Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL
DIGITAL MEDIA
RECEIVER
SERVICE MANUAL

MODEL: MAX220UB
MODEL: MAX220UB
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN75741202 MARCH, 2012

 CONTENTS
SECTION 1 SUMMARY
SERVICING PRECAUTIONS .............................................................................................................................1-2
ESD PRECAUTIONS ..........................................................................................................................................1-3
SPECIFICATIONS ..............................................................................................................................................1-4
LOCATION OF USERS CONTROLS .................................................................................................................1-5
HOW TO SETTING THE OPTION CODE ..........................................................................................................1-6
FIRMWARE UPGRADE METHOD .....................................................................................................................1-7
HOW TO CONNECT AUDIO SET TO POWER SUPPLY ..................................................................................1-8

SECTION 2 ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE....................................................................................................2-1
1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART .................................................................2-1
2. SOUND ERROR CORRECTION FLOW CHART ......................................................................................2-4
3. DISPLAY ERROR CORRECTION FLOW CHART ....................................................................................2-7
4. TUNER ERROR CORRECTION FLOW CHART.......................................................................................2-8
5. USB ERROR CORRECTION FLOW CHART............................................................................................2-9
6. AUX ERROR CORRECTION FLOW CHART..........................................................................................2-11
WAVEFORMS ...................................................................................................................................................2-12
CIRCUIT VOLTAGE CHART ............................................................................................................................2-13
INTERNAL BLOCK DIAGRAM OF ICs ...........................................................................................................2-14
1. IC601 (BD3702FV)...................................................................................................................................2-14
2. IC801 (LV5693P) .....................................................................................................................................2-15
3. IC804 (TB2931HQ) ..................................................................................................................................2-17
WIRING DIAGRAM ...........................................................................................................................................2-19
BLOCK DIAGRAMS .........................................................................................................................................2-21
1. MAIN BLOCK DIAGRAM .........................................................................................................................2-21
2. FRONT BLOCK DIAGRAM ......................................................................................................................2-23
3. ELECTRICAL BLOCK DIAGRAM ............................................................................................................2-25
CIRCUIT DIAGRAMS .......................................................................................................................................2-27
1. MAIN_1 CIRCUIT DIAGRAM ...................................................................................................................2-27
2. MAIN_2 CIRCUIT DIAGRAM ...................................................................................................................2-29
3. FRONT CIRCUIT DIAGRAM ...................................................................................................................2-31
PRINTED CIRCUIT BOARD DIAGRAMS ........................................................................................................2-33
1. MAIN P.C.BOARD ...................................................................................................................................2-33
2. FRONT P.C.BOARD ................................................................................................................................2-35

SECTION 3 EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION ..................................................................................................3-1

SECTION 4 REPLACEMENT PARTS LIST

1-1
 SECTION 1 SUMMARY
SERVICING PRECAUTIONS
1. Always disconnect the power source before:

1) Removing or reinstalling any component, circuit board, module or any other instrument assembly.
2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection.
3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument.
CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an
explosion hazard.

2. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service
manual might be equipped.

3. Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state de-
vice heat sinks are correctly installed.

4. Always connect a test instrument’s ground lead to the instrument chassis ground before connecting
the test instrument positive lead. Always remove the test instrument ground lead last.

1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing,
follow the printed or indicated service precautions and service materials.
2) The Components used in the unit have a specified conflammability and dielectric strength. When replacing
any components, use components which have the same ratings. Components marked in the circuit diagram
are important for safety or for the characteristics of the unit. Always replace with the exact components.
3) An insulation tube or tape is sometimes used and some components are raised above the printed writing
board for safety. The internal wiring is sometimes clamped to prevent contact with heating components.
Install them as they were.
4) After servicing always check that the removed screws, components and wiring have been installed correctly
and that the portion around the service part has not been damaged. Further check the insulation between
the blades of attachment plug and accessible conductive parts.

