3121632 800S/860SJ 3

4 800S/860SJ 3121632
3121632 800S/860SJ 5
 TABLE OF CONTENTS

SECTION 1 - FRAME........................................................................................................................................................................... 9

FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE ..................................................................... 10
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE ............................................................................. 14
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 16
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY ............................................................................................................................. 20
FIGURE 1-5. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 24
FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS ................................................................................................. 28
FIGURE 1-7. TOW PACKAGE INSTALLATION ............................................................................................................................. 30

SECTION 2 - TURNTABLE ................................................................................................................................................................ 33

FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS ............................................................................. 34

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (SN 0300182743 through 0300190436) ....................................................... 38
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300190437 to Present) ....................................................................... 40
FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION ................................................................................ 42
FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 44
FIGURE 2-6. DEUTZ D2011 ENGINE INSTALLATION ................................................................................................................. 48
FIGURE 2-7. DEUTZ TD2.9L4 ENGINE INSTALLATION .............................................................................................................. 58
FIGURE 2-8. GM ENGINE INSTALLATION ................................................................................................................................... 68
FIGURE 2-9. HYDROSTATIC PUMP ASSEMBLY ......................................................................................................................... 74
FIGURE 2-10. VARIABLE PUMP ASSEMBLY ............................................................................................................................... 78
FIGURE 2-11. TANK INSTALLATIONS .......................................................................................................................................... 82
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY) .............................................................................. 86
FIGURE 2-13. ROTARY COUPLING INSTALLATION ................................................................................................................... 88
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY ................................................................................................................. 90
FIGURE 2-15. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS ................................................................................. 94
FIGURE 2-16. HOODS INSTALLATION (ABS) .............................................................................................................................. 98
FIGURE 2-17. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS .................................................................................. 104
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 110
FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ........................................................... 112
FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ................................................................. 118

SECTION 3 - BOOM ........................................................................................................................................................................ 123

FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION ............................................................................ 124
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S ..................................................................................................................... 126
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ ................................................................................................................... 130
FIGURE 3-4. MAIN BOOM ASSEMBLIES ................................................................................................................................... 134
FIGURE 3-5. ROTATOR ASSEMBLY .......................................................................................................................................... 138
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 142
FIGURE 3-7. PLATFORM VALVE ASSEMBLIES (SN 0300182743 through 0300190436) ......................................................... 146
FIGURE 3-8. PLATFORM VALVE ASSEMBLIES (SN 0300190437 to Present) .......................................................................... 148
FIGURE 3-9. BOOM CABLE CLAMPS INSTALLATIONS ............................................................................................................ 150

SECTION 4 - PLATFORM................................................................................................................................................................ 153

FIGURE 4-1. PLATFORM ASSEMBLIES ..................................................................................................................................... 154

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM) ..................................................... 158
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 160
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 164
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 166
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 168
FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) ........................................................................... 170

SECTION 5 - CYLINDER ................................................................................................................................................................. 173

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 174

FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) ................................................................................................. 176
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM ......................................................................................................... 178
FIGURE 5-4. PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY .......................................................................................... 182
FIGURE 5-5. STEER CYLINDER ASSEMBLY ............................................................................................................................. 184
FIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY ................................................................................................................... 186

SECTION 6 - HYDRAULIC .............................................................................................................................................................. 189

3121632 800S/860SJ 7
TABLE OF CONTENTS
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM .............................................................................................................. 190
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD ................................................................................................................... 192
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD ................................................................................................................... 196
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM ( OPTIONAL) .................................................................................. 200
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (SN 0300182743 through 0300190436) ...................................................... 202
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (SN 0300190437 to Present) ....................................................................... 206
FIGURE 6-7. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 210

SECTION 7 - ELECTRICAL.............................................................................................................................................................. 211

FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 212

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION .......................................................................................................... 214

SECTION 8 - DECALS ..................................................................................................................................................................... 233

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) .................................................................................................................... 234

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) .......................................................................................................... 238
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC) ....................................................................................... 244

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 247

FIGURE 9-1. MODEL 800S/860SJ STANDARD PARTS .............................................................................................................. 248

FIGURE 9-2. MODEL 800S/860SJ VARIABLE PARTS ................................................................................................................ 250

SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 251

FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 252

PART NUMBER INDEX .................................................................................................................................................................... 257

8 800S/860SJ 3121632
 SECTION 1 - FRAME

SECTION 1 - FRAME

3121632 800S/860SJ 9
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

10 800S/860SJ 3121632
 SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

ITEM PART NUMBER QTY DESCRIPTION REV

1001151037 Ref FIXED AXLE INSTALLATION B
1 0100011 AR Compound, Locking
2 0641818 2 Bolt 1/2in-13NC x 2-1/4in
3 0642212 1 Bolt 3/4in-10NC x 1-1/2in
4 0681608 4 Bolt 3/8in-16NC x 1in Grade 8
5 0962102 2 Bushing, Garmax
6 3020039 AR Lubricant
7 3538047 AR Shim, Wear
8 3539877 2 Plate, Stop
9 3841287 1 Keeper, Pin
10 4070878 AR Shim 1/16in
11 4070879 AR Shim 1/8in
12 4070944 AR Shim 1/16in
13 4070945 AR Shim 1/4in
14 4711600 4 Flatwasher 3/8in Thin
15 4740472 1 Washer, Special
16 1001152719 1 Axle
17 1001156710 1 Pin
1001154584 Ref OSCILLATING AXLE INSTALLATION B
101 0100011 AR Compound, Locking
102 0642212 1 Bolt 3/4in-10NC x 1-1/2in
103 0681608 4 Bolt 3/8in-16NC x1in Grade 8
104 0682236 8 Bolt 3/4in-10NC x 4-1/2in Grade 8
105 0962102 2 Bushing, Garmax
106 3020039 AR Lubricant
107 3538047 AR Shim, Axle Wear
108 3841287 1 Shaft, Keeper 3/8in Dia x 6in
109 4070878 AR Shim, Axle Wear
110 4070879 AR Shim, Axle Wear
111 4711600 4 Flatwasher 3/8in Thin
112 4740472 1 Washer, Special
113 4892200 8 Flatwasher 3/4in Hardened
114 1001152719 1 Axle
115 1001154258 2 Axle Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
116 1001156710 1 Pin
1001151034 Ref STEERING INSTALLATIONS (2WS) E
201 0100011 AR Compound, Locking
202 0641607 4 Bolt 3/8in-16NC x 7/8in
203 0641810 16 Bolt 1/2in-13NC x 1-1/4in
204 3020029 AR Lubricant
205 3422417 2 Pin
206 3422790 2 Pin
207 3841520 4 Keeper, Pin
208 4740256 AR Thrustwasher
209 4740473 2 Washer, Special
210 1001103810 AR Thrustwasher
211 1001165657 4 Bearing
212 1001150372 2 Spindle
213 1001150539 2 Steer Cylinder Assembly (See CYLINDER SECTION for

3121632 800S/860SJ 11
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
Breakdown)
214 1001161355 4 Kingpin
215 1001150937 4 Plate
216 1001151980 1 Tie-Rod
217 1001161399 2 Thrustwasher
218 4740463 AR Thrustwasher

12 800S/860SJ 3121632
SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

14 800S/860SJ 3121632
 SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

ITEM PART NUMBER QTY DESCRIPTION REV

1001155194 Ref OSCILLATING AXLE INSTALLATION B
101 0100011 AR Compound, Locking
102 0642212 1 Bolt 3/4in-10NC x 1-1/2in
103 0681608 4 Bolt 3/8in-16NC x1in Grade 8
104 0682236 8 Bolt 3/4in-10NC x 4-1/2in Grade 8
105 0962102 2 Bushing, Garmax
106 3020039 AR Lubricant
107 3538047 AR Shim, Axle Wear
108 3841287 1 Shaft, Keeper 3/8in Dia x 6in
109 4070878 AR Shim, Axle Wear
110 4070879 AR Shim, Axle Wear
111 4711600 4 Flatwasher 3/8in Thin
112 4740472 1 Washer, Special
113 4892200 8 Flatwasher 3/4in Hardened
114 1001154875 1 Axle
115 1001154258 2 Axle Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
116 1001156710 1 Pin
1001155192 Ref STEERING INSTALLATION D
201 0100011 AR Compound, Locking
202 0641607 6 Bolt 3/8in-16NC x 7/8in
203 0641810 16 Bolt 1/2in-13NC x 1-1/4in
204 3020029 AR Lubricant
205 3422417 2 Pin
206 3422790 2 Pin
207 3841520 6 Keeper, Pin
208 4740256 AR Thrustwasher
209 4740473 2 Washer, Special
210 1001103810 AR Thrustwasher
211 1001165657 4 Bearing
212 1001150372 2 Spindle
213 1001150539 2 Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
214 1001161355 4 Kingpin
215 1001150937 4 Plate
216 1001154931 2 Tie-Rod
216A 0962181 1 Bushing
216B 0962152 1 Bushing
217 1001161399 2 Thrustwasher
218 0741609 4 Screw 3/8in-16NC x 1-1/8in
219 3340966 2 Pad, Stop
220 3422848 2 Pin, Hitch
221 4071059 AR Shim
222 4740155 3 Thrustwasher
223 1001155035 1 Link
223A 0962348 1 Bushing
224 4740463 AR Thrustwasher

3121632 800S/860SJ 15
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

16 800S/860SJ 3121632
 SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref WHEEL DRIVE INSTALLATION
1001157015 Ref 2WD A
1001157016 Ref 4WD A
Ref Note: 2WD Qty Shown. For 4WD, Double Qty Shown.
1 0100011 AR Compound, Locking
3 3311801 4 Nut 1/2in-13 NC
4 0682016 16 Bolt 5/8in-11NC x 2in Grade 8
5 2300016 AR Fluid, Hydraulic (Not Shown)
6 2780272 2 Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
7 3020008 AR Lubricant (Not Shown)
8 Ref Drive Motor Assembly Options (See DRIVE MOTOR
ASSEMBLY for Breakdown):
8 3160347 2 2WD Rear
8 3160348 4 4WD Front and Rear
9 3300007 20 Nut, Wheel
13 4891800 4 Flatwasher, 1/2in Hardened
14 4892000 16 Flatwasher 5/8in Hardened
1001157015 Ref HUB INSTALLATION (2WD ONLY) A
101 0100011 AR Compound, Locking
104 0682016 16 Bolt 5/8in-16NC x 2in Grade 8
106 2780229 2 Hub Assembly (See Items 201-212 for Breakdown)
110 3300007 20 Lugnut
115 4892000 16 Flatwasher 5/8in Hardened
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
201 7017052 2 Spindle (1 per Assembly)
202 7017053 2 Housing (1 per Assembly)
203 7010404 2 Cup, Bearing - Inner (1 per Assembly)
204 7010405 2 Cone, Bearing - Inner (1 per Assembly)
205 7017056 2 Cup, Bearing - Outer (1 per Assembly)
206 7017055 2 Cone, Bearing - Outer (1 per Assembly)
207 7010406 2 Seal, Lip (1 per Assembly)
208 7000265 20 Stud (10 per Assembly)
209 7017054 2 Dust Cap (1 per Assembly)
210 7017051 2 Washer, Special (1 per Assembly)
211 7017057 2 Washer, Tanged (1 per Assembly)
212 7017058 2 Nut, Bearing (1 per Assembly)
Ref TIRE AND WHEEL INSTALLATIONS
0270885 Ref 15-625 NHS Pneumatic (Available on All Specs Except C
Australian and CE Specs)
0272322 Ref 15-625 NHS Pneumatic W/Sealant (Available on ANSI Specs C
Only)
0270886 Ref 15-625 NHS Foam-Filled (Available on All Specs) C
0270888 Ref 18-625 NHS Foam-Filled (Available on All Specs) C
0271083 2 15-625 NHS Pneumatic Left Side
0271084 2 15-625 NHS Pneumatic Right Side
0272334 2 15-625 NHS Pneumatic W/Sealant Left Side
0272333 2 15-625 NHS Pneumatic W/Sealant Right Side
0271085 2 15-625 NHS Foam-Filled Left Side
0271086 2 15-625 NHS Foam-Filled Right Side

3121632 800S/860SJ 17
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
0271090 2 18-625 NHS Foam-Filled Left Side
0271091 2 18-625 NHS Foam-Filled Right Side
Ref Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly.
301 1702701 1 Decal - 95psi/6.5 Bar (15-625 Tires) (Pneumatic Only)
302 Ref Tire Options:
302 4520252 1 15-625 Tire
302 4520253 1 18-625 Tire
303 4640113 1 Valve, Air
304 Ref Rim, Wheel Options:
304 4860224 1 13 x 24.5 Rim (Use with 15-625 Tires)
304 4860225 1 15 x 24.5 Rim (Use with 18-625 Tires)
305 1705364 AR Decal - Tire Sealant (W/Sealant Only)
306 1300019 AR Chemical, Tire Sealant (Green) (W/Sealant Only)
307 1120552 AR Cap, Valve Stem (Green) (W/Sealant Only)

18 800S/860SJ 3121632
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

20 800S/860SJ 3121632
 SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

2780272 Ref DRIVE HUB/BRAKE ASSEMBLY B
2780227 Ref Hub Assembly B
1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components.)
1A 7010464 1 Spindle
1B 7000236 1 Seal
1C 7000273 1 Cone, Bearing
1D 7000272 1 Cup, Bearing
1E 7000275 1 Cone, Bearing
1F 7000274 1 Cup, Bearing
1G 7017033 1 Housing
1H 7000239 1 Thrustwasher
1I 7000240 1 Ring, Retaining
1J 7001928 1 Plug, Pipe
1N 7000265 10 Stud, Wheel
2 7024782 1 Gear, Ring
3 See Note 1 Carrier Assembly (Note: Not Available - Purchase Individual
Components.)
3A 7024147 1 Carrier
3B 7001901 6 Thrustwasher, Tanged
3C 7001902 96 Bearing, Needle
3D 7001903 3 Spacer, Thrust
3E 7024146 3 Shaft, Planet
3F 7024148 3 Gear, Cluster
3G 7001906 3 Rollpin
4 7024151 1 Gear, Internal
5 7000224 1 O-Ring
6 See Note 1 Cover Assembly (Note: Not Available - Purchase Individual
Components.)
6A 7024155 1 Cover
6B 7024783 1 Cap
6C 7000220 4 Bolt 1/4in-20NC x 3/4in
6D 7000231 1 Cap, Disengage
6E 7000235 1 Rod, Disengage
6F 7000213 1 O-Ring
6G 7000238 1 O-Ring
6H 7017048 1 Plug, Pipe
7 7000282 2 Thrustwasher
8 7000283 1 O-Ring
9 7000284 1 Ring, Retaining
10 7000285 1 Ring, Retaining
11 7024781 1 Shaft, Input
12 7024154 1 Spacer, Input
13 7024149 1 Gear, Sun
15 7000287 4 Thrustwasher
16 7000288 2 Thrustwasher
17 7000289 12 Bolt 3/8in-16NC x 2-1/2in (Grade 8)
19 7000290 1 Coupling
20 7017047 2 Pin, Dowel
21 7017050 1 Thrustwasher

3121632 800S/860SJ 21
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
26 7024182 1 Brake Assembly (Includes Items 101-123)
27 7024763 2 O-Ring
28 7024717 2 Stud 1/2in-13NC x 4-5/8in
29 7024718 2 Nut 1/2in-13NC
31 7000731 1 Gasket
7024182 Ref BRAKE ASSEMBLY
101 7024189 1 Shaft
102 See Note 1 Housing (Note: Not Available - Purchase Complete Assy.)
103 7024193 2 Plate, Friction
104 7024193 1 Plate, Pressure
105 7000731 1 Gasket
106 7024193 2 Plate, Outer
107 See Note 1 Gasket (Note: Use Items 200B, 201C or 201D)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 7024197 1 Bearing, Ball
111 7024197 1 Ring, Retaining
112 7024197 1 Seal, Shaft
113 See Note 6 Capscrew (Note: Not Available for Purchase.)
114 See Note 6 Lockwasher (Note: Not Available for Purchase.)
115 7024194 1 O-Ring
116 7024194 1 Ring, Back-up
117 7024194 1 O-Ring
118 7024194 1 Ring, Back-up
119 7024190 2 Pin, Dowel
120 See Note 1 Plug (Note: Not Available for Purchase.)
121 See Note 2 Plug (Note: Not Available for Purchase.)
122 7024196 10 Spring Kit (Natural)
123 7024196 2 Spring Kit (Blue)
Ref KIT OPTIONS:
200 Ref Seal Kit Options:
200A 7017068 1 Seal Kit - Hub (Includes Items 1B,1I, 5, 6F, 6G, 15 & 16)
200B 7024194 1 Seal Kit - 7024182 Brake (Includes Items 105, 107 & 215-218)
201 Ref Repair Kit Options:
201A 7024196 1 Spring Kit - 7024182 Brake (Includes 12 Natural Colored
Springs) (was p/n 7024195) (Note: Spring Kit no Longer
Available, Purchase Kit p/n 7024196.)
201B 7024196 1 Spring Kit - 7024182 Brake (Includes 12 Natural and 2 Blue
Colored Springs)
201C 7024193 1 Friction Disc Kit - 7024182 Brake (Includes Items 103, 104, 106
& 107)
201D 7024197 1 Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112)

22 800S/860SJ 3121632
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY

24 800S/860SJ 3121632
 SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DRIVE MOTOR ASSEMBLIES:
3160347 Ref 2WD B
3160348 Ref 4WD B
1 7022302 2 Bearing, Journal
2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 Ref Swashplate Options:
4 70000794 1 2WD
4 7022305 1 4WD
5 See Note 2 Pin (Note: Not Available for Purchase.)
6 7022328 1 Gasket
7 Ref Cylinder Block Kit (Includes Items 7A & 9-17)
7 7027740 1 2WD
7 7023907 1 4WD
7A See Note 1 Block, Cylinder (Note: Not Available - Purchase Complete
Cylinder Block Kit.)
8 Ref Plate, Valve Options:
8 7024862 1 2WD
8 7023908 1 4WD
9 Ref Guide, Slipper Retainer Options:
9 See Note 1 2WD (Note: Not Available for Purchase.)
9 7021277 1 4WD
10 7021275 3 Pin, Slipper Hold Down
11 See Note 9 Piston Assembly (Note: Not Available - Purchase Complete
Assy.)
12 Ref Retainer, Slipper Options:
12 See Note 1 2WD (Note: Not Available for Purchase.)
12 7022310 1 4WD
13 Ref Retainer, Hold Down Pin Options:
13 Not Required 0 2WD
13 7021276 1 4WD
14 7022311 1 Ring, Retaining
15 Ref Spring Options:
15 7024867 1 2WD
15 7022312 1 4WD
16 Ref Washer Options:
16 7022313 1 2WD
16 7024868 1 4WD
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 Ref Cap, End - Axial Options:
20 70000795 1 2WD
20 70000797 1 4WD
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 7022328 1 O-Ring
25 2220883 1 Plug (Includes Item 26)
26 7022328 1 O-Ring

3121632 800S/860SJ 25
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
27 2220888 2 Plug (Includes Item 28)
28 7022328 2 O-Ring
29 Ref Seat, Spring Options:
29 7027741 1 2WD
29 7022372 1 4WD
30 See Note 1 Housing (Note: Not Available - Purchase Complete Assy.)
31 2220883 2 Plug (Items Item 32)
32 7022328 2 O-Ring
33 2220886 1 Plug (Items Item 34)
34 7022328 1 O-Ring
35 7022328 1 O-Ring
36 7022328 1 Ring, Seal
37 Ref Piston, Servo Options (Includes Items 35 & 36):
37 7024871 1 2WD
37 7024854 1 4WD
38 7007437 1 Bearing
39 7022326 1 Spring
40 7022328 1 Seal, Lip
41 7022371 1 Washer, Support
Ref KIT OPTIONS:
100 7022328 1 Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)

26 800S/860SJ 3121632
SECTION 1 - FRAME
FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS

28 800S/860SJ 3121632
 SECTION 1 - FRAME
FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

1001157015 Ref DRIVE VALVES INSTALLATION - 2WD A
2 0641542 2 Bolt 5/16in-18NC x 5-1/4in
11 3311505 2 Locknut 5/16in-18NC
12 1001099870 1 Flow Divider Valve Assembly A
12A 7023933 1 Cartridge, Flow Divider
12A 7021625 1 Seal Kit - 7023933 Cartridge
12A 70000781 1 Lockdown Kit
12B 7022397 2 Cartridge, Check
12B 7022399 2 Seal Kit - 7022397 Cartridge
12C 70002390 2 Cartridge, Check
12C 7022399 2 Seal Kit - 70002390 Cartridge
12D 7024881 1 Piston, Pilot
12E 7017406 1 Plug
12F 7024844 1 Plug
12F 7017492 1 Orifice
13 4711500 4 Flatwasher 5/16in Thin
1001157016 Ref DRIVE VALVES INSTALLATION - 4WD A
102 0641560 3 Bolt 5/16in-18NC x 7-1/2in
110 3311505 3 Locknut 5/16in-18NC
111 4641303 1 Flow Divider Valve Assembly
111A 7023933 1 Cartridge, Flow Divider
111A 7021625 1 Seal Kit - 7023933 Cartridge
111B 7022397 6 Cartridge, Check
111B 7022399 6 Seal Kit - 7022397 Cartridge
111C 7021639 2 Cartridge, Check Valves
111C 2900756 2 Seal Kit - 7022398 Cartridge
111D 7024881 1 Piston, Pilot
111E 7023917 2 Cartridge, Flow Divider
111E 7021625 2 Seal Kit - 7023917 Cartridge
111F 70003935 2 Orifice
111G 70003936 1 Orifice
112 4711500 6 Flatwasher 5/16in Thin
1001158203 Ref FRAME SHIELDS INSTALLATIONS (2WS) D
1001158204 Ref FRAME SHIELDS INSTALLATIONS (4WS) C
201 0100011 AR Compound, Locking
202 0641606 2 Bolt, 3/8in - 16NC x 3/4in
203 4751600 2 Flatwasher 3/8in Regular
204 1001158187 1 Cover
205 4280296 27 Trim
in/68cm
206 1001158188 1 Cover (2WS Only)
209 8580420 2 Nut, Well (2WS Only)
210 0641410 2 Bolt 1/4in-20NC x 1-1/4in (2WS Only)
211 4751400 2 Flatwasher 1/4in Regular (2WS Only)

3121632 800S/860SJ 29
SECTION 1 - FRAME
FIGURE 1-7. TOW PACKAGE INSTALLATION

30 800S/860SJ 3121632
 SECTION 1 - FRAME
FIGURE 1-7. TOW PACKAGE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001158436 Ref TOW BAR INSTALLATION B
1 0250528 1 Tow Bar Assembly (See Items 101-121 for Breakdown)
2 0641508 2 Bolt 5/16in-18NC x 1in
4 4640261 1 Valve, Select
5 4751500 4 Flatwasher 5/16in Regular
6 0100011 AR Compound, Locking
7 1704578 2 Decal - Crushing
8 1705090 AR Decal - Towing Instructions
9 3250872 1 Decal/Nameplate - Steer/Tow Select Valve
10 3820001 4 Rivet (ANSI, ANSI Export and CSA Specs Only)
11 4420051 AR Tape, Safety
12 1001160780 1 Extension, Rod
0270528 Ref TOW BAR ASSEMBLY A
101 0100011 AR Compound, Locking
102 0362910 1 Pintle, Draw Eye
103 0642010 4 Bolt 5/8in-11NC x 1-1/4in
104 0721004 2 Screw, Hex Machine
105 0741607 24 Screw, Countersunk 3/8in-16NC x 7/8in
106 1060584 6 Cable, Lanyard
107 3420372 2 Pin, Cotter
108 3420447 1 Pin, Towing
109 3421565 2 Pin, Snap
110 3422841 2 Pin
111 3422847 1 Pin
112 3572009 2 Plate, Slide Stop
113 3572010 2 Plate, Slide Stop
114 3572011 2 Plate, Slide Stop
115 3572012 2 Plate, Slide Stop
116 3760170 8 Ring, Split
117 4568133 1 Tube, Tow Bar
118 4740036 1 Flatwasher
119 4751000 2 Flatwasher #10 Regular
120 4846295 1 Tow Bar Attach Weldment
121 4846296 1 Pintle Attach Weldment

3121632 800S/860SJ 31
 SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3121632 800S/860SJ 33
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS

34 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref VALVES INSTALLATIONS
Ref Valves Installations 800S without Hostile Environment
1001161980 Ref Machines with Deutz D2011 and GM Engines (SN C
0300182743 through 0300190436)
1001149531 Ref Machines with Deutz TD2.9L4 Engines (SN 0300182743 D
through 0300190436)
1001167198 Ref Machines with All Deutz & GM Engines (SN 0300190437 to A
Present)
Ref Valves Installations 800S with Hostile Environment
1001161982 Ref Machines with Deutz D2011 and GM Engines (SN C
0300182743 through 0300190436)
1001149531 Ref Machines with Deutz TD2.9L4 Engines (SN 0300182743 D
through 0300190436)
1001167200 Ref Machines with All Deutz & GM Engines (SN 0300190437 to A
Present)
Ref Valves Installations 860SJ with Hostile Environment
1001161981 Ref Machines with Deutz D2011 and GM Engines (SN C
0300182743 through 0300190436)
1001149532 Ref Machines with Deutz TD2.9L4 Engines (SN 0300182743 D
through 0300190436)
1001167199 Ref Machines with All Deutz & GM Engines (SN 0300190437 to A
Present)
1 0100011 AR Compound, Locking
2 0140001 1 Horn (Deutz TD2.9L4 Machines Only) (SN 0300190437 to
Present)
4 0641408 1 Bolt 1/4in-20NC x 1in
5 0641418 2 Bolt1/4in-20NC x 2-1/4in
6 0641606 6 Bolt 3/8in-16NC x 3/4in
7 0641612 4 Bolt 3/8in-16NC x 1-1/2in
7 0641613 4 Bolt 3/8in-16NC x 1-5/8in
10 1001108617 AR Hydraulic Filter Assembly Options:
10 70002231 1 Element, Filter
11 3311405 1 Locknut 1/4in-20NC
13A 4641432 1 Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown) (SN 0300182743 through
0300190436)
13B 1001154598 1 Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown) (SN 0300190437 to Present)
15 4641317 1 Dual Select Valve Assembly C
15 7012944 2 Coil
15 7012941 2 Cartridge Less Coil
15 7010543 2 Seal Kit - 7012941 Valve (1 Per Cartridge)
16 4711400 AR Flatwasher 1/4in Thin
18 4711600 10 Flatwasher 3/8in Thin
19 4751600 12 Flatwasher 3/8in Regular
27 1001110425 1 Spacer
1001157262 Ref AUXILIARY PUMP INSTALLATION B
101 0100011 AR Compound, Locking
102 0641606 2 Bolt 3/8in-16NC x 3/4in
103 4751600 2 Flatwasher 3/8in Regular
104 1001137459 1 Auxiliary Pump Assembly (See Item 151-155 for Breakdown)
1001137459 Ref AUXILIARY PUMP ASSEMBLY A

3121632 800S/860SJ 35
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
151 70002998 1 Motor
152 70004266 1 Pump
153 70001020 4 Screw
154 70003612 2 O-Ring
155 70004267 1 O-Ring
1001157261 Ref MANUAL DESCENT INSTALLATION (OPTIONAL) A
202 0641420 2 Bolt 1/4in-20NC x 2-1/2in
203 0641507 2 Bolt 5/16in-18NC x 7/8in
206 1380136 2 Clip, Gripper
207 1702901 1 Decal - Manual Descent (Not Shown - Located on hood)
208 1702903 1 Decal - #1
209 1702924 1 Decal - #3
210 1702925 1 Decal - #4
211 1702927 1 Decal - #2
212 1705589 1 Decal - Manual Descent (Not Shown - Located on Hydraulic Tank)
213 2560122 1 Handle
214 2560123 1 Handle, Grip
216 2900062 1 Kit, Valve Mounting
217 3311005 2 Locknut #10-24NC
218 3311405 2 Locknut 1/4in-20NC
219 3311505 4 Locknut 5/16in-18NC
221 3574179 1 Plate, Valve Mounting
222 3911008 2 Screw #10-24NC x 1/2in
225 4640930 1 Manifold, Manual Descent Assembly
225A Ref Cartridge, Needle Options:
225A 4640902 4 Cartridge, Needle (was p/n 7012954) (Original Equipment)
225A 7012953 4 Seal, Kit - 7012954 Cartridge
225A 4640902 4 Cartridge, Needle (Service Replacement)
225A 7012953 4 Seal, Kit - 4640902 Cartridge
225B 7012961 4 Knob
225C Ref Cartridge, Pump Options:
225C 70004019 1 Cartridge, Pump (was p/n 7012694) (Original Equipment)
225C 7012699 1 Seal, Kit - 7012694 Cartridge
225C 70004019 1 Cartridge, Pump (Service Replacement)
225C 7017496 1 Seal, Kit - 70004019 Cartridge (was p/n 2900756)
227 4641263 1 Valve, Metering
228 4751000 2 Flatwasher #10 Regular
229 4751400 2 Flatwasher 1/4in Regular
230 4751500 6 Flatwasher 5/16in Regular

36 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (SN 0300182743 through 0300190436)

38 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (SN 0300182743 through 0300190436)

ITEM PART NUMBER QTY DESCRIPTION REV

4641432 Ref MAIN CONTROL VALVE ASSEMBLY C
1 70004581 1 Cartridge, Check Valve
1 70004571 1 Seal Kit - 70004581 Cartridge
2 7012975 1 Cartridge, Check Valve
2 7012967 1 Seal Kit - 7012975 Cartridge
3 7023985 1 Cartridge, Check Valve
3 7017496 1 Seal Kit - 7023985 Cartridge
4 70004579 1 Cartridge, Flow Regulator (Steer)
4 70004580 1 Seal Kit - 70004579 Cartridge
5 10837580 2 Cartridge, Load Sensing (Steer and Swing) (was p/n 7010542)
5 7010543 2 Seal Kit - 7010542 Cartridge
6 70004576 1 Cartridge, Pilot
6 70004577 1 Seal Kit - 70004576 Cartridge
7 70004693 1 Cartridge, Proportional Flow (Tele)
7 70004694 1 Seal Kit - 70004693 Cartridge
8 7017422 2 Cartridge, Relief Valve (Steer and Swing)
8 7012998 2 Seal Kit - 7017422 Cartridge
9 7017489 1 Cartridge, Relief Valve (Tele Out Relief)
9 7012998 1 Seal Kit - 7017489 Cartridge
10 7023922 1 Cartridge, Solenoid (Swing)
10 7017402 1 Seal Kit - 7023922 Cartridge
11 70004570 1 Cartridge, Solenoid (Main Dump)
11 70004571 1 Seal Kit - 70004570 Cartridge
12 7021612 1 Cartridge, Solenoid (Lift Up Dump)
12 7010543 1 Seal Kit - 7021612 Cartridge
13 7023925 1 Cartridge, Solenoid (Steer Direction)
13 7012903 1 Seal Kit - 7023925 Cartridge
14 7012944 3 Coil
15 7012943 3 Coil
16 7017451 1 Coil
17 70000579 1 Control Valve Assembly (Tele Direction)
17 70000583 1 Seal Kit
17A 70000582 1 Coil
17A 70000580 1 Nut, Coil
18 See Note 4 Capscrew (Note: Not Available for Purchase.)

3121632 800S/860SJ 39
SECTION 2 - TURNTABLE
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300190437 to Present)

40 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300190437 to Present)

ITEM PART NUMBER QTY DESCRIPTION REV

1001154598 Ref MAIN CONTROL VALVE ASSEMBLY (SN 0300190437 to B
Present)
1 70004570 1 Cartridge, Solenoid Valve (Main Dump)
1 70004571 1 Seal Kit - 70004570 Valve
2 7023925 1 Cartridge, Solenoid Valve (Steer)
2 7012903 1 Seal Kit - 7023925 Valve
3 7017452 1 Cartridge, Solenoid Valve (Tele)
3 7017402 1 Seal Kit - 7017452 Valve
4 7021612 1 Cartridge, Solenoid Valve (Lift)
4 7012907 1 Seal Kit - 7021612 Valve
5 70003022 1 Cartridge, Solenoid Valve (Swing)
5 7012903 1 Seal Kit - 70003022 Valve
6 70004572 1 Cartridge, Solenoid Valve (Tele)
6 70004573 1 Seal Kit - 70004572 Valve
7 70004574 1 Cartridge, Valve
7 70004575 1 Seal Kit - 70004574 Valve
8 70004576 1 Cartridge, Valve
8 70004577 1 Seal Kit - 70004576 Valve
9 10837580 1 Cartridge, Valve
9 7010543 1 Seal Kit - 10837580 Valve
10 7017422 1 Cartridge, Valve
10 7012998 1 Seal Kit - 7017422 Valve
11 70004578 1 Cartridge, Valve
11 7021653 1 Seal Kit - 70004578 Valve
12 70003788 5 Coil
13 70002386 3 Coil
14 70003789 1 Coil
15 70004579 1 Cartridge, Valve
15 70004580 1 Seal Kit - 70004579 Valve
16 70004581 1 Cartridge, Valve
16 70004571 1 Seal Kit - 70004581 Valve
17 7023985 1 Cartridge, Valve
17 7017496 1 Seal Kit - 7023985 Valve

3121632 800S/860SJ 41
SECTION 2 - TURNTABLE
FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION

42 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001094899 Ref SWING DRIVE INSTALLATION B
1 0100019 AR Compound, Locking
2 0682216 4 Bolt 3/4in-10NC x 2in Grade 8
3 3312002 1 Nut, Jam 3/4in-10NC
4 3900293 1 Bolt, Shoulder
5 3952020 2 Setscrew 5/8in-11NC x 2-1/2in
6 4071009 1 Shim
7 4740057 4 Flatwasher 3/4in Hardened
8 1001101060 1 Swing Motor/Swing Hub Assembly (See SWING MOTOR/HUB
ASSEMBLY for Breakdown)
0271002 Ref TURNTABLE BEARING INSTALLATION E
101 0100019 AR Compound, Locking
102 0440244 1 Bearing, Turntable
103 0682023 24 Bolt 5/8in - 11NC x 2-7/8in Grade 8
104 0682032 24 Bolt 5/8in - 11NC x 4in Grade 8
105 4892000 48 Flatwasher, 5/8in Hardened
0259147 Ref TURNTABLE LOCK INSTALLATION B
201 4844958 1 Pin
202 3421565 1 Pin, Snap
203 3760170 2 Ring, Quick Release
204 1260017 9 in/23cm Chain
1001161076 Ref REMOTE BEARING LUBE INSTALLATION A
301 0100011 AR Compound, Locking
302 1001157058 1 Hose and Fitting Assembly

3121632 800S/860SJ 43
SECTION 2 - TURNTABLE
FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY

44 800S/860SJ 3121632
 SECTION 2 - TURNTABLE

3121632 800S/860SJ 45
SECTION 2 - TURNTABLE
FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001101060 Ref SWING MOTOR/HUB ASSEMBLY A
1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase
Individual Components.)
1A 7010492 1 Shaft, Output
1B 7000228 1 Seal, Lip
1C 7000255 1 Bearing Kit (Includes Cup and Cone)
1E 7000257 1 Bearing Kit (Includes Cup and Cone)
1G 7024762 1 Housing
1H 7007633 1 Thrustwasher
1I 7000229 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7000246 1 Gear, Internal
3 80424002 1 Carrier Assembly
3A 7001931 1 Carrier
3B 7001985 6 Washer, Tanged
3C 7001909 84 Bearing, Needle
3D 7000263 3 Thrustwasher
3E 7001911 3 Shaft, Planet
3F 7001912 3 Gear, Cluster
3G 7010474 3 Rollpin
4 7000248 1 Gear, Ring
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 1001101060 1 Housing, Brake (Note: Not Available - Purchase Complete Assy.)
8 70002065 1 Gear, Sun
8A 70000782 1 Piston
8D 70002070 1 O-Ring
8E 70002071 1 Ring, Back-up
8F 70002073 1 O-Ring
8H 70002072 1 Ring, Back-up
8J 70002067 4 Disc, Rotor
8K 70002068 5 Disc, Stator
8L 70002066 14 Spring
11 7000253 2 Thrustwasher
12 7000217 12 Bolt 3/8in-16NC x 2-1/4in (Grade 8)
13 7017080 4 Pin, Dowel
20 7017072 1 Plug, Pipe
21 7024704 4 Bolt 5/16in-18NC x 2in (Grade 8)
22 See Note 4 Lockwasher (Note: Not Available for Purchase.)
23 7017023 2 Plug, Pipe
24 See Note 1 Plate, ID (Note: Not available for purchase.)
25 7000281 2 Screw, Drive
26 7024763 1 O-Ring
28 See Note 2 Lug, Lifting (Note: Not Available for Purchase.)
29 70002069 2 Bolt 1/2in-13NC x 2in (Grade 8)
30 7017085 2 Elbow
31 70002075 1 Motor Assembly (See Items 101-125 for Breakdown)
32 7024784 1 Valve Assembly - Complete (No Serviceable Parts)
35 70002074 1 Tube
44 7017028 1 Ring, Internal Retaining

46 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
70002075 Ref MOTOR ASSEMBLY
101 7024454 5 Bolt
102 7004035 1 Cover, End
103 7023318 1 Seal, Commutator
104 7004036 5 Seal, Ring
105 7024453 1 Commutator and Ring Assembly
106 7024453 1 Ring
107 7024379 1 Manifold
108 7024455 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024456 1 Link, Drive
112 7024458 1 Shaft, Coupling
113 7024381 1 Bearing, Inner
114 7004043 1 Thrustwasher
115 7004044 1 Bearing, Thrust
116 7004049 1 Seal, Inner
117 7004045 1 Washer, Back-up
118 7024457 1 Housing
119 7024390 1 Bearing, Outer
120 7004047 1 Seal
125 80424043 1 Washer, Back-up
Ref KIT OPTIONS:
200 Ref Seal Kit Options:
200A 7024100 1 Swing Hub (Includes Items 1B, 1I, 5, 5A & 11)
200B 70002086 1 Swing Brake (Includes Items 8D, 8E, 8F, 8H & 26)
200C 7024396 1 Swing Motor (Includes Items 103, 104, 116, 117, 120 & 125)
201 70002085 1 Disc Kit - Swing Brake (Includes Items 8J & 8K)

3121632 800S/860SJ 47
SECTION 2 - TURNTABLE
FIGURE 2-6. DEUTZ D2011 ENGINE INSTALLATION

48 800S/860SJ 3121632
 SECTION 2 - TURNTABLE

3121632 800S/860SJ 49
SECTION 2 - TURNTABLE
FIGURE 2-6. DEUTZ D2011 ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DEUTZ D2011 ENGINE INSTALLATION
1001156170 Ref Without Arctic Package (All Specs except CE Spec) C
1001160977 Ref Without Arctic Package (CE Spec Only) B
1001156171 Ref With Arctic Package (All Specs) C
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0400075 1 Battery
4 0641410 4 Bolt 1/4in-20NC x 1-1/4in
5 0641608 1 Bolt 3/8in-16NC x 1in
6 0641610 3 Bolt 3/8in-16NC x 1-1/4in
7 0641808 2 Bolt 1/2in-13NC x 1in
8 0642010 1 Bolt 5/8in-11NC x 1-1/4in
9 0681608 3 Bolt 3/8in-16NC x 1in Grade 8
10 1060637 1 Cable, Lanyard
11 1320022 5 Clamp, Hose
12 1320176 1 Clamp
13 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
14 2180348 1 Fitting, Straight Barbed
15 2220313 1 Fitting, Elbow
16 2221176 1 Fitting, Elbow Barbed
17 2720058 30 ft/9.2m Hose
18 2750532 7 ft/2.1m Hose
19 3311605 4 Locknut 3/8in-16NC
20 3311801 1 Nut 1/2in-13NC
21 3422446 1 Pin, Pivot
22 3841143 1 Pin, Keeper
23 4711400 4 Flatwasher 1/4in Thin
24 4751500 2 Flatwasher 5/16in Regular
25 4751600 7 Flatwasher 3/8in Regular
26 4751800 1 Flatwasher 1/2in Regular
27 4752000 1 Flatwasher 5/8in Regular
28 8406102 1 Clip
29 88521205 Locknut 5/16in-18NC
30 91401281 1 Hold-down, Battery
31 1001093382 2 Bolt, Battery Hold-down
32 1001101600 1 Tube, Exhaust
33 Ref Bracket Options:
33 1001141775 1 All Specs except CE Specs
33 1001162497 1 CE Spec
35 1001151070 1 Plate
36 1001155143 Battery Cable Kit C
36A 7027092 1 Cable, Battery (Black) (Battery - to Tray Pivot and Relay Grds)
36B 8270147 1 Terminal, Battery (with Boot) Cable, Battery (Black)
36C 7027093 1 Cable, Battery (Black) (Battery - to Aux Pump Ground)
36D 7027053 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
36E 7027094 1 Cable (Red) (Battery + to Relays/Starter)
36F 7027095 1 Cable (Red) (Aux Relay to Aux Pump)
37 3960548 44 in/1.1m Seal
38 3960549 11 Seal
in/28cm

50 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
39 4922737 1 Harness, Engine Ground
49 Ref Decal - Warning Explosion/Fire
49 1704972 1 ANSI Spec
49 1706098 1 Australian and CE Spec
49 1706059 1 Brazilian Spec
49 1706060 1 Chinese Spec
49 1706064 1 CSA Spec
49 1706062 1 Japanese Spec
49 1706061 1 Korean Spec
49 1706063 1 Spanish Language
Ref Note: Arctic Package Items 50-59 Not Shown - Used on
Arctic Machines Only
50 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
51 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
52 1320223 2 Clamp
53 1702941 1 Decal - Battery Heater (Located on Battery Heater)
54 1702942 1 Decal - Engine Block Heater (Located on Right Side of Engine)
55 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
56 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
57 2580024 1 Heater, Battery (Located on Battery)
58 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
59 3980007 1 Seat, Battery
Ref ENGINE AND PUMP ASSEMBLIES
1001154236 Ref Without Arctic Package (All Specs except CE Spec) B
1001160966 Ref Without Arctic Package (CE Spec Only) A
1001154237 Ref With Arctic Package (All Specs) B
101 0100011 AR Compound, Locking
102 0641407 1 Bolt 1/4in-20NC x 7/8in
103 0641812 4 Bolt 1/2in-13NC x 1-1/2in
104 3311405 1 Locknut 1/4in-20NC
105 3422532 1 Pin, Hitch
106 1001152522 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown)
107 3790044 1 O-Ring
108 4751400 1 Flatwasher 1/4in Regular
109 4891800 4 Flatwasher 1/2in Hardened
110 1001094595 Variable Pump Assembly with Fittings (See VARIABLE PUMP
ASSEMBLY for Breakdown)
Ref ENGINE ASSEMBLIES
1001153396 Ref Without Arctic Package (All Specs except CE Spec) B
1001160965 Ref Without Arctic Package (CE Spec Only) A
1001153779 Ref With Arctic Package (All Specs) B
201 0100011 AR Compound, Locking
202 0100062 AR Compound, Locking
203 0641407 8 Bolt 1/4in-20NC x 7/8in
204 0641410 2 Bolt 1/4in-20NC x 1-1/4in
205 0641510 2 Bolt 5/16in-18NC x 1-1/4in
206 0641512 1 Bolt 5/16in-18NC x 1-1/2in
207 0641606 3 Bolt 3/8in-16NC x 3/4in
208 0641609 14 Bolt 3/8in-16NC x 1-1/8in

