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    Cylinder Head - Install

    Uploaded by

    Jose Pichinte
    Manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cylinder Head - Install

    Uploaded by

    Jose Pichinte
    214 views7 pages
    Manual

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    214 views7 pages

    Cylinder Head - Install

    Uploaded by

    Jose Pichinte
    Manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7
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    The document provides instructions for installing a cylinder head on a Caterpillar C7 on-highway truck engine. It details the specific tools required, installation steps, torque specifications, and references other related repair procedures.

    The main steps are to install a new gasket, lift the cylinder head into place, apply lubricant to the bolts and washers, and tighten the bolts in a numerical sequence following the specified torque values.

    There are multiple tightening steps specified - the bolts should first be tightened to 300 Nm, then loosened to 0 Nm and tightened to 130 Nm, then tightened again to 130 Nm while marking each bolt. The final torque is 55 Nm for other bolts.

    C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 1 of 7

    Shutdown SIS

    Previous Screen

    Product:  TRUCK ENGINE


    Model:  C7 TRUCK ENGINE C7S
    Configuration: C7 On-highway Engine C7S00001-UP

    Disassembly and Assembly


    C7 On-Highway Engine
    Media Number -RENR9707-08 Publication Date -01/02/2012 Date Updated -15/02/2012

       
    i02881605

    Cylinder Head - Install


    SMCS - 1100-012

    Installation Procedure
    Table 1
    Required Tools    
    Tool     Part Number     Part Description     Qty    
    A 6V-4876 Lubricant   1

    Illustration 1 g01260207

    1. Install a new gasket onto the cylinder block. Attach a suitable lifting device onto cylinder head (29) . The weight of
    cylinder head (29) is approximately 118 kg (261 lb). Install cylinder head (29) onto the cylinder block.

    29/05/2019
    C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 2 of 7

    Illustration 2 g01260206

    Illustration 3 g01260205

    2. Apply Tooling (A) to the threads of bolts (27) and bolts (28) . Apply tooling (A) to both sides of each washer. Install
    bolts (27) and (28) .

    29/05/2019
    C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 3 of 7
    Illustration 4 g01260411

    3. Tighten bolts (27) in a numerical sequence. Refer to Illustration 4. Tighten bolts (27) to a torque of 300 ± 15 N·m
    (220 ± 11 lb ft).

    4. Loosen all of the previously tightened bolts (27) to 0 N·m (0 lb ft).

    5. Tighten bolts (27) in a numerical sequence. Refer to Illustration 4. Tighten bolts (27) to a torque of 130 ± 15 N·m (95
    ± 11 lb ft).

    6. Tighten bolts (27) again. Tighten bolts (27) in a numerical sequence. Refer to Illustration 4. Tighten bolts (27) to a
    torque of 130 ± 15 N·m (95 ± 11 lb ft).

    7. Place an index mark on all bolts (27) . Tighten each bolt (27) for an additional 1/4 turn. Refer to the torque sequence
    that is shown in Illustration 4.

    8. Tighten bolts (28) in a numerical sequence. Refer to Illustration 4. Tighten bolts (28) to a torque of 55 ± 7 N·m (41 ±
    5 lb ft).

    Illustration 5 g01260204

    9. Install tube assembly (26) . Connect harness assembly (25) .

    Illustration 6 g01260116

    29/05/2019
    C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 4 of 7
    10. Position bracket (23) and the dipstick tube. Install the washer and nut (22) . Connect harness assembly (21) . Install
    new cable straps (24) .

    Illustration 7 g01260114

    11. Install bracket (20) . Install bolts (19) .

    Illustration 8 g01260110

    12. Install clip (18) and install bolt (17) .

    29/05/2019
    C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 5 of 7

    Illustration 9 g01260109

    13. Connect harness assembly (16) .

    Illustration 10 g01260106

    14. Install tube assembly (15) . Connect harness assembly (14) .

    Illustration 11 g01260082

    Note: Check the O-ring seal for wear or for damage. If necessary, replace the O-ring seal.

    15. Install the O-ring seal on tube assembly (11) . Install the gasket and water temperature regulator housing (10) .
    Connect hose (13) . Tighten hose clamp (12) . Install bolts (9) .

    29/05/2019
    C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 6 of 7

    Illustration 12 g01260081

    16. Install tube assembly (8) .

    Illustration 13 g01260080

    17. Install bracket (7) . Install bolts (6) .

    Illustration 14 g01260078

    18. Install the gasket on elbow (3) . Position elbow (3) on the cylinder head. Tighten bolt (5) . Install bolt (4) .

    29/05/2019
    C7 On-highway Engine C7S00001-UP(SEBP4353 - 37) - Documentation Page 7 of 7

    Illustration 15 g01260077

    19. Install clips (2) . Install bolts (1) .

    End By:

    a. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
    b. Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".
    c. Install the fan drive mounting group. Refer to Disassembly and Assembly, "Fan Drive Mounting Group - Remove and
    Install".
    d. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".

    Copyright 1993 - 2019 Caterpillar Inc.   Wed May 29 22:30:39 CST 2019
    All Rights Reserved.
    Private Network For SIS Licensees.

    29/05/2019

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