Analysis and Improvement of Megaproject
Analysis and Improvement of Megaproject
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Proceedings – EPOC 2010 Conference
I. INTRODUCTION
Megaprojects are unique construction projects known for their complexity, vast size,
expensive cost, and long time frame compared to conventional construction projects. The size
and complexity are reflected by a price tag that exceeds one billion dollar and by a time frame
that may exceed the five year limit. Megaprojects are known for their poor performance in terms
of cost and time where the cost overrun could exceed initial project cost and the time extension
would extend for years. There are numerous examples of megaprojects that were built and
performed poorly. The most famous project is the Channel Tunnel which cost 2.6 billion pounds
in 1985 and led to 80% cost overrun (Flyvbjerg et al. 2003). One of the most expensive highway
projects in the U.S. is the Boston artery ―Big Dig‖ project, where an elevated highway was
replaced with an underground tunnel. The project was estimated in 1985 to cost $2.8 billion but
was completed with over $14.6 billion (Reina et al. 2002). In addition, there are different
specialized megaprojects such as power plants. Nuclear power plants are the most expensive to
build and lead to enormous cost overruns. The cost overruns of nuclear power plants built
between years 1966 to 1977 averaged to 200% (Energy Information Administration, 1986).
Given their infamous reputation, megaprojects have attracted researchers‘ attention from
different academic areas. They have been studied from many points of views especially the
public planning, urban decision making, economic analysis, and social impact point of views.
Unfortunately, limited research has been done in the construction industry to investigate
megaproject‘s characteristics and poor managerial performance. In addition, no practical means
were developed to improve their performance in order to meet time and cost constraints.
This paper progresses in a series of steps that start with clearly defining megaprojects according
to size and complexity. It continues by analyzing megaprojects‘ characteristics and the
corresponding managerial challenges that cause poor project performance. It progresses by
presenting a theoretical approach to improve megaproject performance through adequate system
integration. Finally, it presents the theory‘s corresponding work practices by identifying existing
1
PhD Candidate, University of Florida, Gainesville Florida, [email protected].
2
Associate Professor, University of Florida, Gainesville Florida, [email protected].
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work practices that were employed in megaprojects and contributed to the improvement of
project performance in terms of cost and time.
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the management theory resources and construction management literature. The meaning of
project complexity is wide and open to many interpretations. In other words, the meaning of
complexity is subjective and it is in the eyes of the beholder (Stocks et al. 1985).
In this research, complexity is defined according to 2 dimensions; the number of interrelated
parts, and the interrelatedness of these parts (Baccarini, 1996).
Every system is defined according to a size and a degree of complexity. Complexity is
determined by the number of different elements in the system and the interrelatedness of these
elements; size is determined by the quantity of similar items per element. Accordingly, a Project
Diagram is developed to define and differentiate projects based on size and complexity
dimensions. The complexity dimension is defined by two aspects, differentiation i.e. total
number of dissimilar elements (shown in different geometrical shapes) in the system, and
interdependence among these elements (shown in the number of arrows).
System A
Complexity
Number of Elements
System B
Differentiation
Interdependence
System C System D
System C
System A System B
Size
1. Project Size
Project size could be explained by a multitude of aspects. In this paper, the most basic size
aspects considered are the constructed area and the time frame needed to build the project. The
constructed area and the construction time frame are indications of the quantity of items per
element used in the project such as labor, equipment, work groups, and material used.
2. Project Complexity
There is a multitude of aspects that could explain complexity. However, the most basic aspects to
describe project complexity in the construction management context are the design complexity
and managerial complexity.
Design Complexity
Design complexity is determined by design differentiation and design interdependence.
Design Differentiation: It is explained by two aspects. The first aspect is the number of different
steps taken to achieve the final product. For instance, a civil engineering design of a simple road
would be composed of a limited number of steps. Whereas a tunnel design that includes many
geotechnical, structural, environmental, and safety elements would be composed of plentiful
steps. The second aspect of design differentiation is the number of different engineering
specializations included in the design. For instance, designing a complex power plant would
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require civil, electrical, and mechanical engineers in contrast to designing a simple road that
would require a limited number of specializations.
Design Interdependence: It is explained by the interrelatedness of different design elements. The
elements could be different design steps that may be highly related or independent. In addition,
interdependence could be explained by the relation between different engineering
specializations. For instance, electrical and mechanical trades are more interdependent in
industrial plants that include motor control centers, than in simple buildings that include simple
electrical lighting and simple piping and ventilating systems.
Organizational Complexity
In the construction management context, organizational complexity is illustrated by the
managerial and operational complexity. In other words it is the complexity of integrating work
crews and coordinating dissimilar engineering trades.
Organizational Differentiation: It is explained by the number of different entities to be managed.
