Amada VIPROS Programming Manual
Amada VIPROS Programming Manual
Amada VIPROS Programming Manual
VIPRQ5
PROGRAMMING MANUAL
QMADA
VIP PRO-E06-200201
PROGRAMMING MANUAL:
VIPROS CNC TURRET PUNCH PRESS
© 2002 by AMADA CO., LTD.
No part of this publication may be photocopied or otherwise reproduced with-
out the prior written permission of AMADA CO., LTD.
Printed in Japan
CONTENTS
PROGRAMMING BASICS 1
Process from diagram to parts 1
Programming 1
Calculation of coordinates 2
Programming procedure 2
Punching range 3
Cautions on punching 4
Basic function codes 6
Tape format 6
—
G92 Establishing coordinate system 6
G06 — Designation of worksheet thickness and material 7
G90 — Absolute programming 8
G91 — Incremental programming 8
G20/G21 — Inch/metric select function 9
TOOO — Designation of tool number 10
G50 — Home retract 10
Block deletion 10
OOOOO — Program number 11
NOOOO — Sequence number 11
C±0 — Tool angle command 12
FUNCTION CODES 14
G FUNCTION CODES 14
G70 — Punch off (No punching) 14
G27 — Auto repositioning 14
G25 — Auto repositioning 15
Hints on auto repositioning 16
G04- Dwell 17
G72 — Designation of pattern origin 17
G26 - Bolt hole circle [BHC] 18
G28- Line at angle [LAA] 20
G29 - Arc [ARC] 22
G36, G37 - Grid-X [GRD-X] and Grid-Y [GRD-Y] 23
G66 - Shear proof [SHP] 24
G67 - Square [SQR] 26
G68 - Nibbling arc [NBL-A] 27
G69 - Nibbling line [NBL-L] 30
G78 - Punching arc [PNC-A] 31
G79 - Punching line [PNC-L] 33
G93 - Offset-1 [OFS-1] 34
G94 - Offset-2 [OFS-2] 35
G73 - Symmetry 37
M FUNCTION CODES 39
MOO —Program stop 39
M01 — Optional stop 39
—
M08, M09 Beginning and end of punching completion signal delay 40
M80, M81 - Work chute open and close 40
M690, M691 — Press air blow and press air blow cancel 41
M692, M693 - Press raise and press raise cancel 41
M694, M695 — Punching pressure ignore and punching pressure ignore cancel 42
M680 - Tape restart 42
Press mode recall and cancel 43
1. M500, M501 - Punching 43
2. M12- Nibbling 44
3. M510 to M559, M800 to M999-Forming 44
4. M560toM563, M564 to M569 — Marking 45
5. M502 to M505, M570 to M575 — Knockout 45
6. M506 to M509 - Slitting 46
M681 to M685, M686 — Punching speed command and punching speed
command cancel 49
M696, M697 — Type-2 punching mode on and type-2 punching mode cancel 50
M120, M121 — High-accuracy mode on and high-accuracy mode cancel 50
M code list 51
PATTERN MEMORY AND PATTERN RECALL 53
FO - DESIGNATION OF AXIS FEED SPEED 53
MACRO FUNCTION 54
SUBPROGRAMS 70
REFERENCES 71
HINTS ON PROGRAMMING BY SHAPE 71
1. Corner notches 71
2. 45° corner notches 73
3. Small rectangular opening 78
4. Long rectangular hole 79
5. Large rectangular opening 81
6. Rectangular opening with rounded corners 83
REFERENCE DATA 85
QM ADA
PROGRAMMING BASICS
Diagram
Programming
*
Registering program into NC
I
Pressing START button
Parts
PROGRAMMING
n
o o
° o°
o °9° X
-X f=F H=t-
0
-Y Work clamp
Diagram - First quadrant of X, Y coordinate system
1
CALCULATION OF COORDINATES
<D
e— e
8O
o O
CO
o
0
o ©
o
X
0 100 200
400 200
700
X and Y coordinates
X coordinate value Y coordinate value
(D 100.00 100.00
© 300.00 100.00
© 300.00 200.00
400.00 300.00
© 600.00 300.00
PROGRAMMING PROCEDURE
2
3. Checking the tool and station number
Ex.: (a) 1 50 mm dia. round hole —-nibbling with a 30 mm dia. punch
(b) 500 mm x 600 mm square opening —-shear-proof punching with a 50 mm x
50 mm square punch
(c) Check to ensure all tools can be loaded on the turret.
6. Checking
Check the workclamp positions, punching sequence and coordinate values.
PUNCHING RANGE
The punching range of VIPROS varies with its model as listed below. When the X-coordinate
value exceeds the punching range, automatic repositioning is performed.
3
CAUTIONS ON PUNCHING
1. Notching should not be performed with a punch of the same size as the notch.
20
Incorrect Correct
(20 mm x 20 mm square punch is used.) (30 mm x 30 mm square punch is used.)
2. Do not punch along the shorter punch side when using a long rectangular punch.
2
§
I
§
Incorrect
3. When shear-proof punching is performed, the feed pitch should be larger than 1/2 the
punch width, but smaller than the entire punch width minus 0.5 mm.
4. The depth of notching should not be less than the plate thickness.
q
3.2 mm thickness
Incorrect
4
5. Determine the punching method so that the stripper plate holds the worksheet as much
as possible.
6. The force required to punch the worksheet must not exceed the machine capacity.
The required punching force is obtained by the following formula:
A (mm) x t (mm) x x (MPa) A (mm) x t (mm) x x (kg/mm2)
P (kN) = or P (metric ton)
1000 1000
P: Force required
A: Length of cut edge
t: Thickness of worksheet
T: Shearing strength of worksheet
7. Do not punch in the clamp dead zone. Punching in the clamp dead zone may punch the
workclamp or distort the worksheet.
5
BASIC FUNCTION CODES
GOO "G" function (Preparatory function)
TAPE FORMAT
Arrange the function codes as follows:
NOOOO GOO GOO XiOOOOOOO YiOOOOOOO TOOO C±000000 MOO
NOTE: a) Unnecessary codes need not be entered.
b) Enter only necessary digits of X, Y, C and N.
c) The plus sign (+) of X, Y and C can be omitted.
Punch center
1270 mm
E
E
.2 O
X o
<0 O [
>-
/ y/ / //////////m///i//'/r
Worksheet origin
(VIPROS 345Q)
X axis
6
G06 -DESIGNATION OF WORKSHEET THICKNESS AND MATERIAL
G06 A _B
This code is used to designate the worksheet thickness and material.
Be sure to enter G06 at the beginning of the program.
Example: OOOOO
G06 A 1.0 B0 (1-mm thick mild steel worksheet is designated.)
G92 X _ Y _
When "G06" is omitted, the thickness is 6.4 mm and the material is mild steel.
The decimal point in the thickness data is handled as follows:
Command data Effective data
1.6 1.6 mm
2.36 2.3 mm (Omit the figures below the second place of decimals.)
63 0.6 mm (Omit the figures below the second place of decimals.)
7
G90 - ABSOLUTE PROGRAMMING
When the absolute values are used for coordinate values, enter "G90" prior to the coordinate
values. If the absolute values are used at the subsequent blocks of the program, it is not neces¬
sary to enter "G90" again until incremental values are used.