3121632 800S/860SJ 51
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
209 0641610 4 Bolt 3/8in-16NC x 1-1/4in
210 0641820 2 Bolt 1/2in-13NC x 2-1/2in
211 0700808 4 Bolt M8 x 16mm
212 0771414 6 Bolt M14 x 30mm Grade 10.9
213 0940070 1 Bumper
214 0961986 2 Bushing, Flanged
215 1320016 2 Clamp
216 1320223 4 J-Clip
217 1703162 2 Decal - Caution Fan Blade
218 2060025 1 Fan
219 2220451 2 Fitting, Straight
220 2720398 2 Hose, Oil Cooler
221 Ref Oil, Motor Options (Not Shown):
221 3020016 15 Without Arctic Package
qts/14.2L
221 3020044 15 With Arctic Package
qts/14.2L
222 3200106 1 Mount, Motor
223 3311405 10 Locknut 1/4in-20NC
224 3311505 3 Locknut 5/16in-18NC
225 3311605 18 Locknut 3/8in-16NC
226 3311805 3 Locknut 1/2in-13NC
227 3520054 2 Plug
228 3740067 3 Relay
229 3740080 1 Relay
230 3960407 1 Gasket, Air Intake
231 3960468 1 Seal
232 3960469 1 Seal
233 4060805 37 in/1m Flex-Trim
234 4711400 14 Flatwasher 1/4in Thin
235 4711600 3 Flatwasher 3/8in Thin
236 4740274 3 Washer, Snubbing
237 4751600 36 Flatwasher 3/8in Regular
238 4791400 6 Starwasher 1/4in
239 4812200 2 Flatwasher M14
240 4923379 1 Harness, Glow Plug (See ELECTRICAL SECTION for
Breakdown)
241 1001001939 1 Hose, Flex
242 1001146273 1 Adapter, Air Intake
243 1001147812 1 Clamp
244 1001147813 1 Air Cleaner Assembly Filter Element
244 70004020 1 Element, FIlter (Not Shown)
245 Ref Pipe, Exhaust Options:
245 1001147820 AR Pipe - All Specs except CE Specs
245 See Note AR Pipe - CE Specs (Note: Part of Muffler - Not Sold Separately)
246 Ref Engine, Deutz D2011 (See Items for 401-428 for Serviced
Components)
246 1001147823 1 Engine - All Specs except CE Specs
246 1001144319 1 Engine - CE Specs
247 1001149704 1 Support, Engine
248 1001149705 1 Support, Engine
249 1001149706 1 Support, Engine

52 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
250 1001149793 1 Tray, Engine
251 1001150015 1 Gusset
252 1001150998 1 Radiator
253 1001152459 1 Plate, Air Cleaner Mounting
254 1001153282 1 Pump Coupling Kit (See Items 301-304 for Breakdown)
255 1001153414 1 Plate, Radiator Mounting
256 Ref Mount, Motor Options:
256 3200401 2 Mount - All Specs except CE Specs
256 3200106 2 Mount - CE Specs
Ref Note: Arctic Package Items 280 Not Shown - Used on Arctic
Machines Only
280 2580062 Heater, Block (Not Shown - Located in Oil Pan)
1001153282 Ref PUMP COUPLING KIT C
301 70004183 1 Coupling, Guardian
302 1001153282 1 Plate, Pump Adapter (Note: Not Available for Purchase.)
303 1001153282 8 Capscrew M10x 20mm Grade 10.9 (Note: Not Available for
Purchase.)
304 1001153282 12 Capscrew M10x 25mm Grade 10.9 (Note: Not Available for
Purchase.)
Ref ENGINE COMPONENTS
1001147823 Ref All Specs except CE Spec B
1001144319 Ref CE Spec Only B
401 Ref Dipstick Options:
401 70004287 1 1001147823 Engine (All Specs except CE Specs)
401 7026631 1 1001144319 Engine (CE Specs Only)
401 Ref Seal, Dipstick Options:
401 70000044 1 1001147823 Engine (All Specs except CE Specs)
401 7020487 1 1001144319 Engine (CE Specs Only)
401 Ref Tube, Dipstick Options:
401 70001002 1 1001147823 Engine (All Specs except CE Specs)
401 See Note 1 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
401 Ref Seal, Dipstick Tube Options:
401 7020403 1 1001147823 Engine (All Specs except CE Specs)
401 See Note 1 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
402 7020465 2 Cap, Filler
403 70001850 1 Pump, Oil Lube
403 7020468 1 Seal Between Oil Pump and Engine Block (Not Shown)
404 7016331 1 Filter, Oil
404 70003472 1 Bracket, Oil Filter Mounting (1001147823 Engine Only)
404 7027236 1 Sensor, Oil Temperature (1001147823 Engine Only)
404 70025082 1 Ring, Sealing (1001147823 Engine Only)
405 Ref Pump, Injector Options:
405 70000912 4 Series A Injector
405 70000913 4 Series B Injector
405 70000914 4 Series C Injector
405 70000915 4 Series D Injector
405 Ref Seal/Gasket, Pump (1 per Injector) Options:
405 70003464 4 1001147823 Engine (All Specs except CE Specs)
405 See Note 4 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
405 Ref Injector, Fuel

3121632 800S/860SJ 53
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
405 70003478 4 1001147823 Engine (All Specs except CE Specs)
405 See Note 4 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
405 Ref Seal/Gasket, Injector (1 per Injector) Options:
405 70003136 4 1001147823 Engine (All Specs except CE Specs)
405 See Note 4 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
406 7016328 1 Filter, Fuel
406 Ref Sensor Options:
406 70003465 1 1001147823 Engine (All Specs except CE Specs)
406 70001848 1 1001144319 Engine (CE Specs Only)
406 Ref Seal, Sensor Options:
406 70003466 2 1001147823 Engine (All Specs except CE Specs)
406 70001132 2 1001144319 Engine (CE Specs Only)
407 70000916 1 Pump, Fuel Supply
407 70001435 1 Repair Kit for Fuel Supply Pump
407 70000919 1 Hand Pump for Fuel Supply Pump
407 70000917 1 O-Seal Between Fuel Pump and Engine Block
407 70000918 1 O-Seal Between Fuel Pump and Hand Pump
408 Ref Gasket, Intake Manifold Options (Not Shown):
408 70001871 4 1001147823 Engine (All Specs except CE Specs)
408 7020449 4 1001144319 Engine (CE Specs Only)
409 7020408 1 V-Belt
410 Ref Exhaust Manifold Components (Not Shown)
410 70001835 1 Gasket, Exhaust Adapter to Exhaust Rail
410 70001841 1 Valve, Exhaust (Fits into Exhaust Adapter)
410 70001836 1 Gasket, Exhaust Rail to Cylinder Head
410 70001837 1 Gasket, Exhaust Manifold to Muffler
410 70001838 2 Gasket, Exhaust Manifold to Engine Block (1001144319 Engine
Only)
410 7020471 4 Gasket, Exhaust Manifold to Engine Block (1001144319 Engine
Only)
410 70001874 1 Restrictor, Choke (Fits between qty2 of p/n 70001838)
(1001144319 Engine Only)
410 70001839 2 Flange, Sealing (1001144319 Engine Only)
410 Ref Stud, Mounting Options:
410 70002200 4 1001147823 Engine (All Specs except CE Specs)
410 70004270 4 1001144319 Engine (CE Specs Only)
410 Ref Nut, Exhaust Manifold
410 See Note AR 1001147823 Engine (All Specs except CE Specs) (Note: Not
Available for Purchase.)
410 70003476 AR 1001144319 Engine (CE Specs Only)
411 Ref Alternator Options:
411 70004056 1 1001147823 Engine (All Specs except CE Specs)
411 7000663 1 1001144319 Engine (CE Specs Only)
411 70001868 1 Regulator, Voltage (Not Shown)
411 70001866 1 Seal, Voltage Regulator (Not Shown)
411 70002234 1 Bar, Alternator Adjustment
412 7020479 1 Starter
412 Ref Relay Options:
412 70004058 1 1001147823 Engine (All Specs except CE Specs)
412 7026608 1 1001144319 Engine (CE Specs Only)
413 Ref Plug-In Connector (Not Shown) Options:

54 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
413 70004060 2 1001147823 Engine (All Specs except CE Specs)
413 See Note 2 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
414 7027791 1 Transmitter, Temperature
415 7027790 1 Sensor, Oil Pressure
416 Ref Sensor, Speed Options:
416 70004272 1 1001147823 Engine (All Specs except CE Specs)
416 7024565 1 1001144319 Engine (CE Specs Only)
417 7027792 1 Throttle Actuator
417 7027276 2 Springs
418 Ref Thermostat Options (Located at rear of engine block - Not
Shown):
418 70003475 1 1001147823 Engine (All Specs except CE Specs)
418 7020459 1 1001144319 Engine (CE Specs Only)
419 70001870 1 Flywheel with Ring Gear
419 7024579 1 Gear, Ring 110 Tooth
420 Ref Muffler Options:
420 7000695 1 1001147823 Engine (Standard on All Specs except CE Specs)
420 1001099051 1 1001144319 Engine (Standard on CE Specs Only) (Note: Not
Included with Engine - Must be Purchased Separately)
420 1001101241 1 Catalytic Muffler Option on ANSI Export, Australian, CE and
Japanese Specs
420 70001844 1 U-Clamp (1001147823 Engine Only)
420 7020471 1 Gasket (1001147823 Engine Only)
421 7027795 1 Module, Control
422 70001181 1 Valve (1001147823 Engine Only) (Not Shown)
423 70000345 4 Plug, Glow
424 70000800 1 Camshaft Pulley Repair Kit (Not Shown) (1001147823 Engine
Only)
425 70001847 1 Breather, Front Cover (Not Shown) (1001144319 Engine Only)
425 70001126 1 Seal, Front Cover Breather (Not Shown) (1001144319 Engine
Only)
426 Ref Gasket, Head Options (Not Shown):
426 70002415 1 Gasket with 1 Notch
426 70002416 1 Gasket with 2 Notches
426 70002417 1 Gasket with 3 Notches
427 7027796 1 Harness, Engine (Connects to Item 421)
427 70001872 1 Harness, Engine (Connects to p/n 7027796)
428 Ref Gaskets and Seals - Miscellaneous (Not Shown)
428 Ref Gasket Set
428 70004289 1 1001147823 Engine (All Specs except CE Specs)
428 See Note 1 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
428 Ref Seal, Rear Main
428 70002718 1 1001147823 Engine (All Specs except CE Specs)
428 See Note 1 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
428 Ref Seal, Front Main
428 70004280 1 1001147823 Engine (All Specs except CE Specs)
428 See Note 1 1001144319 Engine (CE Specs Only) (Note: Not Available for
Purchase.)
Ref RIGHT ENGINE SUPPORT INSTALLATIONS
1001151253 Ref Machines without Generator A

3121632 800S/860SJ 55
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
1001151252 Ref Machines with Generator B
501 0100011 AR Compound, Locking
502 0641609 2 Bolt 3/8in-16NC x 1-1/8in
503 0641820 1 Bolt 1/2in-13NC x 2-1/2in
504 0711414 3 Bolt 14mm x 30mm Grade 10.9
505 3200401 1 Mount, Motor
506 3311605 2 Locknut 3/8in-16NC
507 3311805 1 Locknut 1/2in-13NC
508 4740274 1 Washer, Snubbing
509 4751600 4 Flatwasher 3/8in Regular
510 4812200 3 Flatwasher M14
511 Ref Support, Engine (Right Front)
511A 1001149703 1 Machines without Generator
511B 1001150890 1 Machines with Generator

56 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-7. DEUTZ TD2.9L4 ENGINE INSTALLATION

58 800S/860SJ 3121632
 SECTION 2 - TURNTABLE

3121632 800S/860SJ 59
SECTION 2 - TURNTABLE

60 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-7. DEUTZ TD2.9L4 ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DEUTZ ENGINE INSTALLATIONS
1001148560 Ref Without Arctic Package F
1001148567 Ref With Arctic Package H
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0400075 1 Battery
4 0641406 3 Bolt 1/4in-20NC x 3/4in
5 0641412 4 Bolt 1/4in-20NC x 1-1/2in
6 0641606 3 Screw 3/8in-16NC x 3/4in
7 0641608 4 Screw 3/8in-16NC x 1in
8 0641610 1 Screw 3/8in-16NC x 1-1/4in
9 0642010 1 Bolt 5/8in-11NC x 1-1/4in
10 0681608 3 Screw 3/8in-16NC x 1in Grade 8
12 0760810 2 Bolt M8 x 20mm
13 0771212 1 Bolt M12 x 25mm Grade 10.9
14 1701505 1 Decal - Diesel Fuel (Not Shown Located on Fuel Tank)
15 2180832 1 Fitting, Elbow Barbed
16 2200222 1 Plug (Not Shown - Located in Bottom of Fuel Tank)
17 2220313 2 Fitting, Elbow
18 3311405 3 Locknut 1/4in-20NC
20 3422446 1 Pin, Pivot
21 3740067 1 Relay
22 3841143 1 Pin, Keeper
23 3841340 1 Loop, Hose
25 4711400 10 Flatwasher 1/4in Thin
26 4711500 2 Flatwasher 5/16in Thin
27 4711600 3 Flatwasher 3/8inThin
29 4751600 3 Flatwasher 3/8in Regular
30 4752000 1 Flatwasher 5/8in Regular
31 4812100 1 Flatwasher M12
32 8405006 2 Clamp
33 8406102 1 Clip
34 8406112 3 Clip
35 8406201 1 Clip
36 8410013 4 Clamp
37 88521205 2 Locknut 5/16in-18NC
38 91401281 1 Hold-down, Battery
39 1001093382 2 Bolt, Battery Hold-down
40 1001110425 4 Spacer
41 1001162497 1 Bracket, Battery
43 1001142501 1 Fitting, Elbow Barbed
44 1001148149 1 Bracket
46 1001138491 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for
Breakdown)
47 1001143736 1 Battery Cable Kit D
47A 7027084 1 Cable, Battery (Black) (Battery - to Tray Pivot Grd)
47B 8270147 1 Terminal, Battery (with Boot)
47C 7027085 1 Cable, Battery (Black) (Battery - to Aux Pump and Relay Grds)
47D 7027086 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
47E 7027087 1 Cable (Red) (Battery + to Aux Relay/Power Module/Starter)

3121632 800S/860SJ 61
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
47F 7027088 1 Cable (Red) (Aux Relay to Aux Pump)
48 1001165035 27 ft/8.3m Hose
50 1001155823 1 Fitting, Quick Disconnect Elbow
51 1001154405 8 ft/2.4m Hose
52 0641814 1 Bolt 1/2in-13NC x 1-3/4in
53 4751800 1 Flatwasher 1/2in Regular
54 1001162335 1 Bracket Assembly Less Filter/Pump (See Items 701-711 for
Breakdown)
55 3311805 1 Locknut 1/2in-13NC
Ref Note: Arctic Package Items 70 - 80 (Used on Arctic Machines
Only) Not Shown.
70 1702941 1 Decal - Battery Heater
71 1702942 1 Decal - Engine Block Heater
72 1702943 1 Decal - Hydraulic Tank Heater
73 1702944 1 Decal - Heater Cord
74 2580050 1 Heater, Hydraulic Tank
75 3980007 1 Seat, Battery
76 1060626 1 Cord, 3 Way Extension
77 2580024 1 Heater, Battery
79 1001150918 1 Cord, 8ft Extension
90 Ref Decal - Warning Explosion/Fire Options:
90 1704972 1 ANSI Spec
90 1706098 1 Australian and CE Spec
90 1706064 1 CSA Spec
Ref ENGINE AND PUMP ASSEMBLIES
1001148550 Ref Without Arctic Package D
1001148566 Ref With Arctic Package D
101 0100011 AR Compound, Locking
102 0641406 1 Bolt 1/4in-20NC x 3/4in
103 0641808 1 Bolt 1/2in-13NC x 1in
104 0641812 4 Bolt 1/2in-13NC x 1-1/2in
106 1060637 1 Lanyard
107 3020037 AR Lubricant
108 3311405 1 Locknut 1/4in-20NC
109 3311801 3 Nut 1/2in-13NC
110 3422532 1 Pin, Hitch
111 1001152522 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown)
112 1001094595 Variable Pump Assembly with Fittings (See VARIABLE PUMP
ASSEMBLY for Breakdown)
113 3790152 1 O-Ring
114 3960468 1 Seal
115 3960469 1 Seal
116 4751400 2 Flatwasher 1/4in Regular
117 4751800 1 Flatwasher 1/2in Regular
118 4891800 4 Flatwasher 1/2in Hardened
119 1001158145 1 Pipe, Exhaust
Ref ENGINE ASSEMBLIES
1001140412 Ref Without Arctic Package L
1001142853 Ref With Arctic Package J
201 0100011 AR Compound, Locking
203 0641406 7 Bolt 1/4in-20NC x 3/4in

62 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
204 0641608 8 Bolt 3/8in-16NC x 1in
205 0641609 6 Bolt 3/8in-16NC x 1-1/8in
207 0641708 2 Bolt 7/16in-14NC x 1in
210 0741605 4 Screw, Flathead 3/8in-16NC x 5/8in
211 0760606 1 Bolt M6 x 12mm
212 0760810 2 Bolt 8M8 x 20mm
214 0771212 6 Bolt M12 x 25 Grade 10.9
215 0771414 5 Bolt M14 x 30mm Grade 10.9
216 0940070 1 Bumper
217 0961986 2 Bushing, Flanged
219 2220315 1 Fitting, Straight Barbed
220 Ref Anti-freeze Options:
220 2300004 3.3 Without Arctic Package
gal/12.5L
220 2300041 3.3 With Arctic Package
gal/12.5L
221 2720015 40 in/1m Hose
222 2720340 12 Hose
in/30.5cm
223 1001153282 1 Pump Coupling Kit (See Items 401-403 for Breakdown)
224 Ref Oil, Motor Options:
224 1001136079 2.4 gal/9L Without Arctic Package
224 1001136172 2.4 gal/9L With Arctic Package
225 3200401 4 Mount, Motor
226 3271801 4 Nut 1/2in-13NC Grade 8
227 3311405 10 Locknut 1/4in-20NC
228 3311605 16 Locknut 3/8in-16NC
230 3580320 1 Pulley
231 3931432 1 Capscrew 1/4in-20NC x 2in
232 3931512 4 Capscrew 5/16in-18NC x 3/4in
233 3931628 4 Capscrew 3/8in-16NC x 1-3/4in
234 4031914 4 Capscrew M8 x 50mm
235 4032014 4 Capscrew M10 x 50mm
236 4060805 15 Flex-Trim
in/38cm
237 4640751 1 Valve, Oil Drain
238 4711400 7 Flatwasher 1/4in Thin
239 4711500 5 Flatwasher 5/16in Thin
240 4711700 2 Flatwasher 7/16in Thin
241 4751400 10 Flatwasher 1/4in Regular
242 4751600 36 Flatwasher 3/8in Regular
245 4811702 3 Flatwasher M6
246 4811900 4 Flatwasher M8
247 4812000 4 Flatwasher M10
248 4812100 7 Flatwasher M12
249 4812200 5 Flatwasher M14
250 4891500 1 Flatwasher 5/16in Hardened
251 4891800 4 Flatwasher 1/2in Hardened
253 0630407 2 Screw 1/4in-20 x 5/8in
254 8405009 4 Clamp
255 8405104 4 Clamp
256 8405204 2 Clamp

3121632 800S/860SJ 63
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
257 8406109 2 Clip
258 8406110 1 Clip
259 8410011 2 Clamp
260 8410013 1 Clamp
261 1001117308 1 Relay
263 1001134488 1 Fitting, Elbow Barbed
264 1001135138 1 Adapter
265 1001135679 1 Adapter
266 1001136834 1 Cap, Tank
267 1001137276 1 Fan
268 1001138173 1 Support
269 1001138175 1 Bracket
270 1001138228 1 Relay, Power Module
271 1001138248 62 in/1.6m Tube
273 1001138557 1 Clamp
274 1001142623 1 Hose, Inlet
275 1001138827 1 Sensor, Coolant Level
276 1001139240 1 Bracket
277 1001139303 1 Bracket, Tank
278 1001139409 4 Washer, Special
280 1001139813 1 Engine, Deutz TD2.9L4 (See Items 501-535 for Serviced
Components)
281 1001155384 1 Radiator
282 1001140362 1 Tray
283 1001140448 1 Mount, Rear Engine
284 1001140450 1 Mount, Rear Engine
285 1001140454 1 Mount, Front Engine
286 1001140466 1 Mount, Generator/Engine
287 1001140487 1 Plate, Mounting
288 1001140535 1 Tank
289 1001140564 1 Fitting, Elbow Barbed
290 1001141304 1 Harness, Glow Plug (Not Shown - See ELECTRICAL SECTION
for Breakdown)
291 1001141370 1 Hose
292 1001141419 1 Shim
293 1001141546 1 Shim
294 1001141583 1 Hose, Radiator - Upper
295 1001141584 1 Hose, Radiator - Lower
296 1001141585 1 Hose, Inlet
297 1001141586 1 Pipe, Intake
298 1001152489 1 Fitting, Elbow Barbed
300 1001141995 1 Fitting, Straight Barbed
301 1001165842 1 Pipe
302 1001143390 1 indicator, Service
303 1001143726 1 Harness, Deutz Engine (Not Shown - See ELECTRICAL
SECTION for Breakdown)
304 1001143797 1 Fitting, Straight Barbed
305 1001143907 1 Cable, Alternator Power (Not Shown - See ELECTRICAL
SECTION for Breakdown)
306 1001138489 1 Air Cleaner Assembly Filter Element
306 91403102 1 Element, Filter (Not Shown)
307 8405007 2 Clamp

64 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
312 1001145154 1 Plate, Relay Mounting
313 0641605 2 Bolt 3/8in-16NC x 5/8in
314 0641518 2 Bolt 5/16in-18NC x 2-1/4in
315 0641607 4 Bolt 3/8in-16NC x 7/8in
316 0681820 4 Bolt 1/2in-13NC x 2-1/2in Grade 8
317 0760605 2 Bolt M6 x 10mm
318 0761210 1 Bolt M12 x 20mm
319 1321716 1 P-Clamp
320 1001154405 20 Hose
in/51cm
321 3310401 3 Nut #4-40NC
322 3311505 2 Locknut 5/16in-18NC
323 3910408 3 Screw #4-40NC x 1/2in
324 4750400 3 Flatwasher #4 Regular
325 4751500 4 Flatwasher 5/16in Regular
326 8405006 2 Clamp
327 8406102 1 Clip
328 1001138718 1 Bracket
329 1001142501 1 Fitting, Elbow Barbed
330 1001148641 1 Bracket
331 0100020 AR Sealant
332 4240099 AR Tie-Strap (Not Shown)
333 0100062 AR Compound, Locking
334 1703162 1 Decal - Caution Fan Blade
Ref Note: Arctic Package Item 351 (Used on Arctic Machines
Only) Not Shown.
351 1001140312 1 Heater, Engine Block
1001153282 Ref PUMP COUPLING INSTALLATION C
401 70004183 1 Coupling
402 See Note 1 Plate, Pump Adapter (Note: Not Available - Purchase p/n
1001153282)
403 See Note 8 Capscrew M10 x 20mm Grade 10.9 (Note: Not Available -
Purchase p/n 1001153282)
404 See Note 12 Capscrew M10 x 25mm Grade 10.9 (Note: Not Available -
Purchase p/n 1001153282)
1001139813 Ref ENGINE COMPONENTS H
501 70004275 1 Dipstick (Not Shown - Located On Side Left Front)
501 70024905 1 Seal
502 7020465 2 Cap, Oil Fill
503 70025111 2 Clamp
504 70025088 1 Plug
504 7020404 1 Seal
505 70001870 1 Flywheel with Ring Gear
505 7024579 1 Gear, Ring
506 Ref Gasket and Seal Options (Not Shown):
506 70024906 1 Gasket, Head
506 70025206 1 Gasket, Small Valve Cover
506 70025207 1 Gasket, Large Valve Cover
506 7002508 1 Gasket, Valve Cover to Air Charge Elbow
506 70002718 1 Seal, Rear Main
506 70024907 1 Gasket, Front Cover
506 70025164 1 Gasket, Exhaust Manifold to Head

3121632 800S/860SJ 65
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
506 70024912 1 Gasket, Exhaust Manifold to Turbocharger
506 70004279 1 Gasket Kit
507 70025091 1 Plug
507 70025082 1 Seal
507 70025176 1 Spring
507 70025076 1 Valve
508 70025202 1 Pump, Oil Lube (Not Shown - Located Front Left SIde)
508 70025135 1 O-Ring
508 70025136 1 Seal
509 7016331 1 Filter, Oil
510 70004276 1 Cooler, Oil
510 70024925 1 Gasket
511 70024924 1 Pump, High Pressure (Not Shown - Located Front Left SIde)
511 70025152 1 O-Ring (Between Pump and Spacer)
511 70024488 1 Spacer
511 70025152 1 O-Ring (Between Spacer and Engine Block)
512 70025181 4 Injector, Fuel
512 70025140 4 Washer, Sealing
512 70025146 4 Clamp (Top of Injector)
512 70025416 4 O-Seal
512 70025154 4 Shoe, Clamping
512 70000345 4 Plug, Glow
512 70025231 1 Harness, Glow Plug (Not Shown)
513 70025153 1 Filter, Fuel
513 70024513 1 Cable, Sensor
513 70025239 1 Seal
514 70024486 1 Pump, Fuel
515 70025144 2 Clamp
516 70025160 1 Filter with Head
516 70025161 1 Filter, Fuel
517 70024504 1 Sensor, Pressure
517 70024920 1 Seal
518 70025151 1 Rail, Fuel (Not Shown)
518 70025235 1 Repair Kit
519 70025210 1 ECU (Engine Control Unit)
520 70024910 1 Pump, Water
520 70025200 1 Seal
520 70025084 2 Plug
520 7020492 2 Seal
521 70024473 1 Thermostat
521 70025143 1 O-Seal
521 70025142 1 Cover, Thermostat
522 70025178 1 Pipe
522 70025156 1 Valve, Shuttle
522 70025179 2 Gasket
522 70025180 1 Gasket
523 70025203 1 Module, EGR (Not Shown - Located on Left Side)
524 70004276 1 Turbocharger
525 70025477 1 Tensioner, Belt
526 70004277 1 Belt, Drive
527 70024914 1 Alternator

66 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
527 70025149 1 Regulator, Voltage
528 70024915 1 Starter (Not Shown - Located on Left Side)
529 70025077 1 Harness, Engine (Not Shown)
530 70024503 2 Sensor, Speed (Not Shown - Located Left Side Front and Flywheel
Housing)
530 70024917 2 Seal
531 70024918 1 Sender, Temperature (Not Shown - Located Top Front)
532 70024504 1 Sensor, Pressure (Not Shown - Located Left Side Front)
532 70024920 1 Seal
533 70024507 1 Sensor, Pressure
533 70025120 1 Seal
534 70024922 1 Sender, Temperature
534 70025212 1 Seal
535 See Note 1 Muffler (Note: Not Available at Time of Printing)
535 70004278 1 Outlet, Muffler
1001143483 Ref BAFFLES INSTALLATION A
601 0641406 19 Bolt 1/4in-20NC x 3/4in
602 3311405 19 Locknut 1/4in-20NC
603 4711400 38 Flatwasher 1/4in Thin
604 1001141711 1 Bracket
605 1001142031 1 Bracket
606 1001142032 1 Bracket
607 1001143449 1 Bracket
608 1001143472 1 Baffle
609 1001143525 1 Bracket
1001162335 Ref BRACKET ASSEMBLY (LESS FUEL PUMP AND FILTER) B
701 0100011 AR Locking, Compound
702 0641610 2 Bolt 3/8in-16NC x 1-1/4in
703 0721006 4 Bolt #10-24NC x 3/4in
704 1001154405 1.5 Hose
ft/0.4m
705 3311001 4 Nut #10-20NC
706 3311605 2 Locknut 3/8in-16NC
707 4711000 8 Flatwasher #10 Thin
708 4711600 4 Flatwasher 3/8in Thin
709 8405006 2 Clamp
710 1001141870 1 Plate, Fuel Pump Mount
711 1001142501 1 Fitting, Elbow Barbed
1001145750 Ref SPARK ARRESTER INSTALLATION A
801 1001145751 1 Pipe, Spark Arrester

3121632 800S/860SJ 67
SECTION 2 - TURNTABLE
FIGURE 2-8. GM ENGINE INSTALLATION

68 800S/860SJ 3121632
 SECTION 2 - TURNTABLE

3121632 800S/860SJ 69
SECTION 2 - TURNTABLE
FIGURE 2-8. GM ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001156470 Ref GM 3.0L TIER III/iV ENGINE INSTALLATION D
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0100048 AR Grease, Dielectric
4 0400075 1 Battery (Wet)
5 0641412 2 Bolt 1/4in-20NC x 1-1/2in
6 0641422 2 Bolt 1/4in-20NC x 2-3/4in
7 0641511 2 Bolt 5/16in-18NC x 1-3/8in
8 0641608 1 Bolt 3/8in-16NC x 1in
9 0641808 1 Bolt 1/2in-13NC x 1in
10 0642010 1 Bolt 5/8in-11NC x 1-1/4in
11 1001174486 4 Clamp, Fuel Line
12 1320323 1 Clamp
13 1700818 2 Decal - LP Gas (Liquid) (Not Shown)
14 1701542 1 Decal, Gas (Not Shown)
15 1701543 2 Decal, LPG (Not Shown)
16 2180348 1 Fitting, Barbed
17 2180418 1 Fitting, Straight
18 2200222 1 Fitting, Plug
19 2220005 1 Fitting, Straight
20 2221176 1 Fitting, Elbow
21 2300004 2.63 gal Fluid, Anti-Freeze (Not Shown)
22 2720392 1 Hose, LP
23 2720566 1 Hose, Hi Pressure Fuel Line (6in/15cm Length) (SN 0300182743
through 0300183271)
23 1001156823 1 Hose, Hi Pressure Fuel Line (6in/15cm Length) (SN 0300183272
to Present)
24 2720567 1 Hose, Hi Pressure Fuel Line (4ft/1.2m Length) (SN 0300182743
through 0300183271)
24 1001156824 1 Hose, Hi Pressure Fuel Line (4ft/1.2m Length) (SN 0300183272 to
Present)
25 2720580 1 Hose (SN 0300182743 through 0300183271)
25 1001156825 1 Hose (SN 0300183272 to Present)
26 3290405 1 Locknut M4 x 0.7
27 3290505 1 Locknut M5 x 0.8
28 3311405 4 Locknut 1/4in x 20NC
29 3311505 2 Locknut 5/16in-18NC
30 3422446 1 Pin
31 3790012 1 O-Ring (Not Shown - Located in Console Box)
32 3841143 1 Keeper
33 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)
34 4711500 4 Flatwasher 5/16in Thin
35 4751400 8 Flatwasher 1/4in Regular
36 4751500 2 Flatwasher 5/16in Regular
37 4752000 1 Flatwasher 5/8in Regular
38 88521205 2 Locknut, Nylon Insert 5/16in-18NC
39 91401281 1 Angle, Battery Hold Down
40 1001091587 1 Hose, Fuel Line (SN 0300182743 through 0300183271)
40 1001156819 1 Hose, Fuel Line (SN 0300183272 to Present)
41 1001093382 2 Bolt, Battery Hold-down

70 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
43 1001174093 2 Coupling, Quick Disconnet
1001156471 Ref GM ENGINE AND PUMP ASSEMBLIES B
101 0100011 AR Compound, Locking
102 0641407 1 Bolt 1/4in-20NC x 7/8in
103 0641808 1 Bolt 1/2in-13NC x 1in
104 0641812 4 Bolt 1/2in-13NC x 1-1/2in
105 1060637 1 Cable, Lanyard
106 2902533 1 Battery Cable Kit B
106A 7027018 1 Cable (Battery - to Ground)
106B 7027015 1 Cable (Battery + to Auxiliary Relay)
106C 7027017 1 Cable (Auxiliary Relay to Starter)
106D 7016824 1 Cable (Auxiliary Relay to Auxiliary Pump)
106E 7016825 1 Cable (Ground to Auxiliary Pump)
107 3311405 1 Locknut 1/4in-20NC
108 3311805 1 Locknut 1/2in-13NC
109 3422532 1 Pin, Hitch
110 1001152522 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown)
111 3790044 1 O-Ring
112 4751400 1 Flatwasher 1/4in Regular
113 4751800 1 Flatwasher 1/2in Regular
114 4891800 4 Flatwasher, 1/2in Hardened
115 1001094595 Variable Pump Assembly with Fittings (See VARIABLE PUMP
ASSEMBLY for Breakdown)
117 1001115930 4.5 Oil, 10W-30 Motor
qt/4.3L
1001114632 Ref GM ENGINE ASSEMBLY E
201 0080201 1 Adapter, Elbow
202 0100011 AR Compound, Locking
203 1001114595 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components)
203A 7027965 1 Filter, Oil
203B 7027972 1 Filter, Fuel
203C 70002895 1 Module, Control (ECU)
203D 70000164 4 Sparkplug (Not Shown)
204 0340041 2 Band, Mounting
205 0641406 10 Bolt 1/4in-20NC x 3/4in
206 0641606 3 Bolt 3/8in-16NC x 3/4in
207 0641608 8 Bolt 3/8in-16NC x 1in
208 0641609 4 Bolt 3/8in-16NC x 1-1/8in
209 0641610 10 Bolt 3/8in-16NC x 1-1/4in
210 0641612 4 Bolt 3/8in-16NC x 1-1/2in
211 0641828 2 Bolt 1/2in-13NC x 3-1/2in
212 0700810 4 Bolt M8 x 20mm
213 0940070 1 Bumper
214 0961986 2 Bearing, Flanged
215 1320012 3 Clamp
216 1320016 5 Clamp
217 1320022 AR Clamp
218 1320223 3 Clamp
219 1340060 1 Air Cleaner Assembly
219 7012664 1 Element, Air Cleaner

3121632 800S/860SJ 71
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
220 1580011 1 Container, Coolant Overflow
221 1703162 2 Decal - Caution Fan
222 0100020 AR Locking Compound
223 2060025 1 Fan
225 2720058 5.5 Hose
in/14cm
226 1001116544 1 Duct
227 2720563 1 Hose, Radiator (Top)
228 2720564 1 Hose, Radiator (Bottom)
229 2750532 1 ft/0.3m Hose
230 1001091794 1 Insulation, Muffler
231 3200362 4 Mount, Engine
232 3311405 12 Locknut 1/4in-20NC
233 3311605 26 Locknut 3/8in-16NC
234 3311805 4 Locknut 1/2in-13NC
235 3539872 1 Plate, Radiator Mounting
236 3572280 1 Plate, Engine Mount
237 3620040 1 Radiator
237 8180311 1 Cap, Radiator (was p/n 7019656)
238 3740067 1 Relay
239 3960468 1 Seal
240 3960469 1 Seal
241 4060805 3 ft/0.9m Flex-Trim
242 4341239 1 Tray, Engine
243 4341241 1 Mount, Engine (Front)
244 1001116545 1 Tube, Intake
245 4569394 1 Pipe, Exhaust
246 4640952 1 Valve, Oil Drain
247 4711400 12 Flatwasher 1/4in Thin
248 4711600 36 Flatwasher 3/8in Thin
249 4740274 4 Flatwasher, Snubbing
250 4751400 8 Flatwasher 1/4in Regular
251 4751600 16 Flatwasher 3/8in Regular
252 4751800 4 Flatwasher 1/2in Regular
253 4791400 2 Starwasher 1/4in
254 4831900 4 Lockwasher M8
255 4920385 10 ft/3m Wire, Safety
256 2180877 1 Fitting Elbow
257 0641826 2 Bolt 1/2in-13NC x 3-1/4in
258 2720271 18 Hose
in/46cm
259 0100062 AR Retaining Compound

72 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-9. HYDROSTATIC PUMP ASSEMBLY

74 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-9. HYDROSTATIC PUMP ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001142522 Ref PUMP ASSEMBLY B
2 70004352 1 Nut
3 70004352 1 Ring, Retaining
4 70004352 2 Ring, Retaining
6 70004352 1 Washer, Seal
7 70004330 8 Capscrew
8 70004331 1 Cylinder Block Assembly
9 70004332 1 Servo Piston Assembly
10 70004333 1 Follower, Servo Piston
11 70004334 1 Cover
12 70004352 2 Gasket, Cover
14 70004352 1 Gasket, Housing
16 70004352 1 Gasket, Control Housing
17 70004335 1 Cover
18 70004336 1 Camplate Assembly
19 7004907 2 Race, Thrust
20 7004908 1 Bearing, Thrust
21 70004337 1 Relief Valve Assembly
22 70004337 1 Relief Valve Assembly
24 70004338 2 Capscrew
25 70004338 2 Capscrew
26 70004339 6 Capscrew
27 70004340 1 Plate, Valve
28 See Note 1 Housing (Note: Not Available for Purchase)
29 70004341 1 End Cover Assembly
31 70004342 1 Shaft, Drive
33 70004352 1 O-Ring
37 7004906 1 Washer
38 See Note 1 Plug (Note: Not Available for Purchase)
39 See Note 1 Plug (Note: Not Available for Purchase)
43 70004352 1 Seal, Shaft
46 70004343 1 Adapter, Charge Pump
48 70004344 1 Servo Control Assembly
50 70004345 1 Gerotor
51 70004346 1 Orifice
52 70004346 1 Orifice
53 70004346 1 Orifice
55 70004347 1 Coupler
57 See Note 2 Plug (Note: Not Available for Purchase)
60 70004348 1 Washer
61 70004349 8 Washer
62 70004350 4 Washer
73 70004351 1 Ring, Retaining
100 70004352 1 Seal Kit - Pump (Includes Items 3, 4, 6, 12, 14, 16, 33 & 43 and
Valve and Plug O-Rings and Seals)
1001152522 Ref PUMP AND FITTING ASSEMBLY B
101 2110408 1 Fitting, Straight
102 2110810 1 Fitting, Straight
103 2111016 1 Fitting, Straight
104 2131212 1 Fitting, Elbow

3121632 800S/860SJ 75
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
105 2131616 2 Fitting, Elbow
106 2132016 1 Fitting, Elbow
107 2220811 1 Fitting, Reducer
108 1001142522 1 Pump Assembly (Includes Items 1 - 73)

76 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-10. VARIABLE PUMP ASSEMBLY

78 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-10. VARIABLE PUMP ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001094595 Ref PUMP ASSEMBLY A
1 7023947 1 Bearing, Front (Includes Cup and Cone)
2 7023948 1 Bearings, Swashplate (Includes Both Sides and Pins)
3 7023956 1 Control Valve Assembly (Includes Items 102-300)
4 7023949 1 Servo Piston Assembly
5 7023950 1 Bearing, Rear (Includes Cup and Cone)
25 7023951 1 Spring
40 7023952 1 Swashplate
45 7023967 1 O-Ring
46 7023967 1 O-Ring
70 70001954 1 Plate, Valve
90 70001955 1 Spring, Check Valve
95 70001956 1 Poppet, Check Valve
102 7023956 2 Setscrew
103 7023956 1 Plug
103A 7023967 1 O-Ring
106 7023956 1 Plug
106A 7023967 1 O-Ring
107 7023956 1 Plug
107A 7023967 1 O-Ring
112 7023956 1 Spool, Control
113 7023956 1 Guide, Spring
114 7023956 1 Spring
115 7023956 1 Spring
116 7023967 1 O-Ring
117 7023967 2 Ring, Back-up
118 7023956 1 Plug, Adjusting
132 7023956 1 Spool, Control
133 7023956 1 Guide, Spring
134 7023956 1 Spring
135 7023956 1 Spring
138 7023956 1 Plug, PC Adjusting
138A 7023967 1 O-Ring
200 7023967 3 Ring, Seal
300 7023957 4 Screw
401 7023958 1 Shaft
402 70001957 1 Cap, End
403 7023960 4 Screw
404 7022318 1 Plug
404A 7023967 1 O-Ring
405 7023961 1 Pin
501 7023962 1 Ring, Retaining
502 7023967 1 Seal, Lip
503 See Note 1 Housing (Note: Not Available for Purchase.)
504 7023964 1 Plug
504A 7007415 1 O-Ring
540 7023965 1 Cylinder Block Assembly
541 7023965 1 Block, Cylinder
542 7024868 1 Washer
543 7024867 1 Spring

3121632 800S/860SJ 79
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
544 7022314 1 Retainer, Spring
545 7022311 1 Ring, Retaining
546 7021275 3 Pin, Slipper
547 7024864 1 Guide, Slipper
549 7024866 1 Retainer, Slipper
550 7023966 9 Piston Assembly
570 7023964 1 Plug
570A 7007415 1 O-Ring
600 7023967 1 Seal Kit - Complete (Includes Items 45, 46, 103A, 106A, 107A,
118, 138A, 200, 444A & 502)

80 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS

82 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref TANKS INSTALLATION
1001157258 Ref Deutz Engine Machines C
1001157260 Ref Deutz Engine Machines (Hostile Environment Machines) B
1001157259 Ref GM Engine Machines B
1 0100011 AR Compound, Locking
2 0641607 4 Bolt 3/8in-16NC x 7/8in
3 0641614 2 Bolt 3/8in-16NC x 1-3/4in
4 0641808 2 Bolt 1/2in-13NC x 1in
5 0641816 4 Bolt 1/2in-13NC x 2in
6 0731007 5 Capscrew #10-32NF x 7/8in
7 Ref Gauge, Fuel Level Options:
7 1001148607 1 Standard Machines
7 1001109048 1 Hostile Environment Machines
7 4460834 1 Connector - 2 Position (Hostile Environment Machines Only)
7 4460842 2 Terminal (Hostile Environment Machines Only)
8 3311601 2 Nut 3/8in-16NC
9 3311805 4 Locknut 1/2in-13NC
10 Ref Strap, Tank Mounting Options:
10 4240139 1 Standard Machines
10 1001110059 1 Hostile Environment Machines
11 Ref Strip, Protector Options:
11 4280295 30 Standard Machines
in/76cm
11 Not Required 0 Hostile Environment Machines
12 Ref Fuel Tank Assembly Options:
12 1001160567 1 Diesel Machines
12 1001108579 1 Diesel Machines (Hostile Environment Machines Only)
12 1001091563 1 GM Machines
13 4420038 6 ft/1.7m Tape, Rubber
14 4711600 10 Flatwasher 3/8in Thin
14 4751600 AR Flatwasher 3/8in Regular
15 4711800 10 Flatwasher 1/2in Thin
16 4751000 AR Flatwasher #10 Regular
18 1001156805 1 Tray, Tank
19 1001157056 2 Mount
20 1001158290 1 Hydraulic Oil Tank Assembly (See Items 101-109 for Breakdown)
21 3311605 2 Locknut 3/8in-16NC
Ref Note: Items 31-33 Used on Hostile Environment Machines
Only.
31 2180467 2 Fitting, Barb
32 8405009 2 Clamp, Gear
33 1001113103 1 Tube, Fuel Sight
1001158290 Ref HYDRAULIC TANK ASSEMBLY B
101 7024374 1 Filter Assembly
101 7024375 1 Element, Filter
102 7023306 1 Seal, Cover
103 7023347 1 Gasket, Flange to Tank
104 Not Available 1 Pipe, CPVC
112 7024439 1 Cover
113 7024440 1 Gasket

3121632 800S/860SJ 83
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
114 7024441 1 Gauge, Sight
117 7024443 1 Neck, Fill
118 83304174 6 Nut 1/4in-20NC
119 4751600 2 Flatwasher 3/8in Regular
121 83304173 6 Flatwasher 1/4in
122 83304170 2 Bolt 3/8in-16NC x 1-1/2in
123 83304172 6 Stud 1/4in-20NC
124 7024445 1 Screen
127 7024444 1 Breather/Fill Cap
128 7024446 1 Plug, Magnetic
129 Not Available 22 Trim
in/55cm
Ref FUEL TANK COMPONENTS
1001160567 Ref Diesel Machines A
1001108579 Ref Diesel Machines (Hostile Environment Machines Only) E
1001091563 Ref GM Machines B
201 Ref Cap Options:
201A Not Available Standard Non-Locking (P/N 1001160567Tank)
201A Not Available Standard Non-Locking (P/N 1001108579 Tank)
201A 70001103 1 Standard Non-Locking (P/N 1001091563 Tank)
201B 1120487 1 Optional Lockable (Diesel Machines Only) (Note: Lock Not
Included)
202 Ref Tube, Fuel Pick-up Options:
202 Not Available Tube for p/n 1001160567 Tank
202 Not Available Tube for p/n 1001108579 Tank
202 Not Available Tube p/n 1001091563 Tank
203 Not Available 1 Plug