1-2
 ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com-
monly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are integrated circuits
and some field-effect transistors and semiconductor chip components. The following techniques should be used
to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and wear a com-
mercially available discharging wrist strap device, which should be removed for potential shock reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static” can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD de-
vices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to
install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive
foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE,

IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A
RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENED TO ALERT

THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.

1-3
 SPECIFICATIONS
• General
Output Power 53 W x 4 CH (Max.)
Power Source DC 12 V
Speaker impedance 4Ω
Ground System Negative
Dimensions (W x H x D) 178 x 50 x 168 mm (without Control Panel)
Net Weight 0.97 kg

• TUNER
FM Tunning Range 87.5 to 108.0 MHz
S/N Ratio 55 dB
Distortion 0.7 %
Usable Sensitivity 12 dBμV
AM (MW) Tunning Range (520 to 1720) kHz or (522 to 1620) kHz
S/N Ratio 50 dB
Distortion 1.0 %
Usable Sensitivity 28 dBμV

• AUX
Frequency Response 20 Hz to 20 kHz
S/N Ratio 80 dB
Distortion 0.1 %
Channel Separation (1 kHz) 45 dB
Max Input Level (1 kHz) 1.1 V

• USB
Version USB 1.1 or USB 2.0 Full Speed
Bus Power Supply (USB) DC 5 V 1.5 A

• Line OUT (Optional)

Frequency Response 20 Hz to 20 kHz
Output Voltage 2 V (Max.)

• Subwoofer (Optional)
Frequency Response 20 Hz to 120 Hz
Output Voltage 2 V (Max.)

Design and specifications are subject to change without notice.

1-4
 LOCATION OF USERS CONTROLS
FRONT PANEL

A B C D E F G H

I J K L M N O

A SRC / • OFF J /
- When pressed, selects function sources. Skip / Search / Seek / Tune
- When pressed and held, powers unit on or off. K • MENU
B Activates setting menu.
Plays and pauses playback. FUNC
MUTE In each mode, sets playback items.
Temporarily stops the sound. L
C PRESET/LIST/ENTER (Volume knob) - Moves to the previous or next preset station in
- Adjusts volume level. TUNER
- Confirms the settings. - Moves 10 MP3 / WMA files backward or
- Checks files or preset stations. forward if there is no folder or one folder on an
D DISP USB.
- Press it, you can check the clock time. - Moves to the previous or next folder if there
- Press and hold it, you can turn on/off the are more than 2 folders on an USB.
display window and the light of LED buttons. M EQ / • 3D
E BAND Improves sound quality.
- Selects a band in Tuner mode. - When pressed, selects the EQ function.
- Moves to a next USB drive. - When pressed and held, selects the 3D
• TA (Optional) SOUND function.
- Searches stations that have TA / TP N
information, when it is pressed and held. Opens the front panel.
F Remote Sensor (Optional) O AUX
G Display window If connected to other portable player, you can
enjoy music from it on the unit.
H USB port
I
Returns to the previous step.

1-5
 HOW TO SETTING THE OPTION CODE
1. Option Table
Option Codes for Media Receiver products of 2012 will be defined as below

* OPTION TABLE
INDEX AREA RDS OPTION CODE SUFFIX
EDEULL*
EDZALL*
EESPLL*
EHUNLL*
1 EU SUPPORT 111
EMARLL*
ESWELL*
ETUREL*
EZAFLL*
2 EU SUPPORT 112 ERUSLL*
EINDLL*
EIRNJL*
EISRRL*
3 EU PS_RT_ONLY 121
ENGALL*
ESAUBL*
YEGYIL*
ECHLLL*
ECOLLL*
4 S.America PS_RT_ONLY 221 EPANLL*
PBRALL*
YMEXCL*

The option code is comprised of 3 digits and each digit has a range 1~6.
In the 2012, Media Receiver Product has totally four option codes from entire suffixes.

