Purchasing Guide for Wellhead & Tree Equipment

WORLDWIDE EXPERTISE | GLOBAL STRENGTH

With Reference to API 6A, 21st Edition

When coupled with Stream-Flo processes provisions and customer applications, this booklet
provides insight into API requirements for equipment and quality management systems. It also
provides a fundamental approach to purchasing equipment for the petroleum, petrochemical,
and natural gas industries.
Table of Contents

API Specification 6A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Abbreviated Terms (Some Examples). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
API 6A Applicable Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Significant Differences Between API 20th and 21st Editions. . . . . . . . . . . . . . . . . . . . . . . . . . 3

Hydrostatic Shell Test Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Plan-Do-Check-Act. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Material Designations for Pressure Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Standard Material Property Requirements:

Bodies, Bonnets, and End and Outlet Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Minimum Average Impact Value, J (ft-lb). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Temperature Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Optional Pressure-temperature Ratings for 6B Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Material Classes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Material Class ZZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
More NACE information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Product Specification Levels (PSL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Minimum PSL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Applicability of Product Specification Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Casting Specification Level (CSL) Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Bolting Specification Level (BSL) Closure Bolting Requirements. . . . . . . . . . . . . . . . . . . . . 13
PSL Decision Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Guide to Marking Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Thread Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Applicability of Factory Acceptance Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Summary of Factory Acceptance Testing Requirements
by Equipment Type and PSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Relative Corrosivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Factors Affecting Behavior in H2S Containing Environments. . . . . . . . . . . . . . . . . . . . . . . . 17

The API Monogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Performance Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Criteria for Ordering, 20th Edition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
API Specification 6A
API Specification 6A is the recognized industry Specification 6A also serves as the reference
standard for wellhead and tree equipment. It source for the design of flanged end and outlet
was formulated to provide safe, dimensionally connections for use at 2,000 to 20,000 psi
and functionally interchangeable wellhead maximum rated working pressures and a family
and tree equipment. The specification includes of gate valves for use over these same pressure
detailed requirements for manufacturing tubular ranges.
suspension equipment, valves, and fittings
used at oil and gas well locations to contain and This booklet covers the 21st Edition with
control pressure and fluid flow. references to the 20 the Edition.

Abbreviated Terms
AQL Acceptable Quality Level PR Performance Requirement
CRA Corrosion Resistant Alloy PSL Product Specification Level
DAC Distance Amplitude Curve QTC Qualification Test Coupon
ER Equivalent Round RMS Root Mean Square
FEA Finite Element Analysis RL Repair/Remanufacture Level
HAZ Heat Affected Zone Rp Yield Strength
HBW Brinell Hardness Rm Ultimate Tensile Strength
HIP Hot Isostatic Pressing ROE Radius of Exposure
HRB Rockwell Hardness Scale B SSV Surface Safety Valve
HRC Rockwell Hardness Scale C TPI Threads Per Inch
NDE Nondestructive Examination UNS Unified Numbering System
NPT National Pipe Thread USV Underwater Safety Valve
OEC Other End Connection WPQ Welder Performance Qualification
OEM Original Equipment Manufacturer WPS Welding Procedure Specification
PQR Procedure Qualification Record PPM Parts Per Million

1
API 6A Applicable Equipment
Wellhead Equipment Valves & Chokes
• Casing head housing • Single valves
• Casing head spools • Multiple valves
• Tubing head spools • Actuated valves
• Cross-over spools • Valves prepared for actuators
• Multi-stage head housing and spools • Check valves
• Chokes
Connectors & Fittings • Surface and underwater safety valves
• Cross-over connectors and actuators
• Tubing head adaptors • Back-pressure valves
• Top connectors
• Tees and crosses Loose Connectors
• Adaptor and spacer spools • Weld neck connections
• Bullplugs • Blind connectors
• Threaded connectors
Casing & Tubing Hangers
• Mandrel hangers
• Slip hangers

Other Equipment Note:

• Actuators API 6A defines service conditions
• Ring gaskets in terms of pressure, temperature
• Valves removal plugs and material class for the well-bore
constituents and operating conditions.

