#90T-16

GENERAL
INSTRUCTION
MANUAL

SC 90T-1-CRUDE
COW

SCANJET MARINE AB, P.O. Box 2, S-275 21 SJÖBO, Sweden

Telefax no. +46 (0)416 511 656, Telephone no. +46 (0)416 513 100
 Page 2 (37).
#90T-1-CRUDE-16.

This manual apply for the following products:

Washing Unit Type Date

SC 90T-1-CRUDE 2002-12-13

Drive Unit Type Date

SC 250-1 2002-12-13

File: SC90T-1-16.doc

Note: This manual contains pictures and instructions including valve mounted on
the inlet-house. The valve is optional equipment and normally not included in our
supply. If Scanjet Marine AB not is contracted to supply the valves, all pictures and
instructions regarding the valve should be used as general guidelines for operation
etc.

SCANJET MARINE AB, P.O. Box 2, S-275 21 SJÖBO, Sweden

Telefax no. +46 (0)416 511 656, Telephone no. +46 (0)416 513 100
 Page 3 (37).
#90T-1-CRUDE-16.

CONTENTS
DESCRIPTION PAGE

INTRODUCTION 4
WORKING PRINCIPE 5
TECHNICAL DATA 6-7
OPERATION
- Start up 8-9
- Programming 10
- Calculation of cleaning time 10-12
- Diagram for flow and cleaning time 13-14
- Speed Adjustment 15
- Closing down 16-17
MAINTENANCE
- Regular 18
- Every 12 month/50h 19
- Every 24 month/100h 20-21
- Major overhaul 22
REMOVAL OF DRIVING UNIT 22
REPLACEMENT OF DRIVING UNIT 23
CHANGE OF SEALINGS 24
CHANGE OF TURBINE BEARINGS 25
REMOVAL OF INLET HOUSE 26
TOOL KIT 27
SPARE PART KIT/VESSEL 28
HOW TO ORDER SPARE PARTS 29
SPARE PART LIST 30-36
Notes 37
This manual is intended to assist in the handling and operation of the Scanjet 90-T
Tank Cleaning System. Continuos product improvement is the policy of Scanjet
Marine AB and we reserve the right to alter the specifications at any time without
prior notice.

SCANJET MARINE AB, P.O. Box 2, S-275 21 SJÖBO, Sweden

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#90T-1-CRUDE-16.

INTRODUCTION

SCANJET model 90T is a tank-cleaning machine specially

developed for cleaning of cargo and slop-tanks onboard Crude
oil carriers/Product carriers. The size, construction and
cleaning requirements of these tanks are design criteria, which
have been evaluated prior to installation in your vessel.

SCANJET 90T tank cleaning machine consists of two main

parts. One washing unit that is fixed installed in deck and a
turbine driven drive unit.

The washing unit is tailor-made for each specific tank in

respect of length and size of nozzle.

The cleaning procedure will start by opening the valve for

cleaning media. The drive unit will now elevate and rotate the
nozzle creating a horizontal spiral-cleaning pattern. When the
cleaning procedure is finalised the valve is to be closed.

NOTE! SC90T should not be

filled with oil as it is already
filled with grease at time of
delivery!!

SCANJET MARINE AB, P.O. Box 2, S-275 21 SJÖBO, Sweden

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WORKING PRINCIPE

The cleaning media comes from the supply line onboard the
vessel and enter into the inlet housing and passes the vertical
turbine that drives the driving unit.
The cleaning media continue through the main pipe to the nozzle
and then out in the tank.
The driving unit will rotate and elevate the nozzle and will
hereby clean the tank in a spherical pattern. The rotation speed
is controlled by the rotation speed of the turbine and could easily
be set to desired speed.
The rotation and the elevation of the nozzle are indicated on the
scale on the lifting rod.
The elevation per revolution (Pitch) for the nozzle can be set to
different pre-programmed values by means of lifting or pushing
down the program knob. (See below).

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#90T-1-CRUDE-16.

