Weichai power engine Euro III flash code list (for WP high pressure common rail series

diesel engine)
Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
Error ECU does not treat - Cut off power and √
relevant to ECU internal ADconverter signal correctly; engine restart ECU; if there’re
starting error cannot run normally, and still problems, ECU
1 1 1 even cannot start should be replaced
Synchronization signal Signal tested in Check the connection √
is the basis of fuel the crankshaft of the two rotating
1 1 1
injection timing. rotating speed speed sensors, the
1 1 3 Synchronization error sensor or matching relation of
causes abnormal fuel camshaft high pressure fuel
Synchronization signal injection, even leading rotation sensor pump and crankshaft
error to difficult startup, is wrong gear, and existence of
giving out black smoke gap between crankshaft
or engine abnormal rotating speed sensor
sound, etc. and flywheel (whether
it is between
1 1 4 1.0±0.5mm).
1 1 5 ECU internal time Stop the engine, and - Cut off power and √
treatment unit error then it cannot start restart ECU; if there’re
still problems, ECU
should be replaced
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
Engine power is not - Cut off power and √
enough restart ECU; if there’re
-
still problems, ECU
1 1 6 should be replaced
Engine cannot start Harness is Check start relay and √
1 2 1 smoothly damaged, start wires
Starter relay error
relay is
1 2 1 damaged
1 2 2 T15switch error - - Check T15 switch √
Switch is closed Check T50 switch √
T50switch error continually for
1 2 3 over 120s
It is not allowable to Battery voltage Check battery, engine
make compression test is too high and vehicle harness
电池
(>36V）or too
1 2 4 low(<6V)
1 2 5 FMTC pulse frequency - Calibration Change calibration
spectrum diagram error
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
Engine power is ECU internal Check air intake √
insufficient with black error or air pressure, oil pressure
smoke intake pressure sensor harness (The
(2.33), oil maximum power
pressure sensor current of SSP1 is
power (2.32) 90mA)
and vehicle
power (24V)
short-circuited
1 3 1 or earthing
1 3 1 - - - -
ECUinternal
Engine power is not ECU internal Check accelerating √
Sensor power module
enough error or pedal sensor 2, fan
accelerator rotating speed sensor
pedal sensor 2 (The maximum power
power (1.84), supply of SSP2 is
fan rotating 90mA)
speed sensor
power (1.68)
and vehicle
power short-
circuited or
1 3 1 earthing
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
Engine power is not ECU internal Check accelerating √
enough error or pedal sensor 1, rail
accelerating pressure sensor (The
pedal sensor 1 maximum power
power (1.84) supply of SSP3 is
rail pressure 50mA)
sensor power
(2.13) and
vehicle power
short-circuited
1 3 1 or ground
1 3 2 Common rail pressure Flow Check flow calculation √
release valve (PRV) calculation unit unit harness
opens and engine power is grounded or
is insufficient short-circuited
1 3 2 (3.09 3.10)
ECU power Check vehicle harness √
Main relay error
output is 2.03, 1.04 (please note:
grounded or It should adopt ECU
short-circuited power output, and
(1.04 2.03) should not be
connected to outer
1 3 2 power)
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
1 3 3 Common Common rail pipe Rail pressure Check rail pressure √
rail system release valve opens, sensor is sensor and connecting
relevant return oil temperature damaged or harness, and change
component Rail pressure sensor rise, engine power is connecting them when necessary
insufficient harness is short
-circuited, open-
1 3 3 circuited
Fuel pipe Check the fuel pipe, √
problem might the rail pressure sensor
result from rail and fuel flow
pressure sensor calculation unit.
or flow
Common rail release valve
calculation unit,
malfunctions
or excessive ail
pressure
adjustment due
to unsmooth
1 3 4 fuel flow.
1 3 5 Fuel flow calculation unit Fuel flow Check fuel flow √
1 3 5 error calculation unit calculation unit and its
1 3 5 is damaged or connecting harness
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on

1 3 5
connecting
harness is short-
Release vale is worn out, Low pressure Replace the common √
and not well closed, oil pipe rail pipe
causing rail pressure to (including fuel
wave abnormally inlet and return)
Common Common rail pipe pressure is not smooth,
1 3 6
rail parts release valve causing release
valve to
constantly open
or keep too long
open time.