2
Significant Differences Between API 20th and 21st Editions
API 6A, 21st Edition is no longer associated API 6A, 20th Edition, states that, “Material
with ISO 10423. Therefore, if you meet one requirements for pressure-boundary
standard you can no longer meet the other as penetrations shall be as specified by the
well. Stream-Flo product shall meet API 6A, 21st manufacturer. Pressure boundary penetrations
Edition and can not equally meet ISO 10423. directly exposed to well-bore fluid and used
in sour service (material classes DD, EE, FF, and
Minimum Production Specification Level (PSL) HH) shall meet the requirements of ISO 15156
is now required based on material class and (all parts) (NACE MR0175; see Clause 2).” API
pressure rating. Previous API editions did not 6A, 21st Edition, states, “Material requirements
specify a minimum PSL but was driven by client for pressure boundary penetrations shall be
specific requirements. as specified by the manufacturer and shall be
compatible with the body material. Pressure
boundary penetrations used in material classes
Casting Specification Level (CSL) is now required
DD, EE, FF, and HH equipment shall meet the
and will be determined by PSL. CSL is outlined
requirements of NACE MR0175/ISO 15156.”
by API 20A and Stream-Flo castings shall meet
these outlined requirements based off PSL.
Previously, API 6A 20th Edition did not outline Additional material controls have been added
any requirements regarding CSL. in the 21st Edition for PSL-3 bodies. For PSL 3
bodies that require a yield strength of 75 ksi
or greater and where the part’s weight during
The naming convention for bolting is now
heat-treat is greater than 454 kg (1000 lb),
identified as “closure bolting” and no longer
the QTC (Quality Test Coupon) ER (Equivalent
“studs and nuts,” as stated in API 6A 20th Edition.
Round) shall be the same or greater than the
With this addition, Bolting Specification Level
part it qualifies but is not required to exceed
(BSL) shall now qualify closure bolting, and be
250 mm (10 in.).
manufactured in accordance with API 20E and
API 20F. BSL will be determined based on PSL.
Annex H from API 6A 20th Edition, “Design
and manufacture of surface wellhead running,
Equipment that has been tested and qualified
retrieving and testing tools, clean-out tools and
under API 6A Annex F can now have a PR2F
wear bushings” has been removed from API 6A
designation applied. Previously, if product was
21st Edition. Therefore going forward we cannot
Annex F tested, there was no separate marking
monogram these items. API has published API
requirement.
Technical Report 6RT that covers this topic.

API 6A, 20th Edition, states, “Where no H2S

API 6A 20th Annex I “Design validation procedure
limit is defined by ISO 15156 (all parts) (NACE
for surface safety valves and underwater safety
MR0175) for the partial pressure, “NL” shall be
valves” has been removed from the 21st Edition
used for marking (i.e. “DD-NL”).” Stream-Flo
and replaced with API 6AV1.
would designate or mark parts with no H2S
limit by placing the “-NL” after the material class
identification. API 6A 21st Edition, states that API 6A 20th Annex J “Repair and remanufacture
“Where no H2S limit is defined by NACE MR0175/ requirements” has been removed from the 21st
ISO 15156 for the partial pressure, no partial Edition and replaced with API 6AR.
pressure shall be marked”. Therefore Stream-Flo
will no longer designate or mark the “-NL” on Annex M - The latest edition of API 6A changed
parts with no H2S limit. Annex M (Heat-Treating Furnace Survey) from

3
informative to normative. Quality systems have OEC (Other End Connections) have been
been updated to account for this requirement. removed from the licensing scope of API 6A.
OEC design and quality requirements are still
Design – ASME Method has beenremoved and covered in API 6A 21st edition and therefore
replaced with an API 6X document, which is OECs can be part of a monogrammable
based on ASME BPVC 2004 Section 2. piece of equipment, but the OEC cannot be
monogrammed as a stand alone item.

API 6A, Table 33

Hydrostatic Shell Test Pressure

Nominal Size of Flange Casing Threads

Working mm (in) Line Pipe mm (in)
Pressure and Tubing
Rating 346 (13 5/8) 425 (16 3/4 ) Threads 114.3 to 273.1 298.5 to 339.7 406.5 to 508.0
MPa (psi) and smaller and larger MPa (psi) (4 1/2 to 10 3/4) (11 3/4 to 13 3/8) (16 to 20)
MPa (psi) MPa (psi) MPa (psi) MPa (psi) MPa (psi)

13.8 27.6 20.7 27.6 27.6 27.6 15.5

(2000) (4000) (3000) (4000) (4000) (4000) (2250)

