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ENVE 301

Environmental Engineering Unit Operations

CHAPTER: 8
Coagulants

Assist. Prof. Bilge Alpaslan Kocamemi


Marmara University
Department of Environmental Engineering
Istanbul, Turkey 1
Coagulants

The most widely used coagulants in water treatment :

→Aluminum sulfate (Al2(SO4)3.14H2O or Al2(SO4)3.18H2O)

→Iron salts
(e.g. ferrous sulfate, ferric sulfate, ferric chloride)

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Aluminum (III) and Fe (III) accomplish destabilisation of colloidal particals
by 2 mechanisims :

1. Adsorption and charge neutralization

2. Enmesment in precipitate

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If an Aluminum (III) and Fe (III) salt is added to water in
concentrations less than the solubility limit of the metal hydroxide:

The hydrolysis products will form and adsorb onto the colloidal

particles, causing destabilization by charge neutralization.


If the amount of Aluminum (III) and Fe (III) salts added to water is sufficient
to exceed the solubility of metal hydroxide;

The hydrolysis products will form as intermediate in the formation of metal


hydroxide precipitate
→ Adsorption and charge neutralization by intermediate hydrolysis
products
→ Enmeshment of colloids in precipitate ( Al(OH)3 or Fe(OH)3 ) formed
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Aluminium Sulfate (Alum)

Al2(SO4)3.14H2O Commercial grade


(MW=594.4 Density=600-1100 kg/m3)

Al2(SO4)3.18H2O Reagent grade

→ Tan to gray green in color

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→ Available in dry or liquid form
(liquid form requires special shipping containers because of its corrosiveness)

dry form is most common

- granular (most widely used)


- powdered
- lump form

→ The dry chemical may be shipped in;


- bags
- barrels
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Feeding of Alum in Water Treatment Plants:

→Alum is dissolved in water at concentration of 3-7%


(5% most common)

Then fed to the raw water by chemical feeders (e.g, dosage pumps)

Reason of diluting coagulant before injection into raw water :

large volumes are easier and quicker to disperse into a large body of
raw water than smaller volumes

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→The optimum pH range = 6-8
(aluminum hydroxide is relatively insoluble within this range)
Al (OH ) 3 + OH − → Al (OH ) 4

If pH is high; Al (OH ) 3 + OH − → Al (OH ) 4

soluble

If pH is low; Al(OH) 3 + H + → Al(OH)2 + H2 O

soluble
In practice, most water treatment plants utilizing alum operate;

Between a pH of 6-7.5 and


with alum dosages of 5-50 mg/L in the range of insolubility of Al(OH)
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When Al2(SO4)3.14H2O (18H2O) is added to water
→ It is hydrated to form Al(H2O)6+3
→ This complex is then pass through a series of hydrolytic reactions in which
H2O molecules in the hydration shell are placed by OH- ions.
→ Formation of a variety of soluble species
e.g.
+2
AlOH
+
Al(OH) 2 Intermediates in the
[Al (OH ) ]
2 2
+4
formation of Al(OH)3
[Al (OH ) ]
3 4
+5 precipitate

[Al O (OH) ]
13 4 24
+7

These species may adsorb very strongly onto the surface of most negative
colloids
Coagulation with adsorption and charge neutralization mechanism occurs.
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(charge reversal due to overdosing is possible)
If solubility limit of Al(OH)3 is exceeded (typical in water treatment)

• Adsorption and charge neutralization by intermediate soluble species


formed
• Enmeshment in Al(OH)3

Both contribute to coagulation

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Al 2 ( SO 4 ) 3 .14 H 2 O + 6 H 2 O → 2 Al (OH ) 3 ( s ) + 6 H + + 3 SO 4 + 14 H 2

Liberated H+ ions

Depression of pH below the range


in which the alum is effective
Optimum pH for Al(OH)3
precipitate formation → 6-8

Natural alkalinity of water (which is in the form of bicarbonate ion for


the ph range involved ) will react with liberated H+ ions and reduces
the variation in pH.

