An additional parameter “FS” provides the setting of temperature, detected by the evaporator probe,

DIGITAL CONTROLLER WITH DEFROST AND above which the fans are always OFF. This is used to make sure circulation of air only if his
temperature is lower than set in “FS”
FANS MANAGEMENT 5.1.1 Cyclical activation of the fans with compressor off
When F1 or F2 = cn or cY (fans in parallel to the compressor), by means of the Fn and FF parameters the fans

XW03K – CX40
can carry out on and off cycles even if the compressor is switched off. When the compressor is stopped the
fans go on working for the Fn time. With Fn =0 the fans remain always off, when the compressor is off.

5.2 FANS AND DIGITAL INPUT

1 General warnings ............................................................................................................................................. 1
2 General description .......................................................................................................................................... 1 When the digital input is configured as door switch iF=do, fans and compressor status depends on the
3 Regulation ........................................................................................................................................................ 1 dC parameter value:
4 Defrost .............................................................................................................................................................. 1  dC=no  normal regulation;
5 Fans .................................................................................................................................................................. 1
6 Front panel commands – cx40 keyboard ........................................................................................................ 1
 dC=Fn  fans OFF;
7 Parameters ....................................................................................................................................................... 2  dC=cP  compressor OFF;
8 Digital inputs ..................................................................................................................................................... 2  dC=Fc  compressor and fans OFF.
9 Installation and mounting ................................................................................................................................. 2 When rd=y, the regulation restart with door open alarm.
10 Electrical connections ...................................................................................................................................... 3
11 How to use the hot key .................................................................................................................................... 3 6 FRONT PANEL COMMANDS – CX40 KEYBOARD
12 Alarm signalling ................................................................................................................................................ 3
13 Technical data .................................................................................................................................................. 3 To display target set point, in
14 Connections ..................................................................................................................................................... 3 programming mode it selects a
15 Default setting values....................................................................................................................................... 3 parameter or confirm an
operation