20.7 41.5 31.0 41.5 41.4 31.0

—
(3000) (6000) (4500) (6000) (6000) (4500)

34.5 51.7 51.7 51.7 51.7

— —
(5000) (7500) (7500) (7500) (7500)

69.0 103.5 103.5 103.5

— — —
(10,000) (15,000) (15,000) (15,000)

103.5 155.0 155.0

— — — —
(15,000) (22,500) (22,500)

138.0 207.0
— — — — —
(20,000) (30,000)

4
Plan-Do-Check-Act
Our customers play a significant role in defining requirements as inputs, as the model of a process-
based quality management system illustrates. Monitoring of customer satisfaction requires the
evaluation of information relating to customer perception as to whether the organization has met
customer requirements.

The Plan-Do-Check-Act (PDCA) processcan be applied to all processes:

Plan Establish the objectives and processes necessary to deliver results in accordance with
customer requirements and the organization’s policies.
Do Implement the processes.
Check Monitor and measure the processes and product against policies, objectives and
requirements for the product and report the results.
Act Act to continually improve process performance.

Continual Improvement of the

Quality Management System

Management
Responsibility

Resource Measurement, Customers’

Customers’
Management Analysis and Satisfaction
Requirements
Improvement

Product Product
input Realization output

information flow

5
API 6A, Table 7
Material Designations for Pressure Ratings a

13.8 MPa 20.7 MPa 34.5 MPa 69.0 MPa 103.5 MPa 138.0 MPa
(2000 psi) (3000 psi) (5000 psi) (10,000 psi) (15,000 psi) (20,000 psi)

Body b, Bonnet
Part
36K, 45K 36K, 45K 36K, 45K 36K, 45K 45K, 60K
60K, 75K NS
60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 75K, NS

Integral End Connector

Flanged 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 75K, NS 75K, NS
Threaded 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS NA NA NA
Other c
PMR PMR PMR PMR PMR PMR

Loose Connector

Weld-neck 45K 45K 45K 60K, 75K, NS 75K, NS 75K, NS

Blind 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 75K, NS 75K, NS
Threaded 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS NA NA NA
Other c PMR PMR PMR PMR PMR PMR

a. NS indicates nonstandard materials as specified in 6.3.1.2.

b. If end connectors are of the material designation indicated, design is in accordance with
Section 5 and welding is in accordance with Section 7.
c. As specified by the manufacturer.

6
API 6A, Table 8
Standard Material Property Requirements
Bodies, Bonnets, and End and Outlet Connections
0.2 % Offset Yield Elongation in Reduction
Material Tensile Strength
Strength 50 mm (2 in.) in Area
Designation min. MPa (psi)
min. MPa (psi) min. % min.%"
36K 248 (36,000) 483 (70,000) 21 No requirement
45K 310 (45,000) 483 (70,000) 19 32
60K 414 (60,000) 586 (85,000) 18 35
75K 517 (75,000) 655 (95,000) 17 35

API 6A, Table 9

Minimum Average Impact Value, J (ft-lb)
Transverse Direction Longitudinal Direction
Temperature Wrought or Cast Material, Weld Alternate Method for Wrought
Qualification Products Only
Class Test °C (°F) PSL 1 and PSL 2 PSL 3 and PSL 4 PSL 1 and PSL 2 PSL 3 and PSL 4
K –60 (–75) 20 (15) 20 (15) 27 (20) 27 (20)
L –46 (–50) 20 (15) 20 (15) 27 (20) 27 (20)
N –46 (–50) 20 (15) 20 (15) 27 (20) 27 (20)
P –29 (–20) 20 (15) 20 (15) 27 (20) 27 (20)
S –18 (0) — 20 (15) — 27 (20)
T –18 (0) — 20 (15) — 27 (20)
U –18 (0) — 20 (15) — 27 (20)
V –18 (0) — 20 (15) — 27 (20)

7
Temperature Ratings

API 6A, Table 2

Temperature Range
Temperature
°C °F
Class
min. max. min. max.
K –60 82 –75 180
L –46 82 –50 180
N –46 60 –50 140
P –29 82 –20 180
S –18 60 0 140
T –18 82 0 180
U –18 121 0 250
V 2 121 35 250
NOTE M
 inimum temperature is the lowest ambient temperature to which the equipment can be subjected. Maximum
temperature is the highest temperature of the fluid that can directly contact the equipment

