Dalex Industrial Machines
Dalex Industrial Machines
Dalex Industrial Machines
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DAlex IndustriAL WELDING Machines
The DALEX PMS line enables a range of machines to the ■■ RATED POWER
industry which consistently proves its capability in a wide range from 16 up to 630 kVA (alternating current),
of industrial applications. from 60 up to1200 kVA (three-phase direct current),
from 80 up to 1000 kVA (medium frequency);
■■ ELECTRODE FORCE 0,2-150 kN (20 up to 15000 daN)
■■ MaxIMUM Welding current up to 300 kA
CHARACTERISTICS
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CLASS PMS
EXECUTION pms-mACHINES
A SPOT-welding machine
with spot welding fitting and foot switch for sport welding
SPOT WELDING
When spot welding, the parts pressed up against each other after the
jointing component has been sufficiently heated are connected by means
of spot welding electrodes via current flow. The joint is made by melting
and hardening the material at the joint.
PROJECTION WELDING
When projection welding, the heating and current flow required for
welding is generated by the projection form. In resistance projection
welding the electrodes only serve to provide current and power
SEAM WELDING
In seam welding, the roll formed electrodes press the sheets together and
transfer the welding current. The welding spots are set so densely by the
rolls that a coherent thick seam is formed.
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DAlex IndustriAL WELDING Machines
MODELS OF CYLINDERS
EH DH
Single stroke-Cylinder DoUBLE Stroke-Cylinder
.
Standard equipment for every machine is The piston for the work clearance stroke
the single-stroke cylinder. is floating positioned.
The range of electrode force as well as the The operation mode long-stroke can be
stroke are corresponding with the type of used on demand.
machine and the electrical capability.
DHZ DHZF
DOUBLE Stroke-CYLINDER DOUBLE STroke-CYLINDER
WITH ADJUSTEMENT STROKE WITH ADJUSTMENT-STROKE AND SEQUENCE SWITCH
The piston for the work clearance stroke is The piston for the work clearance stroke is floating
floating positioned. The required work clea- positioned. The required work clearance stroke can
rance stroke can be adjusted by spindle. be adjusted continuously by spindle. On this cylinder
the reach of the desired position of the work clea-
The operation mode long-stroke can be rance stroke is electrically detected and is used to
activated optionally by a switch selector. switch automatically into the work stroke. Likewise
a absolutely hit-free and bounce-free placing of the
electrode can be achieved.
SII 4000
40 kN (4000 daN)
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Comparsion TYPE OF Current
ALTERNATING CURRENT
Alternating current welding (AC welding) means the mains supply voltage of 400 V
2-phase (e.g. L1-L2) is switched to a welding transformer per thyristor, where it is trans-
formed over to ca. 5-9 V secondary voltage. Mains voltage / Ü = secondary voltage. Be-
haviour of the currents is exactly opposite, i.e. secondary current / Ü = primary current.
MEDIUM FREQUENCY
With medium frequency welding (MF welding), the current is chopped from mains
frequency up to 1000 Hz by means of an inverter and sent to the welding transformer.
On the secondary side, the current is then rectified through water-cooled diodes, so that
likewise direct current is formed.
CAPACITOR DISCHARGE
In the case of capacitor discharge welding, the energy required for welding is discharged
from a previously charged capacitor bank through a thyristor on a welding transformer.
Due to the somewhat relatively high idling voltage of the transformer of up to 45V and
the sudden discharge of the energy stored in the condenser, the current in the secondary
circuit rises very quickly (direct current pulse).
