Seven Glocon 1200 Series

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

Series 1200 Globe valve

Pressure class ASME 150 - 600 / DIN PN 10 - 100


Series 1200 Valves - Features

Application
The Severn Glocon Series 1200 is derived from the Series 5000 range of Globe valves.

The Series 1200 benefits from more than three decades of experience in providing cost effective and easily maintained high
valued quality valves in industries where consistently punishing environments have ensured a design to give rugged reliability.
A wide range of construction materials offers a choice to suit the specific application, while the smooth body flow path reduces
turbulence, minimising the effects of erosion and noise.

Design Features

u
Smooth profile cast globe

u
Quick-change trims standard, screwed-in seat option

u
Wide choice of trim sizes available with low noise and
anti-cavitation options

u
Robust parts for trouble free service and low cost of
ownership

u
Inherently characterised trims available in linear,
bi-linear, equal percentage or semi-throttle

u
Massive guiding

u
Wide choice of packing systems

u
Integral plug stem construction option is available

u
Both balanced and unbalanced trim designs available
with soft seat insert options

Benefits

u
Top-entry servicing with immediate access to plug and seat

u
Reduced inspection and maintenance costs

u
Trims compact and easy to install

u
Excellent flow capacity and control rangeability

u
Reduces potential erosion and noise problems

u
Reliable leakage performance, bubble tight shut off
available

u
High interchangeability between sizes and other
products

u
Low actuating forces required with balanced trim styles

Quality Engineered

u
Rigorously proven on-site performance

u
Produced with Quality Systems certified to ISO 9001

u
Compliance with PED requirements

Page 3
Engineering Data
Severn Glocon Series 1200 Valves
General
The Series 1200 range of valves were developed to
provide a cost effective, reliable and easily maintained
control valve capable of working in rigorous environments.

The quick-change trim option provides for easily


accessible seat and trim components to minimise fitting and
parts replacement times. Stem guided contoured trim in
both balanced and unbalanced configuration gives
excellent rigidity and resistance to vibration and service
wear. The valve is designed to accommodate other
products within the Severn Glocon range e.g. C.C
(concentric cages) low noise, and anti-cavitation trims.

End connection Sizes/Types


1 in (25 mm) - 10 in (250 mm). Integral or Separable
Flanges, Screwed Butt or Socket weld ends. For other
consult factory.

Design Standard
ASME B16.34

Valve Body Ratings


ASME 150 - ASME 600

Body Configurations:
2-way Globe straight Fig.2. Series 1200 Globe Valve

Body Face to Face Dimensions


ANSI / ISA 75.08 Direction of Flow
Either direction - depending upon application.
Bonnet Styles Preferred flow directions are…
Standard, Normalising. For other styles consult factory. Contoured unbalanced (1” to 4”) : Flow under
CC Trim unbalanced (upto 4”) : Flow under
Standard Bonnet Packing
CC Trim balanced (6”,8”,10”) : Flow under
Teflon / Chevrons and Graphite
Anti cavitation CC Trim : Flow over
Trim Options Flashing service : Flow over
“Quick change”, Concentric Cage(s), Multi-step, Noise abatement CC Trim (6”,8”,10”) : Flow under
Micro Spline and Trickle Trim Actuator stability check shall be carried out as necessary.

Inherent Trim Characteristics Clean Build


Equal %, Linear, Quick open. Others on request. Severn Glocon maintains high clean build standards-
utilising clean build areas including Oxygen clean and a
Plug options Ultra High Purity clean room.
Balanced, Unbalanced
Cage / Top guided Inspection and Testing
Contoured, Multi-Step Inspection & Testing to Severn Glocon’s standard as well
Hard faced or solid hard plugs as to almost all international standards / customer’s
Soft seat option requirements.