8
Pressure Ratings
API Pressure Rating in MPa API Pressure Rating in PSI

13.8 2,000

20.7 3,000

34.5 5,000

69.0 10,000

103.5 15,000

138.0 20,000

API 6A, Table G.2—Optional Pressure-temperature

Ratings for 6B Flanges
Pressure Rating for Classes K to U De-rated Pressure
MPa (psi) Class X, MPa (psi) Class Y, MPa (psi)
13.8 (2000) 13.1 (1905) 9.9 (1430)
20.7 (3000) 19.7 (2860) 14.8 (2145)
34.5 (5000) 32.8 (4765) 24.7 (3575)
NOTE: See Table G.1 for temperature ratings.

9
API 6A, Table 3—Material Classes
Mandrel Hangers, Valve Bore
Body, Bonnet, End and
Material Class Sealing Mechanisms,
Outlet Connectors
Choke Trim, and Stems
Carbon or low-alloy steel, or Carbon or low-alloy steel, or
AA General service
stainless steel or CRA d stainless steel or CRA d
Carbon or low-alloy steel, or
BB General service Stainless steel or CRA d
stainless steel or CRA d
CC General service Stainless steel or CRA d Stainless steel or CRA d
DD Sour service a Carbon or low-alloy steel or CRA b,d Carbon or low-alloy steel or CRA b,d
EE Sour service a Carbon or low-alloy steel or CRA b,d Stainless steel or CRA b,d
FF Sour service a Stainless steel or CRA b,d Stainless steel or CRA b,d
HH Sour service a CRA b,c,d CRA b,c,d
FOOTNOTES c CRA required on retained fluid-wetted surfaces only; CRA cladding of low-
a As defined by NACE MR0175/ISO 15156. alloy or stainless steel is permitted (see 7.5.1.2).
b In accordance with NACE MR0175/ISO 15156. d CRA as defined in 3.1.22; NACE MR0175/ISO 15156 definition of CRA does
not apply.

Material Class ZZ More NACE Information

NOTE NACE MR0175/ISO 15156 includes Material Classes DD, EE, FF and HH require
provisions, by means of testing or documented compliance to NACE MR0175 / ISO 15156 and
field history, for the qualification of materials for responsibility for the choice rests with the
a specific sour-service application that is outside purchaser.
the parameters defined in NACE MR0175/ISO
15156. This can include the use of materials in Examples of Designations
fluid conditions exceeding the limits defined in Class FF-1.5 means:
NACE MR0175/ISO 15156, or the use of materials a. Material class FF
not addressed in NACE MR0175/ISO 15156. For b. Rated at 1.5 psia H2S maximum allowable
such sour-service applications, equipment may be partial pressure
described and marked as material class ZZ.
Class DD means:
It shall be the responsibility of the purchaser to a. Where no limit of H2S is defined by NACE, no
evaluate and determine the applicability of the partial pressure shall be marked.
documented data for the intended application.
For material class ZZ, the manufacturer shall
meet material specifications supplied or
approved by the purchaser and shall maintain
traceable records to document the materials of
construction, regardless of PSL.

10
Product Specification
Levels (PSL)
The minimum PSL required for material class
and rated working pressure combinations shall
conform to Table 5.

NOTE: Annex B provides guidelines (not requirements) for

selecting an acceptable PSL.

For crossover connectors, the PSL shall be based

on the higher pressure rating and material class.
For mandrel hangers, the PSL should be based
on the pressure rating and material class of the
spool or tubing head adapter placed over the
suspended hanger.

API 6A, Table 5—Minimum PSL

Rated Working Pressure
Material Class
13.8 MPa 20.7 MPa 34.5 MPa 69.0 MPa 103.5 MPa 138.0 MPa
(2000 psi) (3000 psi) (5000 psi) (10,000 psi) (15,000 psi) (20,000 psi)

AA, BB, CC PSL 1 PSL 1 PSL 1 PSL 2 PSL 2 PSL 3

DD, EE, FF PSL 1 PSL 1 PSL 1 PSL 2 PSL 3 PSL 3

HH, ZZ PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 4

11
API 6A, Table 4—Applicability of Product Specification Levels
Equipment Category Applicable Equipment Category Applicable
and Type (Reference Section) PSLs and Type (Reference Section) PSLs