<D
®
e -e
8
§ 8
e
CO
o
o
X
0 100 200
400 200
700
8
G20/G21 - INCH/METRIC SELECT FUNCTION
The unit of the input program can be set either to the metric or inch system. When the inch
unit is used, input "G20" directly before the worksheet thickness and material designation
command G06 as a single block; when the metric unit is used, input "G21" as a single block.
Metric Inch
G21 G20
G06 A B _ _ G06 A _ B _
G92 X1830.00 Y1 270.00 G92 X72.047 Y50.000
G50 G50
NOTE: a) The codes G20 and G21 should always be input as a single block.
b) Do not input the "G20" or "G21" anywhere within the program.
c) The origin setting values differ between the metric-specification and the inch-
specification machines. Keep this fact in mind before using the inch-metric
select function.
* The numerals in parentheses indicate the origin setting value when the unit
mode has been changed from metric to inch.
** The numerals in parentheses indicate the origin setting value when the unit
mode has been changed from inch to metric.
9
d) When the NC coordinate system is already set to the inch or the metric unit
dimensions, the corresponding "G20" or "G21" need not be input.
e) To confirm whether the NC coordinate system is set to the inch or metric unit
dimensions, return the X- and Y-axes to their origins in the REF ZERO mode,*
at this point, check the values displayed on the CRT screen of the NC unit and
consult the values indicated in the table above for identification.
‘RETRACT mode for Models 358K (FS18PC), 368K (FS18PC), 255, 258, 251OK
and 251OC
BLOCK DELETION
If a slash character is entered at the beginning of a block and if the BLOCK SKIP key on the
main control panel is pressed and lighted, the block command following the slash character
is disregarded. If the key is unlighted, the command is not disregarded but is executed.
If the block following the block deletion command is entered in incremental values, the
position where the BLOCK SKIP key is lighted is different from that where the BLOCK
SKIP key is unlighted. If T304 is omitted for the reason that the same tooling is used, the
block following the block deletion command is executed using T203 when the BLOCK SKIP
key is lighted.
10
OOOOO - PROGRAM NUMBER
When some programs are to be stored in the NC memory, a maximum of 4-digit numeral
(from 0 to 7999) is added directly after "0," at the beginning of the program for identifica¬
tion of individual programs. (Zeros which directly follow "O" may be omitted.)
Ex.: 00014
G06 A _ B _
G92 X1830.00 Y1 270.00
G50
This program number can also be input from the main control panel keyboard when register¬
ing the programs into the memory.
The sequence number need not be entered if it is not necessary. Entry at key points instead
of all blocks will be useful.
Zeros which directly follow "N" may be omitted.
11
C±6 - TOOL ANGLE COMMAND
This code is used to control the angular orientation of punches and dies installed in the
auto-index station.
.TOOO C±0
Auto-Index punching is performed after the X, Y, T and C axes have been positioned. In the
C-axis instruction, the value and sign of 0 determine the angle of the punch and die with
respect to the X axis.
Example:
-330°
B
30° B
A
A
§ [Zero degree position]
100-4
G90 X100.00 Y 50.00 TOOO C30.00 (or C-330.00)
The punch and the die will be positioned 30 degrees (or —330° ) with respect to the X axis.
• The angular input must be in the absolute angular value, referenced to the X axis. The
minimum angular input is 0.01°.
• If both X and Y instructions are not entered, the index station and tool angle will be
selected, but punching will not be performed.
• When the C-axis instructions are used within pattern instruction blocks G26, G29, G68,
and G78, the Auto-Index tool angle will be automatically compensated in the tangential
direction with the progress of hole punching.
• When the C-axis instructions are used within the following instructions, the C-axis instruc¬
tions will be ignored and machine operation will continue.
G92, G93, G94, G72, G25, G27, G98, G75, G76, G04, U, V and W
• For stations other than Auto-Index stations, trying to use a C-axis instruction will cause
a program error.
12
• When a program block with instructions to use a different station follows the Auto-Index
punching instructions, the C axis will be returned to its zero degree position after the
punching operation at the Auto- Index station is finished, then the next station will be
selected.
G90 X500.00 Y600.00 TOOO C45.00 Punching operation at Auto-Index
station.
X350.00 Y200.00 T201 T201 is selected after C axis has
returned to its zero degree position.
• When the same Auto-Index station is to be used two or more times in succession with
the same tool angle, the T and C instructions may be omitted in the second and sub¬
sequent blocks.
G90 X500.00 Y600.00 TOOO C45.00
X350.00 Y200.00 Punched with TOOO and C45.00
13
FUNCTION CODES
G FUNCTION CODES
__
away from the die or the workholders can hold the worksheet when automatic repositioning
is performed. Enter "G70" prior to entering X _Y
The following shows the repositioning cycle for a G27 X500.00 command.
Workholders
|
eCarriagee|
(4) X— 500.00: The X axis moves 500.00 mm in the negative direction from the current
position.
14
(5) Y— 2.40: The Y axis moves 2.40 mm in the negative direction.
n a
(6) Clamp: The workclamps close.
(7) Work release: The workholders release the worksheet.
o o
(3) | | (5)
2.4 mm 2.4 mm
(4)
500 mm
2.4 mm | | 1.2 mm
G25 X
First the Y axis moves 2.40 mm in the positive direction from the current position. Then the
X axis moves X. from the current position and the Y axis moves 1.20 mm in the negative
direction. Next, the X and Y coordinate system is offset by Y1.20 to compensate for the
difference between the Y axis positions before and after the automatic repositioning.
After "G25” is entered, the punching range along the Y-axis is moved 1.20 mm in the nega¬
tive direction from the standard punching range.
-11.2 < Y < 1008.8 (VIPROS 345Q, center track)
-11.2 < Y < 1268.8 (VIPROS 357Q/358K(FS18PC)/505080, center track)
-11.2 < Y < 1573.8 (VIPROS 367Q/368K(FS18PC)/506080, center track)
-11.2 < Y < 2048.8 (VIPROS 308080, center track)
-11.2 < Y < 1298.8 (VIPROS 255/258/251OK/2510C, inner track)
15
HINTS ON AUTO REPOSITIONING
4. Reposition
Ensure the worksheet is under the workholders.
Ensure the workclamps do not pass between the upper and lower turrets when the reposi¬
tioning is done. Y200.00 (min.)
Ensure the X-axis absolute value is greater than the repositioning travel distance. (Over¬
travel will occur.)
16
G04 - DWELL
When "G04" is entered with "X" value, the punching operation stops during the time indi¬
cated by the value of "X." The minimum programmable increment of the value following
"X" is 0.01 sec.
G04 X10.00 Operation stops for 10 sec.
17
G26 - BOLT HOLE CIRCLE [BHC]
On the circumference of a circle having a radius "r" with either the current position or a
point designated by "G72" as the center, "n" holes dividing the circumference into "n"
equal parts are punched, beginning with a point at an angle of "0" to the X axis.
Example:
Initial punch
/
fo. 6 holes - 10 mm dia.
45°
300 10 mm dia.: T203
Pattern
origin
s Final punch
™ Final pattern point
When punching the same hole at the pattern origin (X300.00, Y250.00), omit "G72" and
enter "T203" in the upper instruction block.
