Complete Protection

for your Submersible Pump

 Benefits offered
Provides protection from : Application :
Single phasing fault 3-Phase DOL Starter up to 15HP
Phase unbalance fault 3-Phase Star-Delta Starter up to 20HP
- Voltage unbalance fault from supply side 1-Phase DOL Starter up to 5HP
- Current unbalance fault from motor side
Phase reversal fault
Under voltage fault
Overvoltage fault
Dry-run fault

Nomenclatue
i stands for
i-PROTECTOR M - Meter for
V & I indication
family

A - Current Sensing D - Dry-run protection S - Single Phasing

OR Protection
V - Voltage Sensing

Nomenclature Description
i-AD Only Dry Run Protection (1-Phase & 3-Phase)
i-ADS Current base protection with Dry Run protection & Single Phase Protection

i-ADSM Current base protection with Dry Run protection, Single Phase Protection
and Meter for Voltage and Current
i-VDS Voltage base protection with Dry Run protection & Single Phase Protection

i-VDSM Voltage base protection with Dry Run protection, Single Phase Protection
and Meter for Voltage and Current

Offerings:
DOL
3-Phase Starters 1-Phase 3-Phase Controller 3-Phase
Product Starters Controller
MK1 / MK2 MU1 / MU1H / MB1 / MB2 ML1.5 / ML 2 MU-2P MU-G6 MU-H10 / 10H MR-G2 /3
MU2 / MU3
i-AD
i-ADS / i-ADSM
i-VDS / i-VDSM

Star-Delta
Product 3-Phase SASD / FASD 3-Phase Controller (FASD)

MK1 MU1 / MU2 MB1 / MB2 ML1.5 / ML 2 MU-G15 MU-H20 / 20H

i-AD
i-ADS / i-ADSM
i-VDS / i-VDSM

* Note : MU-G Controller is provided with Sz5 / SDz5. In absence of SPPR, you can use i-ADS / i-ADSM / i-VDS / i-VDSM
Features

Automatic re-start facility

Turns ON the starter automatically whenever the healthy supply will
be available at site

In-built Star-Delta changeover timer

(2sec to 30sec adjustable)
Based on the pump motor rating and characteristics, you can vary the
star-to-delta changeover time from 2sec to 30sec

Variable On-Time Delay (30sec to 5min adjustable)

As per the bore-well/open well depth, the ON-Time delay can be
adjusted from 30sec to 5min to protect the pump impellers and
complete pump installation

Adjustable Reset ON Delay (30min to 5 hrs.)

After dry-run condition, depending upon the time required to
replenish the water into the sump; user can set the reset in ON delay
RESET Delay (hrs) time from 30min to 5hrs to give the turn ON command automatically
after Reset ON Delay time

Display of Line Voltage & Line Current i-ADSM/i-VDSM

No need of buying separate meter with i-PROTECTOR unit as it
displays the true RMS value of phase voltage and current with an
accuracy of 1.5%

Easy to set the load current

Load current setting can be done just by pressing and holding the
LOAD SET key for 4-5sec when the pump is ON

Ease of connection
Apart from R-Y-B supply connection : In DOL Starter, there is need to
connect only 3 connections and in Star-Delta Starter, it requires to
connect 5 connections with the i-PROTECTOR unit

Compliance with standards

i-PROTECTOR series complies with IEC60947-Part 4-1 &
IEC 61000-4-2/3/4/5
 Product Specifications

Type Designation
i-AD i-ADS i-ADSM i-VDS i-VDSM
Parameters
3Ph, 415 Vac, 50 Hz & 3Ph, 360/380/415 Vac, 50 Hz
System Supply Voltage
1Ph, 230 Vac, 50Hz
Modes of Operation AUTO / MANUAL / BYPASS

Metering - - Voltage-(180-500 VAC), - Voltage-(180-500 VAC),

Current-(1-40 A) Current-(1-40 A)
Contact Rating 5A @ 240 Vac (RESISTIVE LOAD)

On Time Delay 25sec (+/- 5sec) 30 sec to 5 min (+/-) 10%

Trip Time Delay < 3 sec < 6 sec

Auto Manual Switch - SPDT, 250 Vac, 5A (RESISTIVE)