Plug/Seat Leakage Class Actuation


ANSI / FCI 70.2. Class IV as standard, Class V with Various types of actuation are available including:-
metal seat and Class VI with soft seat insert Series P Linear spring pneumatic cylinder,
Series N Numotor pneumatic piston,
Materials of Construction
Series W Diaphragm-spring pneumatic actuator.
A wide range of standard materials are available for both the
valve pressure containing parts and trim. These include
In addition electric, hydraulic, electro hydraulic actuators
carbon and stainless steel, duplex / super duplex plus high
and manually operated versions are available.
nickel alloys. Stellite, and other hard facings / coatings are
available. For full listing on materials consult factory.
Instruments
Paint A wide range of control instruments are available from
A wide range of paint finishes are available including Sever Glocon including:-
enamel, alkyd gloss and various epoxy finishes. Positioners, Air-filter Regulators, Volume Boosters,
Solenoid Valves, and Lock-up Valves.

Page 4
Valve Body Style Option
The Severn Glocon Series 1200 valve is available in three basic body styles of either globe, angle or 3way. Many parts are
interchangeable, with the exception of the valve bodies. The angles pattern has an optional venturi seat which may be
specified in order to provide additional protection to the valve outlet.

Fig.3. Globe Body Fig.4. Angle Body Fig.5. Three Way Body

Balance Seal Seal Retainer

Fig.6. Fig.7. Fig.8. Fig.9.


Standard Bonnet Normalising Bonnet Balance seal Installation Balanced Bonnet

Bonnet Option

Usually constructed in the same material as the valve body, selection of the bonnet design is undertaken on the basis of both
the operating temperature range and the fluid media handled. A temperature range of - 190° C to 580° C is achievable.

Standard Bonnet Balanced Bonnet


The standard bonnet enables the forming of a deep The balanced bonnets are suitable for temperatures up to
packing box together with a long guide housing, thereby 580° C when fitted with graphite packing and Graphite
providing a robust and vibration resistant assembly. Teflon balancing rings and upto 232° C when fitted with PTFE
rings are the standard packing up to 250° C. packing and PTFE balance seal.

Normalising Bonnet
Protects the packing from excessive heat or cold, which may
adversely affect valve or packing performance.
Application temperature range depends upon the valve and
bonnet construction materials.

Page 5
Standard Trim Options Available

Fig.10. Unbalanced Trim Fig.11. Balanced Trim Fig.12. Hard facing options

Standard duty - Normal Flows

“Quick Change” balanced and unbalanced contoured trim are


available.
Suitable for modulating and on/off duty.

u
Valve Size Options
Standard range up to 10 ins. Large sizes consult factory.

u
Plug Options
Balanced and unbalanced, contoured metal seated. Fig.13. Soft seat insert
Resilient / soft seat insert option available.

u
Characteristics Available
Equal %, Linear or Semi-throttle others on request.

u
Direction of Flow
Either direction - dependent upon application.

u
Hard Trim Options
Hard coatings / facings - Seat Area or Full Contour.
Solid - Seat and / or Plug.
Wide choice of materials dependent on service conditions.

u
Soft / Resilient Seating Fig.14. Trickle Trim
Soft seat insert fully supported and integral within the seat.

Standard Duty - Low Flows

u
The Trickle Trim / Micro Spline range provides for high
rangeability and control of low flow rates.

u
Plug Options
Unbalanced with metal to metal seating faces.

u
Direction of flow
Either direction - dependant upon application.

u
Guiding
Top-guided.
Fig.15. CC Cage Trim
Severe Service Duties

Single / Multiple Concentric Cage (C.C) trims are available for higher pressure drop applications to prevent the onset of
cavitation and to reduce noise levels.

Page 6
Flow coefficients Cv
The Cv values detailed in the tables are at the maximum rated travel and states in US units. The figures by definition are
related to the flow of water (Specific gravity =1) in US Gallons per minute with a pressure drop 1 PSI.

The Cv values mentioned below are nominal. Please consult with factory for process Cv over 80% of the rated Cv.

