
are possible:
1: The value programmed for the axis velocity with VELOLIM or VELOLIMA lies outside the permissible range. The
permissible range for VELOLIM is from 1 to 100 percent and for VELOLIMA from 1 to 200 percent.
2: The value programmed for the axis acceleration with ACC or ACCLIMA lies outside the permissible range from 1 to 200
percent.
3: The value programmed for the axis jerk with JERKLIM or JERKLIMA lies outside the permissible range from 1 to 200
percent.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Adjust the value range in accordance with the Programming Guide.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
238 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14820 [Channel %1: ] Block %2 negative value for maximum spindle speed programmed with constant
cutting speed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: For the function "Constant cutting speed G96" a maximum spindle speed can be programmed with the keyword LIMS=....
The values are in the range 0.1 - 999 999.9 [rev/min].
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Program the maximum spindle speed for the constant cutting speed within the limits given above. The keyword LIMS is
modal and can either be placed in front of or within the block that selects the constant cutting speed.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14840 [Channel %1: ] Block %2 incorrect value range for constant cutting speed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed cutting speed is not within the input range
Input range metric: 0.01 to 9 999.99 [m/min]
Input range inch: 0.1 to 99 999.99 [inch/min]
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Program cutting speed under address S within the permissible range of values.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14850 [Channel %1: ] Block %2 changing the reference axis for a constant cutting speed not allowed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The attempt was made via the SCC[AX] instruction to change the reference
axis for a constant cutting speed.
This is not allowed if the indicated axis is no geometry axis.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 239
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
14860 [Channel %1: ] Block %2 Selection of the tool cutting speed not allowed. Cause %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Cause of the error
Explanation: Selection of the cutting speed SVC is not permissible in the current state
Causes of the problem: the following function is active.
1: Constant cutting speed G96, G961 or G962 active
2: SPOS/SPOSA/M19 (spindle positioning mode) active
3: M70/axis mode active
4: SUG active
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Activate the speed control mode for the spindle prior to programming SVC, for example with M3, M4 or M5.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14861 [Channel %1: ] Block %2 SVC programmed, but no tool offset active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Cutting speed SVC programmed in the block, but no tool offset active.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Select an appropriate tool prior to the SVC instruction.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14862 [Channel %1: ] Block %2 SVC has been programmed, but the radius of the active tool correction
is zero
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A cutting speed SVC has been programmed in the block, but the radius of the active tool offset is zero.
The radius of the active tool offset consists of the offset parameters $TC_DP6, $TC_DP12, $TC_SCPx6 and $TC_ECPx6.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Select an appropriate tool offset with a positive tool radius prior to the SVC instruction.
Diagnostics Manual
240 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14863 [Channel %1: ] Block %2 The programmed SVC value is zero or negative
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed value for the cutting speed SVC is zero or negative.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Program an SVC value larger than zero.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14900 [Channel %1: ] Block %2 center point and end point programmed simultaneously
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When programming a circle by means of the opening angle, the circle center point was programmed together with the
circle end point. This is too much information for the circle. Only one of the two points is allowed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Select the programming variant guaranteeing that the dimensions are definitely taken over from the workpiece drawing
(avoidance of calculation errors).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
14910 [Channel %1: ] Block %2 invalid angle of aperture for programmed circle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: When programming a circle by means of the opening angle, a negative opening angle or an opening angle greater than
or equal to 360 degrees has been programmed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Program opening angle within the allowed range of values between 0.0001 and 359.9999 [degrees].
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 241
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
15100 [Channel %1: ] Block %2 REORG cancelation caused by log file overflow
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In order to synchronize the preprocessing run and the main run with REORG, the control accesses modification data which
are maintained in a logfile. The alarm indicates that no more capacity is available in the logfile for the specified block in
the channel.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. No remedial measures are available for the further execution
of the current part program, however:
1. Reduce log file size requirement by:
Reducing the distance between the preprocessing and the main run via appropriate preprocessing stops STOPRE.
2. Increase the size of the logfile by means of the channel-specific machine data:
MD28000 $MC_MM_REORG_LOG_FILE_MEM and
MD 28010 $MC_MM_NUM_REORG_LUD_MODULES
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
242 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Please inform the authorized personnel/service department. No remedial measures are available for the further execution
of the current part program, however:
1. Reduce log file size requirement by:
Reducing the distance between the preprocessing and the main run via appropriate preprocessing stops (STOPRE).
2. Increase the size of the logfile by means of the channel-specific machine data:
Modify MD28000 $MC_MM_REORG_LOG_FILE_MEM and
Modify MD MD28010 $MC_MM_NUM_REORG_LUD_MODULES
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
15120 If a power failure occurs now, the last data changed will be lost; index/buffer size = %1
Parameters: %1 = Index/buffer size
Explanation: Notification alarm. The alarm has no negative impact on the current machining.
One of the system-internal data buffers, in which the last changed, buffered data are stored,
has overflowed because the current data change rate is too high.
The alarm warns that a spontaneous power failure in this situation
(mains fault, disconnect the system from the power supply) would
cause a loss of the immediately previously changed buffered data
(tool data, part programs, R variables, GUDs,...)
If the system is operated in an environment in which a power failure cannot occur, then the output of
this alarm can be prevented via machine data MD18232 $MN_MM_ACTFILESYS_LOG_FILE_MEM[ index ] = 0.
For information, parameter %1
specifies the index of the machine data,
and the buffer size set there.
Reaction: Alarm display.
Remedy: If the alarm is present only sporadically, it can simply be regarded as a notification.
The regular control behavior is not affected.
If one does not want to or cannot eliminate the cause, then the alarm can be suppressed by setting
MD11415 $MN_SUPPRESS_ALARM_MASK_2; Bit3=1 ('H8').
If the alarm is permanently present, please inform the authorized personnel/service department.
The value of MD18232 $MN_MM_ACTFILESYS_LOG_FILE_MEM[ index ] will then have to be increased.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
15122 Power ON after power failure: %1 data were restored, of which %2 machine data, %3 errors.
Parameters: %1 = Number of data
%2 = Number of machine data
%3 = Number of errors occurred
Explanation: Notification alarm. The alarm has no negative effect as long as %3 the number of errors occurred is zero.
%1 indicates the number of elementary and complex data restoring steps which were taken after a power OFF during
power ON orduring a power failure to restore the persistent NCK data.
%2 indicates the number of restored machine data. If the value is larger than zero, another warm restart (NCK reset) may
be necessary to make the - possibly configuring - machine data changes prior to the power failure effective.
%3 indicates the number of errors occurred during data restoring.
Reaction: Alarm display.
Remedy: As long as %3 number of errors occurred is zero, the alarm is only informative.
As long as %3 number of errors occurred is larger than zero, the alarm indicates a software error.
Further machining with the data is not recommended.
Please load a suitable archive file before continuing machining to avoid subsequent problems.
Please inform the authorized personnel/service department.
File /_N_MPF_DIR/_N_SIEMDIAGMEMPF_MPF contains information that may help Siemens for error diagnostics.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 243
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
15160 [Channel %1: ] Block %2 wrong preprocessing configuration, number of blocks %3, function ID
%4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Number of missing blocks for block preparation
%4 = ID of the function that identified the problem
Explanation: For the block preparation, the number of blocks specified in parameter %3 is also required.
Using parameter %4, for additional error diagnostics, the area in which the problem occurred can be identified based on
the following list:
100 - 199: Interpreter
200 - 299: Tool radius compensation
300 - 399: Compile cycle
400 - 499: LookAhead
500 - 599: Spindle
600 - 699: Repositioning
700 - 999: Contour preparation
1000 - 1099: Nibbling
1100 - 1499: Tool orientation
1500 - 1599: Soft approach/retraction
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Increase the block search configuration MD28070
$MC_MM_NUM_BLOCKS_IN_PREP by the number of blocks specified in parameter %3.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
244 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
15175 [Channel %1: ] Block %2 program %3. Interfaces could not be built
Parameters: %1 = Channel number
%2 = Block number, label
%3 = String
Explanation: An error has occurred in interface generation mode. The (compiler) error message refers to the program specified here.
In particular when loading new cycle program on the NCK, problems can occur if the value settings in MD18170
$MN_MM_NUM_MAX_FUNC_NAMES and MD18180 $MN_MM_NUM_MAX_FUNC_PARAM are too small.
Reaction: Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 245
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
15176 [Channel %1: ] Block %2 Program%3 may only be executed after Power ON
Parameters: %1 = Channel number
%2 = Block number, label
%3 = File name
Explanation: If an encrypted program is loaded to the NCK, an NCK reset (restart) must be performed afterwards, because internal data
for efficient processing of the encrypted program are preprocessed during NCK power-up. On calling an encrypted NC
program it has now been detected that these data do not exist or are obsolete compared to the current version of the
encrypted NC program.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Perform an NCK reset (restart).
Programm Clear alarm with the RESET key. Restart part program
continuation:
15177 [Channel %1: ] Block %2 Error on preprocessing of program %3, error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = File name
%4 = Error code
Explanation: If an encrypted program is loaded to the NCK, an NCK reset (restart) must be performed afterwards, because internal data
for efficient processing of the encrypted program are preprocessed during NCK power-up. The following problem has
occurred:
Error code 1: Error on read-in of program %4
Error code 2: There is not enough DRAM memory available for storing the preprocessed data.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Error code 1: Encrypt and load program %4 again. Then perform an NCK reset (restart).
Error code 2: Increase system SL 710-740, 802D, 828D: $MN_MM_T_FILE_MEM_SIZE.
Increase system SL 840 DI: $MN_MM_DRAM_FILE_MEM_SIZE.
Then perform an NCK reset (restart).
Programm Clear alarm with the RESET key. Restart part program
continuation:
15180 [Channel %1: ] Block %2: Error on editing program %3 as INI/DEF file.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = String
Explanation: Errors were found when processing an initialization program (INI file), or a GUD or macro definition file (DEF file).
The error message which is then displayed refers to the program specified here.
Reaction: Alarm display.
Diagnostics Manual
246 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Correct the initialization program (INI file), or the GUD or macro definition file (DEF file).
In connection with Alarm 12380 or 12460, also change the memory configuration.
Programm Clear alarm with the Delete key or NC START.
continuation:
15182 [channel %1: ] cycle alarm from the modified SIEMENS cycle %3
Parameters: %1 = Channel number
%2 = Is not used
%3 = Path and file name of the modified SIEMENS cycle
Explanation: When executing a SIEMENS cycle modified by the user, a cycle alarm was output with SETAL() (see follow-up alarm in
the alarm output).
Since the SIEMENS cycle was modified by the user (e.g. machine manufacturer), the cause for the cycle alarm must be
determined / eliminated by the user who modified the cycle.
Reaction: Interface signals are set.
Alarm display.
Remedy: The error cause leading to the cycle alarm cannot be investigated by SIEMENS since the know-how of the modified cycle
sequence is with those who are responsible for the cycle change.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 247
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
15190 [Channel %1: ] Block %2 not enough free memory for subroutine call
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The following deadlock has been found in the interpreter: Memory is needed for calling a subroutine. The module memory
is, however, empty and there is no prospect of module memory becoming free again by executing the preprocessing/main
run queue, because this queue is empty.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Diagnostics Manual
248 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Please inform the authorized personnel/service department. Increase machine data MD28010
$MC_MM_NUM_REORG_LUD_MODULES / MD28040 $MC_MM_LUD_VALUES_MEM / MD18210
$MN_MM_USER_MEM_DYNAMIC or program a preprocessing stop STOPRE before calling the subroutine.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
15310 [Channel %1: ] Block %2 file requested during block search is not available
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: During block search, a target has been specified with a program that has not been loaded.
Reaction: Alarm display.
Remedy: Correct the specified search target accordingly or reload the file.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 249
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
250 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Find search target in which the axes are programmed using an absolute reference.
Deactivate adding of the accumulated search position with SD42444 $SC_TARGET_BLOCK_INCR_PROG = FALSE.
Use search run with calculation "at contour".
Programm Clear alarm with the RESET key. Restart part program
continuation:
15400 [Channel %1: ] Block %2 selected initial INIT block does not exist
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The operator has selected an INI block for a read, write or execution function which:
1. Does not exist in the NCK range or
2. Does not have the necessary protection level required for performing the function.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department.
Check whether the selected INI block is contained in the file system of the NCK. The present protection level must be
selected to be at least equal to (or greater than) the protection level that has been defined for the read, write or execution
function at the time of creating the file.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 251
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
15701 [Channel %1: ] Block %2 motion synchronous action: %3 illegal cycle alarm number %4
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Cycle alarm number
Explanation: A SETAL command has been programmed with a cycle alarm number smaller than 60 000 or greater than 69 999.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Program alarm number in the SETAL instruction in the correct range.
Diagnostics Manual
252 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 253
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Include a probe number within the limits given above in the keyword MEAS=... This must correspond to the hardware
connection of the probe.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
254 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 255
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16017 [Channel %1: ] Axis %2 Identifier %3, LIFTFAST ignores this axis, current axis not capable of
retraction
Parameters: %1 = Channel
%2 = Axis, spindle
%3 = Identifier
Explanation: LIFTFAST cannot be applied to the axis.
Alarm can be suppressed via MD11415 $MN_SUPPRESS_ALARM_MASK_2 bit 11.
Identifiier (parameter 3) is bit-coded and displays some possible causes for the alarm:
0x01 Axis is in another channel
0x02 Axis is in spindle mode (e.g. SPOS)
0x04 Axis is PLC axis
0x08 Axis is oscillating axis
0x10 Axis is neutral axis
0x20 Axis is coupled slave axis
0x40 Axis is in static synchronized action
Overview of reactions of common programming to LIFTFAST:
Axis | Synact | Reaction to LIFTFAST
-----------------------------------------
Path | | STOP + LIFTFAST
POS | | STOP + LIFTFAST
POS | non-modal | STOP + LIFTFAST
POS | modal | STOP + LIFTFAST
POS | stati. | RUN + SHOWALARM 16017
POSA | | STOP + LIFTFAST
MOV | non-modal | STOP + LIFTFAST
MOV | modal | STOP + LIFTFAST
MOV | stati. | RUN + SHOWALARM 16017
PLC | | RUN + SHOWALARM 16017
Oscill. | | RUN + SHOWALARM 16017
SPOS | | STOP + SHOWALARM 16017
SPOS | non-modal | STOP + SHOWALARM 16017
SPOS | modal | STOP + SHOWALRAM 16017
SPOS | stati. | RUN + SHOWALARM 16017
SPOSA | | STOP + SHOWALARM 16017
Reaction: Alarm display.
Diagnostics Manual
256 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16025 [Channel %1: ] Block %2 impermissible axis exchange in REPOS command by axis %3.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis identifier
Explanation: With the REPOS command, an axis or spindle was programmed that was in the NEUTRAL state at that time. As the
REPOS command cannot execute any implicit GET, these axes/spindles cannot be
repositioned. Part program editing is therefore canceled.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Assign the axes/spindles that are to be repositioned to the channel via GET command prior to the REPOS command.
Example:
GET(A) ; assign the A axis to the channel
REPOSL A ; reposition the geometry axes and A axis
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 257
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16200 [Channel %1: ] Block %2 spline and polynomial interpolation not available
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The spline and polynomial interpolation are options that are not contained in the basic version of the control.
Diagnostics Manual
258 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16300 [Channel %1: ] Block %2 denominator polynomial with zero places within parameter range not
allowed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed denominator polynomial (with PL [ ] = ... , i.e. without specification of geometry axis) has a zero place
within the defined parameter range (PL = ...). This means that the quotient of the numerator polynomial and the denominator
polynomial is infinite or indeterminate.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify the polynomial block so that there is no zero place within the polynomial length in the denominator polynomial.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 259
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16430 [Channel %1: ] Block %2 geometry axis %3 cannot traverse as positioning axis in rotated
coordinate system
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: In the rotated coordinate system, traversing of a geometry axis as positioning axis (i.e. along its axis vector in the rotated
coordinate system) would mean traversing of several machine axes. This is in conflict with the positioning axis concept,
however, in which one axis interpolator runs in addition to the path interpolator!
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Traverse geometry axes as positioning axes only with rotation deactivated.
Deactivate rotation:
Keyword ROT without further specification of axis and angle.
Example: N100 ROT
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16440 [Channel %1: ] Block %2 rotation programmed for non-existent geometry axis
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A rotation of a geometry axis which does not exist was programmed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
260 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16510 [Channel %1: ] Block %2 no facing axis for diameter programming available
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Diameter programming has been activated although no transverse axis with diameter programming has been applied.
Transverse axes can be applied with MD20100 $MC_DIAMETER_AX_DEF or MD30460 $MA_BASE_FUNCTION_MASK
bit2 for diameter programming.
Diameter programming can be applied through:
- basic position DIAMON or DIAM90 of the G 29 group during booting
- programming of DIAMON or DIAM90
- programming of DIAMONA[AX], DIAM90A[AX] or DAC, DIC, RAC, RIC
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
When programming DIAMON/DIAM90, a traverse axis must be configured via MD20100 $MC_DIAMETER_AX_DEF.
When programming DIAMONA[AX], DIAM90A[AX] or DAC, DIC, RAC, RIC, the AX axis must be a transverse axis for
diameter programming configured via MD30460 $MA_BASE_FUNCTION_MASK bit2.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16600 [Channel %1: ] Block %2 spindle %3 gear stage change not possible
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle number
Explanation: The programmed speed is outside the speed range of the set gear stage. In order to execute the programmed speed, the
gear stage must be changed. In order to be able to execute the automatic gear stage change (M40 is active), the spindle
must be in speed control operation.
The alarm will no longer be output after having set bit 30 (0x40000000) in MD11410 $MN_SUPPRESS_ALARM_MASK.
However, the function will not be affected by this.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: The changeover to speed control operation is performed by programming M3, M4 or M5. The M functions can be written
together with the S word in the same block.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16605 [Channel %1: ] Block %2 Spindle %3 Gear stage change in %4 not possible
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle number
%4 = Gear stage
Explanation: A gear stage change for the spindle will not be possible, if:
- thread cutting (G33, G34, G35) is active
- the spindle is active as master or slave spindle in a coupling
- the spindle is being positioned
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 261
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: The gear stage is to be set prior to the corresponding machining step.
If it is necessary, however, to change the gear stage within one of the above mentioned functions, this function must be
switched off for the time of the gear stage change. Thread cutting is deselected with G1; synchronous spindle coupling is
switched off with COUPOF; the spindle positioning operation is exited with M3, M4 or M5.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16679 [Channel %1: ] Block %2 Motion synchronized action: %3 Slave spindle/axis %4 not available
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name, spindle number
Explanation: A coupling was switched-in or switched-out, where the slave spindle/axis is presently not available. Possible causes are:
- The spindle/axis is active in the channel.
- The spindle/axis is active in the other channel.
- The spindle/axis was controlled from the PLC and has still not been enabled.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Slave spindle/axis enabled with spindle/axis exchange or enabled from the PLC.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16687 [Channel %1: ] Block %2 motion synchronous action %3 type of coupling/instruction %4 is not
possible.
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Coupling type
Explanation: The stated instruction is not permitted for the stated type of generic coupling.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
262 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Use only the feed type G94 or G95 in the thread cutting functions.
After G33 and before G63, deselect the thread cutting function with G01.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 263
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16746 [Channel %1: ] Block %2 spindle %3 selected gear stage %4 not installed
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle number
%4 = Gear stage
Explanation: The first gear stage data block is active. The required gear stage is not installed in the 1st gear stage data block. The
number of gear stages installed is configured in MD35090 $MA_NUM_GEAR_STEPS.
Examples of the occurrence of the alarm with 3 gear stages installed (MD 35090 $MA_NUM_GEAR_STEPS = 3):
* ... M44 or M45 has been programmed for the spindle concerned
*...M70 has been programmed and MD35014 $MA_GEAR_STEP_USED_IN_AXISMODE is larger than 3.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Diagnostics Manual
264 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Modify part program: Only those valid gear stages can be entered which have also been installed according to MD35090
$MA_NUM_GEAR_STEPS.
Limit M70 configuration (MD 35014 $MA_GEAR_STEP_USED_IN_AXISMODE) to MD35090 $MA_NUM_GEAR_STEPS.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16747 [Channel %1: ] Block %2 spindle %3 inserted gear stage %4 for tapping not installed
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle number
%4 = Gear stage
Explanation: The second gear stage data block has been activated for tapping with G331.
However, the current gear stage has not been installed in the second gear stage data block. The number of gear stages
installed is configured in MD35092 $MA_NUM_GEAR_STEPS2. The gear stage cannot be changed in traversing blocks.
The gear stage appropriate for the speed must be loaded before the traversing block.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Procedure for automatically engaging the suitable gear stage prior to thread cutting:
* Program the spindle speed (S) in a G331 block without axis motions and prior to thread cutting, e.g. G331 S1000.
* Activate M40 for the spindle.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 265
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
266 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16763 [Channel %1: ] Block %2 axis %3 programmed speed is illegal (zero or negative)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: A spindle speed (S value) was programmed with the value zero or with a negative value.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: The programmed spindle speed (S value) must be positive. Depending on the application case, the value zero can be
accepted (e.g. G25 S0).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16765 [Channel %1: ] Block %2 motion synchronous action: %3 following spindle/axis missing
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: The following spindle/axis has not been written in the part program.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16766 [Channel %1: ] Block %2 motion synchronous action: %3 string cannot be interpreted
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: A coupling has been switched on in which a non-interpretable string has been written (e.g. block change behavior).
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16767 [Channel %1: ] Block %2 motion synchronous action: %3 leading spindle/axis missing
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: The master spindle/axis has not been programmed in the part program.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 267
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16775 [Channel %1: ] Block %2 motion synchronous action: %3 axis %4 no measuring system available
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name, spindle number
Explanation: One of the following spindle functions has been programmed, the position control requires:
SPCON,
SPOS, SPOSA,
COUPON,
G331/G332.
The position control requires at least one measuring system.
No measuring system has been configured in MD30200 $MA_NUM_ENCS of the programmed spindle.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department. Retrofit a measuring system.
Programm Clear alarm with the RESET key. Restart part program
continuation:
16794 [Channel %1: ] Block %2 coupling of axis/spindle %3 prohibits reference point approach
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Diagnostics Manual
268 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The specified axis is a (gantry) slave axis and cannot therefore approach the reference point.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Modify part program. Switch off coupling(s) of this axis before reference point approach or do not reference. A gantry slave
axis cannot reference for itself.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16800 [Channel %1: ] Block %2 traverse instruction DC/CDC for axis %3 not allowed
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: The keyword DC (Direct Coordinate) can only be used for rotary axes. This causes approach of the programmed absolute
position along the shortest path.
Example:
N100 C=DC(315)
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
Replace the keyword DC in the displayed NC block by specifying AC (Absolute Coordinate).
If the alarm display is the result of an error in the axis definition, the axis can be declared as a rotary axis by means of the
axis-specific MD30300 $MA_IS_ROT_AX.
Corresponding machine data:
Modify MD30310: $MA_ROT_IS_MODULO
Modify MD30320: $MA_DISPLAY_IS_MODULO
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16810 [Channel %1: ] Block %2 traverse instruction ACP for axis %3 not allowed
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: The keyword ACP (Absolute Coordinate Positive) is only allowed for "modulo axes". It causes approach of the programmed
absolute position in the specified direction.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
In the displayed NC block, replace the keyword ACP by specifying AC (Absolute Coordinate).
If the alarm display is based on an incorrect axis definition, the axis with the axis-specific MD30300 $MA_IS_ROT_AX and
MD30310 $MA_ROT_IS_MODULO can be declared a rotary axis with modulo change.
Corresponding machine data:
Modify MD30320 $MA_DISPLAY_IS_MODULO
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16820 [Channel %1: ] Block %2 traverse instruction ACN for axis %3 not allowed
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 269
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The keyword ACN (Absolute Coordinate Negative) is only allowed for "modulo axes". It causes approach of the
programmed absolute position in the specified direction.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department.
In the displayed NC block, replace the keyword ACN by specifying AC (Absolute Coordinate).
If the alarm display is based on an incorrect axis definition, the axis with the axis-specific machine data MD30300:
$MA_IS_ROT_AX and MD30310: $MA_ROT_IS_MODULO can be declared a rotary axis with modulo change.
Corresponding machine data:
MD30320: $MA_DISPLAY_IS_MODULO
Programm Clear alarm with the RESET key. Restart part program
continuation:
16903 [Channel %1: ] Program control: action '%2<ALNX>' not allowed in the current state
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The relevant action cannot be processed now. This can occur, for instance, during read-in of machine data.
Reaction: Alarm display.
Remedy: Wait until the procedure is terminated or canceled with Reset and repeat the operation.
Programm Clear alarm with the Delete key or NC START.
continuation:
16904 [Channel %1: ] Program control: action '%2<ALNX>' not allowed in the current state
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The operation (program, JOG, block search, reference point, etc.) cannot be started or continued in the current status.
Reaction: Alarm display.
Remedy: Check the program status and channel status.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
270 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16906 [Channel %1: ] Program control: action '%2<ALNX>' is canceled due to an alarm
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The action was canceled due to an alarm.
Reaction: Alarm display.
Remedy: Eliminate the error and acknowledge the alarm. Then repeat the operation.
Programm Clear alarm with the Delete key or NC START.
continuation:
16908 [Channel %1: ] Action '%2<ALNX>' only possible in reset state or at the block end
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: This action may only be performed in Reset state or at end of block.
In JOG mode, no axis that is traversed as geometry axis in the switched coordinate system, must be active as PLC or
command axis (started through static synchronized action) on mode change. This means that axes like that must be in
the state 'neutral axis' again.
Reaction: Alarm display.
Remedy: Check the program status and channel status.
Check in JOG mode whether the axes are PLC or command axes.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 271
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16912 [Channel %1: ] Program control: action '%2<ALNX>' only possible in reset state
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: This action can only be performed in Reset state.
Example: Program selection through HMI or channel communication (INIT) can only be performed in Reset state.
Reaction: Alarm display.
Remedy: Reset or wait until processing is terminated.
Programm Clear alarm with the Delete key or NC START.
continuation:
16913 [Mode group %1: ] [Channel %2: ] Mode change: action '%3<ALNX>' not allowed
Parameters: %1 = Channel number
%2 = Mode group number
%3 = Action number/action name
Explanation: The change to the desired mode is not permitted. The change can only take place in the Reset state.
Example:
Program processing is halted in AUTO mode by NC Stop. Then there is a mode change to JOG mode (program status
interrupted). From this operating mode, it is only possible to change to AUTO mode and not to MDI mode!
Reaction: Alarm display.
Remedy: Either activate the Reset key to reset program processing, or activate the mode in which the program was being processed
previously.
Programm Clear alarm with the Delete key or NC START.
continuation:
16914 [Mode group %1: ] [Channel %2: ] Mode change: action '%3<ALNX>' not allowed
Parameters: %1 = Channel number
%2 = Mode group number
%3 = Action number/action name
Explanation: Incorrect mode change, e.g.: Auto -> MDIREF.
Reaction: Alarm display.
Remedy: Check operation or selected mode.
Programm Clear alarm with the Delete key or NC START.
continuation:
16915 [Channel %1: ] Action '%2<ALNX>' not allowed in the current block
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: If traversing blocks are interrupted by asynchronous subroutines, then it must be possible for the interrupted program to
continue (reorganization of block processing) after termination of the asynchronous subroutine.
The 2nd parameter describes which action wanted to interrupt block processing.
Reaction: Alarm display.
Remedy: Let the program continue to a reorganized NC block or modify part program.
Programm Clear alarm with the Delete key or NC START.
continuation:
16916 [Channel %1: ] Repositioning: action '%2<ALNX>' not allowed in the current state
Parameters: %1 = Channel number
%2 = Action number/action name
Diagnostics Manual
272 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Repositioning of block processing is presently not possible. A mode change cannot take place.
The 2nd parameter describes which action should be used to perform repositioning.
Reaction: Alarm display.
Remedy: Let the program continue to a repositioned NC block or modify part program.
Programm Clear alarm with the Delete key or NC START.
continuation:
16919 [Channel %1: ] Action '%2<ALNX>' is not allowed due to a pending alarm
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: This action cannot be performed due to an alarm, or the channel is in the fault condition.
Reaction: Alarm display.
Remedy: Press the RESET key.
Programm Clear alarm with the Delete key or NC START.
continuation:
16922 [Channel %1: ] Subprograms: action '%2<ALNX>' maximum nesting depth exceeded
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: Various actions can cause the current procedure to be interrupted. Depending on the action, asynchronous subroutines
are activated. These asynchronous subroutines can be interrupted in the same manner as user programs. Unlimited
nesting depth is not possible for asynchronous subroutines due to memory limitations.