Trip Setting

Current Unbalance
Trip Setting
- >30% (+/-) 5% NA
Voltage Unbalance >50V (+/-)10V
- NA
Trip Setting
Under Voltage Trip <200 Vac (+/-) 10 Vac
Setting (for 360V Coil)
Under Voltage Trip - <255 Vac (+/-) 10 Vac
Setting (for 380V Coil)
Under Voltage Trip <215 Vac (+/-) 10 Vac
Setting (for 415V Coil)
Over Voltage - 475 Vac (+/-) 10 Vac
Trip Setting

Dry Run Setting <65% (+/- 5%) OF SET CURRENT

1) AUTO RESET FOR SINGLE PHASING/PHASE UNBALANCE FAULT(30sec +/- 5sec)

AUTO RESET FOR
Reset DRY RUN FAULT 2) AUTO RESET FOR OVER VOLATGE FAULT (5 sec +/-1 sec)
(30min to 5hrs +/-10%)
3) AUTO RESET FOR DRY RUN FAULT (30min to 5hrs +/-10%)

Star - Delta Time NA 2 - 30 sec +/-10 %

Pump Rating 0.5 - 5 HP (for 1ph), 3 - 20 HP (for 3Ph)

3 - 20 HP (for 3Ph)
Current Range 3.6- 38 A (Inbuilt CT) 4- 40 A (Inbuilt CT)

Terminal Capacity 1.5 - 2.5 sq.mm

Mounting Dimension
56.5 X 80.5
(WxH) (mm)
Overall Dimensions
96 X 72 X 113.5
(HxWxD) (mm)
Weight 300 320 340 320 340

Standard Conformity IEC 60947-4-1, IEC 61000-4-2/3/4/5, CISPR14-1

 Modes & Settings
AUTO MODE
Auto mode enables the user to operate system automatically
once the Healthy supply resume / fault is cleared.
TYPE OF FAULTS & IT’S INDICATIONS Hence no external start command is needed to start the motor.
(i-ADS / i-ADSM / i-VDS / i-VDSM) AUTO
MANUAL MODE

MANUAL
In Manual mode, the user has to push the
Fault Indication start button manually to start the motor.

Phase Reversal "POWER" LED BLINKS BYPASS MODE BYPASS

In Bypass mode, all the protections will get bypassed.

Phase Loss "SPP/Un Bal" LED Continuous ON Hence the unit will not offer any protection against any fault

Current Unbalance "SPP/Un Bal" LED BLINKS Fast PHASE REVERSAL FAULT
Interchange any two phases in the Incoming Power Supply to
Dry Run "Dry Run" LED ON Starter/ Controller when unit is showing Phase Reversal Fault
PASSING CABLE WIRES THROUGH CT HOLES
Under / Over voltage "SPP/Un Bal" LED BLINKS Slowly
1. Pass R-phase cable through Unit’s CT hole marked as “R”.
2. “Y” and “B” phase cables shall be passed on the other two
CT holes in any order.
3. Power cables carrying Full Load Motor current from 4 A to 40 A
can be passed through the unit

ON TIME DELAY SETTING 0.5

1 1.5
2
ON
FRONT DISPLAY 1. The unit provides the adjustable ON Delay Delay
2.5
3
Time from 30 sec to 300 sec (5 min) (min)
(i-ADSM / i-VDSM) 5
4.5 4
3.5

STAR-DELTA TIME DELAY SETTING

POWER ON LED METERING 1. The unit provides the adjustable Star-Delta 2
5 10

INDICATION LED DISPLAY SD Delay

Delay of 2 sec to 30 sec 15
(sec)
20
30
Voltage Current
RESET TIME DELAY SETTING 25

LINE VOLTAGES POWER A LINE CURRENTS

R-Y R 1. The unit provides the adjustable Fault 1 1.5
Y-B Y Reset Time Delay for Dry Run fault from RESET 0.5 2
SPP / UNBALANCE 2.5
DRY RUN
B-R B INDICATION LED
30 min to 300 min (5 hrs) Delay 3
INDICATION LED 2. Motor-Starter will turn ON automatically once (hrs) 5 3.5
Dry Run AUTO 4.5 4
SPP/Un Bal
STAR DELTA TIME the Reset Time Delay elapses in Auto mode
1 1.5 5
ON 0.5 2 2
10
DELAY SETTING
MANUAL

