TECHNICAL SPECIFICATION

FOR

66 kV ISOLATORS
& ISOLATOR – CUM – EARTHING SWITCHES
1.0 SCOPE :

1.1 This Section covers the scope of detail technical design of the outdoor horizontal
double break, Isolators (Manual or motor operated) and earthling switches (Manual
operated) along with all necessary accessories and auxiliaries. Scope covers following type
of Isolators :
(i) Horizontal double break Isolator with Earth Switch.
(ii) Horizontal double break Isolator without Earth Switch.

2.0 BASIS OF DESIGN : STANDARDS

2.1 The isolators and isolator-cum-earthling switches shall comply with the
requirements of following standards.

Sr. Standard Title

N No.
1 oIS:9921 Alternating current isolators (Disconnectors) and earthing switches.
. (PART 1 to 5)

2 IEC-129 Alternating current isolators (Disconnectors) and earthing switches.

3 IS:2544 Insulators
IS:5350
4 IS:4691 Degree of protection provided by enclosure.

5 IS:325 Three phase induction motors.

6 IS: 5561 Specification of electric power connector

3.0 DRAWINGS :

Bidder shall submit the following drawings :

I. Drawing showing plan, side view and elevation of isolator and earthing switch
incorporating mounting dimensions, overall dimensions, weight etc.
II. Dimensional drawing for the main switch contact assembly for line and earthing of the
isolator.
III. Mounting details, Terminal pad, Bearing Housing.
IV. Operating handle, motor operating box (with all side views) and operating devices.
V. Details of contacts hinged terminal contact and main isolator blades.
VI. Schematic diagram for motor operated mechanism showing DC Circuit, AC Circuit,
Auxiliary switches contact.
VII. Manual operated mechanism for Earth Switch (with all side views) and Auxiliary
switches contact.
VIII. Drawing of isolators supporting structures.
IX. Any other drawings which considers necessary for preparation of other design
drawings and documents.
X. Drawing of supporting structures.
XI. Drawings of supporting insulators & operating rods insulators.
XII. Name plat details.
XIII. Bill of materials.

4.0 GENERAL TECHNICAL REQUIREMENT :

4.1 The Isolators shall be of horizontal double break, outdoor, gang operated type, with
blades rotating in horizontal plane. It should be center post rotating Turn N Twist
type. The design shall allow for upright mounting, if required, and the Isolators shall
be convertible for right or left hand control with minimum labour and replacement of
parts. The live parts shall be so designed that as far as possible, sharp points, edges
and other corona producing surface are eliminated. Except for the Insulator caps and
bases, all other live parts shall be of anti rusting and non-corrosive metal. Current
carrying parts shall be non-ferrous. Bolts, Screws and Pins shall be provided with
locking arrangement and shall be of materials specified here in.

4.2 Each pole shall have three Pedestal type of insulators' stacks. The operation is of
Gang operated links shall be so designed that all phases shall make and break
simultaneously.

4.3 The clearance of 4000 mm from live parts to plinth shall be considered while
manufacturing of isolators & to decide location of operating mechanism box.
Height of structure of isolator from plinth is to be considered as 3080 mm.

4.4 The design of isolator shall be such that no lubrication of any part is required except
at vary infrequent intervals i.e. after every 1000 operations or after 5 years
whichever is earlier. All joint in link mechanism exposed directly to external
 environment shall be such materials that they do not call for any periodic lubrication
and will not create jamming or excessive play which can result into loss of setting
of complete isolator or deformation in links and levers.
4.5 Terminal head/stud of isolator arms where conductor will be terminated shall
be strong, robust and shall be adequate to carry rated current and short-
circuit rating of isolator. It should have built in cover to eliminate
deposition of dust or foreign particles.

5.0 CONTACTS :

5.1 The moving (including arms) and fixed contacts shall be made of hard drawn
electrolytic copper and shall be heavy duty self-aligning & high pressure type
preferably which applies pressure to the contact surface after the blades are fully
closed and release the pressure before they start to open. High pressure type
contacts shall wipe the contact surface, while opening and closing. The contacts shall
be so designed that wiping action shall not cause scouring or abrasion on the contact
surface. The wiping action shall be sufficient to remove oxide film formed during the
operation of the switches. The pressure shall be developed by rotation of the entire
blade.

5.2 The temperature rise of contacts due to the flow of rated short circuit current for a
period of three seconds shall not cause any annealing or welding of the contacts.