Example: An interrupt interrupts the current program processing. Other interrupts with higher priorities interrupt processing
of the previously activated asynchronous subroutines.
Possible actions are: DryRunOn/Off, DecodeSingleBlockOn, delete distance-to-go, interrupts .....
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Do not trigger the event on this block.
Programm Clear alarm with the RESET key. Restart part program
continuation:
16923 [Channel %1: ] Program control: action '%2<ALNX>' not allowed in the current state
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The current processing cannot be stopped since a preprocessing process is active.
This applies, for example, to the loading of machine data, and in block searches until the search target is found.
Reaction: Interface signals are set.
Alarm display.
Remedy: Cancel by pressing RESET!
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 273
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16924 [Channel %1: ] Caution: program test modifies tool management data
Parameters: %1 = Channel number
Explanation: Tool management data is changed during program testing. It is not possible to automatically rectify the data after
termination of the program testing.
This error message prompts the user to make a backup copy of the data or to reimport the data after the operation is
terminated.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department.
Save tool data on HMI and reimport data after "ProgtestOff".
Programm Clear alarm with the Delete key or NC START.
continuation:
16925 [Channel %1: ] Program control: action '%2<ALNX>' not allowed in the current state, action
'%3<ALNX>' active
Parameters: %1 = Channel number
%2 = Action number/action name
%3 = Action number/action name
Explanation: The action has been refused since a mode or sub-mode change (change to automatic mode, MDI, JOG, overstoring,
digitizing, etc.) is taking place.
Example: This alarm message is output if the Start key is pressed during a mode or sub-mode change from, for example,
automatic to MDI, before the NCK has confirmed selection of the mode.
Reaction: Alarm display.
Remedy: Repeat action.
Programm Clear alarm with the Delete key or NC START.
continuation:
16927 [Channel %1: ] Action '%2<ALNX>' at active interrupt treatment not allowed
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: This action may not be activated during interrupt processing (e.g. mode change).
Reaction: Alarm display.
Remedy: Reset or wait until interrupt processing is terminated.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
274 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: A program interrupt has been activated in a non REORG capable block.
Examples of possible program interrupts in this case:
- Traversing to fixed stop
- Vdi channel delete distance-to-go
- Vdi axial delete distance-to-go
- Measuring
- Software limit
- Axis interchange
- Axis comes from tracking
- Servo disable
- Gear stage change at actual gear stage unequal to setpoint gear stage.
The block affected is a:
- collection block from block search (except for the last collection block)
- Block in overstore interrupt.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Do not trigger the event on this block.
Programm Clear alarm with the RESET key. Restart part program
continuation:
16930 [Channel %1: ] Preceding block and current block %2 must be separated through an executable
block
Parameters: %1 = Channel number
%2 = Block number
Explanation: The language functions WAITMC, SETM, CLEARM and MSG must be programmed in separate NC blocks. To avoid
velocity drops, these blocks are attached to the next NC block internally in the NCK (for WAITMC to the previous NC block).
For this reason, there must always be an executable block (not a calculation block) between the NC blocks. An executable
NC block always includes e.g. travel movements, a help function, STOPRE, dwell time etc.
Note: This does not apply to the programming of MSG with the additional parameter "1", in this case a separate block is
generated, which interrupts the continuous-path mode.
Reaction: Correction block is reorganized.
Interpreter stop
Interface signals are set.
Alarm display.
Remedy: Program an executable NC block between the previous and the current NC block.
Example:
N10 SETM.
N15 STOPRE ; insert executable NC block.
N20 CLEARM.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
16931 [Channel %1: ] Subprograms: action '%2<ALNX>' maximum nesting depth exceeded
Parameters: %1 = Channel number
%2 = Action number/action name
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 275
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Various actions can cause the current procedure to be interrupted. Depending on the action, asynchronous subroutines
(ASUBs) are activated. These ASUBs can be interrupted in the same manner as the user program. Unlimited nesting depth
is not possible for ASUBs due to memory limitations.
Example: In the case of an approach block in a repositioning procedure do not interrupt repeatedly, instead wait until
processing is completed.
Possible actions are: mode change, SlashOn/Off, overstoring.
Reaction: Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Initiate a block change and repeat the action.
Programm Clear alarm with the Delete key or NC START.
continuation:
16933 [Channel %1: ] Interrupt treatment: action '%2<ALNX>' not allowed in the current state
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: If a temporary standstill has occurred because of a Reorg event across block boundaries, it is possible that a block without
Reorg capability has been loaded. In this situation, it is unfortunately necessary to cancel the Reorg event handling! Reorg
events are, e.g. cancelation subprogram, delete distance-to-go and interrupts.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Cancel program with the RESET key.
Programm Clear alarm with the RESET key. Restart part program
continuation:
16934 [Channel %1: ] Interrupt treatment: action '%2<ALNX>' not possible due to stop
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: Reorg events are, e.g. cancelation subprogram, delete distance to go and interrupts, axis exchange, termination of follow-
up mode. Two Reorg events overlap in this situation. The 2nd Reorg event coincides with the 1st block generated by the
previous event. (e.g. an axis exchange is induced twice in rapid succession). Axis exchange leads to Reorg in the channels
in which an axis is removed without preparation. This block must be stopped in the above sequence in order to prevent
the interpolator buffer from overflowing. This can be achieved by pressing the Stop or StopAll key, configuring an alarm
with INTERPRETERSTOP or by decode single block.
Diagnostics Manual
276 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16935 [Channel %1: ] Action '%2<ALNX>' not possible due to search run
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The action is not allowed as block search is currently running via program test. Block search via program test: "PI Service
_N_FINDBL with mode parameter 5.
With this block search type, it is not permissible to activate program test or dry run feedrate.
Reaction: Alarm display.
Remedy: Activate the action after block search is terminated.
Programm Clear alarm with the Delete key or NC START.
continuation:
16936 [Channel %1: ] Action '%2<ALNX>' not possible due to active dry run
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: This action is not allowed as dry run feedrate is currently active.
Example: It is not permissible to activate block search via program test (PI service _N_FINDBL with mode parameter 5)
when dry run feedrate is active.
Reaction: Alarm display.
Remedy: Cancel program with the RESET key.
Programm Clear alarm with the Delete key or NC START.
continuation:
16937 [Channel %1: ] Action '%2<ALNX>' not possible due to program test
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: This action is not allowed as program test is currently active.
Example: It is not permissible to activate block search via program test (PI service _N_FINDBL with mode parameter 5)
when program test is active.
Reaction: Alarm display.
Remedy: Deactivate program test.
Programm Clear alarm with the Delete key or NC START.
continuation:
16938 [Channel %1: ] Action '%2<ALNX>' canceled due to active gear change
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: Reorganization events are, among others, subprogram cancelation, delete distance-to- go and interrupts, axis exchange,
exiting the correction state. These events wait for the end of a gear change. However, the maximum waiting period has
elapsed.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 277
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Program must be canceled with Reset and, if necessary, MD10192 $MN_GEAR_CHANGE_WAIT_TIME must be
increased.
Programm Clear alarm with the RESET key. Restart part program
continuation:
16939 [Channel %1: ] Action '%2<ALNX>' rejected due to active gear change
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: Reorganization events that are possible in Stop state, e.g mode change, are waiting for the end of the gear change.
However, the maximum waiting period has elapsed.
Reaction: Interface signals are set.
Alarm display.
Remedy: Repeat action or increase MD10192 $MN_GEAR_CHANGE_WAIT_TIME.
Programm Clear alarm with the Delete key or NC START.
continuation:
16941 [Channel %1: ] Action '%2<ALNX>' rejected because no program event has been executed yet
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The setting of the MD20108 $MC_PROG_EVENT_MASK forces an asynchronous subprogram to be triggered
automatically on RESET or PowerOn. The implicitly triggered asynchronous subprograms are normally called "Event-
triggered program call" or "Program event".
In the alarm situation, this asynchronous subprogram could not yet be activated; that is why the action (normally start of
part program) must be rejected.
Reasons for the fact that the asynchronous subprogram could not be triggered:
1. The asynchronous subprogram does not exist (/_N_CMA_DIR/_N_PROG_EVENT_SPF)
2. The asynchronous subprogram is allowed to start in the referenced state only (see MD11602
$MN_ASUP_START_MASK)
3. READY is missing (because of alarm)
Reaction: Alarm display.
Remedy: Load program
Check MD11602 $MN_ASUP_START_MASK
Acknowledge alarm
Programm Clear alarm with the Delete key or NC START.
continuation:
16942 [Channel %1: ] Start program command action '%2<ALNX>' not possible
Parameters: %1 = Channel number
%2 = Action number/action name
Diagnostics Manual
278 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Currently, the alarm occurs only in combination with the SERUPRO action. SERUPRO stands for search via program test.
SERUPRO is currently searching the target and has therefore switched this channel to the program test mode. With the
START program command in channel 1, another channel 2 would actually be started, which means that axes would really
be started during the search action.
If this alarm is switched off (see help), the user can make use of the above behavior by initially selecting via PLC the
program test mode in channel 2, leaving channel 2 executing until its natural end, stopping channel 2 in order to deselect
program test again.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Alarm can be switched off with MD10708 $MN_SERUPRO_MASK bit 1.
Programm Clear alarm with the RESET key. Restart part program
continuation:
16944 [Channel %1: ] Action '%2<ALNX>' not possible due to active search blocks
Parameters: %1 = Channel number
%2 = Action number/action name
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 279
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The NCK is currently processing either the action blocks of the search run or the approach motion after the search run. In
this situation, the action (2nd parameter of the alarm) must be rejected. Currently, only the integrated search run is rejected
with this alarm. The integrated search run is activated, if search run is triggered in the Stop program state. In other words:
Parts of a program have already been executed and a following program part is "skipped" with search run in order to
continue the program afterwards.
Reaction: Alarm display.
Remedy: Repeat the action after the approach motion of the search run.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
280 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: This alarm is active with "Group Serupro" only. "Group Serupro" is activated by means of MD10708
$MN_SERUPRO_MODE, bit 2 and enables the retrace support of entire channel groups during block search.
A _dependent channel_ is a channel that had indirectly been started by the currently active channel. The currently active
channel was started via PLC.
This channel m_u_s_t be terminated (i.e. reached M30) before the current channel is terminated.
This alarm occurs if the currently active channel is terminated before the dependent channel.
Reaction: Alarm display.
Remedy: Switch off "Group Serupro" (see MD10708 $MN_SERUPRO_MASK) or install WAITE.
Programm Clear alarm with the Delete key or NC START.
continuation:
16952 [Channel %1: ] Start program command not possible due to MDI
Parameters: %1 = Channel number
Explanation: NCK is currently executing an ASUB in MDI mode. In this constellation, part program command "Start" is not allowed for
another channel. Attention: If an ASUB is started from JOG, the NCK can internally change to MDI, if the NCK was
previously in MDI and not in RESET. Note: Without this alarm, the MDI buffer of the other channel would always be started.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Start ASUB in AUTO or ->JOG in AUTO
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 281
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16953 [Channel %1: ] For slave axis %2 SERUPRO not allowed, as master axis %3 not subject to axis/
spindle disable
Parameters: %1 = Channel number
%2 = Slave axis name, following spindle number
%3 = Master axis name, master spindle number
Explanation: Currently, the alarm occurs only in combination with the SERUPRO action. SERUPRO stands for search via program test.
SERUPRO is possible only with an active coupling, if the axis/spindle disable is active for all master axes/spindles of the
slave axis/spindle
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Set axis/spindle disable of the master axis
Programm Clear alarm with the RESET key. Restart part program
continuation:
16954 [Channel %1: ] Block %2 programmed stop prohibited in stop delay area
Parameters: %1 = Channel ID
%2 = Block number, label
Explanation: In a program area (stop delay area) that is bracketed with DELAYFSTON and DELAYFSTOF, a program command was
used that causes a stop. No commands other than G4 are permissible that might cause a stop even though only shortly.
A stop delay area can also be defined by MD11550 $MN_STOP_MODE_MASK.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: MD11550 $MN_STOP_MODE_MASK and language command DELAYFSTON DELAYFSTOF
Programm Clear alarm with the RESET key. Restart part program
continuation:
16956 [Channel %1: ] Program %2 cannot be started due to global start disable.
Parameters: %1 = Channel ID
%2 = (path with program name)
Explanation: The program selected in this channel cannot be started as "Global start disable" had been set.
Note:
PI "_N_STRTLK" sets the "Global start disable" and PI "_N_STRTUL"
deletes the "Global start disable".
The alarm is switched on with MD11411 $MN_ENABLE_ALARM_MASK bit 6.
Diagnostics Manual
282 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16959 [Channel %1: ] Action '%2<ALNX>' prohibited during simulation block search.
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The function (2nd parameter) must not be activated during simulation search.
Reaction: Alarm display.
Remedy: Wait for search end.
Programm Clear alarm with the Delete key or NC START.
continuation:
16960 [Channel %1: ] Action '%2<ALNX>' prohibited during EXECUTE PROGRAM AREA.
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The function (2nd parameter) must not be activated during EXECUTE PROGRAM AREA.
Reaction: Alarm display.
Remedy: Wait for end of program area EXECUTE.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 283
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
16962 [Channel %1: ] NCK computing time reduced, start is not allowed.
Parameters: %1 = Channel number
Explanation: The computing time available to the NCK has been reduced, starts have therefore been locked. The computer performance
is inadequate for smooth program execution. The computing time of the NCK may have been reduced by the HMI because
of an HMI part program simulation.
Reaction: Alarm display.
Remedy: Wait for the simulation to end or press RESET in any channel.
Programm Clear alarm with the Delete key or NC START.
continuation:
16967 [Channel %1: ] Action '%2<ALNX>' while preparing the protection areas not permissible
Parameters: %1 = Channel number
%2 = Action number/action name
Explanation: The function (2nd parameter) must not be activated while the protection areas, which are activated using the PI
_N_PROT_A, are being prepared.
Reaction: Alarm display.
Remedy: Wait until PI _N_PROT_A has been completed, or cancel PI with a RESET.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
284 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 285
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
286 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 287
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Deselect transformation before writing into the axial data (keyword: TRAFOOF) or use the machine axis names as axis
index.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
288 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The maximum memory space of 8 KB available for a symbol has been exceeded.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Reduce array dimensions.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 289
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: An attempt was made to write into a machine data with a value greater than the defined upper limit.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Determine the input limits of the machine data and assign a
value within these limits.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
290 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17140 [Channel %1: ] Block %2 NC output %3 is assigned to a function via machine data
Parameters: %1 = Channel number
%2 = Block number, label
%3 = No. of output
Explanation: The programmed digital/analog output is assigned to an NC function (e.g. software cams).
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Use another output or deactivate concurrent NC function via
MD.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 291
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Program fewer digital/analog outputs in a block. The specified maximum number applies in each case separately for analog
or digital outputs. If necessary, program two NC blocks.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
292 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17183 [Channel %1: ] Block %2 H number already available in T no.= %3, D no.= %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = T number
%4 = D number
Explanation: Each H number (except for H=0) must be assigned in a TO unit only once. The indicated edge already has the H number.
If the H number shall be assigned more than once, MD10890 $MN_EXTERN_TOOLPROG_MODE, bit 3 must be set = 1.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: - Change program:
- Select different H number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 293
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
17184 [Channel %1: ] Block %2 Tool %3, Duplo no. %5, D no.= %6 does not exist
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Tool identifier
%4 = Duplo number | D number
Explanation: A D number has been programmed that does not exist for the selected tool.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: If the selected tool does not contain the programmed D number,
* the data block for the cutting edge can be loaded into the NC (via HMI, with overstore) or
* the cutting edge can be created subsequently, or,
* if necessary, the D number and/or the tool identifier can be corrected in the displayed block,
and the NC program can be continued..
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
294 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 295
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17224 [Channel %1: ] Block %2 tool T/D= %3 - tool type %4 is not permitted
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Incorrect T no. / D no.
%4 = Incorrect tool type
Diagnostics Manual
296 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 297
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17501 [Channel %1: ] Block %2 indexing axis %3 with Hirth tool system is active
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
Explanation: The 'Hirth tooth system' function is activated for the indexing axis. This axis can therefore approach only indexing positions,
a different travel movement of the axis is not possible.
It is not permissible to program PRESETON or PRESETONS.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Correct part program.
Correct FC16 or FC18 call.
Deselect machine data MD30505 $MA_HIRTH_IS_ACTIVE.
Programm Clear alarm with the RESET key. Restart part program
continuation:
17502 [Channel %1: ] Block %2 indexing axis %3 with Hirth tooth system stop is delayed
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
Explanation: For the indexing axis, the 'Hirth tooth system' function is activated and the override has been set to 0 or another stop
condition (e.g. VDI interface signal) is active. Since it is possible to stop only on indexing axes, the next possible indexing
position is approached. The alarm is displayed until this position is reached or the stop condition is deactivated.
Reaction: Alarm display.
Remedy: Wait until the next possible indexing position is reached or set override > 0 or deactivate another stop condition.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
17503 [Channel %1: ] Block %2 indexing axis %3 with Hirth tooth system and axis not referenced
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
Explanation: The 'Hirth tooth system' function is activated for the indexing axis and the axis is to be traversed although it is not referenced.
Reaction: Alarm display.
Remedy: Reference axis.
Programm Clear alarm with the Delete key or NC START.
continuation:
17505 [Channel %1: ] Block %2 motion synchronous action: %3 indexing axis %4 is active with Hirth
tooth system
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name
Explanation: The 'Hirth tooth system' function is activated for the indexing axis. This axis can therefore approach only indexing positions,
another travel movement of the axis is not possible.
Diagnostics Manual
298 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 299
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17601 [Channel %1: ] Block %2 motion synchronous action: %3 preset not possible on axis %4
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name, spindle number
Explanation: Actual value preset not possible for this axis because
- the axis is moving
- the axis is involved in a transformation
- the axis is currently being monitored for collision
- the spindle traverse movement has not yet been completed
- reference point approach (G74) is active
- the geometry axis is not in the 'neutral axis' state
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Avoid actual value preset or put the relevant geometry axis in the 'neutral axis' state in good time with RELEASE(...).
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
17602 [Channel %1: ] Block %2 motion synchronized action: %3 preset not possible on axis %4 in
JOGREF mode
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name, spindle number
Explanation: The actual value cannot be preset for this axis if the mode group to which this axis is assigned is in JOG mode and if the
machine function reference point approach is also selected.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Avoid setting actual value in this configuration or deselect the machine function reference point approach.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
17603 [Channel %1: ] Block %2 motion synchronized action: %3 preset is only possible on a stationary
axis %4 in JOG mode
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name, spindle number
Explanation: In JOG mode, an actual value can only be preset on stationary axes.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Avoid setting an actual value while the axis is in motion; wait until the axis is stationary.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
300 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17604 [Channel %1: ] Block %2 motion synchronized action: %3 preset not possible on active oscillating
axis (axis %4)
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name, spindle number
Explanation: An actual value cannot be preset on an active oscillating axis controlled via synchronized actions.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Avoid setting actual value during active oscillating movement.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
17610 [Channel %1: ] Block %2 axis %3 involved in the transformation, action cannot be carried out
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: The axis is involved in the active transformation. It can therefore not execute the demanded action, traversing as positioning
axis, enable for axis exchange.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Deselect the transformation with TRAFOOF ahead of time or remove the action from the part program block
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
17620 [Channel %1: ] Block %2 approaching fixed point for transformed axis %3 not possible
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: In the displayed block, an axis is programmed for the fixed point approach (G75) that is involved in the active transformation.
Fixed point approach is not performed with this axis!
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Remove G75 instruction from the part program block or previously deselect transformation with TRAFOOF.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
17630 [Channel %1: ] Block %2 referencing for transformed axis %3 not possible
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: In the displayed block, an axis is programmed for reference point approach (G74) that is involved in the active
transformation. Reference point approach is not performed with this axis!
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 301
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Remove G74 instruction, or the machine axes involved in transformation, from the part program block or previously deselect
the transformation with TRAFOOF.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
17640 [Channel %1: ] Block %2 spindle operation for transformed axis %3 not possible
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: The axis programmed for the spindle operation is involved in the current transformation as geometry axis. This is not
allowed.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: First switch off the transformation function.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
302 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17811 [Channel %1: ] Fixed-point approach not possible for axis %2 in JOG, reason %3
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Cause
Explanation: A 'fixed-point approach in JOG' has been requested for an axis. This is not possible because:
Reason 1: The axis is involved in the active transformation.
Reason 2: The axis is a following axis in an active coupling.
The fixed point approach will therefore not be executed.
Reaction: Interface signals are set.
Alarm display.
Remedy: Deselect fixed-point approach in JOG, or previously deselect the transformation with TRAFOOF or disband the coupling.
Programm Clear alarm with the Delete key or NC START.
continuation:
17812 [Channel %1: ] Axis %2 fixed-point approach in JOG: Fixed point %3 changed
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Fixed-point number
Explanation: 'Fixed-point approach in JOG' is active for the axis, but another fixed point has been selected, or the fixed-point approach
has been deactivated. The approach motion is canceled.
Reaction: Interface signals are set.
Alarm display.
Remedy: Trigger JOG motion again.
Programm Clear alarm with the Delete key or NC START.
continuation:
17813 [Channel %1: ] Axis %2 fixed-point approach in JOG and override motion active
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: 'Fixed-point approach in JOG' is active for the axis, but another offset motion - for example a synchronization offset
$AA_OFF - has been interpolated simultaneously.
The position of the selected fixed-point is not reached if offset values are changed during the traversing motion.
The target point then becomes "fixed-point position + change in offset value".
The end point will be reached if the traversing motion is restarted after the offset value has been changed.
(For example: incremental traversing in which the traversing motion stops intermittently).
Reason:
Restarting the motion takes the current offset value into account.
Reaction: Interface signals are set.
Alarm display.
Remedy: Trigger JOG motion again.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 303
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
17820 [Channel %1: ] JOG to position not possible for axis %2, reason %3
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Cause
Explanation: A 'JOG to position' has been requested for an axis. This is not possible because:
Reason 1: The axis is involved in the active transformation.
Reason 2: The axis is a following axis in an active coupling.
The JOG to position will therefore not be executed.
Reaction: Interface signals are set.
Alarm display.
Remedy: Deselect 'JOG to position', or previously deselect the transformation with TRAFOOF or disband the coupling.
Programm Clear alarm with the Delete key or NC START.
continuation:
17821 [Channel %1: ] Axis %2 JOG to position and override motion active
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Diagnostics Manual
304 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: 'JOG to position' is active for the axis, but an offset motion - for example a synchronization offset $AA_OFF - has been
interpolated simultaneously.
The position of the SD43320 $SA_JOG_POSITION is not reached if offset values are changed during the traversing motion.
The target point then becomes "Jog position + change in offset value".
The position SD43320 $SA_JOG_POSITION will be reached if the traversing motion is restarted after the offset value has
been changed.
(For example: incremental traversing in which the traversing motion stops intermittently).
Reason:
Restarting the motion takes the current offset value into account.
Reaction: Interface signals are set.
Alarm display.
Remedy: Trigger JOG motion again.
Programm Clear alarm with the Delete key or NC START.
continuation:
17830 [Channel %1: ] JOG in a circle is activated, but the axis %2 required for this is not a geometry axis.
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 305
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The function JOG in circles has been activated, but the axis required for this has not been defined as a geometry axis.
Reaction: Interface signals are set.
Alarm display.
Remedy: Define axis as geometry axis.
Programm Clear alarm with the Delete key or NC START.
continuation:
17833 [Channel %1: ] JOG a circle is active and JOG circles deactivated
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: A circular motion is active but 'JOG in circles' has been deactivated. The circular motion is canceled.
Reaction: Interface signals are set.
Alarm display.
Remedy: Reactivate 'JOG circles' and trigger JOG motion again.
Programm Clear alarm with the Delete key or NC START.
continuation:
17900 [Channel %1: ] Block %2 motion synchronous action: %3 axis %4 is not a machine axis
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name
Explanation: At this point, the block context calls for a machine axis. This is the case with:
- G74 (reference point approach)
- G75 (fixed point approach)
- PRESETON/PRESETONS on GANTRY synchronous axis
If a geometry or special axis identifier is used, then it must also be permitted as machine axis identifier (MD10000
$MN_AXCONF_MACHAX_NAME_TAB
Diagnostics Manual
306 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
18000 [Channel %1: ] Block %2 NCK-specific protection area %3 wrong. Error code %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Number of NCK protection area
%4 = Error specification
Explanation: There is an error in the definition of the protection area. The error number gives the specific reason for the alarm:
No. Meaning
1: Incomplete or conflicting contour definition.
2: Contour encompasses more than one surface area.
3: Tool-related protection area is not convex.
4: If both boundaries are active in the 3rd dimension of the protection area and both limits have the same value.
5: The number of the protection area does not exist (negative number, zero or greater than the maximum number of
protection areas).
6: Protection area definition consists of more than 10 contour elements.
7: Tool-related protection area is defined as inside protection area.
8: Incorrect parameter used.
9: Protection area to be activated is not defined.
10: Incorrect modal G code used for protection area definition.
11: Contour definition incorrect or frame activated.
12: Other, not further specified errors.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Modify definition of the protection area and check MD.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
18001 [Channel %1: ] Block %2 channel-specific protection area %3 incorrect. Error code %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Number of the channel-specific protection area
%4 = Error specification
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 307
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: There is an error in the definition of the protection area. The error number gives the specific reason for the alarm.
No. Meaning
1: Incomplete or conflicting contour definition.
2: Contour encompasses more than one surface area.
3: Tool-related protection area is not convex.
4: If both boundaries are active in the 3rd dimension of the protection area and both limits have the same value.
5: The number of the protection area does not exist (negative number, zero or greater than the maximum number of
protection areas).
6: Protection area definition consists of more than 10 contour elements.
7: Tool-related protection area is defined as inside protection area.
8: Incorrect parameter used.
9: Protection area to be activated is not defined.
10: Incorrect modal G code used for protection area definition.
11: Contour definition incorrect or frame activated.
12: Other, not further specified errors.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Modify definition of the protection area and check MD.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
18002 [Channel %1: ] Block %2 NCK protection area %3 cannot be activated. Error code %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Number of NCK protection area
%4 = Error specification
Explanation: An error has occurred on activating the protection area. The error number gives the specific reason for the alarm.
No. Meaning
1: Incomplete or conflicting contour definition.
2: Contour encompasses more than one surface area.
3: Tool-related protection area is not convex.
4: If both boundaries are active in the 3rd dimension of the protection area and both limits have the same value.
5: The number of the protection area does not exist (negative number, zero or greater than the maximum number of
protection areas).
6: Protection area definition consists of more than 10 contour elements.
7: Tool-related protection area is defined as inside protection area.
8: Incorrect parameter used.
9: Protection area to be activated is not defined or number of contour element <2 or
>MAXNUM_CONTOURNO_PROTECTAREA.
10: Error in internal structure of the protection areas.
11: Other, not further specified errors.
12: The number of simultaneously active protection areas exceeds the maximum number (channel-specific machine
data).
13,14: Contour element cannot be created for protection areas.
15,16: No more memory space for the protection areas.
17: No more memory space for the contour elements.
18: The product of simultaneously activated or preactivated workpiece-related protection areas and tool-related protection
areas is greater than 31.
Example: 16 workpiece-related and 1 tool-related protection area can be active.
The number of workpiece-related protection areas can then be increased, for example, to 19 (19 * 1 = 19).
However, the number of tool-related protection areas cannot be increased to 2 (16 * 2 = 32).
Diagnostics Manual
308 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
18003 [Channel %1: ] Block %2 channel-specific protection area %3 cannot be activated. Error code %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Number of the channel-specific protection area
%4 = Error specification
Explanation: An error has occurred on activating the protection area. The error number gives the specific reason for the alarm.
No. Meaning
1: Incomplete or conflicting contour definition.
2: Contour encompasses more than one surface area.
3: Tool-related protection area is not convex.
4: If both boundaries are active in the 3rd dimension of the protection area and both limits have the same value.
5: The number of the protection area does not exist (negative number, zero or greater than the maximum number of
protection areas).
6: Protection area definition consists of more than 10 contour elements.
7: Tool-related protection area is defined as inside protection area.
8: Incorrect parameter used.
9: Protection area to be activated is not defined or number of the contour element <2 or
>MAXNUM_CONTOURNO_PROTECTAREA.
10: Error in internal structure of the protection areas.
