SMT Machines (India) Limited Turn Key Projects for Hot Steel Mill Plants + Real Value of the Steel ...... is after Rolling = _ wwwasmtmachinesindia.org | www.smtstoelmills.comMessage trom Director's Companies Certificates & Awards Company Profile + Design and Development + Manufacturing Facilities += Technical Support + After Sales Service + Emergency Services + Application of Hot Rolling Mis + Consultancy Organisational Structure Quality Control Process Chart Rolling Mill Flow Chart Products of SMT + Mil Stands & Flywheels + Gears and Gear Boxes * Shearing Machines + TMT Quenching Box + Flying Shear, Cooling Bed, Twin Channel et. * Staightening Machines & Goller * Rolls + Other Roling Mill & Meng Shop Equipment * Slag Crushing Unit + Allied Roling Will EquipmentsSMP iseif means STEEL MILL TECHNOLOGY From Director's Desk ‘ry warm Greotings fram the SMT Family | eel very rejoice to issue company’s rd catalogue and during this time structure of the company has changed « lot. The base to inaugurate this company started in 1971, viben intial focus was trading of raw material and finished products and it was further diversified when we started dealing ntracingof steelrnill plant and machinesin 1981. As the inputs ofthe order was more than expestad and customers trust was increasing, we decided to come up with our own manufacturing unit in 1993 with limited machines and administration staff and with no certications and recognitions, but with a vision of ¢e-ving Rolling Mil industry and to give the best uaity procucts tothe customers, ‘With the passage of ime, co. expanded and moved manifold ahead in improving quality and reducing delivery period. SMT has now 3 manufacturing units with more then 17S precision machines, and over 300 staff members and Qualiied Workers, providing you the best products andafter sales services. SMT also havenumber of registered vedors who are regulary contributing in delivering the products | Teel proud to say that SMT has elways given more than the expected results and to suppor the increasing customers demand; co’s lechnologyisbeing regulary upgradedthraugh R&D department Company's growthand expansion has transformed itself over the yearsand now SMTis an 180 9001:2000 Co., 14001 :2004Co,, Goviot India Recognized Expor House, D & B Rated SE 24 Unit (2nd ) and holder o various awards presented by government and reputed organizations eymbalizing inoramont in ourdacicaticnand customers confidenco, Since inception vie have successtuly suppied various turnkey projects and allied roling mil machinesin Indiaand overseas othe best ofoustomer's satisfaction Most prominently, astho namo SMT itself means "STEEL MILL TECHNOLOGY’, wo maks uco of Modern Technology in our Equipments ‘which detiitely offers us.an edge over our Counterparts, Besides this, we also undertake Modernization, Revamping & Retumshing of axisting / Sick Stoo! Rolling Mils co as to enhance Production, Reduce Specific Power Consumption, Reduce Specific Fue! Rato, Improve Procuct Quality. Toderive maximum benetits, you may please intimate us Your requirement of up-gradation ether in particular aspect namely production, Power consumption, Fuel, Gualty etc, orthe total up-gradation o! the Plant. Our proposals are cos! effective with reaconably Short Pay back & attractive RO! (return on Investment), thus helping tne Rolling Mils to aan better qualty standards with Higher productivity & Reduced Cost of Praduation. Thanking you well n advarice to receive valuable enquiries from our esteerned customers. Surinder ital Managing Dirccure ‘Aman Mittal, The Director Exports has a vast experiencein execuling overseas projects, He has dona successful erection and commissioning of SUDAN's Govermment Project, where