5.3 The moving contacts shall be capable of withstanding the highest short circuit current
during service. The surface of the contacts shall be smooth and silver plated, with
specified thickness of silver plating.

5.4 The arcing contacts, if provided, shall close first and open last so that no damage is
caused due to arcing what so ever to the main contacts. The vendor shall give full
details of such contacts with necessary drawings.

5.5 The jaw contacts shall be of copper with silver plating of Min. 20 micron. The
contacts shall be accurately machined and self aligned. Contacts & spring shall
be so designed that readjustment in contact pressure shall not be necessary
throughout the life of Isolator or earthing switch. The jaw contacts shall be with
reverse loop fingers design such that springs shall not carry current & shall not
loose their characteristics due to heating effect. The contacts shall be backed by
Stainless Steel spring and shall be such that there will always be a positive
contact with adequate pressure to give enough contact surfaces for the passing
of the current. The springs provided should not go out of alignment or get entangled
with the male contact during operation. The details of springs shall be furnished on
the G.A. drawing.
5.6 The contact shall be self aligning & self cleaning & so designed that binding cannot
occur after remaining closed for prolonged period of time in a heavily polluted
atmosphere.

5.7 No undue wear or stuffing shall be evident during mechanical endurance tests.

6 OPERATING MECHANISM & CONTROL:

6.1 In case of 66kV Isolator, the isolators shall be electrical motor operated and
manually operated. The earthing switches shall be manually operated.

6.2 In case of 33kV Isolator, the isolators shall be suitable for manually operation and
the mechanism shall be easy to operate by a single person. The earthing switches
shall be manually operated.

6.3 The mechanism shall provide quick, simple & effective operation. Single person
shall be able to operate the isolator, earthing switch without undue effort. The height
of the handle above the plinth shall be 1000 mm. This will be stated in the
drawing. The operating mechanism shall have smooth movement and shall be so
designed that all the three blades are in positive control throughout the entire cycle of
operation.

6.4 The operating mechanism shall have smooth movement and shall be designed
for simultaneous manual operation of all three phases through single operating rod
of adjustable length and operating mechanism mounted on one end of switch only.
Operating mechanism of main switch and earth switch shall be on opposite ends.

6.5 The rotating insulator stacks shall be provided with double roller or double ball-
bearings and shall be adjustable and easily accessible for dismantling in the field.

6.6 Position indicators indicating 'Open' & 'Close' positions shall be provided near the
operating mechanism.
6.7 Provision shall be made for pad locking the mechanism of isolator and earthing
switches in both, the ‘close’ and ‘open’ position.

6.8 The isolator and isolator-cum-earthing switch shall be provided with “over center”
device in the operating mechanism to prevent accidental opening by such that its
stack position will not be affected by wind pressure, vibration, reasonable
shocks, short circuit forces, movement of structure, etc.
6.9 The operating pipe shall be fitted such that, operation of blades of isolators shall be
easy & the operating pipe shall not get stuck up during operation of isolators.

6.10 Auxiliary switches shall be mounted in weather proof housing which shall have
provision of entry of conduits of proper size and for fixing of cable glands.

6.11 Auxiliary switches are to be provided both for main and earth switches and shall be
mechanically actuated by the corresponding, operating mechanism, Six (6) number of
each normally 'Open' and normally 'Close' contacts shall be provided. Design which
permits the change of normally ‘close’ contact to normally ‘open’ contact or vice versa
with minimum modification would be preferred. Switches shall be provided for
indication of switch position, electrical interlocking, remote semaphores etc.

6.12 The Bidder shall offer the operating mechanism as specified. The design of
operating mechanism shall be such that minimum energy is required for operation.

6.13 The isolator shall be provided with positive continuous control throughout the
entire cycle of operation. The operating pipes end rods shall be sufficiently rigid to
maintain positive control under the most adverse conditions and when operated in
tension or compression for isolator closing. They shall also be capable of
withstanding all torsion and bending stresses due to operation of the isolator.
Wherever supported the operating rods/pipes shall be provided with bearings. The
operating rods/pipes shall be provided with suitable Universal couplings to account
for any angular misalignment.

6.14 After final adjustment has been made there should not be any displacement at
any point to allow improper functioning of the isolator during opening and closing
operation at any speed. All holes in cranks, linkages and drives through shafts of
MOM should be provided with bearing to minimize slack and lost motion in the entire
mechanism. All the linkages rods between poles shall be adjustable eye bolt type
only.