1 GENERAL WARNINGS To start a manual defrost

1.1 PLEASE READ BEFORE USING THIS MANUAL In programming mode it browses
the parameter codes or increases
 This manual is part of the product and should be kept near the instrument for easy and quick the displayed value
reference. In programming mode it browses
 The instrument shall not be used for purposes different from those described hereunder. It cannot be AUX the parameter codes or
used as a safety device. decreases the displayed value
 Check the application limits before proceeding.
 Dixell Srl reserves the right to change the composition of its products, even without notice, ensuring KEYS COMBINATION
the same and unchanged functionality. + To lock or unlock the keyboard
1.2 SAFETY PRECAUTIONS + To enter in programming mode
 Check the supply voltage is correct before connecting the instrument. + To return to room temperature display
 Do not expose to water or moisture: use the controller only within the operating limits avoiding sudden
temperature changes with high atmospheric humidity to prevent formation of condensation LED MODE SIGNIFICATO
 Warning: disconnect all electrical connections before any kind of maintenance.
On Compressor enabled
 Fit the probe where it is not accessible by the End User. The instrument must not be opened.
Flashing Anti-short cycle delay enabled (AC parameter)
 In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.p.A.” (see
address) with a detailed description of the fault. On Defrost in progress
 Consider the maximum current which can be applied to each relay (see Technical Data). Flashing Dripping in progress
 Ensure that the wires for probes, loads and the power supply are separated and far enough from each On Fans output enabled
other, without crossing or intertwining. Flashing Fans delay after defrost
 In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel with On Measurement unit
inductive loads could be useful. Flashing Programming mode
On Measurement unit
2 GENERAL DESCRIPTION Flashing Programming mode
The XW03K, is microprocessor based controller, suitable for applications on medium or low
6.1 HOW TO SEE THE SET POINT
temperature ventilated refrigerating units. It has to be connected by means of a two-wire cable ( 1mm) at
a distance of up to 10 meters to the keyboard CX40. 1. Push and immediately release the SET key, the set point will be showed;
It has 2 relay outputs to control compressor and fan. The device is also provided with 2 NTC probe 2. Push and immediately release the SET key or wait about 5s to return to normal visualisation.
inputs, the first one for temperature control and the second one to be located onto the evaporator, to
control the defrost termination temperature and to managed the fan and it’s provided with a 6.2 HOW TO CHANGE THE SETPOINT
configurable digital input. With the HOTKEY it’s possible to program the instrument in a quick and easy
1. Push the SET key for more than 2 seconds to change the Set point value;
way.
2. The value of the set point will be displayed and the “°C” or “°F” LED starts blinking;
3. To change the Set value push the or arrows.
3 REGULATION 4. To memorise the new set point value push the SET key again or wait 10s.
The regulation is performed according to 6.3 HOW TO START A MANUAL DEFROST
the temperature measured by the
thermostat probe with a positive Push the DEF key for more than 2 seconds and a manual defrost will start
differential from the set point: if the
temperature increases and reaches set 6.4 HOW TO CHANGE A PARAMETER VALUE
point plus differential the compressor is
started and then turned off when the To change the parameter’s value operate as follows:
temperature reaches the set point value 1. Enter the Programming mode by pressing the SET+ keys for 3s (“°C” or “°F” LED starts
again. blinking).
In case of fault in the thermostat probe the start and stop of the compressor are timed through 2. Select the required parameter. Press the “SET” key to display its value
parameters “Cy” and “Cn”. 3. Use or to change its value.
4. Press “SET” to store the new value and move to the following parameter.
4 DEFROST To exit: Press SET+ or wait 15s without pressing a key.
NOTE: the set value is stored even when the procedure is exited by waiting the time-out to expire.
Defrost is performed through a simple stop of the compressor.
Parameter “id is used to control the interval between defrost cycles, its maximum length by parameter 6.5 HIDDEN MENU
Md and two defrost modes: timed or controlled by the evaporator’s probe.
At the end of defrost dripping time is started, its length is set in the dt parameter. With dt=0 the The hidden menu includes all the parameters of the instrument.
dripping time is disabled. HOW TO ENTER THE HIDDEN MENU
1. Enter the Programming mode by pressing the SET+ keys for 3s (“°C” or “°F” LED starts
5 FANS blinking).
2. Released the keys, then push again the SET+ keys for more than 7s. The L2 label will be
With F1 or F2 parameters it can be selected the fans functioning.
displayed immediately followed from the Hy parameter.
 F1 is used when SET > = do
NOW YOU ARE IN THE HIDDEN MENU.
 F1 is used when SET < do 3. Select the required parameter.
4. Press the “SET” key to display its value
 F1 or F2 =cn  will switch ON and OFF with the compressor and not run during defrost 5. Use or to change its value.
 F1 or F2 =on  fans will run even if the compressor is off, and not run during defrost 6. Press “SET” to store the new value and move to the following parameter.
To exit: Press SET+ or wait 15s without pressing a key.
After defrost, there is a timed fan delay allowing for drip time, set by means of the “Fd” parameter. NOTE1: if there is no parameter in L1, after 3s the “nP” message is displayed. Keep the keys pushed
till the L2 message is displayed.
 F1 or F2 =cy  fans will switch ON and OFF with the compressor and run during defrost NOTE2: the set value is stored even when the procedure is exited by waiting the time-out to expire.
 F1 or F2 =oY  fans will run continuously also during defrost.