11: Other, not further specified errors.
12: The number of protection areas simultaneously active exceeds the maximum number (channel-specific machine
data).
13,14: Contour element for protection areas cannot be created.
15,16: No more memory space for the protection areas.
17: No more memory space for the contour elements.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
If the alarm is output on ramp-up (2nd parameter: "INIT" instead of block number), "Channel not ready to operate" will be
set.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 309
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
18004 [Channel %1: ] Block %2 orientation of workpiece-related protection area %3 does not correspond
to the orientation of tool-related protection area %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Number of workpiece-related protection area
Explanation: The orientation of the workpiece-related protection area and the orientation of the tool-related protection area differ. If the
protection area number is negative, then this is an NCK protection area.
Reaction: Correction block is reorganized.
Interface signals are set.
Alarm display.
Remedy: - Modify the protection area definition or do not simultaneously activate protection areas that have different orientations.
- Check machine data and modify the protection area definition if necessary.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
18005 [Channel %1: ] Block %2 serious error in definition of NCK-specific protection area %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Protection area number
Explanation: The protection area definition must be terminated with EXECUTE before a preprocessing stop is performed.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
18006 [Channel %1: ] Block %2 serious error in definition of channel-specific protection area %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Protection area number
Explanation: The protection area definition must be terminated with EXECUTE before a preprocessing stop is performed.
Diagnostics Manual
310 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
18205 [Channel %1: ] Block %2 motion synchronous action: %3 curve table %4 does not exist
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Number of curve table
Explanation: An attempt was made to use a curve table whose table number is not known in the system \par.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 311
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
312 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 313
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
314 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The hardware zero mark of the incremental position encoder or the substitute zero mark of the absolute position encoder
is not within a defined section.
Phase 2 of the reference point approach ends when the zero mark of the encoder has been detected after the rising/falling
edge of the NC/PLC interface signal DB380x DBX1000.7 (Deceleration reference point approach) has given the trigger
start. The maximum distance between the trigger start and the zero mark that follows is defined in the MD34060
$MA_REFP_MAX_MARKER_DIST.
The monitor prevents a zero mark signal from being overtraveled and the next being evaluated as reference point signal.
(Faulty cam adjustment or excessive delay by the PLC user program).
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Check the cam adjustment and make sure that the distance is sufficient between the end of the cam and the zero marker
signal that follows. The path must be greater than the axis can cover in the PLC cycle time.
Increase the MD34060 $MA_REFP_MAX_MARKER_DIST, but do not select a value greater than the distance between
the 2 zero markers. This might result in the monitor being switched off.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 315
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
20006 [Channel %1: ] Axis %2 reference point shutdown velocity not reached
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: In phase 2 of reference point approach (wait for zero mark), the cam end was reached but the reference point approach
velocity was not within the tolerance window. (This can occur when the axis is already at the end of the cam at the beginning
of reference point approach. Phase 1 is therefore considered as being already concluded and will not be started.)
Phase 2 has been interrupted (this time before the cam) and the reference point approach will be started once again
automatically with phase 1. If the approach velocity is not reached at the 2nd attempt either, referencing will be stopped
and the alarm displayed.
Approach velocity: MD34040 $MA_REFP_VELO_SEARCH_MARKER
Velocity tolerance: MD35150 $MA_SPIND_DES_VELO_TOL.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Reduce the MD for the approach velocity MD34040 $MA_REFP_VELO_SEARCH_MARKER and/or increase the MD for
the velocity tolerance MD35150 $MA_SPIND_DES_VELO_TOL.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
316 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20007 [Channel %1: ] Axis %2 reference point approach requires 2 measuring systems
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: 2 encoders are needed for setting MD34200 $MA_ENC_REFP_MODE = 6!
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Modify reference mode MD34200 $MA_ENC_REFP_MODE or install and configure a second encoder.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20008 [Channel %1: ] Axis %2 reference point approach requires second referenced measuring system
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: When setting MD34200 $MA_ENC_REFP_MODE = 6 the 2nd encoder must first be referenced.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify referencing mode MD34200 $MA_ENC_REFP_MODE or reference 2nd encoder.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 317
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The axis is to traverse as a machine axis in JOG mode using the direction keys on the machine control panel. However,
this is not possible because:
1. It is already traversing as a geometry axis (through the channel-specific interface DB3200 DBX1000.7 / 0.6 (Traversing
keys -/+) or DB3200 DBX1004.7 / 4.6 (Traversing keys -/+) or DB3200 DBX1008.7 / 8.6 (Traversing keys -/+)) or
2. It is already traversing as a machine axis (through the axis-specific interface DB380x DBX4.7 / 4.6 (Traversing keys
plus/minus)) or
3. A frame is valid for a rotated coordinate system, and another geometry axis involved in this is already traversing in JOG
mode by means of the direction keys.
4. As part of a retraction motion (submode JOG-Retract) it cannot be traversed as a machine axis.
Reaction: Alarm display.
Remedy: Stop traversing through the channel or axis interface or stop the other geometry axis.
Programm Clear alarm with the Delete key or NC START.
continuation:
20053 [Channel %1: ] Axis %2 DRF, FTOCON, external zero point offset not possible
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: The axis is traversed in a mode (e.g. referencing) that allows no additional overlaid interpolation.
Reaction: Alarm display.
Remedy: Wait until the axis has reached its reference position or terminate reference point approach with "Reset" and start DRF
once again.
Programm Clear alarm with the Delete key or NC START.
continuation:
20054 [Channel %1: ] Axis %2 wrong index for indexing axis in JOG mode
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: 1. The displayed indexing axis is to be traversed incrementally in JOG mode (by 1 indexing position). However, no further
indexing position is available in the selected direction.
2. The axis is stationary at the last indexing position. In incremental traversing the working area limitation or the software
limit switch is reached without an indexing position being located in front of it at which a stop could be made.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department. Correct (add to) the list of indexing positions by means of the
machine data
MD10900 $MN_INDEX_AX_LENGTH_POS_TAB_1
MD10910 $MN_INDEX_AX_POS_TAB_1
MD10920 $MN_INDEX_AX_LENGTH_POS_TAB_2
MD10930 $MN_INDEX_AX_POS_TAB_2
or set the working area limits or the software limit switches to other values.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
318 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20057 [Channel %1: ] Block %2 revolutional feedrate for axis/spindle %3 is <= zero
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
Explanation: Revolutional feed has been programmed for an axis/spindle, but the velocity was not programmed or the programmed
value is smaller than or equal to zero.
Reaction: Correction block is reorganized.
Local alarm reaction.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
- Correct the part program or
- Specify the correct feed for PLC axes at the VDI interface,
- Specify feed for oscillating axes in the SD43740 $SA_OSCILL_VELO.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 319
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20064 [Channel %1: ] Axis %2 selection of several axes with an active taper angle is not permitted.
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Diagnostics Manual
320 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: With an active taper angle, only one geometry axis at the time can be traversed in JOG mode by pressing traversing keys.
Simultaneous traversing of a geometry axis as a machine axis is not permitted either.
Reaction: NC not ready.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Starting the geometry axis only if traversing of the other geometry axis or machine axis completed.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20065 [Channel %1: ] Master spindle not defined for geometry axes in JOG mode
Parameters: %1 = Channel number
Explanation: The displayed axis is to be traversed as geometry axis in JOG mode with rotary feed, but no master spindle has been
defined from which the actual speed could be derived.
Reaction: Local alarm reaction.
Interface signals are set.
Alarm display.
Remedy: If the revolutional feedrate is to be active in JOG mode too, then a master spindle must be declared in the channel-specific
machine data MD20090 $MC_SPIND_DEF_MASTER_SPIND. In this case, you have to open a screen in the PARAMETER
operating area with the softkeys "SETTINGDATA" and "JOG DATA", and preselect the G function G95 there. The JOG
feedrate can then be entered in [mm/rev]. (If 0 mm/rev is set as JOG feedrate, the control takes the value assigned in the
axis-specific machine data MD32050 $MA_JOG_REV_VELO or in the case of rapid traverse override MD32040
$MA_JOG_REV_VELO_RAPID).
The revolutional feedrate in JOG mode is deactivated by changing the G function from G95 to G94.
Programm Clear alarm with the Delete key or NC START.
continuation:
20070 [Channel %1: ] Axis %2 software limit switch %3 programmed end position %4
Parameters: %1 = Channel number
%2 = Axis number
%3 = "1+" or "1-" for software limit switches 1, "2+" or "2-" for software limit switch 2,
%4 = Programmed end position
Explanation: The axis is to be traversed by the PLC as a concurrent positioning axis to the limit position. This would violate the
corresponding software limit switch for the axis. No traversing takes place.
With an additional message to alarm 20140, the axis is to be traversed as a command axis.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department. Specify smaller target position. Modify MD for SW limit switch.
Possibly activate another SW limit switch. Retract axis via JOG.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 321
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
322 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20077 [Channel %1: ] Axis %2 programmed position %4 is behind software limit switch %3
Parameters: %1 = Channel number
%2 = Axis number
%3 = "+" or "-"
%4 = Target position
Explanation: The axis is traversed as an oscillating axis and the target position (reversal position or end position) is located behind the
corresponding software limit switch. The axis is not traversed.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Specify smaller target position.
Modify MD for SW limit switch.
Possibly activate another SW limit switch.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20078 [Channel %1: ] Axis %2 programmed position %4 is behind working area limit %3
Parameters: %1 = Channel number
%2 = Axis number
%3 = "+" or "-"
%4 = Target position
Explanation: The axis is traversed as an oscillating axis and the target position (reversal position or end position) is located behind the
corresponding effective working area limitation. The axis is not traversed.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 323
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20081 [Channel %1: ] Axis %2 braking position cannot be accepted as a new reversing position
Parameters: %1 = Channel number
%2 = Axis number
Explanation: On changing the reciprocation reversal from external sources, the braking position
cannot be accepted as a new reversing position, since changing the reversal point via handwheel or JOG key is active.
Reaction: Alarm display.
Remedy: Deselect VDI signal "Change reversal point" and reselect it either
- with "Reciprocation reversal from external sources" or
- by changing the reversal point by means of handwheel or
- by changing the reversal point via JOG key.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
Diagnostics Manual
324 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20082 [Channel %1: ] Axis %2 coordinate system-specific working area limit %3 end position %4
Parameters: %1 = Channel number
%2 = Axis number
%3 = "+" or "-"
%4 = End position
Explanation: The displayed axis is operated as a "concurrent positioning axis", and the corresponding active coordinate system-specific
working area limitation for the axis is violated. No traversing movement.
With an additional message to alarm 20140, the axis is traversed as a command axis.
Reaction: Alarm display.
Remedy: - Specify smaller target position.
- Deactivate working area limitation.
- Set working area limitation differently.
- Retract axis with JOG.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
20083 [Channel %1: ] Axis %2 programmed position %4 lies behind the coordinate system-specific
working area limit %3
Parameters: %1 = Channel number
%2 = Axis number
%3 = "+" or "-"
%4 = End position
Explanation: The axis is traversed as a reciprocating axis, and the target position (reversal position or end position) is located behind
the corresponding, valid, coordinate system-specific working area limitation. The axis is not traversed.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Specify smaller target position.
Deactivate working area limitation.
Set working area limitation differentially.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20085 [Channel %1: ] Contour handwheel: traverse direction or overtravel of beginning of block not
allowed
Parameters: %1 = Channel number
Explanation: Travel takes place on the path with the contour handwheel in the opposite direction to the programmed travel direction
and the starting point of the path has been reached at the start of the block.
Reaction: Alarm display.
Remedy: Turn the contour handwheel in the opposite direction.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
20090 Axis %1 travel to fixed stop not possible. Check programming and axis data.
Parameters: %1 = Axis name, spindle number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 325
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: 1. The "Traverse against fixed stop" function has been programmed with FXS[AX]=1 but the axis does not (yet) support
this. Check MD37000 $MA_FIXED_STOP_MODE. This function is not available for gantry axes and simulated axes.
2. On selection, no movement was programmed for axis AX. AX is a machine axis identifier.
3. It is always necessary to program a traversing movement in the selection block for the axis/spindle for which the "Traverse
against fixed stop" function is activated.
The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready).
Reaction: Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Channel not ready.
Remedy: Please inform the authorized personnel/service department.
- Check the axis type.
- Check MD37000 $MA_FIXED_STOP_MODE.
- Is a machine axis movement missing in the approach block?
Programm Restart part program. Clear alarm with the RESET key in all channels of this mode group. Restart part program.
continuation:
Diagnostics Manual
326 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20093 Axis %1 standstill monitoring at fixed-stop end point has been triggered
Parameters: %1 = Axis name, spindle number
Explanation: The position of the axis has been beyond the zero speed window ever since selection has been completed.
The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready).
Reaction: Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Channel not ready.
Remedy: Please inform the authorized personnel/service department.
- Check the mechanical components, e.g. has the stop broken away? Has the part to be clamped given way?
- Position window for zero speed control too small (MD37020 $MA_FIXED_STOP_WINDOW_DEF) (SD43520
$SA_FIXED_STOP_WINDOW). Default is 1 mm in each case.
Programm Restart part program. Clear alarm with the RESET key in all channels of this mode group. Restart part program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 327
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: Interpolatory compensation with tables. For each axis, the maximum number of compensation relationships defined may
be no more than the number of axes in the system. In this alarm, the interpolatory compensation in the axis is switched
off automatically.
Reaction: Interface signals are set.
Alarm display.
Remedy: Check table parameters $AN_CEC_OUTPUT_AXIS and correct and/or switch off one or more tables (SD41300
$SN_CEC_TABLE_ENABLE).
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
328 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20138 [Channel %1: ] Block %2 motion synchronous action %3 command axis %4 cannot be traversed
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name
Explanation: The axis that should be traversed out of a synchronized action is not available
The following causes are possible:
- The axis is being or will be traversed by the NC program.
This motion can also be made indirectly by means of continuous-path mode or an active frame.
- A superimposed motion is active for the axis.
- The axis is active as a following axis of a coupling.
- An interpolatory compensation, such as temperature compensation, is active for the axis.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 329
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: SETM(): use marker in valid value range; do not set the marker again.
CLEARM(): use marker in valid value range.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20141 [Channel %1: ] Block %2 motion synchronous action: %3 axis %4 has illegal axis type
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name
Explanation: The requested command is not permissible in the current axis status for the command axis or spindle. This alarm occurs
with command axes (POS, MOV), spindle commands from motion synchronous actions (M3/M4/M5, SPOS), coupled
motion (TRAILON, TRAILOF) and lead value coupling (LEADON, LEADOF).
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: First stop the axis or deactivate the coupling, then select a new status.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20143 [Channel %1: ] Block %2 motion synchronous action: %3 command axis %4 cannot be started as
it is controlled by the PLC
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Axis name
Explanation: An attempt has been made to start a command axis by means of a block-related or modal synchronous action. This start
is not possible as the axis is controlled by the PLC.
Reaction: Alarm display.
Remedy: End control of the axis by the PLC and therefore return it to the channel or start the command axis with a static synchronous
action.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
330 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20144 [Channel %1: ] Block %2 motion synchronous action: %3 system variable cannot be accessed
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: When using system variables, it is assumed that a read/write operation can access the required data successfully. In
accesses to encoder actual values or digital I/Os, the result depends on the availability of the corresponding hardware
components. If an access within synchronized actions does not return a valid value, alarm 20144 is output. Outside
synchronized actions, such a read/write access causes block execution to be interrupted until the result is available. Block
execution is subsequently continued.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Before reading/writing system variables, ensure that it is possible to access, for example, the required hardware
components.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20146 [Channel %1: ] Block %2 motion synchronous action: %3 nesting depth exceeded
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: For calculating arithmetic expressions in motion synchronous blocks, an operand stack with a fixed set size is used. With
very complex expressions, this stack can overflow.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Correct error in expression.
Programm Clear alarm with the RESET key. Restart part program
continuation:
20147 [Channel %1: ] Block %2 motion synchronous action: %3 command %4 not executable
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Program command
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 331
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: One of the commands for the synchronous action block cannot be executed, e.g. it is not possible to perform a Reset to
the synchronous action.
Measurement level 2
- Embargo version does not allow measurement from a synchronized action
- MEASA was programmed in a synchronized action
- Measurement is already active
- Programming error (see alarm 21701)
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Change synchronous action.
Measurement level 2
Execute the measurement task from an NC program first, in order to improve the error diagnostics. Only include it in the
synchronized action when the first error-free run has been performed.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
332 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
20205 [Channel %1: ] Block %2 motion synchronous action: %3 invalid spindle number %4
Parameters: %1 = Channel number target channel
%2 = Block number, line number
%3 = Synact ID
%4 = Spindle number
Explanation: There is no spindle/axis assignment in the target channel for the specified spindle.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 333
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
20308 [Channel %1: ] Manual traverse in the SZS coodinate system is not possible
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: Manual traverse in the SZS coodinate system is not possible in JOG Retract mode.
Reaction: Alarm display.
Remedy: Deselect JOG Retract with RESET
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
20310 [Channel %1: ] Axis %2 traverse to the specified position is not possible
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: The displayed axis cannot be traversed to the entered position in JOG Retract mode.
It is limited to the interrupt position when JOG Retract was selected.
Reaction: Alarm display.
Remedy: Traverse within the permitted positions
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
21550 [Channel %1: ] Axis %2 Travel from hardware limit switch not possible. Reason: %3
Parameters: %1 = Channel number
%2 = Axis name
%3 = Cause
Explanation: It has been tried to retract a following axis of an axis coupling or an output axis of a transformation through the master axis
or input axis of a transformation. This is not permitted in the current situation.
Possible reasons:
1 No permissible direction of retraction
2 Coupling not synchronous
3 Retraction not permitted for the active coupling
4 Reserved
5 Retraction not permitted for the active transformation
Reaction: NC Start disable in this channel.
Alarm display.
Remedy: Remedy for error cause:
1 Define another travel direction
2 Deactivate the coupling and travel the axis/axes separately
3 Deactivate the coupling and travel the axis/axes separately
4 Reserved
5 Deactivate the transformation and travel the axis/axes separately
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
Diagnostics Manual
334 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 335
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
336 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
21615 [Channel %1: ] Axis %2 taken from traverse mode to follow-up mode
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: This axis has been taken from traverse mode and put into "Follow-up" mode, for instance because the pulse enable for
the drive has been reset.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: -
Programm Clear alarm with the RESET key. Restart part program
continuation:
21617 [Channel %1: ] Block %2 transformation does not allow to traverse the pole
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The preset curve passes through the pole or a forbidden area of the transformation.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify the part program (if the alarm has occurred in AUTO mode).
To escape from the alarm position, transformation must be deselected (it is not enough to try a RESET if the transformation
remains active when RESET is applied).
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 337
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
21618 [Channel %1: ] As from block %2 transformation active: overlaid motion too great
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The share of overlaid motion on the transformation-related axes is so high that the path movement planned by the
preparation no longer sufficiently corresponds to the actual ratio for the interpolation. Strategy of singularities, monitoring
of working range limitation and dynamic Look Ahead are possibly no longer correct.
Reaction: Alarm display.
Remedy: With overlaid motion it is necessary to keep a sufficiently large path safety distance with regard to poles and working range
limitations.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
338 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
21621 [Channel %1: ] Block %2 The constant transformation axis %3 has moved.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Channel axis identifier
Explanation: An axis whose position must remain constant for the transformation in the current block has moved.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Change part program if alarm has occurred in AUTO mode.
The alarm is cancelled with RESET. If the transformation is retained beyond RESET, the constant axis goes into the
transformation with its new position. If that is not wanted, the transformation must be deselected, and the axis position
changed in this state. The transformation can then be reactivated.
Programm Clear alarm with the RESET key. Restart part program
continuation:
21660 [Channel %1: ] Block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
Explanation: When deselecting the position offset ($AA_OFF) via the part program command CORROF (<axis>, "AA_OFF") an active
synchronized action is detected that immediately sets $AA_OFF for the axis (DO_$AA_OFF [<axis>] =<value>).
Deselection is executed and $AA_OFF not set again.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Modify part program.
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 339
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
21670 [Channel %1: ] Block %2 illegal change of tool direction with $AA_TOFF active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If an offset has been activated in tool direction by means of $AA_TOFF[i], no block is allowed to be activated in which the
offset axis assignment i is modified (plane change, tool change cutting tool <=> turning tool, transformation change,
TRAFOOF, TCARR=0, geometry axis exchange)
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: - Modify part program
- Program TOFFOF()
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
21675 [Channel %1: ] Block %2 impermissible motion on change of tool direction and $AA_TOFF active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If an offset is active in tool direction via $AA_TOFF[i] there must not be a geometry axis movement in a block in which the
tool orientation is changed abruptly.
Abrupt changes of the tool orientation, whereby a movement of the geometry axes can be programmed simultaneously,
can, for example, occur during a plane change, tool change, or activation and deactivation of an orientable tool carrier.
Reaction: Correction block is reorganized.
Local alarm reaction.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: - Modify part program
- Program TOFFOF()
Programm Clear alarm with NC START or RESET key and continue the program.
continuation:
21700 [Channel %1: ] Block %3 axis %2 touch probe already deflected, edge polarity not possible
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Block number
Explanation: The probe programmed under the keyword MEAS or MEAW is already deflected and has switched. For a further measuring
operation, the probe signal must first be canceled (quiescent state of the probe).
The axis display is of no significance at the present time but an axis-specific evaluation has been planned for later stages
of development.
Diagnostics Manual
340 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 341
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
21703 [Channel %1: ] Block %3 axis %2 touch probe not deflected, illegal edge polarity
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Block number
Explanation: The selected probe is not (!) deflected and therefore cannot record any measured value from the deflected to the non-
deflected state.
Measurement level 2 (MEAWA, MEASA, MEAC)
The degree of deflection of the probe at the start of the measurement task is identical to the first programmed measurement
signal edge. The test is only performed in mode 2.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: - Check probe
- Check start positioning for measuring
- Check program
Programm Clear alarm with the RESET key. Restart part program
continuation:
21760 [Channel %1: ] Block %2 motion synchronous action: %3 too many auxiliary functions programmed
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
Explanation: The number of programmed auxiliary functions has exceeded the maximum permissible amount. This alarm can occur in
conjunction with motion synchronous actions: The maximum number of auxiliary functions must not be exceeded in motion
block and motion synchronous actions.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Modify part program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
342 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22000 [Channel %1: ] Block %2 Spindle %3 Gear stage change in %4 not possible
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle number
%4 = Gear stage
Explanation: A gear stage change for the spindle will not be possible, if:
- thread cutting (G33, G34, G35) is active
- the spindle is active as master or slave spindle in a coupling
- the spindle is being positioned
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: The gear stage is to be set prior to the corresponding machining step.
If it is necessary, however, to change the gear stage within one of the above mentioned functions, this function must be
switched off for the time of the gear stage change. Thread cutting is deselected with G1; synchronous spindle coupling is
switched off with COUPOF; the spindle positioning operation is exited with M3, M4 or M5.
Programm Clear alarm with the RESET key. Restart part program
continuation:
22005 [Channel %1: ] Block %2 motion synchronous action %3 spindle %4 selected gear stage not
installed
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Spindle number
Explanation: The first gear stage data block is active. The required gear stage is not installed in the 1st gear stage data block. The
number of installed gear stages is configured in MD35090 $MA_NUM_GEAR_STEPS.
Examples for the occurrence of the alarm with 3 gear stages installed (MD35090 $MA_NUM_GEAR_STEPS = 3):
* ...DO M44 or DO M45 was programmed in synchronized action for the spindle concerned.
* ...DO M70 was programmed and MD35014 $MA_GEAR_STEP_USED_IN_AXISMODE was larger than 3.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 343
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22006 [Channel %1 ] Block %2 Motion-synchronous action: %3 Spindle %4 gear stage change not
possible
Parameters: %1 = Channel number
%2 = Block number, line number
%3 = Synact ID
%4 = Spindle number
Explanation: A gear stage change for the spindle will not be possible, if:
- thread cutting (G33, G34, G35) is active
- the spindle is active as master or slave spindle in a coupling
- the spindle is being positioned
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: The gear stage is to be set prior to the corresponding machining step.
If it is necessary, however, to change the gear stage within one of the above mentioned functions, this function must be
switched off for the time of the gear stage change. Thread cutting is deselected with G1; synchronous spindle coupling is
switched off with COUPOF; the spindle positioning operation is exited with M3, M4 or M5.
Programm Clear alarm with the RESET key. Restart part program
continuation:
22010 [Channel %1: ] Block %3 spindle %2 actual gear stage differs from requested gear stage
Parameters: %1 = Channel number
%2 = Spindle number
%3 = Block number, label
Explanation: The requested gear stage change has been concluded. The actual gear stage reported by the PLC as being engaged is
not the same as the required gear stage called for by the NC. Note: Wherever possible, the requested gear stage should
always be engaged.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department. Correct the PLC program.
Programm Clear alarm with the Delete key or NC START.
continuation:
22011 [Channel %1: ] Block %3 spindle %2 change to programmed gear stage not possible
Parameters: %1 = Channel number
%2 = Spindle number
%3 = Block number, label
Explanation: With the 'DryRun', 'ProgramTest' and 'SearchRunByProgTest' functions deselected, it is not possible in the REPOS module
to carry out a gear stage change to a previously programmed gear stage. This is the case, if the spindle is in the deselection
block not active in speed control mode, as a slave axis or in a transformation. Execution of a gear stage change is avoided
if the above mentioned functions are deselected by resetting bit 2 of MD35035 $MA_SPIND_FUNCTION_MASK.
Reaction: Alarm display.
Diagnostics Manual
344 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Change deselection block or block search target block to speed control mode (M3, M4, M5, SBCOF). Set bit 2 of MD35035
$MA_SPIND_FUNCTION_MASK to 0.
Programm Clear alarm with the Delete key or NC START.
continuation:
22020 [Channel %1: ] Block %3 spindle %2 gear step change position not reached
Parameters: %1 = Channel number
%2 = Spindle number
%3 = Block number, label
Explanation: Through the configuration of MD35010 $MA_GEAR_STEP_CHANGE_ENABLE[AXn] = 2, the spindle is traversed to the
position stored in MD35012 $MA_GEAR_STEP_CHANGE_POSITION[AXn] before the actual gear step change. The
required gear step change position has not been reached.
Reaction: Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Correct sequence in the PLC.
Programm Clear alarm with the RESET key. Restart part program
continuation:
22022 [Channel %1: ] Block %2 spindle %3 gear stage %4 is expected for axis mode.
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle
%4 = Gear stage
Explanation: The gear stage required for axis mode has not been installed.
A gear stage has been configured in MD35014 $MA_GEAR_STEP_USED_IN_AXISMODE, in which the spindle is to be
in axis mode. This gear stage is checked whenever the spindle is switched into axis mode. The configured gear stage is
compared with the gear stage output by the PLC (NC/PLC interface signal DB380x DBX2000.0 - .2 (Actual gear stage A
through C)).
This alarm will be output if the gear stages are not the same.
Reaction: Interface signals are set.
Alarm display.
Remedy: Program M70 before the switch to axis mode. The gear stage configured in MD35014
$MA_GEAR_STEP_USED_IN_AXISMODE is then automatically loaded.
No gear stage change is required if the configured gear stage is aleady active. M40 remains active beyond the gear stage
change.
Consider MD20094 $MC_SPIND_RIGID_TAPPING_M_NR.
Programm Clear alarm with the Delete key or NC START.
continuation:
22024 [Channel %1: ] Block %2 Spindle %3 tapping: PLC signal 'invert M3/M4' changed after %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Spindle
%4 = Value
Explanation: When loading a G331 block it was detected that the NC/PLC interface signal DB380x DBX2001.6 (invert M3/M4) had
changed during part program execution. An alarm was output to prevent a tool break. The current value of the NC/PLC
interface signal is displayed as parameter 4.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 345
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22040 [Channel %1: ] Block %3 spindle %2 is not referenced with zero marker
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Block number, label
Explanation: The current position is not referenced with the measuring system position although reference is made to it.
Reaction: Alarm display.
Remedy: Correct NC part program. Create the zero mark synchronization by positioning, by rotation (at least 1 revolution) in speed
control mode or G74 before switching on the alarm generating function.
If this has been intentionally programmed, the alarm can be suppressed in the cyclic check with position control already
enabled with following and leading spindle(s) by means of MD11410 $MN_SUPPRESS_ALARM_MASK bit21 = 1 or by
CP programming with CPMALARM[FAx] bit10 = 1 (in which FAx = following spindle).