TECHNICAL DATA

Supply data: Scanjet 90 T is operated with a supply of cleaning media at a flow of

approx., 40-110 m³/h and at an inlet pressure of 0.6-1.2 MPa.

Rotating Speed: The rotation speed can vary between 1-3 min per turn depending on
the supply data and settings.

Weight: Machine with 1 m length of main pipe Approx. 70 kg

Per additional meters of main pipe Approx. 15 kg

Material: Makers standard.

Performance data: The table below shows the approx. flow and jet length for each
combination of inlet pressure and nozzle diameter.

Supply Nozzle dia Nozzle dia Nozzle dia

pressure Ø 20 mm Ø 25 mm Ø 30 mm
MPa
Flow Jet Flow Jet Flow Jet
m³ / h length m³ / h length m³ / h length
m m m
0,6 39 24 55 30 78 32
0,8 46 26 64 32 87 35
1 49 28 71 34 98 37
1,2 54 30 81 36 105 38
As per Det Norske Veritas (DnV)
Other nozzles available upon request.

IMPORTANT !
NOTE! The use of tankcleaning machine may cause static electricity why
measures must be taken in order to avoid sparks and possible explosion by
having the tanks inert at time of cleaning.

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GENERAL INSTALLATION DATA

Max capacity ~110 m³/h. SERVICE SPACE

Weights including 1m pipe ~70 kg. Minimum 400 mm radius from centre of
Per additional meter pipe ~15 kg unit for handling and service.

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#90T-1-CRUDE-16.

OPERATION

Starting up
1. Remove protective cover.

2. Set nozzles to desired starting point by using the hand-manoeuvring

device. Handcrank one cycle to check that it is running smoothly.

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3. Open the inlet valve slowly to start the machine. See page 16 for inspection
instruction during operation.

4. Set desired program by lifting or pushing the program knob.

When program knob is down the machine will elevate 1,5°/rev.
(I.e. if three knobs are pushed down the machine will elevate 4,5°/rev).

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Setting Programs
The 90T Driving unit is delivered with pre-setted programs. The program is
adjusted by pushing down the program knobs. Each knob is giving 1,5° elevation per
turn giving the following degrees of vertical elevation per revolution of the nozzle
(pitch).

All knobs up: No elevation will be performed.

Washing will be made in a horizontal circle.
One knob down: Approx. 1,5 degrees per rev.
Two knobs down: Approx. 3,0 degrees per rev.
Three knobs down:Approx. 4,5 degrees per rev.
Four knobs down: Approx. 6 degrees per rev.
Etc,

Calculation of cleaning time

I) Calculation of cleaning time for a cycle

The cleaning time depends of the following:

Chosen program with its characteristic pitch

angle A (elevation/ rev.)

Rotation speed of the nozzle (indicated on B(sec/rev.)

lifting rod on top of the machine)

Washing angle C (degrees)

Cleaning time D (minutes)

Cleaning time D=(CxB)/(Ax60)

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Example 1: The program is set to give 4,5° elevation per turn of the
nozzle and one turn takes 50 sec (measured with a wrist watch by
checking time for one run indicated by lifting rod). How long time
does it take to wash the tank from top to bottom (180°)?

A = Pitch 4,5 °
B = 50 sec
C = 180 (180 to 0 degrees)

Cleaning time D=(180x50)/(4,5x60)=33.3 minutes

Example 2: Two program knobs have been pushed down giving a pitch of 3°/rev. We
would like to do a cleaning between 120 degrees and 45 degrees. How long time does
it take? Same revolution speeds as in example No 1 above.

A = 3,0 °/rev
B = 50
C = 75 degrees (125-45)

Cleaning time D=(75x50)/(3,0x60)=21 minutes

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B) Calculation of cleaning time for getting out a certain amount of cleaning media
(prewash).

- The total flow Q (m³/h) through the nozzles at the specific pressure used is taken
from the table at page 6. The total flow in the tank is then calculated by adding the
flow from all machines used at the same time in the tank.