company ‘supplied Rolling Mil, Tube Nil, and Induction Melting Furnace and aiso done the modification of ‘exiting Sick Plant, suppliac by Chinese, He spent complete years in Sudan Recent project executed by him in Zambia is the ‘Marked Achievement’ of SMT; where we have supplied automatic TMT Bar and Wire Rod Foling Mill & Section Mill, on Tuinkey Basis ie. om. Concept fo commissioning. Currently, heis executing Nigerian Project of 2 Section Mis, Bar Mil and TMT Bar and Wira Rod Mill His vision is, our clients can always coven confidently on SMT for two things — high professional standards and the ability to deliver sustainable and hes! quality in evervehing we do,COMPANIES CERTIFICATES & AWARDS We have also been recognized as consultant and ‘manufacturers ‘or UNDP / GEF project for energy ‘fficisncy improvement in ho SME (Small & Modium Enterprise) Stee! Re-Rolling Mil (SRRM) sector, Mr. Surinder Mita, our company MO, has been awarded with many awarcs and recognitions for his ‘outstancirg contribution and mertorious success, ‘some ofthe notedone's areon nextpage :~COMPANIES CERTIFICATES & AWARDS Costamer Satisfaction Is The Biggest Htward Nhat We Have Achieved red rire Baund Te Keep Ou Ackiewiny UDYOGRATTAN AWARD Inrecagaiton ofhietreserre aflosto up ifthe industry Nr Surinder Mita he Dirsctor of SNTachinas (Ica Lites, Moni Gobindgerhnas been _avaidod the prestigious anard of" LOYOG RATTAN” The award was bestowed upon im by Honorable Shi. Venugopaiachar, Union Minister of State for Power & Non-canventional Eneroy Sources, on7h August 19561 Seminar held at New Deh BHARAT GAURAV AWARD Tohis contribution towards achiovemnents of ll:o.nl National Development Racogrition cf his moitorous senvicas io tis raga, Mr. Surinder Nita, the Director of SUT Mechines laa) Lites, Nandi Gcbindgart has been evarded the prestigious 'BHARAT GAURAV' during the seminar on ‘New Prospecis of Scie - Economic Developments’ on Tsi October 1996 at New Delhi, The Award Wes Deslowed upon him by Hanorebie Shi hank Lal Maria the Governor cf Haryana Stato. INTERNATIONAL BUSINESS EXCELLENCE AWARD ‘ntemstional Business Excellence Avard precented to Me Surinder Mita, the Director of SMT Machines (Indie) Limted, Nancl Gebindgarh by InematioratBsiness Counc! fr secringa sting of ausancing acvevaments hi cnosen feks of actly at New Det UDYOGBANDHU AWARD (On his meritorious echievernents forthe cause of allround development, Mr Surrder Mita, he Director of SMT Machines (nda) Linted, Mandl Gobindeath (Punjab) has besn awarded the prestigious avard UDYOG BANDHU AWARD The Award was bestowed upen hin by Honorable Sh. M. ‘Arunachalam, UnicriLaborMinisteron 13th March, 1987. BEST MACHINERY EXPORT AWARD ‘Best Machinery Exoort Aware’ avarded los SMT Machines (hia) Limited, Mandl Gobindgam presentec.on 90 03.1998. BHARAT VIKAS BHARAT VIKAS EXCELLENCE AWARD “Bharat Vikas Excelence Aware presented duringthe Seminar on National Develoomen& Escnam rafarms Counilfor National Development GOLD STAR AWARD (On his meritosous echievernents for the cause of allround development, Mr. Surirder Mita, the Director of SMT Machines (dia) Linited, Mane GGobindgathnas been avarcedthe prestigious award of GOLD STAR AWARD’. Theaward was awardedby teinsttuteo! Ecanomvic Studes at hetime bf Conterence on Economic evelopment EKTASHREE AWARD On his mentorous achievernants forthe cause of allround cevelonment Mr. Sunder Mital, The crector of SMT Machines (nda) Linited, Mand Gobindgath hae been awercod the prealgioue award of EKTA SHAEE AWARD’. The award was bestowed upon hin by Henorabse Sw Shar Lal CGhapiot, Sneaker Assemoly Gavernment of Rajasinan on Flay 4h October, 1996, ata seminar on” Econom Develepmers’ New Scenanc” at Hotel FejputanaPalace