LG WM3575CW Washer Service Manual
LG WM3575CW Washer Service Manual
LG WM3575CW Washer Service Manual
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE
PROBLEMS CORRECTLY BEFORE SERVICING THE UNIT.
MODEL: WM3575CW
1
CONTENTS
1. Specifications .................................................................................................................................. 3
2
1. SPECIFICATIONS
I T E M WM3575CW
COLOR Blue White, VCM
POWER SUPPLY AC 120 V, 60 Hz
PRODUCT WEIGHT 202.8lb (92kg)
ELECTRIC POWER WASHING 240 W
CONSUMPTION DRAIN MOTOR 80 W
REVOLUTION WASH 46 rpm
SPEED SPIN 0-1,300 rpm
CYCLES 12
WASH/RINSE TEMPERATURES 5
SPIN SPEEDS 5
Pre Wash, Delay Wash, CustomPG M, F resh Care, PG M S ave,
OPTIONS TurboWash, Cold Wash, Extra Rinse, Rinse+Spin
3
2. FEATURES & TECHNICAL EXPLANATION
2-1. FEATURES
Ultra Capacity
The larger drum enables not just higher head drop and stronger centrifugal force,
but also less tangling and wrinkling of the laundry. Heavier loads, such as king size
comforters, blankets, and curtains, can be washed.
Child Lock
The child lock prevents children from pressing any button to change the settings
during operation.
SMART DIAGNOSIS TM
Should you experience any technical difficulty with your washing machine, is capable
of producing multiple distinct different motions for optimal washing performance
with very little noise and vibration. The motor assembly also contains fewer moving
parts, thus resulting in fewer repairs.
4
2-2. NEURO FUZZY WASHING TIME OPTIMIZATION
To get the best washing performance, optimal time is determined by the water temperature,
the selected washing temperature, and the size of the load.
water
temperature
washing time
5
2-5. THE DOOR CAN NOT BE OPENED
While program is operating.
When a power failed and power plug is taken out in operation.
While Door Lock lights turn on.
White the motor is in the process of inertial rotating, through the operation is paused.
6
3. PARTS IDENTIFICATION
Parts and Accessories
Parts
Detergent
dispenser
drawer
Water inlets
Control panel
Door Shipping
Door Power cord
seal bolts
Magnet Door
Plunger Tub Drain hose
Leveling
feet
over
Drain hose
7
4. INSTALLATION & TEST
STANDARD INSTALLATION
The appliance should be installed as follows:
8
HOW TO CONNECT THE INLET HOSE
Verify that the rubber washer is inside of the
valve connector.
Tighten the inlet hose securely to prevent leaks.
Install the inlet hose to correct temperature
water tap.
Otherwise, it cause drips on the drawer panel
handle and drawer panel.
• Make sure that the hose is not twisted. • Avoid submerging the end of the hose.
The end of the drain hose should be placed less than 96” from the floor.
9
7 TEST OPERATION
6 Check the water heating 5 Check the automatic reverse 4 Check the water supply.
function. rotation.
Press the WASH/RINSE button Check if the drum rotates Check if water is supplied through
and the present temperature will clockwise and counterclockwise. the detergent dispenser.
be displayed.
7 Check the drain and spin 8 Press the START/PAUSE 9 Water removal
functions. button.
10
5. OPERATION
5-1. CONTROL PANEL FEATURES
WM3575CW
11
Power Button Status Indicator
Use this button to turn the It shows elapsed time of the cycle the washer is
power On/Off. operating.
Rotate the Cycle selector knob to select the cycle Use this button to
designed for different types of fabric and soil Start/Stop the washer.
levels.
12
Option Button
PRE-WASH : Use the PREWASH button to select to wash temporary before to start the course which
you chosen.
DELAY WASH : Once you have selected the cycle and other settings, press this button to delay the
start of the wash cycle.
CUSTOM PGM : Use the CUSTOM PGM button to se lect the course that you has been saved by PGM SAVE.
TURBO WASH : Use This option save time.
COLDWASH : Use this function to wash without hot water and heating.