The entities could be different work groups and different engineering trades. As the project
increases in size, more work groups are added contributing to more organizational
differentiation. Also, as the project increases in complexity (namely design complexity), more
specializations are added contributing to more organizational differentiation.
Organizational Interdependence: It is explained by the interrelatedness of different entities‘
works. Different projects have different organizational interdependence depending on the nature
of the works and the design complexity. Thus, different projects require varied efforts of
integration and coordination among work groups. For instance, physically integrated
electromechanical works found in electric rooms need more coordination efforts than physically
distant electrical and mechanical works.
Design Interdependence
Design Complexity Design Differentiation
Project
Complexity Organizational Interdependence
Organizational Complexity
Organizational Differentiation
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Complexity
Complex
Complex Difficult
Execution Design Complex Projects (CP) Megaprojects (MP)
Complex
Design
Simple
Simple Small Projects (SP) Large Projects (LP)
Execution
Design
Size
Time 1-2 yrs Time 2-4 yrs Time 5 yrs
Small Area Large Area Very Large Area
According to the Project Diagram, megaprojects are defined as large scale projects that have a
long time frame and are characterized by a complex difficult design and complex organization.
Their size and design complexity necessitate a complex managerial structure in order to manage
and integrate different work groups, engineering specializations, and limited resources.
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Underestimation of the size and material requirements (optimism in ability to supply and
manage resources with such size)
Under evaluated risks (low contingencies for technical, operational, and business risks)
Difficult long term planning that doesn‘t solve uncertainty issues in the long run
In-efficient governmental procedures and regulations, environmental and other time
consuming effects
Execution Phase Causes of Poor Performance:
Variations and mistakes due to inadequate planning, incomplete execution requirements,
and ambiguous design documents
Poor project culture leading to productivity loss
Parties‘ adversarial relationships and disputes
Inadequate project organization that is insufficient for the size and complexity of the
project
Poor communication and team work
In-efficient owner decision making structure caused by governmental intervention,
paralyzed public/private inadequate partnership operation
Poor coordination and integration of work crews; inexperienced personnel in critical
positions
Several causes of poor performance obtained from the literature review – i.e. underestimation of
size and complexity, non-realistic planning, inadequate project organization, inefficient structure,
and poor integration – highlight the fact that the conventional management practices are
insufficient to handle megaprojects‘ characteristics. The following section analyzes how
megaproject‘s characteristics impose managerial challenges that are difficult to handle leading to
poor performance in terms of cost and time.
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Work coordination and managerial efforts to integrate the work flow and schedule of the
work groups
Increased coordination efforts among different work groups
Labor workforce management among different work groups
Material and equipment management efforts among different work groups
The increase in complexity namely design complexity would impose:
Management efforts between subgroups or engineering specializations within each group.
The subgroup management efforts would be rigorous since the works should be
coordinated and integrated according to time and space constraints
Technical and functional support which would add to the managerial efforts required to
handle a complicated design. The support required is summarized by quality control,
quality assurance, means and methods, and design support
Top Management
Workflow Management
Integration
Technical
Support
Work Group 1 Coordination Work Group 2 Work
Group n
Specialization 1 Specialization 1
Specialization 2 Specialization 2
Sub-Coordination
… …
Specialization n Specialization n
Workforce Management
Material Management
Figure 3
The increase in size and complexity is often underestimated by construction practitioners and is
usually countered by an increase in resources (equipment, labor) and an increase of the number
of working hours. The inability of conventional work practices to handle the increase in
managerial load would lead to:
Unutilized working teams because of the large number to be integrated
Slow progress and mistakes in uncoordinated operations because of the complicated
sequence of activities and operations that demand coordination
Unavailability of resources because of the large load of material to be managed
Mismanagement of finite resources such as the labor workforce
Improper coordination that would lead to the inactivity of some engineering trades and
time consuming error corrections.
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1. Production Integration
Production integration is the integration of all systems that contribute to the construction process.
As size increases, there is more need for production integration in order to make the construction
process more streamlined and efficient. It includes the integration of teams‘ work flow, teams‘
schedules, material supply, labor supply, and the construction activities. Furthermore, it includes
the integration of different managerial levels in order to make the procedural and decision
making processes more efficient and less disruptive to the construction process. The production
integration could be achieved through the application of the following work practices and
innovative tools:
Streamlined site organizational structure
Centralized networking systems among different work groups
Material supply chain
Resource management of labor and equipment
2. Functional Integration
Functional integration is the integration of different functional groups. The functional groups are
groups that have different specializations or who have different functions throughout the
construction process. It includes the integration of different functional work teams; the
integration of the workflow among different specializations according to a sequence and time
constraints; and the physical integration of the works according to space constraints. The
functional integration could be achieved through the application of the following work practices
and innovative tools:
Integrated organizational structure among different functional groups (specializations)
Centralized networking systems among different specialization groups
Visualization and other computer aided technologies (3D-4D technologies)
Design constructability and easiness of execution
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construction time was in excess of 7 years. The project was composed of 20 separate
construction-contract segments designed by eight different consultants.