Al (SO ) 14H O + 3Ca(HCO ) → 2Al(OH) ⇓ +3CaSO + 14H O + 6CO


2 4 3 2 3 2 3 4 2 2

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If the natural alkalinity of water is insufficient, alkalinity in the form of
• Ca(OH)2 → hydrated lime (calcium hydroxide)
• CaO → quick lime (calcium oxide)

• Na2CO3 → sodium carbonate (soda ash)

must be added to increase buffer capacity

Al ( SO ) 14 H O + 3 Ca (OH ) → 2 Al (OH ) + 3 CaSO + 14 H O


2 4 3 2 2 3 4 2

Al (SO ) 14H O + 3Na CO + 3H O → 2Al(OH) + 3Na SO + 3CO + 14H O


2 4 3 2 2 3 2 3 2 4 2 2

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Example: (Benefield, p.221)
A raw water supply is treated with an alum dosage of 25 mg/L. Calculate the
followings:

1. The amount of alum required to treat a flow of 1 MGD (million gallon /day)

2. The amount of natural alkalinity required to react with the alum added in
terms of CaCO3

3. The volume of sludge produced per MGD if it is collected at 2% solids.


Assume that the sludge has a specific gravity of 1.011 ( at 4°C )

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Iron Salts

Ferric sulfate (Fe2(SO4)3)


Less expensive than alum but can cause color
Ferric chloride (FeCl3) problem if the precipitate is not removed
completely
Ferrous sulfate (FeSO4)

Ferric chloride Ferrous sulfate (copperas)


Ferric sulfate
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Ferric Sulfate
Fe2 (SO 4 )3.yH2O y= 3, 7, 9 MW=399,9 g/mol

⇒ Available in dry form, as granules (most common) or as powder

⇒ Optimum pH range = 3.5 – 7 and above 9 (up to 12)


(ferric hydroxide is relatively insoluble within this range)

Typical dosage for Fe2(SO4)3.9H2O → 10-250 mg/L

Reaction of ferric sulfate with natural bicarbonate alkalinity:

Fe 2 (SO 4 )3.yH 2O + 3Ca ( HCO 3 ) 2 → 2Fe(OH )3 ⇓ +3CaSO 4 + 6CO 2 + yH 2O

The reaction produces a dense, rapid settling floc.


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If the natural alkalinity is insufficient for the reaction:

Fe 2 ( SO 4 ) 3 . yH 2 O + 3Ca ( OH ) 2 → 2 Fe ( OH ) 3 ⇓ + 3CaSO 4 + yH 2 O

Hydrated lime

Fe 2 ( SO 4 ) 3 . yH 2 O + 3 Na 2 CO 3 + 3 H 2 O → 2 Fe (OH ) 3 ⇓ + 3 Na 2 SO 4 + 3CO 2 + yH 2 O

⇒ The chemical is usually dry fed

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Ferric Chloride

FeCl3 → MW=162.2 g/mol


Available in dry (powder or lump,lump is most common) or liquid form

(FeCl3) anhydrous form → green-black powder


(FeCl3.6H2O) heptahydrate form → yellow-brown lump
Liquid form → dark brown solution

→ Typical dosage = 5-150 mg/L as FeCl3.6H2O


→ Working pH range = 3.5-6.5 (or above 8.5)

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Simplified reaction with natural alkalinity:

2 FeCl 3 + 3Ca ( HCO 3 ) 2 → 2 Fe ( OH ) 3 + 3CaSO 4 + 6 CO 2

If the natural alkalinity is insufficient;

2 FeCl 3 + 3Ca (OH ) 2 → 2 Fe ( OH ) 3 + 3CaCl 2

2 FeCl 3 + 3 Na 2 CO 3 + 3 H 2 O → 2 Fe ( OH ) 3 + 6 NaCl + 3CO 2

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Ferrous Sulfate (Copperas)
FeSO4.7H2O = 287 g/mol
FeSO4.5H2O = 242 g/mol

⇒ Effective pH range = 8.5 or above


Slaked (or hydrated) lime is usually added to raise the pH to a level where the
ferrous ions are precipitated as ferric hydroxide.