84 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)

86 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)

ITEM PART NUMBER QTY DESCRIPTION REV

1001151010 Ref LP TANK AND BRACKETS INSTALLATION D
1 1320220 2 Clamp Kit - LP
1 1320127 2 Clamp, Toggle (1 Per Clamp)
2 2720144 2 Hose
3 0100020 AR Sealant, Pipe
4 2221197 1 Fitting, Reducer
5 2180125 1 Fitting - Elbow
6 2220261 1 Fitting, Nipple
7 2180388 1 Filter, Bulkhead
8 2180389 1 Valve, Relief
9 2220418 1 Fitting, Tee
10 2180387 2 Fitting, LP Tank
11 0641617 8 Bolt 3/8in-16NC x 2-1/8in
12 4751600 8 Flatwasher 3/8in Regular
13 2180418 2 Fitting, Straight
14 3311605 8 Locknut 3/8in-16NC
15 1320218 2 Clamp, Spring
16 0720804 2 Screw #8-32NC x 1/2in
17 4750800 4 Flatwasher #8 Regular
18 3310805 2 Locknut #8-32NC
19 0181949 2 Support, Angle
20 2221024 2 Fitting, Ball Check
22 Ref LP Tank Options:
22 4400275 1 Aluminum
22 4400420 1 Steel

3121632 800S/860SJ 87
SECTION 2 - TURNTABLE
FIGURE 2-13. ROTARY COUPLING INSTALLATION

88 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-13. ROTARY COUPLING INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001107531 Ref ROTARY COUPLING INSTALLATION A
1 0100011 AR Compound, Locking
2 0641611 2 Bolt 3/8in-16NC x 1-3/8in
3 0641812 1 Bolt 1/2in-13NC x 1-1/2in
4 0641820 2 Bolt 1/2in-13NC x 2-1/2in
5 0903242 1 Bracket
7 3271805 2 Locknut 1/2in-13NC
8 4751800 5 Flatwasher 1/2in Regular
9 4891600 2 Flatwasher 3/8in Hardened
10 3322201 2 Locknut 3/4in x 16NF
11 1001106974 1 Coupling, Rotary (See Items 101-128 for Breakdown)
1001106974 Ref ROTARY COUPLING ASSEMBLY B
101 1001106974 1 Body (Note: Not Available - Purchase Complete Assy)
102 70001248 1 Seal, Poly
103 70001248 2 O-Ring/Seal
104 See Note 1 Housing (Note: Not Available - Purchase Complete Assy)
105 70001248 6 Seal, Cap
106 70001248 6 O-Ring
107 7026503 2 Ring, Thrust
108 7026504 2 Ring, Retaining
109 80934561 2 Plug
110 See Note 1 Lug, Torque (Note: Not Available for Purchase.)
112 7026197 4 Capscrew
113 70001248 3 O-Ring
114 70001248 1 O-Ring
115 70001248 2 Bearing
116 7024404 1 Block Valve Assembly
117 7026505 1 Plug
118 7026506 1 Valve, Check
119 7026507 1 Plug
120 7024404 1 Plunger, Valve (Note: Not Available for Purchase.)
121 7026509 1 Spring
122 70001248 1 Seal, Oil
123 70003454 1 Bracket, Switch Mounting
124 4711000 4 Flatwasher #10 Thin
125 See Note 2 Locknut 1/4in-24NF (Note: Not Available for Purchase.)
126 See Note 4 Capscrew 1/4in-24NF (Note: Not Available for Purchase.)
127 4360517 1 Switch, Proximity
128 See Note AR Protective Netting (Not Shown) (Note: Not Available for Purchase.)
200 70001248 Ref Seal Kit - (Includes Items 102, 103, 105, 106, 113, 114, 115 & 122)

3121632 800S/860SJ 89
SECTION 2 - TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY

90 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref GROUND CONTROL BOX ASSEMBLIES
Ref Ground Control Box Assemblies 800S
1001158928 Ref Deutz D2011 Engines (ANSI Export, Australian and Japanese C
Specs)
1001158930 Ref Deutz D2011Engines (CE Specs) C
1001165772 Ref Deutz TD2.9L4 Engines C
1001158926 Ref GM Engines C
Ref Ground Control Box Assemblies 860SJ
1001158929 Ref Deutz D2011 Engines (ANSI Export, Australian and Japanese C
Specs)
1001158931 Ref Deutz D2011Engines (CE Specs) C
1001165773 Ref Deutz TD2.9L4 Engines C
1001158927 Ref GM Engines C
1 0100009 AR Sealant
2 0100011 AR Compound, Locking
3 0100048 AR Grease, Dielectric
4 0630518 2 Capscrew, Button Head
5 0630548 5 Bolt, 2-1/2in Tap
6 0641404 4 Bolt 1/4in-20NC x 7/8in
7 0641407 1 Bolt 1/4in-20NC x 7/8in
8 0641506 4 Bolt 5/16in-18NC x 3/4in
9 1670829 1 Bezel
10 1706712 1 Decal - Ground Control Display
11 2420172 1 Gauge, Hourmeter
12 2760105 1 Housing, Display Light
13 3300205 4 Nut, Retainer
14 3300353 2 Nut, Retainer
15 3300408 AR Locknut, Plastic Insert
16 3311405 2 Nut 1/4in-20NC
17 3520035 1 Plug
18 3539219 1 Plate, Reinforcement
19 3740049 AR Relay
20 3900268 AR Screw, Flange #10 x 1/2in
21 3910804 6 Screw #8-32NC x 1/4in
22 4060906 1 Shield, Toggle Switch
23 4070991 1 Shim
24 Ref Switch, Key Options:
24 4360469 1 All Specs Except CE Specs
24 4360470 1 CE Specs Only
24 2860030 1 Key Replacement
25 4360475 1 Switch, Emergency Stop
25 7020175 1 Cap, Mushroom
25 7020176 1 Block, Contact
26 4360476 1 Switch, Contact Block
27 4460426 1 Connector, Strain Relief
28 4460470 1 Nut, Terminal
29 4460471 1 Lockwasher, Terminal
30 4460488 6 Mounting Base, Terminal
31 4460496 1 Lockwasher, Terminal
32 4460497 1 Nut, Terminal

3121632 800S/860SJ 91
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
33 4460526 1 Connector, Strain Relief
34 4740397 AR Washer, Special
35 4740444 1 Washer, Special
36 4740518 2 Washer, Special
37 4751400 12 Flatwasher 1/4in Regular
38 4761400 6 Lockwasher 1/4in
39 77143013 11 Nut 1/4in-20NC
40 Ref Decal - Faceplate Options:
40 1001102601 1 Decal - Faceplate 800S
40 1001102602 1 Decal - Faceplate 860SJ
41 1001103667 1 Module, Ground Control
42 1001106736 1 Cap, Dust
43 Ref Harness, Ground Control Box (Not Shown - See ELECTRICAL
SECTION for Breakdown)
43 1001110339 1 Deutz D2011Engines
43 1001146010 1 Deutz TD2.9L4 Engines
43 1001110339 1 GM Engines
44 1001152174 1 Lid
45 1001169234 1 Box Less Lid
46 Ref Harness, Engine Options (Not Shown - See ELECTRICAL
SECTION for Breakdown):
46 1001154324 1 Deutz D2011Engines
46 1001165776 1 Deutz TD2.9L4 Engines
46 1001154323 1 GM Engines
47 1001154327 1 Harness, Valve (Not Shown - See ELECTRICAL SECTION for
Breakdown)
48 Ref Ground Control Box Wiring Diagram (Not Shown - See
ELECTRICAL SECTION for Breakdown)
48 1001154329 1 Deutz D2011Engines
48 1001165778 1 Deutz TD2.9L4 Engines
48 1001154328 1 GM Engines
49 1001155043 AR Washer
50 1001155044 AR Nut 15/32in-32UNS
51 1001155045 AR Switch, Toggle

92 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS

94 800S/860SJ 3121632
 SECTION 2 - TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref LIMIT SWITCHES INSTALLATION
0271360 Ref Limit Switches Installation 800S (All Specs Except Australian J
and CE Specs)
1001091187 Ref Limit Switches Installation 800S (Australian and CE Specs D
Only)
0271362 Ref Limit Switches Installation 860SJ (All Specs Except Australian J
and CE Specs)
1001091188 Ref Limit Switches Installation 860SJ (Australian and CE Specs D
Only)
1 0100011 AR Compound, Locking
2 0100035 AR Compound, Locking
3 1001106480 Ref Bar, Fiberglass (Top)
3 1001106480 1 All Specs Except Australian and CE Specs
3 Not Required 0 Australian and CE Specs Only
4 0641403 4 Bolt 1/4in-20NC x 3/8in
5 1671022 1 Cover, Limit Switch
6 3310805 AR Locknut #8-32NC
7 3930816 AR Capscrew, Socket Head #8-32NC x 1in
8 3930828 AR Capscrew, Socket Head #8-32NC x 1-3/4in
9 4360578 Ref Switch, Limit Options: (Note: P/N 4360578 does not include #19
Connector - Purchase Separately)
9 4360578 4 All Specs Except Australian and CE Specs
9 4360578 2 Australian and CE Specs Only
10 4420060 Ref Tape, Double Sided Options:
10 4420060 31.2 All Specs Except Australian and CE Specs
ft/9.5m
10 4420060 12.3 Australian and CE Specs Only
ft/3.8m
11 4751400 6 Flatwasher 1/4in Regular
12 1001106449 1 Bar, Fiberglass (Bottom)
13 0641406 2 Bolt 1/4in-20NC x 3/4in
15 1671059 1 Cover, Proximity Switch
16 4071043 1 Shim
17 4360517 1 Switch, Proximity
18 1001097942 4 Flatwasher #8
19 4460968 Ref Connector, Strain Relief Options:
19 4460968 4 All Specs Except Australian and CE Specs
19 4460968 2 Australian and CE Specs Only
20 1001097939 2 Capscrew, Socket Head #8-32NC x 1-3/4in
21 1001097945 2 Locknut #8-32NC
Ref ALARM INSTALLATION
0271999 Ref Deutz D2011Engines (CE Specs) A
0271999 Ref GM Engines A
201 0257887 1 Alarm/Harness Assembly
201 0140032 1 Alarm
201 2820035 6 in/15cm Loom
201 4460424 1 Plug
201 4460268 2 Socket
202 0641410 2 Bolt 1/4in-20NC x 1-1/4in
203 3311405 2 Locknut 1/4in-20NC
204 4711400 4 Flatwasher 1/4in Thin

3121632 800S/860SJ 95
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
1001158364 Ref Deutz TD2.9L4 Engines A
205 0100011 AR Compound, Locking
206 0100048 AR Grease, Dielectric
207 0140044 1 Alarm
208 0641405 2 Bolt 1/4in-20NC x 5/8in
209 4711400 2 Flatwasher 1/4in Thin
1001149955 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) A
1001150406 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) A
Ref Note: If machine is equipped with BLUE Strobe Light, see
SPECIAL OPTIONS SECTION SkyGuard Kit.
225 0100035 AR Compound, Locking
226 2920161 1 Strobe Light/Harness Assembly
226 7016319 1 Bulb
226 7016372 1 Lens
227 3312602 1 Nut, Jam 1in-8NC
228 3900085 2 Screw #10-32 x 1/2in
229 4751000 2 Flatwasher 1/4in Thin
230 1001149994 1 Mount Strobe
231 1001149818 1 Harness, Strobe Light Extension (Not Shown - See ELECTRICAL
SECTION for Breakdown)
Ref LIGHTS INSTALLATIONS (OPTIONAL)
0271552 Ref Headlights and Taillights (ABS Hoods) C
1001164786 Ref Headlights and Taillights (Steel Hoods) A
0272057 Ref Floodlights (Not Shown) B
250 3311605 2 Locknut 3/8in-16NC
251 Ref Light Options:
251 2920110 2 Headlight
251 2920157 2 Floodlight (Not Shown)
252 0902206 2 Bracket, Mounting
253 0642612 1 Bolt 1in-8NC x 1-1/2in
254 Ref Spacer Options:
254 4220162 2 Spacer
254 4892600 2 Flatwasher 1in Hardened
255 0100011 AR Compound, Locking
256 Ref Light Options:
256 2920113 2 Taillight
256 2920157 2 Floodlight (Not Shown)
257 3911040 4 Screw, Machine #10-24NC x 2-1/2in
258 3311005 4 Locknut #10-24NC
259 4751000 4 Flatwasher #10 Regular
260 4740362 4 Washer, Fender
261 3960461 2 Gasket
263 4240032 AR Tie-Strap (Not Shown)
264 4460234 AR Mount, Tie-Strap (Not Shown)
265 4360522 1 Switch, Push Button (Not Shown - Located on Console)
267 3820001 11 Rivet, Pop (Not Shown)
268 1705170 1 Decal - Lights (Not Shown - Located on Console)
269 3311505 4 Locknut 5/16in-18NC (Steel Hoods Only)
270 3900210 4 Screw 5/16in-18NC x 3/4in (Steel Hoods Only)
271 4711500 4 Flatwasher 5/16in Thin (Steel Hoods Only)
272 1001165118 2 Support (Steel Hoods Only)

96 800S/860SJ 3121632
SECTION 2 - TURNTABLE
FIGURE 2-16. HOODS INSTALLATION (ABS)

98 800S/860SJ 3121632
 SECTION 2 - TURNTABLE

3121632 800S/860SJ 99
SECTION 2 - TURNTABLE
FIGURE 2-16. HOODS INSTALLATION (ABS)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref NOTE: REPLACEMENT DECALS MUST BE PURCHASED
SEPARATELY - SEE DECALS SECTION.
1001157415 Ref HOODS INSTALLATIONS B
1 0100011 AR Compound, Locking
2 0182077 1 Angle, Hood Support
3 0362770 1 Bar, Panel Mounting
4 0630507 8 Bolt, Carriage 1/2in-13NC x 1-1/4in
5 0641406 4 Bolt 1/4in-20NC x 3/4in
6 0641508 9 Bolt 5/16in-18NC x 1in
7 0641608 32 Bolt 3/8in-16NC x 1in
8 0641609 2 Bolt 3/8in-16NC x 1-1/8in
10 0641616 7 Bolt 3/8in-16NC x 2in
11 0721006 6 Screw #10-24NC x 3/4in
12 0902219 2 Bracket, Bumper
13 0902223 1 Bracket, Latch
14 0902351 1 Bracket, Hood Mounting
15 0902412 1 Bracket, Hood Mounting
16 0902491 1 Bracket, Latch
17 0902673 1 Bracket, Support (Front Cover)
18 0902674 1 Bracket, Support (Front Cover)
19 0902769 1 Bracket, Bumper Support
20 0940071 4 Bumper
21 0940088 1 Bumper
22 1120601 1 Plug, Cap
23 1671201 1 Cover
24 1671228 1 Hood Assembly (See Items 201-213 for Breakdown)
26 2600244 1 Hinge, Adapter Panel
27 2680490 1 Hood, Right Cover
28 2940188 3 Latch, Spring Clip
29 3311005 6 Locknut #10-24NC
30 3311405 4 Locknut 1/4in-20NC
31 3311505 9 Locknut 5/16in-18NC
32 3311601 8 Nut 3/8inin-16NC
33 3311605 12 Locknut 3/8in-16NC
34 3311805 8 Locknut 1/2in-13NC
35 3321501 2 Nut 5/16in-24NF
36 3380444 1 Panel, Adapter
37 3380575 1 Panel, Cover
38 3571712 1 Plate, Seal
39 3960389 3.5 Seal
ft/1.1m
40 3960470 1 Seal, Latch
41 4160139 2 Spring, Gas (Tank Side)
42 4160143 1 Spring, Gas (Engine Side)
43 4711600 2 Flatwasher 3/8in Thin
44 4740076 4 Washer, Fender
45 4740171 8 Washer, Hardened
46 4751000 12 Flatwasher #10 Regular
47 4751400 4 Flatwasher 1/4in Regular
48 4751500 20 Flatwasher 5/16in Regular

100 800S/860SJ 3121632

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
49 4751600 61 Flatwasher 3/8in Regular
50 1001099138 1 Hood Assembly (See Items 101-122 for Breakdown)
51 1001157021 1 Bracket
52 1001157474 1 Bracket
53 1001157475 1 Panel
54 1001157736 1 Panel
55 1001126828 6 Nut, Tinnerman
1001099138 Ref HOOD ASSEMBLY (ENGINE SIDE) B
101 1001101673 1 Insulation
102 2820233 1 Insulation, Rear Sound
103 2820234 1 Insulation, Center Sound
104 2820235 1 Insulation, Rear Sound
105 3311605 AR Locknut 3/8inx16NC
106 3900232 AR Screw, Button Head 3/8in-16NC x 1-1/4in
107 1001101623 1 Shield, Heat Gasket
108 4740500 AR Washer (Special)
109 4751600 AR Flatwasher 3/8in Regular
110 1001099121 1 Tube, Exhaust
111 1001099139 1 Hood Kit (Note: Must also purchase Items 101, 102, 103, 104,
107 & 108)
112 1671230 1 Frame, Tubular
113 2940088 1 Latch
114 0721008 2 Screw, Machine #10-24NC x 1in
115 4751000 2 Flatwasher #10 Regular
116 3311005 2 Locknut #10-24NC
117 0641608 6 Bolt 3/8in-16NC x 1in
118 1321384 4 Hold Down
119 0641606 4 Bolt 3/8in-16NC x 3/4in
120 2600209 1 Hinge
121 3960464 65 Seal
in/1.67m
122 3960462 61 Seal
in/1.55m
1671228 Ref HOOD ASSEMBLY (TANK SIDE) A
201 1671231 1 Hood
202 1671232 1 Frame, Tubular
203 2940088 2 Latch
204 0721008 4 Screw, Machine #10-24NC x 1in
205 4751000 4 Flatwasher #10 Regular
206 3311005 4 Locknut #10-24NC
207 2600233 1 Hinge
208 1321384 4 Hold Down
209 0641606 9 Bolt 3/8in-16NC x 3/4in
210 4711600 9 Flatwasher 3/8in Thin
211 3960464 83 Seal
in/2.11m
212 3960438 55 in/1.4m Seal
213 3960462 53 Seal
in/1.35m
0272081 Ref NOISE REDUCTION INSTALLATION (DEUTZ ENGINE 4-D
MACHINES)
301 2820078 1 Foam, Acoustical
1001158084 Ref LIFTING PLATE INSTALLATION B

3121632 800S/860SJ 101

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
401 0100019 AR Compound, Locking
402 0682016 8 Bolt 5/8in-11NC x 2in Grade 8
403 4892000 8 Flatwasher 5/8in Hardened
404 1001157870 2 Plate, Lifting

102 800S/860SJ 3121632

SECTION 2 - TURNTABLE
FIGURE 2-17. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS

104 800S/860SJ 3121632

 SECTION 2 - TURNTABLE

3121632 800S/860SJ 105

SECTION 2 - TURNTABLE
FIGURE 2-17. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref NOTE: REPLACEMENT DECALS MUST BE PURCHASED
SEPARATELY - SEE DECALS SECTION.
Ref HOODS INSTALLATIONS
1001157416 Ref Standard Machines C
1001157753 Ref Hostile Environment Machines C
1 0100011 AR Compound, Locking
2 0100081 AR Adhesive
3 1001161711 1 Mount
4 0641406 4 Bolt 1/4in-20NC x 3/4in
6 0641608 12 Bolt 3/8in-16NC x 7/8in
8 0641613 3 Bolt 3/8in-16NC x 1-5/8in
9 0641616 2 Bolt 3/8in-16NC x 2in
10 0811812 8 Bolt 1/2in-13NC x 1-1/2in
11 0902673 1 Bracket
12 0940049 2 Stopper, Hood
13 1120601 1 Plug
14 2080040 4 Fastener, Huck
15 2080072 4 Retainer
16 2940045 2 Latch, Paddle
17 3300364 5 Nut, Tinnerman
18 3311405 4 Locknut 1/4in-20NC
19 3311501 2 Nut 5/16in-18NC
21 3311601 1 Nut 3/8in-16NC
22 3311605 22 Locknut 3/8in-16NC
23 3520030 1 Plug, Hole
24 3900210 5 Screw, Button Head 5/16in-18 x 3/4in
25 3900316 17 Screw, Button Head 3/8in-16NC x 1in
26 3960389 54 in/1.4m Seal
27 4061032 1 Shield
28 4160194 4 Spring, Gas
29 4240018 3 Tie-Strap (Not Shown)
31 4751400 4 Flatwasher 1/4in Regular
32 4751500 7 Flatwasher 5/16in Regular
33 4751600 50 Flatwasher 3/8in Regular
34 1001110166 61 Seal
in/1.6mm
35 1001113047 84 Seal
in/2.14m
36 1001116280 1 Bracket, Hood
37 1001116322 1 Door
38 Ref Door Options:
38 1001116344 1 Standard Machines
38 1001125501 1 Hostile Environment Machines (Not Shown)
39 1001117249 1 Plate, Seal
40 1001116358 1 Bracket
41 Ref Hood Options:
41 1001116558 1 Standard Machines
41 1001125502 1 Hostile Environment Machines (Not Shown)
42 1001116620 1 Hood
43 1001117027 1 Bracket

106 800S/860SJ 3121632

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
44 1001117307 1 Decal - Emergency Stop
45 1001117525 1 Bracket, Striker Plate
46 1001126828 5 Nut, Tinnerman
47 1001150243 1 Hood Assembly - Engine Side (See Items 201-261 for
Breakdown)
Ref Note: Customer must transfer Item 108 Heat Shield to Hood
Assembly before putting machine back in service.
48 1001150260 4 Plate
49 1001155899 1 Plate, Spacer
50 1001157024 1 Bracket, Striker
51 1001157025 1 Bracket
52 1001157344 1 Bracket
53 1001157474 1 Bracket
54 1001157475 1 Panel
55 1001157611 1 Hood Assembly - Tank Side (See Items 301-361 for Breakdown)
56 1001157612 1 Bracket
57 1001117523 1 Bracket
58 0641611 2 Bolt 3/8in-16NC x 1-3/8in
59 0940088 1 Bumper
60 3321501 2 Nut 5/16in-24NF
61 4071048 3 Shim
62 4711600 4 Flatwasher 3/8in Thin
63 4420038 6 in/16cm Tape
64 0811601 8 Screw 3/8in-16NC x 1-1/4in
65 1001157284 1 Mount
66 1001169935 4 Plate
67 8310070 8 Pushnut 3/8in
Ref HOODS INSTALLATIONS
1001157752 Ref Deutz Engine Machines A
1001157755 Ref Deutz Engine Machines with Hostile Environment Package A
1001157751 Ref GM Engine Machines A
101 0641406 3 Bolt 1/4in-20NC x 3/4in
102 3311405 3 Locknut 1/4in-20NC
103 3311605 4 Locknut 3/8in-16NC
104 3900316 4 Screw, Button Head 3/8in-16NC x 1in
105 4751400 3 Flatwasher 1/4in Regular
106 4751600 4 Flatwasher 3/8in Regular
107 Ref Stack, Exhaust Options:
107 1001116456 1 Deutz Engine Machines
107 1001116457 1 GM Engine Machines
108 1001150561 1 Shield, Heat
1001150243 Ref HOOD ENGINE SIDE WITH HINGES B
Ref Note: Customer must transfer Item 109 Heat Shield to Hood
Assembly before putting machine back in service.
201 0100011 AR Compound, Locking
202 0630485 8 Bolt, Carriage
203 0641408 4 Bolt 1/4in-20NC x 1in
206 2600280 2 Hinge, Offset
207 2940173 1 Latch, Rotary
210 3311605 14 Locknut 3/8in-16NC
212 3900316 6 Screw, Button Head 3/8in-16NC x 1in
215 4751400 4 Flatwasher 1/4in Regular

3121632 800S/860SJ 107

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
216 4751600 14 Flatwasher 3/8in Regular
219 1001150253 1 Bracket
220 1001157200 1 Hood Engine Side Replacement (See Items 251-261 for
Breakdown)
1001157208 Ref HOOD ENGINE SIDE REPLACEMENT B
Ref Note: Customer must transfer Item 109 Heat Shield to Hood
Assembly before putting machine back in service.
251 0100011 AR Compound, Locking
252 0700617 1 Bolt M6 x 45mm
253 2560187 1 Handle, Push Button
254 3290601 1 Nut M6
255 3311505 3 Locknut 5/16in-18NC
256 3900210 3 Screw, Button Head 5/16in-18NC x 3/4in
257 3900363 2 Screw, Button Head M6 x 25mm
258 4711500 3 Flatwasher 5/16in Thin
259 1001116290 1 Plate, Latch Mounting
261 4751400 2 Flatwasher 1/4in Regular
1001157611 Ref HOOD TANK SIDE WITH HINGES B
301 0100011 AR Compound, Locking
303 0641408 4 Bolt 1/4in-20NC x 1in
304 0641608 6 Bolt 3/8in-16NC x 7/8in
305 2600280 2 Hinge, Offset
306 2940173 1 Latch, Rotary
307 3311605 6 Locknut 3/8in-16NC
308 4751400 4 Flatwasher 1/4in Regular
309 4751600 6 Flatwasher 3/8in Regular
310 1001157200 1 Hood Engine Side Replacement (See Items 351-361 for
Breakdown)
1001157209 Ref HOOD ENGINE SIDE REPLACEMENT B
351 0100011 AR Compound, Locking
352 0700617 1 Bolt M6 x 45mm
353 2560187 1 Handle, Push Button
354 3290601 1 Nut M6
355 3311505 3 Locknut 5/16in-18NC
356 3900210 3 Screw, Button Head 5/16in-18NC x 3/4in
357 3900363 2 Screw, Button Head M6 x 25mm
358 4711500 3 Flatwasher 5/16in Thin
359 1001116290 1 Plate, Latch Mounting
361 4751400 2 Flatwasher 1/4in Regular
0272081 Ref NOISE REDUCTION INSTALLATION (DEUTZ ENGINE 4-D
MACHINES)
401 2820078 1 Foam, Acoustical
1001158084 Ref LIFTING PLATE INSTALLATION B
501 0100019 AR Compound, Locking
502 0682016 8 Bolt 5/8in-11NC x 2in Grade 8
503 4892000 8 Flatwasher 5/8in Hardened
504 1001157870 2 Plate, Lifting

108 800S/860SJ 3121632

SECTION 2 - TURNTABLE
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

110 800S/860SJ 3121632

 SECTION 2 - TURNTABLE
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

0258728 Ref ENGINE TRAY JACK INSTALLATION 2-C
1 3537445 1 Bracket
2 3537446 2 Bracket
3 2840016 1 Jack and Handle Assembly F
3A 7024598 1 Handle
4 0962051 2 Bearing, Flange
5 3430816 1 Pin, Clevis
6 4891800 1 Flatwasher 1/2in Hardened
7 4711800 6 Flatwasher 1/2in Thin
8 3450404 1 Pin, Cotter 1/8in x 1in
9 0641609 4 Bolt 3/8in-16NC x 1-1/8in
10 3311605 4 Locknut 3/8in-16NC
11 4891600 4 Flatwasher 3/8in Hardened
12 0641818 4 Bolt 1/2in-13NC x 2-1/4in
13 3311805 4 Locknut 1/2in-13NC
15 1380147 1 Clip, Spring
16 3910608 2 Screw, Round Head #6-32NC x 1in
17 3310601 2 Nut #6-32NC
18 4770600 2 Starwasher #6
19 4740119 2 Washer, Aluminum

3121632 800S/860SJ 111

SECTION 2 - TURNTABLE
FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES

112 800S/860SJ 3121632

 SECTION 2 - TURNTABLE
FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref 7500W SKYPOWER GENERATOR INSTALLATION
1001148563 Ref 60Hz (Deutz TD2.9L4 Engine and ANSI Specs and CSA B
Specs)
1001115394 Ref 50Hz (Deutz D2011 Engine and ALL Specs Except ANSI B
Specs and CSA Specs)
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100048 AR Compound, Silicone
4 0100079 AR Sealant
5 Ref Bolt Options:
5 0641403 1 Bolt 1/4in-20NC x 3/8in
5 0641404 1 Bolt 1/4in-20NC x 1/2in
6 3931016 4 Capscrew 3/8in-16NC x 1in
7 0641516 3 Bolt 5/16in-18NC x 2in
8 0641618 1 Bolt 3/8in-16NC x 2-1/4in
9 0641808 2 Bolt 1/2in-13NC x 1in
10 0741607 3 Screw 3/8in-16NC x 7/8in (Deutz TD2.9L4 Engines Only)
11 Ref Box, Switch Options:
11 0860038 AR 60Hz Spec
11 See Note AR 50Hz Spec (Note: Not Available - Purchase Locally.)
12 Ref Control Box Assembly Options:
12 0861538 1 60Hz Control Box
12 0861572 1 50Hz Control Box
12 7024488 1 Card, Circuit - Generator Power
12 See Note 1 Fuse (Note: Not Available - Purchase Locally.)
12 7024489 1 Card, Circuit - Control
12 70000619 1 Harness, Control Box (Internal)
Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz and 50Hz. When replacing card, rocker switch on card
must be set for required application.
13 0902888 1 Bracket, Box Mounting
14 0962520 1 Bushing, Split Taper
15 0641405 4 Bolt 1/4in-20NC x 5/8in
16 2820031 1 Insulator
17 3252764 1 Nameplate
18 3311505 3 Locknut 5/16in-18NC
19 3311801 AR Nut 1/2in-13NC
20 3580317 1 Tensioner, Belt
21 Ref Pulley Options:
21 3580318 1 60Hz
21 3580319 1 50Hz
22 3910606 4 Screw #6-32NC x 3/8in
23 Ref Gasket Options:
23 3960422 2 60Hz
23 See Note 2 50Hz (Note: Not Available - Purchase Locally)
24 4060802 1 Guard, Switch
25 4240018 AR Tie-Strap (Not Shown)
26 4300157 AR Stud
27 4360336 1 Switch, Toggle
28 Ref Connector, Strain Relief

3121632 800S/860SJ 113

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
28 4460071 1 60Hz
28 See Note 1 50Hz (Note: Not Available - Purchase Locally.)
29 Ref Receptacle, Female Options (110-120V):
29 4460346 1 60Hz
29 See Note 1 50Hz (Note: Not Available - Purchase Locally)
30 Ref Flatwasher Options:
30 4711400 8 Flatwasher 1/4in Thin
30 4751400 8 Flatwasher 1/4in Regular
31 4711500 6 Flatwasher 5/16in Thin
32 4711600 1 Flatwasher 3/8in Thin
33 4751000 2 Flatwasher #10 Regular
34 4791400 AR Starwasher 1/4in
35 4891800 AR Flatwasher 1/2in Hardened
36 4922925 1 Harness, Generator
37 Ref Cover, Receptacle Options:
37 1001110873 1 60Hz Cover, Top Hinged
37 See Note 1 50Hz Cover (Note: Not Available - Purchase Locally)
39 Ref Generator Assembly Options:
39 2460048 1 Deutz D2011 Engines
39 1001136988 1 Deutz TD2.9L4 Engines
39 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
39 70001384 1 Bearing, Ball Radial (Not Shown):
39 70000863 1 Fan (Not Shown)
39 Ref Stator Options (Not Shown):
39 70002088 1 2460048 Generator
39 70004093 1 1001136988 Generator
39 70002297 1 Stud
39 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)
39A Ref Key Options:
39A 70004171 1 2460048 Generator (was p/n 7024561)
39A 70004099 1 1001136988 Generator
39B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell)
39B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell)
39B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell)
39C Ref Endbell, Belt Tensioner Options:
39C 70001953 1 2460048 Generator
39C 70004092 1 1001136988 Generator
39D Ref Endbell, Brush Block Options:
39D 70004169 1 2460048 Generator (was p/n 70001385)
39D 70004094 1 1001136988 Generator
39E Ref Shroud (was p/n 70002290)
39E 70004169 1 2460048 Generator (was p/n 70002290)
39E 70004096 1 1001136988 Generator
39E Ref Insulator, Endbell Options:
39E See Note 1 2460048 Generator (Note: Not Available for Purchase)
39E 70004097 1 1001136988 Generator
39E 7027799 1 Block, Connector 6 Position (Not Shown)
39E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
39E 7024485 1 Breaker, Circuit 30Amp (Not Shown)
39E 70001696 1 Boot, Breaker (was p/n 7024486 - Not Shown)
39E 7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs
into Item 36)

114 800S/860SJ 3121632

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
39E 7026597 1 Connector, W/Leads (Not Shown)
39E Ref Clamp, Cable Options (Not Shown):
39E 7026188 1 2460048 Generator
39E 70004098 1 1001136988 Generator
39E Ref Plate, End Panel Options:
39E 70004169 1 2460048 Generator
39E 70004095 1 1001136988 Generator
39E 70001974 1 Decal - Terminal Connections
39F 70001973 1 Decal - Warning Moving Parts
40 1001142643 1 Support (Deutz TD2.9L4 Engines Only)
41 Ref Belt, Drive Options:
41 0480126 1 Deutz D2011 Engine with 50Hz Generator
41 1001142646 1 Deutz TD2.9L4 Engine with 60Hz Generator
42 Ref Junction Box Assembly Options (See Items 101-124 for
Breakdown):
42 1001157592 1 60Hz Spec (Deutz TD2.9L4 Engines)
42 1001157525 1 50Hz Spec (Deutz D2011 Engines)
43 3311405 4 Locknut 1/4in-20NC
44 3311005 4 Locknut #10-24NC
50 Ref Capscrew Options:
50 3931628 Deutz TD2.9L4 Engines
50 4032015 Deutz D2011 Engines
51 3580320 1 Pulley
52 0771415 1 Bolt M14 x 35mm Grade 10.9 (Deutz D2011 Engine Only)
Ref JUNCTION BOX ASSEMBLY
1001157592 Ref 60Hz Control Box A
1001157525 Ref 50Hz Control Box A
101 1060343 1.5 Cable, Electrical 10/4 (60Hz Spec Only)
ft/.46m
102 Ref Cable, Electrical 10/4
102 1060494 2 ft/61cm 60Hz Spec
102 See Note 2 ft/61cm 50Hz Spec (Note: Not Available - Purchase Locally.)
103 1671092 1 Cover (60Hz Spec Only)
104 3300396 1 Cover, Fuse
105 3311001 6 Nut #10-24NC
106 4360070 1 Circuit Breaker - 15Amp
108 4460425 1 Connector, Strain Relief
109 4460426 2 Connector, Strain Relief
111 4460963 1 Connector (60Hz Spec Only)
112 4711000 4 Flatwasher, #10 Thin
114 10702077 2 Screw #10-32NF x 3/8in
115 10702082 2 Screw #10-32NF x 3/4in
116 1001152525 1 Plug
117 1001157520 1 Block, Terminal
118 1001157521 1 Box, Junction
119 1001157528 1 Decal - Wiring Schematic
120 1001158007 1 Cover, PVC
121 1001158008 1 Stand-Off
123 3520189 1 Plug (50Hz Spec Only)
124 3520192 1 Plug (50Hz Spec Only)
Ref DECAL INSTALLATION
0272435 Ref 60Hz Specs B

3121632 800S/860SJ 115

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
0272589 Ref 50Hz Spec A
201 1705460 2 Decal - SkyPower
203 Ref Decal - 240V - 3 Phase Options:
203 1705375 1 60Hz Spec
203 1705461 1 50Hz Spec
204 Ref Decal, Hazardous Voltage Options:
204 1705387 3 60Hz Spec
204 1705489 3 50Hz Spec
Ref ELECTRICAL DIAGRAM COMPONENTS
1001157770 Ref Deutz D2011 Engines A
1001157769 Ref Deutz TD2.9L4 Engines A
301 Ref Generator Harness Options (See ELECTRICAL SECTION for
Breakdown):
301 1001119968 1 Deutz D2011 Engines C
301 1001152429 1 Deutz TD2.9L4 Engines A
301A Ref Component Options:
301A 2400060 1 Fuseholder (Includes Fuse and Cap) (Deutz D2011 Engines)
(Not Shown)
301A 2400064 1 Fuse - 5Amp (Deutz D2011 Engines) (Not Shown)
301A 1001117078 1 Fuseholder (Includes Fuse and Cap) (Deutz TD2.9L4
Engines) (Not Shown)
301A See Note 1 Fuse - 5Amp (Deutz TD2.9L4 Engines) (Not Shown) (Note:
Use 1001117078 Assembly or Purchase Fuse Locally)
301A 1001096134 1 Cover, Fuseholder (Deutz TD2.9L4 Engines) (Not Shown)
301B 4460967 1 Plug, Male - 3 Position
301B 4460465 3 Socket, Female
303 4922641 1 Switch Harness

116 800S/860SJ 3121632

SECTION 2 - TURNTABLE
FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES

118 800S/860SJ 3121632

 SECTION 2 - TURNTABLE
FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV

0275257 Ref 7500W SKYPOWER GENERATOR INSTALLATION G
Ref Note: SkyPower Generator is Standard On ANSI and CSA
Specs. Optional on All Other Specs.
Ref Note: See ELECTRICAL SECTION for Boom Cable Installation.
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0480142 1 Belt, Generator
4 0641405 6 Bolt 1/4in-20NC x 5/8in
5 3931016 4 Capscrew #10-24NC x 1in
6 0641516 3 Bolt 5/16in-18NC x 2in
8 0641808 4 Bolt 1/2in-13NC x 1in
9 0700820 1 Bolt M8 x 60mm
10 0701016 1 Bolt M10 x 40mm
11 0860038 AR Box, Switch
12 0861538 1 Control Box Assembly
12 7024488 1 Card, Circuit - Generator Power
12 See Note 1 Fuse (Note: Not Available - Purchase Locally.)
12 7024489 1 Card, Circuit - Control
12 70000619 1 Harness, Control Box (Internal)
13 1001157592 Junction Box Assembly Options (See Items 101-121 for
Breakdown):
14 0902888 1 Bracket, Box Mounting
15 0962520 1 Bushing, Split Taper
18 2460048 1 Generator Assembly
18 7024484 1 Brushholder Assembly (Not Shown)
18 7024485 1 Breaker, Circuit 30Amp (Not Shown)
18 70001696 1 Boot, Breaker (Not Shown)
18 7027799 1 Block, Connection - 6 Position (Not Shown)
18 70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
18 7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs into
Item 49)
18 7026597 1 Connector, W/Lead (Not Shown)
18 7026188 1 Connector, Clamp (Not Shown)
18 70004169 1 Plate, End Panel (was p/n 70002255)
18 70002088 1 Stator (Not Shown)
18 70001974 1 Decal - Terminal Connections (Not Shown)
18 70000863 1 Fan (Not Shown)
18 70002297 4 Stud (Not Shown)
18A 70004171 1 Key (was p/n 7024561)
18B 70001966 1 Bearing, Shaft (Front)
18C 70001953 1 Endbell (Front)
18D 70001100 1 Shaft/Rotor/Windings/Fan/Rear Bearing Assembly
18D 70001384 1 Bearing, Shaft (Rear)
18E 70004169 1 Endbell, Brush Block (was p/n 70001385)
18F 70001973 1 Decal - Warning Moving Parts
18G 70004169 1 Shroud (was p/n 70002290)
19 2820031 1 Insulator
20 3252764 1 Nameplate
21 3311405 6 Locknut 1/4in-20NC
22 3311505 3 Locknut 5/16in-18NC

3121632 800S/860SJ 119

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
24 3580312 1 Pulley, Idler
25 3580314 1 Pulley, Drive Grooved
26 3580348 1 Pulley, Belt Tensioner
27 3740080 2 Relay
28 3910606 4 Screw #6-32NC x 3/8in
29 3960422 1 Gasket
30 1001110873 1 Cover, Receptacle
31 4060802 1 Guard, Switch
34 4360336 1 Switch, Toggle
36 4460071 1 Connector, Strain Relief
37 4460346 1 Receptacle
39 4568735 1 Tube, Spacer Pulley Grooved
40 4711400 10 Flatwasher 1/4in Thin
41 4711500 6 Flatwasher 5/16in Thin
43 4711800 4 Flatwasher 1/2in Thin
45 4751000 4 Flatwasher #10 Regular
47 4811900 1 Flatwasher M8
48 4891600 1 Flatwasher 3/8in Hardened
49 4922925 1 Harness, Generator
51 3311005 4 Locknut #10-24NC
1001157592 Ref JUNCTION BOX ASSEMBLY A
101 1060343 1.5 Cable, Electrical 10/4
ft/.46m
102 1060494 2 ft/61cm Cable, Electrical 10/4
103 1671092 1 Cover
104 3300396 1 Cover, Fuse
105 3311001 6 Nut #10-24NC
106 4360070 1 Circuit Breaker - 15Amp
108 4460425 1 Connector, Strain Relief
109 4460426 2 Connector, Strain Relief
111 4460963 1 Connector
112 4711000 4 Flatwasher, #10 Thin
114 10702077 2 Screw #10-32NF x 3/8in
115 10702082 2 Screw #10-32NF x 3/4in
116 1001152525 1 Plug
117 1001157520 1 Block, Terminal
118 1001157521 1 Box, Junction
119 1001157528 1 Decal - Wiring Schematic
120 1001158007 1 Cover, PVC
121 1001158008 1 Stand-Off
0272435 Ref DECAL INSTALLATION A
201 1705460 2 Decal - SkyPower
203 1705375 1 Decal - 240V - 3 Phase
204 1705387 3 Decal, Hazardous Voltage
1001157768 Ref ELECTRICAL DIAGRAM COMPONENTS A
301 4923420 1 Generator Harness A
301A 4460374 2 Plug, Sealed Relay
301A 4460375 8 Terminal
301B 4460967 1 Plug, Male - 3 Position
301B 4460465 3 Socket, Female
301C 2400060 2 Fuseholder (Not Shown)
301C 2400064 2 Fuse - 5Amp (Not Shown)

120 800S/860SJ 3121632

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
302 4460742 1 Connector - 2 Position
302 4460743 2 Socket, Female
302 4460458 2 Seal
304 4922641 1 Switch Harness

3121632 800S/860SJ 121

 SECTION 3 - BOOM

SECTION 3 - BOOM

3121632 800S/860SJ 123

SECTION 3 - BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION

124 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATIONS
1001155751 Ref Tower Boom, Upright and Cylinders Installations 800S B
1001155752 Ref Tower Boom, Upright and Cylinders Installations 860SJ C
2 0100011 AR Compound, Locking
4 0561380 1 Block, Boom Rest
5 0641504 4 Bolt 5/16in-18NC x 5/8in
6 0641615 4 Bolt 3/8in-16NC x 1-7/8in (860SJ Only)
7 0641613 4 Bolt 3/8in-16NC x 1-5/8in (800S Only)
8 0642014 AR Bolt 5/8in-11NC x 1-3/4in
9 0642212 3 Bolt 3/4in-10NC x 1-1/2in
10 0642618 1 Bolt 1in-8NC x 2-1/4in
12 Ref Tower Weldment Options:
12 0801279 1 Tower Weldment 800S
12 0801306 1 Tower Weldment 860SJ
13 Ref Link (Tower) Weldment Options:
13 0801280 1 Link (Tower) Weldment 800S
13 0801307 1 Link (Tower) Weldment 860SJ
14 0962122 2 Bushing
15 0962297 6 Bushing
18 3311605 6 Locknut 3/8in-16NC
19 3311805 4 Locknut 1/2in-13NC
22 3422908 1 Pin
23 3422909 1 Pin
24 3422910 1 Pin
25 3422920 1 Pin
26 Ref Pin Options:
26A 3422930 1 Pin 800S
26B 3422909 1 Pin 860SJ
28 1001157180 1 Upright
29 3573050 1 Cover, Upright Rear
31 3841287 AR Keeper, Pin
32 3841356 1 Keeper, Pin
34 3931624 2 Capscrew, Socket Head 3/8in-16NC x 1-1/2in
35 4160187 2 Spring, Rubber
36 4711600 6 Flatwasher 3/8in Thin
37 4740492 1 Thrustwasher
38 Ref Power Link Weldment Options:
38 1001117804 1 Power Link Weldment 800S
38 1001117805 1 Power Link Weldment 860SJ
38A 0962297 4 Bushing
41 0641812 4 Bolt 1/2in-13NC x 1-1/2in (860SJ Only)
42 4711800 8 Flatwasher 1/2in Thin (860SJ Only)
43 4846427 1 Rest, Boom (860SJ Only)