- Needed amount of washing media R (m³) calculated as per Prewash Regulations or

other.

- The time T the machine must be in operation is then calculated as:

T=R/Q*60 (min)

Example 3:
- Prewash rules gives that 10 m³ of cleaning media should be used.
- We have a tank with two (2) machines having 22 mm nozzles and will operate the
tank-cleaning machine at 8 bar pressure.
- How long time should we operate the machine?

Solution
Machine data at page 13 shows that at 8 bar and 22 mm nozzle will give a flow of 50
m³/h per machine. Total flow will then be calculated adding both machines giving a
total flow in the tank of 100 m³/h.

Needed time T=10/ 100 *60=6,0 min

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Waterflow for different nozzles at

specific inlet pressure

120
110
Ø 32
100
Ø 30
90
Ø 28
80
Q (cbm/h)

Ø 26
70
Ø 24
60
Ø 22
50
40 Ø 20

30 Ø 18
20
6 7 8 9 10 11 12
P (bar) As per DNV

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Cleaning time for full cycle (180°) at different cleaning programs

depending on the rotation speed for the nozzle.

160

150

140

130

120

110

100
Cy P1=1,5°/rev
cle 90
tim
e P2=3°/rev
(mi 80
n)
P3=4,5°/rev
70
P4=6°/rev
60

50

40

30

20

10

0
0,6 0,8 1 1,2 1,4 1,6 1,8 2
Rotation speed of gun (r/min)

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Speed Adjustment
The rotating speed for the machine could be adjusted by changing the rotation speed
of the turbine. The speed can be adjusted while operating the machine by doing the
following:

1.Remove protective cup A (Key No 25).

2.Loosen contra nut B (Key No 30).
3.Set the adjusting screw (C) to get the desired speed by using an Allen
key No 6. The lifting rod indicates the speed and the time it takes for
one turn it can be measured by a wristwatch. By lifting the adjusting
screw (C) will the speed increase and vice verse.
4.After the speed been set, tighten contra nut B.
5.Replace protective cup A.

Stop the machine while adjusting the nut, and start again when the nuts are
tightened. Check the speed, if not ok adjust again.

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During operation
During the cleaning operation the machine should be inspected and checked for
leakage by opening inspection cover in cofferdam (A) and inspection hole (B). Make
sure that the machine operates, as it should by checking that the lifting rod is
rotating and elevating (C).
Note that leakage at the nozzle house is normal and necessary to flush the Teflon
bearing and gears

Closing down

When the cleaning operation is finalised the following should be done.

1. Close the main valve.

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2. Make sure that the machine is left with the nozzle pointing downwards as
this automatically drains the main pipe and ensure that no cleaning media
will be left in the unit.
The nozzle is pointing downwards when the lifting rod is in its lowest
position. If necessary the nozzle should be hand manoeuvred by using the
hand-cranking device to get the nozzle pointing downwards.

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MAINTENANCE

Regular inspection before operation:

- Inspect cofferdam for leakage (B).

- Drain the driving units from condense water by opening the plug (A) situated
under the drive unit.

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Every 12-month or every 50h operation whichever

comes first:
Drive Unit
- Open the cover and add lubricating grease on gears
and bearings.

Suitable grease are: Mobil OGL 007 or equivalent.

- Inspect the turbine bearings and change if needed.

(See page21)

- Change sealing at the pull-rod pos A.

Wash Unit

- Inspect nozzle and flow guide so no

Particles are stacked.
- Inspect bearings at the nozzle house
and change if needed.

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Every 24-month or every 100h operation whichever comes first:

- Check gears so they are properly greased. If needed add additional grease.
Suitable grease is: Mobil OGL 007 or equivalent.
- Check the continuos screw and re-grease it. (A)
- Change freewheels, shafts and bearings inside the drive unit (B).
- Change bearings at the turbine shaft. See page 25.

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-Inspect, and change turbine ball bearing by removing driving unit and open cover
to the inlet house.