6.15 The design shall be such as to provide maximum reliability under all service
conditions. All operating linkages carrying mechanical loads shall be designed for
negligible deflection. The length of inter insulator and interpole operating rods shall
be capable of adjustments, by means of screw thread which can be locked with a
lock nut after an adjustment has been made.

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6.16 All isolators and earth switches shall be provided with detachable type operating
handles with padlocking arrangements. All

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 brackets, angles or other members necessary for attaching the operating
mechanism to the isolator supporting structure shall be supplied.

6.17 The control cabinet / mechanism housing shall be stainless steel/aluminum with
powder coating and shall be dust, water and vermin proof. The minimum thickness
shall be 3.0 mm and properly braced to prevent wobbling. Control cabinet shall be
with double hinged single door with padlocking arrangement. Control cabinet shall be
of structure mounting type.
6.18 All doors, removable covers and plates shall be gasketed all round with continuous
neoprene gaskets to maintain degree of protection.

6.19 Cable entries shall be from bottom Suitable removable cable gland plate of 3 mm
thickness shall be provided on the cabinet for this purpose. Necessary number of
cable glands shall be supplied fitted on to this gland plate. Cable gland shall be made
of Brass.

6.20 Suitable heaters shall be mounted in the cabinet to prevent condensation. Heaters
shall be controlled by differential thermostat so that required temperature
always maintained. ON/OFF switch and fuse shall be provided. Heater shall be
suitable for 240 V AC supply voltage.

6.21 The terminals shall be so staggered that the connection of external cable to any
terminal block should be possible without disturbing the rest of the connections.
The terminals blocks arrangements shall be such as to provide maximum
accessibility to all conductor terminals and any arrangement preventing ready access
to other terminal. Only Stud type terminals shall be provided.

6.22 The terminal blocks to be provided shall be fully enclosed with removable covers
and made of molded, non-inflammable plastic material with boxes and barriers
molded integrally. Such block shall have washer and binding screws for external
circuit wire connections.

6.23 The arrangement shall be such that it is possible to safely connect or disconnect
terminals on live circuits and replace fuse-links when the cabinet is live.

The enclosure of the control cabinets shall provide a degree of protection of not
less than IP:55 (as per IS:2147).

6.24 A ‘local/remote’ selector switch and a set of open/close push buttons shall be
provided on the control cabinet of the isolator to permit its operation through local
or remote push buttons. Electrical ON / OFF indications shall be provided.

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 Provision shall be made in the control cabinet to disconnect power supply to prevent
local/remote power operation.

7.0 Motor Operating Mechanism:

7.1 The motor shall be squirrel cage induction motor/Permanent Magnet DC

Motor (PMDC Motor) and shall be totally enclosed, weather proof, out door type
conforming to the latest edition of IS:325.

7.2 Suitable reduction gear shall be provided between the motor and the drive shaft
of the isolator. The mechanism shall come to standstill immediately on switching
OFF the power supply to the motor. If necessary, electromechanical brake shall be
fitted on the higher speed shaft to effect rapid breaking.

7.3 Limit switches for motor control shall be fitted on the isolator shaft, within the
cabinet, to sense the open and close positions of the isolator.

7.4 Motor operating mechanism to be supplied with the isolator shall be of reputed
make to assure trouble free performance of the operating mechanism. Bidder
should confirm to attend the defects if any without any extra charge within the
guarantee period.

8.0 TERMINAL CONNECTORS FOR ISOLATORS & EARTHING SWITCH:

8.1 Terminal connector shall be compression type for 66kV voltage level & bimetallic
clamp type for 33kV voltage level having Short time current withstand capability of
25 kA for 3 seconds.

8.2 The terminal connectors suitable for single zebra for 630 Amp & Twin ACSR zebra
conductor with conductor spacing of 350 mm for 1250 Amp shall be supplied.
The terminal connector shall be suitable for both vertical & horizontal
connections of the transmission line conductor or station bus bar.

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8.3 Each isolator and isolator-cum-earthing switch shall be with at least two numbers of
grounding terminals and clamps for receiving ground connections.

8.4 The frame of each disconnected and earthing switch shall be provided with two
reliable earthing terminals for connection to an earthing conductor suitable for
specified earth fault currents.

9 EARTHING SWITCHES :

9.1 The isolators controlling the transmission line shall be equipped with earthing
switch. The earthing switches shall be manually operated. The earthing blades
shall be counter balanced to ensure easy operation.