Plugs, Connectors, Gaskets Valves and Chokes

Flanges (blind, test) a (see 14.1) 1, 2, 3, 4 Valves (gate, plug, ball) (see 14.11) 1, 2, 3e, 4

Ring gaskets b (see 10.4.5 and 14.2) NA Valves (prepared for/and actuated) (see 14.11) 1, 2, 3e, 4

Threaded connectors a (see 14.3) 1, 2, 3, 4 Check valves (see 14.11) 1, 2, 3e, 4

Tees and crosses (see 14.4) 1, 2, 3e, 4 Back-pressure valves b (see 14.12) NA

Bullplugs b (see 14.5) NA SSVs and USVs c (see 14.17) 2, 3e, 4

Valve-removal plugs b (see 14.6) NA BSDVs d (see 14.17) 3e, 4

Top connectors (see 14.7) 1, 2, 3e, 4 Chokes (adjustable and positive) (see 14.15) 1, 2, 3e, 4

Crossover connectors (see 14.8) 1, 2, 3e, 4 Casing and Tubing Heads

Other end connectors a (see 14.9) 1, 2, 3, 4 Housings (see 14.14) 1, 2, 3e, 4

Spools (adapter, spacer) (see 14.10) 1, 2, 3e, 4 Adapters (see 14.14) 1, 2, 3e, 4

Weld-neck flanges a (see J.1) 1, 2, 3, 4 Other Equipment

Segmented flanges a (see L.1) 1, 2, 3, 4 Actuators b (see14.16) NA

Nonintegral metal seals a (see 10.4.5) 1, 2, 3, 4 Tree assemblies b (see 14.18) NA

Casing and Tubing Hangers Packing mechanisms b (see 9.1) NA

Slip-type a (see 14.13) 1, 2, 3, 4 Pressure boundary penetrations b (see 9.2) NA

Mandrel-type a (see 14.13) 1, 2, 3, 4 Test and gauge ports b (see 9.3) NA

FOOTNOTES c PSL 1 is not applicable to SSVs and USVs.

aG as testing is not required, so PSL 3G designation is not applicable. d PSL 1 and PSL 2 are not applicable to BSDVs.
b There is only one level of requirements for these products, so PSLs e For products eligible for gas testing, PSL 3G
are not applicable (NA). designation and marking may apply.

12
Casting Specification Level (CSL) Requirements
Casting Specification Level (CSL) is now required and will be determined by PSL (see Table 2). CSL
is outlined by API 20A and Stream-Flo castings shall meet these outlined requirements based off
PSL. Previously API 6A (20th Edition) did not outline any requirements to be met regarding CSL. This
requires qualifications of castings prior to production pieces on a vendor basis as well as additional
volumetric NDE on production castings. There are additional surface NDE requirements on wetted
surfaces. Also, material and weight of the casting will drive different qualification categories.

API 6A, Table 19—Casting Specification Level Cross-reference to PSL

API 6A API 20A
PSL 1 CSL 2
PSL 2 CSL 3
PSL 3 CSL 3
PSL 4 NA

Bolting Specification Level (BSL) Closure Bolting Requirements

The naming convention is now identified as “closure bolting” and no longer “studs and nuts” as stated
in API 6A 20th Edition.

With the addition of this Bolting Specification Level (BSL) we shall now qualify closure bolting and it
shall be manufactured in accordance with API 20E and API 20F.

BSL will be determined based on PSL, as specified in Table 3. Stream-Flo will comply with this action by
giving closure bolting a BSL rating, based on PSL.

In addition, API 20E and 20F requires that all closure bolting coatings be under the control of the
bolting manufacturer.

API 6A, Table 15—Minimum Requirements for Closure Bolting

API 20E API 20F
PSL 1 BSL-1 BSL-2
PSL 2 BSL-1 BSL-2
PSL 3 BSL-1 BSL-2
PSL 4 BSL-2 (bolt nominal diameter ≤ 21/2 in.) BSL-2 (bolt nominal diameter ≤ 21/2 in.)
PSL 4 BSL-3 (bolt nominal diameter > 21/2 in.) BSL-3 (bolt nominal diameter > 21/2 in.)
Closure Bolting Minimum Bolting Specification Level Requirements

13
PSL Decision Tree
Recommended minimum PSL for primary parts of wellhead and christmas tree equipment.

Start Here

20 ksi
Rated (138.0 MPa) NACE MR0175 Yes
Working Sour Service PSL4
Pressure HH Material Class
PSL3G
15 ksi (103.8 MPa)