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HOW TO MOVE A PARAMETER FROM THE HIDDEN MENU TO THE FIRST di Digital input delay: (0÷99 min) with iF=EA or bA delay between the detection of the external
LEVEL AND VICEVERSA. alarm condition and its signalling. . With iF=do it represents the delay to activate the door open
Each parameter present in the HIDDEN MENU can be removed or put into “THE FIRST LEVEL” (user alarm.
level) by pressing SET+ . In HIDDEN MENU when a parameter is present in First Level the decimal dC Compressor and fan status when open door: (no/Fn/cP/Fc): no= normal; Fn = Fans OFF; cP
point is on. =Compressor OFF; Fc = Compressor and fans OFF;
rd Regulation with door open: (n÷y) n = no regulation if door is opened; Y= when di is elapsed
6.6 TO LOCK THE KEYBOARD regulation restarts even if door open alarm is present;
1. Keep pressed for more than 3s the and keys. OTHER
2. The “OF” message will be displayed and the keyboard will be locked. If a key is pressed more
than 3s the “OF” message will be displayed. d1 Thermostat probe display (read only)
d2 Evaporator probe display (read only)
6.7 TO UNLOCK THE KEYBOARD rL Software release
Pt Parameter code table
Keep pressed together for more than 3s the and keys till the “on” message will be displayed.
6.8 TO SEE THE EVAPORATOR PROBE VALUE 8 DIGITAL INPUTS
1. Enter in “Pr1” level. The free voltage digital input is programmable in different configurations by the “i1F” parameter.
2. Parameters “d1”, “d2”, display the value of room and evaporator probes respectively. 8.1 DOOR SWITCH (IF=DO)
7 PARAMETERS It signals the door status and the corresponding relay output status through the “dC” parameter: no =
normal (any change); Fn = Fan OFF; CP = Compressor OFF; FC = Compressor and fan OFF.
REGULATION Since the door is opened, after the delay time set through parameter “di”, the door alarm is enabled,
the display shows the message “dA” and the regulation restarts if rd = y. The alarm stops as soon
Hy Differential: (0,1°C  25°C / 1°F ÷ 45°F) Intervention differential for set point. Compressor Cut
as the external digital input is disabled again. With the door open, the high and low temperature alarms
IN is SET POINT + differential (Hy). Compressor Cut OUT is when the temperature reaches the
are disabled.
set point.
LS Minimum SET POINT: (-55°C÷SET/-67°F÷SET): Sets the minimum value for the set point.. 8.2 EXTERNAL ALARM (IF=EL)
US Maximum SET POINT: (SET÷99°C/ SET÷99°F). Set the maximum value for set point.
ot First probe calibration: (-9.9÷9.9°C / -17°F ÷ 17°F) allows to adjust possible offset of the first As soon as the digital input is activated the unit will wait for “di” time delay before signalling the “EA”
probe. alarm message. The outputs status doesn’t change. The alarm stops just after the digital input is de-
P2 Evaporator probe presence: n= not present; y= the defrost stops by temperature. activated.
oE Second probe calibration: (-9.9÷9.9°C / -17°F ÷ 17°F) allows to adjust possible offset of the
8.3 SERIOUS ALARM (IF=BA)
second probe.
od Outputs activation delay at start up: (0÷99min) This function is enabled at the initial start-up of When the digital input is activated, the unit will wait for “di” delay before signalling the “CA” alarm
the instrument and inhibits any output activation for the period of time set in the parameter. message. The relay outputs are switched OFF. The alarm will stop as soon as the digital input is de-
AC Anti-short cycle delay: (0÷50 min) minimum interval between the compressor stop and the activated.
following restart.
Cy Compressor ON time with faulty probe: (0÷99 min) time during which the compressor is active 8.4 START DEFROST (IF=DF)
in case of faulty thermostat probe. With Cy=0 compressor is always OFF.
It starts a defrost if there are the right conditions. After the defrost is finished, the normal regulation will
Cn Compressor OFF time with faulty probe: (0÷99 min) time during which the compressor is OFF
restart only if the digital input is disabled otherwise the instrument will wait until the “Md” safety time is
in case of faulty thermostat probe. With Cn=0 compressor is always active.
expired.
DISPLAY
8.5 INVERSION OF THE KIND OF ACTION: HEATING - COOLING (IF=HC)
CF Measurement unit: (°C÷°F) °C =Celsius; °F =Fahrenheit. WARNING: When the measurement
unit is changed the SET point and the values of the parameters Hy, LS, US, oE, o1, AU, AL have This function allows inverting the regulation of the controller: from cooling to heating and viceversa.