2.5 15 SD Delay
ON TIME DELAY
Delay
(min) 5
4.5 4
3.5
3

30
25
20
(sec)
DRY RUN CURRENT
DRY RUN CURRENT SETTING
SETTING RESET 0.5
1 1.5
2
1. Immediately after Power ON, Long press
2.5 SETTING
Delay
(hrs) 5
4.5 4
3.5
3
BYPASS
LOAD Set
the “LOAD set” push button till the “Dry Run”
RESET TIME AUTO/MANUAL/ BYPASS
LED starts blinking. Once ON Delay Time
elapses Turn ON the Motor-Starter if it is in LOAD Set
DELAY SETTING SWITCH
Manual mode
2. The LED stops blinking once the Full Load
current of the Motor registered by the unit

RESET TIME DELAY SETTING

TYPE OF FAULTS AND IT’S INDICATION (i-AD)
1. The unit provides the adjustable Fault Reset 1 1.5
2
RESET
Fault Indication Time Delay for Dry Run fault from 2.5
Delay
3

Dry Run "Dry Run" LED ON 30 min to 300 min (5 hrs) 3.5 (hrs)
4.5 4
2. Motor-Starter will turn ON automatically once
the Reset Time Delay elapses in Auto mode
FRONT DISPLAY (i-AD)
POWER ON
INDICATION LED
DRY RUN CURRENT SETTING
1. Immediately after Power ON, Long press
the “LOAD set” push button till the “Dry Run” LOAD Set
LED starts blinking. Once ON Delay Time
elapses Turn ON the Motor-Starter if it is in Manual mode.
2. The LED stops blinking once the Full Load
DRY RUN
INDICATION LED
current of the Motor is registered by the unit
AUTO
RESET TIME
DELAY SETTING PASSING CABLE WIRES THROUGH CT HOLES
MANUAL

1. Pass R-phase cable through the unit’s CT hole

DRY RUN CURRENT
SETTING
which is marked as “R”
AUTO/MANUAL/ BYPASS
2. Power cables carrying Full Load Motor current from
BYPASS
SWITCH 4 A to 40 A can be passed through the unit
Connection Diagram (For connection with i-AD)

Key Diagram Key Diagram

MK1, MU1 / MU2, ML1.5 / ML2 Direct-On-Line Starter B
MK1 Semi-Automatic Star-Delta Starter
B
96
18
INSTRUCTION FOR WIRING CONNECTION STOP / RESET INSTRUCTION FOR WIRING CONNECTION
DRP 95
1. Remove the connection between B-Phase 18
and 94 in the Starter DRP 1. Remove the connection between 94 and 95
S1
S1 13 94 2. Connect 18 to B-Phase, S1 to 94, S2 to 93 in the Starter
94
START START
2. Connect 18 to 95, S1 to 94
S2 14 93 93

95 NO K
STOP / RESET H
Note:
96 5 NC
A2 1) 18, S1 are the Terminal
Note: A2 connections from the
A1
A1 1) 18, S1, S2 are the Terminal connections from A2 A1 Protection Unit
A2 the Protection Unit H NC 2) In SASD Starters Automatic
A1
2) Remove S2 wire connection from the unit for restart of the motor after
operating it in Manual mode Dry Run Fault can’t be availed
R

Key Diagram Key Diagram

R MU1 / MU2 Semi-Automatic Star-Delta Starter B MK1 Fully Automatic Star-Delta Starter
96
96 STOP / RESET
95
INSTRUCTION FOR WIRING CONNECTION
95 INSTRUCTION FOR WIRING CONNECTION 18
18 DRP
DRP 1. Remove the connection between 94 and 95
S1 1. Remove the connection between 94 S1 in the Starter
93 and 95 in the Starter
93 94 START 2. Connect 18 to 95, S1 to 94 and S2 to 93
13
2. Connect 18 to 95, S1 to 93 93 S2
13
a/H a/
14 NC T
14 K
NO T
12
A1 Note: H NO A2 Note:
b/
11
1) 18, S1 are the Terminal connections 5
NC A1
1) 18, S1, S2 are the Terminal
A2
A1
from the Protection Unit A2 connections from
A1 A2 NC
H 2) In SASD Starters Automatic restart H A1
the Protection Unit
A2 A2
11 12
of the motor after Dry Run Fault A1 2) Remove S2 wire connection
b/ can’t be availed from the unit for operating it
B R in Manual mode