3121632 800S/860SJ 125

SECTION 3 - BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S

126 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S

ITEM PART NUMBER QTY DESCRIPTION REV

1001155751 Ref BOOM AND CYLINDERS INSTALLATION B
1 0060061 1 Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown)
2 0100011 AR Compound, Locking
3 0273695 1 Platform Level Sensor Switch Assembly (See PLATFORM
SUPPORT AND CONTROL VALVES INTSTALLATION for
Breakdown)
6 0641608 1 Bolt 3/8in-16NC x 1in
8 0642014 2 Bolt 5/8in-11NC x 1-3/4in
9 0642212 3 Bolt 3/4in-10NC x 1-1/2in
11 0741605 1 Bolt 3/8in-16NC x 5/8in
16 1684189 1 Platform Level Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
17 1684199 1 Main Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
18 0962297 2 Bushing (Part of Timing Link)
19 3422562 1 Pin
20 3422569 1 Pin
21 3422580 1 Pin
22 3422908 2 Pin
25 3422920 1 Pin
27 3422931 1 Pin
30 3841143 1 Keeper, Pin
31 3841287 3 Keeper, Pin
33 3900192 1 Screw 3/8in-16NC x 1/2in
39 1001155760 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)
1001156965 Ref POWER TRACK INSTALLATION B
101 0100011 AR Compound, Locking
102 0100081 AR Adhesive
103 0630539 1 Bolt 3/8in-16NC x 3-1/2in
104 0641606 12 Bolt 3/8in-16NC x 3/4in
105 0641608 6 Bolt 3/8in-16NC x 1in
106 0641620 1 Bolt 3/8in-16NC x 2-1/2in
107 0641622 2 Bolt 3/8in-16NC x 2-3/4in
108 0641644 2 Bolt 3/8in-16NC x 5-1/2in
109 1320263 2 Clamp, Cable
110 1320288 1 Clamp, Hose
111 1320289 1 Clamp, Hose
112 1320294 2 Bar, Clamping
113 3311605 12 Locknut 3/8in-16NC
114 3340764 2 Pad, Wear
115 3340787 1 Pad, Wear
116 3340941 2 Pad, Push Tube
117 3340942 2 Pad, Rubber
118 3340943 2 Pad, Rubber
119 3900283 4 Screw, Button Head 3/8in-16NC x 3/4in
120 3900316 4 Screw, Button Head 3/8in-16NC x 1in
121 4070969 2 Shim
122 4711600 28 Flatwasher 3/8in Thin
123 4846553 2 Support, Push Tube
124 4846554 1 Tube, Push

3121632 800S/860SJ 127

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
125 1001131731 1 Power Track
125 70003921 AR Repair Section (Includes 1 Pin Assembly for each end)
125 70003922 1 Mounting Feet (Includes Both Pair of Feet)
126 1001136400 1 Plate
127 1001156439 1 Plate
128 1001156443 1 Tube, Push

128 800S/860SJ 3121632

SECTION 3 - BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ

130 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ

ITEM PART NUMBER QTY DESCRIPTION REV

1001155752 Ref BOOM AND CYLINDERS INSTALLATION C
1 0100011 AR Compound, Locking
2 0271444 1 Jib Assembly (See Items 101-120 for Breakdown)
3 0273695 1 Platform Level Sensor Switch Assembly (See PLATFORM
SUPPORT AND CONTROL VALVES INTSTALLATION for
Breakdown)
7 0641808 2 Bolt 1/2in-13NC x 1in
9 0642014 2 Bolt 5/8in-11NC x 1-3/4in
10 0642212 3 Bolt 3/4in-10NC x 1-1/2in
16 1684136 1 Platform Level Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
17 1684202 1 Main Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
20 3422793 2 Pin
21 3422908 2 Pin
24 3422920 1 Pin
25 3422931 1 Pin
26 3422932 1 Pin
29 3841203 2 Keeper, Pin
30 3841287 3 Keeper, Pin
32 3900192 1 Screw 3/8in-16NC x 1/2in
40 1001155762 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)
41 0962297 2 Bushing (Part of Timing Link)
0271444 Ref JIB ASSEMBLY H
101 0060048 1 Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown)
102 0100011 AR Compound, Locking
103 0641604 2 Bolt 3/8in-16NC x 1/2in
104 0641608 2 Bolt 3/8in-16NC x 1in
105 0641610 1 Bolt 3/8in-16NC x 1-1/4in
106 0641618 4 Bolt 3/8in-16NC x 2-1/4in
107 0961947 AR Bushing
108 1683609 1 Jib Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
109 3311605 5 Locknut 3/8in-16NC
110 3422860 2 Pin
111 3422861 2 Pin
112 3422867 1 Pin
113 3841143 3 Keeper, Pin
114 3841340 1 Loop, Hose
115 4740439 2 Thrustwasher
116 4844816 1 Link, Jib (Upper)
116A 0962335 4 Bushing
117 4844817 2 Link, Jib (Lower)
118 4846435 1 Pivot, Jib
119 3520034 4 Plug, Hole
1001156965 Ref POWER TRACK INSTALLATION B
201 0100011 AR Compound, Locking
202 0100081 AR Adhesive
203 0630539 1 Bolt 3/8in-16NC x 3-1/2in
204 0641606 12 Bolt 3/8in-16NC x 3/4in

3121632 800S/860SJ 131

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
205 0641608 6 Bolt 3/8in-16NC x 1in
206 0641620 1 Bolt 3/8in-16NC x 2-1/2in
207 0641622 2 Bolt 3/8in-16NC x 2-3/4in
208 0641644 2 Bolt 3/8in-16NC x 5-1/2in
209 1320263 2 Clamp, Cable
210 1320288 1 Clamp, Hose
211 1320289 1 Clamp, Hose
212 1320294 2 Bar, Clamping
213 3311605 12 Locknut 3/8in-16NC
214 3340764 2 Pad, Wear
215 3340787 1 Pad, Wear
216 3340941 2 Pad, Push Tube
217 3340942 2 Pad, Rubber
218 3340943 2 Pad, Rubber
219 3900283 4 Screw, Button Head 3/8in-16NC x 3/4in
220 3900316 4 Screw, Button Head 3/8in-16NC x 1in
221 4070969 2 Shim
222 4711600 28 Flatwasher 3/8in Thin
223 4846553 1 Support, Push Tube
224 4846558 1 Tube, Push
225 1001131731 1 Power Track
225 70003921 AR Repair Section (Includes 1 Pin Assembly for each end)
225 70003922 1 Mounting Feet (Includes Both Pair of Feet)
226 1001136400 1 Plate
227 1001156439 1 Plate
228 1001156443 1 Tube, Push

132 800S/860SJ 3121632

SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES

134 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref MAIN BOOM ASSEMBLY OPTIONS:
1001155760 Ref Main Boom Assembly 800S B
1001155762 Ref Main Boom Assembly 860SJ B
1 0100011 AR Compound, Locking
2 0561185 2 Block, Telescope Attach
3 0561445 1 Block, Spring Mounting
4 0561446 2 Block, Tele Mount
5 0561447 1 Block, Cable Mount
6 0561449 3 Block, Spacer
7 0641403 8 Bolt 1/4in-20NC x 3/8in
8 0641606 1 Bolt 3/8in-16NC x 3/4in
9 0641607 2 Bolt 3/8in-16NC x 7/8in
10 0641608 2 Bolt 3/8in-16NC x 1in
11 0641610 4 Bolt 3/8in-16NC x 1-1/4in
12 0641613 6 Bolt 3/8in-16NC x 1-5/8in
13 0641616 4 Bolt 3/8in-16NC x 2in
14 0641626 4 Bolt 3/8in-16NC x 3-1/4in
15 0641634 4 Bolt 3/8in-16NC x 4 1/4in
16 0641640 2 Bolt 3/8in-16NC x 5in
17 0741612 6 Screw, Flathead 3/8in-16NC x 1-1/2in
18 Ref Fly Weldment Options:
18 0801275 1 Fly Weldment 800S
18 0801282 1 Fly Weldment 860SJ
19 Ref Mid Weldment Options:
19 0801649 1 Mid Weldment 800S
19 0801647 1 Mid Weldment 860SJ
20 0811606 28 Screw 3/8in-16NC x 3/4in
21 0811607 12 Screw 3/8in-16NC x 7/8in
22 0811608 6 Screw 3/8in-16NC x 1in
23 0811614 6 Screw 3/8in-16NC x 1-3/4in
24 0811616 6 Screw 3/8in-16NC x 2in
25 0961948 2 Bearing (860SJ Only)
26 0962297 2 Bearing
27 1120510 1 Cover, Pin
28 1220078 2 Sheave, Block
29 Ref Telescope Cylinder Assembly Options (See CYLINDER
SECTION for Breakdown):
29 1684041 1 Telescope Cylinder Assembly 800S
29 1684043 1 Telescope Cylinder Assembly 860SJ
30 3272001 1 Nut 5/8in-11NC
31 3272401 1 Nut 7/8in-9NC
32 3300240 1 Nut
33 3300241 2 Locknut 3/4in-10NC
34 3300242 1 Locknut 7/8in-9NC
35 3311605 4 Locknut 3/8in-16NC
36 3312201 2 Nut 3/4in-10NC
37 3340757 2 Pad, Wear
38 3340871 4 Pad, Wear
39 3422417 1 Pin, Extend Sheave
40 3422424 2 Pin

3121632 800S/860SJ 135

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
41 3580243 2 Sheave, Retract
41 0961951 1 Bushing
42 3580249 2 Guard, Sheave
43 3580288 1 Sheave, Extend
43 0961951 2 Bushing
44 3580289 1 Guard, Sheave
45 3841143 1 Keeper, Pin
46 Ref Cable, Wire Rope
46 3890013 2 Cable, Wire Rope 800S
46 3890016 2 Cable, Wire Rope 860SJ
47 Ref Cable, Wire Rope
47 3890014 1 Cable, Wire Rope 800S
47 3890017 1 Cable, Wire Rope 860SJ
48 Ref Cable, Wire Rope
48 3890015 1 Cable, Wire Rope 800S
48 3890018 1 Cable, Wire Rope 860SJ
49 3951608 2 Setscrew 3/8in-16NC x 1in
50 4070863 5 Shim (#11 Gauge)
51 4070895 8 Shim (#16 Gauge)
52 4070897 10 Shim (#18 Gauge)
53 4070898 22 Shim (#11 Gauge)
54 4070929 2 Shim (#16 Gauge)
55 4070939 1 Shim (#16 Gauge)
56 4070940 1 Shim (#16 Gauge)
57 4071020 2 Shim (#16 Gauge)
58 4160149 1 Spring, Torsion
59 4711600 12 Flatwasher 3/8in Thin
60 4751400 4 Flatwasher 1/4in Regular
61 4891600 2 Flatwasher 3/8in Hardened
62 1001148650 2 Pad, Wear
63 1001148651 2 Pad, Wear
64 1001148652 20 Pad, Wear
65 1001148653 1 Pad, Wear
66 Ref Base Weldment Options:
66 1001155770 1 Base Weldment 800S
66 1001155771 1 Base Weldment 860SJ
67 3539622 1 Plate, Cover

136 800S/860SJ 3121632

SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLY

138 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref ROTATOR ASSEMBLIES
0060061 Ref Rotator Assemblies 800S I
0060048 Ref Rotator Assemblies 860SJ I
1 Ref Case/Bracket Weldment
1 7017175 1 0060061 Rotator
1 7017141 1 0060048 Rotator
1A Ref Bushing Options: (Top)
1A 0961951 2 0060061 Rotator
1A Not Required 0 0060048 Rotator
1B Ref Bushing Options: (Bottom)
1B Not Required 0 0060061 Rotator
1B 0961947 2 0060048 Rotator
2 Ref Shaft Options:
2 7017162 1 0060061 Rotator
2 7017140 1 0060048 Rotator
3 Ref Sleeve, Piston Options:
3 7017163 1 0060061 Rotator
3 7017139 1 0060048 Rotator
4 7017164 1 Cap, End
8 See Note 3 Bolt 1/4in-20NC (Grade 8) (Note: Not Available for Purchase.)
9 See Note 1 Seal, Cap (Note: Use Items 100A, 100B & 100C)
10 See Note 1 Ring, Back-Up Cap (Note: Use Items 100A, 100B & 100C)
11 See Note 1 Seal, Rod (Note: Use Items 100A, 100B & 100C)
12 See Note 1 Seal, Piston (Note: Use Items 100A, 100B & 100C)
13 See Note 2 Packing, Bearing (Note: Use Items 100A, 100B & 100C)
14 See Note 1 Bearing, Cap (Note: Use Items 101A & 101B)
15 See Note 1 Bearing, Shaft (Note: Use Items 101A & 101B)
16 See Note 2 Thrustwasher (Note: Use Items 101A & 101B)
17 Ref Counterbalance Valve Assembly Options:
17 7017172 1 0060061 Rotator
17 7017125 1 0060048 Rotator
17A Ref Valve, Cartridge Options:
17A 7017192 2 0060061 Rotator
17A 7011323 2 0060048 Rotator
17A Ref Seal Kit (1 Per Assembly)
17A See Note 2 7017192 Cartridge (Note: Not Available - Purchase
Complete Assembly.)
17A 2900770 2 7011323 Cartridge
18 7017136 2 Bushing
19 70001697 6 Screw, Countersunk (0060048 Rotator)
Ref KIT OPTIONS:
100 Ref Seal Kit Options: (Includes Items 9-13)
100A 7017158 1 0060061 Rotators (Standard)
100B 70000342 1 0060061 Rotators (Low Temperature)
100C 7017137 1 0060048 Rotator
101 Ref Bearing Kit Options: (Includes Items 14-16)
101A 7017159 1 0060061 Rotators
101B 7017138 1 0060048 Rotator
102 7017142 1 Hardware Kit (0060061 Rotators Only) (Includes End Cap Dowel
Pins, Plugs and 103)

3121632 800S/860SJ 139

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
103 70001697 4 Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)

140 800S/860SJ 3121632

SECTION 3 - BOOM
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

142 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM SUPPORT INSTALLATION
0272070 Ref Side Entry Platform Machines without Load Sensing and E
without SkyGlazier.
See Note Ref Side Entry Platform Machines without Load Sensing and with
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124242.)
See Note Ref Side Entry Platform Machines with Load Sensing and without
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124287.)
See Note Ref Side Entry Platform Machines with Load Sensing and with
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124287.)
1 0100011 AR Compound, Locking
2 0641812 8 Bolt 1/2in-13NC x 1-1/2in
3 0642684 1 Bolt 1in-8NC x 10-1/2in
4 0681608 8 Bolt 3/8in-16NC x 1in (Grade 8)
5 3300243 1 Locknut 1in-8NC
6 3311805 8 Locknut 1/2in-13NC
7 4846573 1 Support
8 4891600 8 Flatwasher 3/8in Hardened
9 4891800 8 Flatwasher 1/2in Hardened
10 4892600 1 Flatwasher 1in Hardened
Ref VALVE INSTALLATIONS
Ref Valve Installations 800S without Hostile Environment
1001161980 Ref Machines with Deutz D2011 and GM Engines (SN C
0300182743 through 0300190436)
1001149531 Ref Machines with Deutz TD2.9L4 Engines (SN 0300182743 D
through 0300190436)
1001167198 Ref Machines with All Deutz D2011 and GM Engines (SN A
0300190437 to Present)
Ref Valve Installations 800S with Hostile Environment
1001161982 Ref Machines with Deutz D2011 and GM Engines (SN C
0300182743 through 0300190436)
1001149531 Ref Machines with Deutz TD2.9L4 Engines (SN 0300182743 D
through 0300190436)
1001167200 Ref Machines with All Deutz D2011 and GM Engines (SN A
0300190437 to Present)
Ref Valve Installations 860SJ with Hostile Environment
1001161981 Ref Machines with Deutz D2011 and GM Engines (SN C
0300182743 through 0300190436)
1001149532 Ref Machines with Deutz TD2.9L4 Engines (SN 0300182743 D
through 0300190436)
1001167199 Ref Machines with All Deutz D2011 and GM Engines (SN A
0300190437 to Present)
101 0100011 AR Compound, Locking
102 0630467 6 Screw, Button Head
104 0641526 3 Bolt 5/16in-18NC x 3-1/4in (860SJ Only) (SN 0300182743
through 0300190436)
105 0641606 2 Bolt 3/8in-16NC x 3/4in
108 0903530 1 Bracket, Filter Mounting
109 1670964 1 Cover (Required on all Machines except 800S with Hostile
Environment Machines with Deutz D2011 and GM Engines)
110 2120217 1 Filter, High Pressure

3121632 800S/860SJ 143

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
110 70002097 1 Element, Filter
110 70001499 1 Kit, Seal
110 70004328 1 Plug, Indicator
111 3311605 2 Locknut 3/8in-16NC
112 3780117 2 O-Ring (860SJ Only) (SN 0300182743 through 0300190436)
113 3900232 2 Screw 3/8in-16NC x 1-1/4in
114 3900283 4 Screw 3/8in-16NC x 3/4in
115 4341264 1 Plate, Valve Mounting
116 4641186 1 Valve, Jib (860SJ Only) (See PLATFORM VALVE ASSEMBLY
for Breakdown) (SN 0300182743 through 0300190436)
120 4711500 AR Flatwasher 5/16in Thin
121 4711600 6 Flatwasher 3/8in Thin
122 4751600 4 Flatwasher 3/8in Regular
125A 1001118473 1 Valve, Level/Rotate (See PLATFORM VALVE ASSEMBLIES for
Breakdown) (SN 0300182743 through 0300190436)
125B 1001154600 1 Valve, Platform (800S) (See PLATFORM VALVE ASSEMBLIES
for Breakdown) (SN 0300190437 to Present)
125C 1001154599 1 Valve, Platform (860SJ) (See PLATFORM VALVE ASSEMBLIES
for Breakdown) (SN 0300190437 to Present)
126 1001141137 1 Harness, Upper Valve (Not Shown - See ELECTRICAL
SECTION for Breakdown) (SN 0300182743 through
0300190436)
126 1001168025 1 Harness, Upper Valve (Not Shown - See ELECTRICAL
SECTION for Breakdown) (SN 0300190437 to Present)
0273695 Ref LEVEL SENSOR SWITCH INSTALLATION
401 0100011 AR Compound, Locking
402 0100035 AR Compound, Locking
403 0641406 4 Bolt 1/4in-20NC x 3/4in
404 0641604 6 Bolt 3/8in-16NC x 1/2in
405 3930606 4 Capscrew #6-32NC x 3/8in
406 1671044 2 Cover, Sensor
407 3200449 2 Mount, Sensor
408 3440410 2 Rollpin
409 1001133329 2 Sensor
410 4711600 6 Flatwasher 3/8in Thin

144 800S/860SJ 3121632

SECTION 3 - BOOM
FIGURE 3-7. PLATFORM VALVE ASSEMBLIES (SN 0300182743 through 0300190436)

146 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-7. PLATFORM VALVE ASSEMBLIES (SN 0300182743 through 0300190436)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM SUPPORT INSTALLATION
0272070 Ref Side Entry Platform Machines without Load Sensing and E
without SkyGlazier
See Note Ref Side Entry Platform Machines without Load Sensing and with
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124242.)
See Note Ref Side Entry Platform Machines with Load Sensing and without
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124287.)
See Note Ref Side Entry Platform Machines with Load Sensing and with
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124287.)
4641186 Ref JIB VALVE ASSEMBLY (860SJ ONLY)
201 7012965 1 Valve, Cartridge
201 7012953 1 Seal Kit - 7012965 Valve
202 7010542 1 Valve, Load Shuttle
202 7010543 1 Seal Kit - 7010542 Valve
203 7023915 1 Valve, Relief
203 7012967 1 Seal Kit - 7023915 Valve
204 7023922 1 Valve, Solenoid
204 7017402 1 Seal Kit - 7017452 Valve
205 7012944 2 Coil
1001118473 Ref LEVEL/ROTATE VALVE ASSEMBLY C
301 7012955 1 Valve, Check
301 7012967 1 Seal Kit - 7012955 Valve
302 7023984 1 Valve, Flow Regulator
302 7012953 1 Seal Kit - 023984 Valves
303 7012989 1 Valve, Flow Regulator
303 7012953 1 Seal Kit - 7012989 Valve
304 7012965 1 Valve, Flow Regulator
304 7012953 1 Seal Kit - 7012965 Valves
305 7023983 1 Valve, Relief (Level Up)
305 7012967 1 Seal Kit - 7023983 Valve
306 7023911 1 Valve, Relief (Level Down)
306 7012967 1 Seal Kit - 7023911 Valve
307 7017479 1 Valve, Solenoid (Pressure)
307 7012518 1 Seal Kit - 7017479 Valve
308 7012943 1 Coil
309 7023922 1 Valve, Solenoid (Platform Level)
309 7017402 1 Seal Kit - 7023922 Valve
310 7017452 1 Valve, Solenoid (Rotator)
310 7017402 2 Seal Kit - 7017452 Valve
311 7012944 4 Coil

3121632 800S/860SJ 147

SECTION 3 - BOOM
FIGURE 3-8. PLATFORM VALVE ASSEMBLIES (SN 0300190437 to Present)

148 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-8. PLATFORM VALVE ASSEMBLIES (SN 0300190437 to Present)

ITEM PART NUMBER QTY DESCRIPTION REV

1001154600 Ref PLATFORM VALVE ASSEMBLY (800S) (SN 0300190437 to B
Present)
1 7012995 1 Cartridge, Solenoid Valve
1 7012518 1 Seal Kit - 7012995 Valve
2 7017452 1 Cartridge, Solenoid Valve
2 7017402 1 Seal Kit - 7017452 Valve
3 7023922 1 Cartridge, Solenoid Valve
3 7017402 1 Seal Kit - 7023922 Valve
4 7012989 1 Cartridge, Valve
4 7012953 1 Seal Kit - 7012989 Valve
5 7023984 1 Cartridge, Valve
5 7012953 1 Seal Kit - 7023984 Valve
6 70003788 1 Coil
7 70002386 4 Coil
8 7012955 1 Cartridge, Valve
8 7012967 1 Seal Kit - 7012955 Valve
1001154599 Ref PLATFORM VALVE ASSEMBLY (860SJ) (SN 0300190437 to B
Present)
101 7012995 1 Cartridge, Solenoid Valve
101 7012518 1 Seal Kit - 7012955 Valve
102 7017452 1 Cartridge, Solenoid Valve
102 7017402 1 Seal Kit - 7017452 Valve
103 7023922 2 Cartridge, Solenoid Valve
103 7017402 2 Seal Kit - 7023922 Valve
104 7012989 1 Cartridge, Valve
104 7012953 1 Seal Kit - 7012989 Valve
105 7023984 1 Cartridge, Valve
105 7012953 1 Seal Kit - 7023984 Valve
106 70004578 1 Cartridge, Valve
106 7011653 1 Seal Kit - 70004578 Valve
107 7012955 1 Cartridge, Valve
107 7012967 1 Seal Kit - 7012955 Valve
108 70002386 6 Coil
109 70003788 1 Coil

3121632 800S/860SJ 149

SECTION 3 - BOOM
FIGURE 3-9. BOOM CABLE CLAMPS INSTALLATIONS

150 800S/860SJ 3121632

 SECTION 3 - BOOM
FIGURE 3-9. BOOM CABLE CLAMPS INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref BOOM CABLE CLAMPS INSTALLATION
Ref Boom Cable Clamps Installation 800S
0271322 Ref All Specs Except Australian and CE Specs I
0271323 Ref Australian and CE Specs Only I
0272388 Ref All Specs Except Australian and CE Specs With 7500W G
Generator and Without Arctic Package
1001117399 Ref Australian and CE Specs Only With 7500W Generator and B
Without Arctic Package
1001091609 Ref All Specs Except Australian, CE and Japanese Specs C
Without 7500W Generator and With Arctic Package
1001091664 Ref All Specs Except Australian, CE and Japanese Specs With E
7500W Generator and Arctic Package
Ref Boom Cable Clamps Installation 860SJ
0271324 Ref All Specs Except Australian and CE Specs I
0271325 Ref Australian and CE Specs Only K
0272389 Ref All Specs Except Australian and CE Specs With 7500W F
Generator and Without Arctic Package
1001117400 Ref Australian and CE Specs Only With 7500W Generator and B
Without Arctic Package
0275586 Ref All Specs Except Australian, CE and Japanese Specs B
Without 7500W Generator and With Arctic Package
1001091665 Ref All Specs Except Australian, CE and Japanese Specs With E
7500W Generator and With Arctic Package
1 0641408 1 Bolt 1/4in-20NC x 1in
2 0641412 2 Bolt 1/4in-20NC x 1-1/2in
5 Ref Clamp Options:
5 1320223 2 Machines Without 7500W Generator
5 Not Required 0 Machines With 7500W Generator
7 3573047 1 Plate, Terminal Mounting
16 4711400 5 Flatwasher 1/4in Thin
19 Ref Block, Clamp (860SJ Only) Options:
19 0561484 2 0271324, 0271325, 0272389 & 1001117400 Installations
19 1001091472 2 0275586 & 1001091665 Installations
20 0641424 4 Bolt 1/4in-20NC x 3in (860SJ Only)
21 0641511 2 Bolt 5/16in-18NC x 1-3/8in
22 0641604 2 Bolt 3/8in-16NC x 1/2in
23 0641607 2 Bolt 3/8in-16NC x 7/8in
24 1671034 1 Cover, Jib (860SJ Only)
25 2080044 4 Rivnut (860SJ Only)
26 3311505 2 Locknut 5/16in-18NC
27 3573296 1 Plate, Hose Cover
28 3841340 2 Loop, Hose
29 4751500 4 Flatwasher 5/16in Regular
30 Ref Bolt 1/4in-20NC x 1-1/4in Options:
30 0641410 1 Machines Without 7500W Generator
30 Not Required 0 Machines With 7500W Generator
31 3311405 AR Locknut 1/4in-20NC
32 Ref Flatwasher 1/4in Regular Options:
32 4751400 1 Machines Without 7500W Generator
32 Not Required 0 Machines With 7500W Generator
34 1320061 1 Clamp

3121632 800S/860SJ 151

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
35 1320041 1 Clamp (Machines With 7500W Generator Only)

152 800S/860SJ 3121632

 SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3121632 800S/860SJ 153

SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES

154 800S/860SJ 3121632

 SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM ASSEMBLIES:
1001144027 Ref Platform 30in x 4ft (76cm x 1.22m) with No Mesh B-M
1001144026 Ref Platform 30in x 5ft (76cm x 1.5m) with No Mesh B-L
1001144024 Ref Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh B-I
1001144023 Ref Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh B-J
Ref Note: For Platform with Mesh to Top Rail, Platform and Mesh
must be ordered separately. See SPECIAL OPTIONS
SECTION for Mesh Installations.
Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION for Breakdown.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be purchased
to accommodate limit switch locations.
Ref Note: When replacing platform on machines with SkyCutter
option, new bracket p/n 1001145405 must be purchased to
accommodate SkyCutter components.
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
6 See Note 1 Platform (Note: Not Available - Purchase Complete Platform
Assembly.)
7 3520072 1 Cap-Plug
8 3820020 4 Rivet, Pop
10 1001144629 1 Gate
11 3520198 2 Cap-Plug
Ref PLATFORM ASSEMBLY WITH DROP-BAR
1001138431 Ref Platform 30in x 4ft (76cm x 1.22m) with No Mesh (Use p/n B-B
1001144018)
1001138432 Ref Platform 36in x 5ft 5ft x 3ft (91.5cm x 1.5m) (Use p/n B-B
1001144019)
1001138434 Ref Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh (Use p/n B-B
1001144021)
1001138430 Ref Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh (Use p/n B-B
1001144022)
1001128598 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not B
Shown)
1001128479 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not B
Shown)
1001111018 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not E
Shown)
Ref Note: For Platform with Mesh to Top Rail, Platform and Mesh
must be ordered separately(escpet where specified). See
SPECIAL OPTIONS SECTION for Mesh Installations.
Ref Note: Replacement Decals Must Be Ordered Separately - See
DECALS SECTION for Breakdown.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be purchased
to accommodate limit switch locations.
Ref Note: When replacing platform on machines with SkyCutter
option, new bracket p/n 1001145405 must be purchased to
accommodate SkyCutter components.
51 0100011 AR Compound, Locking
52 0641418 2 Bolt 1/4in-20NC x 2-1/4in
53 0961845 2 Bushing

3121632 800S/860SJ 155

SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
56 See Note 1 Platform (Note: Not Available - Purchase Complete Platform
Assembly.)
57 3520198 2 Cap-Plug
58 4010618 2 Screw M6 x 50mm
59 4711400 4 Flatwasher 1/4in Thin
60 4811700 2 Flatwasher M6
61 Ref Bar, Drop Options:
61 1001138494 1 Drop Bar (Not Shown) for p/ns 1001144018, 1001144019,
1001144021 & 1001144022 Platforms
61 1001111346 1 Drop Bar (Not Shown) for p/ns 1001128598, 1001128479 &
1001111018 Platforms
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar
1001114897 Ref FOOTSWITCH AND COVERS INSTALLATIONS C
101 0641406 2 Bolt 1/4in-20NC x 3/4in
102 0641408 3 Bolt 1/4in-20NC x 1in
103 0641610 4 Bolt 3/8in-16NC x 1-1/4in
104 3311405 5 Locknut 1/4in-20NC
105 3311605 4 Locknut 3/8in-16NC
106 3380434 1 Panel, Molded
107 4740362 7 Washer, Fender
108 4751600 8 Flatwasher 3/8in Regular
109 1001141140 1 Platform Console Assembly (See PLATFORM CONSOLE
ASSEMBLY for Breakdown):
109 1001117174 1 Footswitch Assembly (Includes Footswitch, Electrical Cable, B
Strain Relief Connectors and Connecting Terminals) Options
(See ELECTRICAL SECTION for Further Breakdown):
109A 1060918 7 ft/2.14m Cable, Electrical - 18/3
109B 1001117172 1 Footswitch (Includes Footswitch and Items 112B & 112C):
109B 70002902 1 Switch, 20Amp
109B 70002903 1 Gasket
109B 70002904 4 Replacement Kit, Bolt
109B 70002905 1 Cover, Aluminum
109C 4460071 1 Connector, Strain Relief
Ref WORKLIGHTS INSTALLATIONS (optional)
0273472 Ref Worklights Installations 800S D
0273483 Ref Worklights Installations 860SJ D
1001128153 Ref Worklights Installations 860SJ (Worklights / Double Qty A
Listed for 4 Corner Worklight)
201 2080040 AR Huck Fastener
204 2920140 2 Worklight
204 7016399 2 Bulb, Replacement (1 Per Worklight)
207 3536089 2 Plate, Mounting
213 4460426 1 Connector, Strain Relief (Not Shown - Located at Console Box)
217 Ref Hardware Options (Not Shown):
217 2820035 9 ft Loom, Vinyl (2 Work Lights)
217 2820020 1 ft Shrink, Heat (4 Work Lights)
218 4240099 10 Tie-Strap (Not Shown)
0272058 Ref FLOODLIGHTS INSTALLATION B
301 0641518 2 Bolt 5/16in-18NC x 2-1/4in
302 2560173 2 Handle, Star Knob

156 800S/860SJ 3121632

 SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
303 2920157 2 Floodlight
303 7024452 2 Bulb, Replacement (1 Per Light)
304 3250585 1 Nameplate - Lights On
305 4060802 1 Guard, Switch
306 4360336 1 Switch, Toggle
307 4420037 AR Tape, Insulation (Not Shown)
308 4751800 2 Flatwasher 1/2in Regular
309 4846561 1 Mount, Light
Ref TRAY INSTALLATIONS (OPTIONAL)
401 1580012 1 Tray, Storage (Center)
402 1580013 1 Tray, Storage (Rail Mounted - Not Shown)

3121632 800S/860SJ 157

SECTION 4 - PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM)

158 800S/860SJ 3121632

 SECTION 4 - PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM ASSEMBLY (FALL ARREST)
3510884 Ref PLATFORM ASSEMBLY (36 x 72) E
3510868 Ref PLATFORM ASSEMBLY (36 x 96) E
Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION for Breakdown.
1 0681814 2 Bolt 1/2in-13NC x 1-3/4in (Grade 8)
2 0681822 AR Bolt 1/2in-13NC x 2-3/4in (Grade 8)
3 0962270 2 Bearing, Oilite
4 1702773 1 Decal - JLG
5 1705014 1 Decal - Safety
6 2410014 1 Gate Weldment
7 3271805 AR Locknut 1/2in-13NC (Grade 8)
8 3311605 1 Locknut 3/8in-16NC
9 See Note 1 Platform (Note: Purchase Platform Assembly)
10 3520072 1 Cap-Plug
11 Ref Cable, Fall Arrest Options:
11 1060919 1 36 x 72
11 3890040 1 36 x 96
12 3900054 1 Bolt 1/2in-13NC x 1-3/4in
13 4711800 2 Flatwasher 1/2in Thin
14 4751800 AR Flatwasher 1/2in Regular
15 1706385 1 Decal - Drop Bar

3121632 800S/860SJ 159

SECTION 4 - PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

160 800S/860SJ 3121632

 SECTION 4 - PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001141140 Ref PLATFORM CONSOLE ASSEMBLY B
1 0100009 AR Sealant
3 0100081 AR Compound, Loctite
4 0140011 1 Alarm
6 0641406 4 Bolt 1/4in-20NC x 3/4in
7 0641414 4 Bolt 1/4in-20NC x 1-3/4in
8 0721003 2 Bolt #10-24NC x 3/8in
9 0721006 2 Screw #10-24NC x 3/4in
10 0861441 1 Box, Console (See Items 101-106 for Breakdown)
11 0902751 4 Bracket, Support
12 1001118417 1 Controller Assembly (Lift and Swing) (See CONTROLLER
ASSEMBLY (LIFT AND SWING) for Breakdown) (Use p/n
1001129555) (Note: Service Replacement Kit p/n 1001129555
Includes Controller p/n 1001118417 and Instructions)
13 1001118416 1 Controller Assembly (Drive and Steer) (See CONTROLLER
ASSEMBLY (DRIVE AND STEER) for Breakdown)
14 1001141138 1 Controller, Module (Re-calibration Required when Replaced)
15 1671176 1 Bezel
16 1702565 1 Decal (Drive and Steer)
17 1702566 1 Decal (Lift and Swing)
18 1702567 1 Decal (Function Speed)
19 1702676 1 Decal (Horn)
20 1704260 1 Decal - EMS
21 1705132 1 Decal - Control ADE
22 2560136 1 Handle, Knob
23 2920154 1 Panel, LED Light
24 3300353 4 Nut, Tinnermen
25 3300408 2 Insert, Nylon
26 3311005 2 Locknut #10-24NC
27 3520028 5 Plug, Hole 1/2in (Use p/n 3520054)
28 3911018 2 Screw, Round Head #10
29 4360328 4 Switch, Toggle
30 4360330 1 Switch, Toggle
31 4360331 1 Switch, Toggle
32 4360387 1 Switch, Pushbutton
33 4360407 1 Controller, Speed
33 See Note 1 Gasket "Top Hat" (Included with Switch) (Note: Not Available -
Purchase Complete Controller.)
33 70003784 1 Seal
34 4360475 1 Switch, Emergency Stop
34 7020175 1 Cap, Red
34A 7020176 1 Contact Block
35 4360476 1 Block, Contact
36 4460007 1 Bar, Buss - Ground
37 0100048 AR Grease, Dialectric
38 4460234 3 Base, Mounting
39 4460428 2 Connector, Strain Relief
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 4460496 1 Nut, Terminal (Not Shown - See ELECTRICAL SECTION for
Location)

3121632 800S/860SJ 161

SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
43 4460497 1 Lockwasher, Terminal (Not Shown - See ELECTRICAL
SECTION for Location)
44 4460708 2 Connector, Female - 15 Position (Not Shown - See ELECTRICAL
SECTION for Location)
45 4460905 5 Seal, Plug (Not Shown - See ELECTRICAL SECTION for
Location)
46 4751000 2 Flatwasher #10 Regular
47 4751400 8 Flatwasher 1/4in Regular
48 4761000 2 Lockwasher #10
49 4922666 1 Harness, Analyzer Cable (Not Shown - See ELECTRICAL
SECTION for Breakdown)
51 1001131168 1 Decal (Stop)
52 1001141136 1 Harness, Platform Box (See ELECTRICAL SECTION for
Breakdown)
53 3790012 AR O-Ring
Ref Decal Kit - Console Box Options:
1001119564 1 ANSI Spec (Includes Items #16 - 20, 51 & 201)
See Note 1 CE Specs (Note: Not Available for Purchase.)
0861441 Ref CONSOLE BOX ASSEMBLY F
101 See Note 1 Console Top (Note: Not Available for Purchase.)
102 See Note 1 Console Bottom (Note: Not Available for Purchase.)
103 3311601 1 Nut 3/8in-16NC
104 3470003 2 Pin, Hairpin
105 0630568 1 Screw 3/8in-16NC x 4-1/2in
106 4711500 2 Flatwasher 5/16in Thin
Ref LIGHT PANEL DECAL INSTALLATION
Ref Light Panel Decal Installation 800S
1001125008 Ref All Specs Except Australian and CE Specs A
1001108992 Ref Australian and CE Specs Only A
Ref Light Panel Decal Installation 860SJ
1001125009 Ref All Specs Except Australian and CE Specs A
1001108992 Ref Australian and CE Specs Only A
201 Ref Decal - Display
201 1001125010 1 Decal - Display 800S - All Specs Except Australian and CE
Specs
201 1001107952 1 Decal - Display 800S - Australian Spec Only Options
201 1001107952 1 Decal - Display 800S - CE Spec Only
201 1001125011 1 Decal - Display 860SJ - All Specs Except Australian and CE
Specs
201 1001107952 1 Decal - Display 860SJ - Australian Spec Only Options
201 1001107952 1 Decal - Display 860SJ - CE Spec Only
0271552 Ref HEAD AND TAIL LIGHTS INSTALLATION (OPTIONAL) C
301 4360522 1 Switch, Push Button
302 1705170 1 Decal - Lights
Ref SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
401 4360387 1 Switch, Pushbutton
402 1702938 1 Decal - Soft Touch Override
403 2920028 1 Light, Indicator
404 2920029 1 Bulb, Light
Ref GENERATOR INSTALLATION (OPTIONAL)
501 4360336 1 Switch, Toggle
502 4740397 1 Bushing
503 4060802 1 Guard, Switch

162 800S/860SJ 3121632

 SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
504 3251102 1 Decal - Generator ON/OFF
Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)
601 4460426 1 Connector, Strain Relief
0258608 Ref JIB SWITCH INSTALLATION (860SJ ONLY) B
701 4360328 1 Switch, Toggle
Ref DUAL FUEL SWITCH INSTALLATION
801 4360336 1 Switch, Toggle
801 3790012 1 O-Ring

3121632 800S/860SJ 163

SECTION 4 - PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)

164 800S/860SJ 3121632

 SECTION 4 - PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)

ITEM PART NUMBER QTY DESCRIPTION REV

See Note Ref CONTROLLER ASSEMBLY
Ref Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 Kit
as replacement.
101 70002730 1 Gasket
102 7003928 1 Spring
103 7022808 1 Cap, Lift
104 70002731 1 Boot
105 70002732 4 Screw
106 7022815 1 Bezel
107 70002733 1 Adapter
108 70002734 4 Screw
109 70002735 1 Can, Enclosure
110 70002906 1 Cap
111 1001129555 1 Mechanical Assembly (Note: Not Available for Purchase.)
112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
112 4460871 6 Socket, Female

3121632 800S/860SJ 165

SECTION 4 - PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)

166 800S/860SJ 3121632

 SECTION 4 - PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)

ITEM PART NUMBER QTY DESCRIPTION REV

1001118416 Ref CONTROLLER ASSEMBLY B
101 70002724 1 Boot and Control Lock Assembly
102 7003941 2 Washer
103 70002725 2 Screw
104 7019162 1 Spring
105 70002726 1 Enclosure
106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)
107 70002728 1 Screw
108 1001118416 1 Mechanical Assembly (Note: Not Available for Purchase.)
109 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
109 4460871 7 Socket, Female
70002727 Ref HANDLE ASSEMBLY
201 7003972 1 Boot, Switch
202 7003973 2 Half, Handle
203 7003980 4 Screw
204 7019167 4 Nut
205 7019164 1 Axle
206 7019165 1 Rocker
207 7002729 1 Wiring Assembly
207 7003982 2 Switch, Micro
208 7003983 2 Setscrew
209 7019194 1 Coupling
210 7003989 2 Gasket

3121632 800S/860SJ 167

SECTION 4 - PLATFORM
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

168 800S/860SJ 3121632

 SECTION 4 - PLATFORM
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref SOFT TOUCH SYSTEM INSTALLATIONS
0273824 Ref 6ft Platforms B
0272427 Ref 8ft Platforms E
1001108256 Ref 6Ft/1.8m Platforms w/Fall Arrest A
0273706 Ref 8Ft/2.4m Platforms w/Fall Arrest B
1 0100011 AR Compound, Locking
2 0200048 2 Arm, Switch
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4in-20NC x 1-3/4in
5 0721005 4 Bolt #10-24NC x 5/8in
6 Ref Bumper Kits (Includes Corners and Enough Straight Material for
One Platform)
6 0940134 1 6ft Platform
6 0940103 1 8ft Platform
6 0940177 1 6Ft/1.8m Platforms w/Fall Arrest
6 0940133 1 8Ft/2.4m Platforms w/Fall Arrest
6 0940092 Ref Bumper (Corner) Options:
6 0940092 12 Standard Platform
6 0940092 8 Fall Arrest Platforms
6 0940094 AR Bumper (12ft Length)
7 1060341 Ref Cable, Electrical - 16/2 Options:
7 1060341 22 ft/6.7m 6ft Platform
7 1060341 23 ft/7m 8ft Platform
8 1060903 4 Wire Rope and Eyebolt Assembly
9 1702938 1 Decal - Soft Touch Override
10 3311401 8 Nut 1/4in-20NC
11 3311501 8 Nut 5/16in-18NC
12 Ref Plate, Switch Strike Options:
12 3575359 2 6ft Platform
12 3574091 2 8ft Platform
13 4240099 7 Tie-Strap
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Push Button
16 4420068 AR Tape, Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 7 Tie-Strap
19 4460425 1 Connector, Strain Relief
20 4751400 8 Flatwasher 1/4in Regular
21 4751500 AR Flatwasher 5/16in Regular
22 4751800 8 Flatwasher 1/2in Regular
23 Ref Rail, Soft Touch Options:
23 3641569 1 6ft Platform
23 4846673 1 8ft Platform
25 2920028 1 Light, Indicator
26 2920028 1 Bulb, Light

3121632 800S/860SJ 169

SECTION 4 - PLATFORM
FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)

170 800S/860SJ 3121632

 SECTION 4 - PLATFORM
FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

1001110982 Ref BUMPER INSTALLATION D
2 4711400 10 Flatwasher1/4in Thin
3 1001110979 3 Bumper
4 1001110980 3 Clamp, Bumper
5 0100011 AR Compound, Locking
6 0641418 10 Bolt 1/4in-20NC x 2-1/4in
7 0940159 2 Bumper
8 3300430 4 Nut, Acorn 1/4in-20NC
9 3311405 6 Locknut 1/4in-20NC

3121632 800S/860SJ 171

 SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3121632 800S/860SJ 173

SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

174 800S/860SJ 3121632

 SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001154258 Ref AXLE LOCKOUT CYLINDER ASSEMBLY C
1 1001154126 1 Barrel
2 1001154687 1 Rod
3 See Note 1 Wiper (Note : Use p/n 1001098167)
4 See Note 1 Seal, Rod (Note : Use p/n 1001098167)
5 See Note 2 Ring, Wear (Note : Use p/n 1001098167)
6 1001117372 1 Cartridge, Valve (Counterbalance)
6 70002842 1 Seal Kit - 1001117372 Valve (1 Per Assembly)
7 2220883 1 Plug, O-Ring
8 2220885 1 Plug, O-Ring
9 4640858 1 Valve, Bleeder
10 1001098167 1 Seal Kit (Includes Items 3-5)