2. Operation
1. Entering Option Setting Function
1) Power off on the radio source.
2) Push and hold the SRC(PWR) Key for 5 seconds, then It goes to the version display mode.
3) Push BAND Key until the LCD displays “OPTION(OPTN) XYZ”.
(The XYZ means the Option Code)

2. How to change the option code

1) The Input mode can be set by press the volume knob, the first digit will be blinking until the
new code is set.
2) The number what you want to input could be selected by spinning the volume knob clockwise or
counterclockwise.
And then, if you push the volume knob, the selected number will be changed and the focus is moving
to the next.
You can also input the new option code of 1~6 by using preset keys if they are on the front panel.
3) If the new option code is acceptable, “SUCCESS XYZ” will be displayed on the LCD, and then it’ll reset
soon automatically.
4) If the new option code is not acceptable, “CODE ERR” will be displayed on the LCD.
To retry to change the option code, push the volume knob again.

1-6
 FIRMWARE UPGRADE METHOD

[ MAIN AND CD FIRMWARE UPGRADE ]

1. Confirmation of version information

• Change the Source of audio set to tuner. (Default: tuner)

• Turn power off using power key.
• Press power key for 5 s. (After power on, continue pressing)
• After 5 s, beep sound rings two times.
Then version information would show up at display.
• In order to check version of MAIN and CD system, Press band key.

2. Upgrade Program reading

• Insert update USB in ACC on state and then is displayed in order.

USB : [USB Check → MN(CD) DNLD?]

3. Upgrade start

• In order to start upgrade, Press Play/Pause Key until “CHECKING” Display on the LCD.

4. Upgrade progress display

• Upgrade is in progress now.

CD Download : [CHECKING → ERASE → WRITE → I-VRF → D-VRF]
MN Download : [CHECKING → WRITE → DOWN OK]

5. Upgrade Completion

• When Upgrade finished, the display shows up “DOWN OK”. After a while, the audio set is
reset automatically.

• Caution!
If power is off on the way of upgrading firmware, the set can’t be recovered.
Therefore pay lots of attention for power not to be off.

1-7
 HOW TO CONNECT AUDIO SET TO POWER SUPPLY
• It is sufficient only to supply power for upgrade.

• Shown from the right figure, connect yellow line (Battery) and red line (Ignition) to plus and minus terminal
respectively.

• Jack is connected to the audio set via its shapes matched each other.

• We need power supply for operation of audio set (Voltage : 10~16 V Current : Over 20 A)
Before connection between set and power supply, adjust voltage level to 16 V typically (It is okay up to 10 V.)
Power Supply has a variety of shapes and capacity of voltage and current.
At first check these things.

1-8
 SECTION 2 ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE
1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART

Something wrong with the System control?

1A 1B 1C 1D 1E

No power?

YES
NO
Checked the Fuse? F301 Inside of JK801

YES

Checked the Back up

NO
VDD and GND? JK801(1, 2, 3, 4)

YES

Checked the Regulator NO

Back up VDD? IC801(15, 14)

YES

Checked the Main Micom

NO
IC401(4, 21)
B+ Detect?
YES

Checked the Main

NO
IC401(14, 40, 55, 89)
Micom VDD?
YES
NO
Checked the Main
Micom GND? IC401(11, 39, 56, 88)

YES

Checked the Main NO

IC401(8), IC402
Micom reset?
YES

Checked the Main

NO
Micom X-tal? X401, X402

YES
NO
Checked the ACC in? Q802, R459, IC401(3)

YES

Checked the Front

NO
Panel Key input? IC401(15, 16), CN402(7, 8)

YES

OK

2-1
 1A [OPTIONAL]

Not available to Remocon?

YES

Checked the NO
Remocon Sense VDD? RC902, R961

YES

Checked the NO
Remocon Sense line? R962, IC401(7), CN402(11)

YES

OK

1B

Not available to Volume control?

YES
NO
Checked the EV901, IC401(6, 68), CN402(14, 15)
Encoder volume?
YES
NO
Checked the IC401(31, 32), IC601(25, 26)
Volume IC control?
YES

OK

1C

Not available to Key control?

YES
NO
Checked the SW901 ~ SW907, SW909 ~ SW912
Tact switch?
YES

Checked the
NO
IC401(15, 16), CN402(7, 8)
Key line?
YES

OK

2-2
 1D

Not available to ANT(Motor Type) control?