Key Diagram Key Diagram

R MU-G6 Direct-On-Line Sub. Pump Controller MU-G10
B
/ MU-G10H Direct-On-Line Sub. Pump Controller
Rocker Switch
Rocker Switch
INSTRUCTION FOR WIRING CONNECTION INSTRUCTION FOR WIRING CONNECTION
96
96
95 1. Remove connection between Sz5’s 95 1. Remove the wire connection between
18
18
S1
DRP GREEN wire & 95 in the controller DRP D1 & D2 in the controller
S1
GREEN 2. Connect Unit’s 18 to 95, GREEN 2. Connect Unit’s 18 to D1 & Unit’s S1 to D2
SPPR Sz5’s GREEN wire to Unit’s S1 SPPR

93 WHITE WHITE

93
START 14 START 13
13 14
94
94
Note: Note:
GREY GRAY
1) 18, S1, S2 are the Terminal connections A1
1) 18, S1, S2 are the Terminal connections from
A2
H from the Protection Unit H the Protection Unit
A1 2) Remove S2 wire connection from the unit A2 2) Remove S2 wire connection from the unit for
B
for operating it in Manual mode R
operating it in Manual mode

Key Diagram Key Diagram

R MU-G15 FASD Sub. Pump Controller MU-G20 / MU-G20H FASD Sub. Pump Controller
R
RS1
Rocker Switch Switch
RS2 INSTRUCTION FOR WIRING CONNECTION
96
STOP /
95
INSTRUCTION FOR WIRING CONNECTION STOP / 96
RESET RESET
18 95
DRP
18 1. Remove the wire connection between
DRP
S1 1. Remove connection between SDz5’s S1 D1 & D2 in the controller
18 18
SPPR 18 & 95 in the controller SPPR 2. Connect Unit’s 18 to D1 & Unit’s S1 to D2
S1 93 14 2. Connect Unit’s 18 to 95 & S1 93 START 13
a/H
S2 94 13
SDz5’s 18 to Unit’s S1 S2 94
a/H
14

14 NO 14
14
a/ a/ T1 Note: a/ a/
T1
Note:
A1 13 NO T2 38 28 28
NC 1) 18, S1, S2 are the Terminal A1 13 T2 38
13 1) 18, S1, S2 are the Terminal
H 11
NC b/ H
A2 b/ NC NC
connections from A2 b/
31
b/ 12
connections from
A1 A1 the Protection Unit 23 A1
32
A1 the Protection Unit
NO NO 23
a/H a/ A2 A2
2) Remove S2 wire connection a/H a /
A2 A2 2) Remove S2 wire connection
24 24
NO NO from the unit for operating it from the unit for operating it
in Manual mode in Manual mode
B B
Connection Diagram (For connection with i-ADS/i-ADSM/i-VDS/i-VDSM)

Key Diagram Key Diagram

MK1, MU1 / MU2, ML1.5 / ML2 Direct-On-Line Starter B (5 / L3)
MB1 / MB2 Direct-On-Line Starter
B
18
18 INSTRUCTION FOR WIRING CONNECTION INSTRUCTION FOR WIRING CONNECTION

1. Remove the connection between B-Phase 1. Remove the connection between B-Phase
and 94 in the Starter 94 13
S1 and 13 in the starter
S1 13 94
2. Connect 18 to B-Phase, S1 to 94, S2 to 93 START
14
2. Connect 18 to B-Phase, S1 to 13, S2 to 14
START S2
S2 14 93

95
STOP / RESET 96
96 STOP / RESET
95

A1 Note: Note:
A2 1) 18, S1, S2 are the Terminal connections from A2 1) 18, S1, S2 are the Terminal connections from
the Protection Unit. A1 the Protection Unit
2) Use MANUAL/BYPASS Mode to stop the motor. 2) Use MANUAL/BYPASS Mode to stop the motor
R
R (1 / L1)