3121632 800S/860SJ 175

SECTION 5 - CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY)

176 800S/860SJ 3121632

 SECTION 5 - CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY)

ITEM PART NUMBER QTY DESCRIPTION REV

1683609 Ref JIB LIFT CYLINDER ASSEMBLY I
1 1684089 1 Barrel Weldment (Note: Includes Item 1A)
1A 0962336 2 Bushing
2 1683053 1 Head
3 3760368 1 Washer, Ring
4 3931516 8 Bolt, Socket Head 5/16in-18NC x 2in
5 1684090 1 Rod Weldment (Note: Includes Item 5A)
5A 0962336 2 Bushing
6 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
6 2900792 2 Seal Kit - 4640509 Valve
8 2220883 4 Plug, O-Ring
9 2220885 1 Plug, O-Ring
10 3480210 1 Piston
11 0961893 1 Bushing, Tapered
12 4100100 1 Spacer, Tube
14 2901303 2 Ring, Lock
15 2901303 2 Seal, Piston
16 2901303 1 O-Ring
17 2901303 2 Ring, Back-Up
18 2901303 1 O-Ring
19 2901303 1 Ring, Back-Up
20 2901303 1 Seal
21 2901303 1 Wiper
22 2901303 1 Ring, Wear
23 0100011 AR Compound, Locking
24 0100038 AR Primer, Locking
26 0630534 3 Capscrew, Socket Head #10-24NC x 1in
100 2901303 1 Seal Kit (Includes Items 14-22)

3121632 800S/860SJ 177

SECTION 5 - CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM

178 800S/860SJ 3121632

 SECTION 5 - CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM

ITEM PART NUMBER QTY DESCRIPTION REV

Ref MAIN LIFT CYLINDER ASSEMBLY
1684199 Ref Main Lift Cylinder Assembly 800S E
1684202 Ref Main Lift Cylinder Assembly 860SJ F
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
4 0630536 3 Bolt
5 0961898 1 Bushing, Tapered
6 0962033 4 Bushing
7 1683818 1 Head
8 1684198 1 Barrel Weldment
9 Ref Rod Weldment Options:
9 1684080 1 1684199 Cylinder
9 1684123 1 1684202 Cylinder
10 2220883 5 Plug, O-Ring
11 2220885 2 Plug, O-Ring
12 2220888 1 Plug, O-Ring
13 3480275 1 Piston
15 2901537 1 O-Ring
16 2901537 1 Ring, Back-up
17 2901537 1 Ring, Wear
18 2901537 1 Seal, Rod
19 2901537 1 Wiper
20 2901537 1 O-Ring
21 2901537 2 Ring, Back-up
22 2901537 1 Ring, Guidelock
23 2901537 AR Seal
24 2901537 AR Ring, Guidelock
25 3900310 1 Setscrew
26 3932240 6 Capscrew 3/4in-10NC x 2-1/2in
27 Ref Spacer, Tube Options:
27 4568240 1 1684199 Cylinder
27 4568273 1 1684202 Cylinder
28 4641144 1 Cartridge, Restrictor/Check Valve
28 7012967 1 Seal Kit - 4641144 Valve
29 4641234 1 Cartridge, Lift Dump Proportional Solenoid
29 7023982 1 Cartridge - 4641234 Valve
29 7012925 1 Seal Kit - 4641234 Valve
29 7017451 1 Coil - 4641234 Valve
30 4641188 1 Cartridge, Lift Holding Solenoid
30 7023923 1 Cartridge - 4641188 Valve
30 7023919 1 Seal Kit - 4641188 Valve
30 7012943 1 Coil - 4641188 Valve
33 4641194 1 Cartridge, Relief Valve
33 7023927 1 Seal Kit - 4641194 Valve
50 2901537 1 Seal Kit (Includes Items 15-24)
1001157261 Ref MANUAL DESCENT INSTALLATION (OPTIONAL) A
104 0641514 2 Bolt 5/16in-18NC x 1-3/4in
105 1320315 2 Clamp
119 3311505 2 Locknut 5/16in-18NC
120 3574172 1 Plate, Valve Mounting

3121632 800S/860SJ 179

SECTION 5 - CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
124 4640673 1 Valve, Check
124 7011325 1 Cartridge, Valve Check
130 4751500 2 Flatwasher 5/16in Regular

180 800S/860SJ 3121632

SECTION 5 - CYLINDER
FIGURE 5-4. PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY

182 800S/860SJ 3121632

 SECTION 5 - CYLINDER
FIGURE 5-4. PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM LEVEL CYLINDER ASSEMBLY
1684189 Ref Platform Level Cylinder Assembly 800S E
1684136 Ref Platform Level Cylinder Assembly 860SJ F
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
3 0100063 AR Loctite #RC 609
4 0630535 3 Capscrew, Socket Head 1/4in-20NC x 1in
5 0961894 1 Bushing, Tapered
6 Ref Bushing Options:
6 0961947 4 Bushing 800S
6 0961948 4 Bushing 860SJ
7 1683059 1 Head
8 Ref Rod Options:
8 1683976 1 Rod 800S (Note: Includes Item 6)
8 1684133 1 Rod 860SJ (Note: Item 6 not included - Purchase Separately)
9 Ref Barrel Options:
9 1684188 1 Barrel 800S (Note: Includes Item 6)
9 1684135 1 Barrel 860SJ (Note: Item 6 not included - Purchase Separately)
10 2220883 10 Plug
11 2220885 1 Plug
12 3480267 1 Piston
14 2902061 1 Ring, Back-up
15 2902061 2 Ring, Lock
16 2902061 2 Ring, Wear
17 2902061 2 Ring, Back-up
18 2902061 1 O-Ring
19 2902061 1 O-Ring
20 2902061 1 Seal
21 2902061 1 Wiper
22 2902061 2 Seal
23 3760369 1 Ring, Washer
24 3931620 8 Capscrew 3/8in-16NC x 1-1/4in
25 Ref Spacer, Tube Options:
25 4568402 1 Spacer, Tube 800S
25 4566468 1 Spacer, Tube 860SJ
26 4641232 1 Valve, Cartridge
26 7011112 1 Seal Kit - 4641232 Valve
27 4640932 1 Valve, Cartridge
27 7011112 1 Seal Kit - 4640932 Valve
100 2902061 1 Seal Kit (Includes Items 14-22)

3121632 800S/860SJ 183

SECTION 5 - CYLINDER
FIGURE 5-5. STEER CYLINDER ASSEMBLY

184 800S/860SJ 3121632

 SECTION 5 - CYLINDER
FIGURE 5-5. STEER CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001150539 Ref STEER CYLINDER ASSEMBLY E
3 70002744 1 Piston
4 70002745 2 Setscrew M6 x 10mm
5 70004381 1 Barrel
6 70004382 1 Rod
7 70002748 1 Head
8 70002751 1 Ring
9 70002751 1 Wiper
10 70002749 1 Nut, Spanner
11 70002751 1 Seal
12 70002751 1 O-Ring
13 70002751 1 Ring, Back-up
14 70002751 2 Ring, Wear
15 70002751 1 Seal
16 0962152 4 Bushings
100 70002751 1 Seal Kit (Includes Items 8, 9 & 11-15)

3121632 800S/860SJ 185

SECTION 5 - CYLINDER
FIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY

186 800S/860SJ 3121632

 SECTION 5 - CYLINDER
FIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref TELESCOPE CYLINDER ASSEMBLY
1684041 Ref Telescope Cylinder Assembly 800S F
1684043 Ref Telescope Cylinder Assembly 860SJ G
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
4 0630535 3 Bolt 1/4in-20NC x 1-1/8in
5 0961897 1 Bushing, Tapered
6 1683077 1 Head
7 Ref Barrel Options:
7 1684049 1 Barrel 800S
7 1684045 1 Barrel 860SJ
8 Ref Rod Options:
8 1001115631 1 Rod 800S
8 1001115465 1 Rod 860SJ
10 1001115617 2 Ring, Wear
11 1001115617 1 Ring, Back-up
12 1001115617 2 Ring, Back-up
13 1001115617 1 Ring, Wear
14 1001115617 1 O-Ring
15 1001115617 1 O-Ring
16 1001115617 1 Seal, Rod
17 1001115617 1 Wiper
18 1001115617 1 T-Seal
19 2220885 1 Plug, O-Ring
20 2220886 2 Plug, O-Ring
21 1001115504 1 Piston
22 1001108958 1 Ring, Washer
23 3931448 4 Capscrew 1/4in-20NC x 3in
24 3931508 1 Capscrew 5/16in-18NC x 1/2in
25 3931724 8 Capscrew 7/16in-14NC x 1-1/2in
26 Ref Spacer, Tube Options:
26 1001115633 1 Spacer, Tube 800S
26 1001115469 1 Spacer, Tube 860SJ
27 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
27 7024508 2 O-Ring (Not Shown - Located between valve and cylinder.)
50 1001115617 1 Seal Kit (Includes Items 10-18)
1001157261 Ref MANUAL DESCENT INSTALLATION A
101 0100011 AR Compound, Locking
123 3931480 4 Capscrew 1/4in-20NC x 5in
126 4641262 1 Valve, Assembly (Manual Descent)
126A 7026015 1 Cartridge
126A 7026004 1 Seal Kit - 7026015 Cartridge
126B 7026016 1 Cartridge
126B 7011346 1 Seal Kit - 7026016 Cartridge
126C 3790112 2 O-Ring

3121632 800S/860SJ 187

 SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3121632 800S/860SJ 189

SECTION 6 - HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

190 800S/860SJ 3121632

 SECTION 6 - HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

ITEM PART NUMBER QTY DESCRIPTION REV

1001157400 Ref AXLE LOCKOUT HYDRAULIC DIAGRAM C
1 2110406 1 Fitting, Straight
2 2110606 2 Fitting, Straight
3 2110408 1 Fitting, Straight
4 2170704 1 Fitting, Tee
5 2170706 1 Fitting, Tee
6 2754337 1 Hose
7 1001170644 1 Hose
8 2753979 1 Hose
9 2753735 1 Hose
10 2170104 1 Fitting, Straight
11 2170106 1 Fitting, Straight

3121632 800S/860SJ 191

SECTION 6 - HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD

192 800S/860SJ 3121632

 SECTION 6 - HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD

ITEM PART NUMBER QTY DESCRIPTION REV

1001157398 Ref DRIVE HYDRAULIC DIAGRAM - 2WD B
1 2110404 2 Fitting, Straight
2 2110406 3 Fitting, Straight
3 2110408 3 Fitting, Straight
4 2110808 2 Fitting, Straight
5 2110606 3 Fitting, Straight
6 2110812 1 Fitting, Straight
7 2221084 1 Fitting, Tee
8 2111212 6 Fitting, Straight
9 2111616 3 Fitting, Straight
10 2112020 1 Fitting, Straight
11 2130404 3 Fitting, Elbow
12 2130606 1 Fitting, Tee
13 2151616 1 Fitting, Elbow
14 2131012 1 Fitting, Elbow
15 2130808 1 Fitting, Elbow
16 2220550 1 Fitting, Reducer
17 2754243 1 Hose
18 2150406 1 Fitting, Elbow
20 2754242 1 Hose
21 2170508 1 Fitting, Tee
22 2170504 2 Fitting, Tee
23 2221183 1 Fitting, Reducer
24 2221088 1 Fitting, Tee
26 2220237 1 Fitting, Plug
27 2753688 2 Hose
28 2170412 1 Fitting, Tee
30 1001159854 2 Hose
31 2170204 1 Fitting, Elbow
32 2754401 2 Hose
33 2753540 2 Hose
34 2753725 2 Hose
35 3753550 1 Hose
36 2754240 2 Hose
38 2753622 1 Hose
39 2753635 1 Hose
40 2753685 1 Hose
41 1001095307 2 Hose
42 1001162998 1 Hose
43 1001095308 1 Hose
44 2753664 1 Hose
45 1001157866 1 Hose
46 2753667 2 Hose
47 2753685 1 Hose
48 2131616 2 Fitting, Elbow
49 2131212 1 Fitting, Elbow
50 2220811 1 Fitting, Straight
51 2110810 1 Fitting, Straight
52 2111016 1 Fitting, Straight
53 2132016 1 Fitting, Elbow

3121632 800S/860SJ 193

SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
54 2220238 1 Plug
55 2170708 1 Fitting, Tee

194 800S/860SJ 3121632

SECTION 6 - HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD

196 800S/860SJ 3121632

 SECTION 6 - HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DRIVE HYDRAULIC DIAGRAM - 4WD
1001157399 Ref Without Arctic Package B
1001157402 Ref With Arctic Package B
1 2110406 3 Fitting, Straight
2 2110408 2 Fitting, Straight
3 2110808 6 Fitting, Straight
4 2110404 4 Fitting, Straight
5 2110812 9 Fitting, Straight
6 2220811 1 Fitting, Reducer
7 2111616 4 Fitting, Straight
8 2112020 1 Fitting, Straight
9 2130404 3 Fitting, Elbow
10 2130604 1 Fitting, Elbow
11 2130406 2 Fitting, Elbow
12 2151616 1 Fitting, Elbow
13 2130808 6 Fitting, Elbow
14 Ref Fitting, Elbow Options:
14 2131012 1 Without Arctic Package
14 2131008 1 With Arctic Package
15 2131616 3 Fitting, Elbow
16 Ref Fitting, Tee Options:
16 2221084 1 Without Arctic Package
16 2170308 1 With Arctic Package
17 2150406 2 Fitting, Elbow
19 2170408 2 Fitting, Tee
20 2170504 4 Fitting, Tee
21 2170350 1 Fitting, Tee
22 2220237 1 Fitting, Plug
23 2221183 1 Fitting, Reducer
24 2221088 1 Fitting, Tee
25 2220591 1 Fitting, Reducer
26 2170708 1 Fitting, Tee
27 2130606 1 Fitting, Elbow
28 2753540 2 Hose
29 Ref Hose Options:
29 2754678 2 Without Arctic Package
29 1001159294 2 With Arctic Package
30 2130204 1 Fitting, Elbow
31 2754401 2 Hose
32 2753550 1 Hose
33 2754337 2 Hose
34 2753622 1 Hose
35 Ref Hose Options:
35 2754512 2 Without Arctic Package
35 1001106957 2 With Arctic Package
36 2754338 1 Hose
37 2753626 1 Hose
38 1001095307 2 Hose
39 2753685 1 Hose
40 2753686 2 Hose

3121632 800S/860SJ 197

SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
41 Ref Hose Options:
41 2753628 2 Without Arctic Package
41 2754720 2 With Arctic Package
42 Ref Hose Options:
42 2753970 4 Without Arctic Package
42 2754743 4 With Arctic Package
43 2753971 3 Hose
45 1001162998 1 Hose
46 1001095308 1 Hose
47 2753664 1 Hose
48 2753634 2 Hose
49 1001157866 1 Hose
50 2753667 2 Hose
51 2131212 1 Fitting, Elbow
52 Ref Fitting, Straight Options:
52 2110810 1 Without Arctic Package
52 2111016 1 With Arctic Package
53 Ref Fitting, Straight Options:
53 211016 1 Without Arctic Package
53 2110810 1 With Arctic Package
54 2132016 1 Fitting, Elbow
55 2753940 1 Hose
56 2753942 1 Hose
57 2220238 1 Plug

198 800S/860SJ 3121632

SECTION 6 - HYDRAULIC
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM ( OPTIONAL)

200 800S/860SJ 3121632

 SECTION 6 - HYDRAULIC
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM ( OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

2792597 Ref MANUAL DESCENT HYDRAULIC DIAGRAM A
1 2170708 2 Fitting, Tee
2 2110406 1 Fitting
3 2753578 1 Hose
4 2130406 5 Fitting, Elbow
5 2170804 1 Fitting, Tee
6 2130404 6 Fitting, Elbow
7 2220235 1 Fitting, Plug
8 2753678 3 Hose
9 2170306 1 Fitting, Tee
10 2753895 1 Hose
11 2753896 1 Hose
12 2753897 2 Hose
13 4640774 1 Valve, Check
14 4568708 1 Tube
15 2110604 1 Fitting

3121632 800S/860SJ 201

SECTION 6 - HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (SN 0300182743 through 0300190436)

202 800S/860SJ 3121632

 SECTION 6 - HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (SN 0300182743 through 0300190436)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref STANDARD HYDRAULIC DIAGRAM
1001157396 Ref Standard Hydraulic Diagram 800S D
1001157397 Ref Standard Hydraulic Diagram 860SJ D
1 2110404 AR Fitting, Straight
2 2110606 12 Fitting, Straight
3 2717059 1 Hose
4 2110808 3 Fitting, Straight
5 2111008 2 Fitting, Straight
6 2111010 1 Fitting, Straight
7 2151212 1 Fitting, Elbow
7 2111212 1 Fitting, Straight
8 2111612 1 Fitting, Elbow
9 2111616 1 Fitting, Straight
10 2112424 1 Fitting, Straight
11 2130404 1 Fitting, Elbow
12 Ref Fitting, Elbow Options:
12 Not Required 0 Fitting, Elbow 800S
12 2130406 1 Fitting, Elbow 860SJ
13 2130606 4 Fitting, Elbow
14 2130608 1 Fitting, Elbow
15 2130810 1 Fitting, Elbow
16 2131010 1 Fitting, Elbow
17 2111208 1 Fitting, Straight
18 2131212 1 Fitting, Elbow
19 4240018 3 Tie-Strap
20 2150404 1 Fitting, Elbow
21 2110606 2 Fitting, Straight
22 2170506 2 Fitting, Tee
23 2221086 AR Fitting, Pressure Check
24 2110612 1 Fitting, Straight
25 2753545 1 Hose
26 2753622 1 Hose
27 Ref Hose Options:
27 2753622 1 Hose 800S
27 2753677 1 Hose 860SJ
28 1001159340 2 Hose
29 2753656 2 Hose
30 2753632 2 Hose
31 2753653 2 Hose
32 2753654 1 Hose
33 2753656 2 Hose
34 2753657 2 Hose
35 1001111968 1 Hose
36 2753665 1 Hose
37 1001157851 1 Hose
38 Ref Hose Options:
38 2753693 1 Hose 800S
38 2753692 1 Hose 860SJ
39 2753670 2 Hose
40 2753671 2 Hose

3121632 800S/860SJ 203

SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
41 1001157852 1 Hose
42 2753674 1 Hose
43 Ref Hose Options:
43 2753675 1 Hose 800S
43 2753678 1 Hose 860SJ
44 Ref Hose Options:
44 Not Required 0 Hose 800S
44 2753676 2 Hose 860SJ
45 Ref Hose Options:
45 2753679 1 Hose 800S
45 2753680 1 Hose 860SJ
46 2753681 1 Hose
47 2753682 1 Hose
48 2753683 1 Hose
49 2753684 1 Hose
50 2110608 1 Fitting, Straight
51 2753590 1 Hose
52 2130612 1 Fitting, Elbow
53 Ref Fitting, Elbow Options:
53 Not Required 0 Fitting, Elbow 800S
53 2180829 1 Fitting, Elbow 860SJ
54 4061032 1 Hose Guard
57 2220737 1 Split Flange Kit
58 2220478 1 Split Flange Kit

204 800S/860SJ 3121632

SECTION 6 - HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (SN 0300190437 to Present)

206 800S/860SJ 3121632

 SECTION 6 - HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (SN 0300190437 to Present)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref STANDARD HYDRAULIC DIAGRAM
1001167276 Ref Standard Hydraulic Diagram 800S C
1001167277 Ref Standard Hydraulic Diagram 860SJ C
1 2110404 AR Fitting, Straight
2 2110606 8 Fitting, Straight
3 2717059 1 Hose
4 2170208 2 Fitting, Straight
5 2111008 2 Fitting, Straight
6 2111010 1 Fitting, Straight
7 2111212 1 Fitting, Straight
8 88662327 1 Fitting, Straight
9 2111616 1 Fitting, Straight
10 2112424 1 Fitting, Straight
11 2130404 2 Fitting, Elbow
12 Ref Fitting, Elbow Options :
12 Not Required 0 Fitting, Elbow 800S
12 2130406 1 Fitting, Elbow 860SJ
13 2130606 8 Fitting, Elbow
14 2130608 1 Fitting, Elbow
15 2130810 2 Fitting, Elbow
16 2131010 1 Fitting, Elbow
17 2111208 1 Fitting, Straight
18 2111212 1 Fitting, Straight
19 4240018 3 Tie-Strap
20 2150404 1 Fitting, Elbow
21 2110606 2 Fitting, Straight
22 2170506 2 Fitting, Tee
23 2221086 AR Fitting, Pressure Check
24 2110612 1 Fitting, Straight
25 2753545 1 Hose
26 2753622 1 Hose
27 Ref Hose Options:
27 2753622 1 Hose 800S
27 2753677 1 Hose 860SJ
28 1001159340 2 Hose
29 2753656 2 Hose
30 2753732 2 Hose
31 2753653 2 Hose
32 2753654 1 Hose
33 2753656 2 Hose
34 1001167194 2 Hose
35 1001111968 1 Hose
36 1001177226 1 Hose
37 1001157851 1 Hose
38 Ref Hose Options:
38 2753693 1 Hose 800S
38 2753692 1 Hose 860SJ
39 2753670 1 Hose
40 2753671 2 Hose
41 1001157852 1 Hose

3121632 800S/860SJ 207

SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
42 2753674 1 Hose
43 Ref Hose Options:
43 2753675 1 Hose 800S
43 2753678 1 Hose 860SJ
44 Ref Hose Options:
44 Not Required 0 Hose 800S
44 2753676 2 Hose 860SJ
45 Ref Hose Options:
45 2753679 1 Hose 800S
45 2753680 1 Hose 860SJ
46 2753681 1 Hose
47 2753682 1 Hose
48 2753686 1 Hose
49 2753684 1 Hose
50 2110608 1 Fitting, Straight
51 2753590 1 Hose
52 2130612 1 Fitting, Elbow
53 Ref Fitting, Elbow Options:
53 Not Required 0 Fitting, Elbow 800S
53 2180829 1 Fitting, Elbow 860SJ
54 4061032 1 Hose, Guard
57 2220737 1 Split Flange Kit
58 2220478 1 Split Flange Kit
59 1001167196 1 Hose
60 2172112 1 Fitting, 90
61 2110808 1 Fitting, Straight

208 800S/860SJ 3121632

SECTION 6 - HYDRAULIC
FIGURE 6-7. HYDRAULIC DIAGRAM LIST

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Information on diagrams not shown are available from
JLG Service/Parts Departments. See Service and Maintenance
Manual for Schematics.
1001157400 Ref Axle Lockout Hydraulic Diagram
Ref Drive Hydraulic Diagrams:
1001157398 Ref 2WD Machines
1001157399 Ref 4WD/2WS Machines
1001157402 Ref 4WD/2WS Machines With Arctic Package
1001157446 Ref 4WD/4WS Machines
2792597 Ref Manual Descent Hydraulic Diagram (Optional)
Ref Oil Cooler Hydraulic Diagrams:
1001158251 Ref Deutz D2011 Engine Machines
1001156039 Ref Deutz TD2.9L4 Engine Machines
0271939 Ref GM Engine Machines
1283309 Ref GM Engine Machines
Ref Standard Hydraulic Diagrams:
1001157396 Ref Standard Hydraulic Diagrams 800S (SN 0300182743 through
0300190436)
1001167276 Ref Standard Hydraulic Diagrams 800S (SN 0300190437 to
Present)
1001157397 Ref Standard Hydraulic Diagrams 860SJ (SN 0300182743
through 0300190436)
1001167277 Ref Standard Hydraulic Diagrams 860SJ (SN 0300190437 to
Present)
Ref Standard Hydraulic Schematics:
2792678 Ref Deutz D2011 Engine Machines (SN 0300182743 through
0300185779)
1001149880 Ref Deutz TD2.9L4 Engine Machines (SN 0300182743 through
0300185779)
2792678 Ref GM Engine Machines (SN 0300182743 through 0300185779)
1001161563 Ref All Machines (SN 0300185780 through 0300190436)
1001167259 Ref All Machines (SN 0300190437 to Present)
1001157401 Ref Tow Hydraulic Diagram

210 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3121632 800S/860SJ 211

SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM PART NUMBER QTY DESCRIPTION REV

Ref GENERATOR ELECTRICAL DIAGRAM
Ref 2500W Generators (50Hz)
1001112743 Ref ANSI Export Specs - Deutz
Ref 2500W Generators (60Hz)
1001112588 Ref ANSI Specs - Deutz Engines Only
4933350 Ref ANSI Specs - GM Engines Only
Ref 7500W Generators (SkyPower) (60Hz/50Hz)
1001157769 Ref Deutz D2011 Engine Machines
1001157770 Ref Deutz TD2.9L4 Engine Machines
1001157768 Ref GM Engine Machines
Ref LIGHTS ELECTRICAL DIAGRAM
4933231 Ref Chassis Flood Lights
4933219 Ref Head and Tail Lights
4933249 Ref Platform Flood Lights
Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM
0273472 Ref Platform Worklights Electrical Diagram 800S
0273483 Ref Platform Worklights Electrical Diagram 860SJ
1001128153 Ref Platform Worklights Electrical Diagram 860SJ (4 Corner
Worklights)
4933218 Ref SOFT TOUCH ELECTRICAL DIAGRAM
Ref STANDARD ELECTRICAL DIAGRAMS
1001154329 Ref Deutz D2011 Engine Machines
1001165778 Ref Deutz TD2.9L4 Engine Machines
1001154328 Ref GM Engine Machines
Ref STANDARD ELECTRICAL SCHEMATICS
1001159732 Ref Deutz and GM Engine Machines
1001131992 Ref GM Engine Schematic (Engine Schematic Only. P/N
1001159732 is Schematic for complete machine)

212 800S/860SJ 3121632

SECTION 7 - ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

214 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL

3121632 800S/860SJ 215

SECTION 7 - ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001141140 Ref PLATFORM CONSOLE BOX COMPONENTS A
5 Ref Footswitch Components
5A 1060918 7.5 Cable, Electrical - 18/3
ft/2.3m
5A 0100020 AR Sealant
5B 4460071 1 Connector, Strain Relief
5C 4460464 1 Pin, Male
5C 4460226 2 Socket, Female
12 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available
for Purchase.)
12A 7022819 1 Plug, Male - 8 Position (Natural)
12A 4460871 8 Socket, Female
13 See Note 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
(Note: Not Available for Purchase.)
13A 7022825 1 Plug, Male - 8 Position (Black)
13A 4460871 7 Socket, Female
33 See Note 1 Controller Harness (Speed Control) (Note: Not Available for
Purchase.)
33A 4460224 1 Receptacle, Female - 6 Position
33A 4460226 6 Socket, Female
39 4460428 2 Connector, Strain Relief
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 4460496 1 Lockwasher, Terminal
43 4460497 1 Nut, Terminal
44 4460708 2 Receptacle - 15 Position
45 4460905 5 Seal, Plug
49 4922666 1 Harness, Analyzer Cable 2-B
49 4460226 4 Socket, Female (Not Shown - Located at J2)
49A 4460761 1 Connector, Female - 4 Position
49A 4460227 4 Pin, Male
52 1001141136 1 Harness, Platform Box (See Items 101-111 for Breakdown)
1001141136 Ref PLATFORM BOX HARNESS ASSEMBLY A
101 4460866 1 Connector - 19 Pin
101 4460929 10 Pin, Male Deutsch 16 Ga
101 4460508 3 Pin, Male Deutsch 12 Ga
102 4460874 1 Connector - 35 Position (Natural)
102 4460871 23 Socket, Female
103 4460876 1 Connector - 35 Position (Blue)
103 4460871 23 Socket, Female
104 4460873 1 Connector - 35 Position (Black)
104 4460871 28 Socket, Female
105 4460879 1 Connector, Male 2 Position
105 4460887 2 Terminal (12 Gauge)
106 4460418 7 Connector, Female - 6 Position
106 4460419 21 Socket, Female
107 4460225 4 Connector - 6 Position
107 4460226 18 Terminal (16 Gauge)
108 4460225 1 Connector - 6 Position
108 4460227 5 Pin, Male

216 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
109 4460434 2 Connector - 15 Position
109 4460227 AR Pin, Male
110 4460925 1 Connector - 21 Pin
110 4460929 8 Pin, Male Deutsch 16 Ga
110 4460917 8 Pin, Male Deutsch 12 Ga
111 4460266 1 Connector - 9 Position
111 4460227 7 Pin, Male
Ref BOOM CABLES INSTALLATION
Ref Boom Cables Installation 800S
0271322 Ref All Specs Except Australian and CE Specs I
0271323 Ref Australian and CE Specs Only I
0272388 Ref All Specs Except Australian and CE Specs With 7500W G
Generator and Without Arctic Package
1001117399 Ref Australian and CE Specs Only With 7500W Generator and B
Without Arctic Package
1001091609 Ref All Specs Except Australian, CE and Japanese Specs C
Without 7500W Generator and With Arctic Package
1001091664 Ref All Specs Except Australian, CE and Japanese Specs With E
7500W Generator and Arctic Package
Ref Boom Cables Installation 860SJ
0271324 Ref All Specs Except Australian and CE Specs I
0271325 Ref Australian and CE Specs Only K
0272389 Ref All Specs Except Australian and CE Specs With 7500W F
Generator and Without Arctic Package
1001117400 Ref Australian and CE Specs Only With 7500W Generator and B
Without Arctic Package
0275586 Ref All Specs Except Australian, CE and Japanese Specs B
Without 7500W Generator and With Arctic Package
1001091665 Ref All Specs Except Australian, CE and Japanese Specs With E
7500W Generator and Arctic Package
207 3573047 1 Plate, Receptacle Mounting
208 4360506 1 Proximity Switch and Harness Assembly
211 4460470 1 Nut, Terminal
212 4460471 1 Lockwasher, Terminal
213 4460866 1 Connector - 19 Position
217 Ref Harness Assembly - Main Boom (12/4 - 18/8) Options:
217 4922566 1 Harness Assembly - Main Boom (12/4 -18/8) 800S 2-B
217 1001091618 1 Harness Assembly - Main Boom (12/4 -18/8) 800S (With 1-A
Arctic Package)
217 4922567 1 Harness Assembly - Main Boom (12/4 -18/8) 860SJ 3-C
217 4923595 1 Harness Assembly - Main Boom (12/4 -18/8) 860SJ (With 1-A
Arctic Package)
217 Ref Cable, Electrical - 12/4 & 18/8 Options:
217 1060896 85 ft/26m Cable, Electrical - 12/4 & 18/8 800S
217 4923462 85 ft/26m Cable, Electrical - 12/4 & 18/8 800S (With Arctic Package)
217 1060896 95 ft/29m Cable, Electrical - 12/4 & 18/8 860SJ
217 4923462 95 ft/29m Cable, Electrical - 12/4 & 18/8 860SJ (With Arctic Package)
217 2820031 4 in/9cm Heat Shrink
217A 4460465 11 Socket, Female 18 Gauge
217B 4460865 1 Connector - 19 Position
217C 4460509 4 Socket, Female 12 Gauge
217D 4460473 1 Clamp, Cable
217E 4460466 8 Seal, Plug
217F 4460464 11 Pin, Male 18 Gauge

3121632 800S/860SJ 217

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
217G 4460508 4 Pin, Male 12 Gauge
218 Ref Harness Assembly - Tower Boom (12/4 - 18/8) Options:
218 4922569 1 Without Arctic Package 1-A
218 4923596 1 With Arctic Package 2-B
218 Ref Cable, Electrical - 12/4 & 18/8 Options:
218 1060896 20 ft/6.1m Without Arctic Package
218 4923462 20 ft/6.1m With Arctic Package
218A 4460465 22 Socket, Female 18 Gauge
218B 4460865 2 Connector - 19 Position
218C 4460509 8 Socket, Female 12 Gauge
218D 4460473 2 Clamp, Cable
218E 4460466 8 Seal, Plug
229 Ref Holding Valve/Lift Dump Harness Assembly Options: (Note:
This is actually two separate harnesses under the same p/n)
229 4922660 1 Without Arctic Package E
229 4923597 1 With Arctic Package 1-A
229A 4460880 2 Connector, DIN
229B 4460320 1 Plug, Male - 2 Position
229B 4460226 2 Socket, Female
229C 4460424 1 Connector, Female - 2 Position
229C 4460267 2 Pin, Male
231 Ref Harness, 110V A/C (To Bulkhead) Options:
231 Ref Harness, 110V A/C (To Bulkhead) 800S:
231 4922873 1 All Specs Except Australian and CE Specs
231 4922875 1 Australian and CE Specs Only
231 4922790 1 All Specs Except Australian and CE Specs (Harness, 8/5
Cable - With 7500W Generator) (Use p/n 1001121670)
231 1001091620 1 All Specs Except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - With Arctic Package)
231 4922790 1 All Specs Except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - With 7500W Generator and Arctic
Package) (Use p/n 1001121670)
231 Ref Harness, 110V A/C (To Bulkhead) 860SJ:
231 4922877 1 All Specs Except Australian and CE Specs
231 4922878 1 Australian and CE Specs Only
231 4922808 1 All Specs (Harness, 8/5 Cable - With 7500W Generator)
(Use p/n 1001121671)
231 4923600 1 All Specs Except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - With Arctic Package)
231 4922808 1 All Specs Except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - With 7500W Generator and Arctic
Package) (Use p/n 1001121671)
232 Ref Harness, 110V A/C (To Generator Box) Options:
232 4922874 1 All Specs Except Australian and CE Specs
232 4922876 1 Australian and CE Specs Only
232 4922809 1 All Specs (Harness, 8/5 Cable - With 7500W Generator) (Use
p/n 1001121669)
232 4923601 1 All Specs Except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - With Arctic Package)
232 4922809 1 All Specs Except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - With 7500W Generator and Arctic
Package) (Use p/n 1001121669)
233 Ref Harness, Limit Switch Lower Options (To Boom Transport
Length Limit Switch):

218 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
233 4922872 1 Without Arctic Package
233 4923599 1 With Arctic Package
233 Ref Cable, Electrical - 18/2 Options:
233 1060902 20 ft/6m Without Arctic Package
233 4923466 20 ft/6m With Arctic Package
233 4460465 2 Socket, Female
233 4460891 1 Plug, Male - 2 Position
234 Ref Harness, Limit Switch Upper Options (To Boom Transport
Length Limit Switch):
234 4922871 1 Without Arctic Package
234 4923598 1 With Arctic Package
234 Ref Cable, Electrical - 18/2 Options:
234 1060902 34 Without Arctic Package
ft/10.4m
234 4923466 34 With Arctic Package
ft/10.4m
234 4460464 2 Pin, Male
234 4460897 1 Receptacle, Female - 2 Position
235 Ref Cable, Electrical - 18/2
235 1061018 Ref Cable, Electrical - 18/2 800S
235 1061018 2 All Specs Except Australian and CE Specs
235 1061018 1 Australian and CE Specs Only
235 1061018 2 All Specs With 7500W Generator
235 1061019 Ref Cable, Electrical - 18/2 860SJ
235 1061019 2 All Specs Except Australian and CE Specs
235 1061019 1 Australian and CE Specs Only
235 1061019 2 All Specs With 7500W Generator
236 Ref Harness, Limit Switch Lower Options (To Boom Capacity
Length Switch) (All Specs Except Australian and CE Specs):
236 1001098908 1 Without Arctic Package
236 1001098910 1 With Arctic Package
236 Ref Cable, Electrical - 18/2 Options:
236 1060902 20 ft/6m Standard and Sky Welder
236 4923466 20 ft/6m With Arctic Package
236 4460464 2 Pin, Male
236 4460897 1 Plug, Male - 2 Position
237 Ref Harness, Limit Switch Upper Options (To Boom Capacity
Length Switch) (All Specs Except Australian and CE Specs):
237 1001098909 1 Without Arctic Package
237 1001098911 1 With Arctic Package
237 Ref Cable, Electrical - 18/2 Options:
237 1060902 34 Standard and Sky Welder
ft/10.4m
237 4923466 34 With Arctic Package
ft/10.4m
237 4460465 2 Socket, Female
237 4460891 1 Plug, Male - 2 Position
238 4460959 1 Terminal, Turnlok Plug (With 7500W Generator)
238 1671092 1 Cover, Female Connector
239 4460960 1 Terminal, Turnlok Connector (With 7500W Generator)
239 1671093 1 Cover, Male Connector
Ref GROUND CONTROL BOX COMPONENTS
303 0100048 AR Grease, Dielectric

3121632 800S/860SJ 219

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
327 4460426 1 Connector, Strain Relief
328 4460470 1 Nut, Terminal
329 4460471 1 Locknut, Terminal
331 4460496 1 Lockwasher, Terminal
332 4460497 1 Nut, Terminal
333 4460526 1 Connector, Strain Relief
342 1001106736 1 Cap, Dust
343 Ref Ground Control Box Harness Assembly Options:
343 1001110339 1 Deutz D2011 Engine B
343 1001146010 1 Deutz TD2.9L4 Engine B
343 1001110339 1 GM Engine B
343A 4460536 1 Connector, Female 3- Position
343A 4460943 3 Pin, Male
343B 3990010 2 Diode - 6Amp (Not Shown - Located at Power Down Relay)
343C 4460434 2 Plug, Male - 15 Position
343C 4460227 21 Pin, Male
343D 4460873 1 Connector - 35 Position (Black)
343D 4460871 19 Socket, Female
343D 4460905 1 Seal, Plug
343E 4120035 6 Base, Light
343E 4460634 7 Terminal (16 Gauge)
343E 4460635 5 Terminal (12 Gauge)
343F 4460418 7 Connector, Female - 6 Position
343F 4460419 21 Socket, Female
343G 4460876 1 Connector - 35 Position (Blue)
343G 4460871 24 Socket, Female
343G 4460905 1 Seal, Plug
343H 4460866 1 Connector - 19 Pin
343H 4460464 10 Pin, Male Deutsch 16 Ga
343H 4460508 3 Pin, Male Deutsch 12 Ga
343J 4460878 1 Housing, Terminal - 4 Position
343J 4460887 3 Terminal (12 Gauge)
343K 4460761 1 Connector, Female 4 - Position
343K 4460227 4 Pin, Male
343L 8229242 2 Fuse 5A
343L 2400060 2 Holder, Fuse
343M 1001106339 1 Connector, Male - 14 Position
343M 4460871 2 Socket, Female
343N 1001106340 1 Connector, Male - 14 Position
343N 4460871 5 Socket, Female
343P 4460874 1 Connector, Natural
343P 4460871 10 Socket, Female
343Q 4460875 1 Connector, Gray
343Q 4460871 5 Socket, Female
343R 1001112612 1 Connector - 9 Position
343R 4460943 4 Pin, Male
346 Ref Engine Harness Assembly (See Items 401-466 for Breakdown)
346 1001154324 1 Deutz D2011 Engine Machines
346 1001165776 1 Deutz TD2.9L4 Engine Machines
346 1001154323 1 GM Engine Machines
347 1001154327 1 Valve Harness Assembly 7-K

220 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
347A 4460539 1 Plug, Male - 3 Position
347A 1001116693 2 Pin, Male
347A 4460466 1 Seal, Plug
347B 4460880 9 DIN Connector
347C 4460320 1 Plug, Male - 2 Position
347C 4460267 2 Pin, Male
347D 4460871 21 Socket, Female
347D 4460508 1 Socket, Female
347E 4460225 1 Plug, Male - 6 Position
347E 4460267 6 Pin, Male
347F 4460424 1 Connector, Female - 2 Position
347F 4460267 2 Pin, Male
348 Ref Ground Control Box Wiring Diagram (Not Shown - See Items 501
to 513 for Breakdown)
348 1001154329 1 Deutz D2011 Engine Machines
348 1001165778 1 Deutz TD2.9L4 Engine Machines
348 1001154328 1 GM Engine Machines
Ref ENGINE HARNESS ASSEMBLY
1001154324 Ref Deutz D2011 Engine Machines A
1001165776 Ref Deutz TD2.9L4 Engine Machines A
1001154323 Ref GM Engine Machines A
417 4460424 1 Receptacle, Female - 2 Position
417 4460268 2 Socket, Female
419 4460880 2 DIN Connector without Diode
423 4461070 1 Receptacle, Female With Resistor (3 Position) (Deutz D2011
Engine Only)
423 4461095 1 Plug, Male - 3 Position (Deutz D2011 Engine Only)
423 4460944 3 Socket, Female (Deutz D2011 Engine Only)
425 4460539 1 Plug, Male - 3 Position
425 4460944 3 Socket, Female
428 4460460 1 Connector, Male - 4 Position
428 4460457 4 Terminal, Female
428 4460458 4 Seal, Terminal
432 4460899 1 Connector, Male - 6 Position (Deutz TD2.9L4 Engine Only
432 4460464 5 Pin, Male
432 4460943 5 Pin, Male (Gold)
432 4460466 1 Seal, Plug
433 4461052 1 Connector, Receptacle - 25 Position (Deutz D2011 Engine Only)
433 4461005 5 Terminal (Gold) (Deutz D2011 Engine Only)
433 4461006 5 Seal, Terminal (Deutz D2011 Engine Only)
433 4461060 2 Terminal (Tin) (Deutz D2011 Engine Only)
433 4461054 2 Seal, Terminal (Deutz D2011 Engine Only)
433 4461053 1 Cover, Plug (Deutz D2011 Engine Only)
433 4461008 18 Plug, Hole (Deutz D2011 Engine Only)
438 4460931 1 Connector, Male - 8 Position (Deutz TD2.9L4 Engine Only
438 4460464 4 Pin, Male
438 4460466 4 Seal, Plug
439 4460871 AR Socket, Female
447 4461121 1 Plug, Male - 4 Position (GM Engine Only)
447 4461122 4 Socket, Female (GM Engine Only)
447 4461123 4 Seal, Terminal (GM Engine Only)
449 4461124 1 Receptacle, Female - 4 Position (GM Engine Only)

3121632 800S/860SJ 221

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
449 4460693 4 Pin, Male (GM Engine Only)
449 4460608 4 Seal, Terminal (GM Engine Only)
449 4461161 1 Lock, Terminal (GM Engine Only)
452 4460374 1 Plug, Sealed Relay (Deutz D2011 Engine)
452 4460375 4 Terminal (Deutz D2011 Engine)
453 4461109 1 Plug, Male - 16 Position (GM Engine Only)
453 4461111 7 Pin, Male (GM Engine Only)
453 4461113 7 Seal, Terminal (GM Engine Only)
453 4461222 9 Plug, Terminal (GM Engine Only)
458 1001102290 1 Connector, 2 Position (Deutz D2011 Engine)
458 1001102304 2 Seal (Deutz D2011 Engine)
458 1001102291 2 Terminal, Receptacle (Deutz D2011 Engine)
462 2902443 1 Kit, Receptacle (Deutz D2011 Engine Only)
462 4461071 8 Terminal, Female (Gold) (Deutz D2011 Engine Only)
462 4461072 1 Connector, Flange Mount (Deutz D2011 Engine Only)
462 4461073 1 Connector, Dust Cap (Deutz D2011 Engine Only)
462 4461074 1 Connector, Shell (Deutz D2011 Engine Only)
463 4461157 1 Receptacle, Female - 2 Position
463 4460979 2 Pin, Male
463 4460458 2 Seal, Terminal
466 4460897 1 Connector, Female - 2 Position
466 1001116693 2 Pin, Male
Ref GROUND CONTROL BOX WIRING DIAGRAM
1001154329 Ref Deutz D2011 Engine Machines A
1001165778 Ref Deutz TD2.9L4 Engine Machines A
1001154328 Ref GM Engine Machines A
501 2920129 AR Bulb, Light
502 4922636 1 Harness, Jumper
4460226 2 Socket, Female
507 2400065 1 Fuse, 30Amp
508 2400066 1 Fuse, Holder
509 4460708 2 Receptacle, Female - 15 Position
509 4460226 13 Socket, Female
511 4922771 1 Harness, Angle Sensor (Boom Proximity Sensor)
511 1060902 9.5 Cable - 18/2
ft/2.9m
511A 4460226 2 Socket, Female
511B 4460424 1 Receptacle, Female - 2 Position
513 4460894 1 Plug, Male - 6 Position
513 4460892 1 Connector, Bussbar - 6 Position
Ref STANDARD HARNESS COMPONENTS
601 Ref Battery Cable Kit Options:
601 1001155143 1 Deutz D2011 Engines Machines C
601 1001143736 1 Deutz TD2.9L4 Engines Machines D
601 2902533 1 GM Engine Machines B
601A Ref Cable, Battery (Black) Options (Battery - to Tray Pivot and
Relay Grounds):
601A 7027092 1 Deutz D2011 Engines Machines
601A 7027084 1 Deutz TD2.9L4 Engines Machines
601A 7027018 1 GM Engine Machines
601B 8270147 1 Terminal, Battery (with Boot) Cable, Battery (Black) (Deutz
Engines Only)