YES

NO
Checked the D808, IC801(6, 11), IC401(94)
ANT control?

YES

OK

1E [OPTIONAL]

Not available to Remote(External AMP) control?

YES

NO JK801(9), IC401(84),
Checked the
Remote control? Q811, Q812, Q813

YES

OK

2-3
2. SOUND ERROR CORRECTION FLOW CHART

Something wrong with the Sound?

2A 2B 2C

No sounds of All Functions?

YES
NO
Checked the IC601(24)
E-VR VDD?
YES

Checked the
NO
IC601(27)
E-VR GND?
YES

NO
Checked the IC601(25, 26), IC401(31, 32)
E-VR control?
YES

NO
Checked the E-VR IC601(15), IC401(98)
Mute control?
YES
NO IC601(1, 2, 3, 4, 5, 6, 7, 9,
Checked the E-VR
Signal in/out? 18, 19, 20, 21, 22, 23)
YES

Checked the
NO
IC804(6, 20)
Power IC VDD?
YES

NO
Checked the IC804(1, 2, 8, 13, 18, 24)
Power IC GND?
YES

Checked the
NO
IC804(4, 22), IC401(85, 87)
Power IC control?
YES
NO IC804(3, 5, 7, 9, 11, 12, 14,
Checked the Power
IC Signal in/out? 15, 17, 19, 21, 23)
YES

Checked the NO
Main connector? JK801(11, 12, 13, 14, 15, 16, 17, 18)

YES

OK

2-4
 2A

Hearing the Pop Noise?

YES

NO IC401(87, 96, 98), IC601(15), IC804(22),

Checked the
Mute contorl? Q601, Q602, Q603, Q604, Q607

YES

OK

2B [OPTIONAL]

No Sound External AMP?

YES

NO
Checked the IC601(18, 19, 20, 21, 22, 23)
Line Out signal?

YES

NO
Checked the Line Out Q601, Q602, Q603, Q604, Q607
AMP Mute control?

YES

NO
Checked the Line Out JK601
AMP signal in/out?

YES

OK

2C

No output Beep sound?

YES

NO
Checked the IC401(30), IC601(14)
Beep control?

YES

OK

2-5
 CAUTION - Tip for repair

Before exchange power amp IC(TB2931) for no audio problem, you have to check
below list.

1. Check VCC (pin 20, 6) & GND +B

C5

C3
C2
10 1 6 20

2. Check input pin 11, 12, 14, 15 Ripple TAB VCC2 VCC1

C1 IN1
11 Out1 (+)
9
3. Check Standby, pin 4
PW-GND1
: Follow the below list. 8 RL
Out1 (−)
7
4. Check Mute function, pin 22
: Follow the below list. C1 IN2 Out2 (+)
12
5

PW-GND2
Stand-by Power Sound Voltage 2 RL

13 Pre-GND
ON OFF OFF 0 to 1.0 3
Out2 (−)

OFF ON ON 2.2 to VCC

C1 IN3
15 Out3 (+)
17
5. Check Ripple pin 10. PW-GND3
18 RL
: Normally it is high (about 10 V) C6
Out3 (−)
16 AC-GND
19

Mute Sound Voltage

C1 IN4
14 Out4 (+)
ON OFF 0 to 1.0 21

PW-GND4
OFF ON 2.2 to VCC 5V 24 RL
4 Stby Out4 (−)
Play 23
R1
6. Re-soldering all the pin of IC. Mute 22 Mute
C4

: Prevent crack of solder line. Offset/short 25

* Keep changed IC, We request that you send it to HQ.

Picture 1) Power IC desc.

2-6
3. DISPLAY ERROR CORRECTION FLOW CHART

Something wrong with the Display?

No Display or Some Display is broken?

YES

NO
Checked the LCD IC901(56)
Driver Vdd?

YES

NO
Checked the LCD IC901(60)
Driver Ground?

YES

NO
Checked the LCD IC901(57), IC401(29)
Driver RESET?

YES

NO
Checked the LCD IC901(61)
Driver OSC?