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DAlex IndustriAL WELDING Machines
nominal power (50 % DC) 16 / 32 kVA nominal power (50 % DC) 80 kVA
throat length 200 / 350 / 550 mm throat length 250 / 350 / 550 / 750 mm
electrode force 0,65 - 3,9 / electrode force 0,65 - 3,9 / 0,2 - 3,9 /
(1 kN = 100 daN) 0,2 - 3,9 kN (1 kN = 100 daN) 1,15 - 6,9 kN
nominal power (50 % DC) 100 / 160 / 200 kVA nominal power (50 % DC) 200 / 250 kVA
throat length 250 / 350 / 550 / 750 / 1050 mm throat length 350 / 550 / 750 / 1050 mm
nominal power (50 % DC) 80 / 100 kVA nominal power (50 % DC) 100 / 160 / 200 kVA
throat length 250 / 350 / 550 / 750 / 1050 mm throat length 350 / 550 / 750 / 1050 mm
nominal power (50 % DC) 100 / 160 / 200 kVA nominal power (50 % DC) 160 / 200 / 250 kVA
electrode force 1,2 - 7,2 / 1,65 - 9,9 / 2,15 - 12,9 / electrode force 3,6 - 21,6 / 1,6 - 21,6 / 5 - 30 /
(1 kN = 100 daN) 3 - 18 / 1,35 - 18 kN (1 kN = 100 daN) 2,3 - 30 / 1,35 - 18 kN
LOWER ARM CLAMPING PIECE CLAMPING PIECE TUBE ARM TUBE ARM FITTING
SUPPORT for lower arm with ratchet for bottom spot fitting with special wide working
support length of the spot fitting
AIR PRESSURE Water flow control SAFETY VALVE WATER SEPARATOR DOUBLE FILTER AND
REGULATOR 4-fourfold 2-channel version for pressure air DIFFERENTIAL PRESSURE
CONTACT DISPLAY
for cooling water
PRESS PLATE CLAMBING PLATE CLAMBING PLATE LAMINTATED POWER- Power bridge
for mounting of the at the top at the bottom STRIP
lower clambing plate
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OPTIONAL FEATURES
PRessureless lowe- Electrode force- RETURN STROKE PROGRAM SELECTOR POSITION ENCODER
ring of upper welding Switch MONITORING SWITCH for preselection electronically
attachement via manual electronically electrical operated of the welding program
valve at the cylinder
FOOT PEDAL Switch TWO Hand SaFETY RAPID REETOOLING QUICK COUPLING PROPORTIONAL VALVE
- single foot pedal switch STart console SYSTEM water connection for incl. saftey sinking device
- double foot pedal switch for quick changing of welding tools and electrode force moni-
- threefold foot pedal switch the welding tools toring
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3-Phase Direct Current Technology
DALEX-3-phase-direct current-
projection welding machine type PMS 38-6 G3 position of transformator and rectifier set
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MEDIUM FREQUENCY TECHNOLOGY
TECHNICAL DATA TECHNICAL DATA TECHNICAL DATA TECHNICAL DATA TECHNICAL DATA
nominal power 80 - 90 kVA nominal power 130 - 180 kVA nominal power 250-300 kVA nominal power 500 kVA nominal power 700 - 1000 kVA
at 20 % DC at 20 % DC at 20 % DC at 20 % DC at 20 % DC
no-load direct 6.3 - 8.3 V no-load direct 7.0 - 10.2 V no-load direct 10.2 - 16.0 V no-load direct 11.8 V no-load direct 8.4 - 15.9 V
number of diods 2 pieces number of diods 4 / 6 pieces number of diods 4 / 6 pieces number of diods 6 pieces number of diods 10 pieces
CHARACTERISTICS ADVANTAGES
▪▪ short-time welding (f. e. annular projections), partially as ■■ symmetrical load of supply network
replacement of capacitor discharge welding machines
▪▪ welding of galvanized sheets ■■ low trend of spatter formation
▪▪ joining of different materials as well as nonferrous metals
▪▪ welding of coated materials
LIFE OF ELECTRODES - MF DIRECT CURRENT / ALTERNATING CURRENT COMPARISON OF WELDING CURRENT CURVES
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CD-TECHNOLOGY
PLANNED USE
CHARACTERISTICS
TECHNICAL DATA
welding current kA
200 melting-point max. welding power 18.000 - 36.000 Ws
pre-stroke 150 mm
100
working stroke 0 - 150 mm
500°C
standard throat depth 350 mm
50
load time 0,5 - 2,5 s
10 % peak current
welding time 3 - 10 ms
time ms
5 10 15 20
upslope efficiency > 90 %
welding time
Energy and electrode force are variable.
Welding time is a machine constant.
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sERVO-TECHNOLOGY
DALEX-SERVOTRONIC®
METHOD
CHARACTERISTICS
ADVANTAGES
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MODIFIED PMS CLASS
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MODIFIED PMS CLASS EXAMPLES OF USE
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MODIFIED PMS CLASS EXAMPLES OF USE
DALEX-medium frequency projection welding machine DALEX-medium frequency projection welding machine-
type PMS 32-6 MF with special welding tool type PMS 36-6 MF with special fittings
projection welding of fuel distributor projection welding of adapter on flue gas part
projection welding of hinge reinforcement foil seam welding of heat exchanger for
passanger cars and commercial vehicles
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MODIFIED PMS CLASS EXAMPLES OF USE
DALEX-medium frequency 3-cylinder projection DALEX-projection welding machine type PMS 32-6
welding machine type PMS 37-6 MF with special tools with automatic nut feeding device and special tools
projection welding of parts for automotive manufacturing projection welding of nuts on sheet metal parts
projection welding of case of a lock on lock plate projection welding of lock case on door frame
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MODIFIED PMS CLASS EXAMPLES OF USE
DALEX-3-phase dircet current projection welding machine DALEX-bench type spot welding machine
type PMS 37-6 G3 with wide-spead clamping plate type PMS 10-6 T with special fittings
welding of clip-on electric contacts spot welding of copper stranded wire on mains terminal
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MODIFIED PMS CLASS EXAMPLES OF USE
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Stand 12 / 2017
made
DALEX in
Schweißmaschinen GmbH & Co. KG Germany
Koblenzer Straße 43
D - 57537 Wissen
Internet: www.dalex.de
E-Mail: kontakt@dalex.de
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