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At time of dry-docking vessel for major overhaul

- Change all grease in gearbox by dismantling the units, removing all old lubrication
and adding new grease. Weared parts should be changed.
- Make a complete survey of the gun unit installed below deck. Check that the nozzle
is having a free flow and are properly attached. Change teflon bearings.

REMOVAL OF DRIVING UNIT

To remove the driving unit from the washing unit at time of service etc. the
following procedure should be followed:

1. Remove the protective cover (A).

2. Undo the coupling shaft by using a box wrench and a hammer (B).
3. Undo the five bolts (C) as showed below, and lift the drive unit off the washing
unit.

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REPLACEMENT OF DRIVING UNIT

To replace the driving unit on the washing unit at time of service etc. the following
procedure should be followed:

1. Make sure that the continuos screw is in its lowest position by using the
hand-cranking tool. Press the indication rod down while using the tool in order to
find the lowest position
2. Place the drive unit on the pull-rod and make sure that the coupling is properly
attached by turning the drive-unit. Fasten the indication rod and lower the unit on
the turbine shaft and make sure that the connection is correct. The turbine shaft
will automatically find the correct position at time of starting the machine. Please
also check that the turbine shaft is rotating without any disturbance by open the
cover (B) and use Allen key at the turbine shaft.
NOTE! When the indication rod is connected properly the rod should have been
screwed into the threads ~10 turns. If not: Make sure that the rod is in its lowest
position by using the hand-manoeuvring tool and rotate the tool clockwise in order
to find the correct connection.

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CHANGING SEALING AT PULL-ROD

1) Remove drive unit as showed on previous pages.
2) Undo the sealing nut (A) by screwing it counter clock wise.
3) Change the sealing and replace the sealing-nut.

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Changing turbine bearings

1) Remove the drive unit as showed on previous pages.
2) Undo the six bolts (A) as showed below.
3) Lift up the turbine housing (B).
4) Remove the guide ring (C) by open the stop screw (D).
5) Lift up the turbine and change shaft including ball bearing
if needed. (E)
6) Bottom bearing is changed by unscrewing the adjusting
sleeve and replace worn bearings (F).

REMOVAL OF INLET HOUSE

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To remove the inlet house the following procedure should be followed:

1) Undo the four nuts (A).

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TOOL KIT
For normal maintenance and operation the following tools are included in Scanjet
tool kit:

Pos. Part No. QTY Description Spec.

--------------------------------------------------------------------------------------------------

1 12020 1 Tool box

2 12030 1 Box Wrench 10 mm

3 12040 1 Box wrench 13 mm
4 12046 1 Box wrench 19 mm
5 12051 1 Box wrench 25 mm
6 12056 1 Box wrench 30 mm
7 12060 1 Set of Hexagon bar wrench
8 12061 1 Short 6 mm hexagon key

9 12065 1 Tong for retaining rings

10 20127 2 Indication arrow

11 25125 2 Device for manual elevation

12 Grease 1 Mobil OGL 007 0,5 kg

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SPARE PARTS KIT SCANJET SC 90T /VESSEL. LIST DATED 021213

POS. NO QTY. SC PART NO. DESCRIPTION

2 2 20124 Gasket
9 2 120302 Ring
11 2 120259 O-Ring
12 2 109232 O-ring
13 5 104441 Screw
19 2 120258 O-ring
34 4 109241 O-Ring
38 2 120306 Plug
39 2 108780 O-Ring
40 2 104462 Screw
41 2 106210 Retaining Ring
44 2 25076 Spring
59 1 108208 Freewheel
81 3 106208 Retaining Ring
90 2 106261 Ring
94 1 109269 O-Ring
96 2 120299 Plug
122 2 109242 O-Ring
148 3 106146 Washer
149 3 104760 Screw
154 2 106106 Washer
155 2 106575 Split Pin
170 5 104961 Screw
178 1 25073 Pin

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How to order spare parts

When ordering spare parts the following data must be referred to for securing a
correct and rapid delivery.
Please note that each machine is marked at the inlet housing as showed below.
Name of Vessel / Hull no:
Invoice address:
Consignee:

Your order no:

Contact Person:
Mode of delivery:

Latest ETA destination:

Shipping mark:
Type of equipment:

Serial no:
Spare part list :

POS PART NO QTY DESCRIPTION

_______________________________________________________

....... ................. ....... ...................................