9.2 Line earth switches shall consist of three earthing links per isolator which will normally
rest against the frames when the connected isolator is in closed position. The
earthing links of the three phases shall be suitable for fitting on either side of the
isolator.

9.3 Short time current withstand capacity of earthing blades of Isolator Earthing
switch shall be same as that of the main blades of Isolator. The material of the
earthing blades of Isolator cum Earthing switch shall be same as that of main blades
of Isolator. Each earthing blade shall be provided with flexible copper connections
of adequate length & adequate cross sectional area for connection between the
operating shaft and the base frame.

9.4 The rated making capacity of earthing switches shall be equal to the rated peak
withstand current (2.5 times rated short time rated withstand current) of
isolator.

9.4 The earthing switches shall be mechanically and electrically interlocked with the
isolator so that the earthing switches can be operated only when the isolator is
open and vice versa. The constructional interlocks shall be built in construction of
isolator & shall be in addition to electrical & mechanical interlocks provided in
the operating mechanism.

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9.5 The plane of movement and final position of the earth blades shall be such that
adequate electrical clearances are obtained from adjacent live parts in course of its
movement between ON & OFF positions.

9.6 Two independent grounding studs shall be provided on the frame/base channel
stationary portion for connection to station ground mat. The stationary and moving
portion shall be connected using flexible copper / aluminum of adequate cross
section to withstand the short time current same as that of the earth switch.

9.6 Isolator design shall be such as to permit addition of earth switches at future
date. It should be possible to interchange position of earth switch to either side.

9.7 The earth switches shall also comply with the requirements of IEC-60129,
(amendment upto date) in respect of induced current switching duty as defined
for class ‘B’ earthing switches.

10.0 SUPPORT INSULATORS :

10.1 The support insulators used for the isolators and isolator –cum-earthing switches
shall be made up of best electrical porcelain and shall comply with requirements of IS:
2544 and IEC: 60168 (latest edition) and other relevant standards.

11.0 INTERLOCKING :

11.1 All Isolators & Earthing Switches shall be electrically & mechanically interlocked by
providing castle key type inter locking. This arrangement shall be clearly indicated in
the drawing of Isolator cum earthing switch. Failure of power supply or connection to
electrical interlock shall not produce or permit faulty operation.

11.2 Following Interlocks are required for :

(i) Prevention of opening of isolators on load.

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 (ii) Prevention of closing of earth switch, when line isolator is closed.
(iii) Prevention of closing of line isolator, when earth-switch is closed.

11.3 Provision shall be made for interlocking isolators with circuit breakers so that these
are closed, before the circuit breaker is closed and opened after the circuit breaker is
opened.

11.4 AUXILIARY SWITCHES :

11.4.1 Auxiliary switches for isolator are to be provided both for main and earth switches
and shall be mechanically actuated by the corresponding, operating mechanism.
Six (6) number of each normally 'Open' and normally 'Close' contacts along with
2NO + 2NC MBB with One spare shall be provided. Design which permits the
change of normally ‘close’ contact to normally ‘open’ contact or vice versa with
minimum modification would be preferred. Switches shall be provided with provision
for indication of switch position, electrical interlocking, remote semaphores etc.

11.4.2 Each auxiliary switch for earthing switch shall be equipped with four (4) numbers of
normally 'Open' & normally 'Closed' spare auxiliary contacts with One MBB spare
contact in addition to those mentioned above.

11.4.3 Auxiliary switches shall be mounted in a weatherproof housing, suitable for IP: 55
degree of protection which shall have provision for entry of cables of proper size
and for fixing of cable glands.

11.4.4 Isolator’s motor operating mechanism shall be equipped with CAM type
independently adjustable auxiliary contacts. It shall be possible to field adjust the
cams of each micro switch. The regulation of each cam shall be possible without
loosening all other cams; other non adjustable signalization devices (commutators)
are not acceptable.

11.4.5 Signaling of the closed position shall not take place unless it is certain that the
movable contacts have reached a position in which the rated normal current, the
peak withstand current and the short time withstand current can be carried safely.
Limit position switches shall be provided for this signaling.

11.4.6 The signalization device shall be housed inside the mechanism to ensure direct and
reliable correspondence between the position of the mechanism and the position
of disconnector. On pipe mounted auxiliary contacts are not acceptable.

11.4.7 Signaling of the open position shall not take place unless the movable contacts have
reached a position such that the clearance between the contacts is at least 80% of
the isolating distance.

