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Chapter 10 Manufacturing Engineering

This document discusses manufacturing engineering topics including basic metal cutting operations, shop safety, speeds and feeds for machining, traditional machining operations like turning, milling and drilling, calculating cutting speeds and feed rates, and using statistical methods to control manufacturing processes. Safety is emphasized, including wearing eye protection, avoiding loose clothing near machinery, and not working alone. Metal cutting, milling and turning operations are covered at a basic level.

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M Singgih Iman S
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226 views17 pages

Chapter 10 Manufacturing Engineering

This document discusses manufacturing engineering topics including basic metal cutting operations, shop safety, speeds and feeds for machining, traditional machining operations like turning, milling and drilling, calculating cutting speeds and feed rates, and using statistical methods to control manufacturing processes. Safety is emphasized, including wearing eye protection, avoiding loose clothing near machinery, and not working alone. Metal cutting, milling and turning operations are covered at a basic level.

Uploaded by

M Singgih Iman S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Chapter 10

Manufacturing Engineering
We Cover Three Topics

Basic Metal Cutting


Shop Safety
Operations

Speeds and
Feeds

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To Be Safe - Think!

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Basic Safety Rules
Wear eye protection
at all times

No loose-fitting
clothing or jewelry

Do not work alone

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Ask Someone If You Are Have
Questions

= ?

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Traditional Machining
Operations

Turning

Milling
Drilling

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Typical Drill Press

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On Lathes The Part Rotates

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Two Types Of Milling

Cutter Cutter

Part
Part

Conventional
Milling Climb Milling

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Climb Milling

Cutter
Both the cutter and
the lead screw move
the table in the same
Part
direction

Climb Milling

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Speeds And Feeds Are Like Biting
And Chewing
Speed: how fast the cutting
tool (or part) spins
Feed Rate: how hast the
part is advanced into the
part

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Manufacturers Have
Recommended Cutting Speeds

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Calculating The Cutting RPM
Same equation for drill press, mill, and lathe

3.82 * CS
RPM =
Dia
Where RPM = revolutions per minute for the cutting tool
(mill and drill) or work piece (lathe)
CS = cutting speed in surface feet per minute
Dia = diameter in inches for the cutting tool (mill
and drill) or work piece (lathe)

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The Feed Rate For Milling
FEED = ( RPM ) * (chip _ load ) * (# _ of _ cutter _ teeth)
Chip load values are
found in tables (check
Machineries
Handbook)
We will use 0.003 IPT
for high speed steel
cutting steel

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The Feed Rate For Turning
(Lathe)

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Summary
Manufacturing is the process of converting (either by
manual labor or by machines) raw materials into
finished products, especially in large quantities.
Manufactured goods are everywhere - aircraft,
bicycles, electronics, coat hangers, automobiles,
refrigerators, toys, clothing, cans, bottles, cell phones,
and so on.
Statistical methods are important for the control of
processes. Manufacturing processes are not exactly on
specification but have a scatter about their mean.

Exploring Engineering

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