to be checked and modified if necessary.
rE Resolution (only for °C):(dE ÷ in) dE= decimal between -9.9 and 9.9°C; in= integer 9 INSTALLATION AND MOUNTING
dy Display delay: (015 min.) when the temperature increases, the display is updated of 1 °C/1°F 9.1 CX40 - KEYBOARD
after this time.
DEFROST
dE Defrost termination temperature: (-55÷50°C / -67÷99°F) if P2=Y it sets the temperature
measured by the evaporator probe, which causes the end of defrost.
do Set for fan regulation: (-55÷50°C / -67÷99°F); See parameters F1 and F2
id Interval between defrost cycles: (0÷99 minutes) Determines the time interval between the
beginning of two defrost cycles.
Md Maximum length for defrost: (0÷99 min. with 0 no defrost) when P2=n, (not evaporator probe:
timed defrost) it sets the defrost duration, when P2 = y (defrost end based on temperature) it sets
the maximum length for defrost. CX40 keyboard shall be mounted on vertical panel, in a 29x71
dF Display during defrost: (rt / it / SP / dF) rt= real temperature; it= start defrost temperature; SP= mm hole, and fixed using the special bracket supplied.
SET-POINT; dF= label dF. The temperature range allowed for correct operation is
FANS 060 °C. Avoid places subject to strong vibrations,
corrosive gases, excessive dirt or humidity. The same
F1 Fans operating mode with SET >= do: (cn, on, cY, oY) cn= in runs with the compressor, OFF recommendations apply to probes. Let air circulate by the
during defrost; on= continuous mode, OFF during defrost;; cY= runs with the compressor, ON cooling holes.
during defrost; oY= continuous mode, ON during defrost.
F2 Fans operating mode with SET < do: (cn, on, cY, oY) cn= in runs with the compressor, OFF
during defrost; on= continuous mode, OFF during defrost;; cY= runs with the compressor, ON
during defrost; oY= continuous mode, ON during defrost.
Fd Fans delay after defrost: (0÷99 min) Interval between end of defrost and evaporator fans start. 9.2 XW03K – MAIN BOARD
FS Fans stop temperature: (-55÷50°C / -67°F ÷ 99°F) setting of temperature, detected by
evaporator probe, above which fans are always OFF.
Fn Fan ON time: (0÷15 min) with F1 or F2 = Cn or Cy, (fan activated in parallel with compressor). it sets the
evaporator fan ON cycling time when the compressor is off. With Fn =0 and FF ≠  0 the fan are always
off, with Fn=0 and FF =0 the fan are always off.
FF Fan OFF time: (0÷15 min) with F1 or F2 = Cn or Cy, (fan activated in parallel with compressor). it sets the
evaporator fan off cycling time when the compressor is off. With Fn =0 and FF ≠  0 the fan are always
off, with Fn=0 and FF =0 the fan are always off.
ALARMS
AL Minimum temperature alarm: (-55÷AU°C /-67÷AU°F) when this temperature is reached the
alarm is enabled, after the “Ad” delay time.
AU Maximum temperature alarm: (AL÷99°C/99°F) when this temperature is reached the alarm is
enabled, after the “Ad” delay time.
Ad Temperature alarm delay: (0÷99 min) time interval between the detection of an alarm condition
and alarm signalling.
dA Exclusion of temperature alarm at startup: (0÷99 min) time interval between the detection of
the temperature alarm condition after instrument power on and alarm signalling.
DIGITAL INPUT
iP Digital input polarity: (oP ÷ cL) oP= activated by closing the contact; cL= activated by opening
the contact;
iF Digital input configuration: (EA/bA/do/dF/Au/Hc) EL= external alarm: “EA” message is
displayed; bA= serious alarm “CA” message is displayed; PA = do not set it; do= door switch
function; dF= defrost activation; Au =not used; Hc= inversion of the kind of action; Fn, ES = do
not set it
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10 ELECTRICAL CONNECTIONS 14 CONNECTIONS
XW03K is provided with Minifit 2, 2 poles, for probes and the keyboard, JST 2 poles for digital input. 14.1 XW03K – 20+8A– 110VAC OR 230VAC
Disconnectable screw terminal blocks are used for power supply and loads, for cables with a cross section up
to 2.5 mm2. Heat-resistant cables have to be used. Before connecting cables make sure the power supply
complies with the instrument’s requirements.
Separate the probe cables from the power supply cables, from the outputs and the power connections.
Do not exceed the maximum current allowed on each relay, in case of heavier loads use a suitable external
relay.
NOTE: the maximum current allowed for all the loads is 16A.