Programm Clear alarm with the Delete key or NC START.
continuation:
22050 [Channel %1: ] Block %3 spindle %2 no transition from speed control mode to position control
mode
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Block number, label
Explanation: - An oriented spindle stop (SPOS/SPOSA) has been programmed or the position control of the spindle was switched on
with SPCON but no spindle encoder has been defined.
- When switching on the position control, the spindle speed is greater than the limiting speed of the measuring system.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Spindle without attached encoder: Any NC language elements requiring the encoder signals must not be used.
Spindle with attached encoder: Enter the number of spindle encoders used in the MD30200 $MA_NUM_ENCS.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
346 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22055 [Channel %1: ] Block %3 spindle %2 configured positioning speed is too high
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Block number, label
Explanation: The current position is not referenced with the measuring system position although reference is made to it.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 347
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22062 [Channel %1: ] Axis %2 reference point approach: zero marker search velocity (MD) is not reached
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: The configured zero marker search velocity is not reached.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Check active spindle speed limitations. Configure a lower zero marker search velocity MD34040
$MA_REFP_VELO_SEARCH_MARKER. Check the tolerance range for the actual velocity MD35150
$MA_SPIND_DES_VELO_TOL. Set a different referencing mode MD34200 $MA_ENC_REFP_MODE != 7.
Programm Clear alarm with the RESET key. Restart part program
continuation:
22064 [Channel %1: ] Axis %2 reference point approach: zero marker search velocity (MD) is too high
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: The configured zero marker search velocity is too high. The encoder limit frequency is exceeded for the active measuring
system.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please inform the authorized personnel/service department.
Configure a lower zero marker search velocity MD34040 $MA_REFP_VELO_SEARCH_MARKER. Check the encoder
frequency configuration MD36300 $MA_ENC_FREQ_LIMIT and MD36302 $MA_ENC_FREQ_LIMIT_LOW. Set a different
referencing mode MD34200 $MA_ENC_REFP_MODE=7.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
348 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The actual spindle speed is higher than the maximum speed configured in MD35100 $MA_SPIND_VELO_LIMIT plus a
tolerance of 10 percent (fixed setting).
The alarm should not occur after correct optimization of the drive actuator and gear configuration.
This alarm can be reconfigured with MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready to
operate) to 'BAG not ready'.
Note: Reconfiguring affects all alarms with alarm response 'Chan not ready'.
Reaction: Mode group not ready.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Channel not ready.
Remedy: Please inform the authorized personnel/service department. Check the setup and optimization data of the drive actuator
in accordance with the Installation and Start-up Guide and make corrections.
Increase the tolerance window in MD35150 $MA_SPIND_DES_VELO_TOL.
Programm Restart part program. Clear alarm with the RESET key in all channels of this mode group. Restart part program.
continuation:
22250 [Channel %1: ] Block %3 Spindle %2 axis stopped during thread cutting
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Block number, label
Explanation: The thread cutting axis has been stopped while a thread block was active.
The stop can be caused by VDI signals that cause the feed to be interrupted.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Please inform the authorized personnel/service department. Check the axis-specific/spindle-specific stop DB380x DBX4.3
(Spindle stop).
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 349
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22270 [Channel %1: ] Block %2 thread cutting: Maximum speed axis %3 exceeded %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
%4 = Velocity
Explanation: Thread cutting with G33, G34, G35: The thread axis (pitch axis) velocity calculated exceeds the maximum permissible
axis velocity MD32000 $MA_MAX_AX_VELO. The calculated axis velocity is displayed.
The velocity of the thread axis is dependent upon:
- The current spindle speed
- The programmed thread pitch
- The programmed thread pitch change and thread length (G34, G35)
- The spindle override (path and individual axis overrides are ineffective)
Reaction: Alarm display.
Remedy: Reduce the spindle speed or thread pitch (thread pitch change).
Programm Clear alarm with the Delete key or NC START.
continuation:
22271 [Channel %1: ] Block %2 thread cutting: Maximum speed axis %3 exceeded %4
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
%4 = Velocity
Explanation: Thread cutting with G33, G34, G35: The thread axis (pitch axis) velocity calculated exceeds the maximum permissible
axis velocity MD32000 $MA_MAX_AX_VELO. The calculated axis velocity is displayed.
The velocity of the thread axis is dependent upon:
- The current spindle speed
- The programmed thread pitch
- The programmed thread pitch change and thread length (G34, G35)
- The spindle override (path and individual axis overrides are ineffective)
Reaction: Alarm display.
Remedy: Reduce the spindle speed or thread pitch (thread pitch change).
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
350 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22272 [channel %1: ] block %2 axis %3 thread cutting: block length %4 too short for predefined thread
pitch
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name
%4 = Block length
Explanation: Thread cutting with G33, G34, G35: Block length too short for predefined thread pitch. Block length is displayed.
Reaction: Alarm display.
Remedy: Reduce thread pitch (thread pitch change).
Programm Clear alarm with the Delete key or NC START.
continuation:
22275 [Channel %1: ] Block %2 zero velocity of thread axis at position %3 reached
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Position
Explanation: An axis standstill was reached at the specified position during thread cutting with G35 due to the linear decrease in the
thread pitch. The standstill position of the thread axis depends on:
- Programmed thread pitch decrease
- Thread length
Reaction: Alarm display.
Remedy: Change at least one of the above factors.
Programm Clear alarm with the Delete key or NC START.
continuation:
22280 [Channel %1: ] In block %2: Prog. acceleration path too short %3, %4 required
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Prog. acceleration path
%4 = Required acceleration path
Explanation: In order to stay within the programmed acceleration path, the acceleration caused an overload on the thread axis. In order
to accelerate the axis with the programmed dynamic response, the length of the acceleration path must be at least as
large as the value in parameter %4.
The alarm is of the technological type and is output whenever bit 2 in MD11411 $MN_ENABLE_ALARM_MASK is enabled.
The HMI softkey 'Technology support' sets and clears this bit in the MD.
Reaction: Alarm display.
Remedy: Modify part program or reset MD11411 $MN_ENABLE_ALARM_MASK bit 2.
Programm Clear alarm with the Delete key or NC START.
continuation:
22290 [Channel %1: ] Spindle operation for transformed spindle/axis %2 not possible (reason: error code
%3).
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Error code
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 351
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: It is impermissible to start a spindle as long as it is being used by a transformation. Reason: spindle usage in a
transformation requires axis operation, which must not be exited.
This alarm may have the following reasons:
- Error code 1 : M3, M4 or M5 per synchronized action;
- Error code 2 : M41 through M45 per synchronized action;
- Error code 3 : SPOS, M19 per synchronized action;
- Error code 11 : DB380x DBX5006.0 (Spindle stop);
- Error code 12 : DB380x DBX5006.1 (Spindle start clockwise rotation);
- Error code 13 : DB380x DBX5006.2 (Spindle start counterclockwise rotation;
- Error code 14 : DB380x DBX5006.4 (Spindle positioning).
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Resolve the conflict, for example by deactivating transformation prior to spindle start.
Programm Clear alarm with the Delete key or NC START.
continuation:
22292 [Channel %1: ] Changeover of the operating mode of the axis/spindle %2 using PI service not
possible, Cause %3
Parameters: %1 = Channel number
%2 = Axis/spindle
%3 = Cause
Explanation: It is not possible to change over the operating mode of the axis/spindle.
Cause:
1: The required axis/spindle is not known in the channel.
2: The required axis/spindle is not available in the channel.
3: The required axis/spindle is defined as virtual axis.
4: The required axis is not defined as spindle. Therefore, it is not possible to change over the operating mode of the axis.
5: The required axis/spindle is a permanently assigned PLC axis/spindle.
6: The required axis/spindle is an active slave axis/spindle.
7: Spindle operation is not possible for transformed spindle/axis.
8: The required axis/spindle is not available as command axis.
Reaction: Alarm display.
Remedy: 1: Please select the PI service again.
2: Please select the PI service again.
3: Reset MD 30132 IS_VIRTUAL_AX.
4: When required, configure axis as spindle.
5: Axis/spindle enabled by the PLC.
6: Deactivate coupling of the slave axis/spindle.
7: Deactivate transformation.
8: Wait until the axis is again available.
Programm Clear alarm with the Delete key or NC START.
continuation:
22295 [Channel %1: ] Spindle %2 DBB30 function not possible (cause: error code %3)
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Error code
Diagnostics Manual
352 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Explanation: The function request by PLC via DBB30 interface could not be executed. The cause is specified by the error code.
Error codes:
- Error code 1 : internal use
- Error code 2 : internal use
- Error code 3 : internal use
- Error code 4 : internal use
- Error code 5 : Switchover to command axis not possible
- Error code 6 : Switchover to PLC axis not possible
- Error code 20 : internal use
- Error code 21 : internal use
- Error code 22 : internal use
- Error code 23 : MD 30132 IS_VIRTUAL_AX has been set
- Error code 50 : internal use
- Error code 51 : internal use
- Error code 70 : internal use
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Remedy conflict.
Programm Clear alarm with the Delete key or NC START.
continuation:
22296 [Channel %1: ] Spindle %2 Error on gear stage change (cause: error code %3)
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Error code
Explanation: An error occurred during gear stage change. The cause is specified by the error code.
Error codes:
- Error code 1 : internal use
- Error code 2 : internal use
- Error code 3 : internal use
- Error code 4 : internal use
- Error code 5 : Switchover to command axis not possible
- Error code 6 : Switchover to PLC axis not possible
- Error code 20 : internal use
- Error code 21 : internal use
- Error code 22 : internal use
- Error code 23 : MD 30132 IS_VIRTUAL_AX has been set
- Error code 50 : internal use
- Error code 51 : internal use
- Error code 70 : internal use
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Remedy conflict.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 353
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22297 [Channel %1: ] Spindle %2 FC18 function not possible (cause: error code %3)
Parameters: %1 = Channel number
%2 = Axis name, spindle number
%3 = Error code
Explanation: The function request by PLC via FC18 interface could not be executed. The cause is specified by the error code.
Error codes:
- Error code 1 : internal use
- Error code 2 : internal use
- Error code 3 : internal use
- Error code 4 : internal use
- Error code 5 : Switchover to command axis not possible
- Error code 6 : Switchover to PLC axis not possible
- Error code 20 : internal use
- Error code 21 : internal use
- Error code 22 : internal use
- Error code 23 : MD 30132 IS_VIRTUAL_AX has been set
- Error code 50 : internal use
- Error code 51 : internal use
- Error code 70 : internal use
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Remedy conflict.
Programm Clear alarm with the Delete key or NC START.
continuation:
22321 [Channel %1: ] Axis %2 PRESET not allowed during traverse motion
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A preset command was sent from the HMI or PLC while an axis was traveling in JOG mode.
Reaction: Interface signals are set.
Alarm display.
Remedy: Wait until the axis is stationary.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
354 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
22324 [Channel %1: ] Block %2 Axis %3 PRESETON or PRESETONS not permitted (cause: %4)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Axis name, spindle number
%4 = Index describing the problem that occured in more detail
Explanation: A problem has occurred when programming PRESETON or PRESETONS. This problem is described in more detail using
the "Index" parameter:
Index == 1: In MD30460 $MA_BASE_FUNCTION_MASK the PRESETON or PRESETONS function is deactivated.
Index == 2: For PRESETONS, the axis is monitored for collision. Actual value setting is not permitted.
Index == 3: PRESETON/PRESETONS is not permissible for synchronous GANTRY axes.
Index == 4: In speed control mode, PRESETON/PRESETONS is not permissible before terminating the traversing
movement.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Apply the programming permitted.
Please notify the authorized personnel/service.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 355
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
356 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 357
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Please inform the authorized personnel/service department. The differences can result from transmission errors,
disturbances, encoder hardware faults or from the evaluation electronics in the encoder not used for position control. The
actual value branch must therefore be checked:
1. Transmission path: Check the actual-value connectors for correct contacting, encoder cable for continuity, and also
check for short-circuits and grounding (loose contact?).
2. Encoder pulses: Is the encoder power supply within the tolerance limits?
3. Evaluation electronics: Replace or reconfigure the drive or encoder module used.
4. Check MD34220 $MA_ENC_ABS_TURNS_MODULO and Sinamics drive parameter P0979 subindex 5 (or 15,25). Both
have to be the same for correct handling of the encoder data.
Monitoring can be switched off by setting MD36310 $MA_ENC_ZERO_MONITORING[n] to 0 or 100 (n = encoder number:
1, 2).
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
358 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 359
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Restart part program. Clear alarm with the RESET key in all channels of this mode group. Restart part program.
continuation:
Diagnostics Manual
360 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 361
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
362 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 363
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
364 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 365
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
26004 Axis %1 encoder %2 parameterization error: grid point distance with linear encoders
Parameters: %1 = Axis name, spindle number
%2 = Encoder number
Explanation: The scale division of the linear scale set in the axis-specific MD31010 $MA_ENC_GRID_POINT_DIST is zero or differs
from the corresponding drive parameters. For a better understanding of the interrelations see the explanations for alarm
26002, which refer to rotatory encoders.
The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready).
Reaction: Mode group not ready.
The NC switches to follow-up mode.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Channel not ready.
Remedy: Please inform the authorized personnel/service department.
Enter the encoder grid point distance according to the data given by the machine (or measuring device) manufacturer in
the MD31010 $MA_ENC_GRID_POINT_DIST.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
366 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 367
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
368 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
26019 Axis %1 encoder %2 measurement not possible with this controller module
Parameters: %1 = NC axis number
%2 = Encoder number
Explanation: If the MD MD13100 $MN_DRIVE_DIAGNOSIS[8] contains a value not equal to zero, then the control has found at least
one control module which does not support measuring. Measuring was programmed from the part program for the
associated axis.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: If possible, modify the measuring motion such that the axis concerned does not have to travel; do not program this axis
in the MEAS block again. However, it is then no longer possible to query a measured value for this axis. Otherwise,
exchange the controller module for one that supports measuring. See MD13100 $MN_DRIVE_DIAGNOSIS[8].
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 369
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
370 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 371
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
372 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
26051 [Channel %1: ] In block %2 unanticipated stop crossed in continuous path mode
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The path interpolation did not stop, as required, at the end of the block, but only decelerates to a standstill in the next block.
This error situation occurs if the stop at the end of the block was not planned by the path interpolation or was not detected
early enough. One possible cause is that the PLC changed the spindle speed when MD35500
$MA_SPIND_ON_SPEED_AT_IPO_START > 0, and the machine has to wait until the spindle has returned to the setpoint
range. Another possible cause is that a synchronized action needs to be finished before path interpolation continues. The
alarm is only output if MD11400 $MN_TRACE_SELECT = 'H400'. The alarm output is normally suppressed. - MD11400
$MN_TRACE_SELECT has SIEMENS password protection.
Reaction: Alarm display.
Remedy: MD35500 $MA_SPIND_ON_SPEED_AT_IPO_START = 1. Program G09 before the alarm output in the block to allow the
path interpolation to stop as planned.
Programm Clear alarm with the Delete key or NC START.
continuation:
26052 [Channel %1: ] In block %2: path velocity too high for auxiliary function output (%3)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Fine coding
Explanation: This alarm usually occurs in a block with auxiliary function output during a movement. In this case, the wait for
acknowledgment of the auxiliary function was longer than planned.
The alarm also occurs if internal control inconsistencies cause continuous path mode (G64, G641, ...) to be blocked
unexpectedly.
The path interpolation stops abruptly at the end of the block indicated in the message (regenerative stop). Alarm 21620 is
often triggered as a follow-up alarm. If not, the path continues after the block change.
Reaction: Alarm display.
Remedy: - The time calculated for the auxiliary function output during the movement comes from the PLC in most systems. Otherwise,
MD10110 $MN_PLC_CYCLE_TIME_AVERAGE is used for this purpose.
- The alarm can basically be avoided by programming in the block G09 indicated in the message. This stops the path
interpolation briefly at the end of the block.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 373
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
26053 [Channel %1: ] Block %2 interpolation problem in Look Ahead (module %3, identifier %4)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Module identifier
%4 = Error code
Explanation: Synchronism between interpolation and preparation is faulty.
Reaction: Interpreter stop
Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Please contact Siemens.
Programm Clear alarm with the RESET key. Restart part program
continuation:
26054 [Channel %1: ] Block %2 interpolation warning in Look Ahead (module %3, problem %4)
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Module identifier
%4 = Error code
Explanation: The computer performance is inadequate to create a smooth path velocity profile. This can lead to drops in velocity.
Reaction: Local alarm reaction.
Alarm display.
Warning display.
Remedy: Change parameterization. Increase interpolation cycle.
Programm Clear alarm with the Delete key or NC START.
continuation:
26070 [Channel %1: ] Axis %2 cannot be controlled by the PLC, max. number exceeded
Parameters: %1 = Channel number
%2 = Axis name, spindle number
Explanation: An attempt was made to define more axes than allowed as PLC-controlled axes.
Reaction: Interface signals are set.
Alarm display.
Remedy: Check the option 'Number of PLC-controlled axes' and correct if necessary or reduce the number of requests for PLC-
controlled axes.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
374 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
26074 [Channel %1: ] Switching off PLC control of axis %2 not allowed in the current state
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: The PLC can return the control rights for an axis to program processing only, if the axis is in READY state.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Reset VDI interface signal "PLC controls axis", then activate "Axial reset" and repeat process.
Programm Clear alarm with the Delete key or NC START.
continuation:
26075 [Channel %1: ] Block %2 Axis %3 not available for the NC program, as exclusively controlled by
the PLC
Parameters: %1 = Channel
%2 = Block number, label
%3 = Axis, spindle
Explanation: The axis is exclusively controlled by the PLC. Therefore, the axis is not available for the NC program.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Have the axis not exclusively controlled by the PLC, but only temporarily. Change MD30460
$MA_BASE_FUNCTION_MASK, bit 4.
Programm Clear alarm with the RESET key. Restart part program
continuation:
26076 [Channel %1: ] Block %2 Axis %3 not available for NC program, firmly assigned PLC axis
Parameters: %1 = Channel
%2 = Block number, label
%3 = Axis, spindle
Explanation: The axis is a firmly assigned PLC axis. The axis is therefore not available for the NC program.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Do not define axis as a firmly assigned PLC axis. Change of MD30460 $MA_BASE_FUNCTION_MASK bit5.
Programm Clear alarm with the RESET key. Restart part program
continuation:
26077 [Channel %1: ] Axis %2 not available for the NC program, as exclusively controlled by the PLC
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: The axis is exclusively controlled by the PLC. Therefore, the axis is not available for the NC program.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 375
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Remedy: Have the axis not exclusively controlled by the PLC, but only temporarily. Change MD30460
$MA_BASE_FUNCTION_MASK, bit 4.
Programm Clear alarm with the RESET key. Restart part program
continuation:
26078 [Channel %1: ] Axis %2 not available for NC program, firmly assigned PLC axis
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: The axis is a firmly assigned PLC axis. The axis is therefore not available for the NC program.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Do not define axis as a firmly assigned PLC axis. Change of MD30460 $MA_BASE_FUNCTION_MASK bit5.
Programm Clear alarm with the RESET key. Restart part program
continuation:
26081 [Channel %1: ] Axis trigger of axis %2 was activated, but axis is not PLC-controlled
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: The axis trigger for single axis was initiated. However, the axis is not PLC-controlled at the trigger time (therefore no single
axis) or the position became invalid.
Reaction: Alarm display.
Remedy: Preset axis PLC-controlled (declare single axis).
Programm Clear alarm with the Delete key or NC START.
continuation:
26082 [Channel %1: ] ESR for PLC-controlled axis %2 has been triggered
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: An axial ESR has been triggered for an individual axis (PLC-controlled axis):
The display can be suppressed by MD11410 $MN_SUPPRESS_ALARM_MASK bit28 = 1.
Reaction: Alarm display.
Remedy: The individual axis is in axial stop after the ESR movement.
If an axial reset is performed for the individual axis, the alarm will be deleted
and the individual axis can be traversed again.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation: The individual axis is in axial stop after the ESR movement.
If an axial reset is performed for the individual axis, the alarm will be deleted
and the individual axis can be traversed again.
Diagnostics Manual
376 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 377
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
378 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
26120 [Channel %1: ] Axis %2 $AA_ESR_ENABLE = 1 but axis should be set to NEUTRAL
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: One axis with ESR configuration and $AA_ESR_ENABLE[axis] = 1 should be set to NEUTRAL.
However, neutral axes (apart from single axes) cannot execute an ESR.
Reaction: Alarm display.
Remedy: Set $AA_ESR_ENABLE[axis] = 0 before setting axis to NEUTRAL.
Alarm can be suppressed via MD11415 $MN_SUPPRESS_ALARM_MASK_2 bit 6 = 1.
Programm Clear alarm with the Delete key or NC START.
continuation:
26122 [Channel %1: ] Axis %2, $AA_ESR_ENABLE = 1, axis exchange not executed in this state
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: With $AA_ESR_ENABLE[axis] = 1 axis exchange not permitted.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Set $AA_ESR_ENABLE[axis] = 0 before axis exchange.
Programm Clear alarm with the RESET key. Restart part program
continuation: Set $AA_ESR_ENABLE[axis] = 0
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 379
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.2 NCK alarms
26124 [Channel %1: ] Axis %2, $AC_ESR_TRIGGER triggered but axis is NEUTRAL and cannot execute
ESR
Parameters: %1 = Channel
%2 = Axis, spindle
Explanation: Channel-specific ESR ($AC_ESR_TRIGGER) triggered, but one axis with ESR configuration is NEUTRAL at the time of
triggering.
Neutral axes are ignored with ESR (apart from single axes which react only to $AA_ESR_TRIGGER[Ax]).
Reaction: Alarm display.
Remedy: $AA_ESR_ENABLE[axis] = 1 should not be set with neutral axes.
Alarm can be suppressed via MD11415 $MN_SUPPRESS_ALARM_MASK_2 bit 6 = 1.
Programm Clear alarm with the Delete key or NC START.
continuation:
26126 [channel %1: ] block %2 axis %3: ESRR or ESRS could not be executed, error code %4
Parameters: %1 = Channel
%2 = Block number, label
%3 = Axis, spindle
%4 = Error code
Explanation: Writing the data of the part program commands ESRR or ESRS could not be executed.
Error code:
1: The indicated axis is not assigned to any axis.
2: One or more ESR parameters in SINAMICS are not available.
3: Writing of one or more ESR parameters in SINAMICS was prevented.
Reaction: Local alarm reaction.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm at block end.
Remedy: Error code:
1: Check the assignment of the NC axes to the drives.
2: One or more ESR parameters in SINAMICS are not available.
Check the assignment of the NC axes to the drives.
Programming of ESRR or ESRS is possible only for SINAMICS as from V4.4.
The function module "drive-autonomous stop and retract" in SINAMICS not active.
3: Writing one or more ESR parameters in SINAMICS was prevented.
Activate the output of additional information alarms through MD11411 $MN_ENABLE_ALARM_MASK, bit 1 = 1.
Programm Clear alarm with the RESET key. Restart part program
continuation: Writing of the data of the part program commands ESRR or ESRS was refused.
Check programming
Acknowledge alarm with reset
29033 [Channel %1: ] Axis exchange of axis %2 not possible, PLC axis movement not yet completed
Parameters: %1 = Channel number
%2 = Axis
Explanation: A PLC axis has not yet reached its end position and cannot be returned to a channel or neutralized. This alarm should not
occur when PLC data block FC18 is used.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy: Wait until the axis has reached the end position or terminate the movement with delete distance to go.
Diagnostics Manual
380 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
1. Press this key on the PPU to enter the alarm operating area.
3. Press this key to open the online help for the selected alarm.
Note: You can further press this softkey in the current help screen to
show a complete list of all SINUMERIK 808D/SINUMERIK 808D AD‐
VANCED alarms. In addition, you can also use the following softkey
to search for a specific alarm by number in this list:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 381
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61005 [Channel %1: ] Block %2: 3rd geometry axis not available
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: With an application on the turning machine with no Y-axis in the G18 plane.
Remedy: Check parameter on cycle call.
Diagnostics Manual
382 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 383
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61013 [Channel %1: ] Block %2: Basic settings were changed, program cannot be executed
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The basic settings are not compatible with the generated program.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check and, if necessary, change the basic settings.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
384 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61016 [Channel %1: ] Block %2: System frame for cycles missing
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Set MD 28082: MM_SYSTEM_FRAME_MASK, Bit 5=1.
61018 [Channel %1: ] Block %2: function %4 not executable with NCK
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 385
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61020 [Channel %1: ] Block %2: Machining not possible with active TRANSMIT/TRACYL
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
386 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61023 [Channel %1: ] Block %2: Parameter %4 value must be unequal to zero
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 387
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61026 [Channel %1: ] Block %2: Cycle cannot be executed with NC function %4.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
388 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 389
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
390 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61040 [Channel %1: ] Block %2: Line longer than result variable: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 391
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61043 [Channel %1: ] Block %2: Error affecting coordinate conversion (%4)
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: 1: Type not specified
2: Error during tool identification
3: Meas. point 1 not available
4: Meas. point 2 not available
5: Meas. point 3 not available
4: Meas. point 4 not available
7: No reference point available
8: No direction of approach
9: Meas. points are identical
10: Alpha is incorrect
11: Phi is incorrect
12: Incorrect direction of approach
13: Lines do not intersect
14: Planes not available
15: No frame or incorrect frame selected
16: Not enough memory available
17: Internal error
Diagnostics Manual
392 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61046 [Channel %1: ] Block %2: Part program not found in job list: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Part program (main program) not found in specified job list in respective channel.
Check name and contents of job list.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 393
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61048 [Channel %1: ] Block %2: Multi-channel data not found in job list: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Multi-channel data not found in job list.
Correct job list.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
394 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61052 [Channel %1: ] Block %2: Maximum spindle speed for main spindle not entered
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Max. speed for main spindle was not entered.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter speed limit in program header or under settings.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61053 [Channel %1: ] Block %2: Maximum spindle speed not entered for counterspindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Maximum speed of counterspindle was not entered.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter speed limit in program header or under settings.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61054 [Channel %1: ] Block %2: Programs started from various job lists: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Programs from various job lists were started simultaneously.
This is illegal. All programs must be assigned to the same job list.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select desired job list again, and start programs afresh.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61055 [channel %1: ] block %2: magazine location number too low: %4
Parameters: %1 = Channel number
%2 = Block number, label
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 395
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61056 [channel %1: ] block %2: magazine location number too high: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The magazine location number entered was too high.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
396 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61061 %[[Channel %1: ] Block %2: %]Different scaling in the plane and depth
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61063 %[[Channel %1: ] Block %2: %]Tool at magazine location %4 is not a multitool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A magazine location and a multitool location were programmed. However, there is no multitool at the magazine location.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 397
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61065 [Channel %1: ] Block %2: A channel specified in the job list does not exist: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A non-existent channel was specified in the job list.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correct job list
Programm Clear alarm with the RESET key. Restart part program
continuation:
61066 %[[Channel %1: ] Block %2: %]Cycle %4 requires G code G70 or G71
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Cycle requires G code G70 or G71
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Program G70 or G71
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
398 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61070 [Channel %1: ] Block %2: Incorrect tool type for "shank" selection
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: For the "shank" selection, the tool must have an acute angle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use "tip" selection.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61071 %[[Channel %1: ] Block %2: %]This type of contour call is only possible with EES
Parameters: %1 = Channel number
%2 = Block number, label
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 399
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation: When a part program is called via EXTCALL without EES, the contour can only be called via "Contour name" or "Labels".
This means that contour calls via "Subroutine" or "Labels in subroutine" are only possible if EES is active.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Program contour call via "Contour name" or "Labels"
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
400 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61105 [Channel %1: ] Block %2: Milling cutter radius too large
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The diameter of the cutter used is too large for the form to be machined.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Either a tool with a smaller radius has to be used or the contour must be modified.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61106 [Channel %1: ] Block %2: Number of or distance between circular elements
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Incorrect parameterization of NUM or INDA. The layout of the circle elements within a full circle is not possible.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 401
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61107 [Channel %1: ] Block %2: First drilling depth incorrectly defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify drilling depth.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61108 [Channel %1: ] Block %2: Illegal values for radius and insertion depth parameters
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The radius (_RAD1) and insertion depth (_DP1) parameters for defining the helix path for the depth infeed have been
incorrectly specified.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify parameter.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61109 %[[Channel %1: ] Block %2: %]Milling direction parameter incorrectly defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The value of the parameter for the cutting direction _CDIR has been incorrectly defined.
Remedy: - Change milling direction.
