MRP

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 6

Month 1 2 3 4 5 6 Total

Forecasting demand 4500 5500 24000 30000 46000 10000 120000


Cummulative forecast demand 4500 10000 34000 64000 110000 120000 342500
Supply rate 4500 5500 24000 30000 46000 10000 120000
Cummulative supply 4500 10000 34000 64000 110000 120000 342500
Unused supply 0 0 0 0 0 0 0
Shortage of supply 0 0 0 0 0 0 0
Cost of unused supply 0 0 0 0 0 0 0
Cost of shortage 0 0 0 0 0 0 0
Number of employees 90 110 480 600 920 200 2400
Cost of moving employees 42000 20000 370000 120000 320000 504000 1376000
Regular-time cost of employees 57600 70400 307200 384000 588800 128000 1536000
Total cost 99600 90400 677200 504000 908800 632000 2912000
Level 0 - A Lot size: L4L
Lead time: 1 week
Week 1 2 3 4 5 6 7
Gross requirements 50 250 150
Stock on order
Current stock
Net requirements 50 250 150
Start assembly 50 250 150
Scheduled completion 50 250 150

Level 1: B Lot size: L4L


Lead time: 2 weeks
Week 1 2 3 4 5 6 7
Gross requirements 100 500 300
Stock on order 100
Current stock
Net requirements 0 500 300
Place order 500 300
Scheduled deliveries 500 300

Level 2: D Lot size: L4L


Lead time: 1 week
Week 1 2 3 4 5 6 7
Gross requirements 500 300
Stock on order
Current stock 50 50
Net requirements 450 300
Place order 450 300
Scheduled deliveries 450 300

Level 1,2: C Lot size: 800


Lead time: 1 week
Week 1 2 3 4 5 6 7
Gross requirements 1050 850 150
Stock on order 300
Current stock 120 170 170 120 120 770 770
Net requirements 630 680 30
Place order 800 800 800
Scheduled deliveries 800 800 800
Level 0 - X Lot size: L4L
Lead time: 2 period
Week 1 2 3 4 5 6 7 8
Gross requirements 480
Stock on order
Current stock 180 180 180 180 180 180 180 180
Net requirements 300
Start assembly 300 100
Scheduled completion 300

Level 1: A Lot size: Periodic order quantity (2 weeks)


Lead time: 2 weeks
Week 1 2 3 4 5 6 7 8
Gross requirements 600 200
Stock on order
Current stock 100 100 100 100 100 200 200 0
Net requirements 500 0
Place order 700
Scheduled deliveries 700

Level 1: B Lot size: 100


Lead time: 2 weeks
Week 1 2 3 4 5 6 7 8
Gross requirements 300 100
Stock on order
Current stock 50 50 50 50 50 50 50 50
Net requirements 250 50
Place order 300 100
Scheduled deliveries 300 100

Level 1: C Lot size: 200


Lead time: 1 week
Week 1 2 3 4 5 6 7 8
Gross requirements 900 300
Stock on order
Current stock 50 50 50 50 50 150 50 50
Net requirements 850 150
Place order 1000 200
Scheduled deliveries 1000 200

Level 1,2: D Lot size: 400


Lead time: 2 week
Week 1 2 3 4 5 6 7 8
Gross requirements 1400 300 100
Stock on order
Current stock 50 50 50 250 250 350 350 250
Net requirements 1350 50 0
Place order 1600 400
Scheduled deliveries 1600 400
9
100

100

100

50

50

250

You might also like