YES

NO IC401(23, 24, 25, 29),

Checked the LCD CN402(9, 10, 16, 18),
Driver data interface?
IC901(57, 62, 63, 64)
YES

NO IC901(1~55),
Checked the LCD to
LCD Driver line? LCD, Check the short

YES

OK

2-7
4. TUNER ERROR CORRECTION FLOW CHART

Something wrong with the Tuner system?

Not available to Tuner?

YES

NO
Checked the IC101(6, 22)
Tuner VDD?

YES

NO
Checked the Tuner IC801(4, 5), IC401(95), D817
VDD control?

YES

NO
Checked the IC101(5, 10, 17, 23)
Tuner GND?

YES

NO
Checked the E-VR IC601(15), IC401(98)
Mute control?

YES

NO
Checked the IC101(18, 19), IC401(1, 2)
I2C data?

YES

Checked the
NO
IC101(8, 9)
Audio signal?

YES

OK

2-8
5. USB ERROR CORRECTION FLOW CHART

Something wrong with the USB?

5A 5B

Only "NO USB" or "USB CHECK" Display?

YES

NO
Checked the USB VDD? IC805, IC401(52)

YES

NO IC501(4, 5, 7, 9, 12, 44, 49, 51, 74, 77, 81,

Checked the USB
interface IC GND? 102, 104, 116, 117)

YES

NO
Checked the USB IC401(42), R425
interface IC reset?

YES

NO
Checked the USB X502
interface IC X-tal?

YES

NO
Checked the IC501(52, 53)
D+/D- Port?

YES

NO
Checked the USB IC501(52, 53)
indication Port?

YES

OK

2-9
 5A

"FILE CHECK" Display?

YES

NO IC501(4, 5, 7, 9, 12, 44, 49, 51, 74, 77, 81,

Checked the CD
DSP GND? 102, 104, 116, 117)

YES

NO
Checked the USB IC401(42), R425
interface IC reset?

YES

NO
Checked the X502
DSP X-tal?

YES

NO
Checked the IC401(26, 27, 28, 60)
DSP control?

YES

OK

5B

USB no sound?

YES

NO
Checked the CD IC501(52, 53)
DSP signal out?

YES

OK

2-10
6. AUX ERROR CORRECTION FLOW CHART

Something wrong with the AUX?

AUX no sound?

YES

NO JK903, IC601(7, 9), CN971(19, 20, 21),

Checked the AUX
Signal input? CN402(4, 5, 6)

YES

NO
Checked the
E-VR & Power AMP? See the Sound Error correction Process.

YES

OK

2-11
 WAVEFORMS
1) MICOM(IC401) ↔ DISPLAY(CN402)
IC401:[PIN25]
IC401:[PIN23]
IC401:[PIN24]
IC401:[PIN29]

2) MICOM(IC401) ↔ TUNER IC(IC101)

IC401:[PIN2]
IC401:[PIN1]

3) MICOM(IC401) ↔ VOLUME IC(IC601)

IC401:[PIN32]
IC401:[PIN31]

