User's Guide

CKT3800-150A
Dry Block Temperature Calibrator

CHANGZHOU CHUANGKAI ELECTRONIC CO.,LTD

1 Safety precautions

1.1 Attention

1.1.1 Please be sure to use this instrument as described in this manual. Otherwise, the

protective function of the instrument may be affected. See the warning and attention section for

security information.

1.1.2 The following definitions apply to the term "warning" and "attention".

1.1.3 "Warning" indicates conditions and actions that may harm the user.

1.1.4 "Attention" indicates the conditions and actions that may damage the instrument used.

Warning

To avoid personal injury, follow these guidelines.

Summary

Do not use this instrument for other applications other than calibration. The instrument is

designed for temperature calibration. Any other use may cause unpredictable damage to the

user.

Do not place the instrument under the cabinet or other objects. The top needs to be set aside

for safe and easy insertion and removal of probes.

Special attention should be paid to the use of this instrument at high temperature for a long

time. It is not recommended that no one should be monitored at high temperature, and there

may be safety problems.

In addition to vertical placement, no other bearing operation instrument is allowed. Tilting the

instrument or turning the instrument over can cause a fire.

Beware of burns
Never touch a thermostat at work.
Never use an instrument near combustible materials.
The use of this instrument at high temperature requires attention.
In constant temperature above 50 ℃, the screen will display the high temperature warning icon
and text. No matter whether the instrument is working or not, please do not remove the plugin

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 to avoid personal injury or fire.
Don't shut down the instrument when temperature higher than 100 ℃ . This can lead to
dangerous situations. Choose the set point is below 100 ℃, and close the output, and let it cool
before shut down the instrument.

2 Introduction

Easy to use and convenient, Easy and efficient temperature calibration., be extensive applied
in machinery, chemical industry, food, medicine and other industries.
At present, there is a disadvantage of slow heating and slow temperature in the field of dry
type calibration furnace in China, so it will take a long time for users to calibrate. The latest
generation of dry well furnace is designed with the most advanced heating principle in the world,
which has the characteristics of fast heating, fast temperature and fast cooling, which greatly
improves the existing calibration efficiency.
The temperature control circuit is measured with high precision sensor, which ensures the
precision is higher than that of other domestic manufacturers, and the technology meets the
international standard. The world's first touch operation is simple and fast.

2.1 Main features

·Small volume, light weight, easy to carry;

·Multiple types of inserted into the pipe and can meet different size, the number of sensor test and

calibration. And can customize according to the special needs of users;

·Good level of temperature, vertical temperature field;

·Have been inserted into the depth of the same industry leading;

·5.0 -inch TFTLCD touch-screen, 16 bit true color image, simple and intuitive to use;

·Rapid cooling, easy setting, temperature control stability is good;

·Soaking block can quickly replaced;

·With load short circuit, load circuit, sensor protection, and other functions.

3 Reference

3.1 Display Interface

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Figure 3.1 screen interface.

1. Cold end temperature: display the internal temperature of the cabinet;
2. High temperature warning: when the constant temperature block temperature exceeds
100 ℃, will show the attention to high temperature of text and icon, and text;
3. Main output indicator: indicates whether the heating module is working, gray is not
working, and red is working;
4. Current working status of the instrument: no starting, starting, and temperature exceeding
the warning value of three states;
5. Start button;
6. Stop button;
7. Menu button: enter the menu screen;
8. Heat source temperature: the temperature of the temperature of the most recent
measurement;
9. Set target temperature;

3.2 Dry furnace activated

1. Connect AC power supply

Use the power cord provided in the attachment to connect the dry furnace to the 220V ac
power supply.
2.Start the multimeter.
Turn on the power switch on the front of the case.
3. If the instrument does not start properly, please follow the steps below:
1) check whether the power line is in good contact.
2) if the instrument is still not activated after checking, please check whether the power fuse
has been fused, if necessary,Please replace the fuse.
3) if the instrument is not activated after the above inspection, please contact the relevant
department.