Key Diagram Key Diagram

B
B
MK1 Semi-Automatic Star-Delta Starter 96
MK1 Fully Automatic Star-Delta Starter
STOP / RESET
96 INSTRUCTION FOR WIRING CONNECTION 95 INSTRUCTION FOR WIRING CONNECTION
STOP / RESET
18
95 1. Remove the connection between 94 and 95 1. Remove the connection between 94 and 95
18
2. Connect 18 to 95, S1 to 94 and S2 to 93 2. Connect 18 to 95, S1 to 94 and S2 to 93
3. Remove connection between 93 and Star 94 S1 3. Remove connection between Timer
94 S1
contactor Coil Terminal A2 START Terminal 2 & Star contactor Coil Terminal A2
S2
START 4. Connect 28 to Star contactor Coil Terminal A2 93 4. Connect 28 to Star contactor Coil
93 S2 5. Remove connection between 94 & Terminal A2
Star contactor NO Aux. Terminal 13 NO 13 28
5. Connect 38 to Hold-on contactor
38 T
13 13 38
6. Connect Star contactor NO Aux.Terminal 13 to 93 a/H NO A2 NO Aux. Terminal 14
NO 28
a/H 7. Connect 38 to Hold-on contactor 14
A2 NC A1
14 14 NO Aux. Terminal 14
NC A2
A1 NC
A2
A2 Note: A2 Note:
H A1
H NC
1) 18, S1, S2, 28 & 38 are the Terminal A1 1) 18, S1, S2, 28 & 38 are the Terminal
A1 A1
connections from the Protection Unit connections from the Protection Unit
2) Dotted lines represent internal connections in the unit R
2) Dotted lines represent internal connections in the unit
R
3) Use MANUAL/BYPASS Mode to stop the motor 3) Use MANUAL/BYPASS Mode to stop the motor

Key Diagram Key Diagram

MU1 / MU2 Fully Automatic Star-Delta Starter MU1 / MU2 Semi-Automatic Star-Delta Starter
R R INSTRUCTION FOR WIRING CONNECTION
96 INSTRUCTION FOR WIRING CONNECTION 96
95 1. Remove the connection between
18 S1 S2 1. Remove the connection between 93 and 95 95 93 and 95 in the Starter
in the Starter 18 S1 S2 2. Connect 18 to 95, S1 to 93 and S2 to 94
93
94
2. Connect 18 to 95, S1 to 93 and S2 to 94 3. Remove connection between 94 and
13 13 3. Remove connection between Timer Star contactor Coil Terminal A1
a/H a/ 93 94
14
14
38 28 Terminal 4 and Star contactor NO Aux Terminal 13 4. Connect 28 to Star contactor Coil Terminal A1
13
32
4. Connect 28 to Star contactor NO Aux. Terminal 23 13
a/H a/ 5. Remove connection between Star
b/
31 b/H 11
23 5. Short the Timer Terminals 8 and 9 14
14 38 contactor NO Aux. Terminal 13 &
a/
12 24 6. Connect 38 to Hold-on contactor 28 Hold-on contactor NO Aux. Terminal 13
12
9 NO Aux. Terminal 14 b/ 6. Connect Star contactor NO Aux. Terminal 13 to 94
8 11
A1 A1 A1 6
7. Connect 38 to Hold-on contactor NO Aux. Terminal 14
A1 A1 A1
H T Note: H Note:
A2 7
A2 A2 11 12 1) 18, S1, S2, 28 & 38 are the Terminal connections A2 A2
11 12
A2
1) 18, S1, S2, 28 & 38 are the Terminal connections
b/ from the Protection Unit b/ from the Protection Unit
B 2) Dotted lines represent internal connections in the unit B 2) Dotted lines represent internal connections in the unit
3) Use MANUAL/BYPASS Mode to stop the motor 3) Use MANUAL/BYPASS Mode to stop the motor

R (1 / L1) Key Diagram R (1 / L1) Key Diagram

ML1.5 Semi-Automatic Star-Delta Starter ML2/3 Semi-Automatic Star-Delta Starter
96 96
STOP / RESET STOP / RESET
95 95
18 INSTRUCTION FOR WIRING CONNECTION 18 INSTRUCTION FOR WIRING CONNECTION