EXTRA RINSE : This option will add an extra rinse cycle to the selected cycle.
RINSE+SPIN : Use this option to rinse detergent from load.
CHILD LOCK : Use this option to prevent unwanted use of the washer or to keep cycle settings from
being changed while the washer is operating.
13
5-2. Cycle Guide
The cycle guide below shows the options and recommended fabric types for each cycle.
●= Available option
BASIC OPTION ( =DEFAULT) ADDITIONAL OPTIONS
DISPLAY
CYCLE FABRIC TYPE Wash Spin Soil Pre- Extra Cold Turbo Fresh
TIME(MIN)
Temp. Speed Level Wash Rinse Wash Wash Care
Tub Clean This cycle is 89
designed to remove
a mildewy
Bright White Fabrics 66 - 76 Hot Extra High Heavy
Whites Warm High Normal
Semi Warm Medium Light
Cold Low
Tap Cold No Spin
Heavy Duty Heavy soiled Cotton 74 - 131 Hot Extra High Heavy
Fabrics Warm High Normal
Semi Warm Medium Light
Cold Low
Tap Cold
Bulky/Large Large items such as 56 Hot Medium Heavy
blankets and Warm Low Normal
comforters Semi Warm No Spin Light
Cold
Tap Cold
Perm.Press Dress shirts/pants, 33 - 47 Hot High Heavy
wrinkle-free Warm Medium Normal
clothing, Semi Warm Low Light
poly/cotton blend Cold
clothing, Tap Cold
tablecloths
Cotton/ Cotton, linen, 26 - 53 Hot Extra High Heavy
Normal towels, Warm High Normal
shirts, shee ts, jeans, Semi Warm Medium Light
mixed loads Cold Low
Tap Cold
Hand wash/ Items labeled 55 Warm low Normal
Wool “hand-washable” Semi Warm No Spin Light
Cold
Tap Cold
Delicates Dress shirts/ 41 Warm Medium Heavy
blouses, Semi Warm Low Normal
nylons, sheer or Cold No Spin Light
lacy Tap Cold
garments
Towels Towels 55 - 65 Hot Extra High Heavy
Warm High Normal
Semi Warm Medium Light
Cold Low
Tap Cold No Spin
Speed Wash Lightly soiled 15 Hot Extra High Heavy
clothing Warm High Normal
and small loads Semi Warm Medium Light
Cold Low
Tap Cold No Spin
Drain+Spin Drain, Spin Only 16 Extra High
High
Medium
Low
No Spin
- Cycle time depends on water pressure, type and amount of load and chosen additional options.
- To protect your garments, not every wash/rinse temperature, spin speed, soil level, or option is available with every cycle.
-I f the TURBOWASH option is on, you cannot select “No Spin” as your SPIN SPEE D.
14
5-3. SPECIAL FUNCTIONS
The option buttons also activate special functions, including CHILD LOCK, LOAD SIZE, TUB CLEAN, and
SIGNAL ON/OFF. Press and hold the option button marked with the special function for 3 seconds to activate.
CHILD LOCK
Use this option to prevent unwanted use of the washer or to keep cycle settings from being
changed while the washer is operating. Press and hold the PRE WASH button for 3
seconds to activate or deactivate The child lock function The child lock indicator will be
shown in the display. And all buttons are disabled except the ON/OFF button
NOTE: CHILD LOCK lasts after the end of cycle. If you want to deactivate this function,
Press and hold the PRE WASH button for 3 seconds.
15
5-4. Explanation of each process
No. s s e c o r P n o i t a n a l p x E
2. Water After loading laundry and selecting a course and a cycle, water is
supply supplied and drum rotates.
When a user selects Pre-wash course, water is supplied through pre
wash valve.
4. Heating and The heater heats the water in drum to the selected water temperature
washing and drum rotates for washing.
7. Washing Fuzzy logic decides washing time according to the laundry load, water
temperature, and other factors.