12.0 PAD LOCKING ARRANGEMENT :

12.1 Padlocks or any other locking arrangement shall be provided for locking the
operating handle of each isolator and earthing switch in the ‘ON’ & ‘OFF’
positions. The locking arrangement shall be of approved design.
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13.0 Name Plate

13.1 A weather-proof and corrosion-proof name plate conforming to the requirement

of IEC shall be provided. The name plate shall also include all the details of
ratings, year of manufacture, PROPERTY OF GETCO, order reference,
Manufacturers name & address, etc. Name plate shall be of stainless steel of 2 mm
thickness. All the letters shall be engraved on the name plate.

14.0 TESTS :

14.1 The Isolators and Isolator-cum-Earthing Switches shall be suitable for

withstanding various type and routine tests as per IS: 9921 and IEC: 60129
(amended up to date)

(a) ROUTINE TESTS : The routine tests shall be conducted at the Works of the
Manufacturer of Isolators and Isolators-cum-earthing Switches along with
Insulators offered for supply as stipulated in IS 9921 and/or IEC 129 (both latest
edition), including power frequency voltage (dry) test of the main circuit.

(b) Routine tests / Acceptance tests shall be carried out on insulators in the presence of
purchaser's representative at the works of supplier of insulators for the isolator.

(c) The routine test certificates of insulators' manufacturer for offered lot of Isolators shall
be submitted along with each inspection call.

14.2 TYPE TESTS :

All the Isolators, earthing switch along with Insulators and Structure offered shall be fully
tested for following type tests, at the NABL accredited laboratory. The vendor shall
furnish the type test reports for the Isolators of the type and Design offered by him along
with the offer.
The Type Test report shall not be older then 7 (Seven) years prior to the date of expiry of
the Bid, otherwise the offer will not be considered.

IMPORTANT NOTE: In case of non-submission of some of the type test reports, the bidder
shall confirm the submission of same before commencement of supply, without affecting
delivery schedule, from NABL accredited laboratory, free of cost. In absence of this
confirmation, the offer will be evaluated as non submission of type test report.

Following type test reports shall be submitted :

i) Lightning Impulse Voltage withstand
test
ii) Power Frequency Voltage (Wet) withstand test on main
circuit.
iv) Power Frequency Voltage (2 kV) withstand test on auxiliary
circuit.

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v) Temperature rise test on main isolator
vi) Short Time Current & peak withstand current test on
isolator and earthing switch.
vii) Short Circuit making performance test of earthing
switch.
viii) Operating and mechanical endurance test on isolator and
earthing switch
ix) STC test on terminal connector
x) Degree of protection test on cubicle
xi) Blocked rotor test
xii) Mech & Elect Endurance test on Auxiliary switch
xiii) Galvanizing test
xiv) Tests on insulator (Dielectric and mechanical load
tests)
(1) 1.2/50 microsecond lightning impulse voltage withstand test.
(2) 50% impulse voltage flashover test.
(3) PF voltage withstand test ( Dry & Wet)
(4) PF voltage flashover test ( Dry & Wet)
(5) Visible discharge test
(6) Porosity test
(7) Mechanical strength test.
(8) RIV test
(9) Visual inspection & Dimension test.

14.3 All the acceptance tests shall be performed on selected

isolator/earthing switch after erecting on offered structure or in case of
without structure on dummy structure, in the presence of purchaser’s
representative.

14.4 The routine tests shall be conducted at the works of manufacturer on

isolators and isolators-cum-earthing switches along with insulators
offered for supply.

14.5 Following Routine / Acceptance tests shall be

carried out.

i) Power frequency voltage dry withstand test on main circuit

with offered insulators.
ii) Voltage tests on control and auxiliary circuits
iii) Measurement of resistance of main circuit
iv) Mechanical operation test on isolator and earthing
switch (50 operating cycles at rated auxiliary supply or
hand operated & 10 operating cycles each at maximum and
minimum auxiliary supply)

14.6 All tests on galvanized components shall be conducted according to IS: 2633
(latest edition).

14.7 The purchaser reserve right of having at his own expense any other test(s) of
responsible nature carried out at supplier’s works or at site or in any other place in
addition to the aforesaid type and routine tests, to satisfy that the material
confirms to with this specification.