10.1 PROBES
The probes shall be mounted with the bulb upwards to prevent damages due to casual liquid
infiltration. It is recommended to place the thermostat probe away from air streams to correctly
measure the average room temperature. Place the defrost termination probe among the evaporator
fins in the coldest place, where most ice is formed, far from heaters or from the warmest place during
defrost, to prevent premature defrost termination.

11 HOW TO USE THE HOT KEY

11.1 HOW TO PROGRAM THE HOT KEY FROM THE INSTRUMENT (UPLOAD)
1. Program one controller with the front keypad.
2. When the controller is ON, insert the “Hot key” and push key; the "uP" message appears
followed a by flashing “Ed”
3. Push “SET” key and the “Ed” will stop flashing.
4. Turn OFF the instrument remove the “Hot Key”, then turn it ON again.

NOTE: the “Er” message is displayed for failed programming. In this case push again o key if you want
NOTE: Model at 120Vac, connect power supply to 42-44 terminals
to restart the upload again or remove the “Hot key” to abort the operation.
11.2 HOW TO PROGRAM AN INSTRUMENT USING HOT KEY (DOWNLOAD) 15 DEFAULT SETTING VALUES
1. Turn OFF the instrument. LABEL DESCRIPTION RANGE °C °F LEVEL
2. Insert a programmed “Hot Key” into the 5 PIN receptacle and then turn the Controller ON.
3. Automatically the parameter list of the “Hot Key” is downloaded into the Controller memory, the REGULATION
“do” message is blinking followed a by flashing “Ed”. St Set point LS÷US 0 -
32
4. After 10 seconds the instrument will restart working with the new parameters.
5. Remove the “Hot Key”.. Hy Differential 0.1 ÷ 25°C/1 ÷ 45°F 4 7 Pr1
LS Minimum Set Point -55°C÷SET/-67°F÷SET -25 -13 Pr2
NOTE: the “Er” message is displayed for failed programming. In this case push again o key if you want
to restart the upload again or remove the “Hot key” to abort the operation. US Maximum Set Point SET÷99°C/SET÷99°F 10 50 Pr2
ot First probe calibration -9.9÷9.9°C/-17÷17°F 0 0 Pr1
12 ALARM SIGNALLING P2 Second probe presence n–Y Y Pr1
yes
Mess. Cause Outputs
oE Second probe calibration -9.9÷9.9°C/-17÷17°F 0 0 Pr2
"P1" Room probe failure Compressor output according to “Cy” e “Cn”
Outputs activation delay
"P2" Evaporator probe failure Defrost end is timed od 0 ÷ 99 min 1 1 Pr2
at start up
"HA" Maximum temperature alarm Outputs unchanged
AC Anti-short cycle delay 0 ÷ 50 min 5 5 Pr1
"LA" Minimum temperature alarm Outputs unchanged
“EA” External alarm Outputs unchanged Compressor ON time
Cy 0 ÷ 99 min 15 15 Pr2
faulty probe
“CA” Serious external alarm All outputs OFF
Compressor OFF time
“dA” Door Open Compressor and fans restarts Cn 0 ÷ 99 min 15 15 Pr2
faulty probe
12.1 ALARM RECOVERY DISPLAY
CF Measurement units °C - °F °C °F Pr2
Probe alarms P1” and “P2” start some seconds after the fault in the related probe; they automatically
stop some seconds after the probe restarts normal operation. Check connections before replacing the rE Resolution (only for °C) dE – in in In Pr1
probe. Temperature alarms “HA” and “LA” automatically stop as soon as the temperature returns to
dy Display delay 0 ÷ 15 min 1 1 Pr2
normal values.
Alarms “EA” and “CA” (with iF=bL) recover as soon as the digital input is disabled. DEFROST
Defrost termination
13 TECHNICAL DATA dE
temperature
-55÷50°C/-67÷99°F 5 41 Pr1