Yes
High H2S PSL3G
≤10 ksi (69.0 MPa)
Yes
Gas Well PSL3G
No
PSL3

Yes
Yes
NACE MR0175 Working ≤5 ksi (34.5 MPa)
High H2S PSL3
Sour Service Pressure
10 ksi (69.0 MPa)

Yes
Gas Well PSL3G
No
No
PSL3
10 ksi (69.0 MPa)
PSL3G
No
Yes ≤5 ksi (34.5 MPa)
Working PSL2
Gas Well
Pressure
10 ksi (69.0 MPa)
No PSL2
Working ≤5 ksi (34.5 MPa)
PSL1
Pressure
Yes
PSL3
Rated No
Working Gas Well PSL2
Pressure

≤5 ksi (34.5 MPa)

PSL1

14
Guide to Marking Requirements
API 6A, Table 35—Guide to Marking Requirements a,b,c
Equipment Type Nameplate Required? Marking Requirements
Loose Fittings and Connectors
• Integral, blind, and test flanges Optional 14.1.5
• Ring gaskets Not applicable 14.2.5
• Threaded connectors Optional 14.3.5
• Tees and crosses Optional 14.4.5
• Bullplugs Not applicable 14.5.5
• Valve-removal plugs Not applicable 14.6.5
• Top connectors Optional 14.7.5
• Crossover connectors Optional 14.8.5
• Other end connectors Not applicable 14.9.5
• Spools (adapter and spacer) Optional 14.10.5
Valves
• Complete assemblies Optional 14.11.5
• Prepared for actuator Optional 14.11.5
Back-pressure Valves Not applicable 14.12.5
Slip-type and Mandrel-type Hangers Not applicable 14.13.5
Casing and Tubing Heads Optional 14.14.5
Chokes
• Choke assemblies, adjustable Optional 14.15.5
• Choke assemblies, positive (fixed) Optional 14.15.5
• Choke beans, positive chokes Not applicable 14.15.5
Actuators (for Valves and Chokes) Optional 14.16.5
Safety Valves
• Safety valves (SSV, USV, BSDV) Required 14.17.5
• Safety valves prepared for actuator Required 14.17.5
• Safety valve actuators (SSV, USV, BSDV) Required 14.17.5
Tree Assemblies Optional 14.18.5
Other
• Fittings/pressure boundary penetrations Not applicable Section 9
FOOTNOTES
aV  alves that satisfy the requirements of API 6FA can be marked per the requirements therein in addition to the requirements
of this section.
b Marking for features that do not exist on a product is not applicable.
cP SL 3 products may be marked PSL 3G when the additional requirements of gas testing have been satisfied.

Thread Markings
The thread type marking in accordance with
ISO 11960 shall be as follows:
STC Casing: short thread
LC Casing: long thread
BC Casing: buttress
XL Casing: extreme line
LP Line pipe
NU Tubing: non-upset
EU Tubing: external upset

15
API 6A, Table 30
Applicability of Factory Acceptance Testing

Pressure-tested Equipment Nonpressure-tested Equipment

Factory acceptance testing (FAT) requirements No factory acceptance testing (FAT) requirements
identified in this specification identified in this specification
• Loose connectors
• Valves (flowline)
Blind, test, and weld-neck flanges
Gate, plug, and ball valves
Blind, test, and weld-neck OECs
SSVs, USVs, BSDVs
Check valves • Bullplugs
• Valve-removal plugs
• Back-pressure valves • Loose fittings (and other pressure boundary
• Fittings/pressure boundary penetrations (installed penetrations)
in assembled equipment)
• Chokes • Casing and tubing hangers
Mandrel-type hangers
• Actuators (for valves or chokes)
Slip-type hangers
Hydraulic actuators
Pneumatic actuators
• Ring gaskets
Electric actuators
• Other metal seals
• Casing and tubing heads • Packing mechanisms for lock screws, alignment
(housings and adapters) pins, and retainer screws
• Adapter and spacer spools
• Tees and crosses • Replacement parts
Stems
Lock screws
• Crossover connectors Valve bore sealing mechanisms
• Top connectors (gates, seats, plugs, balls, etc.)
• Tree assemblies Choke trim