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3.3 Ready star
Follow these steps to quickly use:
Set the target temperature.
As shown in figure 4.1.1, click the setting temperature input box under the main interface,
pop up the temperature window, enter the target temperature, click "confirm" button, return to the
main interface, and the temperature setting is successful.
2. Start work
Click the "start" button on the main interface. The main interface work status icon turns green,
the instrument starts work, and the main output indicator flashes at a specific time interval.
3. Stop work
Click the "stop" button on the main interface and the output will stop.

4 operation instructions

4.1 Menu structure

Figure4.1 System menu structure

Figure4.2 Menu interface

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4.2 Output Settings

The system adopts PID control to control the temperature of the thermostat, and a set of
setting parameters is preset when the system is delivered.Users can customize the Settings to meet
site usage.
Set the PID correlation parameter in the output setting interface, and the output setting
interface is shown in figure 5.2. Click the restore default button to restore all Settings to the
default value.
Note: after setting, press the "save" button to save the setting value, otherwise it is deemed to have
been abandoned

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Figure4.3 Output Settings Interface

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PID cycle setting

The adjustment operation period of the instrument is in seconds; Setting range: 0~100,
system preset to 3. This parameter has great influence on the adjustment quality, and the
appropriate numerical value can be used to solve the overshoot and oscillation, and obtain the best
response speed. It is recommended to modify the default values.

PID proportional coefficient setting

The proportional coefficient determines the size of the proportional band. The smaller the
proportional band, the stronger the regulation effect (equivalent to enlarging the amplification
factor); Conversely, the larger the ratio, the weaker the regulation. It is recommended to modify
the default values.

PID integral time setting

The integral time determines the integral action intensity. The integral time is short, the
integral action is strong, the time of eliminating static difference is short, but the overstrong
integral action may cause the temperature to be stable with a large oscillation. On the contrary, the
integral time is long and the integral function is weak, but the time to eliminate static difference is
longer. It is recommended to modify the default values.

PID differential time setting

Differential time determines the intensity of differential action. The differential time is long
and the differential action is strong. It is sensitive to temperature change and can reduce the
temperature overshoot. But strong differential action may increase the temperature oscillation
amplitude and lengthen stable time.

Power limit

Limit the main output power. The percentage indicates that the larger the value of 0~100, the
larger the output power is when heating, and the faster the heating, but may not be conducive to
the service life of the heating module. The system defaults to 90%.

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4.3 system setting (part of the following functions need to
be authorized by the manufacturer)

System Settings include language setting, temperature setting, alarm setting, screen
brightness setting, temperature correction. The temperature correction button is the key to enter
the temperature correction interface. The system setup interface is shown in figure4.4.

Figure4.4 System Settings Interface

4.3.1 system language setting

Support simplified Chinese and English system languages, click the drop-down menu
Settings.

4.3.2 system temperature scale setting

Support degrees Celsius ℃ and Fahrenheit ℉ two system scale, click the drop-down menu
Settings.

4.3.3 alarm limit setting

Used to set upper alarm points. When the output is opened, if the thermostat is above the
alarm limit, the system will pop up the temperature alarm window, the buzzer will ring, and the
output will be closed. Set the range of 0 ℃ ~ 660 ℃, and cannot be smaller than under the alarm
limit.If don't need, set it to Max.

4.3.4 alarm floor setting

Used to set lower alarm points. When the output is opened, the system will give the prompt

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message if the temperature is lower than the alarm limit. Set the range of 0 ℃ ~ 660 ℃, and
cannot be larger than the upper limit alarm.If don't need,set it to -1.

4.3.5 screen brightness setting

Percentage value setting, from the darkest to the brightest, 0~100, press +/- button to adjust
the numerical value.

4.3.6 temperature correction

If the main interface shows that the temperature is not accurate, the user can modify the
interface through the temperature correction interface. Click "temperature correction" button in the
system setting interface, the temperature correction interface as shown in figure 4.5.

Figure4.5 Temperature correction interface

The system provides 20 temperature points. When the instrument displays the error of the
temperature and the real temperature, the input modifier is corrected to correct the current display.
Click the restore default button to restore all Settings to factory values.
Note: after setting, press the "save" button to save the setting value, otherwise it is deemed to have
been abandoned.