- During pocket machining (CYCLE63), the selected milling direction must match the milling direction of centering/rough
drilling.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61110 [Channel %1: ] Block %2: Finishing allowance at the base is greater than the depth infeed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The finishing allowance at the base has been specified greater than the maximum depth infeed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Diagnostics Manual
402 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61111 [Channel %1: ] Block %2: Infeed width is greater than the tool diameter
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed infeed width is greater than the diameter of the active tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Infeed width must be reduced.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61113 [Channel %1: ] Block %2: Parameter for corner radius too large
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The parameter for the corner radius _CRAD has been specified too large.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Reduce corner radius
Programm Clear alarm with the RESET key. Restart part program
continuation:
61114 [Channel %1: ] Block %2: Machining direction G41/G42 incorrectly defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The machining direction of the cutter radius compensation G41/G42 has been incorrectly selected.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Change machining direction.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 403
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61115 [Channel %1: ] Block %2: Approach or retract mode(straight / circle / plane / space) incorrectly
defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The approach or retract mode to/from the contour has been incorrectly defined.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check parameter _AS1 or _AS2.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61117 %[[Channel %1: ] Block %2: %]Active tool radius is smaller than or equal to zero
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The radius of the active tool is negative or zero.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify radius.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
404 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61119 [Channel %1: ] Block %2: Nominal or core diameter programmed incorrectly
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The nominal or core diameter was incorrectly programmed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check thread geometry.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61120 [Channel %1: ] Block %2: Thread type inside / outside not defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The thread type (internal/external) was not defined.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: The internal/external thread type must be entered.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61121 [Channel %1: ] Block %2: Number of teeth per cutting edge is missing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No value was entered for the number of teeth per cutting edge.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter the number of teeth/cutting edges for the active tool into the tool list.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61122 [Channel %1: ] Block %2: Safety distance incorrectly defined in plane
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The safety clearance is negative or zero. This is not allowed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Define the safety clearance.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 405
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61125 [Channel %1: ] Block %2: Technology selection parameter incorrectly defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check technology selection parameter (_TECHNO).
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
406 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61127 [Channel %1: ] Block %2: Wrong definition of tapping axis transformation ratio (machine data)
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check machine data 31050 and 31060 in the appropriate gear stage of the drilling axis.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61128 [Channel %1: ] Block %2: Insertion angle = 0 for insertion with oscillation or helix
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check parameter _STA2.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61129 [Channel %1: ] Block %2: perpendic. approach and retraction during contour milling only allowed
with G40
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61130 [Channel %1: ] Block %2: positions of parallel axes cannot be compensated. No workpiece
reference agreed.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 407
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61132 [Channel %1: ] Block %2: Parallel axis parameters incorrect, check values for parallel axis
parameters ABS/INK
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61133 [Channel %1: ] Block %2: 3rd parallel axis parameter incorrect, check axis name or GUD
_SCW_N[]
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61134 [Channel %1: ] Block %2: Rotary axis parameters incorrect, check values for rotary axis
parameters ABS/INK
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
408 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61135 [Channel %1: ] Block %2: incorrect parameter sequence for approaching target position: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61136 [Channel %1: ] Block %2: no 3rd geometry axis agreed in GUD _SCW_N[]
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61137 [Channel %1: ] Block %2: swiveling and parallel axes cycle are mutually exclusive because of
workpiece reference $P_WPFRAME
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61138 [Channel %1: ] Block %2: parameter %4 incorrectly defined for tool monitoring in cycles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 409
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61139 [Channel %1: ] Block %2: error in function Tool monitoring in cycles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61140 [Channel %1: ] Block %2: Main spindle is not set up correctly
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the set up of the main spindle.
Check machine data 20070 $MC_AXCONF_MACHAX_USED and 20080 $MC_AXCONF_CHANAX_NAME_TAB,
Programm Clear alarm with the RESET key. Restart part program
continuation:
61141 [Channel %1: ] Block %2: C axis of the main spindle is not set up correctly
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the set up of the C axis of the main spindle.
Check machine data 20070 $MC_AXCONF_MACHAX_USED and 20080 $MC_AXCONF_CHANAX_NAME_TAB,
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
410 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61143 [Channel %1: ] Block %2: C axis of the counterspindle is not set up correctly
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the set up of the C axis of the counterspindle.
Check machine data 20070 $MC_AXCONF_MACHAX_USED and 20080 $MC_AXCONF_CHANAX_NAME_TAB,
Programm Clear alarm with the RESET key. Restart part program
continuation:
61144 [Channel %1: ] Block %2: Tool spindle is not set up correctly
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the set up of the tool spindle.
Check machine data 20070 $MC_AXCONF_MACHAX_USED and 20080 $MC_AXCONF_CHANAX_NAME_TAB,
Programm Clear alarm with the RESET key. Restart part program
continuation:
61145 [Channel %1: ] Block %2: Linear axis of the counterspindle is not set up correctly
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the set up of the linear axis of the counterspindle.
Check machine data 20070 $MC_AXCONF_MACHAX_USED and 20080 $MC_AXCONF_CHANAX_NAME_TAB,
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 411
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61148 [Channel %1: ] Block %2: Swivel plane with active turning tool not possible
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Swiveling the plane is not possible when a turning tool is active.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Load a milling tool before you swivel the plane.
The alarm can be suppressed using SD 55410 $SCS_MILL_SWIVEL_ALARM_MASK.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61149 [Channel %1: ] Block %2: Positioning a milling tool with active turning tool is not possible
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Milling tools cannot be positioned if a turning tool is active.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Load a milling tool, before you call positioning.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61150 [Channel %1: ] Block %2: Tool cannot be aligned - error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Diagnostics Manual
412 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61151 [Channel %1: ] Block %2: Orientation of tool not possible - error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: Causes of error:
1st error code = A -> only additive swivel plane permitted, see parameter _ST
61152 [Channel %1: ] Block %2: B axis kinematics (turning technology) either not or incorrectly set up in
Start-up of swivel cycle - error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: Causes of error:
1st error code = A123 -> B axis not an automatic rotary axis under ShopTurn (123 corresponds to parameter _TCBA)
2nd error code = B123 -> B axis not activated in swivel cycle start-up (kinematics)
(123 corresponds to $TC_CARR37[n], n ... number of the swivel data record)
61153 [Channel %1: ] Block %2: No 'Rotary axes direct' swivel mode possible - error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 413
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61155 [Channel %1: ] Block %2: Unit for plane infeed wrongly programmed
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Unit for plane infeed possible only in mm or % of tool diameter
Diagnostics Manual
414 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61159 [Channel %1: ] Block %2: Machining plane on cycle call differs from the one in the position pattern
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Adjust the machining plane on cycle call to the machining plane in the position pattern.
61160 [Channel %1: ] Block %2: Residual material remains stationary, reduce plane infeed
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Reduce plane infeed or slot width, or use milling cutter with larger diameter
61161 [Channel %1: ] Block %2: Centering diameter or tool parameter (diameter, tip angle) are incorrect
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: - Diameter of centering with tip angle of active tool not possible
- Entered workpiece diameter, tool diameter or tip angle of tool incorrect
- Diameter of tool only has to be entered if centering is to be on workpiece diameter.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61162 [Channel %1: ] Block %2: Tool parameter diameter or tip angle incorrect
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: - The tool parameter diameter or tip angle must be greater than zero
- Tip angle must be less than 180°
Programm Clear alarm with the RESET key. Restart part program
continuation:
61163 [Channel %1: ] Block %2: Infeed width in the plane too large
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: --
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 415
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61167 [Channel %1: ] Block %2: Transformation not set up or not active: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: The specified transformation is not set up or not active. Set up or activate the transformation.
61171 [Channel %1: ] Block %2: Block plane used twice (%4)
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The same block plane was used twice.
Remedy: Only nest the block planes in an ascending sequence.
61172 [Channel %1: ] Block %2: Spindle groups must not be nested
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: You have used spindles in several nested groups.
Remedy: Only use one spindle in one group plane with nested groups.
Diagnostics Manual
416 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61173 [Channel %1: ] Block %2: Supplementary run-in code only possible with spindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The supplementary run-in code can only be used in one block with spindle.
Remedy: Use a block with spindle.
61174 [Channel %1: ] Block %2: Not possible to align milling tool with active turning tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: It is not possible to align milling tools with an active turning tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Load a milling tool before you call alignment.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61175 [Channel %1: ] Block %2: angle of aperture programmed too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The angle of aperture of the text (_DF) in the engraving cycle is too small. This means that the text for engraving does not
fit in the specified angle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter a larger angle of aperture.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61176 [Channel %1: ] Block %2: text length programmed too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The text length (_DF) in the engraving cycle is too short. This means that the text for engraving is longer than the specified
text length.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter longer text length
Programm Clear alarm with the RESET key. Restart part program
continuation:
61177 [Channel %1: ] Block %2: polar text length > 360 degrees
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In the engraving cycle, the polar text length must not exceed 360 degrees.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 417
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61179 [Channel %1: ] Block %2: character does not exist, no.: %4
Parameters: %1 = Channel number
%2 = Block number, label
%4 = Character number
Explanation: The character entered in the text for engraving cannot be milled.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter another character.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61180 [Channel %1: ] Block %2: No name assigned to swivel data record
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Although there are several swivel data blocks, no unique names have been assigned.
Remedy: Assign unique name to swivel data block ($TC_CARR34[n]), if machine data 18088 $MN_MM_NUM_TOOL_CARRIER is
>1.
61181 [Channel %1: ] Block %2: NCK software version is insufficient for the Swivel function
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Swivelling is not possible with the current NCK software version.
Remedy: Upgrade NCK software to NCK 75.00 or higher.
61182 [Channel %1: ] Block %2: Name of swivel data record unknown: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The specified name of the swivel data block is unknown.
Diagnostics Manual
418 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61183 [Channel %1: ] Block %2: Swivel CYCLE800: Retraction mode parameter lies outside value range:
%4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The value of the retraction mode parameter (_FR) lies outside the valid range.
Remedy: Swivel CYCLE800: Check transfer parameter _FR. Value range 0 to 8
61184 [Channel %1: ] Block %2: No solution possible with current input angle values
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The surface defined via the input angle cannot be processed with the machine.
Remedy: -Check the angles entered for swiveling the machining plane: %4
-Parameter _MODE coding incorrect, e.g. rotation axis-wise YXY
61185 [Channel %1: ] Block %2: Invalid angular ranges of rotary axes in swivel data record: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The angular range of the rotary axes is invalid.
Check setup of the swivel CYCLE800.
Parameter $TC_CARR30[n] to $TC_CARR33[n] n number of swivel data record
Example: Rotary axis 1 modulo 360 degrees: -> $TC_CARR30[n]=0 $TC_CARR32[n]=360
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check setup of swivel cycle CYCLE800.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61186 [Channel %1: ] Block %2: Invalid rotary axis vectors --> Check setup of the swivel cycle CYCLE800.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No or incorrect entry for rotary axis vector V1 or V2.
Remedy: Check commissioning of swivel CYCLE800
Check rotary axis vector V1xyz: $TC_CARR7[n], $TC_CARR8[n], $TC_CARR9[n]
Check rotary axis vector V2xyz: $TC_CARR10[n], $TC_CARR11[n], $TC_CARR12[n]
If 2nd rotary axis not available ($TC_CARR35[n]=""), then it is possible that V2xyz=0
n Number of the swivel data set
61187 [Channel %1: ] Block %2: Check setup of the swivel cycle CYCLE800. - Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Error code: See current cycles software version notes in siemense.txt
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 419
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61188 [Channel %1: ] Block %2: No axis name agreed for rotary axis 1 -> Check setup of the swivel cycle
CYCLE800.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No axis name was specified for the rotary axis 1.
Remedy: Check setup of swivel CYCLE800.
Axis name of rotary axis 1 see parameter $TC_CARR35[n] n number of swivel data record
61189 [Channel %1: ] Block %2: Swivel direct: Invalid rotary axis positions: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Swivel direct: Check input values of rotary axes.
Remedy: Swivel mode direct: check the input values of the rotary axes or commissioning for swivel CYCLE800.
Check angular range of rotary axes in swivel data record n:
Rotary axis 1: $TC_CARR30[n], $TC_CARR32[n]
Rotary axis 2: $TC_CARR31[n], $TC_CARR33[n]
If values are entered in the work offset (WO) of the rotary axes, and machine data MD21186=0:
Value in WO of the rotary axis does not correspond to the angular range, rotary axis 1 or 2
Value in WO of the rotary axis plus input value does not correspond to the angular range, rotary axis 1 or 2
Note: for modulo axes, for swivel direct, the input value is calculated in the modulo range
Example: angular range, rotary axis modulo 0 up to 360 input value =-21 rotary axis moves to 339 degrees
61190 [Channel %1: ] Block %2: Unable to retract prior to swiveling -> Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Diagnostics Manual
420 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Remedy: If tool carrier is active, check commissioning of swivel CYCLE800. Parameter $TC_CARR37[n] 7th and 8th decimal places
n number of swivel data set
If align turning tool with milling/turning machine (transformation on basic kinematic chain) is active,
check parameter $NT_IDENT[n,0] 7th and 8th decimal places (n = name of transformation)
Error code:
A: Retraction Z not set up
B: Retraction Z XY not set up
C: Retraction in tool direction max. not set up
D: Retraction in tool direction incremental not set up
E: Retraction in tool direction: NC function CALCPOSI reports error
For the CALCPOSI function, the axes must be referenced. Check machine data MD20700.
F: Retraction in tool direction: no tool axis available
Missing geometry axis (tool axis) Z with G17, Y with G18 or X with G19
G: Retraction in tool direction max.: negative retraction path
H: Retraction in tool direction incremental: negative retraction path not permitted
I: Retraction commissioning swivel CYCLE800 not set up
J: Retraction in tool direction is not permitted, because current Work (WCS) is mirrored
Tool carrier is active
K: Retraction and swivel plane and transformation on basic kinematic chain are active
Retraction with transformation only if align turning tool is active
L: Retraction in tool direction and align tool are only permitted if SD42954 $SC_TOOL_ORI_CONST_M=0
Transformation on basic kinematic chain is active
M: Retraction in tool direction and align tool are only permitted if SD42956 $SC_TOOL_ORI_CONST_T=0
Transformation on basic kinematic chain is active
N: Retraction in tool direction and swivel plane toward counterspindle are not possible
Turning machine with active tool carrier and initial setting -X (see setup swivel)
O: Retraction in tool direction, align tool with counterspindle is not possible
P: Retraction in tool direction in G18 toward counterspindle is not possible
Q: Retraction in tool direction is not permitted because the current Work (WCS) is mirrored
Align turning tool with milling/turning machine (transformation on basic kinematic chain) active
R: Retraction in tool direction is not possible with align tool
Align turning tool with milling/turning machine (transformation on basic kinematic chain) active
61191 [Channel %1: ] Block %2: Multi-axis transformation not set up. Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Error code:
Number or parameter name of multi-axis transformation
Programm Clear alarm with the RESET key. Restart part program
continuation:
61192 [Channel %1: ] Block %2: Additional multi-axis transformations not set up. Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 421
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61194 [Channel %1: ] Block %2: spline interpolation option not set up
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61195 [Channel %1: ] Block %2: Aligning a turning tool is only possible with active turning tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Aligning turning tools is only possible with one active turning tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Change a turning tool, before you call alignment.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61196 [Channel %1: ] Block %2: No swiveling in JOG --> Multi-axis transformations and TCARR activated
at the same time
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Multi-axis transformations (TRAORI) and Toolcarrier (TCARR) activated at the same time.
Diagnostics Manual
422 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61197 [Channel %1: ] Block %2: Swiveling - plane not allowed -> Error code %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Error code:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61198 [Channel %1: ] Block %2: Swiveling with kinematic chain -> Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61199 [Channel %1: ] Block %2: Swiveling - tool not allowed -> Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Error is also output if no swivel data record is active and only tool approach is programmed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: A CYCLE800 must be called with a valid swivel data record before orientation.
Error code:
A: Orientation of tool and change of swivel data record not allowed
Programm Clear alarm with the RESET key. Restart part program
continuation:
61200 [Channel %1: ] Block %2: Too many elements in machining block
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The machining block contains too many elements.
Remedy: Check the machining block, delete some elements if required.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 423
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
424 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61206 [Channel %1: ] Block %2: Synchronizing possible only when using a job list
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Synchronizing with a counterspindle step in another channel is possible only if a job list is used.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Create job list and add programs for the individual channels.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61207 [Channel %1: ] Block %2: No counterspindle step found for synchronizing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No counterspindle step was found in any channel with which this channel could synchronize.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Control program.
Delete step for synchronizing if it is not required.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61208 [Channel %1: ] Block %2: Assign parameters for main spindle chuck in the spindle chuck data
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The parameters for the main spindle chuck in the spindle chuck data are not assigned.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Indicate parameters ZCn, ZSn and ZEn in the screen "Parameters" > "Setting data" > "Spindle chuck data".
Programm Clear alarm with the RESET key. Restart part program
continuation:
61209 [channel %1: ] block %2: counterspindle step programmed in several channels
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Counterspindle step may be programmed in one channel only.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 425
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61210 [Channel %1: ] Block %2: Block search element not found
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The element specified for the block search does not exisit.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Repeat block search.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
426 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61216 %[[Channel %1: ] Block %2: %]Feed/tooth only possible with cutting tools
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Feed per tooth is only possible with milling tools.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: As alternative, set a different feed type.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61217 [Channel %1: ] Block %2: Cutting speed programmed for tool radius 0
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: To be able to work with cutting speed, the tool radius has to be specified.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter a value for cutting speed.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61218 [Channel %1: ] Block %2: Feed/tooth programmed, but number of tools equals zero
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: For feed per tooth, the number of teeth has to be specified.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 427
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Remedy: Enter the number of teeth on the milling tool in the "Tool list" menu.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61222 [Channel %1: ] Block %2: Plane infeed greater than tool diameter
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The plane infeed must not be greater than the tool diameter.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Reduce plane infeed.
Diagnostics Manual
428 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 429
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61228 [Channel %1: ] Block %2: Retraction plane for swiveling with swivel head not reached due to
software limit switches
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Retraction plane not reached!
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correct retraction plane
Programm Clear alarm with the RESET key. Restart part program
continuation:
61229 [Channel %1: ] Block %2: The external retraction plane must be greater than the internal retraction
plane
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The external retraction plane must be greater than the internal retraction plane.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correct the retraction planes.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61230 [Channel %1: ] Block %2: Tool probe diameter too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The tool probe has not been calibrated correctly.
Remedy: 840D sl - up to SW 1.x:
Check the following variables in data block GUD7: E_MESS_MT_DR[n] or E_MESS_MT_DL[n] for probe n+1
840D sl/828D - as from SW 2.5:
Check the following machine or setting data: 51780 $MNS_J_MEA_T_PROBE_DIAM_RAD[n]
Diagnostics Manual
430 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61231 [Channel %1: ] Block %2: ShopMill program %4 not executable, as not tested by ShopMill
Parameters: %1 = Channel number
%2 = Block number, label
%4 = Program name
Explanation: Before a ShopMill program can be executed, it has to be tested by ShopMill.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: The program first has to be simulated in ShopMill or loaded into the operating mode "Machine auto" by ShopMill.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61234 [Channel %1: ] Block %2: ShopMill subroutine %4 cannot be executed, as not tested by ShopMill
Parameters: %1 = Channel number
%2 = Block number, label
%4 = Subroutine name
Explanation: Before a ShopMill subroutine can be used, it has to be tested by ShopMill.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: The subroutine first has to be simulated in ShopMill or loaded into the ShopMill operating mode "Machine auto".
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 431
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61235 [Channel %1: ] Block %2: ShopTurn program %4 cannot be executed as not tested by ShopTurn.
Parameters: %1 = Channel number
%2 = Block number, label
%4 = Program name
Explanation: Before a ShopTurn program can be executed, it has to be tested by ShopTurn.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: First simulate the program in ShopTurn or load it into the ShopTurn operating mode "Machine auto".
Programm Clear alarm with the RESET key. Restart part program
continuation:
61236 [Channel %1: ] Block %2: ShopTurn subroutine %4 cannot be executed as not tested by ShopTurn.
Parameters: %1 = Channel number
%2 = Block number, label
%4 = Subroutine name
Explanation: Before a ShopTurn subroutine can be used, it has to be tested by ShopTurn.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Simulate the subroutine first in ShopTurn or load it into the ShopTurn operating mode "Machine auto".
Programm Clear alarm with the RESET key. Restart part program
continuation:
61237 [Channel %1: ] Block %2: Retraction direction unknown. Withdraw tool manually!
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The tool is in the retraction area and it is unknown in which direction it can be travelled out of it.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Manually retract the tool from the retraction area defined in the program header and restart the program.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
432 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61239 [Channel %1: ] Block %2: Tool change point lies within retraction area!
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The tool change point has to be far enough outside the retraction area so that no tool extends into the retraction area when
the turret is swiveled.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Specify another tool change point.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61241 [Channel %1: ] Block %2: Retraction plane not defined for this machining direction
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No retraction plane has been defined for the selected machining direction.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Define the missing retraction plane.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 433
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61243 [Channel %1: ] Block %2: Correct tool change point, tool tip in retraction area!
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The tool change point must be situated so far outside the retraction area that no tool protrudes into the retraction area on
turret swivelling.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Specify another tool change point.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61244 [Channel %1: ] Block %2: Pitch change leads to undefined thread
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The specified pitch change causes a reversal of the thread direction.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check thread pitch change and thread geometry.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61245 [Channel %1: ] Block %2: Machining plane does not match modal machining plane
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Machining plane does not match modal one.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the machining plane.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
434 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61250 [Channel %1: ] Block %2: Width across flats/edge length too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The width across flats/edge length is too small.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Increase key width/edge length.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 435
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61251 [Channel %1: ] Block %2: Width across flats/edge length too large
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The width across flats/edge length is too large.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Decrease key width/edge length.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61254 [Channel %1: ] Block %2: Error while traveling to fixed stop
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Error on travelling to fixed stop.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: specify another Z1 position for gripping the counterspindle.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
436 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61255 [Channel %1: ] Block %2: Error during cut-off: Tool broken?
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Cut-off could not be completed. A tool breakage might have occurred.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the tool.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61256 [Channel %1: ] Block %2: Mirroring not allowed at program start. Deselect work offset!
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Mirroring impermissible at program start.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Deselect work offset.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61258 [Channel %1: ] Block %2: Assign parameters for counterspindle chuck in the spindle chuck data
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The parameters for the counterspindle chuck in the spindle chuck data have not been assigned.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Indicate parameters ZCn, ZSn and ZEn in the screen "Parameters" > "Setting data" > "Spindle chuck data".
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 437
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61259 [Channel %1: ] Block %2: program contains new machining steps from ShopMill %4
Parameters: %1 = Channel number
%2 = Block number, label
%4 = ShopMill version
Explanation: The program has been created with a ShopMill version that is higher than the existing one.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Delete the machining step and reprogram machining if required.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61260 [Channel %1: ] Block %2: program contains new machining steps from ShopTurn %4
Parameters: %1 = Channel number
%2 = Block number, label
%4 = ShopTurn version
Explanation: The program has been created with a ShopTurn version that is higher than the existing one.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Delete the machining step and reprogram machining if required.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61262 [Channel %1: ] Block %2: pitch not possible with selected tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The pitch of the tap does not match the programmed pitch.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a tap with the programmed pitch.
Diagnostics Manual
438 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61263 [Channel %1: ] Block %2: Chained ShopMill program blocks not permissible in subprogram on
pos. pattern
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If a subroutine is called from a position pattern, the subroutine itself must not include a position pattern.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Reprogram machining.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61264 [Channel %1: ] Block %2: Chained ShopTurn program blocks not permissible in subprogram on
pos. pattern
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: If a subroutine is called from a position pattern, the subroutine itself must not include a position pattern.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Reprogram machining.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61265 [Channel %1: ] Block %2: Too many restrictions, use rectangular pocket
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In face milling a maximum of only 3 sides can be delimited.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use pocket cycle.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 439
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61267 [Channel %1: ] Block %2: Plane infeed too large, residual corners remain
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In face milling, the plane infeed must not exceed 85%.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select a smaller plane infeed, as otherwise residual corners will be left over.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61268 [Channel %1: ] Block %2: Illegal machining direction, residual corners are left over.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In face milling, the machining direction does not match the selected delimitations.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: The machining direction must be selected to match the delimitations.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61269 [Channel %1: ] Block %2: External tool diameter too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Incorrect tool definition.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check angle and diameter of the tool used.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
440 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61271 %[[Channel %1: ] Block %2: %]Chamfer width greater than tool radius
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Chamfer width larger than tool radius.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a larger tool.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 441
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61275 [Channel %1: ] Block %2: Target point violates software limit switch!
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Due to a swivel action, the end point is outside the software limit switches.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select another retraction plane or approach a suitable interpolation point.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61276 [Channel %1: ] Block %2: External tool diameter required for restrictions
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Outer tool diameter required in case of delimitations.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Specify the outer tool diameter.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61277 [Channel %1: ] Block %2: Tool diameter larger than restriction
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Tool diameter larger than delimitation.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a smaller tool.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61278 [Channel %1: ] Block %2: If tool angle is larger than 90°, both tool diameters must be equal
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: For tool angles larger than 90°, the two tool diameters must be identical.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correct the tool angle or the tool diameters.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
442 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61279 [Channel %1: ] Block %2: If tool angle equals 90°, both tool diameters must be equal
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: For tool angles equal to 90°, the two tool diameters must be identical.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correct the tool angle or the tool diameters.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61280 [Channel %1: ] Block %2: %4- Mirroring missing in work offset for counterspindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The work offset for counterspindle machining does not have Z mirroring.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select Z mirroring for the work offset used.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61281 [Channel %1: ] Block %2: starting point of machining outside retraction planes
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The starting point of machining is outside the retraction planes.
It is derived from the programmed geometry plus the safety distance in the selected machining direction.
The calculated point must lie within the retraction area to ensure safe approach.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Adjust the retraction planes.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61282 [Channel %1: ] Block %2: end point of machining outside retraction planes
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The end point of machining is outside the retraction planes.
It is calculated internally (according to the selected machining strategy).
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Adjust the retraction planes.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 443
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61283 [Channel %1: ] Block %2: direct approach not possible, as tool change required
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: After block search a position is to be reached by direct approach, but a tool change is required before.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: First execute a manual tool change, then restart the block search.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61284 [Channel %1: ] Block %2: starting point cannot be approached without collision. Pre-position tool
manually
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The starting point cannot be approached without collisions.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Preposition the tool manually.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61285 [Channel %1: ] Block %2: parking position is below return plane XRA.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The parking position is below retraction plane XRA.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Move the parking position above retraction plane XRA.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61286 [Channel %1: ] Block %2: machining not possible, check tool angle.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Machining not possible with the specified tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a suitable tool.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
444 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 445
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61291 [Channel %1: ] Block %2: Linear axis of counterspindle not set up
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Set up the linear axis of the counter spindle in MD52206 $MCS_AXIS_USAGE.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61293 [Channel %1: ] Block %2: Tool %4 has no spindle rotation direction
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select spindle rotation direction in tool list.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61294 [Channel %1: ] Block %2: Active radius/diameter setting does not match reset setting
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Before starting up the program, set G group 29 (DIAMON, DIAMOF etc.) to reflect the corresponding reset value.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
446 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61295 [Channel %1: ] Block %2: The value of the 'Axis sequence' parameter is illegal
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Correct the "Axis sequence" parameter in the screenform
Programm Clear alarm with the RESET key. Restart part program
continuation:
61297 [Channel %1: ] Block %2: Reference for incremental retraction plane missing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The retraction plane can only be specified in increments if the blank is entered.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Program the retraction plane in absolute terms.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61298 [Channel %1: ] Block %2: No work offset entered for main spindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No work offset has been specified for the main spindle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Specify a work offset for the main spindle in the program header or under Settings.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 447
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61299 [Channel %1: ] Block %2: No work offset entered for counterspindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No work offset has been entered for the counterspindle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Specify a work offset for the counterspindle in the program header or under Settings.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
448 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 449
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
450 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61316 [Channel %1: ] Block %2: Center and radius cannot be determined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No circle can be calculated from the measured points, as all measured points lie on a straight line.
Remedy: Program change
61317 [Channel %1: ] Block %2: Check number of circle calculation points
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Parameterization faulty; requires 3 or 4 points to calculate the center point.
Remedy: Change parameterization of CYCLE116.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 451
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
452 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 453
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61331 [Channel %1: ] Block %2: Angle too large, change measuring axis
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
- Parameter starting angle (_STA) is too large for the measuring axis specified.
