EV Charger - Application Note

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UTSAVGIRI

Application Note

Toroidal Transformers, Audio Tranformers, Current


Transformers, Chokes and Inductors

A Guide

Magnetic Components for Universal Applications


UTSAVGIRI
Toroidal Transformers Toroidal transformers are used in a wide array of
standard applications, which includes,

• Isolation equipment for the medical industry


• Security systems
• Renewable energy (inverter systems)
• LED lighting
• Industrial control equipment
• Power distribution equipment
• Audio/visual equipment
• Automotive electronics
• Telecommunication systems

Current Transformers &


Current Sesors

Applications of current transformers and


current sensors include:

• Metering
• Coupling Analog to Digital Circuits
• Sensing Overload Current
• Ground fault detection
• Load drop or shutdown

Chokes and Inductors


Choke filters help reduce AC voltages to very small values, so that a load component such as a resistor will basically
receive DC voltages. These unwanted AC signal fluctuations are called ripples. Chokes are very often used to filter out
radio frequencies.
Toroidal inductors designed to filter out noise currents from various electrical
and electronic power control circuits. They find applications in such diverse
fields as lighting dimmers, EMI/RFI filters, PWM and PM circuits primarily
for motor controls, UPS Systems, and differential mode line filters.

Applications
• Small size
• Low price
• Repeatable performance
• High reliability
• Many mounting options available
• Suitable for EMI/RFI noise filtering
• Filter out ripple in DC rectification circuits
• Noise Rejection
• Power filtering from DC to 50MHz
• For switch mode power regulator controls
and other energy storage circuits

Magnetic Components for Universal Applications


UTSAVGIRI
Complete Range of Transformers and
Inductors for SMPS Applications are:
• Drive Transformers
• Control Transformers
• Flyback Transformers
• High Current Transformers
• Current Transformers
• Common Mode Chokes

Range of Tranformers for the above applications:


• LLC Transformers
• PFC Transformers
• PFC Inductors
• GatewayTransformers
• DC-DC Converters
• Pulse Transformers
• Bias Transformers
• Power Transformers
• Resonant Inductors

Brief about Electric Vehicle Chargers


Vehicles powered by an Electric Motor which draws current from a rechargeable battery are termed as Electric Vehicles

EV and PHEV (Plug-in Hybrid Electrical Vehicle) systems push the envelope of vehicle electrification by allowing high
voltage battery banks to recharge from the mains. A high voltage charger converts electrical power from AC to DC, and
controls the power flow to the high voltage battery. Electronics on board the car transform the wall power into the
proper form to charge the battery.
In recent years the problems of “range anxiety” associated with electric vehicles (EVs) have been alleviated by the
introduction hybrids (HEVs) and plug in hybrids (PHEVs) and the development of higher energy density batteries
capable of storing more energy in the same space. With the increasing popularity of electric vehicles, “range anxiety”
is now being replaced by “charging anxiety”.

Block Diagram of EV Charger

Magnetic Components for Universal Applications


Scope of Magnetic ComponentsBatteryinCharger Boards

Electric Mobilty and Charging Solutions UTSAVGIRI


Usage of Magnetic Components in Various Types of Vehicle Battery Chargers

Battery Charger Boards

Level 3 EVSE in Batery Charger On-Board Charger

30 A DC-DC Converter Constant Voltage Current Step 150W DC-DC Boost Converter 10-32V to 12-35V
Up Power Supply Module Electric Vehicle Booster

PV MPPT Converter Car Batery Charger Board

Magnetic Components for Universal Applications

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