Sheraton ipoCompany Profile ttn forward our hearty reverence towards your deste, we, SMT Machines (India) Linited, betng An ISO-8001 2000 Certfiad Comoany, An 180:14091 Company, Government of India Recognized Export House and D & 8 Ranked SEPA, would Ike to initia ourselves as a well ‘organized & wol-equipped Mechanical, Hydraulic 2s wellas Preumatic Engineering Company stuatad on the GT Road, Near Industrial Focal Point, Mand Gobindgam, Punjab (Indl, the place having maximum numiver of Steel Producing Milsin Asia. We, at SMT, fundamentally, calerto the noace ofthe Steel Rellng Mil Industry witheervices ranging rom: DESIGN ANDDEVELOPMENT ls having steals andexporenced eggs, 20 AuloCAD/SD 3 neces inventor Production & epecon team Ow Engheoing Sta uncerates preparaton of ayouts ar crawings wth most optimum ealcsatons ane cong fo suicualy standards We are also among tho lined eat of ERP in thi fd, which la eign of tuo protessionatom ‘Staring wth the custome requirement based on prosucien ree aizscleitions ae done, fll lator single machine recurement la Dera teken nt conieraton than the focus aid on rst of equipo wi wth the prepoead equpmert eo be stl anc the deatn mace as per the adranced eshology ws best ut 0 ‘ctor tequrorania te rot seoorengt re wrcingldave dete Aor the layout is zen the basic engineering anc etal desian ofthe equipments is carved out en the mos optimum ealousions, AV the Enghceing ravings fer tcrrporentearerreparecactordr isle Guay eos MANUFACTURING FACILITIES have a wel equipped Machine Shop sprecd over an ares cf over 120,000Sq. Fr. (covered area {00,000 $a. Ft. andl Administrabve Block 20,000 So. Ft) with over ‘One Hundred Heavy Duty and Precision Machine Tools, naving @ Materia’ Handling Capacity ypto80 MT, with experienced and qualfied sta for operation and superision, ‘The machinery avalable includas Horizen‘al Boring Machines, Floor Boring Machines, YTLs, Vetical Boring Machines, Gear Hobbing Machines, Center Lathes, Planning Machines and Flano Miling Machines with Boring, Fang, Ciling & Grincirg Machines, ‘Shaping Machines, Radial ritingMachinesane Slottng Macnines, Otrer important equipment evallable are MIG Welding Machine, Arc Weding Sets (Ai Conled), Gas Cuting Sats, Profile Cutter, Hack-Saw Machines, Mobile Crane, Complete Chemical) Physical Testing & Measuring equipments andiacities. TECHNICAL SUPPORT es. Steel Raling Mills re facing problem of ow reaizationon frishedproducis \With higher manufacturing Costs, SMTT has come forward to help the Rolling Mis to attain betior qualty standards with Higher productiviy & Reduce Cost of Production thwough:~ ‘® Enhanced Production in Existing Plants © Better naustia Noms © Lower SpesifePower Coneumption © Rol Pase Designing © RoducedSpectic Fuel Rate © Develoomentof New Products, ¢ Betier Product Quaity To achieve the above goals, modemization, revamping & relurbishing ol existing Rolling Wils can be carried out based on our proposals which will certainly reduce the manufacturing cost and will enhance the production rate to a great extent, To derive maxerum benefit, you may please intimate us yeur requirement ol up-gradetion ether in particular aspect namely production, Power consumption, Fuel, Qualty, et, o the total Up-gfedation ofthe Plan.AFTER SALES SERVICE (fy has gote Technical toeml wellexperionced persornel or Instation, S@ Commissioning and Troubleshooting of Roling Mil Plants. We provide complete back up for Smooth & Eticient working of Plant and! Machinery suppilec by EMERGENCY SERVICES Scan provide following emercency services as wel, for which eleventdatais SH wit haveto be umnishedby the concerned Unitin advance. Plant & Machinery breakclownhandling services on callroundihe clock Arrangement for