2-12
 CIRCUIT VOLTAGE CHART
IC101 IC601 IC801
Voltage PIN PIN NAME Voltage PIN PIN NAME Voltage
PIN PIN NAME
AM Mode FM Mode 1 A1 4.183 1 ILL 8.42
1 AMRFIN 2.884 - 2 A2 4.185 2 GND 0
2 AMRFDEC 4.175 - 3 B1 4.184 3 CD 8 V 8.1
3 FMIN2 - 3.1 4 B2 4.184 4 CTL1 4.661
4 FMIN1 - 3.1 5 C1 4.18 5 AUDIO 8.4 V 8.43
5 GNDRF - - 6 C2 4.18 6 CTL2 2.98
6 VCC2 8.3 8.3 7 DP1 4.13 7 DSP 3.3 V 3.3
7 AMRFAGC 0 0.2 8 DN 4.13 8 CTL3 0
8 LOUT 3.8 3.8 9 DP2 4.13 9 USB F/B 0
9 ROUT 3.8 3.8 10 EP1 4.13 10 USB CTL 1300 mA 14.37
10 GNDAUD - - 11 EN1 4.13 11 EXT 14.38
11 AMIFAGC2 0 0 12 EN2 4.13 12 USB SENS 4.11
12 MPXIN 3.6 3.6 13 EP2 4.13 13 VDD 5.7 V 5.65
13 MPXOUT 3.6 3.6 14 MIN 4.2 14 VCC 14.12
14 RSST 0.67 0.6 15 MUTE 5 15 BACK UP 14.38
15 XTAL2 5.9 5.9 16 LRST 0
16 XTAL1 5.9 5.9 17 LOUT 0
17 GNDD - - 18 OUTS2 4.22 IC804
18 SCL 4.9 4.9 19 OUTS1 4.22 PIN PIN NAME Voltage
19 SDA 4.9 4.9 20 OUTR2 4.22 1 TAB 0
20 VREF 3.9 3.9 21 OUTR1 4.2 2 PW-GND2 0
21 VREGSUP 6.9 6.9 22 OUTF2 4.2 3 OUT2(-) 6.88
22 VCC1 8.3 8.3 23 OUTF1 4.2 4 STBY 4.997
23 GND - - 24 VCC 8.43 5 OUT2(+) 6.88
24 VCODEC 5.6 5.6 25 SCL 5 6 VCC2 14.38
25 PLL - - 26 SDA 5 7 OUT1(-) 6.89
26 PLLREF 2.2 2.2 27 GND 0 8 PW-GND1 0
27 TEST - - 28 FIL 4.2 9 OUT1(+) 6.87
28 AMSELIN1 0.018 - 10 RIPPLE 6.77
29 AMSELIN2 0.018 - 11 IN1 6.81
30 AMIFAGC1 1.3 - 12 IN2 6.8
31 AMSELOUT1 8.3 - 13 PRE-GND 0
32 AMSELOUT2 8.3 - 14 IN4 6.81
15 IN3 6.82
16 AC-GND 6.87
17 OUT3 6.9
18 PW-GND3 0
19 OUT3(-) 6.92
20 VCC1 14.39
21 OUT4(+) 14.38
22 MUTE 4.12
23 OUT4(-) 6.92
24 PW-GND4 0
25 OFFSET/SHORT 0

2-13
 INTERNAL BLOCK DIAGRAM OF ICs
1. IC601 (BD3702FV)
1-1. BLOCK DIAGRAM

1-2. PIN DESCRIPTION

Terminal Terminal Terminal Terminal

Description Description
No. Name No. Name
1 A1 A input terminal of 1ch 15 MUTE External compulsory mute terminal
2 A2 A input terminal of 2ch 16 LRST Level meter reset terminal
3 B1 B input terminal of 1ch 17 LOUT Output terminal for Level meter
4 B2 B input terminal of 2ch 18 OUTS2 Subwoofer output terminal of 2ch
5 C1 C input terminal of 1ch 19 OUTS1 Subwoofer output terminal of 1ch
6 C2 C input terminal of 2ch 20 OUTR2 Rear output terminal of 2ch
7 DP1 D positive input terminal of 1ch 21 OUTR1 Rear output terminal of 1ch
8 DN D negative input terminal 22 OUTF2 Front output terminal of 2ch
9 DP2 D positive input terminal of 2ch 23 OUTF1 Front output terminal of 1ch
10 EP1 E positive input terminal of 1ch 24 VCC Power supply terminal
11 EN1 E negative input terminal of 1ch 25 SCL I2C Communication clock terminal
12 EN2 E negative input terminal of 2ch 26 SDA I2C Communication data terminal
13 EP2 E positive input terminal of 2ch 27 GND GND terminal
14 MIN Mixing input terminal 28 FIL VCC/2 terminal

2-14
2. IC801 (LV5693P)
2-1. BLOCK DIAGRAM

VCC

EXT
out AMP_HS-SW(VCC-1 V)

Over 500 mA
Voltage Start
up
Protection

Vref -
+
ILM output (8.4 V)