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14.8 Successful bidder shall offer PROTO isolator for inspection. On approval of
this manufacturing clearance shall be given. Inspections may be carried out
at any stage of manufacture at the discretion of the GETCO. If found
unsatisfactory, as to workmanship or quality of material, equipment is liable
to be rejected. Bidder shall grant free access to the places of
manufacture purchaser’s representative at all items when the work is in
progress. The bidder shall keep the purchaser informed well in advance about
the progress of the manufacture of the equipment under this specification so that
urgent can be made for inspection.

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15.0 SPARE PARTS :

15.1 The manufacturer shall furnish an item wise list and quantity of recommended
spare parts, if any, with unit price of each part for five years' operation of the air
break Isolators. If required, the purchaser will order the required spares.

16 PACKING AND TRANSPORT INSTRUCTIONS

16.1 Vendor shall ensure that all equipment covered by this specification
shall be prepared for rail/road transport and be packed in such a manner as
to protect it from damage in transits. The Bidder shall be responsible for and
make good at his own expense any or all damaged due to improper preparation
and packing.

16.2 Loose material, e.g. bolts, Nuts etc. shall be packed in gunny bags and sealed in
polythene bags with proper tagging.

16.3 Components containing glass shall be carefully covered with shock

absorbing protective material such as ‘Thermocol’.

16.4 All opening in the equipment shall be tightly covered, plugged or capped to
prevent dust and foreign material from entering in.

16.5 Wherever necessary, proper arrangements for attaching slings for lifting shall be
provided.

16.6 All spare parts shall be packed and treated for long storage conditions at site.

16.7 Any material found short inside the intact packing cases shall be supplied by the
bidder at no extra cost to the purchaser.

16.8 No material shall be dispatched without prior consent of the purchaser or his
authorized representative.

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 SPECIAL TECHNICAL REQUIREMENTS

1.0 CLIMATIC AND ISOCERAUNIC CONDITIONS :

1.1 The climatic and Isoceraunic conditions of site are as under :

a) Maximum ambient temperature in shade (0C) : 50

b) Minimum ambient temperature in shade (0C) : 4

c) Maximum daily average ambient temp. (0C) : 40
d) Maximum yearly average ambient temp. (0C) : 30
e) Maximum relative humidity (%) : 95
f) Average rainfall per annum (Cm) : 115
g) Average No. of thunder storm (Days per annum) : 15
h) Maximum wind pressure (Kg/m2) : 150
i) Height above sea level - Not exceeding – Mtrs : 1000
j) Isoceraunic level : 30

1.2 The isolators offered shall be suitable for continuous operation at their full rated
capacity under above conditions.

1.3 The isolators offered shall be suitable for heavily polluted atmosphere.

2.0 SYSTEM DETAILS :

2.1 The Electrical system data, under which the isolators proposed is supposed to
operate, are as under. However the ratings shall be as specified in this
specification.
SR. PARAMETERS 66kV 33kV
NO.
a) Nominal voltage 66kV 33kV
b) Maximum voltage 72.5kV 36kV
c) Frequency 50Hz 50Hz
d) Number of phases 3 3

e) Neutral Earthing Solidly Earthed Solidly Earthed

f) Auxiliary supply voltage
i) AC 240 V, 1f, 50 Hz 240 V, 1f, 50 Hz
ii) AC 415 V, 3f, 50 Hz, 415 V, 3f, 50 Hz,
4-Wire, 4-Wire,
iii) DC 110 V, 2 Wire. 110 V, 2 Wire
g) AC control for motor operating 415 V, 3-phase, 4
Mechanism wire, neutral
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 grounded AC
supply
h) Rated current (Amps.) 1250A 630A
i) Rate short time current (KA rms) 25kA for 3 Sec 25kA for 3 Sec

2.3. The frequency can vary between ± 3% of normal value of 50 Hz and AC voltage
would vary from 110% to 85% of the normal value. The DC supply is subject to
variation of ± 10%.

3.0 TYPE AND RATING :

3.1 The Isolators and Isolator-cum-Earthing Switches shall comply with the following
technical requirements:

SR. PARAMETERS 66KV 33KV

NO.
1) Nominal system voltage (KV) 66 33
2) Nominal system voltage (KV) 72.5 36
3) Rated frequency (Hz) 50 50
4) Number of phases 3 3
5) Rated current (Amps.) 1250 630
6) Rate short time current (KA rms) 25 25
7) Rated duration of short circuit current 3 3
(Sec.)
8) Basic Insulation level (kV)
(i) Standard impulse withstands voltage +
ve and - ve polarity
(a) Across the Isolating distance (kV peak) 375 195
(b) To earth and between poles (kV peak) 350 170
(ii) One minute power frequency withstand
voltage (Dry & Wet)
(a) Across the Isolating distance (kV rms) 160 100
(b) To earth and between poles (kV rms). 140 75
9) Minimum creepage distance (suitable
for Heavily polluted atmosphere)
(i) Total (mm): 1810 1116
10) Interruption capacity
(i) Magnetizing current 0.7 Amps. At
0.15 P.F.
(ii) Line charging current 0.7 Amps. At
0.15 P.F.
11) Safe duration of over load
(a) 150% of rated current 5 minute
(b) 120% of rated current 30 minute