222 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
601C Ref Cable, Battery (Black) Options (Battery - to Aux Pump Ground):
601C 7027093 1 Deutz D2011 Engines Machines
601C 7027085 1 Deutz TD2.9L4 Engines Machines
601C 7016825 1 GM Engine Machines
601D Ref Cable, Battery (Black) Options (Engine to Tray Pivot Grd):
601D 7027053 1 Deutz D2011 Engines Machines
601D 7027086 1 Deutz TD2.9L4 Engines Machines
601D Not Required 0 GM Engine Machines
601E Ref Cable (Red) Options (Battery + to Relays/Starter):
601E 7027094 1 Deutz D2011 Engines Machines
601E 7027087 1 Deutz TD2.9L4 Engines Machines
601E 7027015 1 GM Engine Machines (Note: Requires Item 601G to complete
run to Starter)
601F Ref Cable (Red) Options (Aux Relay to Aux Pump):
601F 7027095 1 Deutz D2011 Engines Machines
601F 7027088 1 Deutz TD2.9L4 Engines Machines
601F 7016824 1 GM Engine Machines
601G Ref Cable (Auxiliary Relay to Starter)
601G 7027094 1 Deutz D2011 Engines Machines
601G 7027087 1 Deutz TD2.9L4 Engines Machines
601G 7027017 1 GM Engine Machines
602 Ref Deutz Engine Harness Components (Deutz Engine Machines
Only)
602A 7027796 1 Engine Harness (D2011 Engine Only)
602B See Note 1 Receptacle, Female - 25 Position (Note: Not Available -
Purchase Complete Harness)
602C 70004060 1 Plug-In, Connector (Deutz D2011 Engine Only)
602D 70001872 1 Engine Harness (For other replacement parts refer to Deutz
engine dealer) (D2011 Engine Only)
602E 70004271 1 Cable, Starter Interconnect (Connects item 602D to Starter)
(D2011 Engine Only)
603 4922737 1 Harness, Engine Grounding Harness (Deutz D2011 Engine Only)
604 Ref Harness, Glow Plug (Deutz Engine Only)
604 4923379 1 Deutz D2011 Engine B
604 70025231 1 Deutz TD2.9L4 Engine
604 70025233 1 Connector for 70025231 Harness Deutz TD2.9L4 Engine
604 1001141304 1 Wire, Fuse Link (Not Shown) (Deutz TD2.9L4 Engine Only)
605 1001138491 1 Fuel Harness (Deutz TD2.9L4 Engines Only) C
605A 4460897 1 Receptacle, Female - 2 Position
605A 4460941 2 Pin, Male
605A 4460891 1 Plug, Male - 2 Position
605A 4460942 2 Socket, Female
605B 1001116983 1 Receptacle, Female - 2 Position
605B 1001116710 2 Terminal
605B 4461054 2 Seal
605C 4460932 1 Receptacle, Female - 4 Position
605C 4460941 2 Pin, Male
605C 4460464 2 Pin, Male
606 1001143726 1 Deutz TD2.9L4 Engine Harness
606A 1001133956 1 Connector (Includes Cover, Locks and Retention Plate)
606A 1001126352 6 Terminal
606A 1001126353 6 Seal, Terminal

3121632 800S/860SJ 223

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
606A 1001126384 19 Terminal
606A 1001126351 3 Terminal
606A 1001126356 63 Plug, Seal
606A 1001126357 2 Plug, Seal
606B 1001133957 1 Connector (Includes Cover, Locks and Retention Plate)
606B 1001126384 17 Terminal
606B 1001126351 13 Terminal
606B 1001126356 19 Plug, Seal
606B 1001126357 11 Plug, Seal
606C 4461070 3 Receptacle, Female With Resistor (3 Position)
606C 4461095 6 Plug, Male - 3 Position
606C 4460944 6 Socket, Female
606C 4460466 2 Seal, Plug
606D 80484084 1 Receptacle, Female - 8 Position
606D 8229242 1 Fuse - 5A
606D 80983191 1 Fuse - 10A
606D 1001147264 1 Cap
606D 1001116727 8 Plug
606D 4460458 4 Seal
606E 1001116952 1 Plug, Male - 2 Position
606E 4460465 2 Socket, Female
606F 1001138110 1 Plug, Male - 2 Position
606F 1001138111 2 Socket, Female 3-B
606F 1001138113 2 Seal A
606G 2902443 1 Kit, Receptacle
606G 4461071 8 Terminal, Female (Gold)
606G 4461072 1 Connector, Flange Mount
606G 4461073 1 Connector, Dust Cap
606G 4461074 1 Connector, Shell
606H 4460894 1 Plug, Male - 6 Position
606H 4460465 3 Socket, Female
606H 4460944 2 Socket, Female
606H 4460466 1 Seal, Plug
606J 4460930 1 Plug, Male - 8 Position
606J 4460465 1 Socket, Female
606J 4460466 7 Seal, Plug
606K 4460884 1 Plug, Male - 4 Position
606K 4460465 2 Socket, Female
606K 4460942 2 Socket, Female
606L 1001142938 1 Plug, Male - 2 Position
606L 1001142940 2 Terminal, Female
606L 1001142941 2 Seal
606M 1001133714 1 Plug, Male - 4 Position
606M 1001133715 3 Terminal, Female
606M 1001135650 3 Seal
606M 1001135651 1 Plug, Cavity (Use p/n 4461008)
606N 1001126362 1 Receptacle, Female - 62 Position
606N 1001126363 33 Terminal
606N 1001126364 33 Seal
606N 1001126391 23 Plug
606N 4461008 4 Plug, Cavity

224 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
606N 1001126365 2 Terminal
606N 4461054 2 Seal
606N 4460465 2 Socket, Female (Strobe Light - 2920161)
607 1001143907 1 Alternator Power Cable (Deutz TD2.9L4 Engines)
607 1001098764 1 Boot, Red (Deutz TD2.9L4 Engines)
607 70004103 1 Cable, Alternator Interconnect (Not Shown - Connects item 602D
to Alternator) (D2011 Engine Only)
608 70025077 1 Harness, Engine (Deutz TD2.9L4 Engines)
609 70002898 1 Harness, GM Engine (GM Engine Machines Only)
609 7027989 1 Connector - 10 Pin
610 See Note 1 Pump Harness (Note: Not Available for Purchase.)
610A 7007498 1 Plug
611 4360517 1 Harness, Swivel Coupling Sensor (Includes Sensor)
611A 4460320 1 Plug, Male - 2 Position
611A 4460227 2 Pin, Male
612 1001141137 1 Harness, Upper Valve B
612A 4460880 7 Connector, DIN
612B 4460928 8 Socket, Female
612B 4460918 8 Socket, Female
612B 4460926 1 Connector, Deutsch - 21 Position
612C 4460912 AR Lock Wedge - 3 Position
612C 4460911 2 Connector, Female Deutsch - 3 Position
612C 4460918 6 Pin, Male
612D 1560011 2 Connector, Strain Relief
612D 1560012 2 Nut, Conduit
613 1001133329 2 Switch, Tilt Sensor Options: (Includes Tilt Sensor)
613A 4460910 2 Plug, Male Deutsch - 3 Position
613A 4460917 6 Socket, Female
613A 4460913 2 Lock, Wedge
Ref OPTIONAL HARNESS COMPONENTS
701 0257887 1 Alarm Harness (Includes Alarm)
701 0140032 1 Alarm
701 2820035 6 in/15cm Loom
701A 4460424 1 Plug, Male - 2 Position
701A 4460268 2 Socket, Female
702 2920161 1 Strobe Light Harness (Includes Strobe Light)
702B 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
702B 4460465 2 Socket, Female (Strobe Light - 2920161)
703 1001149818 1 Strobe Light Extension Harness (SN 0300171628 to Present) A
703A 4460320 1 Connector, Female - 2 Position
703A 4460267 2 Pin, Male
703B 4460897 1 Connector, Female - 2 Position
703B 4460464 2 Pin, Male
704 See Note 1 Headlight and Taillight/Chassis Illumination Harness (Note: Not
Available for Purchase.)
704 1060341 Ref Cable, Electrical 16/2 Options:
704 1060341 37 Headlights and Taillights
ft/11.3m
704 1060341 40 Chassis Illumination Lights
ft/12.2m
704A 3740049 1 Relay
704A 4460259 3 Terminal

3121632 800S/860SJ 225

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
704A 4460260 4 Housing, Terminal
704A 4460297 1 Terminal
704A 4922643 1 Lights Harness for Ground Control Box 1-A
704A 4460226 2 Socket, Female
706 Ref 2500W Generator Electrical Diagram Options
706 1001112743 AR 50Hz - Deutz D2011 Engines B
706 1001112588 AR 60Hz - Deutz D2011 Engines A
706 4933350 AR 60Hz - GM Engines B
706A 4460321 1 Connector, Male - 4 Position (ANSI Spec Only)
706A 4460906 4 Socket, Female
706B 4922641 1 Harness - On/Off Switch
706C 4460226 2 Socket, Female
706D Ref Powermite Control Box to Relay Options:
706D 1001112589 1 Deutz Engines A
706D 4923445 1 GM Engines A
706D 4460374 1 Plug, Sealed Relay
706D 4460375 3 Terminal
706E 4460742 1 Plug, Male - 2 Position
706E 4460743 1 Socket, Female
706E 4460458 1 Seal, Terminal
706F 4460961 1 Connector, Female - 4 Position (ANSI Spec Only)
706F 4460705 4 Pin, Male
706G 7020193 1 Harness, Generator Power
707 4922741 1 Generator to Rear of Boom Harness
Ref Note: Harness used to connect AC at platform harness to
Powermite Generator Control Box receptacle.
707 1060708 6 ft/1.8m Cable, Electrical - 10/3
707A 4460205 1 Plug, Male
707B 4460134 1 Receptacle, Female
708 Ref AC to Platform Receptacle Components Options:
708 0272259 Ref 110V GFI Receptacle (ANSI Spec) B
708 0272260 Ref 220V GFI Receptacle (ANSI Spec) B
708 0256202 Ref Australian Spec C
708 Ref CE Spec Options Without Powermite Generator:
708 0256202 Ref 110/220V Receptacle (Locally Supplied Box and Receptacle) B
708 1001091969 Ref 110V with IEC Yellow Receptacle and Plug and Circuit Breaker B
708 1001091970 Ref 220V with IEC Blue Receptacle and Plug and Circuit Breaker B
708 1001091971 Ref 220V with CEE 7 Post Ground Receptacle and Plug and Circuit B
Breaker (70mm x 70mm Box)
708 1001091972 Ref 220V with CEE 7 Side Ground Receptacle and Plug and Circuit B
Breaker (70mm x 70mm Box)
708 1001091973 Ref 220V with CEE 7 Post Ground Receptacle and Plug and Circuit C
Breaker (2x4 Box)
708 1001091974 Ref 220V with CEE 7 Side Ground Receptacle and Plug and Circuit C
Breaker (2x4 Box)
708 1001091975 Ref 220V with AFSINT 107 Keyed Ground Receptacle and Plug C
and Circuit Breaker (2x4 Box)
708 Ref CE Spec Options With Powermite Generator:
708 1001100326 Ref 110V with IEC Yellow Receptacle and Plug and Circuit Breaker B
708 1001100327 Ref 220V with IEC Blue Receptacle and Plug and Circuit Breaker B
708 1001100328 Ref 220V with CEE 7 Post Ground Receptacle and Plug and Circuit B
Breaker (70mm x 70mm Box)
708 1001100329 Ref 220V with CEE 7 Side Ground Receptacle and Plug and Circuit B

226 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
Breaker (70mm x 70mm Box)
708 1001100331 Ref 220V with CEE 7 Post Ground Receptacle and Plug and Circuit B
Breaker (2x4 Box)
708 1001100333 Ref 220V with CEE 7 Side Ground Receptacle and Plug and Circuit B
Breaker (2x4 Box)
708 1001100337 Ref 220V with AFSINT 107 Keyed Ground Receptacle and Plug B
and Circuit Breaker (2x4 Box)
708A Ref Box, Switch Options:
708A 0860038 1 0272259 & 0272260 Installations
708A Not Required 0 0256202 Installation
708A 0861781 1 1001091969, 1001091970, 1001100326, 1001100327
Installations
708A See Note 1 1001091971, 1001100328, 1001091972, 1001100329
Installations (Note: Was p/n 0861782 which is no longer
available. Use p/n 1001141970 CEE 7 Side Ground Service
Kit or p/n 1001141971 CEE 7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 & items 708B, 708C, 708E &
708J.)
708A 0861731 1 1001091969, 1001091970, 1001100326, 1001100327
Installations
708A 1001141967 1 1001100343, 1001100344, 1001141970 & 1001141971 Kits
708B Ref Receptacle Options:
708B 4460346 1 0272259 Installation
708B 4460125 1 0272260 Installation
708B Not Required 0 0256202 Installation
708B 4461198 1 1001091969, 1001100326 Installations
708B 4461201 1 1001091970, 1001100327 Installations
708B 4461204 1 1001091971, 1001100328 Installations (Use p/n 100110343)
708B 4461207 1 1001091972, 1001100329 Installations (Use p/n 100110344)
708B 4461244 1 1001091973, 1001100331 Installations
708B 4461245 1 1001091974, 1001100333 Installations
708B 4461246 1 1001091975, 1001100337 Installations
708B 1001141968 1 1001100343 & 1001141971 Kits
708B 1001141969 1 1001100344 & 1001141970 Kits
708C Ref Shield, Cover Options:
708C 1001110873 1 0272259 Installation
708C 4060092 1 0272260 Installation
708C Not Required 0 0256202 Installation (Purchase Locally)
708C See Note 1 1001091973, 1001091974, 1001091975, 1001091969,
1001091970, 1001091971, 1001091972, 1001100331,
1001100333, 1001100337, 1001100326, 1001100327,
1001100328 & 1001100329 Installations (Note: Shiled
Includes with Receptacle - Purchase item 708B)
708C 3960422 1 Gasket, Cover (0272259 & 0272260 Installation Only)
708D Ref Connector, Strain Relief Options:
708D 4460051 1 0272259 & 0272260 Installations
708D Not Required 0 0256202 Installation
708D 1001101191 1 1001091969, 1001100326, 1001091970, 1001100327
1001091971, 1001100328, 1001091972, 1001100329,
1001091973, 1001100331, 1001091974, 1001100333,
1001091975 & 1001100337 Installations
708E Ref Plug, Male Options:
708E 4460205 1 0272259 Installation
708E 4460233 1 0272260 Installation
708E Not Required 0 0256202 Installation

3121632 800S/860SJ 227

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708E 4461196 1 1001091969 Installation
708E 4461199 1 1001091970 Installation
708E 4461202 1 1001091971, 1001091973 Installations & 1001100343 &
1001141971 Kits
708E 4461205 1 1001091972, 1001091974 Installations & 1001100344 &
1001141970 Kits
708E 4461249 1 1001091975 Installation
708E Not Required 0 1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
708F Ref Plug, Male Options:
708F 4460205 1 110V GFI (ANSI Spec)
708F 4460233 1 220V GFI (ANSI Spec)
708F 4460709 1 ANSI Export, Australian and CE Specs
708G Ref Connector, Female Options:
708G 4460134 1 110V GFI (ANSI Spec)
708G 4460701 1 220V GFI (ANSI Spec)
708G 4460710 1 ANSI Export, Australian and CE Specs
708H Ref Connector, Adapter Options:
708H Not Required 0 0272259 & 0272260 Installations
708H Not Required 0 0256202 Installation
708H 1001101196 1 1001091969, 1001100326, 1001091970, 1001100327,
1001091971, 1001100328, 1001091972, 1001100329
Installations
708H 1001101197 1 1001091973, 1001100331, 1001091974, 1001091975 &
1001100337 Installations
708J Ref Receptacle, Female Options (CE Specs with With Powermite
Generator Control Box Only):
708J 4461197 1 1001100326 Installation
708J 4461200 1 1001100327 Installation
708J 4461203 1 1001100328 & 1001100331 Installations & 1001100343 &
1001141971 Kits
708J 4461206 1 1001100329 & 1001100333 Installations & 1001100344 &
1001141970 Kits
708J 4461250 1 1001100337 Installation
708K Ref Receptacle Box Kit Options (CE Specs Only): 1
708K Ref Without Powermite Generator (Includes Items 708A,
708B, 708C & 708E):
708K 0275216 Kit for 110V IEC Yellow (1001091969 Installation) 1
708K 0275217 Kit for 220V IEC Blue (1001091970 Installation) 1
708K 0275218 Kit for 220V CEE 7 Post Ground (1001091971 Installation) B-B
(Use p/n 1001100343)
708K 0275219 Kit for 220V CEE 7 Side Ground (1001091972 Installation) B-B
(Use p/n 1001100344)
708K 0275452 Kit for 220V CEE 7 Post Ground (1001091973 Installation) 1
708K 0275453 Kit for 220V CEE 7 Side Ground (1001091974 Installation) 1
708K 0275454 Kit for 220V AFSINT 107 Keyed Ground (1001091975 1
Installation)
708K Ref With Powermite Generator (Includes Items 708A, 708B,
708C, 708E & 708J):
708K 1001100341 Kit for 110V IEC Yellow (1001100326 Installation) 2
708K 1001100342 Kit for 220V IEC Blue (1001100327 Installation) 2
708K 1001101971 Kit for 220V CEE 7 Post Ground (1001100328 Installation) B
(Use p/n 1001100343 Kit)
708K 1001101970 Kit for 220V CEE 7 Side Ground (1001100329 Installation) B
(Use p/n 1001100344 Kit)

228 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708K 1001100345 Kit for 220V CEE 7 Post Ground (1001100331 Installation) 2
708K 1001100347 Kit for 220V CEE 7 Side Ground (1001100333 Installation) 2
708K 1001100346 Kit for 220V AFSINT 107 Keyed Ground (1001100337 2
Installation)
708L 1001156351 2 Cover, Connector (ANSI Export, Australian and CE Specs)
708M 1001156352 1 Cover, Plug (ANSI Export, Australian and CE Specs)
709 Ref 7500W SKYPOWER GENERATOR INSTALLATION
709 1001115394 Ref Deutz D2011 Engine E
709 1001148563 Ref Deutz DT2.9L4 Engine C
709 0275257 Ref GM Engine G
709B Ref Gasket Options:
709B 3960422 1 60Hz Spec
709B See Note 1 50Hz Spec (Note: Not Available - Purchase Locally.)
709C Ref Cover, Receptacle Options:
709C 1001110873 1 60Hz Spec (Top Hinged Cover)
709C See Note 1 50Hz Spec (Note: Not Available - Purchase Locally.)
709E Ref Receptacle Options:
709E 4460346 1 60Hz Spec
709E See Note 1 50Hz Spec (Note: Not Available - Purchase Locally.)
709G 4460071 1 Connector, Strain Relief
709H 4922925 1 Harness, Generator C
709J See Note 1 Plug, Male - 6 Position (Note: Not Available for Purchase.)
709J 77363229 6 Socket, Female
709K 4460225 1 Plug, Male - 6 Position
709K 4460226 6 Socket, Female
710 Ref 7500W SkyPower Generator Junction Box Components
710 0861542 Ref 60Hz Spec C
710 0861567 Ref 50Hz Specs B
710A Ref Cable, Electrical 12/3
710A 1060494 2 ft/.6m 60Hz Spec
710A See Note 2 ft/.6m 50Hz Spec (Note: Not Available - Purchase Locally.)
710C 1060343 1.5 Cable, Electrical 10/4 (60Hz Spec Only)
ft/.46m
710D 4460425 1 Connector, Strain Relief
710E Ref Component Options:
710E 4460426 2 Connector, Strain Relief (60Hz Spec Only)
710E 4460426 1 Connector, Strain Relief (50Hz Spec Only)
710E 3520189 1 Plug (50Hz Spec Only)
710F 1671092 1 Cover (60Hz Spec Only)
710F 4460963 1 Connector (60Hz Spec Only)
711 Ref 7500W Generator Electrical Diagram Components
711 1001157769 Ref 50Hz - Deutz Engine Machines A
711 1001157770 Ref 60Hz - Deutz Engine Machines A
711 1001157768 Ref 60Hz - GM Engine Machines A
711A Ref Generator Harness Options:
711A 1001152429 1 50Hz - Deutz Engine Machines B
711A 1001119968 1 60Hz - Deutz Engine Machines C
711A 4923420 1 60Hz - GM Engine Machines A
711B 4460374 2 Plug, Sealed Relay (GM Engines Only)
711B 4460375 7 Terminal (GM Engines Only)
711C 4460967 1 Plug, Male - 3 Position
711C 4460465 3 Socket, Female

3121632 800S/860SJ 229

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
711D 4460742 1 Plug, Male - 2 Position (50Hz Deutz and 60Hz - GM Engines
Only)
711D 4460743 2 Socket, Female (50Hz Deutz and 60Hz - GM Engines Only)
711D 4460458 2 Seal (50Hz Deutz and 60Hz - GM Engines Only)
711E 2400060 1 Fuseholder (50Hz Deutz and 60Hz - GM Engines)
711E 2400064 1 Fuse - 5Amp (50Hz Deutz and 60Hz - GM Engines)
711E 1001117078 1 Fuseholder (Includes Fuse and Cap) (60Hz - Deutz Engine)
711E See Note 1 Fuse - 5Amp (60Hz - Deutz Engines) (Note: Use
1001117078 Assembly or Purchase Fuse Locally)
711E 1001096134 1 Cover, Fuseholder (60Hz - Deutz Engines)
711F 4922641 1 Switch Harness
711G 4460226 2 Socket, Female
712 4933249 1 Floodlights Harness Components 2-A
712A 4460320 2 Plug, Male - 2 Position
712A 4460227 4 Pin, Male
712B 4922764 1 Floodlight Harness (Lights to Switch) 1-A
712C 4460424 2 Connector, Female - 2 Position
712C 4460226 4 Socket, Female
712D 4360232 1 Circuit Breaker - 15Amp
712E 1060977 1 Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch)
712F 4460425 1 Connector, Strain Relief
712G 4922883 1 Harness, Console Box to Aux Relay
712G 1060708 120 10/3 Cable
ft/36.6M
713 Ref Platform Worklights Components
713A 2920140 AR Platform Worklights External Harness (Includes Light and Wire
Only)
713B 4460426 1 Connector, Strain Relief
713C Ref Fuse Options:
713C 2400070 1 20Amp Fuse (2 Worklights)
713C 2400065 1 30Amp Fuse (4 Worklights)
713C 2400066 1 Holder, Fuse
713D 4922874 Ref Harness, Console Box to Connector Options:
713D 4922874 1 2 Worklights
713D 4922874 3 4 Worklights
713D 1060708 11 ft/3.4m 10/3 Cable (1 per Harness)
713E Ref Harness, Connector to Aux Relay Options:
713E 4922873 1 Harness, Connector to Aux Relay 800S Harness (85ft/25.9m of
10/3 Cable P/N 1060708)
713E 4922877 1 Harness, Connector to Aux Relay 860SJ Harness (92ft/28m of
10/3 Cable P/N 1060708)
713F 1001098234 1 Connector, Female - 3 Position (Platform Worklights Only)
713G 1001098349 1 Connector, Male - 3 Position (Platform Worklights Only)
714 Ref AC Cable With Breaker (Required Only on CE Spec Installations)
714 1001091790 Ref Without Powermite Generator D
714 1001109559 Ref With Powermite Generator A
714A 0903484 1 Bracket, Receptacle Box Mounting
714A 0641416 2 Bolt 1/4in-20NC x 2in
714A 3311405 2 Locknut 1/4in-20NC
714A 4711400 4 Flatwasher 1/4in (Narrow)
714B 0903697 1 Bracket, Circuit Breaker Mounting
714B 0641412 2 Bolt 1/4in-20NC x 1-1/2in
714B 3311405 2 Locknut 1/4in-20NC

230 800S/860SJ 3121632

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
714B 4711400 4 Flatwasher 1/4in (Narrow)
714C Ref Kit, Box and Breaker (Required on CE Spec Installations):
714C 1001109654 AR Machines without Powermite Generator Control Box A
714C 1001109648 AR Machines with Powermite Generator Control Box A
714C Ref Circuit Breaker
714C 1001109477 1 Breaker 10A
714C 1001109475 1 Breaker 16A
714C 1001109482 1 Breaker 30mA
714C 0861880 1 Breaker Box
714C 4460956 1 Terminal, Block End Barrier
714C 1060908 6 ft/1.8m Cable, Extension
714C 4460957 1 Terminal Block
714D Ref Connector, Strain Relief Options:
714D 1001101191 1 Top
714D 1001097150 1 Bottom
714D 0641406 2 Bolt 1/4in-20NC x 3/4in
714D 3311405 2 Locknut 1/4in-20NC
714D 4711400 4 Flatwasher 1/4in (Narrow)
714E 1060908 12 ft/3.6m Cable, Electrical 12/3
714F 4460709 1 Plug, Male
714G 4460710 1 Connector, Female
715 1001094509 1 Generator Hourmeter Harness A
Ref TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)
802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
804 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
805 7002828 1 Stripper, Wire (Not Shown)
806 2901443 1 Analyzer Kit (Not Shown)
806A 1600244 1 Analyzer
806B 1060633 1 Cable, Analyzer 1-A
806C 4460321 2 Plug, Male
806C 4460226 8 Socket, Female

3121632 800S/860SJ 231

 SECTION 8 - DECALS

SECTION 8 - DECALS

3121632 800S/860SJ 233

SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

234 800S/860SJ 3121632

 SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref STANDARD DECAL INSTALLATIONS
0274499 Ref Standard Decal Installations 800S B
0274500 Ref Standard Decal Installations 860SJ B
0274518 Ref JLG Logo Decals B
2 1701499 4 Decal - No Lift
5 1701509 1 Decal - Manual
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
13 3251243 1 Nameplate - 120V-60HZ
18 1703953 4 Decal - Warning Crushing
20 1702868 2 Decal - No Hands
21 1703797 1 Decal - Warning/Danger
22 1705336 1 Decal - Warning Inspection (MTB)
23 1703804 4 Decal - Warning Crushing
24 1703805 4 Decal - Danger Electrocution
25 3252347 1 Decal - Footswitch
28 2902354 1 Kit, Decal Max Tire Load - 800S (Includes Qty 4 of p/n 1703475) 1
28 1703475 4 Decal - Max Tire Load
28 2902429 1 Kit, Decal Max Tire Load - 860SJ (Includes Qty 4 of p/n 1703482) 1
28 1703482 4 Decal - Max Tire Load
30 See Note 1 Decal - Bar Code (Note: Not Available for Purchase.)
31 Ref Decal Options:
31 1704906 2 Decal - 800S
31 1704907 2 Decal - 860SJ
32 1701501 4 Decal- Arrow
33 Ref Decal Capacity Options:
33 1001122507 2 Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
33 1001122508 2 Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
34 Ref Decal Capacity Options:
34 1001122515 1 Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
34 1001122516 1 Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
35 See Note 1 Nameplate, Manufacturer (Note: Not Available for Purchase.)
36 1001131269 1 Decal - Patent
37 1001108496 1 Decal - Legend Options
38 1706941 1 Decal - Legend (MTB)
39 3252781 1 Decal - Lift Diagram
40 1701691 4 Decal - No Step
44 0860520 1 Box, Manual Storage
46 3311405 1 Locknut 1/4in
47 3820001 2 Rivet
48 4751400 1 Flatwasher 1/4in Regular
49 1702861 2 Decal - JLG Lift (8in Height)
50 1702774 1 Decal - JLG Lift (3-1/2in Height)
51 1702773 1 Decal - JLG (5in Height)
52 1704885 1 Decal - Website
53 Ref Decal - Fuel
53 1701505 1 Diesel
53 1701542 1 Gas

3121632 800S/860SJ 235

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
54 1701543 1 Decal - LP Gas (GM Engine Machines Only)
55 1700818 2 Decal - LP Gas (Liquid) (GM Engine Machines Only)
56 1703175 1 Decal - Lanyard Attach (GM Spec)
57 1702962 1 Decal - Warning Prop (DSL)
58 1702961 1 Decal - Warning Prop (Gas)
59 1705351 1 Decal - Drive/Steer Instructions
60 0641406 1 Bolt 1/4in-20NC x 3/4in
61 1001125387 1 Decal - Low Sulfur Fuel (Deutz TD2.9L4 Machines)
62 1704972 1 Decal - Warning Explosion/Fire
1001109029 1 Master Decal Kit (Includes Items 2, 5, 7-10 & 13)
2902307 1 ANSI Decal Kit (Includes Items 17-25) 6
1001157261 Ref MANUAL DESCENT DECALS (OPTIONAL) A
107 1702901 1 Decal - Manual Descent
112 1705589 1 Decal - Manual Descent

236 800S/860SJ 3121632

SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

238 800S/860SJ 3121632

 SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DECAL INSTALLATIONS
0274505 Ref Decal Installations 800S Brazil Spec (English/Portuguese) B
0274503 Ref Decal Installations 800S Chinese Spec (English/Chinese) B
0274507 Ref Decal Installations 800S CSA Spec (English/French) B
0274511 Ref Decal Installations 800S Japanese Spec (English/Japanese) B
0274501 Ref Decal Installations 800S Korean Spec (English/Korean) B
0274513 Ref Decal Installations 800S Latin America Spec B
(English/Spanish)
0274506 Ref Decal Installations 860SJ Brazil Spec (English/Portuguese) B
0274504 Ref Decal Installations 860SJ Chinese Spec (English/Chinese) B
0274508 Ref Decal Installations 860SJ CSA Spec (English/French) B
0274512 Ref Decal Installations 860SJ Japanese Spec (English/Japanese) B
0274502 Ref Decal Installations 860SJ Korean Spec (English/Korean) B
0274514 Ref Decal Installations 860SJ Latin America Spec B
(English/Spanish)
0274518 Ref JLG Logo Decals B
2 1701499 4 Decal - No Tie Down /Lift
5 1701509 1 Decal - Manual
6 Not Required 0 Not Required
7 1703811 4 Decal - Tie Down /Lift
8 1703814 6 Decal - Tie Down
9 1704277 3 Decal - Attach Lanyard
10 1704412 1 Decal - Hydraulic Oil Chart
12 Ref Decal - CSA (Booms)
12 Not Required 0 Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec
12 1703924 1 CSA Spec
13 Ref Decal Options:
13 Not Required 0 Brazil/Chinese/Korean Spec
13 3251243 1 120V-60Hz - CSA/Japanese/Latin American Spec
18 Ref Decal - Warning Crushing (Rotate) Options:
18 1705903 1 Brazil Spec (English/Portuguese)
18 1703943 7 Chinese Spec
18 1703942 7 CSA Spec
18 1703944 6 Japanese Spec
18 1703945 6 Korean Spec
18 1703941 7 Latin American Spec
20 Ref Decal - No Hands Options:
20 1705967 2 Brazil Spec (English/Portuguese)
20 1001116846 2 Chinese Spec (Traditional)
20 1705968 2 Chinese Spec (Simplified)
20 1704000 2 CSA Spec
20 Not Required 0 Japanese Spec
20 1705969 2 Korean Spec
20 1704001 2 Latin American Spec
21 Ref Decal - Warning/Danger (PLF) Options:
21 1705895 1 Brazil Spec (English/Portuguese)
21 1703925 1 Chinese Spec
21 1703924 1 CSA Spec
21 1703926 1 Japanese Spec
21 1703927 1 Korean Spec

3121632 800S/860SJ 239

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
21 1703923 1 Latin American Spec
22 Ref Decal - Warning Inspection (MTB) Options:
22 1705896 1 Brazil Spec (English/Portuguese)
22 1001116849 1 Chinese Spec (Traditional)
22 1705348 1 Chinese Spec (Simplified)
22 1705347 1 CSA Spec
22 1705344 1 Japanese Spec
22 1705345 1 Korean Spec
22 1705917 1 Latin American Spec
23 Ref Decal - Warning Crushing (Down) Options:
23 1705898 6 Brazil Spec (English/Portuguese)
23 1703949 6 Chinese Spec
23 1703948 6 CSA Spec
23 1703950 6 Japanese Spec
23 1703951 6 Korean Spec
23 1703947 6 Latin American Spec
24 Ref Decal - Danger Electrocution Options:
24 1705897 5 Brazil Spec (English/Portuguese)
24 1001116851 5 Chinese Spec (Traditional)
24 1703937 5 Chinese Spec (Simplified)
24 1703936 5 CSA Spec
24 1703938 5 Japanese Spec
24 1703939 5 Korean Spec
24 1703935 5 Latin American Spec
25 Ref Decal - Foot Switch Options:
25 1705902 1 Brazil Spec (English/Portuguese)
25 1703982 1 Chinese Spec
25 1703984 1 CSA Spec
25 1703980 1 Japanese Spec
25 1703981 1 Korean Spec
25 1703983 1 Latin American Spec
28 2902354 1 Kit, Decal Max Tire Load - 800S (Includes Qty 4 of p/n 1703475) 1
28 1703475 4 Decal - Max Tire Load
28 2902429 1 Kit, Decal Max Tire Load - 860SJ (Includes Qty 4 of p/n 1703482) 1
28 1703482 4 Decal - Max Tire Load
30 See Note 1 Decal - Bar Code (Note: Not Available for Purchase.)
31 Ref Decal Options:
31 1704906 2 Decal - 800S
31 1704907 2 Decal - 860SJ
32 1701501 4 Decal - Arrow
33 Ref Decal Capacity Options:
33 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
33 1001121806 2 Brazil Spec (English/Portuguese)
33 1001121809 2 Chinese Spec
33 1001121802 2 CSA Spec
33 1001121807 2 Japanese Spec
33 1001122200 2 Korean Spec
33 1001121804 2 Latin American Spec
33 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
33 1001122512 2 Brazil Spec (English/Portuguese)
33 1001122510 2 Chinese Spec

240 800S/860SJ 3121632

 SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
33 1001122513 2 CSA Spec
33 1001122514 2 Japanese Spec
33 1001122509 2 Korean Spec
33 1001122511 2 Latin American Spec
34 Ref Decal Capacity Options:
34 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
34 1001121819 1 Brazil Spec (English/Portuguese)
34 1001121822 1 Chinese Spec
34 1001121815 1 CSA Spec
34 1001121820 1 Japanese Spec
34 1001122201 1 Korean Spec
34 1001121817 1 Latin American Spec
34 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
34 1001122520 1 Brazil Spec (English/Portuguese)
34 1001122518 1 Chinese Spec
34 1001122521 1 CSA Spec
34 1001122522 1 Japanese Spec
34 1001122517 1 Korean Spec
34 1001122519 1 Latin American Spec
35 See Note 1 Nameplate, Manufacturer (Note: Not Available for Purchase.)
36 1001131269 1 Decal - Patent
37 1001108496 1 Decal - Legend
38 1706941 1 Decal - Legend (MTB)
39 3252781 1 Decal - Lift Diagram
40 1701691 4 Decal - No Step
44 0860520 1 Box, Manual Storage
46 3311405 1 Locknut 1/4in
47 3820001 2 Rivet
48 4751400 2 Flatwasher 1/4in Regular
49 1702861 2 Decal - JLG Lift (8in Height)
50 1702774 1 Decal - JLG Lift (3-1/2in Height)
51 1702773 1 Decal - JLG (5in Height)
52 1704885 1 Decal - Website
53 Ref Decal - Fuel
53 1701505 1 Diesel
53 1701542 1 Gas
56 Ref Decal - Lanyard Attach (GM Spec)
56 Not Required 0 Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec
56 1703175 1 CSA Spec
59 Ref Decal - Drive/Steer Instructions Options:
59 1705905 1 Brazil Spec (English/Portuguese)
59 1705430 1 Chinese Spec
59 1705429 1 CSA Spec
59 1705426 1 Japanese Spec
59 1705427 1 Korean Spec
59 1705910 1 Latin American Spec
60 0641406 1 Bolt 1/4in-20NC x 3/4in
61 1001125387 1 Decal - Low Sulfur Fuel (CSA Spec with Deutz TD2.9L4
Machines Only)
62 Ref Decal - Warning Explosion/Fire Options:
62 1706059 1 Brazil Spec (English/Portuguese) 1
62 1706060 1 Chinese Spec

3121632 800S/860SJ 241

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
62 1706064 1 CSA Spec
62 1706062 1 Japanese Spec
62 1706061 1 Korean Spec
62 1706063 1 Latin American Spec
1001109029 1 Master Decal Kit (Includes Items 2, 5, 7-10 & 13)
Ref ANSI Decal Kit Options (Includes Items 17-26):
2902312 1 Brazil Spec (English/Portuguese) 8
2902309 1 Chinese Spec 8
2902322 1 CSA Spec 8
2902308 1 Japanese Spec 8
2902310 1 Korean Spec 4
2902311 1 Latin American Spec 9
1001157261 Ref MANUAL DESCENT DECALS (OPTIONAL) A
107 1702901 1 Decal - Manual Descent
112 1705589 1 Decal - Manual Descent

242 800S/860SJ 3121632

SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

244 800S/860SJ 3121632

 SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DECAL INSTALLATIONS
1001114371 Ref Decal Installations 800S Australian Spec B
0274509 Ref Decal Installations 800S CE Spec C
1001114372 Ref Decal Installations 860SJ Australian Spec B
0274510 Ref Decal Installations 860SJ CE Spec C
0274518 Ref JLG Logo Decals B
2 1701499 AR Decal - No Lift
5 1701509 1 Decal - Manual
7 1703811 4 Decal - Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 1705980 1 Decal - Sound Power Level
21 1705921 1 Decal - Tipping/Electric (PLF)
22 1705822 1 Decal - Electric/Safety Manual
23 1701518 10 Decal - Warning Crushing
24 1705961 5 Decal - Danger Electrocution
25 1705828 1 Decal - Footswitch
28 2902354 1 Kit, Decal Max Tire Load - 800S (Includes Qty 4 of p/n 1703475) 1
28 1703475 4 Decal - Max Tire Load
28 2902429 1 Kit, Decal Max Tire Load - 860SJ (Includes Qty 4 of p/n 1703482) 1
28 1703482 4 Decal - Max Tire Load
30 See Note 1 Decal - Bar Code (Note: Not Available for Purchase.)
31 Ref Decal Options:
31 1704906 2 Decal - 800S
31 1704907 2 Decal - 860SJ
32 1701501 4 Decal- Arrow
33 1705978 1 Decal - 230kg Capacity
34 1705978 1 Decal - 230kg Capacity
35 See Note 1 Nameplate, Manufacturer (Note: Not Available for Purchase.)
39 3252781 1 Decal - Lift Diagram
40 1701691 4 Decal - No Step
41 4420051 23.1 ft/7m Stripes, Warning
42 3251242 1 Decal - 240V-50Hz
44 0860520 1 Box, Manual Storage
46 3311405 1 Locknut 1/4in
47 3820001 2 Rivet
48 4751400 2 Flatwasher 1/4in Regular
49 1702861 2 Decal - JLG Lift (8in Height)
50 1702774 1 Decal - JLG Lift (3-1/2in Height)
51 1702773 1 Decal - JLG (5in Height)
52 1704885 1 Decal - Website
53 1701505 1 Decal - Fuel
59 1706098 1 Decal - Warning Explosion/Fire
60 1001112551 1 Decal - Emergency Control (Australian Spec Only)
61 0641406 1 Bolt 1/4in-20NC x 3/4in
2902303 1 Master Decal Kit (Includes Items 2 & 5-11) 6
2902329 1 ANSI Decal Kit (Includes Items 21-25) 4
1001157261 Ref MANUAL DESCENT DECALS (OPTIONAL) A
107 1702901 1 Decal - Manual Descent

3121632 800S/860SJ 245

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
112 1705589 1 Decal - Manual Descent

246 800S/860SJ 3121632

 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3121632 800S/860SJ 247

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 800S/860SJ STANDARD PARTS

ITEM PART NUMBER QTY DESCRIPTION REV

Note Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref STANDARD PARTS
70002231 12 Element, Filter
7012944 1 Coil
7012943 1 Coil
7017451 1 Coil
70000582 1 Coil
3740067 1 Relay
7023306 3 Filter, Hydraulic Tank
7024444 3 Breather, Hydraulic Tank
4360517 1 Switch, Proximity
3740049 1 Relay
2860030 1 Key, Replacement
4360475 1 Switch, Mushroom
4360476 1 Contact, Switch Block
1001155045 1 Switch, Toggle
70003921 1 Powertrack Repair Section
70003922 1 Powertrack Mounting Bracket Kit
70002097 3 Element, High Pressure Filter
1001133329 1 Switch, Level Sensor
2940074 1 Latch
4360328 1 Switch, Toggle
4360330 1 Switch, Toggle
4360331 1 Switch, Toggle
4360387 1 Switch, Push Button
4360407 1 Controller, Speed
1001129555 1 Controller (Lift and Swing)
1001118416 1 Controller (Drive and Steer)
4360506 1 Switch, Proximity
8229242 2 Fuse - 5A
2400065 2 Fuse - 30A

248 800S/860SJ 3121632

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-2. MODEL 800S/860SJ VARIABLE PARTS

ITEM PART NUMBER QTY DESCRIPTION REV

Note Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref VARIABLE PARTS
3740080 1 Relay (Deutz D2011 Engines)
70004020 1 dz Element, Air Cleaner (Deutz D2011 Engines)
7016331 1 dz Filter, Oil (Deutz D2011 Engines)
7016328 1 dz Filter, Fuel (Deutz D2011 Engines - All Specs except CE Specs)
7027795 1 Module, Engine Control (Deutz D2011 Engines)
1001117308 1 Relay (Deutz TD2.9L4 Engines)
1001138228 1 Module, Power Relay (Deutz TD2.9L4 Engines)
91403102 1 dz Element, Air Cleaner (Deutz TD2.9L4 Engines)
7016331 1 dz Filter, Oil (Deutz TD2.9L4 Engines)
70025153 1 dz Filter, Fuel (Deutz TD2.9L4 Engines)
70025161 1 dz Filter, Fuel (Deutz TD2.9L4 Engines)
70025210 1 Module, Engine Control (Deutz TD2.9L4 Engines)
7012664 1 dz Element, Air Cleaner (GM Engines)
7027965 1 dz Filter, Oil (GM Engine Machines)
7027972 1 dz Filter, Fuel (GM Engine Machines)
70002895 1 Module, Engine Control (GM Engine Machines)
4360469 1 Switch, Key (All Specs Except CE Specs)
4360470 1 Switch, Key (CE Specs Only)
1001103667 1 Module, Ground Control
4360578 1 Switch, Limit
4360336 1 Switch, Toggle (Machines with SkyPower)
4360070 1 Breaker, Circuit (Machines with SkyPower)
2400064 2 Fuse - 5Amp (Deutz D2011 and GM Engine Machines with
SkyPower)
3740080 1 Relay (Machines with SkyPower and GM Engine)
1001117172 1 Footswitch
1001141138 1 Module, Controller
4360336 1 Switch, Toggle (Machines with Floodlights)
4360336 1 Switch, Toggle (Machines with Dual Fuel)
4360522 1 Switch, Push Button (Machines with Headlights Option)
4360057 1 Switch, Limit
80983191 2 Fuse 10Amp (Deutz 2.9L4 Engine Machines)
4360232 1 Breaker, Circuit (Machines with Platform Worklights)
2400070 2 Fuse 20A (Machines with 2 Platform Worklights)
2400065 2 Fuse 30A (Machines with 4 Platform Worklights)
1001109477 1 Breaker, Circuit 10A (CE Spec Machines with Power to Platform)
1001109475 1 Breaker, Circuit 16A (CE Spec Machines with Power to Platform)
1001109482 1 Breaker, Circuit 30mA (CE Spec Machines with Power to Platform)