9. Untangling It balances laundry load and senses the eccentricity of the load, to only
(Sensing allow spinning without vibration.
eccent- If the eccentricity is worse than the allowed level, it repeats the
ricity) disentangling process. When the repeated time is more than allowed
level, it displays UE.
If the eccentricity is good, the intermittent spin starts.
During this process, the drain pump works for drainage intermittently.
16
No. s s e c o r P n o i t a n a l p x E
10 Intermittent To reach the correct set speed, the motor rotates clockwise and
spin counterclockwise directions after spin process starts.
If the water level frequency is lower than 23.0 kHz,
a washer senses suds and starts suds removal process.
12 Remaining After spin finishes, the drum rotates by remaining spin power until it
spin stops. Motor power is off.
This process is overlapped with next process.
19 Main spin2 At the end of a main spin, the spin speed will reach the selected rpm.
End After ‘end’ signal is displayed, it stays for 8 seconds and power is
22 automatically turned off. (Auto type door switch)
After door switch is off, end signal is displayed in the case of
manual type and it takes around 2 minute to turn off door switch.
17
6. TEST MODE
6-1.
6-2.
SPIN SPEED SOIL LEVEL
6-3.
WASH/RINSE DELAY WASH
18
7. TROUBLESHOOTING
7-1.
7-2.
19
ERROR SYMPTOM CAUSE
10 POWER FAILURE
machine is working, the power is supplied rapidly.
20
7-3. TROUBLESHOOTING WITH ERROR
INLET VALVE ERROR
21
DRAIN ERROR
WASH/RINSE
DELAY WASH
22
- part of moto r
LOCKED MOTOR ERROR
Is LE ERROR displayed?
Yes
No
Hall sensor
- part of wir e
Yes
23
DOOR OPEN ERROR
Yes
24
UNBALANCE ERROR OVER FLOW ERROR
WASH/RINSE
DELAY WASH
25
PRESSURE SENSOR ERROR
Is PE ERROR displayed?
Yes
No
No
26
7-4. TROUBLESHOOTING ELSE
CAUTION
1. Be careful of electric shock if disconnecting parts while troubleshooting.
2. First of all, check the connection of each electrical terminal with the wiring diagram.
3. If you replace the MAIN PWB ASSEMBLY, reinsert the connectors correctly.
Yes
Display PWB
Yes
Connecting connector
MAIN PWB~ Display PWB
Yes
27
BUTTON DOESN’T WORK
28
29
DETERGENT DOES NOT FLOW IN
Refer to
Is water supplied? No NO WATER
SUPPLY.
Yes
Yes
Pre wash
Main wash
30
LIQUID DETERGENT/SOFTENER/ ABNORMAL SOUND
BLEACH DOES NOT FLOW IN
No
Softener
cap
31
7-5. Before using the Tag On function
NOTE
The Tag On function allows you to conveniently use ・Depending on the smart phone manufacturer
the LG Smart Diagnosis , Cycle Download, and and Android OS version, the NFC activation
Laundry Stats features to communicate with your process may differ. Refer to the manual of your
appliance right from your own smart phone. smart phone for details.
1 Download the LG Smart Laundry&DW App to
■ The Tag On guide
your smart phone.
2 Turn on the NFC (Near Field C ommunication) ・ Tag On position
function in your smart phone.
2 Set "NFC“ and “Direct When you use the Tag On function, position your
Android Beam” to ON and smart phone so that the NFC antenna on the back of
select “NFC“. your smart phone matches the position of the Tag
On icon on the appliance. If you do not know the
position of your NFC
antenna, move your smart phone very slightly in a
circular motion until the application verifies the
connection.
32
8. COMPONENT TESTING INFORMATION
When Resistance (Ohm) checking the Component, be sure to turn the power off,
WARNING
and do voltage discharge sufficiently.