The final pattern point coincides with the pattern origin.
18
PROGRAM EXAMPLE USING AUTO-INDEX STATION
A
4?ÿ
B
Initial punch
A
B
A B
400
Pattern origin A
§ B
Final pattern [Zero degree position]
A point
B
A Final punch
G72 G90 X400.00 Y500.00
G26 1100.00 J45.00 K4 TOOO C135.00 (or C-225.00)
The first punching will be performed with the tool angle positioned 135 degrees (—225°)
with respect to the X axis and the second and subsequent punchings will be performed with
the tool angle automatically compensated in the tangential direction.
• If the pattern origin (X400.00, Y500.00) is to be punched also, omit "G72" and enter
"TOOO C+0" in the upper instruction block.
G90 X400.00 Y500.00 TOOO C±9
G26 1100.00 J45.00 K4 C135.00
• If there is no C-axis instruction entered in the pattern instruction block, the pattern
punching will be performed without compensation of the tool angle.
G90 X400.00 Y500.00 TOOO CO B
G26 1100.00 J45.00 K4
A
HHVa \
-2
400—F 4
A
4B § \ B
A
10
A
VI
\
19
G28 - LINE AT ANGLE [LAA]
G28 I± d J± 6 Kn TOOO
Starting from either the current position or from a point designated by "G72, 'n'' holes
are punched with an interval of "d" at an angle of “0" to the X axis.
I: Interval “± d" When "d" is negative, the punching is performed in the opposite direc¬
tion from that of positive "d."
'\ 0°
-6/ -e
*,
Example:
6 holes — 10 mm dia.
Final punch
a*
Initial punch Final pattern point
30°
300
Pattern origin
§ 10 mm dia: T203
When punching the same hole at the pattern origin (X300.00, Y200.00), omit "G72" and
enter "T203" in the upper instruction block.
When "125.00" becomes "1-25.00," punching is performed in the direction of 180° sym¬
metry (210°).
20
PROGRAM EXAMPLE USING AUTO-INDEX STATION
Final punch
Final pattern point
ft
&
B
Initial punch
* ft A
h
s
Pattern origin
• If the pattern origin (XI 00.00, Y50.00) is to be punched also, omit "G72" and move
"TOOO C30.00" to the end of the upper instruction block.
G90 X100.00 Y50.00 TOOO C30.00
G28 150.00 J30.00 K3
21
G29 - ARC [ARC]
Example:
®
J&x-Q ®
® 10mmdia.: T203
Final punch
Pattern origin
o
CN
When punching the same hole at the pattern origin (X480.00, Y120.00), omit "G72" and
enter "T203" in the upper instruction block.
When "P15.00" becomes "P—15.00," punching is performed in a clockwise direction begin¬
ning with the starting point.
22
G36 - GRID-X [GRD-X]
G37 - GRID-Y [GRD-Y]
Starting from either the current position or from a point designated by "G72," a grid pattern
of "n, " holes with an interval of "d, " parallel to the X axis and "n2 " holes with an interval
of "d2 " parallel to the Y axis is punched.
Example:
50
23 holes — 10 mm dia.
Pattern origin
10 mm dia.: T203
350
8
o
5
L
X Final punch (G36) (G37)
Final pattern point
G72 G90 X350.00 Y410.00 G72 G90 X350.00 Y410.00
G36 150.00 P3 J— 20.00 K5 T203 G37 150.00 P3 J—20.00 K5 T203
When punching the same hole at the pattern origin (X350.00, Y410.00), omit "G72" and
enter "T203" in the upper instruction block.
23
G66 - SHEAR PROOF [SHP]
Q: Punch width "± w2 " (punch width in the direction of 90° to "J")
+
+
>
+
<
+
24
Example:
O'
ftp
Final pattern point
x-
& *y Final punch
350
*y Initial punch
o
CM Pattern origin 20 mm x 20 mm sq. (45° ): T369
When "G72" is omitted and "T369" is entered in the upper instruction block, the pattern
origin (X350.00, Y210.00) is also punched.
When "P20.00” becomes "P-20.00," a shear proof is performed in the direction of the
dotted line.
I (punching length "£") must be at least 1.5 times as large as P (punch width "± w, ").
The final pattern point does not coincide with the final punch center.
When "D0.15" becomes "D—0.15," the overall punching length "I" is 0.3 mm shorter as
determined by 0.15 x 2 = 0.3.
25
G67 - SQUARE [SQR]
20 mm x 20 mm sq.: T342
When "G72" is omitted and "T342" is entered in the upper instruction block, the pattern
origin (X560.00, Y370.00) is also punched.
When "G67" is used, "MOO" or "M01" should be entered in order to remove the scrap.
The pattern origin should normally be designated in the upper right corner of the pattern
in order to remove the scrap easily.
Both I and J (punching lengths "± 8, " and "± e2") must be at least three times as large as P
(punch width "w").
26
G68 - NIBBLING ARC [NBL-A]
On the circumference of a circle having a radius “r” with either the current position or a
point designated by "G72" as the center, a nibbling with an interval of "d" is performed by
,
using a punch with a diameter of "<t>," starting from a point at an angle of "0 " to the X axis
and moving up to an incremental angle of "0 2
,
J: Starting angle "± 0 " Counterclockwise — positive r
Clockwise — negative 01
K: Angle in which nibbling occurs "± 02 " 0
Counterclockwise — positive
Clockwise - negative
Example:
1.6 t
25 mm dia.: T306
30°
600
Pattern origin
8
in
When "G72" is omitted and "T306" is entered in the upper instruction block, the pattern
origin (X600.00, Y530.00) is also punched.
27
When the value of "P" is zero, nibbling is performed on the arc with the radius "r."
Example:
<.
PO
When nibbling a worksheet with a thickness of more than 3.2 mm, use code G29 (ARC) or
G78 (PUNCHING ARC).
When the scrap remains inside, make "J” (starting angle "± 0, ") 90° or 45° and enter "MOO"
or "M01" in order to remove the scrap.
,<S>
\% B
400
ft
IXPattern origin
§
G72 G90 X400.00 Y500.00
G68 160.00 J25.00 K45.00 P0 Q6.00 TOOO C115.00 (or C-245.00)
The tool angle is positioned 115 degrees (-245°) with respect to the X axis and it will be
automatically compensated in the tangential direction with the progress of hole nibbling.
• If the pattern origin (X400.00, Y500.00) is to be punched also, omit "G72" and enter
"TOOO C±0" in the upper instruction block.
G90 X400.00 Y500.00 TOOO C±0
G68 160.00 J25.00 K45.00 P0 Q6.00 C115.00
• If the nibbling interval or nibbling interval angle exceeds the following values, a program
error will occur.
Maximum nibbling interval: 8 mm
Maximum nibbling interval angle: 8°
28
Relation between nibbling interval and nibbling interval angle
0
1
6 = 2 sin
2R
.a
R: Radius
* Q: Nibbling interval
Q : Nibbling interval angle
Even if the nibbling interval "Q" is within its limit, the calculated nibbling interval angle "0"
may exceed its limit when the radius "R" is small (R < 57.34).