Table 1: Trickle Trims


Valve size Available Trim CV

ins mm ASME 150, 300, 600

1 25 0.01 0.05 0.1 0.15 0.25 0.50 0.95 1.45

Note: These trims are available with only linear flow/lift characteristics

Table 2: Contoured and Multi-step Trims

Valve size Available Trim CV

ins mm ASME 150, 300, 600

1 25 1 1.5 2.5 4 6 9 12

1 1/2 40 1 1.5 2.5 4 6 9 12 16 20 25

2 50 1 1.5 2.5 4 6 9 12 16 20 25 30 35 46

3 80 15 25 30 46 75 99

4 100 25 46 75 110 135 195

Note: Multi-step trim options are indicated in hatched box by bold letters. For other options consult factory

Table 3: Single stage Cage Trims


Valve size Available Trim CV

ins mm ASME 150, 300, 600

1 25 2 4 6 9 12

1 1/2 40 9 12 16 25

2 50 12 25 30 35 46

3 80 30 46 75 99

4 100 75 110 135 170

6 150 130 200 240 300 350

8 200 300 400 500 600

10 250 400 550 825

Note: For valve and Trim sizes outside this range - Consult factory

Table 4: Double stage Cage Trims

Valve size Available Trim CV

ins mm ASME 150, 300, 600

1 25 2 4 6

1 1/2 40 9 15

2 50 16 25

3 80 22 30

4 100 40 75 100

6 150 75 130 175

8 200 200 350

10 250 420 550

Note: For valve and Trim sizes outside this range - Consult factory

Page 7
Noise and Cavitation Control
As a fluid passes through a restriction (normally the trim in a valve), a pressure reduction and subsequent velocity increase
takes place. Immediately after the restriction, the point of lowest pressure and highest velocity is called the “vena contracta”.
After which pressure recovery takes place together with a reduction in fluid velocity. The amount the fluid recovers has a great
influence on the valve trim design.

P1
PRESSURE

THREE STAGE delta P


LOW RECOVERY
VALVE TRIM
1st stage

2nd stage
Cavitating flow
3rd stage
P2

Vapour pressure
Pv
P2
Vena contracta pressure
Pvc
Flashing flow

SINGLE STAGE delta P FLOW PATH


HIGH RECOVERY
VALVE TRIM

Fig.16. Explanation of Cavitation control using Multistage low recovery trim

For liquids, if the pressure at the vena contracta goes below the liquid’s vapour pressure - bubbles are formed. If the
subsequent pressure recovery to P2 (downstream pressure) exceeds the fluid’s vapour pressure - the vapour bubble
collapse or implode - this is called “Cavitation”. This can occur within the valve or in the downstream pipe work. The energy
dissipated can cause extensive damage to valve and pipe work. If the pressure recovery stays below the fluid’s vapour
pressure then “Flashing” occurs. Multi-stage pressure let down / “Anti-cavitation” valve trim designs enable the required
pressure drop across the valve to be achieved in a number of stages as illustrated in Fig.16.

The velocity of the fluid through the valve has a major influence on the erosive effect of the fluid on the valve body and trim -
thus the control of fluid velocity and the appropriate selection of materials is critical to the valve performance and service life.
Higher fluid velocities, particularly in gas service, can generate noise in the valve and pipe work - thus velocity control is major
factor in containing noise emissions within acceptable limits (normally <85 dBA).

Severn Glocon’s valve trim designs, engineered for a specific application, may include a combination of:

u
Multi-stage pressure reduction stages,
u
Tortuous paths - as the fluid changes direction energy is dissipated,
u
Flow impingement of one flow path onto another also causes energy loss,

Severn Glocon can provide a trim solution having considered the process control conditions, preferred flow direction as well
as initial and life cycle costs as well as application experience.