For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:
- Parameter starting angle (alpha 0) is too large for the measuring axis specified.
Select another measuring axis.
Diagnostics Manual
454 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61339 [Channel %1: ] Block %2:Correction factor for rapid traverse speed = 0
Parameters: %1 = Channel number
%2 = Block number, label channel number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 455
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Remedy: For 840D sl - up to SW 1.x: Check parameter _SPEED[0] in GUD6
For 840D sl/828D - as from SW 2.5: Check setting data 55630 $SCS_MEA_FEED_RAPID_IN_PERCENT
For 840D sl/828D - as from SW 4.4: Check setting data 55632 $SCS_MEA_FEED_RAPID_IN_PERCENT
61341 [Channel %1: ] Block %2: Probe not calibrated in active plane or wrong calibration data record
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Calibrate the probe before measuring.
Check the number of the probe calibration data field (calibration data record) in parameter S_PRNUM.
Note planes G17, G18 and G19. Only G18 is permitted for workpiece measurement when turning.
Check: Setting data 54611 $SNS_MEA_WP_FEED[S_PRNUM-1] > 0 after calibration
61345 [Channel %1: ] Block %2: D number of tool offset, too many digits
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
Reduce the D number in _KNUM, check software or MD of flat D number.
61346 [Channel %1: ] Block %2: Distance between starting point and measuring point is smaller than or
equal to zero
Parameters: %1 = Channel number
%2 = Block number, label channel number
Diagnostics Manual
456 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
: - Parameter _SETV[0] or _SETV[1] is empty or less than 0.
For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:
: - Parameter X1 or X2 is empty or less than 0.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61347 [Channel %1: ] Block %2: Angle 1st edge - 2nd edge equals 0
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
- Parameter following angle (_INCA) is 0.
For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:
- Parameter following angle (alpha 1) is 0.
61348 [Channel %1: ] Block %2: Angle rel. to reference edge equals 0
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61349 [Channel %1: ] Block %2: Distance upper probe edge - measuring position = 0 for tool radius
measurement
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: The distance between the upper and lower edges of the tool probe equals 0; relevant for radius measurement.
For 840D sl - up to SW 1.x: Check parameter _TP[x,9]
For 840D sl/828D - as from SW 2.5: Check setting data 54634 $SNS_MEA_TP_CAL_MEASURE_DEPTH
61350 [Channel %1: ] Block %2: Feed, speed not programmed for tool measurement with rotating spindle
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 457
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61352 [Channel %1: ] Block %2: Path for logfile not permitted
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The specified path for the log file is incorrect.
Remedy: Check parameter _PROTNAME[0]
61353 [Channel %1: ] Block %2: Path for logfile not found
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The specified directory does not exist or the specified path is incorrect.
Remedy: Check parameter _PROTNAME[0]
61355 [Channel %1: ] Block %2: Incorrect file type for logfile
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The file extension for the log file is incorrect.
Remedy: Check parameter _PROTNAME[0]
61357 %[[Channel %1: ] Block %2: %] Not enough NC memory or too many files, directories in the NC
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: There is not enough NC memory available, or too many files or directories in the NC file system.
Diagnostics Manual
458 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61358 [Channel %1: ] Block %2: Error during reporting: WRITE command %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: Internal error
Remedy: Causes of error code %4:
10 The file size specified in MD11420 $MN_LEN_PROTOCOL_FILE has been reached (file is full).
Machine data MD11420 must be set to a value of at least 20 kB, and this sets the maximum size of the log file.
- Increase the value in MD11420 or
- Select log data "new" in cycle150 (data are overwritten) or
- Delete log file or
- Create new log file (change the name of the log file in cycle 150)
Error code 10 occurs only when logging in the passive file system of the NC.
13 The protection level must be greater than or equal to the Write right of the stated log file.
16 Check the path of the log file (invalid external path).
Other errors: See Programming Guide: WRITE command
Save measurement results:
After eliminating the cause of the error, the associated log can be generated with the function "Report last measurement".
61364 [Channel %1: ] Block %2: Check distance between measuring points %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 459
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Remedy: For 840D sl - to SW 2.6 SP1 and for 828D - to SW 4.3 :
-In the automatic mode, check parameter clearance, measuring points (_ID).
- In JOG, selected measuring points are identical, redefine measuring points.
For 840D sl - from SW 2.7 and for 828D - from SW 4.4 :
-In the automatic mode, check parameter clearance measuring points (_ID).
- In JOG, selected measuring points are identical, redefine measuring points.
61366 [Channel %1: ] Block %2: Direction of rotation for tool measurement with rotating spindle not
specified.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: For 840D sl - up to SW 1.x:
- Check parameter _CM[5] in GUD6, permissible values are 3 (corresponds to M3) and/or 4 (corresponds to M4)
For 840D sl/828D - as from SW 2.5:
- Check setting data 54674 $SNS_MEA_CM_SPIND_ROT_DIR, permissible values are 3 (corresponds to M3) and/or 4
(corresponds to M4)
61368 [channel %1: ] block %2: straights through parameter %4 do not intersect
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up tp SW 4.3:
- Specify different positions for the relevant points of _SETV[0...7]
For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:
- Specify different positions for the relevant points of P1(X1,Y1), P2(X2,Y2), P3(X3,Y3) and P4(X4,Y4).
61369 [Channel %1: ] Block %2: Position of corner not clearly definable, check parameter %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Diagnostics Manual
460 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61371 [Channel %1: ] Block %2: Product of column width and number of columns is greater than %4
characters per line
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check user programming in cust_meaprot
61372 [Channel %1: ] Block %2: selected meas.variant requires SPOS-capable spindle
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Change measuring variant or check machine equipment.
61374 [Channel %1: ] Block %2: Probe not calibrated in axis direction %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Calibrate the probe in the specified axis direction.
61375 [Channel %1: ] Block %2: Trigger values of measuring sensor are incompatible
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Trigger values of the tool measuring sensor must be fully described either via the _TP[] / _TPW[] fields or via the setting
data
(SD: 54625-54632 or SD: 54640-54647). A mixture of the two variants is not permitted.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 461
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61376 [Channel %1: ] Block %2: Number of teeth missing from tool parameters
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Enter number of teeth of the tool in the tool management
61378 [Channel %1: ] Block %2: Tool spindle is not the master spindle
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Before calling the measuring cycles, the tool spindle must be defined as master spindle (SETMS...).
61380 [Channel %1: ] Block %2: Tool probe width too small
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check the following machine or setting data: 51781 $MNS_MEA_T_PROBE_THICKNESS[n]
61381 [Channel %1: ] Block %2: Coupling the spindle position with coordinate rotation around %4 not
executable
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The alarm relates to the cross-measuring tasks measuring cycle function "Coupling of spindle position with coordinate
rotation around the infeed axis".
This function requires a positionable spindle.
Remedy: If a positionable spindle is not available for holding the workpiece probe,
the function "Coupling the spindle position with coordinate rotation around the infeed axis"
can be deactivated with SD55740 $SCS_MEA_FUNCTION_MASK, bit 1=0.
61382 [Channel %1: ] Block %2 probe is attached to the machine, measuring variant is not possible
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The measuring variant cannot be executed with a probe permanently mounted on the machine.
The selected measuring variant requires rotational positioning/alignment of the probe.
Remedy: Select a measuring variant that does not require rotational positioning/alignment of the probe.
Diagnostics Manual
462 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61383 [Channel %1: ] Block %2: Rotary axis 1: Diameter tolerance of calibration ball of measurement
%4 exceeded
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: CYCLE996: See measured diameter in the parameters _OVR[72] to _OVR[74] or the value in the SD
$SCS_MEA_KIN_DM_TOL
CYCLE9960: See measured diameter in the parameters _OVR[72] or the value in the SD $SCS_MEA_KIN_DM_TOL
Remedy: Check the calibration data or recalibrate the 3D probe
Check the mechanical structure of the calibration ball in the machine
61384 [Channel %1: ] Block %2: Rotary axis 2: Diameter tolerance of calibration ball of measurement
%4 exceeded
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: CYCLE996: See measured diameter in the parameters _OVR[75] to _OVR[77] or the value in the SD
$SCS_MEA_KIN_DM_TOL
CYCLE9960: See measured diameter in the parameters _OVR[75] or the value in the SD $SCS_MEA_KIN_DM_TOL
Remedy: Check the calibration data or recalibrate the 3D probe
Check the mechanical structure of the calibration ball in the machine
61385 [Channel %1: ] Block %2: Probe not calibrated in the coordinate system
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: Probe has not been calibrated in the coordinate system set in MD52000 $MCS_DISP_COORDINATE_SYSTEM.
Remedy: Calibrate the probe before measurement.
61386 [Channel %1: ] Block %2: Invalid protection level for executing measuring cycles %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The protection level is inadequate for the execution of the measuring cycles.
Remedy: See MD51742 $MNS_MEA_ACCESS_EXEC and MD11160 $NM_ACCESS_EXEC_CST
61401 [Channel %1: ] Block %2: Probe does not switch, path reduced by software end position %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: The traversing path would extend beyond the software end position on the current measuring axis.
The traversing path has currently been shortened, and does not reach the position specified as a setpoint.
Alarm 61401 is output after 5 unsuccessful contact attempts.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 463
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61402 [Channel %1: ] Block %2: Probe collision, path reduced by software end position %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: This alarm is only output with external measurements (web, spigot, ball) in conjunction with a possible collision in the infeed
axis.
The collision is caused by the reduction of the path in the measuring axis of the working plane, before lowering the infeed
axis to the measuring height.
The probe was switched during the following infeed in the infeed axis.
If the path had not been reduced, the traversing movement would have extended beyond the software end position of the
working plane, and the corresponding NCK alarm 10722 would have been triggered.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check setpoint value specification.
- Place the workpiece further away from the software limit position.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61403 [Channel %1: ] Block %2: Work offset correction not executed
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: The measurement result contains more than one rotation component around the geometry axes of the coordinate system.
However, only one of the rotation components of a rotary axis can be corrected.
To prevent any consequential position errors, the offset of the selected rotary axis is not performed.
"Correction into the coordinate system" must be selected as the bypass.
61405 [Channel %1: ] Block %2: Tool environment does not exist
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
- Correct the name of the tool environment (_TENV) or create this environment.
Diagnostics Manual
464 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
- Check parameter _DLNUM
For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:
- Check parameter DL
Check the number of the sum offset and that of the setup offset.
61407 [Channel %1: ] Block %2: Check 7th digit and higher of _KNUM
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
- Check parameter _KNUM.
- Check the the number of the sum offset and that of the setup offset.
61411 [Channel %1: ] Block %2: Check the distribution of measuring points on the plane.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check the setpoint and actual values
61412 [Channel %1: ] Block %2: channel basic frame not present
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Set MD 28081>0, $P_CHBFRMASK>0
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 465
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61416 [Channel %1: ] Block %2: Probe number is greater than the maximum number of fields
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check parameter S_PRNUM
Measure workpiece: Parameter S_PRNUM 1 to 12
Measure tool: Parameter S_PRNUM 1 to 6
61417 [Channel %1: ] Block %2: Probe will collide with the carrier of the reference groove.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Take up collision-free initial position of the axes involved in the measuring process.
61418 [Channel %1: ] Block %2: Protocol file too small, check MD11420: LEN_PROTOCOL_FILE.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check MD11420: LEN_PROTOCOL_FILE.
A value of at least 20 kB must be set to use the function "Log measurement results".
This machine data specifies the maximum size of the log file.
61419 [Channel %1: ] Block %2: Check probe calibration with reference to center of ball/circumference
of ball.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: Setting in MD 51740 $MNS_MEA_FUNCTION_MASK bit1 does not match calibration status in
setting data 54610 $SNS_MEA_WP_STATUS_GEN[S_PRNUM] - THOUSANDS digit: 1=circumference 0=TCP (Tool
Center Point)
Diagnostics Manual
466 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61421 [Channel %1: ] Block %2: Software release of measuring cycles or NCK inadequate or set up
incorrectly - error code %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Causes of error: Error code see %4
A -> _OVR[] - parameter field too small. Check GUD definition.
DEF CHAN REAL _OVR[72] (up to MZ06.03.xx.xx =32)
B -> $SCS_MEA_KIN_MODE? SD55645 not set up
61422 [channel %1: ] block %2: parameter measuring variant incorrect - error code: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Causes of error: See error code %4
A -> CYCLE996 _MVAR = 9x identifiers CYCLE996 measure kinematics or
A -> CYCLE996 _MVAR ONES digit outside the value range 0..4
B -> CYCLE996 _MVAR (parameter for normalization) HUNDRED THOUSANDS digit (dec6) or
B -> CYCLE996 ONE MILLION digit(dec7) outside the value range 0..3
C -> CYCLE996 Measurement version "compute kinematics" active, but rotary axes 1 and/or 2 not measured (see
also parameter _OVR[40])
or rotary axis 2 exists and no rotary axis vectors (V2xyz) are set up.
D -> CYCLE996 _MVAR TEN THOUSANDS digit (parameter rotary axis 1,2 or vector chain open, closed) outside the
value range 0..3
1 -> CYCLE9960 S_MVAR ONES to TEN THOUSANDS digit outside the value range
2 -> CYCLE9960 S_MVAR TENS digit not compatible with the ONES DIGIT
3 -> CYCLE9960 S_MVAR TENS digit outside the value range 0,2
61423 [Channel %1: ] Block %2: Parameter %4 not agreed or not created
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 467
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61424 [Channel %1: ] Block %2: Parameter %4 for diameter of calibration ball incorrect
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check whether the correct diameter of the calibration ball is entered in parameter S_SETV,
or the correct probe ball radius is entered in the tool data of the current workpiece probe.
The mechanical deviation of the position of the current workpiece probe must be minimized by presetting.
61425 [Channel %1: ] Block %2: Parameter for measuring axis rotary axis 1 or 2 incorrect - Error code:
%4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Diagnostics Manual
468 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61426 [Channel %1: ] Block %2: Sum of the active offsets does not equal zero - Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Causes of error: See error code %4
Check the overview of active offsets ($P_ACTFRAME)
Delete offsets in the rotary axes
A -> sum of the translatory offsets of geometry axes <> 0
B -> sum of the fine offsets of the geometry axes <> 0
C -> sum of the rotary components of the geometry axes <> 0
D -> sum of the translatory offsets of rotary axis 1 <> 0
E -> sum of the translatory offsets of rotary axis 2 <> 0
61427 [Channel %1: ] Block %2: Tool data of the active workpiece probe incorrect or inactive - Error
code: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Causes of error: See error code %4
A -> Workpiece probe (or tool edge) inactive
B -> Length L1 of the workpiece probe = 0
61428 [Channel %1: ] Block %2: Error while creating log file - Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Causes of error: See error code %4
A -> Number of log files in the current directory > 99
B -> Log files too long. Rename or delete log files,
check MD11420 $MN_LEN_PROTOCOL_FILE!
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 469
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61429 [Channel %1: ] Block %2: Measuring axis (rotary axis 1 or 2) not in basic or intended position -
Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Error causes: See Error code %4
A -> Rotary axis 1 not in basic position for 1st measurement
B -> Rotary axis 2 not in basic position for 1st measurement
C -> Rotary axis 2 not rotated for the 2nd or 3rd measurement with reference to the 1st measurement -> see parameter
_OVR[63 to 65]
D -> Rotary axis 1 not rotated for the 2nd or 3rd measurement with reference to the 1st measurement -> see parameter
_OVR[60 to 62]
1 (RA1) -> CYCLE9960 Rotary axis 1 initially not in basic position
1 -> CYCLE9960 Rotary axis 1 or 2 initially not in basic position
61430 [Channel %1: ] Block %2: Kinematic vectors not computed - Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Causes of error: See error code %4
A -> Plausibility of the input points PM1, PM2, PM3 not fulfilled, resulting side lengths must not be equal to zero
(Notice: even in the case of side lengths not equal to zero, there is a risk of not being able
to form a triangle => check PM1...3!)
B -> Enclosed angle at PM1 between the spread vectors PM1PM2 and PM1PM3 is equal to 0.
Starting points do not form a triangle.
C -> Enclosed angle at PM2 between the spread vectors PM2PM1 and PM2PM3 is equal to 0.
Starting points do not form a triangle.
D -> Enclosed angle at PM3 between the spread vectors PM3PM1 and PM3PM2 is equal to 0.
Starting points do not form a triangle.
E -> Normalizing interpolation point: Invalid axis name defined for computation
F -> Normalizing interpolation point: Invalid plane defined for computation
G -> If the computed angle is smaller than the limiting value of the angular segment of the rotary axis
in parameter TVL. The computed limit angle and the name of the rotary axis are displayed.
With values of TVL < 20 degrees, inaccuracies are to be expected as a result of measuring inaccuracies
in the micrometer range of the probe.
Example: "61429 .. G Axis:C->TVLmin=12.345"
Remedy: Adjust angular value of rotary axis in user program or parameter TVL.
Note regarding 840 Dsl sb SW 4.7. SP1
With complete measurement of kinematics with CYCLE9960, the value for the limit angles is entered
in SD $SCS_MEA_KIN_MIN_ANG_TRIANGLE (minimum internal angle of the measuring triangle)
"CC Option ? " -> Option compile cycle "Measurement of kinematics" not set
"$MN_CC_ACTIVE_IN_CHAN_C996[0] ? " -> machine data for compile cycle not set
"License ? " -> License for "Measurement of kinematics" not set
For 840D sl - as from SW 4.7 SP1:
When measuring head kinematics without offset (spindle extension), an alternative calculation is performed with error
message A or G. This applies on condition that the rotary axis to be measured has been repositioned
H -> Conditions for alternative calculation not fulfilled (rotary axis not positioned -> see _OVR[60] to _OVR]62]
or SD55648 $SCS_MEA_KIN_MIN_ANG_POS smaller than the difference of the rotary axis positions in _OVR[60]
to _OVR]62]
I -> Conditions for alternative calculation not fulfilled (rotary axis not positioned -> see _OVR[60] to _OVR]62]
Diagnostics Manual
470 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61431 [Channel %1: ] Block %2: Kinematic vectors not corrected - Error code: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Error causes: see error code %4
A -> Correction not possible with active transformation
61440 [Channel %1: ] Block %2: Position of cutting edge cannot be determined
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: A turning tool with a cutting edge position between 1 and 8 must be used as the tool type.
Check the entered cutting edge position with reference to the basic position of the tool carrier.
61441 [Channel %1: ] Block %2: Position of cutting edge is not in the machining plane.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: The position of the cutting edge of the turning tool (cutting tip) is no longer in the machining plane (interpolation plane),
this can be caused, for example, by a tool carrier with orientation capability. Correct the tool carrier position.
61442 [Channel %1: ] Block %2: Tool carrier not parallel to the geometry axes
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: After positioning the orientable tool carrier, tool lengths L1, L2 and L3 are not parallel to the geometry axes.
Check the positioning behavior of the rotary axes (blocking) of the tool carrier.
61443 [Channel %1: ] Block %2: Advance angle %4 or greater/less than +/-90° or +/-120°
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3:
- Check the value in the parameter advance angle _INCA!
- If 3-point measurement is selected, _INCA must not be greater/less than +/-120°, and with 4-point measurement
_INCA must not be greater/less than +/-90°.
- The advance angle _INCA must always be parameterized unequal to "zero".
For 840D sl - aa from SW 2.7 and for 828D - as from SW 4.4:
- Check the value in the parameter advance angle alpha 1!
- If 3-point measurement is selected, alpha 1 must not be greater/less than +/-120° and with 4-point measurement,
alpha 1 must not be greater/less than +/-90°!
- The advance angle alpha 1 must always be parameterized unequal to "zero".
61444 [Channel %1: ] Block %2: Current measuring speed is not identical to the calibration speed
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 471
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Remedy: The relevant calibration speed is also stored in each calibration data record.
The current measuring speed with feedrate override of 100% is not equal to the calibration speed.
After calibration, the calibration speed value must be in the following setting data.
For workpiece measurement:
SD 54611 $SNS_MEA_WP_FEED[S_PRNUM-1] > 0
For tool measurement:
SD 54636 $SNS_MEA_TP_FEED[S_PRNUM-1] > 0 for calibration in the machine coordinate system
SD 54651 $SNS_MEA_TPW_FEED[S_PRNUM-1] > 0 for calibration in the workpiece coordinate system
Recalibrate probe (adjust) or specify new S_PRNUM.
61446 [Channel %1: ] Block %2: Check insert angle and clearance angle
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check the entry for the insert angle / clearance angle in the tool offset!
61447 [Channel %1: ] Block %2: Reference point, measuring direction, check tool default setting of probe
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: This alarm is only output for measurement in JOG with calibration of probe length,
on a reference piece or on the sphere.
An implausible result has occurred, comparable with overrunning
the safe area in automatic mode.
Remedy: Check the specifications stated in the alarm text.
Diagnostics Manual
472 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61503 [Channel %1: ] Block %2: tool nose radius compensation left or right
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: A tool offset value has to be programmed
Programm Clear alarm with the RESET key. Restart part program
continuation:
61505 [Channel %1: ] Block %2: retraction path is smaller than 1mm
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Increase retraction path
Programm Clear alarm with the RESET key. Restart part program
continuation:
61506 [Channel %1: ] Block %2: infeed path is smaller than 1mm
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Increase infeed path
Programm Clear alarm with the RESET key. Restart part program
continuation:
61507 [Channel %1: ] Block %2: safety clearance is smaller than 1mm
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61508 [Channel %1: ] Block %2: Incorrect default setting for shoulder position
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 473
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61509 [Channel %1: ] Block %2: Incorrect default setting for dresser position
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61511 [Channel %1: ] Block %2: Incorrect shoulder position or tool edge D1/D2
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61513 [Channel %1: ] Block %2: Dresser left and inclined grinding wheel
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
474 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61515 [Channel %1: ] Block %2: Retraction path is smaller than or equal to dressing amount
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Change retraction path
Programm Clear alarm with the RESET key. Restart part program
continuation:
61517 [Channel %1: ] Block %2: Angle of inclined grinding wheel missing
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Enter angle under $TC_TPG8
Programm Clear alarm with the RESET key. Restart part program
continuation:
61518 [Channel %1: ] Block %2: Shoulder height of the grinding wheel must be greater than the grinding
wheel radius
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Change shoulder height or grinding wheel radius
Programm Clear alarm with the RESET key. Restart part program
continuation:
61521 [Channel %1: ] Block %2: Current grinding wheel too wide
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Reduce width of grinding wheel
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 475
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61522 [Channel %1: ] Block %2: Overlap is greater than or equal to the actual grinding wheel width
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Reduce overlap
Programm Clear alarm with the RESET key. Restart part program
continuation:
61527 [Channel %1: ] Block %2: Grinding wheel radius is greater than or equal to the workpiece radius
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Change grinding wheel radius or workpiece radius
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
476 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61540 [Channel %1: ] Block %2: Incorrect D number / dresser D field active
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: A tool D number must be programmed that is < _GC_DNUM
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 477
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61541 [Channel %1: ] Block %2: Incorrect grinding wheel type entered
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Select a valid grinding wheel type in tool management
Programm Clear alarm with the RESET key. Restart part program
continuation:
61542 [Channel %1: ] Block %2: Incorrect grinding wheel reference point selected when selecting the
dresser coordinate system
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: A tool D number must be programmed that is < _GC_DNUM
Programm Clear alarm with the RESET key. Restart part program
continuation:
61543 [Channel %1: ] Block %2: Incorrect dresser selected when selecting the dresser coordinate system
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: A dresser number >0 and <4 must be selected
Programm Clear alarm with the RESET key. Restart part program
continuation:
61544 [Channel %1: ] Block %2: Grinding wheel diameter worn down
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: New grinding wheel required, or check limit values in the grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61545 [Channel %1: ] Block %2: Width of grinding wheel worn down
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: New grinding wheel required, or check limit values in the grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61546 [Channel %1: ] Block %2: Dresser %4, wear limit length 1 reached
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: New dresser required, or check limit values of dresser
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
478 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61547 [Channel %1: ] Block %2: Dresser %4, wear limit length 2 reached
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: New dresser required, or check limit values of dresser
Programm Clear alarm with the RESET key. Restart part program
continuation:
61548 [Channel %1: ] Block %2: Dresser %4, wear limit length 3 reached
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: New dresser required, or check limit values of dresser
Programm Clear alarm with the RESET key. Restart part program
continuation:
61550 [Channel %1: ] Block %2: Swiveling of plane not possible with active grinding tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Swiveling of the plane is not possible with an active grinding tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Load a milling tool before you swivel the plane.
The alarm can be suppressed using SD 55410 $SCS_MILL_SWIVEL_ALARM_MASK.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61551 [Channel %1: ] Block %2: Setting of milling tool not possible with active grinding tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Setting of milling tools is not possible with an active grinding tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Load a milling tool, before you call positioning.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 479
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61552 [Channel %1: ] Block %2: Alignment of milling tool not possible with active grinding tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Alignment of milling tools is not possible with an active grinding tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Load a milling tool before you call alignment.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61553 [Channel %1: ] Block %2: Alignment of grinding tool only possible with active grinding tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Alignment of grinding tools is only possible with an active grinding tool.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Load a grinding tool before calling alignment.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61555 [Channel %1: ] Block %2: Diameter of grinding wheel ==0, GWPS cannot be calculated
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check diameter
Programm Clear alarm with the RESET key. Restart part program
continuation:
61556 [Channel %1: ] Block %2: Impossible chamfer and radius of left edge of wheel
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61557 [Channel %1: ] Block %2: Impossible chamfer and radius of right edge of wheel
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
480 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61558 [Channel %1: ] Block %2: Chamfer / radius + shoulder height are larger than the retraction height
of the left edge of the grinding wheel
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61559 [Channel %1: ] Block %2: Chamfer / radius + shoulder height are larger than the retraction height
of the right edge of the grinding wheel
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61560 [Channel %1: ] Block %2: Infeed in Z direction too big per stroke, or wheel too narrow
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Reduce infeed path parameter or use other tool
Programm Clear alarm with the RESET key. Restart part program
continuation:
61561 [Channel %1: ] Block %2: Feed left wheel edge is smaller than or equal to zero
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61562 [Channel %1: ] Block %2: Feed right wheel edge is smaller than or equal to zero
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61563 [Channel %1: ] Block %2: Feed on the diameter is smaller than or equal to zero
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 481
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61564 %[[Channel %1: ] Block %2: %]Feed insertion is smaller than or equal to zero
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61565 [Channel %1: ] Block %2: Feed dressing is smaller than or equal to zero
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61566 [Channel %1: ] Block %2: Chamfer / radius is larger than the grinding wheel width
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check values in grinding wheel data
Programm Clear alarm with the RESET key. Restart part program
continuation:
61567 [Channel %1: ] Block %2: %4 Total infeed depth and sum of the infeed must have the same sign
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Remedy: Check the signs of the infeeds
Programm Clear alarm with the RESET key. Restart part program
continuation:
61569 %[[Channel %1: ] Block %2: %]Machining plane different in new profiling and continue profiling
Parameters: %1 = Channel number
%2 = Block number, label
Diagnostics Manual
482 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - The machining plane must be the same for new profiling and continue profiling.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61570 %[[Channel %1: ] Block %2: %]Profiling type is different in new profiling and continue profiling
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - The type of profiling (parallel to the axis, parallel to the contour) must be the same for new profiling and continue profiling.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61571 %[[Channel %1: ] Block %2: %]Infeed direction is different for new profiling and continue profiling
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - The infeed direction must be the same for new profiling and continue profiling.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61572 %[[Channel %1: ] Block %2: %]Grinding wheel is not suitable for continue profiling
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - The same grinding wheel must be used for continue profiling as for new profiling.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61573 %[[Channel %1: ] Block %2: %]Edge of grinding wheel is not suitable for continue profiling
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 483
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61575 %[[Channel %1: ] Block %2: %]G0 blocks in the grinding wheel contour description
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: G0 blocks are included in the grinding wheel contour description.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - G0 blocks may not be included in the contour description.
- Check whether approach movements to and retraction movements from the grinding wheel are included in the controur
description. If this is the case, remove them.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61576 %[[Channel %1: ] Block %2: %]The grinding wheel profile cannot be exactly machined with the
active tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The grinding wheel profile cannot be exactly machined with the tool angles (clearance and pitch angles) of the active
dressing tool.
Residual material would be left when using the current tool angles.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check tool angles (clearance and pitch angles) of the active dressing tool resp. contour.