Example: When the radius "R" is 25 mm and the nibbling interval "Q" is 6 mm
9 =2sin"
= 2 x 6.89°
= 13.78° Program error
12
11
10
E [PROGRAM ERROR REGION]
1 9
P 8
= 57.34
ViV
l: vrpMax. Nibbling
interval angle: 8 ) -
[PUNCHABLE REGION]
I! 3
2
yf, a*1
1
10 20 30 40 50 60 70 80 90
29
G69 - NIBBLING LINE [NBL-L]
I: Length "8" (from the initial punch center to the final punch center)
\
NOTE: Maximum worksheet thickness for nibbling: 3.2 mm +
e>
30° 25 mm dia.: T315
Initial punch -
300
0 Pattern origin
CM
If "G72" is omitted and "T315" is entered in the upper instruction block, the pattern origin
(X300.00, Y120.00) is also punched.
If P = 0, the initial punch center coincides with the pattern origin.
When nibbling a workpiece with a thickness of more than 3.2 mm, use code G28 (LINE AT
ANGLE) or G79 (PUNCHING LINE).
30
G78 - PUNCHING ARC [PNC-A]
—
Q: Punching interval "d" positive value only
Worksheet thickness < d
D: Worksheet thickness "t"
NOTE: When the value of "t" is larger than the value of "d" (t > d), it is regarded as a pro¬
gram error.
Example:
t: 4.5 mm
30mmdia.: T306
Final punch 30ÿ \ \o?o
<s>
Initial punch
600
$0
o
co Pattern origin
When "G72" is omitted and "T306" is entered in the upper instruction block, the pattern
origin (X600.00, Y600.00) is also punched.
31
When the value of "P" is zero, punching is performed on the arc with the radius "r."
Example:
PO
When the scrap remains inside, make "J" (starting angle "± 0, ") 90° or 45° and enter "MOO"
or "M01" in order to remove the scrap.
32
G79 - PUNCHING LINE [PNC-L]
I: Length (from the initial punch center to the final punch center)
NOTE: When "t" is larger than "d" (t > d), it is regarded as a program error.
Example:
Final punch
If "G72" is omitted and "T306'' is entered in the upper instruction block, the pattern origin
(X300.00, Y120.00) is also punched.
If P = 0, the initial punch center coincides with the pattern origin.
33
G93 - OFFSET-1 [OFS-1]
G90 G93 X.
G91 G93 X
150
-“V*
0”
§
”1_2
10 mm dia.
(T203)
X"
50 0' s
in
o
X and Y coordinate system: Basic coordinate system (Global coordinate system)
X' and Y' coordinate system: Local coordinate system
X" and Y" coordinate system: Local coordinate system
When changing from the local coordinate system to the global coordinate system
G90 G93 X0 Y0
The G93 code is merely for establishing a coordinate system; it is not to be used for posi¬
tioning or punching. Do not enter "T" or "M" with "G93."
Example: G90 G93 X50.00 Y100.00 T201
Program error
Basic format of a program using "G93"
G06 A B
G92 X1830.00 Y1270.00
G90 G93 X
G50
34
G94 - OFFSET-2 [OFS-2]
This code is used to designate the origin of the local coordinate system when taking "bending
factor" into consideration.
Example: 60
A B 1.6 t
R
t
10
2- = 150
10*
B
in
Csl
A 10 mm dia.: T203
G90 G94 X30.00 Y0 P2 K0 Q1.60 D150 (Setting "A" point as the origin)
X60.00 Y25.00 T203
35
Determining a
1 L: Developed length
E
T
t
L = (D + E) — at
(D + E)- L
a=
t
Ex.: When the worksheet thickness is 2.0 mm, the bending coefficient "a" is obtained using
the following formula:
(D + E) - L The developed length "L" is obtained by subtracting 3.6
a= x 100%
t mm from "D + E."
3.6
= — x 100%
2.0
= 180 —“Therefore, a = 180
Method for returning to the global coordinate system is the same as that of "G93."
G90 G94 X0 Y0
G50
36
G73 - SYMMETRY
G73 Xa Yb Qn Ww
When the patterns of holes to be punched are symmetrical, they can easily be programmed
by using this instruction and the macro function (see page 54).
X: Distance from a specified pattern reference point "0" to the symmetrical pattern refer¬
ence point along the "X" axis (dimension "a").
Y: Distance from the same specified pattern reference point "0" to the symmetrical pat¬
tern reference point along the "Y” axis (dimension "b").
n = 4 Ref. pt.
n = 3 Ref. pt.
0 n=3 n=4 0
0-0-0 A
0-00 -0|CN
15*
55 55 0 X)
s 0-00 |
XI CM
o G~"=1 "-20
“0" 40 a a
n = 2 Ref. pt.
o T T
110 a
15 mm dia.: T303
37
Program example
When "a" is 600 mm and "b" is 400 mm in the diagram on the preceding page, the program
is as follows:
G06 A B
G92 X
N001 G90 G93 X110.00 Y120.00 Specified pattern (n = 1) reference point
is defined.
U1
N002 X40.00 Y20.00 T303
Y70.00 Specified pattern (n = 1) is punched and
G28 155.00 JO K2 this data is simultaneously stored.
V1
N003 G73 X600.00 Y400.00 Q4 W1 Symmetrical pattern (n = 4) is punched.
N004 G73 Q3 W1 Symmetrical pattern (n = 3) is punched.
N005 G73 Q2 W1 Symmetrical pattern (n = 2) is punched.
N006 G91 X300.00 Y200.00 Hole "A" is punched.
G50
• When the Xa and Yb dimensions of the G73 code have been entered in memory once,
they may be omitted in the next G73 instruction if the symmetrical axes are the same
__
(see blocks N004 and N005 in the above program).
• G73 instructions can be used within the macro instructions of the multiple part punching.
Ex.: G98 X Y_ I _ J _ P_ K
Uxx
Vxx
uoo
G73 X _Y _ Q Wxx
G73 Q Wxx
G73 Q _ Wxx
G73 Q _
Wxx
voo
G75 WOO Q _
xx: Macro number 60 to 89
OO: Macro number 01 to 59
38
M FUNCTION CODES
When "MOO" is read, the machine stops. When the START button is pressed after the scrap
has been removed, the machine will continue the punching operation. "MOO" must be en¬
tered as a single block; however, the sequence number can be entered with it.
39
M08 - BEGINNING OF PUNCHING COMPLETION SIGNAL DELAY
M09 - END OF PUNCHING COMPLETION SIGNAL DELAY
These codes are used for forming, marking and knockout. They are also used for punching
thick worksheets. The timing at which axis travel starts after punching is delayed between
M08 and M09.
Ex.: G06 A _B _
G92 X _Y _
G90 X _Y _
M510
M08
G90 X _ Y _
G28 I _J _ K _
M09
M13
G50
M80 - WORK CHUTE OPEN (For machine equipped with work chute)
M81 — WORK CHUTE CLOSE (For machine equipped with work chute)
These codes are used to open and close the work chute.
When closing the work chute, enter the dwell command (G04 X _ ) and delay the work
chute close timing.
Enter the press raise command (M692) and raise the ram to the top dead center.
40
M690 - PRESS AIR BLOW
M691 - PRESS AIR BLOW CANCEL
"M690" or "M691” must be entered as a single block. When "M690" is entered, the air
blowing of the tools is performed. When "M691" is entered, the air blowing of the tools is
cancelled.