1 4 1 Engine power is not Injector harness Check cylinder 1 √
Cylinder 1injector er
1 4 1 enough; it runs unstably is not well injector
1 4 2 and even shuts donw. connected, Check cylinder 2
Cylinder 2injector error
1 4 2 worn-out injector
1 4 3 Injector harness is open- Check cylinder 3
Cylinder 3injector error
1 4 3 circuited, or injector
1 4 4 cylinder, ect is Check cylinder 4
Cylinder 4injector error open-circuited.
1 4 4 injector
1 4 5 Cylinder 5injector error Check cylinder 5
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
1 4 5 injector
1 4 6 Check cylinder 6
Cylinder 6injector error
1 4 6 injector
1 5 1 Capacitor 1(control Injector harness Check cylinder No 1, 2 √
1 5 1 Control injectors)error and 3 injectors harness
1 5 2 capacitor Capacitor 2(control No.4.5 Injector harness Check cylinder No 4, 5 √
1 5 2 of injector and 6injectors)error and 6 injectors harness
1 5 3 Internal error Engine is off, cut off √
Control injector chip
Control electricity and restart
CY33X error
1 5 3 inject chip the engine
Injection Engine stop Harnesses of Check injector
more than 3 harnesses on all
Injector cannot reach cylinders are cylinders
minimum normal working short-circuited
or open-
1 5 4 circuited.
ECUinternal limit on fuel - - -
1 5 5 injection
2 1 1 key Fuel contains water Lamp is on when fuel Diesel coarse Maintenance of diesel √
switches contains water, water filter has filter
and level alarm gathered water
sensors in full
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
It cannot supply fuel to Harness Check harness √
Pedal sensor error engine, connection or connection, and
2 2 1
rotating speed stays at pedal sensor replace pedal sensor if
1000rpm quality is not possible (Please notice
reliable. pedal model before
Pedal sensor2error replacement！ Model
error can lead to
2 2 1 abnormal working)
2 2 2 Clutch switch error It is imposible to cruise. Switch is not Check switch and √
reliable or harness √
Brake switch error harness is open-
2 2 3 circuited
2 2 3 √
2 2 3 Brake is not Press the brake pedal √
Single brake switch error activated, so before cruise √
cruise is not
2 2 3 allowed
2 2 5 Trusted tests of accelerator - Depress both -
and brake are wrong the accelerator
pedal and the
brake pedal at
the same time
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
- Engine is over -
speed
Engine protection
2 2 6 （>2650rpm）
2 2 7 - Transmission -
Engine torque is over Torque is not enough input torque is
2 2 8 adjusted too much
2 2 9 Remote accelerator Accelerator Check sensor harness,
pedal malfunctions pedal sensor is and replace accelerator
in error or pedal when necessary
Remote accelerator pedal
harness is short-
circuited or
2 2 9 open-circuited
Limp Home Sensor error or Check air intake sensor √
Air intake pressure sensor harness is short- harness, and replace
2 3 1 circuited or sensor when necessary
open-circuited The sensor is √
integrated on ECU;
Air pressure sensor
check that it is blocked
2 3 2 by foreign matter.
2 3 3 Air intake temperature Check air intake sensor √
sensor harness, and replace
sensor when necessary
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
Limp home, causing that Check water sensor √
Coolant temperature
intake heating cannot harness, and replace
sensor
2 4 1 work normally. sensor when necessary
Water temperature is Water Check engine cooling √
Too high water over 105ºC, engine temperature is system
temperature alarm begins to limit running too high
2 4 2 of power
If instrument adopt CAN Oil pressure Check sensor harness, √
Bus, oil pressure is in sensor is in and replace sensor
Oil pressure sensor
error. error or oil when necessary; check
pressure too high alarm
pressure is too engine lubrication
2 4 3 high system
Too low oil pressure - Oil pressure is
2 4 3 alarming too low
- Oil temperature √
sensor is in
Oil temperature sensor error or oil
temperature is
2 4 4 too low
Too high oil temperature - Oil temperature
2 4 4 alarm is too high
2 4 5 - - - -
Water sensor test
2 4 5 - - - -
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
2 5 1 Inlet fuel Check fuel pipe of √
2 5 2 resistance is too engine, and replace
2 5 3 big; or there is filter, fuel pipe, etc.