FeSO 4 .7 H 2 O + 2 Ca ( OH ) 2 → Fe ( OH ) 2 + CaSO 4 + 7 H 2 O

4 Fe ( OH ) 2 + O 2 + 2 H 2 O → 4 Fe ( OH ) 3

⇒ is available in dry (granule or lump) or liquid form. Dry form is most


common

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Chlorinated Copperas

3 FeSO 4 .7 H 2 O + 1 .5Cl 2 → Fe 2 ( SO 4 ) 3 + FeCl 3 + 21 H 2 O

Effective coagulants

This reaction occurs at a pH as low as about 4


effective pH range = 3.5-6.5 or above 8.5

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Polyelectrolytes (Polymeric Coagulants)
Polymer  Long chain, high molecular weight molecules
Comprises of many subunits (MONOMERS)

may be classified according to their ionic characteristics as:


• Anionic (negatively charged)
• Cationic (positively charged)
• Ampholytic (contains both positive and negative groups)

may be of natural origin (e.g. starch, polysaccharide gums) OR synthetic in


origin

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May be used as coagulant  not cost effective
Commonly used as coagulant aid in conjuction with coagulants

When they are added to water,


• Chemical bridging between reactive groups on the polyelectrolyte and floc occurs
• Polyelectrolyte binds small flocs together by bridging to make larger masses for
settling

• Usual dosage as coagulant aid = 0.5-1.5 mg/L


• Overdosing → will result in restabilization of colloids
• are not acidic and do not lower the pH of water as alum does

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Determination of Coagulant Dosage
JAR TEST

is used to determine the most effective and economical dose of


coagulant for a particular mixing intensity and duration

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Samples of the Various dosages of the Contents are rapidly
water are poured coagulant and stirred to simulate
into a series of coagulant aid are RAPID MIXING
glass beakers added to beakers (coagulation)

Then the coagulants are After a given time, the


gently stirred to simulate stirring is ceased and the
FLOCCULATION floc formed is allowed to
settle

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Determination of Optimum Coagulant Dose
→ Raw sample pH and turbidity measurement
Flash mix (at 80 rpm) 1-3 min
Slow mix (at 10-20 rpm) 30 min
Settle for 20 min
Turbidity of supernatant
10 mg/L alum 20 mg/L alum 50 mg/L alum

No coagulant
(blank)
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Determination of Optimum pH for Optimum Coagulant Dose
Rapid mix 1-3 min (at 80 rpm)
Slow mix 30 min (at 10-20 rpm)
Settle for 20 min
Turbidity of supernatant
Optimum coagulant dosage determined in part A

as-is pH adjust adjust adjust


pH 5 pH 6 pH 8
NaOH
W/
H2 SO 4 29
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The most important aspects to note during the JAR TEST:
• Time for floc formation
• The floc size
• Floc’s settling characteristics
• Turbidity removed
• pH

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Classification of Surface Water with Regard to Coagulation
Low turbidity < 10 JTU Low alkalinity < 50 mg/L as CaCO3
High turbidity > 100 JTU High alkalinity >250 mg/L as CaCO3

Group 1 (High turbidity – Low alkalinity)


→ With relatively small dosages of coagulant water of this type should be
easily coagulated by “adsorption and charge neutralization”
→ May need to add alkalinity if ph drops during treatment
Group 2 (High turbidity – High alkalinity)

→ Because of the high alkalinity, adsorption and charge neutralization will be


less effective mechanism than in waters of low alkalinity
→ Higher coagulant dosage should be used to ensure sweep coagulation
→ The pH will be relatively unaffected by coagulant addition
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Group 3 (Low turbidity – High alkalinity)

→ The small number of colloids make coagulation difficult. Addition of some


turbidity may decrease the amount of coagulant needed.

→ The principal coagulation mechanism is sweep flocculation with moderate


coagulant dosage

Group 4 (Low turbidity – Low alkalinity)

→ The small number of colloids make coagulation difficult and low alkalinity prevents
effective Al(OH)3 formation

→ Additional turbidity can be added to convert this water to that of group 1 or


additional alkalinity can be added to convert it to group 3

→ It may be adventegous to add both turbidity and alkalinity


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