Ex.:
In the nibbling and slitting press modes, the air blowing of the tools is always performed, including
the period of axis travel, between "M690" and "M691." When the RAM POSITION switch is turned
to ON (top dead center) or when the press raise command (M692) is entered and the ram is
punching from the top dead center, the air blowing of the tools is performed as long as the
punching operation is performed. In a press mode other than nibbling and slitting, the air blowing
of the tools is performed as long as the punching operation is performed.
Ex.:
"M692“ has the same function as when the RAM POSITION switch is turned to ON. (top dead
center)
41
M694 - PUNCHING PRESSURE IGNORE
M695 - PUNCHING PRESSURE IGNORE CANCEL
These codes are used to use stepped punches (cluster punches, etc.). "M694" or "M695"
must be entered as a single block.
NOTE: Stepped punches are used in the punching mode (M501).
Ex.:
These codes can be omitted for a turret station for which the "SHEAR ANGLE" of the
TOOL INFO parameters is set as "SG" on the PHNC display.
Completion of /
punching i Press operation when punching pressure
Decelerate position i ignore command is executed
/
/
\ / Worksheet thickness
\ /
In the punching mode (M501), the completion of worksheet punching is detected with a pressure
sensor. When "M694" is entered, the completion of worksheet punching is not detected but the
worksheet is punched at a decelerated speed until the end of the punch contacts the die top
surface.
M680 - TAPE RESTART (except VIPROS 358K(FS18PC), 368K(FS18PC), 255, 258, 251OK, 251OC)
"M680" must be entered as a single block. When punching plural worksheets using one pro¬
gram in the TAPE mode, the second and subsequent worksheets can be punched at a speed
regulated automatically according to the result of the first worksheet punching if a program
tape with "M680" entered at the beginning of the program is used. When the "TAPE RE¬
START MODE" button is pressed and lighted on the PHNC panel, "M680" need not be
entered in the program tape.
42
PRESS MODE RECALL AND CANCEL
Basic Program
__
G06 A _ B _
G92 X _Y _
G90 X._ Y _
G36 I_ P _
J _K _
MOOO Press mode recall
G72 X _Y _
G66 I_ J _ P_ Q T _
M13 Press mode cancel
G50
"M500" is entered for punching with a standard punch having a flat edge and "M501" is
entered for punching with a punch having a shear angle.
"M500” and "M501" can be omitted in the program when the "SHEAR ANGLE” of the TOOL INFO
parameters* is set for the turret station to be used on the PHNC display. If the parameter setting is
different from the M-code command entered in the program, the ram performs the punching
operation in the same way as when "M501" is instructed.
* "SHEAR TOOL" of TOOLING DATA parameters, for Models 358K(FS18PC), 368K(FS18PC),
255, 258, 251OK and 2510C
43
2. M12- NIBBLING
When "M12" is entered, the ram performs the punching operation without decelerating above
the worksheet.
When the nibbling command "G68" or "G69" is entered in the block following "M12,"
the nibbling interval "Q" must not exceed the permissible pitch limit of 8 mm.
M510 Forming 1
(M08) Beginning of punching completion signal delay
G90 X500. Y300. T201 (Forming tool)
G28 130. JO K10
(M09) End of punching completion signal delay
——
M13 Mode cancel
M511 Forming 2
(M08) Beginning of punching completion signal delay
G90 X20. Y150. T333
G36 1800. P1 J400. K1
(M09) *— End of punching completion signal delay
M13 Mode cancel
44
4. M560 to M563 - MARKING
M564 to M569 - MARKING (only for VIPROS 358K(FS18PC), 368K(FS18PC), 255, 258, 251OK, 251OC)
When performing a marking operation, an M code that meets the content of the marking
operation to be performed is entered. The press operation in the block following the M code
is performed according to the data set for the parameters of the M code. For setting the
parameters, refer to "PHNC parameters" in the OPERATOR'S MANUAL.
M560 Marking 1
(M08) Beginning of punching completion signal delay
G90 X130. Y280. T201 (Marking tool)
X350
(M09) End of punching completion signal delay
M13 Mode cancel
M502 Knockout 1
(M08) Beginning of punching completion signal delay
G90 X350. Y180. T246 (Knockout tool)
Y350
(M09) End of punching completion signal delay
M13 Mode cancel
"M08" and "M09" are entered as required.
45
6. M506 to M509 - SUITING (except 50 series)
When performing a slitting operation, an M code that meets the content of the slitting oper¬
ation to be performed is entered. The press operation in the block following the M code is
performed according to the data set for the parameters of the M code. For setting the para¬
meters, refer to "PHNC parameters" in the OPERATOR'S MANUAL.
(1) When the slitting feed direction is 0°, 90°, 180° or 270° :
L
H
5 x 30 rectangular
-t slitting punch
Initial punch
d, : Feed pitch
The feed pitch is set according to the worksheet thickness and material and the punch
to be used. (It is initially set at about 5 mm and is then adjusted as required according
to the check results of the slitted product.)
n: Feed frequency
[Slitting length (L) — Wide-side length of punch (H)] /Feed pitch
When the calculated value is a fraction, omit the figures below the first place of decimals.
d, : Feed pitch
Value omitted at the feed frequency "n" x Feed pitch "d, "
When the value calculated at the feed frequency "n" is an integer, "0" is entered.
46
Program Example: When the slitting feed direction is 0°
123.8
5 x 30 rectangular
5 slitting punch: T220
150
200
0: 0
d,: 5
47
(2) When the slitting feed direction is an arbitrary angle:
Since a chip not separated from the worksheet occurs in the die, a linear interpolation
is required.
initial punch
e
dj : Feed pitch
The feed pitch is set according to the worksheet thickness and material and the
punch to be used. (It is initially set at about 5 mm and is then adjusted as re¬
quired according to the check results of the slitted product.)
n: Feed frequency
(Slitting length — Wide-side length of punch)/Feed pitch
When the calculated value is a fraction, omit the figures below the first place of decimals.
48
d*: Feed pitch
Value omitted at the feed frequency "n" x Feed pitch "d, "
When the value calculated at the feed frequency "n" is an integer, "0" is entered.
G01 F_: Positioning becomes linear interpolation (over the shortest distance).
NOTES: (a) When "G01" has no F command, the program error occurs.
(b) The F command is usually entered not to exceed “8000'' (8 m/min). "8000"
is normally entered.
(c) When the T and C commands are placed between "G01" and "GOO," the pro¬
gram error occurs.
49
M696 - TYPE-2 PUNCHING MODE ON (only for VIPROS 358K(FS18PC), 368K (FS18PC),
255, 258, 251OK and 251OC)
M697 - TYPE-2 PUNCHING MODE CANCEL (only for VIPROS 358K(FS18PC), 368K (FS18PC),
255, 258, 251OK and 251OC)
These codes are used to use the type-2 tooling. "M696" or "M697" must be entered as a single
block. When "M696" is entered and ”T_ " is entered in the lower instruction block, the ram starts
punching from the top stroke end for the type-2 punch, which can be set on the PHNC. When
"M697" is entered, the type-2 punching mode on command is cancelled and the ram starts
punching from the top stroke end.