Keyboards Set for defrost relay

do -55÷50°C/-67÷99°F 0 32 Pr1
Housing: self extinguishing ABS activation with td=Ar
Case: facia 75x36 mm; depth 23mm Interval between defrost
id 0 ÷ 99 hours 6 6 Pr1
Mounting: panel mounting in a 71x29mm panel cut-out cycles
Protection: IP20; Frontal protection: IP65 Maximum length for
Md 0 ÷ 99 min. 30 30 Pr1
Connections: Screw terminal block  2.5 mm2 defrost
Power supply: from XW03K power module dF Display during defrost rt – in – SP – dF It It Pr2
Display: 2 digits, red LED, 14.2 mm high
Optional output: buzzer. FANS
Fans operating mode
F1 cn – on – cY – oY Cy Cy Pr1
Power module XW60K (Set>=do)
Dimension: 131x67mm Fans operating mode
F2 cn – on – cY – oY Cn Cn Pr1
Connections: (Set<do)
Probes: Room, Evaporator: JST, 2 poles Fd Fans delay after defrost 0 ÷ 99 min 2 2 Pr1
Digital input: D1, Minifit terminals, 2 poles
Uscita tastiera: JST, 2 poles FS Fans stop temperature -55÷50°C/-67÷99°F 5 41 Pr2
Hot key: JST, 5 poles Fan on time with
Power supply, compressor relay, fan relay: screw terminal blocks type CPM Stelvio 2 poles for each Fn 1 1 Pr1
compressor off 0÷15 (min.)
load Fan off time with
Power supply: 230Vac or. 110Vac  10% or 24Vac FF 3 3 Pr1
compressor off 0÷15 (min.)
Power absorption: 4VA max
Inputs: 2 NTC probes ALARMS
Digital inputs: 1 free voltage Minimum temperature
AL -55°C÷ALU/-67°F÷ALU -55 -55 Pr1
Relay outputs: Total current on loads MAX. 16A alarm
Compressor: relay SPST 16(5) A, 250Vac; EN60730: 100K cycles Maximum temperature
Fan: relay SPST 16(5) A, 250Vac AU ALL÷99°C / ALL÷99°F 99 99 Pr1
alarm
Data storing: on the non-volatile memory (EEPROM) Ad Temperature alarm delay 0 ÷ 99 min 99 99 Pr2
Kind of action: 1B
Pollution degree: normal Exclusion of temperature
dA 0 ÷ 99 min 99 99 Pr2
Software class: A alarm at startup
Operating temperature: 0 to 60°C (32 to 140°F) DIGITAL INPUT
Storage temperature: -25 to 60°C (-13 to 140°F)
Relative humidity: 20 to 85% (no condensing) iP Digital input polarity cL – oP CL CL Pr1
Measuring and regulation range: EA – bA – do – dF – Au
iF Digital input configuration EL EL Pr1
NTC probe: -40 to 99°C (-58 to 230°F) – Hc
Resolution: 0.1°C or 1°C or 1°F (selectable) di Digital input delay 0 ÷ 99 min 5 5 Pr1
Accuracy (ambient temp. 25°C): ±0.5°C ±1 digit
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LABEL DESCRIPTION RANGE °C °F LEVEL
Compressor and fan
dC no /Fn / cP / Fc Fn Fn Pr2
status when open door
Regulation with door
rd n-Y y Y Pr2
open
OTHER
d1 Thermostat probe display Read Only - - Pr2
d2 Evaporator probe display Read Only - - Pr1
rL Firmware release Read Only - - Pr2
Pt Parameter code table Read Only - - Pr2

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