Use another dressing tool.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
484 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61578 [Channel %1: ] Block %2: B axis kinematics (grinding technology) either not started up or started
up incorrectly in swivel cycle - error code: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: Causes of error:
1. Error code = B789 -> B axis in start-up of swivel cycle (kinematics) not activated
(789 corresponds to $TC_CARR7[n], n ... number of the swivel data record)
Programm Clear alarm with the RESET key. Restart part program
continuation:
61601 [Channel %1: ] Block %2: Finished part diameter too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: Check parameter SPD or DIATH.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 485
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61604 [Channel %1: ] Block %2: Active tool violates programmed contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Contour violation in the relief cut elements due to the tool clearance angle of the tool used.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a different tool or check the contour subroutine.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61608 [Channel %1: ] Block %2: Incorrect tool point direction programmed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: A cutting edge position 1...4, matching the undercut form, must be programmed.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
486 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61612 [Channel %1: ] Block %2: Synchronized thread machining not possible
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Remedy: Check the preconditions for synchronized thread machining:
- It is not permissible that a toolholder is active.
- It is not permissible that transformation is active.
- It is not permissible that rotation is active.
If required, deselect thread synchronization.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 487
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61614 [Channel %1: ] Block %2: %4 Z mirroring in WO for main spindle not permitted
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: WO for main spindle machining must not have Z mirroring.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Deselect Z mirroring in the WO used.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61615 [Channel %1: ] Block %2: %4- Mirroring in the work offset is not permitted for the counterspindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The work offset for counterspindle machining must not have any Z mirroring.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Deselect Z mirroring in the WO used.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61616 [Channel %1: ] Block %2: Current cutting edge position %4 impermissible
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Cutting edge positions 1 to 4 are permissible for corner stock removal.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61617 [Channel %1: ] Block %2: Maximum spindle speed for the main spindle not entered
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The maximum spindle speed for the main spindle was not entered.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter the maximum spindle speed for the main spindle.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
488 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61618 [Channel %1: ] Block %2: Main spindle has not been set up
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A main spindle has not been set up.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Set up main spindle in MD52206 $MCS_AXIS_USAGE.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61619 [Channel %1: ] Block %2: Main spindle has not been correctly set up
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The main spindle has not been correctly set up.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the commissioning of the main spindle.
Check machine data MD20070 $MC_AXCONF_MACHAX_USED, MD20080 $MC_AXCONF_CHANAX_NAME_TAB and
MD52207 $MCS_AXIS_USAGE_ATTRIB bit 8.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61620 [Channel %1: ] Block %2: %4-Mirroring for the linear axis of the counter spindle not permitted
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: It is not permissible that the linear axis of the counterspindle machining has Z mirroring.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Deselect Z mirroring in the WO used.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61621 [Channel %1: ] Block %2: Angle of opening of the convex thread too high
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Convexity of the thread is too high.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check parameter XS or RS
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 489
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61622 [Channel %1: ] Block %2: Toolcarrier for turning not set up
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A toolcarrier was not set up for turning.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Set up a tool with carrier with the rotary axes: B axis and tool spindle.
Set the identifier "B axis kinematics".
Programm Clear alarm with the RESET key. Restart part program
continuation:
61623 [Channel %1: ] Block %2: A toolcarrier has not been set up for milling on the main spindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A toolcarrier has not been setup for a milling on the main spindle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Set up a toolcarrier with rotary axes: B axis and main spindle.
Do not set the identifier "B axis kinematics".
Programm Clear alarm with the RESET key. Restart part program
continuation:
61624 [Channel %1: ] Block %2: A toolcarrier has not been set up for milling on the counterspindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: A toolcarrier has not been set up for milling on the counterspindle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Set up a toolcarrier with the rotary axes: B axis and counterspindle.
Do not set the identifier "B axis kinematics".
Programm Clear alarm with the RESET key. Restart part program
continuation:
61625 [Channel %1: ] Block %2: Programmed angular value is not in the grid of the Hirth gearing: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: An angular value that is not in the grid of the Hirth gearing was programmed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Program an angular value that is in the grid of the Hirth gearing.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
490 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61626 [Channel %1: ] Block %2: With the programmed angular values, the tool tip is not located in the
turning plane %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Angular values were programmed where the tool tip is not located in the turning plane.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Program suitable angular values or use the programming based on "Beta" and "Gamma".
Programm Clear alarm with the RESET key. Restart part program
continuation:
61627 [Channel %1: ] Block %2: Rotation of the turning tool not possible as the tool holder for turning
tools is fixed.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Rotation of the turning tool not possible as the tool holder for turning tools is fixed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select Use "fixed"
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 491
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61698 %[[Channel %1: ] Block %2: %]Parameter R122 has incorrect sign
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check parameter R122
Programm Clear alarm with the RESET key. Restart part program
continuation:
61699 %[[Channel %1: ] Block %2: %]Parameter R121 has incorrect sign
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check parameter R121
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
492 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61702 %[[Channel %1: ] Block %2: %]Label %4 not existing in machined part contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check whether the labels exist in the machined part contour
Programm Clear alarm with the RESET key. Restart part program
continuation:
61703 %[[Channel %1: ] Block %2: %]Label %4 not existing in the blank contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check whether the labels exist in the blank contour
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 493
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
494 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61709 %[[Channel %1: ] Block %2: %]Cutting edge radius too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check cutting edge radius of the tool in tool management
Programm Clear alarm with the RESET key. Restart part program
continuation:
61711 %[[Channel %1: ] Block %2: %]Infeed D is larger than the tip width of the tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check infeed D in connection with the tip width of the tool in tool management.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61712 %[[Channel %1: ] Block %2: %]Infeed DX or DZ is larger than tip length of tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check infeed DX or DZ in connection with tip length of the tool in tool management.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 495
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61713 %[[Channel %1: ] Block %2: %]Tool radius larger than half the tip width
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check tool radius and tip width of tool (plunge cutter, cutting tool)
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
496 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61732 %[[Channel %1: ] Block %2: %]No material available for machining
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check programming of the blank and machined part contour, particularly their position towards each other
Programm Clear alarm with the RESET key. Restart part program
continuation:
61733 %[[channel %1: ] block %2: %]Cutting edge not compatible with machining direction
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check programmed machining direction in connection with cutting edge position of the tool
Programm Clear alarm with the RESET key. Restart part program
continuation:
61734 %[[Channel %1: ] Block %2: %]Machined part contour is outside the blank contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check programming of the machined part and blank contour, particularly their position towards each other
Programm Clear alarm with the RESET key. Restart part program
continuation:
61735 %[[Channel %1: ] Block %2: %]Infeed D larger than the tip length of the tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check infeed D in relation to the tip length of the tool in tool management
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 497
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61736 %[[Channel %1: ] Block %2: %]Cutting depth greater than maximum depth of cut of the tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61737 %[[Channel %1: ] Block %2: %]Cutting depth smaller than minimum depth of cut of the tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
498 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61742 %[[Channel %1: ] Block %2: %]Retraction plane %4 is within the machining range
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - On internal machining check machining range in relation to the entered
retraction distance ($SCS_TURN_ROUGH_I_RELEASE_DIST)
Programm Clear alarm with the RESET key. Restart part program
continuation:
61743 %[[channel %1: ] block %2: %]Guide channel for two-channel cutting missing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check if a guide channel has been defined
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 499
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61744 %[[channel %1: ] block %2: %]Following channel for two-channel cutting missing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check if a following channel has been defined
Programm Clear alarm with the RESET key. Restart part program
continuation:
61745 %[[channel %1: ] block %2: %]Two-channel cutting in two guide channels (%4) active
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check if two guide channels are active
- Check if two-channel cutting is active simultaneously in more than two channels
- Two channels only may be active: a guide and a following channel
Programm Clear alarm with the RESET key. Restart part program
continuation:
61746 %[[channel %1: ] block %2: %]Two-channel cutting active already in the channels (%4)
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check if two-channel cutting is active simultaneously in more than two channels.
- Two channels only may be active simultaneously: a guide and a following channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61747 %[[channel %1: ] block %2: %]Incorrect guide channel for two-channel cutting (%4)
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check if the program of the guide channel runs in the channel selected via the program of the following channel in
parameter partner channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
500 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61748 %[[channel %1: ] block %2: %]Machining plane different in guide and following channel
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Machining plane must be the same in guide and following channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61749 %[[channel %1: ] block %2: %]Technology different in guide and following channel
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Technology (cutting / residual, plunge-cutting / residual, plunge-turning / residual) must be the same in guide and following
channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61750 %[[channel %1: ] block %2: %]Machining different in guide and following channel
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Machining (rough cutting / finish cutting) must not be different in guide and following channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61751 %[[Channel %1: ] Block %2: %]The dimension system is different in the leading and following
channels
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Dimension system (G group: 13 (G70, G71, G700, G710)) must be the same in both the leading and following channels.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 501
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61752 %[[Channel %1: ] Block %2: %]Cutting edge positions or cutting directions of the tools are different
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Cutting edge position and cutting direction of the tools must be the same in guide and following channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61753 %[[channel %1: ] block %2: %]Difference in tool radii too large
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Tool radii may not be greater than the finishing allowance at maximum for rough cutting.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61754 %[[channel %1: ] block %2: %]Tool radii must have same size for rough cutting
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check if tool radii have the same size in guide and following channel.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
502 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61756 %[[Channel %1: ] Block %2: %]Multichannel machining not possible because of collision of the
tools.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Multichannel machining with the programmed parameters would lead to a collision of the tools.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Adjust parameter (DCH offset) so that mutichannel machining is possible, or use single-channel machining.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61757 %[[Channel %1: ] Block %2: %]The finished part lies outside the specified grooving limits.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The finished part lies outside the specified grooving limits.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check the position of the finished part contour in respect of grooving limits XDA and XDB
Programm Clear alarm with the RESET key. Restart part program
continuation:
61758 %[[Channel %1: ] Block %2: %]Master spindle machine axes different in leading and following
channels.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The machine axis references of the master spindle are different in the leading and following channels.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check machine data 35000 $MA_SPIND_ASSIGN_TO_MACHAX, 30550 $MA_AXCONF_ASSIGN_MASTER_CHAN,
20090 $MC_SPIND_DEF_MASTER_SPIND and 20070 $MC_AXCONF_MACHAX_USED
Programm Clear alarm with the RESET key. Restart part program
continuation:
61759 %[[Channel %1: ] Block %2: %]Position of following channel violates software limit switch
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In the case of dual-channel stock removal with Balance Cutting machining (finishing or roughing with parameter DCH=0),
the tool position from the leading channel from CYCLE952 is approached before the axis coupling is switched on in the
following channel.
In the actual case, the tool position from the leading channel violates the software limit switch in the following channel.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 503
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Remedy: A position must be approached in the leading channel, which can also be approached in the following channel without
violating the software limit switch.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
504 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61804 [Channel %1: ] Block %2: Progr. position exceeds reference point
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed intermediate position or actual position is behind the reference point.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61805 [Channel %1: ] Block %2: Value programmed absolute and incremental
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed intermediate position is both absolutely as well as incrementally programmed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61807 [Channel %1: ] Block %2: Wrong spindle direction programmed (active)
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The programmed spindle direction contradicts the spindle direction planned for the cycle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check parameters SDR and SDAC.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 505
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61808 [Channel %1: ] Block %2: Final drilling depth or single drilling depth missing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The total depth Z or individual drilling depth Q is missing from theG8xblock (initial cycle call).
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
506 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61812 [Channel %1: ] Block %2: Value(s) in external cycle call wrongly defined
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: In the call block an impermissible numerical value was programmed.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61814 [Channel %1: ] Block %2: Polar coordinates not possible with cycle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: --
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 507
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation: --
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61817 [Channel %1: ] Block %2: Axis coordinates within protection area
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: --
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61818 [Channel %1: ] Block %2: Axis range limits are equal
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: --
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: --
Programm Clear alarm with the RESET key. Restart part program
continuation:
61819 [Channel %1: ] Block %2: Risk of collision on retraction: tool violates programmed contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: With G70 in ISO mode, the contour is violated during retraction to the starting point.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Insert a G1 block at the end of the contour at the height of the starting point.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61840 [Channel %1: ] Block %2: Error on execution of automatic servo tuning
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Acknowledgment mode
%4 = MMC sequence number
Diagnostics Manual
508 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61841 [Channel %1: ] Block %2: Necessary GUD for automatic servo tuning is missing: %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Missing GUD
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61842 [Channel %1: ] Block %2: Calling a cycle of the automatic servo tuning is not permissible: %3
Parameters: %1 = Channel number
%2 = Block number, label
%3 = Caller
Explanation: Calling CYCLE75x is not permissible because it is called by a cycle from the standard or manufacturer cycle directory.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: You need the manufacturer password to call CYCLE75x.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61850 [channel %1: ] block %2: cylinder surface transformation not released
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Cylinder surface transformation not released for ShopMill.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 509
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61852 [channel %1: ] block %2: transformation not set up for this plane: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Transformation not set up for the plane used. Change plane.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61853 [channel %1: ] block %2: incorrect plane for machining with rotary axis: %4
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Machining cannot be executed on the rotary axis of the current plane. Change plane.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Programm Clear alarm with the RESET key. Restart part program
continuation:
61854 [Channel %1: ] Block %2: Subprogram level too low for block search
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The subprogram level is too low for block search.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Execute block search with another block.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61855 [Channel %1: ] Block %2: Target point lies in the retraction area
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The specified target point lies in the retraction area.
Diagnostics Manual
510 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61856 [Channel %1: ] Block %2: Absolute input of the work offset values not enabled
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The absolute input of the work offset value has not been enabled.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: 52212 $MCS_FUNCTION_MASK_TECH Bit 6: work offset value WO cannot be entered as absolute value (ShopTurn).
Programm Clear alarm with the RESET key. Restart part program
continuation:
61857 [Channel %1: ] Block %2: No rotary axis to accept a blank has been set up
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: No rotary axis to accept a blank has been set up.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check MD52207 $MCS_AXIS_USAGE_ATTRIB bit 8.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61858 [Channel %1: ] Block %2: Turning is only possible with a blank that is clamped, centered
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Turning is only possible with a blank that is clamped, centered.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a blank that is clamped so that it is centered.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61859 [Channel %1: ] Block %2: Turning has not been enabled
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: Turning has not been set up on the machine.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 511
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61860 [Channel %1: ] Block %2: Turning only possible on a main spindle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: For turning, a main spindle was not selected for clamping.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select a main spindle as clamping for turning.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61861 [Channel %1: ] Block %2: Tailstock not selected in this channel
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The tailstock was selected in another channel, but not in this channel.
The different selection/deselection results in a conflict.
When the tailstock is selected, it is not permissible that the counterspindle is positioned.
However, when the tailstock is deselected, the counterspindle should be positioned.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Select or deselect the tailstock consistently in all channels.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61862 [Channel %1: ] Block %2: It is not permissible to call a ShopTurn cycle in a ShopMill program
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: An attempt was made to call a ShopTurn cycle in a ShopMill program.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Delete block.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61863 [Channel %1: ] Block %2: It is not permissible to call a ShopMill cycle in a ShopTurn program
Parameters: %1 = Channel number
%2 = Block number, label
Diagnostics Manual
512 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61864 [Channel %1: ] Block %2: The selection, tailstock yes/no must be identical in all channels
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The selection, tailstock yes/no in the program header must be identical in all channels.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: For tailstock yes/no in the program header, make the same selection for all channels.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61865 [Channel %1: ] Block %2: Calling a ShopTurn cycle is only permissible in a ShopTurn program
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: It is not permissible that a ShopTurn cycle is used outside a ShopTurn program, as the required environment variables
are otherwise not assigned.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Calling a ShopTurn cycle in a ShopTurn program. If this is not possible, then the task must be programmed using G code.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61866 [Channel %1: ] Block %2: It is only permissible to call a ShopMill cycle in a ShopMill program
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: It is not permissible that a ShopMill cycle is used outside a ShopMill program, as the required environment variables are
otherwise not assigned.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Calling a ShopMill cycle in a ShopMill program. If this is not possible, then the task must be programmed using G code.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61867 [Channel %1: ] Block %2: On face C, the retraction distance must not be larger than the distance
to the center point.
Parameters: %1 = Channel number
%2 = Block number, label
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 513
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation: Retraction distance too large. On face C, the retraction distance must not be larger than the distance to the center point.
Otherwise, retraction would become negative, which would lead to a reversal of the work spindle.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a smaller retraction distance or face Y if possible.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61868 [Channel %1: ] Block %2: Program was created on another machine and must be adjusted.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The program was created on another machine and contains program parts that can not be executed on this machine.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: The program must be adjusted in the ShopMill/ShopTurn editor.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61869 [Channel %1: ] Block %2: Block search is only possible with calculation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: With ShopMill and ShopTurn, block search is only possible with calculation.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Use a different block search mode.
Programm Clear alarm with the RESET key. Restart part program
continuation:
61870 [Channel %1: ] Block %2: Danger of collision during automatic retraction. Retract tool manually!
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: There is a danger of collision during automatic retraction.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Retract tool manually!
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
514 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61902 %[[Channel %1: ] Block %2: %]Label %4 not existing in the pocket contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check whether the labels exist in the pocket contour
Programm Clear alarm with the RESET key. Restart part program
continuation:
61903 %[[Channel %1: ] Block %2: %]Label %4 not existing in the blank contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check whether the labels exist in the blank contour
Programm Clear alarm with the RESET key. Restart part program
continuation:
61904 %[[Channel %1: ] Block %2: %]Label %4 not existing in the island contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 515
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61905 %[[Channel %1: ] Block %2: %]Label %4 not existing in the spigot contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check whether the labels exist in the spigot contour
Programm Clear alarm with the RESET key. Restart part program
continuation:
61906 %[[Channel %1: ] Block %2: %]Label %4 not existing in the contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check whether the labels exist in the contour
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
516 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 517
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
518 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61917 %[[Channel %1: ] Block %2: %]Combination of centering/predrilling and spigot not allowed
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Machining of spigot in conjunction with predrilling/centering not allowed!
Programm Clear alarm with the RESET key. Restart part program
continuation:
61918 %[[Channel %1: ] Block %2: %]Cut. radius for residual mach. must be smaller than cut. radius for
ref. tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check cutter radius for residual machining which must be smaller than cutter radius for reference tool !
Programm Clear alarm with the RESET key. Restart part program
continuation:
61919 %[[Channel %1: ] block %2: %]Radius of the reference tool is too small
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check the radius of the reference tool.
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 519
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61922 %[[Channel %1: ] Block %2: %]Label %4 not present in the groove contour
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check whether the labels are present in the groove contour
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
520 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 521
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61934 %[[Channel %1: ] Block %2: %]Programming of the machining plane not allowed here
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Modify contour programming
Programm Clear alarm with the RESET key. Restart part program
continuation:
61935 %[[Channel %1: ] Block %2: %]Programming of inch/metric measuring system not allowed here
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Modify contour programming
Programm Clear alarm with the RESET key. Restart part program
continuation:
61936 %[[Channel %1: ] Block %2: %]G0 is not allowed in contour programming
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Modify contour programming, replace G0 by G1
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
522 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61939 %[[Channel %1: ] Block %2: %]No center point specified for circle
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check contour programming, particularly circle programming
Programm Clear alarm with the RESET key. Restart part program
continuation:
61940 %[[Channel %1: ] Block %2: %]Specified starting point programmed incorrectly
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Correct specified starting point
Programm Clear alarm with the RESET key. Restart part program
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 523
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Diagnostics Manual
524 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61945 %[[Channel %1: ] Block %2: %]Plane infeed too large, residual corners remaining
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check parameter for plane infeed
- for G17: DXY
- for G18: DZX
- for G19: DYZ
Programm Clear alarm with the RESET key. Restart part program
continuation:
61948 %[[Channel %1: ] Block %2: %]No material available for machining
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 525
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
61951 %[[Channel %1: ] Block %2: %]Cutter radius for residual material too large
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Use cutter with smaller radius
Programm Clear alarm with the RESET key. Restart part program
continuation:
61952 %[[Channel %1: ] Block %2: %]Radius of res. material cutter too small in relation to ref. cutter
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Use a cutter with a larger radius for residual machining
Diagnostics Manual
526 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Programm Clear alarm with the RESET key. Restart part program
continuation:
61953 %[[Channel %1: ] Block %2: %]Technology change to preprocessing not possible
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: - Technology of the current machining does not match the technology of the preprocessing
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Adapt the technology of the current machining to the technology of the preprocessing
Programm Clear alarm with the RESET key. Restart part program
continuation:
61954 %[[Channel %1: ] Block %2: %]Active and programmed tools are different
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: - Active and programmed tools are different
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check active and programmed tools
Programm Clear alarm with the RESET key. Restart part program
continuation:
61955 %[[Channel %1: ] Block %2: %]Internal memory limit reached for contour calculation
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: - The internal memory is insufficient to calculate the contour.
Reaction: Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: - Check the following parameters/possibilities:
- The angle of contact can be increased
- A tool with a larger diameter can be used
- Can be reset in setting data $SCS_FUNCTION_MASK_MILL_SET bit3
Programm Clear alarm with the RESET key. Restart part program
continuation:
61956 %[[Channel %1: ] Block %2: %]Active tool radius must be less than or equal to the radius of the
reference tool
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 527
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
62102 [Channel %1: ] Block %2: pocket not completely solidly machined during finishing
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Alarm display.
Diagnostics Manual
528 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Remedy:
Programm Clear alarm with the Delete key or NC START.
continuation:
62105 [Channel %1: ] Block %2: Number of columns or lines equals zero
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Alarm display.
Remedy: Check parameters _NUM1 and _NUM2.
Programm Clear alarm with the Delete key or NC START.
continuation:
62106 [Channel %1: ] Block %2: incorrect value for monitoring status in tool monitoring
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Alarm display.
Remedy:
Programm Clear alarm with the Delete key or NC START.
continuation:
62107 [Channel %1: ] Block %2: parameter %4 incorrectly defined for tool monitoring in cycles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Alarm display.
Remedy:
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 529
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
62108 [Channel %1: ] Block %2: error in function Tool monitoring in cycles
Parameters: %1 = Channel number
%2 = Block number, label
Explanation:
Reaction: Alarm display.
Remedy:
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
530 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Reaction: Alarm display.
Remedy: --
Programm Clear alarm with the Delete key or NC START.
continuation:
62186 [Channel %1: ] Block %2: No swiveling in JOG -> WO G%4 active and total basic WO (G500)
contain rotations
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: On swiveling in JOG no rotation can be written to the work offset WO,
if rotations are already contained in the total basic WO or in the basic reference
Error 62186 message can be masked -> see setting data 55410 $SCS_MILL_SWIVEL_ALARM_MASK
Reaction: Alarm display.
Remedy: %4 number of the active work offset WO.
Programm Clear alarm with the Delete key or NC START.
continuation:
62187 [Channel %1: ] Block %2: Swiveling in JOG - G500 active and total basic WO or basic reference
contain rotations
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: During swiveling in JOG, it is not possible to write a rotation into the work offset WO,
if, with active G500, rotations are already contained in the total basic WO or in the basic reference
Error message 62187 can be masked -> see setting data 55410 $SCS_MILL_SWIVEL_ALARM_MASK
Reaction: Alarm display.
Remedy: See notes for 62186 and 62187.
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 531
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
62201 [Channel %1: ] Block %2: Z offset does not influence the retraction planes.
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: The retraction planes refer to the workpiece. Therefore, programmable offsets do not influence the retraction planes.
Reaction: Alarm display.
Remedy: Check that offset does not cause collision.
Then press NC Start.
Programm Clear alarm with the Delete key or NC START.
continuation:
62202 [Channel %1: ] Block %2: NOTICE: tool travels directly to machining!
Parameters: %1 = Channel number
%2 = Block number, label
Explanation: After block search a position is to be reached by direct approach.
Reaction: Alarm display.
Remedy: Check whether the desired position can be reached without collision.
Then execute an NC start.
Programm Clear alarm with the Delete key or NC START.
continuation:
62300 [Channel %1: ] Block %2: Check number of empirical value memory
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: --
Reaction: Alarm display.
Remedy: Check setpoint value
Programm Clear alarm with the Delete key or NC START.
continuation:
62301 [Channel %1: ] Block %2: Notice! Search run, test run or simulation active
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Remedy: - Deactivate program test or test run
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
532 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation: The difference between actual and setpoint measurements is greater than the upper tolerance limit (screen parameter
TUL):
- TUL is the upper tolerance limit of the measurement difference.
- TUL is always related to the material, irrespective of whether external or internal machining is involved.
- The hole/pocket is thus too small and the spigot is too large.
- This means that further material can be removed.
- The measuring cycle parameter TUL corresponds to "upper deviation", the usual term used in mechanical engineering
for fits and tolerances.
Reaction: Alarm display.
Remedy: The difference between actual and setpoint value is larger than upper tolerance limit (parameter _TUL).
Programm Clear alarm with the Delete key or NC START.
continuation:
62307 [Channel %1: ] Block %2: Maximum number of characters per line exceeded.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: Insufficient number of characters per line.
Reaction: Alarm display.
Remedy: Increase the value in _PROTFORM[1]
Programm Clear alarm with the Delete key or NC START.
continuation:
62310 [Channel %1: ] Block %2: The max. number of characters per line is limited to %4 characters per
line
Parameters: %1 = Channel number
%2 = Block number, label channel number
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 533
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Explanation:
Reaction: Alarm display.
Remedy: --
Programm Clear alarm with the Delete key or NC START.
continuation:
62311 [Channel %1: ] Block %2: The maximum number of characters per line _PROTFORM[1] is
adjusted.
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: Max. number of characters per line _PROTFORM[1] has been adjusted.
Reaction: Alarm display.
Remedy: --
Programm Clear alarm with the Delete key or NC START.
continuation:
62314 [Channel %1: ] Block %2: Path limitation via software end position %4, collision detection activated,
continue with NC START / cancel with RESET
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: This alarm is only output with external measurements (web, spigot, ball) as a query about the program continuation before
the lowering movement in the infeed axis
The alarm scan is caused by the reduction of the path of the measuring axis in the working plane that has just been made.
If the path had not been reduced, the traversing movement would have extended beyond the software end position of the
working plane. A corresponding NCK alarm 10722 would have been triggered.
With program stop, the user can check whether the infeed axis can be lowered to measuring height without causing a
collision.
Alarm 61402 is output if there is a switch (collision) of the probe in the subsequent movement of the infeed axis.
Reaction: Alarm display.
Remedy: - Check setpoint value specification.
- Place the workpiece further away from the software limit position.
Programm Clear alarm with the Delete key or NC START.
continuation:
62315 [Channel %1: ] Block %2: Overwrite kinematics data record %4, yes -> NC start, no -> reset
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Remedy:
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
534 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
62316 [Channel %1: ] Block %2: Overwrite TRAORIdata, yes -> NC start, no -> reset
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Remedy:
Programm Clear alarm with the Delete key or NC START.
continuation:
62317 [Channel %1: ] Block %2: Tolerance of the linear vector %4 exceeded
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: If the error comes from CYCLE996 or CYCLE9960:
The tolerance of the linear vectors is exceeded during the measurement of the kinematics.
The value of the tolerance is transferred in parameter TLIN.
If TLIN=0 or tolerance (check) = no, the measured vectors are not monitored.
Reaction: Alarm display.
Remedy: A 2nd measurement with a larger tolerance can be made for the analysis. The kinematic data should not be overwritten.
The newly measured vectors are documented in the measurement log (data file).
Programm Clear alarm with the Delete key or NC START.
continuation:
62318 [Channel %1: ] Block %2: Tolerance of the rotary axis vector %4 exceeded
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Remedy:
Programm Clear alarm with the Delete key or NC START.
continuation:
62319 [Channel %1: ] Block %2: No internal correction of the calibration data
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Remedy: Check probe alignment/spindle position!
The alignment (programmed position) of the tool probe in the workspindle must be identical during calibration
and measuring!
If these positions vary, the calibration data cannot be corrected cycle-internally with regards to a coordinate
rotation of the workplane around the infeed axis!
Programm Clear alarm with the Delete key or NC START.
continuation:
62320 [Channel %1: ] Block %2 Individual edges lie outside the dimensional difference: %4
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 535
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.3 Cycle alarms
Remedy: Measurement of the individual edges shows that the specified number of edges lies outside the dimensional difference.
A decision has to be made: whether or not one can continue working with this tool.
Programm Clear alarm with the Delete key or NC START.
continuation:
62321 [Channel %1: ] Block %2: Rotary axis 1: Diameter tolerance of calibration ball between
measurement %4 exceeded
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: see measured diameter in the parameters _OVR[72] to _OVR[74] or the value in SD $SCS_MEA_KIN_DM_TOL
Reaction: Alarm display.