Example:
These codes are used to change from the high-accuracy mode to the normal mode and vice versa.
“M120” or “M121" must be entered as a single block.
NOTE: These M codes correspond to the ON and OFF functions of the FEEDRATE FA button
on the main control panel, respectively.
Example:
50
M CODE LIST
M code Function
*: Optional function
51
M code Function
V.
350
850
10 mm dia.: T203
"AO" should always be entered at the front of the pattern command block; "BO" must be
entered as a single block by itself. "AO" and "BO" are only used for the pattern memory
and recall. Memorization and recalling of a coordinate value are impossible with these.
-*• 4). This code has the same function as the FEEDRATE key located on the main control
panel of the NC unit. When there is a difference between the axis feed rate instructed by
this code and that set by the FEEDRATE key, priority will be given to the slower axis feed
speed. The instruction of the "F" code remains effective until a new "F" code is entered.
If no "F" code is instructed, the axes move at the speed set by the FEEDRATE key.
G90 X _Y _T.
F3
X _Y
Axis travel at F3
X _Y.
F1
X _Y _
Axis travel at F1
X _Y _
53
MACRO FUNCTION
UOOl
Memory
VOO
WOO .. . Recall
1. Macro storing
Using the macro function, the contents of multiple blocks of data can be stored within the
memory of NC as a single macro data; and this stored data can be recalled whenever re¬
quired. To store multiple blocks of data, enter the address letter "U" along with a two-digit
numeral from "01 to 99" as a single block, preceding the multiple blocks which you wish
to memorize, and enter the address letter "V" using the same two-digit numeral as was used
for the address letter "U" as a single block, after the multiple blocks which you wish to
memorize.
The two-digit numeral following "U" or "V" is called the "macro number." This macro
number comes in the following three types:
01 —59: The blocks of data between "U" and "V" remain stored while they are simul¬
taneously being executed.
60 — 89: The blocks of data between "U" and "V" are only stored into the memory.
90 — 99: Storing of multiple macros is accomplished.
2. Macro recalling
The multiple blocks of data which were stored by "U" and "V" can be recalled by the ad¬
dress letter "W" with the same two-digit numeral that was used at "U" and "V."
54
3. Example
G06 A _ B _
G92 X1830.00 Y1270.00 (VIPROS 357Q)
U02
G90 X100.00 Y500.00 T345
G72 X 150.00 Y700.00
A1 G66 1100.00 J30.00 P20.00
> These instructions remain stored while they are
N100 MOO
simultaneously being executed.
G72 X450.00 Y600.00
B1
V02
U70
G90 X200.00 Y100.00 T304
G37 18.00 P3 J10.00 K10
* These instructions are merely stored.
G90 X 1000.00 Y800.00
G28 125.00 J— 90.00 K6
V70
55
4. Multiple recalling of macro
The data which was stored as macro data can be recalled, and the recalled data can also
be stored and then be recalled again.
Example: U05
(D
<2>
V05
U20
<3>
W05
V20
U70
©
W20
©
V70
W70
In the above example, the execution is carried out in the following manner.
1 2 3 4 5 6
1 2 \3 4
1 2
W05 W20
56
6. Storing and recalling of multiple macros
Multiple macros can be stored and recalled by using the macro numbers 90 to 99. These
macro numbers are only capable of defining a group of multiple macros as one macro,
and they are unable to store execution instructions.
Example: U90
U01
V01
U10
V10
U15
V15
G90 X1 00.00 Y200.00
U02
--This block is not stored.
V02
V90
W01
W10
W90 =
W15
W02
The maximum number of macros that can be stored by each of the macro numbers 90 to
99 is 15.
57
MULTIPLE PART PUNCHING
o
& 60*
§
CM
O
\ 4*
u
- - o
8
CM
o <> -O
360
10 380 10
a. Micro-joint method
A
s
CM
Punching 12 products
from one worksheet
8
Workclamp Workclamp
30 400
58
As shown in the figure, the hatched portions are punched out by rectangular punches in
such a manner that the four corners of each product remain unpunched. The four corners
are connected to the worksheet by means of an approx. 0.15 mm joint. After completing
the entire punching process, the worksheet with punched products is removed from the
machine, and each product is then separated from the worksheet.
0.15
Punch out
Details of portion A
i in
i
Micro joint
(four corners) 5
Product 1 Worksheet
b. Separation method
Each product is separated from the worksheet after punching. Each time one product
is cut out, the operator stops the machine and removes the product using a magnet or
by other means.
'A\b‘
t Workclamps _?
59
3. Program example using multiple part punching function
The program for punching the product depicted in the figure on Page 58 using the "micro¬
joint" method is as follows:
G06 A1.6 BO
G92 X1830.00 V1270.00
G98 X30.00 Y 100.00 1400.00 J250.00 P3 K2 (1) The reference point for
multiple part punching
U1 is set.
G90 X370.00 Y210.00 T304 (8ÿ)
Y 10.00
X 10.00
Y210.00
G72 X 120.00 Y110.00
A1 G26 150.00 J45.00 K4 T203 (4ÿ)
G72 X260.00 > (2) Program (part program)
B1 for punching one prod¬
V1
uct. This part program
U2 is stored.
X260.00 Y110.00 T219 (6O0)
X 120.00
V2
U3
G72 X380.00 Y220.00
G66 1220.00 J— 90.00 P85.00 Q5.00 D-0.15 T255 (5 x 85|)
G72 X0 Y0
G66 I220.00 J90.00 P85.00 Q5.00 D-0.15
V3
(3) Program (part program)
U4 for punching the exte¬
G72 X0 Y 220.00
G66 1380.00 JO P110.00 Q10.00 D-0.15 T201 (10x110 am)
rior shape of one prod¬
G72 X380.00 Y0 uct. This part program
G66 1380.00 J180.00 P1 10.00 Q10.00 D-0.15 is stored.
V4
After preparing the above program, one product in the lower left corner in the figure on
Page 58 can be first-punched by key operation on the control panel of NC unit. After
checking the dimensions of the product, the punching of multiple products over the entire
surface of the worksheet can then be performed.
60
G98 - SETTING OF REFERENCE POINT AND LAYOUT FOR MULTIPLE
PART PUNCHING
Worksheet
A
/ Product
/
Workclamp Workclamp
XA ix lx lx
Ex.: If XA = 30 mm, 2/a = 80 mm, lx = 400 mm and ly= 250 mm in the figure above, the
program is:
G98 X30.00 Y80.00 1400.00 J250.00 P3 K2
NOTE: a) The reference point for punching multiple products must be located in the lower
left corner of the product which is located at the lower left portion of the
worksheet.
b) The values "lx," "ly." "nx" and "ny" of I, J, P, K specified by "G98” must be
either zero or positive values.
61
Example 1. This depicts the punching of products only in the X-axis direction.
Worksheet
Product
S' A
ix
XA
If XA = 30 mm, 2/A = 80 mm and <Lx = 250 mm in the above figure, the program is:
G98 X30.00 Y80.00 1250.00 JO P5 K0
Example 2. This shows the punching of products only in the Y-axis direction.