speres tohandle the breekdown in shortest possible time ropataticn for assembles forloreak:cown hancling in Roting Mills ONS OF HO? EEL LNG S MANUFACTURED AY US manufactures Stee Roling Mil Plents & Machinery fortheroling ot TMT (GOLD) Bars & Wre Rod in Coils, Squeres / RCS, Rounds, Flats, Hexagonal, Light- Meciuin & Heavy Special Sections: Angie, T-Iron, H-Beain (Joist, Chantel, H Beam, LBeam, HR Stip up to 410 mm, Railway Tracks Saction, Lit T'¢ and Nor- ferrous metals with a procuction capacity of TMT Bar & Wire Roc Mil upto 300,000 Tone poryesr of and Stuctura Mil unto 800,000 Tone per your By Viriue of rich and vast experience of the promoter himself and with his team of technical stffinthisfield, we have estabishec ourname both Indian and Oversea markets, The Company also tas a welkoganized working structure to facitate ‘Smooth anc Huraa oss ow cf material. CONSULTANCY Bt consultancy & Engineering Division of SMT handle Customers & ‘requirements prompty and suggest dest possible solutions win various altematives. Once the customec's neede are icentiied, we provide the moet nomcal Nal Layouts resulting 9 high procuctity and product quality. We lay special emphasis on Specific Fuel & Power Consumption and aneure envirenmant friendly, pollution free facilties. SMT's Consultancy Services Divsion alsa undertakes technology up-gradation and modernization of existing Mils for Higher Procuctiviy, Better Quaiy, Fuel & Power Etfciency and Reduction ln Envronment Paton,” Organisational Structure Erna Prete) Trou Maruca) eno eee Caney secret | amas Maseng ee co ae 1 run oc) Sa acral sees) Se raul fon Integrated Management by Oracles ERP. Solutions... $$” Quality Control Process Chart [cd Inspection Report Tenn Gere Physical oes Crd oa Grae ey ey Report on) in) ou Grice aut To ein Cerenarras Ore cucas corer) Goce Pac! er Creo fom oe Cd Handover to next Process Poe) Cort Tony eae ren eae Gone tears Gd oa Eine ou Inspection Report Cres Go React rete ny” Flow Chart of Hot Steel Rolling Mill Weighing ‘UNLOADING cuTTING INSPECTION AT THE TINE OF ROLLING ROLLING FEEDING TO RE-HEATING FURNACE gee en AUNDLING & TAGGING Cold Shearing y ry isStee! Rolling Mills Manufactured & Supplied by SMT Produce Following ProductsSteel Rolling Mills Manufactured & Supplied by SMT Produce Following Products a foe Ce cayPRODUCT SIOF SMT, 1 Bearing Type Continuous Mill Stand Fibre Type Mill Stand mu. StaNDS ‘We manufacture and supply comeletemillstands fr theroling of Wire rods | TMT {Light Section / Medium Section & Heavy Sections steel and of {ferrous and non lerrous metal, tachnicaities of or Mil Slande ae: Type SHi8 2H Horizorval Stands2HiVerical Siands, Universal Standsana Housing Less Stands, Housing Material Stael Casting /Castiron/ Steel Fabricated Sie 8°20". from 169mm PCD to 750mm PCDMI Bearing Type ‘Antitction Spherical Roller Baaring /Mulii Rew Bering Fibre Beating / Gun Metal Sush ‘Salient Features : + Heavy duty and sturdy design which s sutebletobear overioads + Complete housing /siuctureofthe Mil Stancie Stress rallevedanctlly mechined ‘Genuine and Branded Heavy Duty Anifiction Spherical Roler Bearings /Fibre Beavings ee installed afte thorough calculation + Compactanassimple design t ensure quick rol change, easy maintenance and to avold major dawn ime Fly Wheel A fiywhael ie heavy metal wheal attached to a drive shat, having most of its walght ‘contented atthe circumference. Main Kincticn of fyhae! to reduce epood fluctuation by storing extra eneray dunng part load as kinetic energy and same is released durng ‘ovsricacing. By slowly increasing the speed ofa flywhecl a smal motor can siore up energy \which enablestne motor to perform funcion for which ks ordinary too srl, ‘Tectnical Features of fy