500 mA

-
+
AUDIO output (8.4 V)
CTRL1
500 mA
OUTPUT VCC
CTRL2
Control
Ilim Recommendation
CTRL3 - FET:2SJ650
+ USB output (5 V)

1000 mA

-
+ CD output (8 V)
Thermal
1300 mA
Shut Down
VCC1
VCC
GND
-
+
VDD output (5.7 V)

300 mA

-
+
DSP output (3.3)

300 mA

2-15
2-2. PIN DESCRIPTION

Pin No. Pin name Description

ILM output pin
1 ILM ON when CTRL2 = M1, H
8.4 V/ 0.5 A
2 GND GND pin
CD output pin
3 CD ON when CTRL1 = H
8.0 V/ 1.3 A
CTRL1 input pin
4 CTRL1
Three value input
AUDIO output pin
5 AUDIO ON when CTRL1 = M, H
8.4 V/ 0.5 A
CTRL2 input pin
6 CTRL2
Four-value input
DSP output pin
7 DSP ON when CTRL1 = M, H
3.3 V/ 0.3 A
CTRL3 input pin
8 CTRL3
Two-value input
USB-FB pin
9 FB
1.26 V
Pch-FET gate connect pin
10 USBGT
12.0 V
EXT output pin ON
11 EXT when CTRL2 = M2, H
VCC-0.5 V/ 500 mA
USB current detection resistance connection pin
12 RSNS
14.3 V
VDD output pin
13 VDD
5.7 V/ 0.3 A
14 VCC1 VDD power supply pin
15 VCC Power supply pin

2-16
3. IC804 (TB2931HQ)
3-1. BLOCK DIAGRAM

+B

C5

C3
C2
10 1 6 20
Ripple TAB VCC2 VCC1

C1 IN1
11 Out1 (+)
9

PW-GND1
8 RL
Out1 (−)
7

C1 IN2
12 Out2 (+)
5

PW-GND2
2 RL

13 Pre-GND Out2 (−)

3

C1 IN3
15 Out3 (+)
17
PW-GND3
18 RL
C6
16 AC-GND Out3 (−)
19

C1 IN4
14 Out4 (+)
21

PW-GND4
5V 24 RL

4 Stby Out4 (−)

Play 23
R1
Mute 22 Mute
C4

Offset/short 25

2-17
2-18
WIRING DIAGRAM

B+, ACC,
Speaker out,
Power Antenna,
External AMP
Remote (Optional)
(Optional)

ANT LINEOUT POWER

SK101
4 CH HARNESS

JK601 JK801

Wired 3PIN 17PIN 11PIN

Remocon CONNECTOR CONNECTOR CONNECTOR
(Optional)
CN404 CN502 CN501

CN402

24PIN
MAIN BOARD CONNECTOR

24PIN AUX
1LINE LCD CONNECTOR Jack
CN971 JK903

USB
Connector
FRONT BOARD
CN902

2-19 2-20
BLOCK DIAGRAMS
1. MAIN BLOCK DIAGRAM

OPTIONAL

MULTI-Reg WIRED ANT

POWER
SANYO LINE-OUT RMC (ATS-L03)
16PIN
LV5693P JACK FM/AM

FL/FR/RL/RR RF SIGNAL

4 CH Audio Power IC
( TB2931HQ ) TUNER_L/R TUNER NXP
OUT_F/OUT_R OUT_F/OUT_S
(TEF6624)
DSP L/R VOL IC I2C
(BD37C007FV) I2C

CTL GP/ I2C

L/R PWM AD
CP AUX
I2C L/R
CHIP CPU I2S PCM 1808 I2C
I2S MICOM
TAMUL ADC
Motor Driver SPI S5L8035 SPI SANYO
IC SPI LC87F5WC8A(ROM:128 Kbyte)
SDRAM SPI USB D+/D-
MP4462 LED TR. R/G/B (3PORT)