2. The Denver Airport Megaproject
The Denver International Airport is one of the largest airports in the world. It was initially
planned to cost 2.5 billion dollars in 1990, but that figure grew to a 5.3 billion dollars in 1995.
The airport was built on a 53 square mile construction site and was composed 2 terminals, 3
airside concourses, 6 runways, 88 air carrier gates, and 32 commuter gates. The concourses were
connected to the terminals through a 6,200 ft long tunnel system. The design team was composed
of 61 designers of different specializations. Furthermore, there were 134 construction contracts
and about 2000 subcontracts agreed to by the airport officials.
3. Boston’s Central Artery/Tunnel Project
The Boston Artery/Tunnel is the largest and most expensive public works project ever taken in
the United States. It is a 7.8 mile system of bridges and underground highways and ramps. It
includes the world‘s widest cable-stayed bridge and a deep underwater connection. It imposed
several engineering challenges. The construction site was a dense urban area so traffic was to be
kept flowing. The soil was to be stabilized to ensure minimal damages to existing structures.
4. Nuclear Power Plants
Power plants in are in general very large in scale. According to the Department of Energy
nuclear power plant assessment (2005), a resource loaded schedule is estimated to be a five-year
schedule with site preparation taking 12 to 18months, construction (first concrete to fuel loading)
taking 36 to 42 months, and commissioning and testing taking 6 to 12 months. The project
complexity is so great that the number of contractors and suppliers who can undergo such
projects is limited. According to the Department of Energy nuclear power plant assessment
(2005), constructing a nuclear power plant needs highly-skilled and highly-valued qualified
construction workers and specialized workers such as boilermakers, pipefitters, electricians, and
ironworkers.
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1. Area Management
The area management organization is well suited for large scale projects where a single team
cannot handle the large size. It was applied on the I-595 expressway and Boston artery tunnel
where the projects were divided into separate manageable sectors.
In this organization, the works are divided among two management levels to ensure fast
response: the global management team and the area management teams. The global project
management team retains the global responsibilities of the project and the area management
teams retain the duties and responsibilities in their areas. The area management system is
decentralized to respond to decisions, variations, problems, and unanticipated conditions as fast
as possible.
The global management team is responsible of major construction items, global issues, and
overall project controls. In other words it is responsible for control cost, schedule control, global
project coordination, long lead items, approval of major changes, claims management, and other
issues that extend in more than one area. The global management team is positioned to ensure
the resource supply of all groups and adequate integration of works among different groups. In
order to conduct these duties, the global project management team is composed of senior project
directors, project managers, and senior construction engineers.
The area managers are responsible for the administration of all contracts in their designated
areas. In addition, they are responsible for coordinating their work with each other and with other
areas throughout the site. Accordingly, the lower level or field managers would have direct
responsibilities on their project portions i.e. total control of the construction process and decision
making authority. In order to conduct these duties, area management positions demand
experienced people with capabilities and experience in cost engineering, planning, scheduling,
contract administration, IT knowledge, and technical knowledge. It is usually composed of a
manager, support staff, number of resident engineers, field engineers, and quality assurance
inspection teams.
Functional integration could be achieved using this management organization. The area
management staff would be changed according to the specialization needed as the project
progresses from phase to phase. For instance, in the Denver Airport project site management
responsibilities shifted from one area manager to another as the works changed i.e. site
preparation area manager changed to paving area manager.
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The utilities, project officials, material suppliers, component suppliers should ensure and
approve quality assurance/quality control programs ahead of the project commencement
date so that all standards and procedures are followed before misinterpretations and
nonconforming works are in place. Furthermore, regulatory issues should be resolved
before the commencement of the project.
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The use of very heavy cranes, large transportation vehicles, and open top installation
technology to move and install modules with ease.
The use of RFID and supply chain database for tracking and managing module
components, labor, and other material and equipment.
The use of advanced construction technologies such as cable splicing, cable rollers, cable
lubricant, pipe bending technologies, and programmed robotic welding to connect
different modules swiftly with ease.
VII. CONCLUSION
Megaprojects are defined in their construction management context as large scale projects
characterized by a complex difficult design and complex organization. Megaprojects‘
characteristics cause significant project management difficulties that lead to poor
performance. Adequate system integration should be applied in order to improve project
performance through the application of the correct work practices. Several work practices
that were used in previous megaprojects are presented and analyzed in order to help
construction practitioners improve megaproject time and cost performance. However, more
research and analysis is needed to clearly assess the effectiveness of each of the work
practices when applied on different types of projects. Furthermore, the methods and work
practices should be evaluated by construction practitioners who have applied these methods
to determine their affect on outcome, project cost, and project time frame.
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