C2
1 LI L2 1
CI RI
Vac 2 2 MAIN PWB
A SSE MBLY
3 3
FUSE
C3
WH1 RD1
Test
points
and
Result (3)
RD1
WH1 (3) (1)
(1)
33
8-2. DOOR LOCK SWITCH ASSEMBLY
Vdc
MICOM 12V
YL
1 1 2
BL
4
1
4
1
2 2 3
SOLENOID
RD
PTC
3 3 4
4 4 BK
5
3
2
3
2
NA4 Vac
Re lay Re lay AC
Common
terminal
of valve
PTC
Door switch
Function The door lock switch assembly consists of a heating PTC, a bimetal,
a protection PTC, and a solenoid. It locks the door during the wash cycle.
34
Test
points
(5) (3)
(4) (2)
Result
Test Points Result Remarks
(2) to (4) 700-1500 At 77°F(25°C)
(3) to (4) 60-90 At 77°F(25°C)
(4) to (5) Infinity
(2) to (4) 120 Vac Voltage Input
35
8-3. STATOR ASSEMBLY
MOTOR
BL BL Hb
4 4 1 1 1 1 Ha
GY GY
MICOM NA1NA
3 3 YL 3 3 w
2 2 BL 2 2
u
RD v
1 1 1 1
w v u
w YL
3 3
v BL
IPM 2 2
u RD
1 1
R D4 RD
Function The Direct Drive motor can be driven from stopped to maximum speed in infinite
steps in either direction.
There are 36 poles on the stator; 12 permanent magnets spaced around the rotor.
There are no brushes to wear out. Unlike a more traditional brushless motor, the
rotor surrounds the stator rather than being attached to it.
Test points
(Windings) WINDINGS
HALL SENSOR
(3)
(1)
(2)
36
The hall sensor determines the speed and direction of the motor.
It also can read that the load is off balance when the drum speed fluctuates.
and
Result
(Hall
Sensor)
(2) (4)
(1) (3) (5)
If measuring voltage from the Main PCB Assembly to the Hall Sensor, use the
following steps:
1. Unplug power cord.
2. Remove rear washer panel.
3. Locate Hall sensor connector on the stator behind the rotor.
4. Place meter leads on terminals 5 to 4, white to gray.
5. Plug in power cord, close door, and press power button.
DO NOT PRESS START!
6. You should measure 10 to 15 V DC . If 10 to 15 V DC is present, control board,
white wire, and gray wire are OK! If not, follow testing output voltages on
control board in next section.
37
7. To measure output signal voltage from the hall sensor, carefully move test
leads to terminals 1 to 4, blue and gray. Slowly rotate motor rotor by hand.
You should read a pulsing 10 VDC . If 10 V DC is measured from 1 to 4, move
lead on blue wire to red wire, terminal 2. Repeat rotating motor rotor by hand.
You should read a pulsing 10 VDC from red to gray.
8. If pulsing 10 VDC is measured from 1 to 4 and 2 to 4, hall sensor is OK! If either
test netted only 9 to 10 VDC without changing (no pulsing) the hall sensor is
likely defective. Disconnect power by unplugging washer and ohm check hall
sensor to verify failure of the hall sensor.
- Voltage Testing Hall Sensor from the Main PCB Assembly
Test Point
(2) (4)
and
Result
(Hall
Sensor)
(1) (3)
1. Unplug power cord.
2. Remove rear panel.
3. Remove washer top.
4. Remove main PCB assembly cover as shown in figure below.
5. Locate the white hall sensor 4-wire connector using wiring diagram wire colors
as your guide.
6. Plug in power cord, close door, and press the button. DO NOT PRESS START!
7. Place meter leads on White & Gray wires. You should read 10 to 15 V DC output
from the Main PCB Assembly to the Hall sensor. If no 10 to 15 V DC is
measured, the control board is defective.
8. Place meters leads on Blue to Gray. Turn motor rotor slowly by hand. You
should measure a pulsing 10 VDC . Place meter leads on Red to Gray. Turn
motor rotor slowly by hand. You should measure a pulsing 10 V DC . If both tests
measure a pulsing 10 V DC , hall sensor and harness OK. If either or both tests
measures 9 to 10 volts, but does not pulse or change, Hall sensor has failed
and must be replaced. IF zero (0) voltage is measured on either test, check red
blue wires for continuity. Repair or replace harness as needed.