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 12) Rated ambient temperature for 50 degree
Temperature rise Centigrade
13) Auxiliary contacts on Isolator 6 NO & 6 NC
(Additional 2
NO & NC as
spare)
MBB
contacts2 NO
& NC
(Additional 1
NO & 1 NC)
14) Auxiliary contacts on earthing switch 6 NO & 6NC
(Additional 1
NO & 1 NC)

4.0 PROTECTION AGAINST EARTHQUAKE AND WIND DESIGN LOAD

4.1 Each Isolator and Isolator-cum-Earthing Switch shall be designed to withstand

repeated earthquake acceleration of 0.08 x 2 g and wind loads of 150 kg/m2 on
the projected area (non-simultaneous) without damage and without impairment of
operation.

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 SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF
66 kV ISOLATORS & ISOLATOR-CUM-EARTHING SWITCHES

APPENDIX - I
(TO BE FILLED IN BY THE BIDDER)

1. Name & address of manufacturer :

2. Type of Isolators (Clear description in :

details to be given ) (Rotating / turn & twist
/ horizontal break)
3. Reference of applicable IS / IEC :
:
4. Class ( Outdoor/Indoor) :

5. (a) Rated normal voltage (KV) :

(b) Rated Highest system voltage (KV) :

6. Frequency (Hz) :

7. Rated current of isolator (Amps.) :

8. No. of poles :

9. (a) Maximum capacity for interrupting :

magnetizing current of transformers or
charging current of line when equipped with arcing contacts.
(b) Maximum capacity for interrupting :
magnetizing current of transformers or
charging current of line when not equipped with arcing contacts.
10. No. of operations possible without :
deterioration of contacts
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11. Rated short time current (kA rms) for 3 seconds.
(i) Main switch :
(ii) Earthing Switch :

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12. Rated peak short circuit current (kAp) :

13. Rated current of earthing switches (Amps) :

14. Type of mounting :

15. Phase – Centre - Phase clearance (mm) :

16. Minimum phase to phase clearance (mm) :

17. a) Minimum phase to ground clearance :

(mm) (up to plinth level)
b) Minimum clearance from base channel :
to ground (mm)
c) Between live parts when switch is :
open
18. No. of solid core post insulators :

19. No. of breaks per phase :

20. Type of interlock between isolating switch

and earth switch
21. Total minimum Creepage distance
suitable for heavily polluted atmosphere
(mm)
22. Arcing contacts :
a) Type
b) Material
c) Whether contacts silver plated (Yes / No.)
d) Minimum Thickness of silver coating
(mm)
e) Current carrying capacity (Amps.)

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23. Main contacts (fixed and moving)

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23. Main Contacts (fixed and moving) : For Main For Earth
Isolator Switch
a) Type
(1)Movingcontact

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(2) Fixed contact (reverse loop type) :
b) Material & grade :
c) Whether contacts silver plated (Yes / : No) :
d) Minimum Thickness of silver coating : (micron)
e) Contact area in sq.mm. :
f) Contact pressure in Kg./cm2 :
(1) Moving contact (Kg./cm2) :
(2) Fixed contact (Kg./cm2) :
g) Current carrying capacity (Amp.) :
h) Size of material used :
(2) Moving contact :
(2) Fixed contact :
i) Cross Sectional area
(1) Moving contact (mm2) :
(2) Fixed contact (mm2) :
j) Current density (at rated current)
(1) Moving contact (A/ mm2)
(2) Fixed contact (A/mm2)
24.(a) Terminal pad
(1) Material
(2) Size
(3) Current density
24.(b) Contact support (main and earth switch)
(i) Material and size of channel/block
(ii) Material and size of plate
24.(c) Turn and twist mechanism
(i) Material and size of clamp
(ii) Material and size of spring
(iii) whether springs are enclosed
25 (a) Maximum temperature of current
carrying parts when carrying rated
current continuously. (0C)
(b) Maximum ambient temperature
for which (a) is applicable. (0C)
26. a) Location and Number of bearing per :
each phase
b) Manufacturer's Bearing No &
typedesignation.