250 800S/860SJ 3121632

 SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3121632 800S/860SJ 251

SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Note Ref Note: This list is to accommodate machines ordered with
special equipment. Options may not be applicable to all
models. For more specific parts information contact JLG Parts
Department.
Ref MISCELLANEOUS SPECIAL OPTIONS
Ref Air Line at Platform Installations
0271472 Ref Air Line at Platform Installations 800S
1001091712 Ref Air Line at Platform Installations 800S (With Arctic Package)
0271473 Ref Air Line at Platform Installations 860SJ
1001091713 Ref Air Line at Platform Installations 860SJ (With Arctic
Package)
Ref Bellows Installations
0271476 Ref Bellows Installations 800S Boom Bellows
0271477 Ref Bellows Installations 860SJ Boom Bellows
1001158259 Ref Frame Bellows
Ref Boom Wiper Installation
0271448 Ref Standard Machines
1001122305 Ref Hostile Environment Machines
Ref ClearSky (Telematics) Installation (Factory Installed)
Ref Note: Refer to Manual Supplement p/n 3128499 for available
replacement parts.
Ref With (Steel) Hood (USA Built Machines) (SN 0300144483 to
Present)
Ref With (Steel) Hood (China Built Machines) (SN B300000200 to
Present)
1001118963 Ref ANSI SPEC
1001134103 Ref Australian Specs Only
1001118964 Ref CSA Specs
1001127087 Ref Brazil and New Zealand Specs Only
Ref ClearSky (Telematics) Kit (Dealer Installed)
1001119939 Ref ANSI Spec
1001139151 Ref Australian Spec
1001119947 Ref CSA Spec
Ref Cold Weather Start Kits
0271912 Ref Deutz D2011 Engine Machines
1001151900 Ref Deutz TD2.9L4 Engine Machines
0275262 Ref GM Engine Machines
1001115918 Ref Cribbing Switch Installation
Ref Decal Installations
1001120993 Ref Decal - ClearSky
0257195 Ref Decal - Government Warranty Installation (ANSI Spec)
1703175 1 Decal - Lanyard Attach (GM K-1 Spec) (ANSI and CSA Specs)
1702962 1 Decal - Prop 65 Warning (Diesel Machines) (ANSI Spec)
1702961 1 Decal - Prop 65 Warning (Gasoline Machines) (ANSI Spec)
0274528 Ref Decals - Head and Engquist Equipment L.L.C. (H and E) (ANSI
Spec)
0274455 Ref Decal - FedEx (ANSI and CSA Specs)
1001128989 Ref Decal - Hertz (ANSI and CSA Specs)
1001143078 Ref Decals - Hewitt the Rental Store (English)
1001143513 Ref Decals - Hewitt the Rental Store (French)

252 800S/860SJ 3121632

 SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1702668 Ref Decal - No Hands (English Language)
1704000 Ref Decal - No Hands (Dual Language - English/French)
1705967 Ref Decal - No Hands (Dual Language - English/Portuguese)
1705969 Ref Decal - No Hands (Dual Language - English/Korean)
1704001 Ref Decal - No Hands (Dual Language - English/Spanish)
1001140645 Ref Decal - Leavitt (ANSI and CSA Specs)
0274244 Ref Decal - National Equipment Services (ANSI and CSA Specs)
1001095392 Ref Decal - RSC Equipment Rental (ANSI and CSA Specs)
0273687 Ref Decal - SkyAir (ANSI, ANSI Export and CSA Specs)
0272599 Ref Decal - SkyCutter (ANSI, ANSI Export and CSA Specs)
0272607 Ref Decal - Skycutter (Japanese Spec)
0272418 Ref Decal - Sky Glazier (All Specs Except CE and Japanese Specs)
0272435 Ref Decal - SkyPower (50Hz)
0272589 Ref Decal - SkyPower (60Hz)
0272448 Ref Decal - SkyWelder (ANSI and CSA Specs)
0272588 Ref Decal - SkyWelder (All Specs Except ANSI and CSA Specs)
1001120206 Ref Decal - Sunbelt (ANSI and CSA Specs)
1001151082 Ref Decal - Titan Rentals (ANSI and CSA Specs)
0271815 Ref Decal - United Rentals (ANSI and CSA Specs)
1001140221 Ref Decal - Volvo Rents (ANSI and CSA Specs)
2902394 Ref Drive/Steer Cutout Kit
Ref Electrical Connector Kits
1001148902 Ref Amp/Tyco Electrical Connector Kit
1001148903 Ref Deutsch DT Electrical Connector Kit
1001148904 Ref Deutsch HD Electrical Connector Kit
1001148905 Ref Packard Electrical Connector Kit
1001148906 Ref Various Electrical Connectors Kit
0275261 Ref Engine Block Heater Installation (GM Engines)
Ref Fan Cover Installations
1001093389 Ref Deutz D2011
1001149126 Ref Deutz TD2.9L4
1001125824 Ref Fire Extinguisher Brackets installation (Frame Mounted)
1001139099 Ref Fire Extinguisher Installation (20lb) (Platform Mounted)
1001121862 Ref Fire Protection For Hoses and Cables
Ref Filter Kits:
Ref Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil)
Not Available Deutz Engine Machines
1001151650 1 GM Engine Machines
Not Available 1 Hydraulic/Air Filter Options:
Not Available 1 Engine - Fuel/Engine Oil Filter
Ref Fluids:
2300004 Ref Antifreeze, Standard
3020016 Ref Engine Oil, (15W-40)
3020044 Ref Engine Oil, (0W-40)
1001115930 Ref Engine Oil, (10W-30)
Ref Hydraulic Fluids Options:
2300014 Ref Mobil 424
2300027 Ref Mobil 224H Bio
2300016 Ref Mobil DTE 10 Excel 32
2300021 Ref Union Carbide Ucon HP5046 Fire Resistant
2300039 Ref Exxon Univis HvI (Arctic Package Only)

3121632 800S/860SJ 253

SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
3020039 Ref Lubricant (Axle Pivot)
3020029 Ref Lubricant (Kingpin)
3020008 Ref Lubricant 80W-90 (Drive Hub)
1001117294 Ref Footswitch Shield (With Arctic Package)
Ref Generator (2500W Powermite) Installation
1001115409 Ref 50Hz - Deutz D2011 Engine Machines
1001115405 Ref 60Hz - Deutz D2011 Engine Machines
0275039 Ref 60Hz - GM Engine Machines
Ref Generator (7500W SkyPower) Installation (Note: See Sky
Accessories)
1001121412 Ref Hostile (Extreme) Environment (2WS)
1001094475 Ref Hourmeter for Generator
1001148971 Ref Lanyard (Bolt-On) Kit Installation
Ref Oil Cooler Installations
1001158251 Ref Deutz D2011 Engine Machines
1001156039 Ref Deutz TD2.9L4 Engine Machines
0271939 Ref GM Engines Machines
Ref Platform Cover Installations
0258703 Ref USA Built Machines
1001112821 Ref China Built Machines
1001110974 Ref Curved Cover (All Specs except Chines and Korean Specs)
1001125229 Ref Curved Cover (Korean Spec)
1001125230 Ref Curved Cover (Chinese Spec)
Ref Platform Entry Kits
1001142504 Ref Drop Bar (Replacing Swing Gate with Drop Bar)
1001142505 Ref Swing Gate (Replacing Drop Bar with Swing Gate)
Ref Platform Mesh To Mid Rail Installation (Side Entry Platform)
1001140318 Ref Platform Mesh To Mid Rail Installation (Side Entry Platform)
800S/860SJ - 2.5ftx4ft Platforms (ANSI, ANSI Export and
Australian Specs)
1001140315 Ref Platform Mesh To Mid Rail Installation (Side Entry Platform)
800S/860SJ - 2.5ftx5ft Platforms (ANSI, ANSI Export and CSA
Specs)
1001138772 Ref Platform Mesh To Mid Rail Installation (Side Entry Platform)
800S/860SJ - 3ftx6ft Platforms (ANSI, ANSI Export and CSA
Specs)
1001138773 Ref Platform Mesh To Mid Rail Installation (Side Entry Platform)
800S/860SJ - 3ftx8ft Platforms (ANSI, ANSI Export and CSA
Specs)
Ref Platform Mesh To Top Rail Installation (Side Entry Platform)
0273147 Ref Platform Mesh To Top Rail Installation (Side Entry Platform)
800S/860SJ - 2.5ftx4ft Platforms (ANSI, ANSI Export and CSA
Specs)
0273146 Ref Platform Mesh To Top Rail Installation (Side Entry Platform)
800S/860SJ - 2.5ftx5ft Platforms (ANSI, ANSI Export and CSA
Specs)
0273149 Ref Platform Mesh To Top Rail Installation (Side Entry Platform)
800S/860SJ - 3ftx6ft Platforms (ANSI, ANSI Export and CSA
Specs)
0273145 Ref Platform Mesh To Top Rail Installation (Side Entry Platform)
800S/860SJ - 3ftx8ft Platforms (ANSI, ANSI Export and CSA
Specs)
1001120532 Ref Platform Mesh To Top Rail Installation (Side Entry Platform)
800S - 3ftx8ft Platforms (With Fall Arrest) (ANSI Export
Specs)

254 800S/860SJ 3121632

 SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001149730 Ref Platform Mid Rail Repair Kit
Ref Platform Top Rail Extension Installations
0272733 1 Platform 6ft (1.83m)
0272725 1 Platform 8ft (2.44m)
1001100121 Ref Programmable Security Lock Installation (CE Spec Only)
1001159121 Ref Receptacle(240V GFCI) Installation (Deutz TD2.9L4 Engines
Only)
Ref Sky Accessory:
0273596 Ref SkyAir Compressor Installation (Deutz D2011 - ANSI Export)
1001148565 Ref SkyAir Compressor Installation (Deutz TD2.9L4 - ANSI and CSA
Specs)
1001098149 Ref SkyCutter Plasma Cutter (All Specs Except Australian and CE
Spec)
0273353 Ref SkyCutter/SkyWelder Combo (ANSI, ANSI Export and CSA
Specs)
1001101422 Ref SkyGlazier (ANSI and CSA Specs)
1001099421 Ref SkyGlazier (ANSI Export Spec 800S Only) (Spanish)
1001099422 Ref SkyGlazier (ANSI Export Spec 800S Only) (Portuguese)
1001102647 Ref SkyGlazier (Australian Spec Only with Soft Touch/Fall Arrest
Platform)
1001148563 Ref SkyPower - 7500W 60Hz (Deutz TD2.9L4 Engine) (ANSI and
CSA Specs)
1001115394 Ref SkyPower - 7500W 50Hz (Deutz D2011Engine) (All Specs
Except ANSI and CSA Specs)
0275257 Ref SkyPower - 7500W 60Hz (GM Engine) (ANSI and CSA Specs)
0272254 Ref SkyWelder - Stick, 250A (All Specs Except CE Spec)
0272521 Ref SkyWelder - Stick, 250A (CE Spec Only)
Ref Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
Ref SkyGuard Component Options:
1001137672 Ref SkyGuard Platform Sensor Kit
1001143256 Ref SkyGuard Blue Beacon Kit
1001116163 Ref Sky Power Kit, Deutz 7500W (800S Only)
1001110926 Ref Soft Touch (Overhead) Installation (Chinese/Korean Specs
Only)
1001125393 Ref Soft Touch (Overhead) Kit (Chinese/Korean Specs Only)
Ref Strobe Light Installations (Amber) (Note: See SkyGuard for
Blue Strobe Light)
1001152965 Ref Platform Mounted
1001154231 Ref Platform/Ground Mounted
0272325 Ref Tire Sealant Installation (ANSI Spec Only)
0272312 Ref Tire Sealant Decal Installation
2902203 1 Kit, Tire Sealant Decal
Ref Tools for Service
2901443 1 Analyzer Kit
8896941 1 Wire Stripper
7002821 1 Wire Crimper (To install wire ends to wires)
7002823 1 Pin/Socket Extractor - Universal (To Remove Pins/Sockets from
Connectors)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
7002822 1 Screwdriver, Potentiometer (To Adjust Drive Controllers)

3121632 800S/860SJ 255

SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Installation Tool - 1in
7004276 1 Seal Installation Tool - 1-1/2in
7002826 1 Seal Installation Tool - 2in
7016655 1 Wire Rope Sheave Gauge
1001137005 1 Software Cable Kit
Ref Weld Leads at Platform Installations
0271487 Ref Weld Leads at Platform Installations 800S
0271488 Ref Weld Leads at Platform Installations 860SJ

256 800S/860SJ 3121632

 PART NUMBER INDEX

PART NUMBER INDEX

3121632 800S/860SJ 257

PART NUMBER INDEX

0060048 ............. 131, 139 0271488 .................... 256 0275218 .................... 228 0641560....................... 29
0060061 ............. 127, 139 0271552 .............. 96, 162 0275219 .................... 228 0641604..... 131, 144, 151
0080201 ....................... 71 0271815 .................... 253 0275257 .... 119, 229, 255 0641605....................... 65
0100009 ............... 91, 161 0271912 .................... 252 0275261 .................... 253 0641606.... 29, 35, 51, 61,
0100011 .... 11, 15, 17, 29, 0271939 ............ 210, 254 0275262 .................... 252 71, 101, 127, 131, 135,
31, 35, 43, 50, 51, 56, 0271999 ...................... 95 0275452 .................... 228 143
61, 62, 67, 70, 71, 83, 0272057 ...................... 96 0275453 .................... 228 0641607.... 11, 15, 65, 83,
89, 91, 95, 96, 100, 0272058 .................... 156 0275454 .................... 228 135, 151
106, 107, 108, 113, 0272070 ............ 143, 147 0275586 ............ 151, 217 0641608.... 50, 61, 63, 70,
119, 125, 127, 131, 0272081 ............ 101, 108 0340041 ...................... 71 71, 100, 101, 106, 108,
135, 143, 144, 155, 0272254 .................... 255 0362770 .................... 100 127, 131, 132, 135
169, 171, 177, 179, 0272259 .................... 226 0362910 ...................... 31 0641609.... 51, 56, 63, 71,
183, 187 0272260 .................... 226 0400075 .......... 50, 61, 70 100, 111
0100019 ...... 43, 102, 108, 0272312 .................... 255 0440244 ...................... 43 0641610.... 50, 52, 61, 67,
113, 119 0272322 ...................... 17 0480126 .................... 115 71, 131, 135, 156
0100020 .... 50, 61, 65, 70, 0272325 .................... 255 0480142 .................... 119 0641611............... 89, 107
72, 87, 216 0272333 ...................... 17 0561185 .................... 135 0641612................. 35, 71
0100035 ......... 95, 96, 144 0272334 ...................... 17 0561380 .................... 125 0641613...... 35, 106, 125,
0100038 .... 177, 179, 183, 0272388 ............ 151, 217 0561445 .................... 135 135
187 0272389 ............ 151, 217 0561446 .................... 135 0641614....................... 83
0100048 .. 70, 91, 96, 113, 0272418 .................... 253 0561447 .................... 135 0641615..................... 125
161, 219 0272427 .................... 169 0561449 .................... 135 0641616..... 100, 106, 135
0100062 ........... 51, 65, 72 0272435 .... 115, 120, 253 0561484 .................... 151 0641617....................... 87
0100063 ..................... 183 0272448 .................... 253 0630407 ...................... 63 0641618............. 113, 131
0100079 ..................... 113 0272521 .................... 255 0630462 .................... 169 0641620............. 127, 132
0100081 .... 106, 127, 131, 0272588 .................... 253 0630467 .................... 143 0641622............. 127, 132
161 0272589 ............ 116, 253 0630485 .................... 107 0641626..................... 135
0140001 ....................... 35 0272599 .................... 253 0630507 .................... 100 0641634..................... 135
0140011 ..................... 161 0272607 .................... 253 0630518 ...................... 91 0641640..................... 135
0140032 ............... 95, 225 0272725 .................... 255 0630534 .................... 177 0641644............. 127, 132
0140044 ....................... 96 0272733 .................... 255 0630535 ............ 183, 187 0641708....................... 63
0181949 ....................... 87 0273145 .................... 254 0630536 .................... 179 0641808.... 50, 62, 70, 71,
0182077 ..................... 100 0273146 .................... 254 0630539 ............ 127, 131 83, 113, 119, 131
0200048 ..................... 169 0273147 .................... 254 0630548 ...................... 91 0641810................. 11, 15
0250528 ....................... 31 0273149 .................... 254 0630568 .................... 162 0641812.... 51, 62, 71, 89,
0256202 ..................... 226 0273353 .................... 255 0641403 ...... 95, 113, 135 125, 143
0257195 ..................... 252 0273472 ............ 156, 212 0641404 .............. 91, 113 0641814....................... 62
0257887 ............... 95, 225 0273483 ............ 156, 212 0641405 ...... 96, 113, 119 0641816....................... 83
0258608 ..................... 163 0273596 .................... 255 0641406 ... 61, 62, 67, 71, 0641818............... 11, 111
0258703 ..................... 254 0273687 .................... 253 95, 100, 106, 107, 144, 0641820........... 52, 56, 89
0258728 ..................... 111 0273695 .... 127, 131, 144 156, 161, 231, 236, 0641826....................... 72
0259147 ....................... 43 0273706 .................... 169 241, 245 0641828....................... 71
0270528 ....................... 31 0273824 .................... 169 0641407 .......... 51, 71, 91 0642010..... 31, 50, 61, 70
0270885 ....................... 17 0274244 .................... 253 0641408 ..... 35, 107, 108, 0642014..... 125, 127, 131
0270886 ....................... 17 0274455 .................... 252 151, 156 0642212 11, 15, 125, 127,
0270888 ....................... 17 0274499 .................... 235 0641410 ... 29, 50, 51, 95, 131
0271002 ....................... 43 0274500 .................... 235 151 0642612....................... 96
0271083 ....................... 17 0274501 .................... 239 0641412 61, 70, 151, 230 0642618..................... 125
0271084 ....................... 17 0274502 .................... 239 0641414 ............ 161, 169 0642684..................... 143
0271085 ....................... 17 0274503 .................... 239 0641416 .................... 230 0681608.... 11, 15, 50, 61,
0271086 ....................... 17 0274504 .................... 239 0641418 ...... 35, 155, 171 143
0271090 ....................... 18 0274505 .................... 239 0641420 ...................... 36 0681814..................... 159
0271091 ....................... 18 0274506 .................... 239 0641422 ...................... 70 0681820....................... 65
0271322 ............. 151, 217 0274507 .................... 239 0641424 .................... 151 0681822..................... 159
0271323 ............. 151, 217 0274508 .................... 239 0641504 .................... 125 0682016....... 17, 102, 108
0271324 ............. 151, 217 0274509 .................... 245 0641506 ...................... 91 0682023....................... 43
0271325 ............. 151, 217 0274510 .................... 245 0641507 ...................... 36 0682032....................... 43
0271360 ....................... 95 0274511 .................... 239 0641508 .............. 31, 100 0682216....................... 43
0271362 ....................... 95 0274512 .................... 239 0641510 ...................... 51 0682236................. 11, 15
0271444 ..................... 131 0274513 .................... 239 0641511 .............. 70, 151 0700617..................... 108
0271448 ..................... 252 0274514 .................... 239 0641512 ...................... 51 0700808....................... 52
0271472 ..................... 252 0274518 .... 235, 239, 245 0641514 .................... 179 0700810....................... 71
0271473 ..................... 252 0274528 .................... 252 0641516 ............ 113, 119 0700820..................... 119
0271476 ..................... 252 0275039 .................... 254 0641518 .............. 65, 156 0701016..................... 119
0271477 ..................... 252 0275216 .................... 228 0641526 .................... 143 0711414....................... 56
0271487 ..................... 256 0275217 .................... 228 0641542 ...................... 29 0720804....................... 87

258 800S/860SJ 3121632

 PART NUMBER INDEX
0721003 .................... 161 0940177 .................... 169 1001098910 ............... 219 1001110425 .......... 35, 61
0721004 ...................... 31 0961845 .................... 155 1001098911 ............... 219 1001110873 ..... 114, 120,
0721005 .................... 169 0961893 .................... 177 1001099051 ................. 55 227, 229
0721006 ...... 67, 100, 161 0961894 .................... 183 1001099121 ............... 101 1001110926 .............. 255
0721008 .................... 101 0961897 .................... 187 1001099138 ............... 101 1001110974 .............. 254
0731007 ...................... 83 0961898 .................... 179 1001099139 ............... 101 1001110979 .............. 171
0741605 .............. 63, 127 0961947 .... 131, 139, 183 1001099421 ............... 255 1001110980 .............. 171
0741607 .............. 31, 113 0961948 ............ 135, 183 1001099422 ............... 255 1001110982 .............. 171
0741609 ...................... 15 0961951 ............ 136, 139 1001099870 ................. 29 1001111018 .............. 155
0741612 .................... 135 0961986 .......... 52, 63, 71 1001100121 ............... 255 1001111346 .............. 156
0760605 ...................... 65 0962033 .................... 179 1001100326 ............... 226 1001111968 ...... 203, 207
0760606 ...................... 63 0962051 .................... 111 1001100327 ............... 226 1001112551 .............. 245
0760810 ................ 61, 63 0962102 ................ 11, 15 1001100328 ............... 226 1001112588 ...... 212, 226
0761210 ...................... 65 0962122 .................... 125 1001100329 ............... 226 1001112589 .............. 226
0771212 ................ 61, 63 0962152 .............. 15, 185 1001100331 ............... 227 1001112612 .............. 220
0771414 ................ 52, 63 0962181 ...................... 15 1001100333 ............... 227 1001112743 ...... 212, 226
0771415 .................... 115 0962270 .................... 159 1001100337 ............... 227 1001112821 .............. 254
0801275 .................... 135 0962297 ... 125, 127, 131, 1001100341 ............... 228 1001113047 .............. 106
0801279 .................... 125 135 1001100342 ............... 228 1001113103 ................ 83
0801280 .................... 125 0962335 .................... 131 1001100345 ............... 229 1001113961 .............. 167
0801282 .................... 135 0962336 .................... 177 1001100346 ............... 229 1001114371 .............. 245
0801306 .................... 125 0962348 ...................... 15 1001100347 ............... 229 1001114372 .............. 245
0801307 .................... 125 0962520 ............ 113, 119 1001101060 ........... 43, 46 1001114595 ................ 71
0801647 .................... 135 1001001939................. 52 1001101191 ....... 227, 231 1001114632 ................ 71
0801649 .................... 135 1001091187................. 95 1001101196 ............... 228 1001114897 .............. 156
0811601 .................... 107 1001091188................. 95 1001101197 ............... 228 1001115394 ..... 113, 229,
0811606 .................... 135 1001091472............... 151 1001101241 ................. 55 255
0811607 .................... 135 1001091563........... 83, 84 1001101422 ............... 255 1001115405 .............. 254
0811608 .................... 135 1001091587................. 70 1001101600 ................. 50 1001115409 .............. 254
0811614 .................... 135 1001091609....... 151, 217 1001101623 ............... 101 1001115465 .............. 187
0811616 .................... 135 1001091618............... 217 1001101673 ............... 101 1001115469 .............. 187
0811812 .................... 106 1001091620............... 218 1001101970 ............... 228 1001115504 .............. 187
0860038 .... 113, 119, 227 1001091664....... 151, 217 1001101971 ............... 228 1001115617 .............. 187
0860520 .... 235, 241, 245 1001091665....... 151, 217 1001102290 ............... 222 1001115631 .............. 187
0861441 ............ 161, 162 1001091712............... 252 1001102291 ............... 222 1001115633 .............. 187
0861538 ............ 113, 119 1001091713............... 252 1001102304 ............... 222 1001115918 .............. 252
0861542 .................... 229 1001091790............... 230 1001102601 ................. 92 1001115930 ........ 71, 253
0861567 .................... 229 1001091794................. 72 1001102602 ................. 92 1001116163 .............. 255
0861572 .................... 113 1001091969............... 226 1001102647 ............... 255 1001116280 .............. 106
0861731 .................... 227 1001091970............... 226 1001103667 ......... 92, 250 1001116290 .............. 108
0861781 .................... 227 1001091971............... 226 1001103810 ........... 11, 15 1001116322 .............. 106
0861880 .................... 231 1001091972............... 226 1001106339 ............... 220 1001116344 .............. 106
0902206 ...................... 96 1001091973............... 226 1001106340 ............... 220 1001116358 .............. 106
0902219 .................... 100 1001091974............... 226 1001106449 ................. 95 1001116456 .............. 107
0902223 .................... 100 1001091975............... 226 1001106480 ................. 95 1001116457 .............. 107
0902351 .................... 100 1001093382..... 50, 61, 70 1001106736 ......... 92, 220 1001116544 ................ 72
0902412 .................... 100 1001093389............... 253 1001106957 ............... 197 1001116545 ................ 72
0902491 .................... 100 1001094475............... 254 1001106974 ................. 89 1001116558 .............. 106
0902673 ............ 100, 106 1001094509............... 231 1001107531 ................. 89 1001116620 .............. 106
0902674 .................... 100 1001094595.... 51, 62, 71, 1001107952 ............... 162 1001116693 ...... 221, 222
0902751 .................... 161 79 1001108256 ............... 169 1001116710 .............. 223
0902769 .................... 100 1001094899................. 43 1001108496 ....... 235, 241 1001116727 .............. 224
0902888 ............ 113, 119 1001095307....... 193, 197 1001108579 ........... 83, 84 1001116846 .............. 239
0903242 ...................... 89 1001095308....... 193, 198 1001108617 ................. 35 1001116849 .............. 240
0903484 .................... 230 1001095392............... 253 1001108958 ............... 187 1001116851 .............. 240
0903530 .................... 143 1001096134....... 116, 230 1001108992 ............... 162 1001116952 .............. 224
0903697 .................... 230 1001097150............... 231 1001109029 ....... 236, 242 1001116983 .............. 223
0940049 .................... 106 1001097939................. 95 1001109048 ................. 83 1001117027 .............. 106
0940070 .......... 52, 63, 71 1001097942................. 95 1001109475 ....... 231, 250 1001117078 ...... 116, 230
0940071 .................... 100 1001097945................. 95 1001109477 ....... 231, 250 1001117172 ...... 156, 250
0940088 ............ 100, 107 1001098149............... 255 1001109482 ....... 231, 250 1001117174 .............. 156
0940092 .................... 169 1001098167............... 175 1001109559 ............... 230 1001117249 .............. 106
0940094 .................... 169 1001098234............... 230 1001109648 ............... 231 1001117294 .............. 254
0940103 .................... 169 1001098349............... 230 1001109654 ............... 231 1001117307 .............. 107
0940133 .................... 169 1001098764............... 225 1001110059 ................. 83 1001117308 ........ 64, 250
0940134 .................... 169 1001098908............... 219 1001110166 ............... 106 1001117372 .............. 175
0940159 .................... 171 1001098909............... 219 1001110339 ......... 92, 220 1001117399 ...... 151, 217

3121632 800S/860SJ 259

PART NUMBER INDEX
1001117400 ....... 151, 217 1001126364 .............. 224 1001140412 ................ 62 1001147812 ................. 52
1001117523 ............... 107 1001126365 .............. 225 1001140429 .............. 156 1001147813 ................. 52
1001117525 ............... 107 1001126384 .............. 224 1001140448 ................ 64 1001147820 ................. 52
1001117804 ............... 125 1001126391 .............. 224 1001140450 ................ 64 1001147823 ........... 52, 53
1001117805 ............... 125 1001126828 ...... 101, 107 1001140454 ................ 64 1001148149 ................. 61
1001118416 ...... 161, 167, 1001127087 .............. 252 1001140466 ................ 64 1001148550 ................. 62
248 1001128153 ...... 156, 212 1001140487 ................ 64 1001148560 ................. 61
1001118417 ............... 161 1001128479 .............. 155 1001140535 ................ 64 1001148563 ...... 113, 229,
1001118473 ....... 144, 147 1001128598 .............. 155 1001140564 ................ 64 255
1001118963 ............... 252 1001128989 .............. 252 1001140645 .............. 253 1001148565 ............... 255
1001118964 ............... 252 1001129555 ...... 165, 248 1001141136 ...... 162, 216 1001148566 ................. 62
1001119564 ............... 162 1001131168 .............. 162 1001141137 ...... 144, 225 1001148567 ................. 61
1001119939 ............... 252 1001131269 ...... 235, 241 1001141138 ...... 161, 250 1001148607 ................. 83
1001119947 ............... 252 1001131731 ...... 128, 132 1001141140 ..... 156, 161, 1001148641 ................. 65
1001119968 ....... 116, 229 1001131992 .............. 212 216 1001148650 ............... 136
1001120206 ............... 253 1001133329 ..... 144, 225, 1001141304 ........ 64, 223 1001148651 ............... 136
1001120532 ............... 254 248 1001141370 ................ 64 1001148652 ............... 136
1001120993 ............... 252 1001133714 .............. 224 1001141419 ................ 64 1001148653 ............... 136
1001121412 ............... 254 1001133715 .............. 224 1001141546 ................ 64 1001148902 ............... 253
1001121802 ............... 240 1001133956 .............. 223 1001141583 ................ 64 1001148903 ............... 253
1001121804 ............... 240 1001133957 .............. 224 1001141584 ................ 64 1001148904 ............... 253
1001121806 ............... 240 1001134103 .............. 252 1001141585 ................ 64 1001148905 ............... 253
1001121807 ............... 240 1001134488 ................ 64 1001141586 ................ 64 1001148906 ............... 253
1001121809 ............... 240 1001135138 ................ 64 1001141711 ................ 67 1001148971 ............... 254
1001121815 ............... 241 1001135650 .............. 224 1001141775 ................ 50 1001149126 ............... 253
1001121817 ............... 241 1001135651 .............. 224 1001141870 ................ 67 1001149531 ......... 35, 143
1001121819 ............... 241 1001135679 ................ 64 1001141967 .............. 227 1001149532 ......... 35, 143
1001121820 ............... 241 1001136079 ................ 63 1001141968 .............. 227 1001149703 ................. 56
1001121822 ............... 241 1001136172 ................ 63 1001141969 .............. 227 1001149704 ................. 52
1001121862 ............... 253 1001136400 ...... 128, 132 1001141995 ................ 64 1001149705 ................. 52
1001122200 ............... 240 1001136834 ................ 64 1001142031 ................ 67 1001149706 ................. 52
1001122201 ............... 241 1001136988 .............. 114 1001142032 ................ 67 1001149730 ............... 255
1001122305 ............... 252 1001137005 .............. 256 1001142501 .... 61, 65, 67 1001149793 ................. 53
1001122507 ............... 235 1001137276 ................ 64 1001142504 .............. 254 1001149818 ......... 96, 225
1001122508 ............... 235 1001137459 ................ 35 1001142505 .............. 254 1001149880 ............... 210
1001122509 ............... 241 1001137672 .............. 255 1001142522 .......... 75, 76 1001149955 ................. 96
1001122510 ............... 240 1001138110 .............. 224 1001142623 ................ 64 1001149994 ................. 96
1001122511 ............... 241 1001138111 .............. 224 1001142643 .............. 115 1001150015 ................. 53
1001122512 ............... 240 1001138113 .............. 224 1001142646 .............. 115 1001150243 ............... 107
1001122513 ............... 241 1001138173 ................ 64 1001142853 ................ 62 1001150253 ............... 108
1001122514 ............... 241 1001138175 ................ 64 1001142938 .............. 224 1001150260 ............... 107
1001122515 ............... 235 1001138228 ........ 64, 250 1001142940 .............. 224 1001150372 ........... 11, 15
1001122516 ............... 235 1001138248 ................ 64 1001142941 .............. 224 1001150406 ................. 96
1001122517 ............... 241 1001138430 .............. 155 1001143078 .............. 252 1001150539 ... 11, 15, 185
1001122518 ............... 241 1001138431 .............. 155 1001143256 .............. 255 1001150561 ............... 107
1001122519 ............... 241 1001138432 .............. 155 1001143390 ................ 64 1001150890 ................. 56
1001122520 ............... 241 1001138434 .............. 155 1001143449 ................ 67 1001150918 ................. 62
1001122521 ............... 241 1001138489 ................ 64 1001143472 ................ 67 1001150937 ........... 12, 15
1001122522 ............... 241 1001138491 ........ 61, 223 1001143483 ................ 67 1001150998 ................. 53
1001125008 ............... 162 1001138494 .............. 156 1001143513 .............. 252 1001151010 ................. 87
1001125009 ............... 162 1001138514 .............. 156 1001143525 ................ 67 1001151034 ................. 11
1001125010 ............... 162 1001138557 ................ 64 1001143726 ........ 64, 223 1001151037 ................. 11
1001125011 ............... 162 1001138718 ................ 65 1001143736 ........ 61, 222 1001151070 ................. 50
1001125229 ............... 254 1001138772 .............. 254 1001143797 ................ 64 1001151082 ............... 253
1001125230 ............... 254 1001138773 .............. 254 1001143907 ........ 64, 225 1001151252 ................. 56
1001125387 ....... 236, 241 1001138827 ................ 64 1001144023 .............. 155 1001151253 ................. 55
1001125393 ............... 255 1001139099 .............. 253 1001144024 .............. 155 1001151650 ............... 253
1001125501 ............... 106 1001139151 .............. 252 1001144026 .............. 155 1001151900 ............... 252
1001125502 ............... 106 1001139240 ................ 64 1001144027 .............. 155 1001151980 ................. 12
1001125824 ............... 253 1001139303 ................ 64 1001144319 .......... 52, 53 1001152174 ................. 92
1001126351 ............... 224 1001139409 ................ 64 1001144629 .............. 155 1001152429 ....... 116, 229
1001126352 ............... 223 1001139813 .......... 64, 65 1001145154 ................ 65 1001152459 ................. 53
1001126353 ............... 223 1001140221 .............. 253 1001145750 ................ 67 1001152489 ................. 64
1001126356 ............... 224 1001140312 ................ 65 1001145751 ................ 67 1001152522 .... 51, 62, 71,
1001126357 ............... 224 1001140315 .............. 254 1001146010 ........ 92, 220 75
1001126362 ............... 224 1001140318 .............. 254 1001146273 ................ 52 1001152525 ....... 115, 120
1001126363 ............... 224 1001140362 ................ 64 1001147264 .............. 224 1001152719 ................. 11

260 800S/860SJ 3121632

 PART NUMBER INDEX
1001152965 .............. 255 1001157209............... 108 1001159854 ............... 193 1220078 .................... 135
1001153282 .... 53, 63, 65 1001157258................. 83 1001160567 ........... 83, 84 1260017 ...................... 43
1001153396 ................ 51 1001157259................. 83 1001160780 ................. 31 1283309 .................... 210
1001153414 ................ 53 1001157260................. 83 1001160965 ................. 51 1300019 ...................... 18
1001153779 ................ 51 1001157261 36, 179, 187, 1001160966 ................. 51 1320012 ...................... 71
1001154126 .............. 175 236, 242, 245 1001160977 ................. 50 1320016 ................ 52, 71
1001154231 .............. 255 1001157262................. 35 1001161076 ................. 43 1320022 ................ 50, 71
1001154236 ................ 51 1001157284............... 107 1001161355 ........... 12, 15 1320041 .................... 152
1001154237 ................ 51 1001157344............... 107 1001161399 ........... 12, 15 1320061 .................... 151
1001154258 .. 11, 15, 175 1001157396....... 203, 210 1001161563 ............... 210 1320127 ...................... 87
1001154323 92, 220, 221 1001157397....... 203, 210 1001161711 ............... 106 1320176 ...................... 50
1001154324 92, 220, 221 1001157398....... 193, 210 1001161980 ......... 35, 143 1320218 ...................... 87
1001154327 ........ 92, 220 1001157399....... 197, 210 1001161981 ......... 35, 143 1320220 ...................... 87
1001154328 92, 212, 221, 1001157400....... 191, 210 1001161982 ......... 35, 143 1320223 ...51, 52, 71, 151
222 1001157401............... 210 1001162335 ........... 62, 67 1320263 ............ 127, 132
1001154329 92, 212, 221, 1001157402....... 197, 210 1001162497 ........... 50, 61 1320288 ............ 127, 132
222 1001157415............... 100 1001162998 ....... 193, 198 1320289 ............ 127, 132
1001154405 .... 62, 65, 67 1001157416............... 106 1001164786 ................. 96 1320294 ............ 127, 132
1001154584 ................ 11 1001157446............... 210 1001165035 ................. 62 1320315 .................... 179
1001154598 .......... 35, 41 1001157474....... 101, 107 1001165118 ................. 96 1320323 ...................... 70
1001154599 ...... 144, 149 1001157475....... 101, 107 1001165657 ........... 11, 15 1321384 .................... 101
1001154600 ...... 144, 149 1001157520....... 115, 120 1001165772 ................. 91 1321716 ...................... 65
1001154687 .............. 175 1001157521....... 115, 120 1001165773 ................. 91 1340060 ...................... 71
1001154875 ................ 15 1001157525............... 115 1001165776 . 92, 220, 221 1380136 ...................... 36
1001154931 ................ 15 1001157528....... 115, 120 1001165778 92, 212, 221, 1380147 .................... 111
1001155035 ................ 15 1001157592...... 115, 119, 222 1560011 .................... 225
1001155043 ................ 92 120 1001165842 ................. 64 1560012 .................... 225
1001155044 ................ 92 1001157611....... 107, 108 1001167194 ............... 207 1580011 ...................... 72
1001155045 ........ 92, 248 1001157612............... 107 1001167196 ............... 208 1580012 .................... 157
1001155143 ........ 50, 222 1001157736............... 101 1001167198 ......... 35, 143 1580013 .................... 157
1001155192 ................ 15 1001157751............... 107 1001167199 ......... 35, 143 1600244 .................... 231
1001155194 ................ 15 1001157752............... 107 1001167200 ......... 35, 143 1670829 ...................... 91
1001155384 ................ 64 1001157753............... 106 1001167259 ............... 210 1670964 .................... 143
1001155751 ...... 125, 127 1001157755............... 107 1001167276 ....... 207, 210 1671022 ...................... 95
1001155752 ...... 125, 131 1001157768...... 120, 212, 1001167277 ....... 207, 210 1671034 .................... 151
1001155760 ...... 127, 135 229 1001168025 ............... 144 1671044 .................... 144
1001155762 ...... 131, 135 1001157769...... 116, 212, 1001169234 ................. 92 1671059 ...................... 95
1001155770 .............. 136 229 1001169935 ............... 107 1671092 ... 115, 120, 219,
1001155771 .............. 136 1001157770...... 116, 212, 1001170644 ............... 191 229
1001155823 ................ 62 229 1001174093 ................. 71 1671093 .................... 219
1001155899 .............. 107 1001157851....... 203, 207 1001174486 ................. 70 1671176 .................... 161
1001156039 ...... 210, 254 1001157852....... 204, 207 1001177226 ............... 207 1671201 .................... 100
1001156170 ................ 50 1001157866....... 193, 198 1060341 ............. 169, 225 1671228 ............ 100, 101
1001156171 ................ 50 1001157870....... 102, 108 1060343 ..... 115, 120, 229 1671230 .................... 101
1001156351 .............. 229 1001158007....... 115, 120 1060494 ..... 115, 120, 229 1671231 .................... 101
1001156352 .............. 229 1001158008....... 115, 120 1060584 ....................... 31 1671232 .................... 101
1001156439 ...... 128, 132 1001158084....... 101, 108 1060625 ....................... 51 1683053 .................... 177
1001156443 ...... 128, 132 1001158145................. 62 1060626 ................. 51, 62 1683059 .................... 183
1001156470 ................ 70 1001158187................. 29 1060633 ..................... 231 1683077 .................... 187
1001156471 ................ 71 1001158188................. 29 1060637 ........... 50, 62, 71 1683609 ............ 131, 177
1001156710 .......... 11, 15 1001158203................. 29 1060708 ............. 226, 230 1683818 .................... 179
1001156805 ................ 83 1001158204................. 29 1060896 ............. 217, 218 1683976 .................... 183
1001156819 ................ 70 1001158251....... 210, 254 1060902 ............. 219, 222 1684041 ............ 135, 187
1001156823 ................ 70 1001158259............... 252 1060903 ..................... 169 1684043 ............ 135, 187
1001156824 ................ 70 1001158290................. 83 1060908 ..................... 231 1684045 .................... 187
1001156825 ................ 70 1001158364................. 96 1060918 ............. 156, 216 1684049 .................... 187
1001156965 ...... 127, 131 1001158436................. 31 1060919 ..................... 159 1684080 .................... 179
1001157015 .......... 17, 29 1001158926................. 91 1060977 ..................... 230 1684089 .................... 177
1001157016 .......... 17, 29 1001158927................. 91 1061018 ..................... 219 1684090 .................... 177
1001157021 .............. 101 1001158928................. 91 1061019 ..................... 219 1684123 .................... 179
1001157024 .............. 107 1001158929................. 91 10702077 ........... 115, 120 1684133 .................... 183
1001157025 .............. 107 1001158930................. 91 10702082 ........... 115, 120 1684135 .................... 183
1001157056 ................ 83 1001158931................. 91 10837580 ............... 39, 41 1684136 ............ 131, 183
1001157058 ................ 43 1001159121............... 255 1120487 ....................... 84 1684188 .................... 183
1001157180 .............. 125 1001159294............... 197 1120510 ..................... 135 1684189 ............ 127, 183
1001157200 .............. 108 1001159340....... 203, 207 1120552 ....................... 18 1684198 .................... 179
1001157208 .............. 108 1001159732............... 212 1120601 ............. 100, 106 1684199 ............ 127, 179