Page 8
Standard dimensions and weights

Fig.17. 1200 series valve fitted with Fig.18. 1200 series valve fitted with
W-series actuator without hand wheel W-series actuator with side mounted hand wheel

Table 4 : Dimensions of Standard 1200 unbalanced valve with W-series actuator

Valve ACT Stem DIM "A" DIM DIM DIM Approx wieght DIM DIM DIM

Size Size Travel 150# 300# 600# "B" "C" "D" 150# 300# 600# "E" "F" "G"

ins Sq.in ins Standard dimensions Without HW kg kg kg Side Mounted HW

1 75 0.75 184 197 210 67 330 654 37 40 42 797 129 229

1.5 75 0.75 222 235 251 83 830 698 40 43 45 872 129 229

1.5 75 1.5 222 235 251 83 830 775 40 43 45 958 129 229

2 75 0.75 254 267 286 108 330 717 45 47 50 920 129 229

2 75 1.5 254 267 286 108 330 793 45 47 50 976 129 229

3 150 1.5 298 318 337 127 457 841 106 110 114 920 163 305

3 150 2.25 298 318 337 127 457 1027 106 110 114 1283 163 305

4 150 1.5 353 368 394 127 457 940 145 155 167 1146 163 305

4 150 2.25 353 368 394 127 457 1053 145 155 167 1309 163 305

6 150 1.5 451 473 508 171 457 990 266 284 315 1237 163 305

6 150 2.25 451 473 508 171 457 1100 266 284 315 1400 163 305

Page 9
Table 5 : Dimensions of Standard 1200 balanced valve with W-series actuator

Valve ACT Stem DIM "A" DIM DIM DIM Approx weight DIM

Size Size Travel 150# 300# 600# "B" "C" "D" 150# 300# 600# "E" "F" "G"

ins Sq.in ins Standard dimensions Without HW kg kg kg Side Mounted HW

1.5 75 0.75 222 235 251 83 330 669 45 47 50 863 129 229

2 75 0.75 254 267 286 108 330 707 50 52 55 910 129 229

2 75 1.5 254 267 286 108 330 783 50 52 55 966 129 229

3 150 1.5 298 318 337 127 457 915 136 138 140 1121 163 305

3 150 2.25 298 318 337 127 457 1028 136 138 140 1284 163 305

4 150 1.5 353 368 394 127 457 949 177 187 192 1155 163 305

4 150 2.25 353 368 394 127 457 1062 177 187 192 1318 163 305

6 150 1.5 451 473 508 171 457 1031 284 302 333 1237 163 305

6 150 2.25 451 473 508 171 457 1144 284 302 333 1400 163 305

8 300 2.25 543 568 610 210 616 1249 368 388 423 1725 213 381

8 300 3.5 543 568 610 210 616 1512 368 388 423 1756 213 381

10 300 3.5 673 708 753 229 616 1535 698 728 813 1789 213 381

10 300 4 673 708 753 229 616 1634 698 728 813 1848 213 381

Notes:

1. For other sizes and rating consult factory


2. For dimensions where unit is not indicated consider the unit as “mm”.
3. Dimensions shown may vary depend upon options selected on actual product

Page 10
Severn Glocon Ltd.
Olympus Park, Quedgeley
Gloucester, GL2 4NF, UK
Telephone: +44(0) 845 223 2040
Fax: +44 (0) 845 223 2041

Severn Unival Ltd.


Milford Buildings, Milford Street
Huddersfield W Yorks, HD1 3DY, UK
Telephone: +44(0) 148 451 8080
Fax: +44(0) 148 451 8087

Severn Glocon India Private Ltd.


F-96/97, SIPCOT Industrial Park
Irrungattukottai, Chennai 602 105
Telephone: +91 44 4710 4200
Fax: +91 44 4710 0073
Cat Ref SG 1200 rev 2010-0 Website: www.severnglocon.com
The Severn Glocon policy is one of continuous improvement and the right is reserved to modify this specification bulletin without notice.

You might also like