White White ((1PORT) SPI

LED TR.
TJ4230
16 Mbit SDRAM 4 Mbit Serial Flash
CD DECK ETRON MXIC FRT
( EM636165TS-7G ) (W25X40BVSSIG) KEY1 VOL VOL RMC DET DI CL CE RST
USB 5 V UP DN

24PIN DETATCHABLE/ 30PIN FFC CNT(FLIP DOWN)

FRONT Detachable 24PIN/ Flip-Down 30PIN CONNECTOR USB

SOCKET
3- color LED Tact SW LCD BLU REMOCON
3-co llor LED LCD AUX
Driver IC WHITE LED
Encoder JACK

2-21 2-22
2. FRONT BLOCK DIAGRAM

OPTIONAL

LED DRIVER IC 3-color LED

VOL UP/DOWN
Encoder (AAT3129)

ADC KEY1/KEY2 KEY LED(GREEN)

Tact SW

KEY LED(RED)
RMC
REMOCON
LCD BLU
LCD BLU LCD
WHITE LED
AUX AUX R/L
JACK

COM

SEG
USB D+/D-

LED_GREEN
SOCKET DATA

HITE
LED_RED

LCD_WH
LED_D

LCD_RST

LCD_CLK
LCD_DO
LCD_CE
LCD Driver IC
(MC5502)

LCD_RST

LK
LCD_DO
LCD_CE

LCD_CL
Detachable 24PIN/ Flip-Down 30PIN CONNECTOR

2-23 2-24
3. ELECTRICAL BLOCK DIAGRAM

OPTIONAL

ACTIVE_LOW
ACC DET
LOW/HIGH OVP
BATT DET
VOLUME IC
( BD3702FV ) GND
ACTIVE_HIGH POWER
ILLUMI 16PIN
TUNER BA00CC0WFP
NXP REMOTE_ON
(TEF6624T)

280uH Inductor
4 CH Audio Power IC B+(14.4 V)
( TB2931HQ )
BATT_12 V
VDD 5 V
MICOM VDD_5.7 V
SANYO 300 mA
(LC87F5WC8A) CTRL1/2/3
CTRL1
4 Mbit Serial Flash
Audio 8.4 V AUDIO_8.4 V
(W25X40BVSSIG)
500 mA

16 Mbit SDRAM VDD 3.3 V DSP_3.3 V

(EM636165TS-7G) 300 mA

CD 8 V CD 8 V
CD_8
Motor Driver 1300 mA

CPU
TAMUL LM1117S
1.2 V CTRL2
(S5L8035U)
White ILL 8.4 V ILL_8.4 V
LED TR. 500 mA
CP
CHIP 3 color
LED TR. CTRL3

TJ4230 MP4462

USB 5.0 V FRONT_5 V FRONT_55VV SANYO MULTIREG

- .
USB 5.0 V
(LV5963P)
24PIN/30PIN DETACHABLE Connector (Front Panel)

2-25 2-26
CIRCUIT DIAGRAMS
1. MAIN_1 CIRCUIT DIAGRAM

12

11

10

MAIN
1
EAX64686601_7_1.3-SD(#1)
2012. 02. 07
A B C D E F G H I J K L M N O P Q R S T

2-27 2-28
2. MAIN_2 CIRCUIT DIAGRAM

12

11

10

MAIN
1
EAX64686601_7_1.3-SD(#2)
2012. 02. 07
A B C D E F G H I J K L M N O P Q R S T

2-29 2-30
3. FRONT CIRCUIT DIAGRAM

12

11

10

FRONT
1
EAX64686001_7_1.4-SD
2012. 02. 07
A B C D E F G H I J K L M N O P Q R S T

2-31 2-32
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

2-33 2-34
2. FRONT P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

2-35 2-36
2-37 2-38
SECTION 3 EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION

Accessory
453
270 Loc.No. 801 Loc.No. 818
298

A45

LCD901 Loc.No. 835 Loc.No. 850

FRONT

290
279 A46
A50
280
281
282 A43

MAIN
284
276 285
451
283

A42

297
451
451
253 255
456
251 256
254

451
250

293

292

3-1 3-2
3-3 3-4