API 6A, Table 31

Summary of Factory Acceptance Testing Requirements by Equipment Type and PSL

Hydrostatic Testing (PSL) Gas Testing (PSL)

Drift Test
Equipment Type
Shell Seat Function Body c
Valve Backseat (PSL)
Test Test Test Test Seat Test Test
Valves (flowline) 1, 2, 3, 4 1, 2, 3, 4 2, 3, 4 3G, 4 3G, 4 3G d, 4 1, 2, 3, 4
Chokes 1, 2, 3, 4 — — 3G, 4 — — —
Tree assemblies 1, 2, 3, 4 b
— — 3G, 4 — — 1, 2, 3, 4
Casing and tubing heads,
1, 2, 3, 4 — — 3G, 4 — — —
housings, and adapters
Adapter and spacer spools
Tees and crosses Crossover 1, 2, 3, 4 — — 3G, 4 — — —
connectors Top connectors
Actuators a,e    — — — —
Back-pressure valves a —  — — — — —
FOOTNOTES
a P  SLs are not applicable to this equipment. d Optional.
b S ee 11.2.3.3 for test pressure requirements. e See 14.16.4 for factory acceptance testing requirements.
c B ody test pressure = rated working pressure.  = test applies/PSL does not apply.

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Relative Corrosivity
There are many factors that contribute to the
corrosivity of a system. The most prominent of
these are:

a) Temperature
b) H2S (Partial Pressure)
c) pH
d) Chloride ion concentration
e) Water production and composition
f ) Types and relative amounts of produced
hydrocarbons
g) Oxygen levels
h) CO2 levels (Partial Pressure)

Finally, the purchaser should consider future service of the well when selecting a material class. This
should not be limited to anticipated changes in the produced fluids or increased water production
with or without increased chloride content, but also should include consideration of operations such
as acidification or other well treatments.

Relative Corrosiveness of Retained Fluids

as Indicated by CO2 Partial Pressure
Retained Fluids Retained Fluids Retained Fluids (psia) Retained Fluids Mpa
General service Noncorrosive <0.05 (<7)
General service Slightly corrosive 0.05 to 0.21 (7 to 30)
Moderately to
General service >0.21 (>30)
highly corrosive
Sour service Noncorrosive <0.05 (<7)
Sour service Slightly corrosive 0.05 to 0.21 (7 to 30)
Moderately to
Sour service >0.21 (>30)
highly corrosive

Factors Affecting Behavior in H2S Containing Environments

The behavior of carbon and low alloy steels in H2S-containing environments is affected by complex
interactions of parameters, including:

a) Chemical composition, method of manufacture, product form, strength, hardness of the

material and its local variations, amount of cold work, heat treatment condition, microstructure,
microstructural uniformity, grain size and cleanliness of the material
b) H2S partial pressure or equivalent concentration in the water phase
c) Chloride ion concentration in the water phase
d) Acidity (pH) of the water phase
e) Presence of sulphur or other oxidants
f ) Exposure to production fluid

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Severity of Sour Environment
Determined in accordance with NACE MR0175/ISO 15156-1 with respect to SSC of a carbon or
low alloy steel.
0.3 kPa
(0.05 psi)
6.5
1

5.5
0

in situ pH
Key
4.5 2 0 Region 0
1 SSC Region 1
3 2 SSC Region 2
3 SSC Region 3
3.5

2.5
0.1 1 10 100 1000

H2S partial pressure, kPa

In defining the severity of the H2S containing environment, the possibility of exposure to unbuffered
condensed aqueous phases of low pH during upset operating conditions or downtime, or to acids
used for well stimulation and/or the back flow of stimulation acid after reaction should be considered.

Note 1: The discontinuities in the figure above which are lower than 0.3 kPa (0.05 psi) and
higher than 1 MPa (150 psi) partial pressure H2S reflect uncertainty with respect to the
measurement of H2 S partial pressure (low H2S) and steel’s performance outside these
limits (both low and high H2S).
Note 2: Guidance on the calculation of H2S partial pressure is given in Annex C.
Note 3: Guidance on the calculation of pH is given in Annex D.