4.4 File functionality(match)

4.4.1 file function introduction
The file function provides the user with a function to record the test data.
Such as user tests, in a temperature sensor to produce a set of data, including sensor model,
the temperature of the test point, measured value (can make mV, Ω, ℃ or ℉) etc., use of file
function can record the above content, go to the lavatory search after test and analysis.

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 Click the "file" button in the menu interface to enter the file list button, as shown in figure
4.6.The file is shown in the form of an icon, and the text is not displayed on the icon. Users can
edit and save 10 files, and each file can record data of 6 sensors. Click the file icon to enter the
corresponding file editing interface.

1 Figure 4.6 File List Interface 2

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Figure4.7 File Interface 4

Figure4.8 Sensor editing interface

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 1. File name: must be entered before save, up to 16 English characters, will be displayed on
the file list. User manual input is required;
2. Sensor information display area: store the information of the sensor, including the number,
index number and data unit; Click the corresponding attribute location, and the user can edit the
information.
3. Test temperature area: record the temperature value of the test. User manual input is
required;
4. Test data; Click the corresponding position input;
5. File operation button; Click the delete button to clear the file, click the save button to save
file 1;
6. Sensor flip button: a single file can record the data of 6 sensors, and the left and right page
can switch to display different sensor data.
7. Temperature data turning button: a single file can record the data of 10 temperature points,
and the corresponding data of different temperature points can be displayed by turning the page up
and down.
Note: click return and the system will also save the data.

4.4.2 use file function

The steps to record the test data using the file function are as follows:
1. Click an empty file in the file list to enter the file interface;
2. Enter the file name. Click in the blank position of the file name, pop up the input box, and
enter the file name;
3. Edit sensor properties. Click on the location of sensor 1 in the sensor information display
area, and the editing window of the sensor property will be displayed, input relevant information
according to the actual requirement, if it does not need to be left blank;
4. Input test temperature point. According to the test temperature point area (i.e., "set the
temperature" in the figure), the temperature value corresponding to the test data is recorded. Please
input the temperature unit marked.
5. Input test data. In the data entry area, find the location where the current sensor intersects
the current temperature point, and enter the data obtained from the test.
6. If there are other sensors and temperature data, continue to input according to the above
methods;
7. After input, click the save button.
8. Click the return button to close the operation.
At this point, the data of one file is saved successfully, and the data can be restored.

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4.5 View System Information

Figure4.9 System Information Interface

Click the "system information" button in the menu interface to jump to the system
information interface to view the system information. including
·Serial number.
·Hardware version number.
·File function is enabled or not.
·Communication function is enabled or not.

5 Technical indicators
Note: this technical indicators need to 23 + / - 5 ℃ environment, valid for stable under 10
minutes after the products reach the set temperature.
·Temperature:-20℃ ~ 150 ℃
·Temperature units: ℃ or ℉
·Temperature meter accuracy: 0.1%.
·Display resolution: 0.1 ℃ maximum display digits 5
·Speed: 30 ℃ to 100 ℃ for 20 minutes(Stabilizing time, 15 minutes); 30 ℃ to 150 ℃
40minutes(Stabilizing time, 40 minutes)
·Temperature stability: +/- 0.1 ℃
·Level temperature field: + / - 0.2 ℃
·The vertical temperature field: from soaking piece of hole bottom 30 mm range deviation is not

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more than 1 ℃
·Insert depth: 160mm.
·The number and aperture of the sensor can be inserted: the standard is 4 holes, respectively, 6mm
8mm 10mm and 12mm.
Note: the outer diameter of the soaking zone is 30mm, and the insertion depth and outer diameter
of the sensor should be specified.

6 General technical specifications

Size: 310mm * 190mm * 340mm (length * width * height)

Weight: 15kg;
Working voltage: 220V.AC ± 10%, 45-65hz;
Power:500W.

7 Maintenance

7.1 General maintenance

1) the instrument should be rectified for 1 year or so, so as to ensure the indicator of the
instrument meets the requirements.

7.2 Replace fuse tube

The fuse tube is installed under the power socket switch.
Specification of fuse tube:
20A L 250V the type of fuse Φ5x20mm
Operation steps:
1) turn off the power and unplug the power cord.
2) find the location of the fuse and remove the blown fuse according to the device.
3) replace the new fuse tube and reload it.

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