3121632 800S/860SJ 261

PART NUMBER INDEX
1684202 ............. 131, 179 1703982 .................... 240 211016 ...................... 198 2180125....................... 87
1700818 ............... 70, 236 1703983 .................... 240 2110404 ... 193, 197, 203, 2180348................. 50, 70
1701499 ..... 235, 239, 245 1703984 .................... 240 207 2180387....................... 87
1701501 ..... 235, 240, 245 1704000 ............ 239, 253 2110406 ... 191, 193, 197, 2180388....................... 87
1701505 50, 61, 235, 241, 1704001 ............ 239, 253 201 2180389....................... 87
245 1704260 .................... 161 2110408 ..... 75, 191, 193, 2180418................. 70, 87
1701509 ..... 235, 239, 245 1704277 .... 235, 239, 245 197 2180467....................... 83
1701518 ..................... 245 1704412 .... 235, 239, 245 2110604 .................... 201 2180829............. 204, 208
1701542 ....... 70, 235, 241 1704578 ...................... 31 2110606 ... 191, 193, 203, 2180832....................... 61
1701543 ............... 70, 236 1704885 .... 235, 241, 245 207 2180877....................... 72
1701691 ..... 235, 241, 245 1704906 .... 235, 240, 245 2110608 ............ 204, 208 2200222................. 61, 70
1702565 ..................... 161 1704907 .... 235, 240, 245 2110612 ............ 203, 207 2220005....................... 70
1702566 ..................... 161 1704972 ........ 51, 62, 236 2110808 ... 193, 197, 203, 2220235..................... 201
1702567 ..................... 161 1705014 .................... 159 208 2220237............. 193, 197
1702668 ..................... 253 1705090 ...................... 31 2110810 ...... 75, 193, 198 2220238............. 194, 198
1702676 ..................... 161 1705132 .................... 161 2110812 ............ 193, 197 2220261....................... 87
1702701 ....................... 18 1705170 .............. 96, 162 2111008 ............ 203, 207 2220313................. 50, 61
1702773 .... 159, 235, 241, 1705336 .................... 235 2111010 ............ 203, 207 2220315....................... 63
245 1705344 .................... 240 2111016 ...... 75, 193, 198 2220418....................... 87
1702774 ..... 235, 241, 245 1705345 .................... 240 2111208 ............ 203, 207 2220451....................... 52
1702861 ..... 235, 241, 245 1705347 .................... 240 2111212 .... 193, 203, 207 2220478............. 204, 208
1702868 ..................... 235 1705348 .................... 240 2111612 .................... 203 2220550..................... 193
1702901 ...... 36, 236, 242, 1705351 .................... 236 2111616 ... 193, 197, 203, 2220591..................... 197
245 1705364 ...................... 18 207 2220737............. 204, 208
1702903 ....................... 36 1705375 ............ 116, 120 2112020 ............ 193, 197 2220811....... 76, 193, 197
1702924 ....................... 36 1705387 ............ 116, 120 2112424 ............ 203, 207 2220883 25, 26, 175, 177,
1702925 ....................... 36 1705426 .................... 241 2120217 .................... 143 179, 183
1702927 ....................... 36 1705427 .................... 241 2130204 .................... 197 2220885.... 175, 177, 179,
1702938 ............. 162, 169 1705429 .................... 241 2130404 ... 193, 197, 201, 183, 187
1702941 ................. 51, 62 1705430 .................... 241 203, 207 2220886......... 25, 26, 187
1702942 ................. 51, 62 1705460 ............ 116, 120 2130406 ... 197, 201, 203, 2220888............... 26, 179
1702943 ................. 51, 62 1705461 .................... 116 207 2221024....................... 87
1702944 ................. 51, 62 1705489 .................... 116 2130604 .................... 197 2221084............. 193, 197
1702961 ............. 236, 252 1705589 ..... 36, 236, 242, 2130606 ... 193, 197, 203, 2221086............. 203, 207
1702962 ............. 236, 252 246 207 2221088............. 193, 197
1703162 ........... 52, 65, 72 1705822 .................... 245 2130608 ............ 203, 207 2221176................. 50, 70
1703175 ..... 236, 241, 252 1705828 .................... 245 2130612 ............ 204, 208 2221183............. 193, 197
1703475 ..... 235, 240, 245 1705895 .................... 239 2130808 ............ 193, 197 2221197....................... 87
1703482 ..... 235, 240, 245 1705896 .................... 240 2130810 ............ 203, 207 2300004......... 63, 70, 253
1703797 ..................... 235 1705897 .................... 240 2131008 .................... 197 2300014..................... 253
1703804 ..................... 235 1705898 .................... 240 2131010 ............ 203, 207 2300016............... 17, 253
1703805 ..................... 235 1705902 .................... 240 2131012 ............ 193, 197 2300021..................... 253
1703811 ..... 235, 239, 245 1705903 .................... 239 2131212 ..... 75, 193, 198, 2300027..................... 253
1703814 ..... 235, 239, 245 1705905 .................... 241 203 2300039..................... 253
1703923 ..................... 240 1705910 .................... 241 2131616 ...... 76, 193, 197 2300041....................... 63
1703924 ..................... 239 1705917 .................... 240 2132016 ...... 76, 193, 198 2400060.... 116, 120, 220,
1703925 ..................... 239 1705921 .................... 245 2150404 ............ 203, 207 230
1703926 ..................... 239 1705961 .................... 245 2150406 ............ 193, 197 2400064.... 116, 120, 230,
1703927 ..................... 239 1705967 ............ 239, 253 2151212 .................... 203 250
1703935 ..................... 240 1705968 .................... 239 2151616 ............ 193, 197 2400065.... 222, 230, 248,
1703936 ..................... 240 1705969 ............ 239, 253 2170104 .................... 191 250
1703937 ..................... 240 1705978 .................... 245 2170106 .................... 191 2400066............. 222, 230
1703938 ..................... 240 1705980 .................... 245 2170204 .................... 193 2400070............. 230, 250
1703939 ..................... 240 1706059 .............. 51, 241 2170208 .................... 207 2410014..................... 159
1703941 ..................... 239 1706060 .............. 51, 241 2170306 .................... 201 2420172....................... 91
1703942 ..................... 239 1706061 .............. 51, 242 2170308 .................... 197 2460048............. 114, 119
1703943 ..................... 239 1706062 .............. 51, 242 2170350 .................... 197 2560122....................... 36
1703944 ..................... 239 1706063 .............. 51, 242 2170408 .................... 197 2560123....................... 36
1703945 ..................... 239 1706064 ........ 51, 62, 242 2170412 .................... 193 2560136..................... 161
1703947 ..................... 240 1706098 ........ 51, 62, 245 2170504 ............ 193, 197 2560173..................... 156
1703948 ..................... 240 1706385 .................... 159 2170506 ............ 203, 207 2560187..................... 108
1703949 ..................... 240 1706712 ...................... 91 2170508 .................... 193 2580024................. 51, 62
1703950 ..................... 240 1706941 ............ 235, 241 2170704 .................... 191 2580050................. 51, 62
1703951 ..................... 240 2060025 ................ 52, 72 2170706 .................... 191 2580062....................... 53
1703953 ..................... 235 2080040 .... 106, 155, 156 2170708 .... 194, 197, 201 2600209..................... 101
1703980 ..................... 240 2080044 .................... 151 2170804 .................... 201 2600233..................... 101
1703981 ..................... 240 2080072 .................... 106 2172112 .................... 208 2600244..................... 100

262 800S/860SJ 3121632

 PART NUMBER INDEX
2600280 ............ 107, 108 2754243 .................... 193 3160348 ................. 17, 25 3340764 ............ 127, 132
2600281 .................... 155 2754337 ............ 191, 197 3200106 ................. 52, 53 3340787 ............ 127, 132
2680490 .................... 100 2754338 .................... 197 3200362 ....................... 72 3340871 .................... 135
2717059 ............ 203, 207 2754401 ............ 193, 197 3200401 ........... 53, 56, 63 3340941 ............ 127, 132
2720015 ...................... 63 2754512 .................... 197 3200449 ..................... 144 3340942 ............ 127, 132
2720058 ................ 50, 72 2754678 .................... 197 3250585 ..................... 157 3340943 ............ 127, 132
2720144 ...................... 87 2754720 .................... 198 3250872 ....................... 31 3340966 ...................... 15
2720271 ...................... 72 2754743 .................... 198 3251102 ..................... 163 3380434 .................... 156
2720340 ...................... 63 2760105 ...................... 91 3251242 ..................... 245 3380444 .................... 100
2720392 ...................... 70 2780227 ...................... 21 3251243 ............. 235, 239 3380575 .................... 100
2720398 ...................... 52 2780229 ...................... 17 3252347 ..................... 235 3420372 ...................... 31
2720563 ...................... 72 2780272 ................ 17, 21 3252764 ............. 113, 119 3420447 ...................... 31
2720564 ...................... 72 2792597 ............ 201, 210 3252781 ..... 235, 241, 245 3421565 ................ 31, 43
2720566 ...................... 70 2792678 .................... 210 3271801 ....................... 63 3422417 ........ 11, 15, 135
2720567 ...................... 70 2820020 .................... 156 3271805 ............... 89, 159 3422424 .................... 135
2720580 ...................... 70 2820031 .... 113, 119, 217 3272001 ..................... 135 3422446 .......... 50, 61, 70
2750532 ................ 50, 72 2820035 ...... 95, 156, 225 3272401 ..................... 135 3422532 .......... 51, 62, 71
2753540 ............ 193, 197 2820078 ............ 101, 108 3290405 ....................... 70 3422562 .................... 127
2753545 ............ 203, 207 2820233 .................... 101 3290505 ....................... 70 3422569 .................... 127
2753550 .................... 197 2820234 .................... 101 3290601 ..................... 108 3422580 .................... 127
2753578 .................... 201 2820235 .................... 101 3290606 ..................... 156 3422790 ................ 11, 15
2753590 ............ 204, 208 2840016 .................... 111 3300007 ....................... 17 3422793 .................... 131
2753622 ... 193, 197, 203, 2860030 .............. 91, 248 3300151 ..................... 156 3422841 ...................... 31
207 2900062 ...................... 36 3300205 ....................... 91 3422847 ...................... 31
2753626 .................... 197 2900756 ...................... 29 3300240 ..................... 135 3422848 ...................... 15
2753628 .................... 198 2900770 .................... 139 3300241 ..................... 135 3422860 .................... 131
2753632 .................... 203 2900792 .................... 177 3300242 ..................... 135 3422861 .................... 131
2753634 .................... 198 2901303 .................... 177 3300243 ..................... 143 3422867 .................... 131
2753635 .................... 193 2901443 ............ 231, 255 3300353 ............... 91, 161 3422908 .... 125, 127, 131
2753653 ............ 203, 207 2901537 .................... 179 3300364 ..................... 106 3422909 .................... 125
2753654 ............ 203, 207 2902061 .................... 183 3300396 ............. 115, 120 3422910 .................... 125
2753656 ............ 203, 207 2902203 .................... 255 3300408 ............... 91, 161 3422920 .... 125, 127, 131
2753657 .................... 203 2902303 .................... 245 3300430 ..................... 171 3422930 .................... 125
2753664 ............ 193, 198 2902307 .................... 236 3310401 ....................... 65 3422931 ............ 127, 131
2753665 .................... 203 2902308 .................... 242 3310601 ..................... 111 3422932 .................... 131
2753667 ............ 193, 198 2902309 .................... 242 3310805 ................. 87, 95 3430816 .................... 111
2753670 ............ 203, 207 2902310 .................... 242 3311001 ....... 67, 115, 120 3440410 .................... 144
2753671 ............ 203, 207 2902311 .................... 242 3311005 36, 96, 100, 101, 3450404 .................... 111
2753674 ............ 204, 208 2902312 .................... 242 115, 120, 161 3470003 .................... 162
2753675 ............ 204, 208 2902322 .................... 242 3311401 ..................... 169 3480210 .................... 177
2753676 ............ 204, 208 2902329 .................... 245 3311405 .... 35, 36, 51, 52, 3480267 .................... 183
2753677 ............ 203, 207 2902354 .... 235, 240, 245 61, 62, 63, 67, 70, 71, 3480275 .................... 179
2753678 .... 201, 204, 208 2902394 .................... 253 72, 91, 95, 100, 106, 3510868 .................... 159
2753679 ............ 204, 208 2902429 .... 235, 240, 245 107, 115, 119, 151, 3510884 .................... 159
2753680 ............ 204, 208 2902443 ............ 222, 224 156, 171, 230, 231, 3520028 .................... 161
2753681 ............ 204, 208 2902533 .............. 71, 222 235, 241, 245 3520030 .................... 106
2753682 ............ 204, 208 2920028 ............ 162, 169 3311501 ............. 106, 169 3520034 .................... 131
2753683 .................... 204 2920029 .................... 162 3311505 .... 29, 36, 52, 65, 3520035 ...................... 91
2753684 ............ 204, 208 2920110 ...................... 96 70, 96, 100, 108, 113, 3520054 ...................... 52
2753685 ............ 193, 197 2920113 ...................... 96 119, 151, 179 3520072 ............ 155, 159
2753686 ............ 197, 208 2920129 .................... 222 3311601 ...... 83, 100, 106, 3520189 ............ 115, 229
2753688 .................... 193 2920140 ............ 156, 230 162 3520192 .................... 115
2753692 ............ 203, 207 2920154 .................... 161 3311605 .... 50, 52, 56, 63, 3520198 ............ 155, 156
2753693 ............ 203, 207 2920157 .............. 96, 157 67, 72, 83, 87, 96, 100, 3536089 .................... 156
2753725 .................... 193 2920161 .............. 96, 225 101, 106, 107, 108, 3537445 .................... 111
2753732 .................... 207 2940045 .................... 106 111, 125, 127, 131, 3537446 .................... 111
2753735 .................... 191 2940074 ............ 155, 248 132, 135, 144, 156, 159 3538047 ................ 11, 15
2753895 .................... 201 2940088 .................... 101 3311801 ... 17, 50, 62, 113 3539219 ...................... 91
2753896 .................... 201 2940173 ............ 107, 108 3311805 .... 52, 56, 62, 71, 3539622 .................... 136
2753897 .................... 201 2940188 .................... 100 72, 83, 100, 111, 125, 3539872 ...................... 72
2753940 .................... 198 3020008 .............. 17, 254 143 3539877 ...................... 11
2753942 .................... 198 3020016 .............. 52, 253 3312002 ....................... 43 3571712 .................... 100
2753970 .................... 198 3020029 ........ 11, 15, 254 3312201 ..................... 135 3572009 ...................... 31
2753971 .................... 198 3020037 ...................... 62 3312602 ....................... 96 3572010 ...................... 31
2753979 .................... 191 3020039 ........ 11, 15, 254 3321501 ............. 100, 107 3572011 ...................... 31
2754240 .................... 193 3020044 .............. 52, 253 3322201 ....................... 89 3572012 ...................... 31
2754242 .................... 193 3160347 ................ 17, 25 3340757 ..................... 135 3572280 ...................... 72

3121632 800S/860SJ 263

PART NUMBER INDEX
3573047 ............. 151, 217 3911018 .................... 161 4160187 .................... 125 4460374.... 120, 222, 226,
3573050 ..................... 125 3911040 ...................... 96 4160194 .................... 106 229
3573296 ..................... 151 3930606 .................... 144 4220162 ...................... 96 4460375.... 120, 222, 226,
3574091 ..................... 169 3930816 ...................... 95 4240018 ... 106, 113, 203, 229
3574172 ..................... 179 3930828 ...................... 95 207 4460418............. 216, 220
3574179 ....................... 36 3931016 ............ 113, 119 4240032 ...................... 96 4460419............. 216, 220
3575359 ..................... 169 3931432 ...................... 63 4240099 ...... 65, 156, 169 4460424...... 95, 218, 221,
3580243 ..................... 136 3931448 .................... 187 4240139 ...................... 83 222, 225, 230
3580249 ..................... 136 3931480 .................... 187 4280295 ...................... 83 4460425.... 115, 120, 169,
3580288 ..................... 136 3931508 .................... 187 4280296 ...................... 29 229, 230
3580289 ..................... 136 3931512 ...................... 63 4300157 .................... 113 4460426...... 91, 115, 120,
3580312 ..................... 120 3931516 .................... 177 4341239 ...................... 72 156, 163, 220, 229, 230
3580314 ..................... 120 3931620 .................... 183 4341241 ...................... 72 4460428............. 161, 216
3580317 ..................... 113 3931624 .................... 125 4341264 .................... 144 4460434............. 217, 220
3580318 ..................... 113 3931628 .............. 63, 115 4360057 ............ 169, 250 4460457..................... 221
3580319 ..................... 113 3931724 .................... 187 4360070 .... 115, 120, 250 4460458.... 121, 221, 222,
3580320 ............... 63, 115 3932240 .................... 179 4360232 ............ 230, 250 224, 226, 230
3580348 ..................... 120 3951608 .................... 136 4360328 .... 161, 163, 248 4460460..................... 221
3620040 ....................... 72 3952020 ...................... 43 4360330 ............ 161, 248 4460464.... 216, 217, 219,
3641569 ..................... 169 3960389 ............ 100, 106 4360331 ............ 161, 248 220, 221, 223, 225
3740049 ....... 91, 225, 248 3960407 ...................... 52 4360336 ..... 70, 113, 120, 4460465.... 116, 120, 217,
3740067 ... 52, 61, 72, 248 3960422 ... 113, 120, 227, 157, 162, 163, 250 218, 219, 224, 225, 229
3740080 ....... 52, 120, 250 229 4360387 ... 161, 162, 169, 4460466.... 217, 218, 221,
3753550 ..................... 193 3960438 .................... 101 248 224
3760170 ................. 31, 43 3960461 ...................... 96 4360407 ............ 161, 248 4460467............. 231, 255
3760368 ..................... 177 3960462 .................... 101 4360469 .............. 91, 250 4460470...... 91, 161, 216,
3760369 ..................... 183 3960464 .................... 101 4360470 .............. 91, 250 217, 220
3780117 ..................... 144 3960468 .......... 52, 62, 72 4360475 ...... 91, 161, 248 4460471...... 91, 161, 216,
3790012 ....... 70, 162, 163 3960469 .......... 52, 62, 72 4360476 ...... 91, 161, 248 217, 220
3790044 ................. 51, 71 3960470 .................... 100 4360506 ............ 217, 248 4460473............. 217, 218
3790112 ..................... 187 3960548 ...................... 50 4360517 89, 95, 225, 248 4460488....................... 91
3790152 ....................... 62 3960549 ...................... 50 4360522 ...... 96, 162, 250 4460496...... 91, 161, 216,
3820001 31, 96, 235, 241, 3980007 ................ 51, 62 4360578 .............. 95, 250 220
245 3990010 .................... 220 4400275 ...................... 87 4460497...... 91, 162, 216,
3820020 ..................... 155 4010618 .................... 156 4400420 ...................... 87 220
3841143 .. 50, 61, 70, 127, 4031914 ...................... 63 4420037 .................... 157 4460508.... 216, 218, 220,
131, 136 4032014 ...................... 63 4420038 .............. 83, 107 221
3841203 ..................... 131 4032015 .................... 115 4420051 .............. 31, 245 4460509............. 217, 218
3841287 11, 15, 125, 127, 4060092 .................... 227 4420060 ...................... 95 4460510............. 231, 255
131 4060802 ... 113, 120, 157, 4420068 .................... 169 4460526............... 92, 220
3841340 ....... 61, 131, 151 162 4460007 .................... 161 4460536..................... 220
3841356 ..................... 125 4060805 .......... 52, 63, 72 4460049 .................... 169 4460539..................... 221
3841520 ................. 11, 15 4060906 ...................... 91 4460051 .................... 227 4460608..................... 222
3890013 ..................... 136 4061032 .... 106, 204, 208 4460071 ... 114, 120, 156, 4460634..................... 220
3890014 ..................... 136 4070863 .................... 136 216, 229 4460635..................... 220
3890015 ..................... 136 4070878 ................ 11, 15 4460125 .................... 227 4460693..................... 222
3890016 ..................... 136 4070879 ................ 11, 15 4460134 ............ 226, 228 4460701..................... 228
3890017 ..................... 136 4070895 .................... 136 4460205 .... 226, 227, 228 4460705..................... 226
3890018 ..................... 136 4070897 .................... 136 4460224 .................... 216 4460708..... 162, 216, 222
3890040 ..................... 159 4070898 .................... 136 4460225 .... 216, 221, 229 4460709............. 228, 231
3900054 ..................... 159 4070929 .................... 136 4460226 ... 216, 218, 222, 4460710............. 228, 231
3900085 ....................... 96 4070939 .................... 136 226, 229, 230, 231 4460742..... 121, 226, 230
3900192 ............. 127, 131 4070940 .................... 136 4460227 ... 216, 217, 220, 4460743..... 121, 226, 230
3900210 ....... 96, 106, 108 4070944 ...................... 11 225, 230 4460761............. 216, 220
3900232 ............. 101, 144 4070945 ...................... 11 4460233 ............ 227, 228 4460834....................... 83
3900268 ....................... 91 4070969 ............ 127, 132 4460234 ...... 96, 161, 169 4460842....................... 83
3900283 ..... 127, 132, 144 4070991 ...................... 91 4460259 .................... 225 4460865............. 217, 218
3900293 ....................... 43 4071009 ...................... 43 4460260 .................... 226 4460866..... 216, 217, 220
3900310 ..................... 179 4071020 .................... 136 4460266 .................... 217 4460871.... 165, 167, 216,
3900316 .... 106, 107, 127, 4071043 ...................... 95 4460267 .... 218, 221, 225 220, 221
132 4071048 .................... 107 4460268 ...... 95, 221, 225 4460873............. 216, 220
3900363 ..................... 108 4071059 ...................... 15 4460297 .................... 226 4460874............. 216, 220
3910408 ....................... 65 4100100 .................... 177 4460320 ... 218, 221, 225, 4460875..................... 220
3910606 ............. 113, 120 4120035 .................... 220 230 4460876............. 216, 220
3910608 ..................... 111 4160139 .................... 100 4460321 ............ 226, 231 4460878..................... 220
3910804 ....................... 91 4160143 .................... 100 4460346 ... 114, 120, 227, 4460879..................... 216
3911008 ....................... 36 4160149 .................... 136 229 4460880..... 218, 221, 225

264 800S/860SJ 3121632

 PART NUMBER INDEX
4460884 .................... 224 4461205 .................... 228 4740439 ..................... 131 4922641 ... 116, 121, 226,
4460887 ............ 216, 220 4461206 .................... 228 4740444 ....................... 92 230
4460891 .... 219, 223, 225 4461207 .................... 227 4740463 ................. 12, 15 4922643 .................... 226
4460892 .................... 222 4461222 .................... 222 4740472 ................. 11, 15 4922660 .................... 218
4460894 ............ 222, 224 4461244 .................... 227 4740473 ................. 11, 15 4922666 ............ 162, 216
4460897 ... 219, 222, 223, 4461245 .................... 227 4740492 ..................... 125 4922737 .............. 51, 223
225 4461246 .................... 227 4740500 ..................... 101 4922741 .................... 226
4460899 .................... 221 4461249 .................... 228 4740518 ....................... 92 4922764 .................... 230
4460905 .... 162, 216, 220 4461250 .................... 228 4750400 ....................... 65 4922771 .................... 222
4460906 .................... 226 4520252 ...................... 18 4750800 ....................... 87 4922790 .................... 218
4460910 .................... 225 4520253 ...................... 18 4751000 .... 31, 36, 83, 96, 4922808 .................... 218
4460911 .................... 225 4566468 .................... 183 100, 101, 114, 120, 162 4922809 .................... 218
4460912 .................... 225 4568133 ...................... 31 4751400 .... 29, 36, 51, 62, 4922871 .................... 219
4460913 .................... 225 4568240 .................... 179 63, 70, 71, 72, 92, 95, 4922872 .................... 219
4460917 ............ 217, 225 4568273 .................... 179 100, 106, 107, 108, 4922873 ............ 218, 230
4460918 .................... 225 4568402 .................... 183 114, 136, 151, 162, 4922874 ............ 218, 230
4460925 .................... 217 4568708 .................... 201 169, 235, 241, 245 4922875 .................... 218
4460926 .................... 225 4568735 .................... 120 4751500 .... 31, 36, 50, 65, 4922876 .................... 218
4460928 .................... 225 4569394 ...................... 72 70, 100, 106, 151, 169, 4922877 ............ 218, 230
4460929 ............ 216, 217 4640113 ...................... 18 180 4922878 .................... 218
4460930 .................... 224 4640261 ...................... 31 4751600 .... 29, 35, 50, 52, 4922883 .................... 230
4460931 .................... 221 4640509 .................... 177 56, 61, 63, 72, 83, 84, 4922925 .... 114, 120, 229
4460932 .................... 223 4640673 .................... 180 87, 101, 106, 107, 108, 4923379 .............. 52, 223
4460941 .................... 223 4640751 ...................... 63 144, 156 4923420 ............ 120, 229
4460942 ............ 223, 224 4640774 .................... 201 4751800 .... 50, 62, 71, 72, 4923445 .................... 226
4460943 ............ 220, 221 4640858 .................... 175 89, 157, 159, 169 4923462 ............ 217, 218
4460944 ............ 221, 224 4640902 ...................... 36 4752000 ........... 50, 61, 70 4923466 .................... 219
4460956 .................... 231 4640930 ...................... 36 4761000 ..................... 162 4923595 .................... 217
4460957 .................... 231 4640932 .................... 183 4761400 ....................... 92 4923596 .................... 218
4460959 .................... 219 4640952 ...................... 72 4770600 ..................... 111 4923597 .................... 218
4460960 .................... 219 4641033 .................... 187 4791400 ......... 52, 72, 114 4923598 .................... 219
4460961 .................... 226 4641144 .................... 179 4811700 ..................... 156 4923599 .................... 219
4460963 .... 115, 120, 229 4641186 ............ 144, 147 4811702 ....................... 63 4923600 .................... 218
4460967 .... 116, 120, 229 4641188 .................... 179 4811900 ............... 63, 120 4923601 .................... 218
4460968 ...................... 95 4641194 .................... 179 4812000 ....................... 63 4933218 .................... 212
4460979 .................... 222 4641232 .................... 183 4812100 ................. 61, 63 4933219 .................... 212
4461005 .................... 221 4641234 .................... 179 4812200 ........... 52, 56, 63 4933231 .................... 212
4461006 .................... 221 4641262 .................... 187 4831900 ....................... 72 4933249 ............ 212, 230
4461008 ............ 221, 224 4641263 ...................... 36 4844816 ..................... 131 4933350 ............ 212, 226
4461052 .................... 221 4641303 ...................... 29 4844817 ..................... 131 70000044 .................... 53
4461053 .................... 221 4641317 ...................... 35 4844958 ....................... 43 70000164 .................... 71
4461054 .... 221, 223, 225 4641432 ................ 35, 39 4846295 ....................... 31 70000342 .................. 139
4461060 .................... 221 4711000 67, 89, 115, 120 4846296 ....................... 31 70000345 .............. 55, 66
4461070 ............ 221, 224 4711400 ... 35, 50, 52, 61, 4846427 ..................... 125 70000579 .................... 39
4461071 ............ 222, 224 63, 67, 72, 95, 96, 114, 4846435 ..................... 131 70000580 .................... 39
4461072 ............ 222, 224 120, 151, 156, 171, 4846553 ............. 127, 132 70000582 ............ 39, 248
4461073 ............ 222, 224 230, 231 4846554 ..................... 127 70000583 .................... 39
4461074 ............ 222, 224 4711500 ... 29, 61, 63, 70, 4846558 ..................... 132 70000619 .......... 113, 119
4461095 ............ 221, 224 96, 108, 114, 120, 144, 4846561 ..................... 157 70000781 .................... 29
4461109 .................... 222 162 4846573 ..................... 143 70000782 .................... 46
4461111 .................... 222 4711600 ... 11, 15, 35, 52, 4846673 ..................... 169 70000794 .................... 25
4461113 .................... 222 61, 67, 72, 83, 100, 4860224 ....................... 18 70000795 .................... 25
4461121 .................... 221 101, 107, 114, 125, 4860225 ....................... 18 70000797 .................... 25
4461122 .................... 221 127, 132, 136, 144 4891500 ....................... 63 70000800 .................... 55
4461123 .................... 221 4711700 ...................... 63 4891600 ...... 89, 111, 120, 70000863 .......... 114, 119
4461124 .................... 221 4711800 ..... 83, 111, 120, 136, 143 70000912 .................... 53
4461157 .................... 222 125, 159 4891800 .... 17, 51, 62, 63, 70000913 .................... 53
4461161 .................... 222 4740036 ...................... 31 71, 111, 114, 143 70000914 .................... 53
4461196 .................... 228 4740057 ...................... 43 4892000 . 17, 43, 102, 108 70000915 .................... 53
4461197 .................... 228 4740076 .................... 100 4892200 ................. 11, 15 70000916 .................... 54
4461198 .................... 227 4740119 .................... 111 4892600 ............... 96, 143 70000917 .................... 54
4461199 .................... 228 4740155 ...................... 15 4920385 ....................... 72 70000918 .................... 54
4461200 .................... 228 4740171 .................... 100 4922566 ..................... 217 70000919 .................... 54
4461201 .................... 227 4740256 ................ 11, 15 4922567 ..................... 217 70001002 .................... 53
4461202 .................... 228 4740274 .......... 52, 56, 72 4922569 ..................... 218 70001020 .................... 36
4461203 .................... 228 4740362 .............. 96, 156 4922636 ..................... 222 70001100 .......... 114, 119
4461204 .................... 227 4740397 .............. 92, 162 70001103 .................... 84

3121632 800S/860SJ 265

PART NUMBER INDEX
70001126 ..................... 55 70002415 .................... 55 70003921 .. 128, 132, 248 70004577............... 39, 41
70001132 ..................... 54 70002416 .................... 55 70003922 .. 128, 132, 248 70004578............. 41, 149
70001181 ..................... 55 70002417 .................... 55 70003935 .................... 29 70004579............... 39, 41
70001248 ..................... 89 7000246 ...................... 46 70003936 .................... 29 70004580............... 39, 41
70001384 ........... 114, 119 70002460 .......... 114, 119 70004019 .................... 36 70004581............... 39, 41
70001435 ..................... 54 7000248 ...................... 46 70004020 ............ 52, 250 70004693..................... 39
70001499 ................... 144 7000253 ...................... 46 70004056 .................... 54 70004694..................... 39
70001696 ........... 114, 119 7000255 ...................... 46 70004058 .................... 54 7000663....................... 54
70001697 ........... 139, 140 7000257 ...................... 46 70004060 ............ 55, 223 7000695....................... 55
70001835 ..................... 54 7000263 ...................... 46 70004092 .................. 114 7000731....................... 22
70001836 ..................... 54 7000265 ................ 17, 21 70004093 .................. 114 7001901....................... 21
70001837 ..................... 54 70002718 .............. 55, 65 70004094 .................. 114 7001902....................... 21
70001838 ..................... 54 7000272 ...................... 21 70004095 .................. 115 7001903....................... 21
70001839 ..................... 54 70002724 .................. 167 70004096 .................. 114 7001906....................... 21
70001841 ..................... 54 70002725 .................. 167 70004097 .................. 114 7001909....................... 46
70001844 ..................... 55 70002726 .................. 167 70004098 .................. 115 7001911....................... 46
70001847 ..................... 55 70002727 .................. 167 70004099 .................. 114 7001912....................... 46
70001848 ..................... 54 70002728 .................. 167 70004103 .................. 225 7001928....................... 21
70001850 ..................... 53 7000273 ...................... 21 70004169 .. 114, 115, 119 7001931....................... 46
70001866 ..................... 54 70002730 .................. 165 70004171 .......... 114, 119 7001985....................... 46
70001868 ..................... 54 70002731 .................. 165 70004183 .............. 53, 65 70024473..................... 66
70001870 ............... 55, 65 70002732 .................. 165 70004266 .................... 36 70024486..................... 66
70001871 ..................... 54 70002733 .................. 165 70004267 .................... 36 70024488..................... 66
70001872 ............. 55, 223 70002734 .................. 165 70004270 .................... 54 70024503..................... 67
70001874 ..................... 54 70002735 .................. 165 70004271 .................. 223 70024504............... 66, 67
70001953 ........... 114, 119 7000274 ...................... 21 70004272 .................... 55 70024507..................... 67
70001954 ..................... 79 70002744 .................. 185 70004275 .................... 65 70024513..................... 66
70001955 ..................... 79 70002745 .................. 185 70004276 .................... 66 70024905..................... 65
70001956 ..................... 79 70002748 .................. 185 70004277 .................... 66 70024906..................... 65
70001957 ..................... 79 70002749 .................. 185 70004278 .................... 67 70024907..................... 65
70001966 ........... 114, 119 7000275 ...................... 21 70004279 .................... 66 70024910..................... 66
70001973 ........... 115, 119 70002751 .................. 185 70004280 .................... 55 70024912..................... 66
70001974 ........... 115, 119 7000281 ...................... 46 70004287 .................... 53 70024914..................... 66
70002065 ..................... 46 7000282 ...................... 21 70004289 .................... 55 70024915..................... 67
70002066 ..................... 46 7000283 ...................... 21 70004328 .................. 144 70024917..................... 67
70002067 ..................... 46 7000284 ...................... 21 70004330 .................... 75 70024918..................... 67
70002068 ..................... 46 70002842 .................. 175 70004331 .................... 75 70024920............... 66, 67
70002069 ..................... 46 7000285 ...................... 21 70004332 .................... 75 70024922..................... 67
70002070 ..................... 46 7000287 ...................... 21 70004333 .................... 75 70024924..................... 66
70002071 ..................... 46 7000288 ...................... 21 70004334 .................... 75 70024925..................... 66
70002072 ..................... 46 7000289 ...................... 21 70004335 .................... 75 70025076..................... 66
70002073 ..................... 46 70002895 ............ 71, 250 70004336 .................... 75 70025077............. 67, 225
70002074 ..................... 46 70002898 .................. 225 70004337 .................... 75 7002508....................... 65
70002075 ............... 46, 47 7000290 ...................... 21 70004338 .................... 75 70025082............... 53, 66
70002085 ..................... 47 70002902 .................. 156 70004339 .................... 75 70025084..................... 66
70002086 ..................... 47 70002903 .................. 156 70004340 .................... 75 70025088..................... 65
70002088 ........... 114, 119 70002904 .................. 156 70004341 .................... 75 70025091..................... 66
70002097 ........... 144, 248 70002905 .................. 156 70004342 .................... 75 70025111..................... 65
7000213 ....................... 21 70002906 .................. 165 70004343 .................... 75 70025120..................... 67
7000217 ....................... 46 70002998 .................... 36 70004344 .................... 75 70025135..................... 66
7000220 ....................... 21 70003022 .................... 41 70004345 .................... 75 70025136..................... 66
70002200 ..................... 54 70003136 .................... 54 70004346 .................... 75 70025140..................... 66
70002231 ............. 35, 248 70003454 .................... 89 70004347 .................... 75 70025142..................... 66
70002234 ..................... 54 70003464 .................... 53 70004348 .................... 75 70025143..................... 66
7000224 ....................... 21 70003465 .................... 54 70004349 .................... 75 70025144..................... 66
7000228 ....................... 46 70003466 .................... 54 70004350 .................... 75 70025146..................... 66
7000229 ....................... 46 70003472 .................... 53 70004351 .................... 75 70025149..................... 67
70002297 ........... 114, 119 70003475 .................... 55 70004352 .................... 75 70025151..................... 66
7000230 ....................... 46 70003476 .................... 54 70004381 .................. 185 70025152..................... 66
7000231 ....................... 21 70003478 .................... 54 70004382 .................. 185 70025153............. 66, 250
7000235 ....................... 21 70003612 .................... 36 70004570 .............. 39, 41 70025154..................... 66
7000236 ....................... 21 70003631 .................. 114 70004571 .............. 39, 41 70025156..................... 66
7000238 ....................... 21 70003708 .................. 114 70004572 .................... 41 70025160..................... 66
70002386 ............. 41, 149 70003709 .................. 114 70004573 .................... 41 70025161............. 66, 250
7000239 ....................... 21 70003784 .................. 161 70004574 .................... 41 70025164..................... 65
70002390 ..................... 29 70003788 ............ 41, 149 70004575 .................... 41 70025176..................... 66
7000240 ....................... 21 70003789 .................... 41 70004576 .............. 39, 41 70025178..................... 66

266 800S/860SJ 3121632

 PART NUMBER INDEX
70025179 .................... 66 7012925 .................... 179 7017496 ........... 36, 39, 41 7023952 ...................... 79
70025180 .................... 66 7012941 ...................... 35 7019162 ..................... 167 7023956 ...................... 79
70025181 .................... 66 7012943 ..... 39, 147, 179, 7019164 ..................... 167 7023957 ...................... 79
70025200 .................... 66 248 7019165 ..................... 167 7023958 ...................... 79
70025202 .................... 66 7012944 35, 39, 147, 248 7019167 ..................... 167 7023960 ...................... 79
70025203 .................... 66 7012953 ...... 36, 147, 149 7019194 ..................... 167 7023961 ...................... 79
70025206 .................... 65 7012955 ............ 147, 149 7020175 ............... 91, 161 7023962 ...................... 79
70025207 .................... 65 7012961 ...................... 36 7020176 ............... 91, 161 7023964 ................ 79, 80
70025210 ............ 66, 250 7012965 .................... 147 7020193 ..................... 226 7023965 ...................... 79
70025212 .................... 67 7012967 ..... 39, 147, 149, 7020403 ....................... 53 7023966 ...................... 80
70025231 ............ 66, 223 179 7020404 ....................... 65 7023967 ................ 79, 80
70025233 .................. 223 7012975 ...................... 39 7020408 ....................... 54 7023982 .................... 179
70025235 .................... 66 7012989 ............ 147, 149 7020449 ....................... 54 7023983 .................... 147
70025239 .................... 66 7012995 .................... 149 7020459 ....................... 55 7023984 ............ 147, 149
70025416 .................... 66 7012998 ................ 39, 41 7020465 ................. 53, 65 7023985 ................ 39, 41
70025477 .................... 66 7016319 ...................... 96 7020468 ....................... 53 7024100 ...................... 47
7002729 .................... 167 7016328 .............. 54, 250 7020471 ................. 54, 55 7024146 ...................... 21
7002821 ............ 231, 255 7016331 ........ 53, 66, 250 7020479 ....................... 54 7024147 ...................... 21
7002822 .................... 255 7016372 ...................... 96 7020487 ....................... 53 7024148 ...................... 21
7002823 ............ 231, 255 7016399 .................... 156 7020492 ....................... 66 7024149 ...................... 21
7002826 .................... 256 7016654 .................... 256 7021249 ....................... 25 7024151 ...................... 21
7002828 .................... 231 7016655 .................... 256 7021275 ................. 25, 80 7024154 ...................... 21
7003928 .................... 165 7016824 .............. 71, 223 7021276 ....................... 25 7024155 ...................... 21
7003941 .................... 167 7016825 .............. 71, 223 7021277 ....................... 25 7024182 ...................... 22
7003972 .................... 167 7017023 ...................... 46 7021612 ................. 39, 41 7024189 ...................... 22
7003973 .................... 167 7017028 ...................... 46 7021625 ....................... 29 7024190 ...................... 22
7003980 .................... 167 7017033 ...................... 21 7021639 ....................... 29 7024191 ...................... 22
7003982 .................... 167 7017047 ...................... 21 7021653 ....................... 41 7024192 ...................... 22
7003983 .................... 167 7017048 ...................... 21 7022302 ....................... 25 7024193 ...................... 22
7003989 .................... 167 7017050 ...................... 21 7022305 ....................... 25 7024194 ...................... 22
7004035 ...................... 47 7017051 ...................... 17 7022310 ....................... 25 7024196 ...................... 22
7004036 ...................... 47 7017052 ...................... 17 7022311 ................. 25, 80 7024197 ...................... 22
7004043 ...................... 47 7017053 ...................... 17 7022312 ....................... 25 7024374 ...................... 83
7004044 ...................... 47 7017054 ...................... 17 7022313 ....................... 25 7024375 ...................... 83
7004045 ...................... 47 7017055 ...................... 17 7022314 ................. 25, 80 7024379 ...................... 47
7004047 ...................... 47 7017056 ...................... 17 7022318 ....................... 79 7024380 ...................... 47
7004049 ...................... 47 7017057 ...................... 17 7022326 ....................... 26 7024381 ...................... 47
7004275 .................... 256 7017058 ...................... 17 7022328 ................. 25, 26 7024390 ...................... 47
7004276 .................... 256 7017068 ...................... 22 7022368 ....................... 25 7024396 ...................... 47
7004906 ...................... 75 7017070 ...................... 46 7022371 ....................... 26 7024404 ...................... 89
7004907 ...................... 75 7017072 ...................... 46 7022372 ....................... 26 7024439 ...................... 83
7004908 ...................... 75 7017080 ...................... 46 7022397 ....................... 29 7024440 ...................... 83
7007415 ................ 79, 80 7017085 ...................... 46 7022399 ....................... 29 7024441 ...................... 84
7007437 ...................... 26 7017125 .................... 139 7022808 ..................... 165 7024443 ...................... 84
7007438 ...................... 25 7017136 .................... 139 7022815 ..................... 165 7024444 .............. 84, 248
7007439 ...................... 25 7017137 .................... 139 7022819 ............. 165, 216 7024445 ...................... 84
7007446 ...................... 25 7017138 .................... 139 7022825 ..................... 216 7024446 ...................... 84
7007498 .................... 225 7017139 .................... 139 7023306 ............... 83, 248 7024452 .................... 157
7007633 ...................... 46 7017140 .................... 139 7023318 ....................... 47 7024453 ...................... 47
7010404 ...................... 17 7017141 .................... 139 7023347 ....................... 83 7024454 ...................... 47
7010405 ...................... 17 7017142 .................... 139 7023907 ....................... 25 7024455 ...................... 47
7010406 ...................... 17 7017158 .................... 139 7023908 ....................... 25 7024456 ...................... 47
7010464 ...................... 21 7017159 .................... 139 7023910 ....................... 25 7024457 ...................... 47
7010474 ...................... 46 7017162 .................... 139 7023911 ..................... 147 7024458 ...................... 47
7010492 ...................... 46 7017163 .................... 139 7023915 ..................... 147 7024484 .................... 119
7010542 .................... 147 7017164 .................... 139 7023917 ....................... 29 7024485 ............ 114, 119
7010543 .. 35, 39, 41, 147 7017172 .................... 139 7023919 ..................... 179 7024488 ............ 113, 119
7011112 .................... 183 7017175 .................... 139 7023922 ....... 39, 147, 149 7024489 ............ 113, 119
7011323 .................... 139 7017192 .................... 139 7023923 ..................... 179 7024508 .................... 187
7011325 .................... 180 7017402 39, 41, 147, 149 7023925 ................. 39, 41 7024565 ...................... 55
7011346 .................... 187 7017406 ...................... 29 7023927 ..................... 179 7024579 ................ 55, 65
7011653 .................... 149 7017422 ................ 39, 41 7023933 ....................... 29 7024598 .................... 111
7012518 ............ 147, 149 7017451 ...... 39, 179, 248 7023947 ....................... 79 7024704 ...................... 46
7012664 .............. 71, 250 7017452 ...... 41, 147, 149 7023948 ....................... 79 7024717 ...................... 22
7012699 ...................... 36 7017479 .................... 147 7023949 ....................... 79 7024718 ...................... 22
7012903 ................ 39, 41 7017489 ...................... 39 7023950 ....................... 79 7024762 ...................... 46
7012907 ...................... 41 7017492 ...................... 29 7023951 ....................... 79 7024763 ................ 22, 46

3121632 800S/860SJ 267

PART NUMBER INDEX
7024781 ....................... 21 7026507 ...................... 89 7027741 ...................... 26 83304172..................... 84
7024782 ....................... 21 7026509 ...................... 89 7027790 ...................... 55 83304173..................... 84
7024783 ....................... 21 7026597 ............ 115, 119 7027791 ...................... 55 83304174..................... 84
7024784 ....................... 46 7026608 ...................... 54 7027792 ...................... 55 8405006........... 61, 65, 67
7024844 ....................... 29 7026626 ............ 114, 119 7027795 .............. 55, 250 8405007....................... 64
7024854 ....................... 26 7026631 ...................... 53 7027796 .............. 55, 223 8405009................. 63, 83
7024862 ....................... 25 7027015 .............. 71, 223 7027799 ............ 114, 119 8405104....................... 63
7024864 ....................... 80 7027017 .............. 71, 223 7027965 .............. 71, 250 8405204....................... 63
7024866 ....................... 80 7027018 .............. 71, 222 7027972 .............. 71, 250 8406102........... 50, 61, 65
7024867 ................. 25, 79 7027053 .............. 50, 223 7027989 .................... 225 8406109....................... 64
7024868 ................. 25, 79 7027084 .............. 61, 222 77143013 .................... 92 8406110....................... 64
7024871 ....................... 26 7027085 .............. 61, 223 77363229 .................. 229 8406112....................... 61
7024881 ....................... 29 7027086 .............. 61, 223 80424002 .................... 46 8406201....................... 61
7026004 ..................... 187 7027087 .............. 61, 223 80424043 .................... 47 8410011....................... 64
7026015 ..................... 187 7027088 .............. 62, 223 80484084 .................. 224 8410013................. 61, 64
7026016 ..................... 187 7027092 .............. 50, 222 80934561 .................... 89 8580420....................... 29
7026188 ............. 115, 119 7027093 .............. 50, 223 80983191 .......... 224, 250 88521205......... 50, 61, 70
7026197 ....................... 89 7027094 .............. 50, 223 8180311 ...................... 72 88662327................... 207
7026503 ....................... 89 7027095 .............. 50, 223 8229242 .... 220, 224, 248 8896941..................... 255
7026504 ....................... 89 7027236 ...................... 53 8270147 ........ 50, 61, 222 91401281......... 50, 61, 70
7026505 ....................... 89 7027276 ...................... 55 8310070 .................... 107 91403102............. 64, 250
7026506 ....................... 89 7027740 ...................... 25 83304170 .................... 84

268 800S/860SJ 3121632