The cracking behavior of CRAs and other alloys in H2S-containing environments can be affected by
complex interactions of parameters, including:

a) Chemical composition, strength, heat treatment, microstructure, method of manufacture and

finished condition of the materials
b) H2S partial pressure or equivalent dissolved concentration in the water phase
c) Acidity (in situ pH) of the water phase
d) Chloride or other halide ion concentration
e) Presence of oxygen, sulphur or other oxidants
f ) Exposure temperature
g) Pitting resistance of the material in the service environment
h) Galvanic effects
i) Total tensile stress (applied plus residual)
j) Exposure time

These factors shall be considered when using this part of NACE MR0175/ISO 15156 for the selection of
materials suitable for environments containing H2S in oil and gas production systems.

18
The API Monogram
To receive the authorization for applying the API monogram, Stream-Flo facilities
and our quality management system are audited, approved, and licensed by
the American Petroleum Institute. The API monogram and license number
are our customers’ assurance that Stream-Flo complies with all applicable API
requirements, and it signifies to our customers that they are receiving high
quality products and services.

Performance Validation
The performance requirements apply to all
products being manufactured and delivered
for service. The performance verification
procedures are to be applied to designs of
products, including design changes. Verification
testing specified is intended to be performed on
prototypes or production models.

Per API 6A 21st Edition, there are three different

performance requirement designations: PR1, PR2
and PR2F, with PR2F being applied to equipment
passing the requirments of API 6A Annex F.

A design that undergoes a substantive change

becomes a new design requiring performance
verification. A substantive change is a change
identified by the manufacturer which affects
the performance of the product in the intended
service condition. This may include changes in
fit, form, function, or material.

19
Criteria for Ordering, 21st Edition
Pressure Class API holds user responsible for choosing class
Temperature Class API holds user responsible for choosing class
Material Class API holds user responsible for choosing class
PSL (Product Specification Level) API recommends PSLs to the user
PR (Performance Requirement) API requires cycle testing of designs
When ordering, please use this wellhead equipment data sheet.
Wellhead Equipment Data Sheet—General
Well name(s) and location(s): _____________________________________________________________________
Maximum operating pressure:_____________________________________________________________________
Anticipated wellhead shut-in pressure: _____________________________________________________________
Temperature ranges anticipated: __________________________________________________________________
Minimum ambient temperature:___________________________________________________________________
Maximum flowing fluid temperature at wellhead: ____________________________________________________
Anticipated composition of produced fluids: CO2 ________________ (mg)____________ Chlorides_____________
(mg)__________________________________ H2S ________________ (mg)____________ Other________________
Water or brine pH:______________________________________________________________________________
Does NACE MR0175/ISO 15156 apply?______________________________________________________________
Anticipated production rates: ____________________________________________________ m3/d oil/condensate
_____________________________________________________________________________________ m3/d gas
___________________________________________________________________________________ m3/d S&W a
Will erosion be a concern? Cause: ___________________________________________________________________
Will scale, paraffin, corrosion, or other types of inhibitors be used? ________________________________________
Inhibitor type:______________ Inhibitor carrier: ______________ Batch or continuous inhibition? _____________
Will acidification be performed?___________________________ Type of acid: _____________________________
External coating? Yes, type___________________________ No_____________________________
Internal coating? Yes, type___________________________ No_____________________________
Delivery requirements:___________________________________________________________________________
Special shipping, packing, and storage instructions: ___________________________________________________

Top Joint in String

Casing program Max./Min.

Size
kg/m (lb/ft) Grade Connection Casing Load Bit Size
(OD)
daN (lb)

Conductor ____________ ____________ ____________ ____________ ____________ ____________

Surface casing ____________ ____________ ____________ ____________ ____________ ____________

Protective casing ____________ ____________ ____________ ____________ ____________ ____________

Production casing ____________ ____________ ____________ ____________ ____________ ____________

Tubing ____________ ____________ ____________ ____________ ____________ ____________

Type of completion: single or multiple ____________ ____________ ____________ ____________ ____________

FOOTNOTE
a Sand and water.

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 Head Office and Manufacturing Facility
4505 74 Avenue
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Tel: 780.468.6789 | Fax: 780.469.7724

Sales and Marketing Office

700, 250 – 6 Ave SW
Calgary, Alberta, Canada T2P 3H7
Tel: 403.269.5531 | Fax: 403.266.3307

Stream-Flo USA Head Office

8726 Fallbrook Drive
Houston, Texas, USA 77064
Tel: 832.912.1022 | Fax: 281.653.1188

Presence Globally. Connected Locally.

streamflo.com | [email protected]

Stream-Flo Group of Companies

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