94 S1 1. Remove the connection between 94 S1

1. Remove the connection between
START 94 and 95 in the Starter 93
START
94 and 95 in the Starter
93 S2 S2
2. Connect 18 to 95, S1 to 94 and S2 to 93 2. Connect 18 to 95, S1 to 94 and S2 to 93
3. Remove connection between 93 and 3. Remove connection between 93 and
43
H
23 Star contactor Coil Terminal A2 43
H
24
Star contactor Coil Terminal A2
44 24 44 23
38 4. Connect 28 to Star contactor Coil Terminal A2 38
4. Connect 28 to Star contactor Coil Terminal A2
28 28
12 5. Remove connection between Star Contactor 11
5. Remove connection between Star Contactor
NO Aux. Terminal 23 & Hold contactor NO Aux. Terminal 24 & Hold contactor
11 12
A2 A2 A2 NO Aux. Terminal 43 A2 A2 A2 NO Aux. Terminal 43
H 6. Connect Star Contactor NO Aux.Terminal 23 to 93 H
6. Connect Star Contactor NO Aux. Terminal 24 to 93
A1 A1 A1 A1 A1 A1
7. Connect 38 to Star contactor NC Aux. Terminal 12 7. Connect 38 to Star contactor NC Aux. Terminal 11
11 12 11 12

Note: 1) 18, S1, S2, 28 & 38 are the Terminal connections from the Protection Unit Note: 1) 18, S1, S2, 28 & 38 are the Terminal connections from the Protection Unit
B (5 / L3) 2) Dotted lines represent internal connections in the unit B (5 / L3) 2) Dotted lines represent internal connections in the unit
3) Use MANUAL/BYPASS Mode to stop the motor 3) Use MANUAL/BYPASS Mode to stop the motor
Dimensional Details

Mounting

113.5 RELAY DEPTH

Dimensions

10.4
PITCH R

65.2
72 RELAY WIDTH
96 RELAY HEIGHT

TERMINATION DETAILS:
B Y R

TERMINATION 1 X 1.5 to 2 X 1.5 mm²

80.5

CAPACITY CONDUCTORS
TIGHTENING TORQUE: 0.8 Nm
28 18 S1 S2 38 10

56.5 MOUNTING HOLE

M4 SCREWS All dimensions are in mm.

Ordering Cat. Nos.

Product
Designation Product Details CAT. No. SUPPLY

CS90861BOOO 1Ph, 240 V AC, 50 Hz

DRY RUN CS90861COOO 3Ph, 360 V AC, 50 Hz
i-AD PROTECTION RELAY
(Current Based) CS90861LOOO 3Ph, 380 V AC, 50 Hz
CS90861DOOO 3Ph, 415 V AC, 50 Hz
SINGLE PHASING CS90862COOO 3Ph, 360 V AC, 50 Hz
PREVENTER & DRY RUN
i-ADS CS90862LOOO 3Ph, 380 V AC, 50 Hz
PROTECTION RELAY
(Current Based) CS90862DOOO 3Ph, 415 V AC, 50 Hz
SINGLE PHASING CS90863COOO 3Ph, 360 V AC, 50 Hz
PREVENTER & DRY RUN
i-ADSM CS90863LOOO 3Ph, 380 V AC, 50 Hz
PROTECTION RELAY +
VI METER (Current Based) CS90863DOOO 3Ph, 415 V AC, 50 Hz
SINGLE PHASING CS90866COOO 3Ph, 360 V AC, 50 Hz
PREVENTER & DRY RUN
i-VDS CS90866LOOO 3Ph, 380 V AC, 50 Hz
PROTECTION RELAY
(Voltage based) CS90866DOOO 3Ph, 415 V AC, 50 Hz
SINGLE PHASING CS90875COOO 3Ph, 360 V AC, 50 Hz
PREVENTER & DRY RUN
i-VDSM CS90875LOOO 3Ph, 380 V AC, 50 Hz
PROTECTION RELAY +
VI METER (Voltage Based) CS90875DOOO 3Ph, 415 V AC, 50 Hz

Customer Interaction Center (CIC)

SP 50973

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