....... ................. ....... ...................................
....... ................. ....... ...................................
....... ................. ....... ...................................
....... ................. ....... ...................................

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Spare part breakdown SC 90T. List dated 021213

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Spare part breakdown SC 90T. List dated 021213

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Spare part breakdown SC 90T. List dated 021213

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Spare part breakdown SC90T. List dated 021213

Note! Spare parts number may be changed without prior notice.
Final numbers will be issued for “shipset manual”.
POS. NO QTY. SC PART NO. DESCRIPTION

1 1 25110 Handle
2 1 20124 Gasket
3 1 25064 Gasket
4 1 25037 Cover
5 4 25074 Program Knob
6 4 105096 Screw
7 4 25072 Shaft
8 4 120319 Ring
9 1 120302 Ring
10 1 108802 O-Ring
11 1 120259 O-Ring
12 4 109232 O-Ring
13 8 104441 Screw
14 8 106104 Washer
15 1 25060 Cover
16 4 120308 Bearing
17 1 25070 Bearing
18 1 25049 Washer
19 1 120258 O-Ring
20 1 20083 Guide Sleeve
21 1 25030 Driving Sleeve
22 4 104863 Screw
23 1 103261 Retaining Ring
24 1 20089 Guide Pin
25 1 25063 Shaft
26 1 20062 Washer
27 1 25061 Continuous Screw
28 2 111061 Key
29 1 25035 Gear
30 1 25048 Washer
31 1 25034 Gear
32 1 25044 Sleeve
33 1 25045 Housing
34 1 109241 O-Ring
35 1 25047 Bearing
36 1 109063 O-Ring
37 1 25031 Lower Housing
38 1 120306 Plug
39 1 108780 O-Ring
40 5 104462 Screw
41 1 106210 Retaining Ring
42 1 25055 Washer
43 1 Freewheel, included in pos 45
44 1 25076 Spring

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Spare part breakdown SC90T. List dated 021213

Note! Spare parts number may be changed without prior notice.
Final numbers will be issued for “shipset manual”.
POS. NO QTY. SC PART NO. DESCRIPTION

45 1 25026 Feeder, including pos 43

46 2 25055 Washer
47 1 25043 Shaft
48 1 120312 Bearing
49 1 25062 Pin
50 1 25025 Bearing House, including pos 52
51 2 104758 Screw
52 1 Freewheel, included in pos 50
53 1 25055 Washer
54 1 106210 Retaining Ring
55 2 104218 Guide Pin
56 1 110655 Bearing , included in pos 64
57 1 25080 Washer
58 1 25077 Shaft
59 1 108208 Freewheel
60 1 25023 Arm, including pos 60a
60a 1 Freewheel, included in pos 60
61 1 25052 Indicator
62 1 120318 Nut
63 2 104760 Screw
64 1 25027 Housing, including pos 56, 65, 78
65 1 110645 Bearing, included in pos 64
66 1 25051 Distance
67 1 120313 Bearing
68-70 1 120315 /Pin/Split Pin/Coupling
71 1 25058 Pin
72 1 25056 Sleeve
73 1 25040-2 Excenter Shaft (4mm)
74 1 103635 Key
75 1 25041 Gear
76 1 107153 Bearing
77 1 120306 Plug
78 1 120314 Bearing, included in pos 64
79 1 120286 Washer
80 1 20098 Spring
81 1 106208 Retaining Ring
82 1 104233 Pin
83 1 104443 Screw
84 4 106509 Rivet
85 1 70100 Plate
86 1 109076 O-Ring
87 1 120311 Plug

89 2 105904 Nut
90 1 106261 Ring

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Spare part breakdown SC90T. List dated 021213