Worksheet
\
Product
Si
s A
XA
62
Example 3. When there is no cutting area between products and the outer edges of each
product are cut either by shearing or other procedures after punching (Trim¬
ming will be necessary).
Worksheet
3ÿ
V
Product
A
5>
f=*
XA lx lx lx
If XA = 20 mm, y\ = 100 mm, lx = 450 mm and ly = 260 mm in the above figure, the
program is:
G98 X20.00 Y 100.00 1450.00 J260.00 P3 K2
Example 4. This is an example of a situation where there is neither a cutting area between
products nor a clamping area and trimming is not performed.
<5*
lx lx lx
If lx (product length along X-axis) = 450 mm and ly (product length along Y-axis) = 260
mm, the program is:
G98 X0 Y0 1450.00 J260.00 P3 K2
63
UOO TO VOO - STORING OF PART PROGRAM
uoo
Part program
VOO
To store the part program for one product, "U" and a two-digit numeral (macro number)
must be entered at the beginning of the part program to be stored, and "V" and the same
two-digit numeral that was used by "U" must also be entered at the end of the part pro¬
gram. The part program thus positioned between "UOO" and "VOO" is stored in the
memory.
NOTE: a) The same macro numbers must be attached to "U" and "V" in order to store
one part program.
b) Three types of macro numbers are available; one type ranges from 01 to 59,
another type from 60 to 89 and the other type from 90 to 99.
c) The macro numbers 01 through 05 can be specified as one digit by omitting the
zero.
d) On the macro numbers 01 through 89, the maximum limit of the part program
allowed to be stored is 3100 characters on one processing tape.
64
U1 Program example (1)
X370.00 Y210.00 T304 (8ÿ) In this example, the processing by one type of
Y 10.00 tool (also including tools which are selected by
X 10.00 simply moving the striker) is stored as a part
Y210.00 program.
G72 X 120.00 Y110.00 In this program, the processing by one type of
A1 G26 150.00 J45.00 K4 T203 (4ÿ)
tool is performed on the whole surface of the
G72 X260.00
worksheet. Then, the next type of tool is
B1
selected and the processing by it also is made
VI
on the whole surface of the worksheet. The
U2
time required for selection of tool can thus be
X260.00 Y110.00 T219 (60ÿ)
reduced.
X 120.00
V2
U3
G72 X380.00 Y220.00
G66 1220.00 J—90.00 P85.00 Q5.00 D-0.15 T255 (5 x 85|)
G72 X0 Y0
G66 1220.00 J90.00 P85.00 Q5.00 D-0.15
V3
U4
G72 X0 Y220.00
G66 1380.00 JO P110.00 Q10.00 D-0.15 T201 (10 x 110 tsa )
G72 X380.00 Y0
G66 1380.00 J180.00 P110.00 Q10.00 D-0.15
V4
65
G75, G76 WOO QO - RECALLING AND EXECUTION OF PART PROGRAM
The part program for punching one product entered between "UOO" and "VOO" is recalled
by "WOO," and the program is executed to process all products according to the punching
layout designated by "G98."
*o o
o
J
-F=t- -F=h
3 '4\ 3 4
1 2 1 2
3' 4 \3 4
1 2 1 2
66
4. When punching multiple products in a single horizontal row:
G ... Only "G75" can be used.
Q . .. Only 1 or 2 can be used.
Q= Q=
1 2
Q= 3
Q=1
-H- -R-
7. U90 to V90
If the starting point designated by "Q" is unchanged and either "G75" or "G76" is to
be used alone, it is possible to represent multiple sets of "UOO and VOO" by a single
"UOO and VOO." The macro number for this function is 90 to 99.
NOTE: In each of the macro numbers 90 to 99, it is possible to store a maximum of 15
types of part programs.
67
Application example of macro numbers in the nineties (90 to 99)
G06 A _B_ G06 A _B _
G92 X1830.00 Y1270.00 G92 X1830.00 Y1270.00
G98 X30.00 Y100.00 1400.00 J250.00 P3 K2 G98 X30.00 Y100.00 1400.00 J250.00 P3 K2
U90 U1
X370.00 Y210.00 T304
U1 Y 10.00
X370.00 Y210.00 T304 X 10.00
Y10.00 Y210.00
X 10.00 G72 X 120.00 Y110.00
Y210.00 A1 G26 150.00 J45.00 K4 T203
G72 X120.00 Y110.00 G72 X260.00
A1 G26 150.00 J45.00 K4 T203 B1
G72 X 260.00 V1
B1
VI U2
X260.00 Y110.00 T219
U2 XI 20.00
X260.00 Y110.00 T219 V2
X 120.00
M2 U3
G72 X380.00 Y220.00
U3 G66 1220.00 J—90.00 P85.00 Q5.00 D-0.15 T255
G72 X380.00 Y220.00 G72 X0 Y0
G66 1220.00 J—90.00 P85.00 Q5.00 D-0.15 T255 G66 1220.00 J90.00 P85.00 Q5.00 D-0.15
G72 X0 YO V3
G66 1220.00 J90.00 P85.00 Q5.00 D-0.15
M3 U4
G72 XO Y220.00
U4 G66 1380.00 JO P110.00 Q10.00 D-0.15 T201
G72 XO Y220.00 G72 X380.00 YO
G66 1380.00 JO P110.00 Q10.00 D-0.15 T201 G66 1380.00 J180.00 P110.00 Q10.00 D-0.15
G72 X380.00 YO V4
G66 1380.00 J180.00 P110.00 Q10.00 D-0.15
V4 G75 W1 Q4
V90 G75 W2 Q4
G50 G75 W4 Q4
G50
The left side program is an example of the application of the macro numbers in the nineties.
These two programs (left and right sides) are equivalent in movement of the machine.
68
INCLUSION AND PRIORITY RELATIONS BETWEEN G98 AND G93
1. The X- and Y-coordinates specified by "G98" are determined by the coordinate system
which is set by "G92."
2. The coordinate system set by "G98," once specified, cannot be cancelled except by
using the subsequent command "G98" or "G50," pressing the RESET key or turning
off the power.
3. The X- and Y-coordinates specified by "G93" are determined by the coordinate system
which is set by "G98."
4. "G93" which is specified prior to the setting of "G98" will remain effective even after
"G98." The values obtained by adding the X and Y values of "G98" and the X and Y
values of "G93," respectively, will determine the origin of this program.
G92
69
SUBPROGRAMS
When programs contain patterns which repeat frequently, these patterns can be stored in
the memory in advance as subprograms to be recalled as required.
Subprogram format
OOOOO .... Subprogram number (0 to 7999)
Punching program
Enter a subprogram number "OOOOO" to the beginning of the punching program and enter
"M97" to the end of the punching program.
b b
M97 M97
MDI operation
In the MDI operation, the subprogram cannot be recalled by entering "M96POOOO." To
recall the subprogram from the keyboard of the NC unit, input the following program in the
memory by EDIT mode.
OOOOO
M96 POOOO
G50
70
REFERENCES
1. CORNER NOTCHES
Example: When punching 20 mm x 20 mm notches in four corners of a 300 mm x 500
mm worksheet with a 30 mm x 30 mm sq. punch
© ©
o
20 n
20
© (20
5
8
500 To£
15 15.