Starting is difficult ; inlet fuel pipe when necessary
2 5 3
Limp Home; leakage;
2 5 4
High pressure fuel pipelow Relief valve is open,
2 5 4
pressure fuel pipe there is plenty of high
2 5 5 malfunctions with leakage pressure fuel leakage,
2 5 6
and fuel return Fuel return
Rail temperature rises. resistance is too
pressure big;
2 5 7 monitoring
2 5 8
2 6 1 Cut off power, and
2 6 1 restart the engine; if
ECU ECU system restores Relief valve open, Limp ECU internal problem still exists, √
Home error ECU should be
2 6 1 replaced.
2 6 2 - - - √
Over speed test
2 6 2 - - -
2 6 3 ECU Chip CJ940 (broken down Engine shuts down Communication Replace ECU √
internal by external high voltage, error
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
and special attention Internal voltage
2 6 3 should be paid to the is too high
protection of ECU! E.g. Internal voltage
2 6 3 when welding) is too low
Engine shuts donw (cut Communication
hardware
off electricity and error
test ECU chip and Watchdog
restart, and it can be
2 6 4 started)
EEPROM (Electrically Mileage information, etc - Rewrite ECU (It
Erasable Programmable cannot be recorded guarantees 20 seconds
2 6 5 Read-Only Memory） of AfterRun time)
ECU Exhaust brake solenoid Exhaust brake Check exhaust brake √
vehicle valve solenoid valve solenoid valve harness
related (2.06) and
function Exhaust brake in failure electricity short-
3 1 1 and switch circuited
3 1 1 Exhaust brake
solenoid valve
(2.06) is short-
circuited to
ground
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
Exhaust brake
solenoid valve
(2.06) is not
3 1 1 connected
Check fan solenoid √
Fan solenoid valve
valve connection
（PWM）
3 1 2 wire
3 1 2 Fan relay √
Check fan rotating
Fan rotating speed sensor
3 1 2 speed sensor wire
AC compressor does not AC compressor Check AC relay and
AC compressor relay
3 1 3 run relay wire error wiring
Air intake cannot work Relay is short- Check air intake
normally circuited to heating relay wire
ground or
3 2 1 Air intake heating relay power supply
3 2 2 - -
3 2 3 -
3 2 3
3 2 4 Vehicle speed sensor Cruise cannot be Exceed Check vehicle sensor √
3 2 4 realized, shutdown maximum speed wire, and replace the
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on

switch under vehicle is or vehicle speed sensor if necessary

3 2 4 in failure signal is not
The functions including Harness or Check mutimode
torque limit, rotating resistor error switch
Multimode switch
speed limit etc, cannot
3 2 7 be realized
3 3 1 System lamp Relevant lamp Wire is Check that all wires of
3 3 2 Cold start lamp indication function is not connected lamps or lamps are
3 3 2 Warning lamp realized wrong or not damaged
3 3 4 Water-contained fuel lamp connected
3 3 4 Warning lamp - - -
Cannot realize Cruise switch It’s recommended to √
Cruise switch cruise/PTO, or has combination use auto reset switch
3 4 1 cruise/PTO exits error
3 4 2 Exhaust brake switch - - - -
It cannot start with the Switch gets Check switch and
Starting switch under
starting switch under stuck connection wire
vehicle
3 4 3 vehicle
5 1 1 External Engine misfire test Engine power is Cylinder 1 Check relevant
test insufficient, and running misfire injector, cylinder head
 Error Flash code
Flash code Relatedparts Problems caused Error reason Remedies
type Lamp on
Cylinder 2
5 1 2 misfire
Cylinder 3
5 1 3 misfire
Multi-cylinders
5 1 4 is unstable. misfire
sealing, valve gap, etc.
Cylinder 4
5 3 1 misfire
Cylinder 5
5 3 2 misfire
Cylinder 6
5 3 3 misfire
5 3 4 - - -
5 2 1 These failures are functional indication. When activating ECU
External test
5 2 2 internal testing function by diagnostic instrument, if testing is
5 2 3 successful, store flash code.
Start - Flywheel Replace flywheel √
Synchronization signal
relevant processing is
problem
5 4 1 unacceptable