Remedy: Check the calibration data or recalibrate the 3D probe
Check the mechanical structure of the calibration ball in the machine
Programm Clear alarm with the Delete key or NC START.
continuation:
62322 [Channel %1: ] Block %2: Rotary axis 2: Diameter tolerance of calibration ball between
measurement %4 exceeded
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation: see measured diameter in the parameters _OVR[75] to _OVR[77] or the value in SD $SCS_MEA_KIN_DM_TOL
Reaction: Alarm display.
Remedy: Check the calibration data or recalibrate the 3D probe
Check the mechanical structure of the calibration ball in the machine
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
536 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Remedy: Check limit value for speed and program a lower value in the NC program if necessary
Programm Clear alarm with the Delete key or NC START.
continuation:
62502 [Channel %1: ] Block %2: Dresser %4, GWPS has been limited
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Remedy: Check limit value for GWPS and program a lower value in the NC program if necessary
Programm Clear alarm with the Delete key or NC START.
continuation:
62503 [Channel %1: ] Block %2: Dresser %4, speed has been limited
Parameters: %1 = Channel number
%2 = Block number, label channel number
Explanation:
Reaction: Alarm display.
Remedy: Check limit value for speed and program a lower value in the NC program if necessary
Programm Clear alarm with the Delete key or NC START.
continuation:
1. Press this key on the PPU to enter the alarm operating area.
3. Press this key to open the online help for the selected alarm.
Note: You can further press this softkey in the current help screen to
show a complete list of all SINUMERIK 808D/SINUMERIK 808D AD‐
VANCED alarms. In addition, you can also use the following softkey
to search for a specific alarm by number in this list:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 537
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
300406 Problem in the non-cyclic communication for basic address %1, additional information %2, %3,
%4
Explanation: For PROFIdrive only:
A problem occured during the non-cyclic communication with the logical start address. The additional information defines
the location of the problem. If the logical start address 0 is output, only the additional information is relevant.
Reaction: Alarm display.
Warning display.
Remedy: Please inform the authorized personnel/service department. The alarm can be suppressed with MD11411
$MN_ENABLE_ALARM_MASK bit 1 = 0
If you experience such a system error, please contact Technical Support.
www.siemens.com/sinumerik/help
Please supply the following information to ensure quick processing:
- Alarm number together with alarm text
- Description of the operation/mode before the alarm message
- Generate log files using the key combination: <Ctrl> + <Alt> + <D>
Programm Clear alarm with the Delete key or NC START.
continuation:
Diagnostics Manual
538 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 539
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Diagnostics Manual
540 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 541
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Diagnostics Manual
542 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 543
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Explanation: The generation of the PROFIBUS/PROFINET in the SDB does not conform to the configuration specifications of the NC
in use.
Overview: Cause of the error, par 1:
- 01 = SDB contains slave/device without diagnostics slot, slave/device address
- 02 = SDB contains too many slot entries, identifier
- 03 = SDB contains no equidistance data, no function
- 04 = PNIO: SDB contains different Tdp (also TDC) on one device
- 05 = PNIO: SDB contains different Tmapc (also CACF) on one device
- 06 = PNIO: SDB contains different TI on one device
- 07 = PNIO: SDB contains different TO on one device
- 08 = PNIO: SDB contains device numbers that are too high (with values higher than 126)
- 09 = SDB content transferred segmented (too many slots/frames)
- 10 = Not enough memory space for segmented SDB content (too many slots/frames)
- 11 = The telegram configured in the SDB is too short for the selected telegram acc. to $MN_DRIVE_TELEGRAM_TYPE.
- 20 = SDB contains too many slaves/devices, quantity
- 21 = SDB missing or contains invalid data, error code
- 22 = SDB configuration data incorrect, slave/device address, error code
- 23 = Reserved
- 24 = Reserved
- 25 = Reserved
- 26 = Reserved
- 27 = Reserved
- 28 = Reserved
- 29 = Reserved
Reaction: Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Check that the corresponding SDB:
- Contains a diagnostic slot for every slave/device
- Contains only slave/device entries relevant to the application
In principle, it is possible to include a superset of slaves/devices in the SDB that are partially relevant for different end
versions of the product. However, this overloads the NC memory and runtime capacity and should, therefore, always be
avoided.
If this alarm occurs, reduce the SDB to a minimum.
If the code for the error cause is 03, check that equidistance is activated in the SDB (e.g. using STEP 7 HW config).
If the code for the error cause is 10, reduce the number of slaves/slots on the bus concerned (e.g. using STEP 7 HW
config).
If the alarm continues to occur, please send the error text to the control system manufacturer.
If the code for the error cause is 11, select a larger telegram as appropriate using STEP 7 HW config or
select a smaller telegram under $MN_DRIVE_TELEGRAM_TYPE.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
544 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 545
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
380070 PROFIBUS/PROFINET: No input slot available for basic address %1 (length %2)
Parameters: %1 = Logical base address of the requested area
%2 = Size of the area in bytes
Explanation: An incorrect logical base address was specified for a digital or analog input. Either no slot has been configured for this
base address or the requested area extends beyond the end of the slot.
Length=1 indicates a digital input.
Length=2 indicates a analog input.
Reaction: Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter correct base addresses in the machine data:
- For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTIN.
- For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTIN.
- NCK restart
If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system
manufacturer.
Programm Switch control OFF - ON.
continuation:
380071 PROFIBUS/PROFINET: No output slot available for basic address %1 (size %2)
Parameters: %1 = Logical base address of the requested area
%2 = Size of the area in bytes
Explanation: An incorrect logical base address was specified for a digital or analog input. Either no slot has been configured for this
base address or the requested area extends beyond the end of the slot.
For length =1 it is a digital output,
For length =2 it is an analog output.
Reaction: Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Enter correct base addresses in the machine data:
- For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTOUT.
- For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTOUT.
- NCK restart
If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system
manufacturer.
Programm Switch control OFF - ON.
continuation:
380072 PROFIBUS/PROFINET: Output slot for basic address %1 (size %2) not allowed
Parameters: %1 = Logical base address of the requested area
%2 = Size of the area in bytes
Explanation: An incorrect logical base address was set for a digital or analog output, the area is resides in the access range of the PLC
(PIQ, base addresses < 256).
For length =1 it is a digital output,
For length =2 it is an analog output.
Reaction: Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Diagnostics Manual
546 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
Remedy: Only use addresses outside the PLC process image (e.g. >= 256) for output slots.
Enter correct basic addresses in the machine data:
- For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTOUT.
- For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTOUT.
- NCK restart
If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system
manufacturer.
Programm Switch control OFF - ON.
continuation:
380077 PROFIBUS/PROFINET: Too many DOs: Currently minimum %2, maximum %3 in DO group %1
Parameters: %1 = DO group
%2 = Current number of DOs
%3 = Maximum permissible number of DOs
Explanation: Note for the system setup engineer: The number of equivalent DOs ("drive objects" group) on all busses (configured and
connected) exceeds predefined limit values.
The services linked to these DOs (e.g. time synchronization, alarm display, HMI diagnostics, HMI data archiving) can no
longer be guaranteed for all DOs in this group.
The following different DO groups exist (see parameter %1):
0 = Device (CU, DO1)
1 = Communications (CU-LINK)
2 = Drive (SERVO, VECTOR)
3 = Infeed (ALM etc.)
4 = Terminal block (TB)
5 = Terminal module (TM)
Reaction: Alarm display.
Remedy: Reduce the number of devices (containing DOs of this type) on the bus.
Use a more powerful type of controller (one which supports more DOs).
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 547
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.4 Drive alarms
380500 PROFIBUS/PROFINET: Fault on drive %1, code %2, value %3, time %4
Parameters: %1 = Axis
%2 = Fault code of drive (P947(/945)/P824)
%3 = Fault value of drive ((P949/P826)
%4 = Fault time of drive (P948/P825)
Explanation: Contents of fault memory of assigned drive.
Reaction: Alarm display.
Remedy: See drive documentation for fault codes/fault values.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
380501 PROFIBUS/PROFINET: Fault on bus, slave/device, DO ID %1, code %2, value %3, time %4
Parameters: %1 = 8 bit bus number, 8 bit slave/device number, 16 bit DO ID
%2 = Fault code of drive (P947)
%3 = Fault value of the drive (P949)
%4 = Fault time of the drive (P948)
Explanation: Contents of the fault memory of the assigned slave/device.
Reaction: Alarm display.
Remedy: See drive documentation for fault codes/fault values.
Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
Diagnostics Manual
548 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.5 PLC alarms
1. Press this key on the PPU to enter the alarm operating area.
3. Press this key to open the online help for the selected alarm.
Note: You can further press this softkey in the current help screen to
show a complete list of all SINUMERIK 808D/SINUMERIK 808D AD‐
VANCED alarms. In addition, you can also use the following softkey
to search for a specific alarm by number in this list:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 549
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.5 PLC alarms
Diagnostics Manual
550 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.5 PLC alarms
Remedy: The variable displayed must be checked in the user program for violation of the address range, impermissible data type
and alignment errors.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 551
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.5 PLC alarms
Diagnostics Manual
552 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.5 PLC alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 553
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.5 PLC alarms
Diagnostics Manual
554 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.6 PLC user alarms
400032 System error, the project cannot run on this PLC version
Explanation: The project comprises instructions which are not known in this PLC version
Reaction: PLC Stop
Remedy: Load original project.
Programm Clear alarm with the Delete key or NC START.
continuation:
400034 Alarm %1 does not function. The data block DB9913 (ALARM_INI) is not present.
Explanation: Data block DB9913 together with the configuration of the alarm reaction, cancel criterion and channel assignment are not
included in the user project.
%1 : Alarm number of the activated alarm
Reaction: Alarm display.
Remedy: In the PLC programming tool, the special data block DB9913 must be copied from "Libraries" into the project. Alarm
reaction, cancel criterion and channel assignment must be specified accordingly. The project must be loaded into the PLC.
Programm Switch control OFF - ON.
continuation:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 555
SINUMERIK 808D/SINUMERIK 808D ADVANCED alarms
5.6 PLC user alarms
Diagnostics Manual
556 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
System responses 6
6.1 System reactions to SINUMERIK alarms
Identifier COMPBLOCKWITHREORG
Effects Block preparation has detected an error, which can be rectified by modifying the program. Reorganiza‐
tion is performed after a program modification.
● Correction block with reorganization.
Identifier COMPENSATIONBLOCK
Effects Block preparation has detected an error, which can be rectified by modifying the program.
● Correction block.
Identifier FOLLOWUP
Effects Follow-up of axes.
● NC switches to follow-up mode.
Identifier INTERPRETERSTOP
Effects Program execution is aborted after all the prepared blocks (IPO buffer) have been processed.
● Interpreter stop.
Identifier LOCALREACTION
Effects ● Local alarm reaction.
Identifier NOALARMREACTION
Effects ● No alarm reaction.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 557
System responses
6.1 System reactions to SINUMERIK alarms
Identifier NOREADY
Effects Channel ready off: Active fast braking (i.e. with maximum braking current) of the drives in this channel,
the controller enable of the NC axes involved is deleted.
● Channel not ready.
Identifier NONCSTART
Effects It is not possible to start a program in this channel.
● NC start inhibit in this channel.
Identifier NOREFMARK
Effects The axes in this channel have to be referenced again.
● Re-reference axes in this channel.
Identifier SETVDI
Effects VDI interface signal alarm is set.
● Interface signals are set.
Identifier SHOWALARM
Effects Alarm is displayed on the HMI.
● Alarm display.
Identifier STOPBYALARM
Effects Ramp stop of all channel axes.
● NC stop for alarm.
Identifier STOPATENDBYALARM
Effects Stop at end of block.
● NC Stop for alarm at end of block.
Diagnostics Manual
558 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
System responses
6.1 System reactions to SINUMERIK alarms
Identifier SHOWALARMAUTO
Effects The alarm is displayed whenever bit 0 of machine data ENABLE_ALARM_MASK is set. The reaction
should be set whenever an alarm should only occur during automatic mode without manual operation
by the user.
● Alarm reaction in automatic mode
Identifier SHOWWARNING
Effects The alarm is displayed whenever bit 1 of machine data ENABLE_ALARM_MASK is set. It is used for
alarms which should normally be suppressed.
● Message display.
Identifier ALLBAGS_NOREADY
Effects The Ready is canceled in all mode groups. The reaction thus corresponds to an NCKREACTIONVIEW
| NOREADY, the difference being that the NC READY relay is not canceled and the corresponding VDI
bit is not set. This is desirable in the event of an emergency stop for example.
● Mode group not ready.
Identifier DELAY_ALARM_REACTION
Effects If this alarm reaction is configured in the alarm handler, all alarm reactions for alarms, which occur at
this point, are buffered channel-specifically and are, therefore, not active. The alarms are displayed on
the HMI. Mode group and NCK-wide reactions are transferred. The reaction is cleared by activating the
clearDelayReaction call or by an alarm, which has configured NO_DELAY_ALARM_REACTION. This
activates all the delayed alarm reactions.
● All channel-specific alarm reactions delayed on alarm, alarm display.
Identifier NO_DELAY_ALARM_REACTION
Effects The DELAY_ALARM_REACTION state is canceled.
● The alarm reaction delay is canceled.
Identifier ONE_IPO_CLOCK_DELAY_ALARM_REACTION
Effects All alarm reactions are delayed by one cycle when an alarm is output. This functionality became nec‐
essary as part of ESR development.
● All alarm reactions are delayed by one IPO cycle on alarm.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 559
System responses
6.2 Cancel criteria for alarms
Identifier CANCELCLEAR
Effects The alarm is cleared in any channel when the Cancel key is pressed. It is also cleared by the Start part
program key.
● Clear the alarm with the "ALARM CANCEL" key or with the "CYCLE START" key.
Identifier CLEARHIMSELF
Effects Self-clearing alarm. The alarm is not cleared by an operator action but explicitly by a "clearAlarm"
programmed in the NCK source code.
● The alarm is no longer displayed when the alarm cause has been removed. No other operator
actions are required.
Identifier NCSTARTCLEAR
Effects The alarm is cleared by starting a program in the channel, in which the alarm occurred. The alarm is
also cleared by an NC reset.
● Clear the alarm with the "CYCLE START" key or the RESET key and continue the program.
Identifier POWERONCLEAR
Effects The alarm is canceled by switching off the control and switching it on again.
● Switch the control OFF - ON.
Identifier RESETCLEAR
Effects The alarm is cleared by pressing the Reset key in the channel in which the alarm occurred.
● Clear the alarm with the RESET key. Restart the part program.
Identifier BAGRESETCLEAR
Effects The alarm is cleared by a "BAGRESETCLEAR" command or by carrying out a reset in all channels of
this mode group.
● Press the RESET key to clear the alarm in all channels of this mode group. Restart the part program.
Identifier NCKRESETCLEAR
Effects The alarm is cleared by an "NCKRESETCLEAR" command or by carrying out a reset in all channels.
● Clear alarm in all channels with the RESET key. Restart the part program.
Diagnostics Manual
560 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
System responses
6.2 Cancel criteria for alarms
Identifier NOCLEAR
Effects The clear information is only required for the internal pseudo alarm number. EXBSAL_NOMOREA‐
LARMS.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 561
System responses
6.2 Cancel criteria for alarms
Diagnostics Manual
562 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms 7
7.1 Overview
Two LED status indicators (RDY and COM) are available to indicate drive readiness status
and communication status respectively.
2II 2II
*UHHQ 6ORZIODVKLQJ
)ODVKLQJUHG )DVWIODVKLQJ
5HG 5HG
You can find detailed information about the status indications in the table below:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 563
SINAMICS V70 faults and alarms
7.1 Overview
Type Description
Faults What happens when a fault occurs?
● If the servo motor is running, it stops running.
● If the servo motor is not running, it cannot run.
How to eliminate a fault?
● Remove the cause of the fault.
● Acknowledge the fault.
Alarms What happens when an alarm occurs?
● The servo motor can run normally.
How to eliminate an alarm?
● The alarm acknowledges itself. If the cause of the alarm is no longer present, it automatically
resets itself.
Fault reactions
The following fault reactions are defined:
Reaction Description
NONE No reaction when a fault occurs.
OFF1 Servo motor ramps down to stop.
OFF2 Servo motor coasts down to stop.
OFF3 Servo motor stops quickly (emergency stop).
ENCODER Encoder fault causes OFF2.
Diagnostics Manual
564 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Fault acknowledgements
The acknowledgement methods for faults are specified as follows:
Acknowledgement Description
POWER ON The fault is acknowledged by a POWER ON (switch servo drive off and
on again).
NOTE:
If this action has not eliminated the fault cause, the fault is displayed again
immediately after power-on.
IMMEDIATELY Faults disappear immediately after the fault causes have been eliminated.
NOTE:
● These faults can also be acknowledged by a POWER ON operation.
● If this action has not eliminated the fault cause, the fault will continue
to be displayed after acknowledgment.
PULSE INHIBIT The fault can only be acknowledged with a pulse inhibit.
The same options are available for acknowledging as described under
acknowledgment with IMMEDIATELY.
2. Press this softkey to display all faults and alarms occured. Note that
the drive faults and alarms begin with "2" instead of "F" or "A" in this
window.
3. Select the desired alarm using the cursor keys.
4. Press this key to call the help information for the selected alarm.
Note: You can further press this softkey in the current help screen to
show a complete list of all V70 faults and alarms. In addition, you can
also use the following softkey to search for a specific fault or alarm by
number in this list:
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 565
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Fault list
Diagnostics Manual
566 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 567
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
568 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 569
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
570 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 571
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
572 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 573
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
574 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 575
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
Alarm list
A1009: Control module over‐ The temperature of the control module ● Check the air intake for the Control Unit.
temperature (Control Unit) has exceeded the specified ● Check the Control Unit fan.
limit value.
Note:
The alarm automatically disappears after the
limit value has been undershot.
A1019: Writing to the remov‐ The write access to the removable data Remove and check the removable data medi‐
able data medium unsuc‐ medium was unsuccessful. um. Then run the data backup again.
cessful
A1032: All parameters must The parameters of an individual drive ob‐ Save all parameters.
be saved ject were saved, although there is still no
backup of all drive system parameters.
The saved object-specific parameters are
not loaded the next time that the system
powers up.
For the system to successfully power up,
all of the parameters must have been com‐
pletely backed up.
A1045: Configuring data in‐ An error was detected when evaluating the Save the parameterization using the "SAVE"
valid parameter files saved in the non-volatile function on the BOP. This overwrites the incor‐
memory. Because of this, under certain cir‐ rect parameter files in the non-volatile memory
cumstances, several of the saved parame‐ – and the alarm is withdrawn.
ter values were not able to be accepted.
A1920: Drive Bus: Receive Output data of Drive Bus master (setpoints) ● Check bus configuration.
setpoints after To received at the incorrect instant in time with‐ ● Check parameters for clock cycle
in the Drive Bus clock cycle.
synchronization (ensure To > Tdx).
Note:
● To: Time of setpoint acceptance
● Tdx: Data exchange time
Diagnostics Manual
576 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
A1932: Drive Bus clock cycle There is no clock synchronization or clock Set clock synchronization across the bus con‐
synchronization missing for synchronous sign of life and DSC is selec‐ figuration and transfer clock synchronous sign-
DSC ted. of-life.
Note:
DSC: Dynamic Servo Control
A5000: Drive heat sink over‐ The alarm threshold for overtemperature at Check the following:
temperature the inverter heat sink has been reached. ● Is the surrounding air temperature within the
If the temperature of the heat sink increa‐ defined limit values?
ses by an additional 5 K, then fault F30004
● Have the load conditions and the load duty
is initiated.
cycle been appropriately dimensioned?
● Has the cooling failed?
A6310: DC link voltage ex‐ For AC/AC drive units, the measured DC Check the line supply voltage.
ceeding the tolerance range voltage lies outside the tolerance range af‐
ter pre-charging has been completed. The
following applies for the tolerance range:
1.16 * 400 V < actual DC link voltage < 1.6
* 400 V.
The alarm can only be eliminated when the
drive is powered down.
A7012: Motor temperature The motor temperature model 1/3 identified ● Check the motor load and reduce it if
model 1/3 overtemperature that the alarm threshold was exceeded. required.
● Check the motor surrounding air
temperature.
A7565: Encoder error in en‐ An encoder error was signaled for encoder Acknowledge the encoder error using the en‐
coder interface via the encoder interface (G1_ZSW.15). coder control word (G1_STW.15 = 1).
A7576: Encoderless opera‐ Encoderless operation is active due to a ● Remove the cause of a possible encoder
tion due to a fault active fault. fault.
● Carry out a POWER ON (power off/on) for
all components.
A7965: Save required The angular commutation offset was re-de‐ This alarm automatically disappears after the
fined and has still not been saved. data has been saved.
In order to permanently accept the new val‐
ue, it must be saved in a non-volatile fash‐
ion.
A7971: Angular commuta‐ The automatic determination of the angular The alarm automatically disappears after deter‐
tion offset determination acti‐ commutation offset (encoder adjustment) is mination.
vated activated.
The automatic determination is carried out
at the next power-on command.
A7991: Motor data identifica‐ The motor data identification routine is ac‐ The alarm automatically disappears after the
tion activated tivated. motor data identification routine has been suc‐
The motor data identification routine is car‐ cessfully completed.
ried out at the next power-on command. If a POWER ON or a warm restart is performed
with motor data identification selected, the mo‐
tor data identification request will be lost. If mo‐
tor data identification is required, it will need to
be selected again manually following ramp-up.
A30016: Load supply switch‐ The DC link voltage is too low. ● Switch on the load supply.
ed off ● Check the line supply if necessary.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 577
SINAMICS V70 faults and alarms
7.2 List of faults and alarms
A30031: Hardware current Hardware current limit for phase U respon‐ Check the motor data. As an alternative, run a
limiting in phase U ded. The pulsing in this phase is inhibited motor data identification.
for one pulse period. ● Check the motor circuit configuration (star-
● Closed-loop control is incorrectly delta).
parameterized. ● Check the motor load.
● Fault in the motor or in the power cables. ● Check the power cable connections.
● The power cables exceed the maximum ● Check the power cables for short-circuit or
permissible length. ground fault.
● Motor load too high. ● Check the length of the power cables.
● Power unit defective.
Note:
Alarm A30031 is always output if, for a
Power Module, the hardware current limit‐
ing of phase U, V or W responds.
A31117: Inversion error sig‐ For a square-wave encoder (bipolar, dou‐ ● Check the encoder/cable.
nals A/B/R ble ended) signals A*, B* and R* are not ● Does the encoder supply signals and the
Reaction: ENCODER inverted with respect to signals A, B and R.
associated inverted signals?
Acknowledgement: PULSE
INHIBIT
A31411: Encoder 1: Abso‐ The absolute encoder fault word includes ● Check the encoder cable connection, and
lute encoder signals internal alarm bits that have been set. make sure the encoder cables are routed in
alarms compliance with EMC.
● Check the motor temperature.
● Replace the encoder/motor.
A31412: Encoder 1: Error bit The encoder sends a set error bit via the ● Carry out a POWER ON (power off/on) for
set in the serial protocol serial protocol. all components.
● Check that the encoder cables are routed in
compliance with EMC.
● Check the plug connections.
● Replace the encoder.
A52900: Failure during data ● Copying is halted. ● Re-plug in the SD card.
copying ● The SD card was plugged out. ● Make sure the drive is in the stop state.
● The drive is not in the stop state.
Diagnostics Manual
578 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V60 faults and alarms 8
8.1 Overview
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 579
SINAMICS V60 faults and alarms
8.2 Common faults and alarms
Diagnostics Manual
580 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V60 faults and alarms
8.2 Common faults and alarms
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 581
SINAMICS V60 faults and alarms
8.2 Common faults and alarms
NOTICE
Result
Alarms with alarm code < A41 result in free stop, while alarms with alarm code ≥ A41 result
in emergency stop.
Diagnostics Manual
582 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
SINAMICS V60 faults and alarms
8.4 Other faults
NOTICE
Cancelling an alarm
Alarms with alarm code < A21 can be cancelled by power-on, while alarms with alarm code
≥ A21 can be cancelled by RST terminal.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 583
SINAMICS V60 faults and alarms
8.4 Other faults
Diagnostics Manual
584 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Data backup 9
9.1 Internal data backup
You can save the data of the limited-buffered memory via a backup copy to the permanent
memory of the control system.
Note
After changing important data, it is recommended to carry out an internal data backup
immediately.
3. Press this softkey to confirm. The control system begins to save data.
Wait until the progress dialog disappears and the data saving finishes.
Note
While performing an internal data backup, you must neither operate nor turn off the control
system.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 585
Data backup
9.2 External data backup
Method 1:
Method 2:
4. Use the cursor keys to select the third startup mode as follows:
Note
The following message is displayed on the screen after the control system starts up
successfully with the saved data:
You must enter the password again after you have powered up the control system with the
saved data.
Diagnostics Manual
586 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Data backup
9.2 External data backup
Note
Archiving/data backup
It is recommended that you regularly back up the internal SINUMERIK memory on a USB stick.
You can transfer the backed up data to the SINUMERIK later on. In this way you can restore
the previous status of the unit.
You must perform an external data backup if you have made major data changes or after you
have commissioned the control system.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 587
Data backup
9.2 External data backup
3. Select an option to create your desired data archive for backup and
press this softkey to confirm.
If you choose to create an archive with option ① or ②, you must
specify a backup path for the data archive.
If you choose to create an archive with option ③, it is not necessary
to specify a backup path since the archive is automatically saved on
the system CF card.
The following takes option ① as an example, and the name of the
data archive is "arc_series.arc" by default. You can use your favorite
name for it.
4. Select your desired folder and press this key to open it.
5. Press this softkey to confirm and the archive information dialog opens.
6. Specify the properties of the archive and press this softkey. The con‐
trol system starts creation of the startup archive.
Diagnostics Manual
588 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Data backup
9.2 External data backup
Note
Do not remove the USB stick in the process of data backup if you choose USB as the target
directory.
Pressing <CTRL + S> when you are in any operating area creates a startup archive on the
connected USB stick. In addition, it automatically saves the action log to the USB stick.
3. Select a desired option to restore the startup archive and press this
softkey.
Note that the option ② appears only after you have created an archive
in the default directory.
If you use the option ①, you also need to select the backup path and
find the backup archive.
4. Press this softkey to confirm the archive information.
5. Press this softkey to continue and start restoring the startup archive.
The control system restarts to complete restoring the archive.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 589
Data backup
9.2 External data backup
Note that the last three entries are visible with the manufacturer pass‐
word only.
3. Select a desired folder and press this key to open it.
4. Select the file that you desire to back up, and press this softkey. To
copy all files in the folder, press the following softkey before you press
this softkey:
6. Press this softkey to paste the copied data into the selected directory.
Note
Do not remove the USB stick during the backup process if you select USB as the backup path.
Diagnostics Manual
590 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Data backup
9.2 External data backup
6. Paste the copies file to the corresponding folder with this softkey.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 591
Data backup
9.2 External data backup
Note
After you properly configure all the settings for the direct connection between the control
system and the network drive, if the network drive connection is still invalid, contact your
Windows system administrator for possible problems with your operating system configuration.
Diagnostics Manual
592 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Data backup
9.2 External data backup
3. Navigate to the NC file that you desire to back up, and copy it to the
buffer memory on the control system with this softkey.
6. Press this softkey to paste the copied file into the current directory.
After the file is successfully pasted, you can find it in the corresponding
directory on your computer.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 593
Data backup
9.2 External data backup
Diagnostics Manual
594 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Updating software 10
You can update the control system using a USB stick connected via the USB interface at the
front of the control system.
Note
You must back up the data of the control system (NC/PLC/HMI/drive) before you start the
update.
For information about the data backup, see section "Data backup (Page 585)".
Operating sequence
To update the control system using a USB stick, proceed as follows:
6. Use the cursor key to select the option of "Software update" in the Set-
up menu, and press this key.
Note: If you want to stop updating the control system at this point of
time, you can switch off the control system and then remove the USB
stick.
7. Select the update file and press this key to confirm.
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 595
Updating software
13. Press this key or the key combination below to clear the alarms.
Diagnostics Manual
596 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Appendix A A
List of abbreviations
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 597
Appendix A
Diagnostics Manual
598 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5
Appendix A
Diagnostics Manual
Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5 599
Appendix A
Diagnostics Manual
600 Diagnostics Manual, 09/2017, 6FC5398-6DP10-0BA5