wheels maruiacturedbyusare: Material CastSteeland GradedCast kon Weight Maximum upto0 M7; Revoltlon Range ‘SORPN to 1500 RPM Shatt ForgedEN-Gor Class V Stee! BasePlato/ Pedestal Fabricated from Mid Steel PimoPiato Bearing Single and Mult-row, depending on Load analysis and speed analysis Bearing Block Heavy Duty GastSteel Castiron ‘Anchor /founcation bolts Carbon Steo! Duly Machined, Bored & BalancedReduction Gear Box 3D View of Pinion Gear Box ‘Speed Increaser cum Pinion Stand ” Gears & Gear Boxes Reduction Gear Boxee reduction gear tor is used to reduce an input seed fo a slower cutpet speedand more outpu torque Its a whee! work oarsisting cf @ connected Set of retating gears by which power is traremfted ar mation or tren f= changed, We cen maruiacture and supply angle sage, deuble stage or matisiage gear tores having Single anc Nutplecutpuisas required From Low Speed te High Speed, tachricallies of cur Reduction Geer Boxacare NonnalinpitLesdRange Fim 60H Plupte €OO0H P Drives Goer Type ‘Spur, Single & Double Helical Goars, Bevel oars Worn GearBexupte 3500nm Os Apart trom Reling Mill uae boxes. we a 0 manufacture the 9 mrt, frolevant doa provided of otating gears by ‘which froa fs ranemilad er melenorerque ls changed We. can manufacure and sopply double and trinle output shafts as ‘requir, tahnicatie four Pion Gear Bonen ae: CCasing/Housing /Stucture Material Sloe! Fabrested/ Stool Casting Gaur Type Spur, Shale & Double Halil Gearsuplo 250081 Dla ‘Normal input Load Range From 50 HLP, upio 5000 HLF aves Pion GearBioxSize pte 760 mm PCO ited in Bar Mil in between Intermediate speedortherolles produc Aspesdincreaseria generally IMilStands to increase he out We can manufacture and supply double and triple output shafts as quire, tachnicaltiescfaur Prion Gast Boxe Casing /Housing/Stusture Méteral Stoel Fabricsted Mere ee en eee eee enn oer enranten Leaner ea) ete oe neers Seamer creme ornare ee ice rer Ree i eee ee Te) See en ete eee eee ee Ce ee tut sea ealeen eer ai eter ery Sees ten tt.Single input Double OutPut Gear Box cum Pinion Stand Single Input Single OutPut Gear Box ‘cum Pinion Stand Gears of Reduction Gear Box Worm Gear Box Gears of, Pinion Gear BoxSMT cies Ont THE WORL ” Shearing Machines ROTARY SHEARING MACHINE - FIX & SWIVEL TYPE Used in para between Roughing aad Intermediate Finishing Stands to ‘crop font and back ends in TNT Bat/ Were Rod Nils, SPECIAL FEATURE! Frame abvicated with stiessrelived structural shoe ts, ‘Drive Gear Box fabricaied of steel plate body is provided with ol Lubrication system. + Shearng blades of H.C.H.Gr, Stee /Tenk Plate or EN39-B, £En-8 forged shants mounted to roler Dearings Gear Box comeciod to Electrical Dive though -Beltanc Pulley. Proumatic cylinder of adequate capacity contiots Shearing end swiveling operation ofshears bladas, PLATE/SCRAP SHEARING MACHINE These sre ganerally heavy duty type machines, used for cutting re- rolable scrap (plates, Rals, buars, channels, rounds, angles, squares, fete, cole condition, These areusualy used by sorap mills to prepare ring siockin suitable shape Bie forRe-rling YYery useful in induction melting Furnace, scrap processing yard to cut Pieces ofpipe. angles, channels, sheets, fats andround ete ‘We manufacture scrap shearing mackine withto minimum capacty of 18 mmm tomaximum ef 75mm (eoldretad HOTSAWSHEARING MACHINE Hot Saws.are used in Hot Roling to cut desired length and aa wel as to ‘nim front & lea’ End, These shears are capable oi cutting section Sze ranging from 180 to 800mm (Beam, Chanrel, Angie) and as well as ‘Square, Racks of 40 to 250mm. The Hot Saw presently o! two types Pendulum Swingingtype andthe other is of orizontalshi type.The aim of manuel for Billet Shearing Machine isto know