Note! Spare parts number may be changed without prior notice.
Final numbers will be issued for “shipset manual”.
POS. NO QTY. SC PART NO. DESCRIPTION

91 1 25053 Bearing
92 1 25013 Sleeve, including 90, 91 93, 94
93 2 109241 O-Ring
94 1 109269 O-Ring
95 1 25011 Inlet House
96 1 120299 Plug
97 4 120345 Pin-bolt
98 4 106112 Washer
99 1 105096 Screw
100 1 25039 Shaft
101 1 106261 Retaining Ring
102 1 25118 Sleeve
103 1 120333 Bearing
105 1 108776 O-Ring
106 1 106261 Retaining Ring, included in 172
107 1 25117 Sleeve, included in 172
108+110 2 120325 Ball Bearing, included in 172
109 1 25120 Distance, included in 172
111 1 106208 Retaining Ring, included in 172
112 1 25105-xx Ring ”-xx” is inside diameter (According to order)
113 1 25099-xx Turbine “-xx” is outer dia. (According to order)

116 1 25107 Strainer

117 1 25108 Ring
118 1 20015 Bearing, included in pos. 120
119 1 20021 Bearing, included in pos. 120
120 1 20005-2 Adjusting Screw

122 1 109242 O-Ring

123 1 20026 Nut
124 1 20025 Cover
125 1 90018 Bearing
126 1 109030 O-Ring
127 4 106509 Rivet
128 1 70099 Plate
129 4 102550 Nut
130 1 90033-xxx Downpipe, (Length according to order)
131 5 106146 Washer
132 1 90073 Stator
133 1 90015 Bearing
134 1 90072 Rotor
135 1 90004 Rack
136 2 90038 Bearing
137 1 90034-xx Nozzle “-xx” is outlet diameter (According to order)

SCANJET MARINE AB, P.O. Box 2, S-275 21 SJÖBO, Sweden

Telefax no. +46 (0)416 511 656, Telephone no. +46 (0)416 513 100
 Page 36 (37).
#90T-1-CRUDE-16.

Spare part breakdown SC90T. List dated 021213

Note! Spare parts number may be changed without prior notice.
Final numbers will be issued for “shipset manual”.
POS. NO QTY. SC PART NO. DESCRIPTION

138 2 105095 Screw

139 1 90035 Flow Pipe
140 1 90075 Nozzle Housing
141 2 90016 Bearing
142 1 90009 Flange Gear
143 3 104462 Screw
144 3 106146 Washer
145 1 90026 Shaft
146 1 90019 Bearing
147 1 90008 Bottom Flange
148 3 106146 Washer
149 3 104760 Screw
150 1 90074 Arm
151 1 90017 Shaft
152 1 90013 Link
153+157 2 90025 Shaft
154 8 106106 Washer
155 8 106575 Split Pin
156 1 90014 Link
158 1 90032-xx Rod, (Length according to order)
159 3 50051 Bearing
160 1 109091 O-Ring
161 1 90022-xx Support (Dim according to order)
162 1 90027 Sleeve
163 1 90030 Ring
164 1 105109 Screw
165 1 25068 Washer
166 1 105112 Screw
170 7 104961 Screw
172 1 25130 Turbine Housing Assembly
173 1 105106 Screw, included in 172
174 1 108791 O-Ring, included in 172
175+176 1 120334 Mechanical Sealing including washer, included in
172
177 1 25104 Turbine Shaft, included in 172
178 1 25073 Pin, included in 172
179 1 106208 Retaining Ring, included in 172
180 1 25081 Washer

SCANJET MARINE AB, P.O. Box 2, S-275 21 SJÖBO, Sweden

Telefax no. +46 (0)416 511 656, Telephone no. +46 (0)416 513 100
 Page 37 (37).
#90T-1-CRUDE-16.

NOTES

SCANJET MARINE AB, P.O. Box 2, S-275 21 SJÖBO, Sweden

Telefax no. +46 (0)416 511 656, Telephone no. +46 (0)416 513 100