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27. Weight of one compete Isolator (kg.) :
(i) with structure
(ii) without structure

OPERATING MECHANISM : Manual/Motor operated

28. Whether separate operating mechanism :
provided for operation of main blades and earthing blades.
29. Height of location of operating handle :
above foundation (mm).

30. Length of operating handle (mm) :

31. i) Torque required for operation of isolator :

(kgm)
ii) Time required for opening and closing of :
main & earth switch
32. Insulation Levels :
i) 1.2/50 microsecond dry impulse :
withstand voltage (Positive and negative polarity)
(KV peak)
(a) Across the isolating distance :
(b) To earth and between poles :
33. i) One minute power frequency :
withstands voltage (dry) (KV rms.)
(a) Across the isolating distance :
(b) To earth and between poles :
ii) One minute power frequency :
withstands voltage (wet) (KV rms.)
34. Visible corona discharge voltage (KV rms.) :
35. Temp. rise of main contact at rated current :
corresponding to ambient temperature of
50 (0C)
36. Maximum temp. rise of main contact at :
rated short time current for 3 second (0C)
37. Rated mechanical terminal loads :
(excluding wind loads (Kg.)
38. CONTROLCABINET

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a) Material

b) Thickness
c) Size
d) Electrical ON/OFF indication

e) Type of motor

f) Rating of motor

g) Degree of protection

h) Material & thickness of gasket

i) Cable gland plate Material & thickness

DETAILS OF SOLID CORE POST :

INSULATORS:

39. Maker's type designation :

40. Applicable Standard and Drawing no. :

41. No. of units per stack :

42. i) Height of insulator :

ii) Weight of each insulator :
iii) Diameter of largest shed :
iv) Total creepage distance, in mm :
v) Nominal voltage :
vi) Highest system voltage :

43. 1 Minute power frequency withstand :

voltage (Dry & wet) (KV rms.)

44. 1 Minute Power Frequency flash over :

voltage (Dry and Wet) (KV rms)
45. 1.2/50 microsecond lightning impulse :
withstand voltage (KV peak)
46. Standard dry impulse flashover voltage :
(KV peak)

47. Minimum visible corona discharge voltage :

(KVrms)

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48. Puncture voltage (KV rms) :

49. i) Tensile strength (Kg). :

ii) Compressive strength (Kg).
50. i) Torsional strength (Kg). :
ii) Cantilever strength (Kg).
51. Galvanizing : :
i) Applicable standard
ii) Method of Galvanizing.
iii) Weight of zinc coating (gm/cm2)
52. Top PCD :
Bottom PCD :
53. Provision of continuous adjustment / :
alignment of insulators
54. Loading details for design of foundation
i) For isolator :
ii) For isolator-cum-earthing switches :

55. Weight, space requirement etc.

i) Weight of complete isolator with operating
mechanism, supports etc. :
ii) Weight of complete isolator-cum- earthing
switch with operating : mechanism supports etc.
iii) Space required for Isolators
(LxWxH)
iv) Space required for Isolators-cum- earthing switch
(LxWxH)
56. Details of earth blade
(a) Material
(b) Rated current
(c) Size (Diameter – mm)

57. BASE Material (Hot dip galvanized)

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SIZE
WEIGHT
58. Insulating sleeve for operating handle
(a) Make
(b) Rating
(c) Type

59. Type of auxiliary contacts :

(i) For isolator (Normal) :
(Spare)
(ii) For earth switch (Normal) :
(Spare) :
(iii) MBB contacts (Normal) :
(Spare)
60. No. of auxiliary contacts :
(i) For isolator (Normal) :
(Spare)
(ii) For earth switch (Normal) :
(Spare) :
(iii) MBB contacts (Normal) :
(Spare)
61. Terminal connectors :
(a) Material of connector :
(b) Material of Nut/Bolts
(c) Range of diameter of conductors :
that can be received
(d) Maximum temperature rise when carrying rated
current at 50 0C ambient temperature

(e) Weight of each type of connector

(kg) :
(f) whether horizontal/vertical take-off :
(g) Flexible/rigid

62. RATING/NAME PLATE

a) Material
b) Thickness
c) Size
d) Depth of engraving letters

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63. Type of Interlocks :
a) Constructional
b) Mechanical
c) Electrical

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