When punching the corner notch (T), the center position of the punch is instructed in
the program as follows:
30
X: 20 — ~ = 5 mm
2
30
Y: 20-y=5mm
The center of the punch is thus located by:
G90 X5.00 Y5.00
When punching the corner notch (2), the center position of the punch is calculated as
follows:
X: 5 mm as for 0
30
Y: 300- 20 +-ÿ- = 295 mm
71
When punching the corner notch (3), the center position of the punch is calculated as
follows:
30
X: 500-20+y=495mm
Y: 295 mm as for (2)
When punching the corner notch (§), the center position of the punch is calculated as
follows:
X: 495 mm as for (3)
Y: 5 mm as for (5)
The program for punching the four corner notches is thus prepared as follows:
© G90 X5.00 Y5.00 T _ (30 mm x 30 mm sq. punch)
(2) Y295.00
(3) X495.00
© Y5.00
100
© ©
oo
3
© ©
Program example
G90 G72 X— 2.00 Y40.00
A1 G66 1102.00 JO P-50.00 T _ (50 mm x 50 mm sq. punch)
G72 X— 2.00 Y80.00
B1
72
2. 45° CORNER NOTCHES
Example: When a 45° notch can be punched in a single operation
(a) Determine the punch to be used.
Since the length of the oblique side of the notch is 30 x y/~2 = 30 x 1.414 = 42.42
mm, the notch can be punched in a single operation with a 50 mm x 50 mm sq.,
45° punch.
©
ST /
a
I
OK ©
500
S= Pxÿ(=Pxsin45°)
H = 2xS = Px spT(= 2 x P x sin 45° )
<?
to
45“ J-l
45ÿ
73
(c) Determine the coordinate values of the punch center.
• For the notch (T), position the center of the punch on the Y axis.
The X-coordinate value of the punch center is 0.
Origin
• Calculate the length S.
S = punch width x —
Thus,
45°
S= 50xÿ= 35.35 mm
Punch center
• The Y-coordinate value of the punch center is
Y = 30 - S = 30 - 35.35 = -5.35
and the provisional punch center is
X0 Y— 5.35
74
Example: When a 45° notch cannot be punched in a single operation
© ©
§ © ©
100
700
Corner detail 0
1 mm
IX
1 mm
o Detail A
X
0
7 x~
0'
VA
100
E
100
The starting and finishing points of notching should be shifted about 1 mm in order to en¬
sure accurate notching.
Punch
75
Notching the lower left corner
(a) Provisional starting point (0) "X!, Yj " (Absolute value)
X, = [Notch size "E"] - 1/2 [Diagonal punch size "H"]
Y1 = 0
V2
1
45° 45°
1
1 1
H 45°
(Diagonal punch size: H) V2
H = V2 x 40
= 1.414 x 40 = 56.56 mm
A
M.
1 mm
L xx
V Ss tarting point
1 mm
76
(a) X, = 100- 1/2x56.56 = 71.72 mm
Yj = 0 mm
77
3. SMALL RECTANGULAR OPENING
"G36" or "G37" is used in place of "G67" for punching a small rectangular opening
without any scrap.
p
_ Travel distance — Punch width
Punch width
100-50 o
8 200 100
50
= 1.0 -*• 2 50 mm x 50 mm sq.: T229
Travel distance — Punch width
I=
Punch frequency
100-50
2
= 25 (mm)
300 - 50
J =
6
= 41.666 41.67 mm
-*ÿ
t
CD
-5
25 25
78
4. LONG RECTANGULAR HOLE
Example: When punching a 20 mm x 150 mm rectangular hole with a 20 mm x 20 mm sq.
punch (Punching begins with the left side of the hole)
m
200 m
10! 130
m* 10
130
(c) N = —— = 6.5
20
—-7 times
130
(d) P = — = 18.57 mm
79
Therefore the program is:
G90 X210.00 Y310.00 T306 (20 mm x 20 mm sq.)
G91 X 18.57
X 18.57
X 18.57
X 18.57
X 18.57
X 18.57
X 18.57
The G66 command can be used for this long rectangular hole punching (see page 24).
80
5. LARGE RECTANGULAR OPENING
Example: When punching a 200 mm x 300 mm rectangular opening with a 30 mm x 30 mm
sq. punch
15—f—K 30 mm x 30 mm sq.: T210
in
i
30
©
CM
©
©.
s
CM
300
400
(a)
(b)
® - - -
(2) <3> ®
X0 = [400 + 1/2 x 300] - [1/2 x 30] = 535 mm
Y0 = [250 + 1/2 x 200] - [1/2 x 30] = 335 mm
P = —— = 27 mm
10
81
(d) L = 200 — 30 = 170 mm
170
N=—— = 5.6 -+ 6 times
30
170
P = ~ = 28.33 mm
The G67 command can be used for this large rectangular opening (see page 26).
82
6. RECTANGULAR OPENING WITH ROUNDED CORNERS
Example: When punching a 150 mm x 250 mm opening with rounded corners of 8R, using
a 16 mm dia. round punch and a 20 mm x 20 mm square punch
250
8R 3-
Finishing point
(D
©
-S
8
8+
§ \P @ Starting point
co
500
16 mm dia.: T105
20 mm x 20 mm sq.: T306
(c) First punch position with a square punch (X0 , V0 ) —“Absolute value
(d) Punching frequency and feed pitch of (D
(f) Travel distance from the finishing point on one side to the starting point on another side
-“Incremental value
X value: Radius
Y value: Radius
83
(a) 4 corners and then © -*• (2) -*ÿ (D -*ÿ
©
N= —114
— = 5.7 —-6 times
20
114
P= 19 mm
6
(f) X = 8 mm
Y = 8 mm
84
REFERENCE DATA
1. Punching range
VIPROS 308080 X -10 mm to 2010 mm
Y -50 mm to 2010 mm (outer track)
-10 mm to 2050 mm (center track)
+30 mm to 2090 mm (inner track)
VIPROS 367Q X —10 mm to 1840 mm
Y -50 mm to 1535 mm (outer track)
-10 mm to 1575 mm (center track)
+30 mm to 1615 mm (inner track)
VIPROS 357Q X —10 mm to 1840 mm
Y —50 mm to 1230 mm (outer track)
—10 mm to 1270 mm (center track)
+30 mm to 1310 mm (inner track)
VIPROS 345Q X —10 mm to 1280 mm
Y -50 mm to 970 mm (outer track)
—10 mm to 1010 mm (center track)
+30 mm to 1050 mm (inner track)
VIPROS 368K(FS18PC)/506080
X -10 mm to 2010 mm
Y -50 mm to 1535 mm (outer track)
-10 mm to 1575 mm (center track)
+30 mm to 1615 mm (inner track)
VIPROS 358K(FS18PC)/505080
X -10 mm to 2010 mm
Y -50 mm to 1230 mm (outer track)
-10 mm to 1270 mm (center track)
+30 mm to 1310 mm (inner track)
85
2. Position of workholder
& Ilf
a 4> 42 mm dia.
VIPROS 255/258/251OK/2510C
A
TURRET
&
s
6 £ 42 mm dia.
350 350
4. Workclamp dimensions
HI
O
§
10
230
86
AMADA COMPANY, LTD.
200, Ishida, Isehara, Kanagawa, JAPAN