basic Understanding ol the mashine whicn Includes hnetallation procedure, operating insiructions, maintenance and trouble Shooting required for machine in ordor ta got trois foe ‘Shearing is metal working process which cuts te stock without the formation of chip ofthe use af uring ot melteig af stack The machine used in shearing process is termed es press and they ere classified according to various parameters such as ‘etuation matted, Frame type, Raw material, Tonrage,, Power source ete ‘The scope of this manual wil be limited to elactncally dnven & mechenically operated Bilet Shacring Press /Machine 1 out the bill tothe tength required. ‘The. cesign of the machine promotes ease of operation, maintenance and improved oficiency, For easein cpsration the machine equipped with aectrcaly operated clutch systom the actnation and deactivation of the machine which can be simply eporatad through puch button. The robuet construction ofthe machine aes higher eve cf resistenceandsianilty, ” Shearing Machine: COLD SHEARING MACHINE Cold Shearing machines aro used to cut the finiahod product into esrediengtns. We manufacture crop shearing machine forall kinds of Bes, rounds and structural products like Angie. beam, Flat, Channel et. ‘SPECIAL FEATURES:- * Stee! Fabricated & Machined construction * Double bored wih Pulley-cum-Fy Whee! & Alloy Steel Piions. + Allshatts made fromEN-8 Sted = Contealized cillubrcaton eystom * Complete in allresnect. BILLETS! RING MACHINE “Those are hoavy duty shears required for material preparation fr elther Rolling or Forging, The feedstock availabe nthe form of ile or slabs ‘scutn cold condition, denendiing unon end apolication, MS Plate fabrcated construction completely machined. bored with triple reduction. Shafts, special tee! Blades, Flywheol tc We manufacture MS / $S / ALLOY Billet Sneaving Mackin upto 225 x 2o5mmmeapacity TechnicalSpostestene fecewngcarveyer Sioeng ot Pacnng betas Stating Proceso User necommerces spares Dees do's, Notes Ovsentone en eee ee ee ec ee aes— : ” TMT Quenching Box ‘Thereare various route toinereaee the strength! steal used for construction. One of the oldest route is the GTD Bar route. Hore the bars are colc twisted after roling Anethormethodis the Mire Alloying of stocl to get high strength, ‘The probs with both thoee eyeioms i the high labour Coe and time. In CTD bare the Cost of tweting ang this is ie main botlenack in al the mils. For Micro alloying, the costallaying elemants is vory high ‘Te counter these probloms, SMT has developed High Sirength with High Ductliy TMT Quenched & Tompored Ribbod Bars ofGrade Fe415&Fe600 confirming 10181705 We ate happy 10 olfer our Inlernelional Computerized Version with the latest develogmrent'Exienced Nozzles “Thus. we have Quenched & Tempered TMT Bars having the following Advantages on“ yeretb bee «pt unt pn Dosaey + poumpy Foe o-= = «ps torden Rainnen 2 ee ae + ey High ld tty «sto daprciaton meee ry eh ty 5 nl iy Bei ee re cama ee «50% Lee Labour Mtoe eT + Bars have Protective Shield gl cremistay or auaiy rar La siting cHeMIsTrY nec nar ear at ect hat text he Qual of TAT & CHEMISTRY b; Hreward G00 ony cartons cone @ @ Gold in Gord out ‘Aussi warren lergtet "ene Also ' = Ss encioea in Gegei0ie To gst good qualiy TMT ensure that Carbon Equivalent is around 0.38 For our purpose this formula holds good. Carbon Equivalent Ce = Carbon C + Manganese Mn/6. Ge C+ in. Togst good weld able quality TMT keep Garton between 0:20 to 0.25 The implication is For Carbon 0.20 Mn = 1.08 0.48 = 020 + Nn Mn = (088-0.20) 0 = 1.08 For Carbon 0.25 Mn = 1.78 0,98 = 025 + Mv Min = (098-0.25) x6 = 0.76 With thie compcsttion we can assure good Qually TMT which has high stength with High Ducilty Remember Higher the