38
8-4. PUMP MOTOR ASSEMBLY
DRAIN CIRCULATION
PUMP PUMP PUMP
Object
Function Two pump motors are used to drain the tub and to circulate the water / detergent solution.
T.P
(1) (2)
(1)(2) (1) (2)
Result Drain Pump Circulation Pump
Test Points Result Test Points Result
(1) to (2) 10-20 Ω (1) to (2) 18-30 Ω
39
8-5. INLET VALVE ASSEMBLY
40
8-6. THERMISTOR ASSEMBLY
41
Result Wash Thermistor
Test Points Result Remarks
(tolerance ±5%)
(1) to (2) 39.5 k Ω At 86°F (30°C)
26.1 k Ω At 104°F (40°C)
12.1 k Ω At 140°F (60°C)
8.5 k Ω At 158°F (70°C)
3.8 k Ω At 203°F (95°C)
2.8 k Ω At 221°F (105°C)
42
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine before disassembling and repairing the parts.
CONTROL PANEL
DISPLAY PWB ASSEMBLY 7 Unscrew the 8 screws from the control panel
assembly.
43
MAIN PWB ASSEMBLY
PROTECT COVER
44
DISPENSER ASSEMBLY
DRAWER
Wire Color
1 Blue Housing (YL-BK)
2 White Housing (WH-BK)
3 Blue Housing (GY-BK)
4 Red Housing (BL-BK)
NOISE FILTER
45
CABINET COVER
46
5 Open the door.
47
DOOR
NOTE
Reconnect the connector after replacing
the door switch assembly.
48
PUMP
49
WHEN FOREIGN OBJECT IS STUCK BETWEEN DRUM AND TUB
50
MOTOR/DAMPER
NOTE
If you pull the dampers apart, the must be
replaced. If you do not separate them, they
can be re-used.
51
10. EXPLODED VIEW
10-1. CABINET & CONTROL PANEL ASSEMBLY
M410
F215
A485
*Non-Skid pads G010
F210
F110
A455 A450
A154
A152
A101
A141
A153
A151 A390
A131 A100
A130
A430
A140
A133
A440
A300
A310
A201
A303
A220
A200
10-2 . DRUM& TUB ASSEMBLY
K610
K411 K611
K410 K115
K141
K110
K111 K117
K140
K571 F315
F310
F465
K572
K190
F463
K570 F464 K122
K121
K510
K512
K344
K135
K340
K349
F365
K520
F461
F145 K540
F468
11-3. DISPENSER ASSEMBLY
F323 F322
F462
F321
F300
COLD (BLUE) HOT (ORANGE)
F170
F160
F227
F225
F226
F329
F430
F220
F120
HOT (RED)
A275
F130
COLD (BLUE)
A276
F432
WM3570H*A Wiring Diagram
DISPLAY PWB Power Button
N.C. DISPLAY PWB
C NC
1 2 3 4 5 6 7 8 9 10 11 7 6 5 4 3 2 1 1 2 3 4 5 6
BL OR GN OR BR BK BN RD OR YL GR
BK RD YL 3 2 1 GN
PK YL RD BK REGULATED POWER SUPPLY TEST Step 2:
2 1 BL 3 8 7 6 5 4 3 2 1 With RED LED ON / CK the following Voltages
1 2 3
8 7 6 5 4 3 2 1 WH
WH 1 2 3 BL V
OR BR
RD to OR – 12 VDC 1
1
2
2
3
3
4
4
5
5
6
6
NFC
BK RD YL
BL
V PK YL RD BK RD to YL – 5 VDC
RD1 1 2 3 4 9 8 7 6 5 4 3 2 1
1 2 3 4 9 8 7 6 5 4 3 2 1
CON 4-1
REGULATED POWER SUPPLY TEST Step 1:
* Disconnect & Reconnect Washer to Power / MAIN PWB Door (L1) (L1)
120 VAC BK to RD / RD LED OFF Monitor
* Press POWER Button / 0 VAC BK to RD / RD LED ON! Circuit
Relays
Note: Ohm check POWER Button Switch from BK to Triacs (L1) (N)
YL / Switch is Normally Closed / Press Button & Switch (N) BK YL
OPENS! X134 X71
NA3
(N)
RD4 NA1 BL1
(N)
(N)
(N)
(N)
1 2 3 4 5 6 2 3 4 1 2 63 5 4 3 1 2 3 2 1 1 2 3 4 1 2 3 4 2 1 2 1
1
1 3 4 2 5 6 2 1 3 4 3 2 1 6 5 4 3 2 1 1 3 4 2 1 3 4 2 1
3 2 1 2 2 1
BL3
WH
RD
GY
BL
WH
NA4 NA2
RD
OR
BL
YL
SB
BL (L1)
WH
RD (N)
BN
WH
BL (N)
GY
BK
BL
BL
YL
YL
BK (L1)
SB
3 1 4 2
BL 2 1 3 WH
2 3 1 4
2 1 3
O
RD
BL
WH
GY
BN
RD
BL
YL
BN (L1)
BL (N)
1 2 3 1 2 3 4 5
WH WH
1 2 3 1 2 3 4 5
WH
BL
WH 1 2 U V W
BK (L1)
1 2
55
BK (L1) BK (L1) BK (L1) GN / YL
WH
SB
V
WH WH
GY
Hb
Ha
(+)
BL RD
(-)
YL
1 2 3 BL (N) BN (L1)
NA 1 1 2 1 2 1 2
WASH 1 2 3 2 RD
BL
1 2 3
BL
Hall Sensor 1 2 1 2 1 2 1 2 1 2 3
BK (L1)
O
THERMISTOR BLEAC PRE HOT
3 Φ MOTOR MAIN VALVE
.5 to 4.5 VDC H WASH
R
Ohms Test NOISE
3 Φ Motor Ohm Tests RD (L1)
BN
Hall Sensor Testing NA CON FILTER
50KΩ to 60KΩ @ Room 5 to 15 Ohms PRESSURE OR (N)
WH to GY 10 to 15 VDC
Temperature 1 to 2 120 VAC INLET VALVES
Ohm Test SENSOR
BN
WH to BL – WASH 800Ω to 1200Ω
RD (L1)
1 to 3 8KΩ to 10KΩ BL (L1)
2 to 3 PS Voltage Tests 1 2 3
WH to RD
2.5 to 3.0 VDC 1 2 3
WH to BL BL (L1) BK (L1) WH
WH to V
WH to SB BK (L1) GN
RD
BK
BL
Frequency 26 KHZ to 23 KHZ
OR
Ohm Check WH BK
4 1 2 3
BK (L1)
20Ω to 25Ω WH 3 (N) (L1)
4 5 2
V to SB
SB
BN
1 2 3
SB 1 2 3 POWER
CORD
120 VAC / 60 HZ
NOTES
11. Wiring Diagram
Test Mode
PTO
Press & Hold SPIN SPEED & SOIL LEVEL
BN BK BK SB
Press POWER
Press START / PAUSE to cycle thru tests SOLE
PTO
Component Tests NOID
Voltage Tests with connectors installed
Ohm Tests with connectors removed
DRAIN
CIRCULATION PUMP
PUMP DOOR LOCK SWITCH
Pump Motors 120 VAC *Door Lock Solenoid 120 VAC
Ohms Test (4) OR to (3) BL by Pulse
Drain Motor BK to BN 13Ω to 17Ω
Function Test while operating; Pump Motor SB to BK 25Ω to 30Ω
Ohm Check OR to BL 700Ω to 1500Ω
*Door Switch Makes / Breaks Neutral
Press Delay Wash & Soil Level = Water Level (255 Empty-213 Flood Level) Side of Line (2) Rd to (1) BK
Press Delay Wash & Spin Speed = Motor RPM Wiring Color Legend
Press Delay Wash & Wash Temp.= Temp. Celsius BK – Black BL – Blue BN – Brown GN – Green GY – Gray
OR – Orange PK – Pink RD – Red SB – Sky Blue WH – White
V – Violet YL – Yellow