Carbon, Lower the elongation with same Cerbon Equivalent Ce TMT Process isa Quench & Temper Rolling process Fer profabrication of TMT bars, lowor Ce helps. With high Ce the weld abilty of TMT is effected Ge above 0:43 is not adviseble for wel-eble TMT bars. In-crder to get Premium Guay TNT bars wth High Strength and Hich Ductlty, Maintain Ce bere, 38 with the following chernstry for TMT {tis very important to maintain all the elements at the correct percentage. Any dlution leads to Lowering of Quality and subsequent bar ‘ejection” FLYING SHEAR, CANTILEVER TYPE PINCH ROLL & TAIL BREAKER, COOLING BEDS & TWIN CHANNEL Flying Sheering Machine ying shear is used to cut the material of various sizes, in diferent lengihs of TNT Bars wihfiying aim effec. i instalad after the TNT Quenching Box anc belore the cooing bed. It drives through Programmer Logic Contioler (PLC) syetem, DC ‘or AC Variable Motors It's usedinhigh speed mile We manutacture lying shear with a capacity of TMT Bar 3D View of Flying Shear sizes mm-—40mm, Tall Breaker 1s installed ater the tying shear and before the cooling bod to reduce the veoaty of the TMT Bars trun threugh DC oF AC variebie Drives. The Polls ara Separated Through Pneumatic cylinder lheonsiste of tee! fabroated body, Pneumatic cylinder, top and bettom rocker arms pitch Flt ang roller, Pinch Roll Flying Shearing Mochine (Capacity : 8mm to 4mm) Tail Breaker ‘Thebesic function of pinch rolis to push the maioral towards aperticular direction. Itdooe no! causs any kindof physical change inthe matorial, andis usually used 1o move the material over adisiance. Its installed at vaticus places in aroling mil such as betweea the roughing mill andthe intermediate mif, before and after the TMT Quenching Box iomainiain he spsedand tension of Bas. tis diiven through AG/DC Motor ardiconsists of 2 Hi Gear Box, sold rls wth Cavdon Sha ‘Acantlevertype pinch rollisone ottne pinch rolimanutactured byus, ‘The twin charinel offers solution to bar fancing at cooling bed at high Speeds, Twin ‘annals are available for bar sizes up fo 40mm in dis and stock speeds as high as 25 ‘mirs per sacond. This caries the bar in a cosed charine unl the atrial comes to a stand sti postionandischarges'ttothe bedibslow automatically This Is an excelent system as it caries the bar in 4 closed channal, minimizing te accident hazards. Specifically, whilo carving out high speed roling, the system is an atsolulenecessty, Its designed feature makes it possibie to workin conjunction wth braking pinch rol, ‘minimaing tho length of runsin. The operation of twin channel is autormaied and is uicid bythe discharge of therode romdvding shear. Cooling Beds Cooling Beds are used afier the lst Nishing stand to receive he hot Bars/Sactions. We Manufacture Following Type OF Cootng Beds "WW" Channel Type Cooling Beds Kk off ype cooing beds ‘Automatic Rack Type Cacling Bed for TMT BarsSttaigntening Machines & Coiler ‘The aim of manual fer Section Straightening Machine is to know basic understanding of the machine which Includes installation procedure, operating instructions. maintenance and trouble shooting Fequired fermachine in order toget rouble ree service It has been seen thal because of the external or internal force and temperature variation in work processing andtransporting, metal notle may bend or get distored or deformedeasiy In order toabtain tho high precision produc, it should be staghtoned. The press straightening method, having big straigntening force, dest flexibility and high eortratiabilty ‘and precision, could be applied to various | ems degrees contra flexure of motal Ap prafie extensive but major be * drawback of pres Straightoning is : TR tow production With the waiowo. [eet mee appearance of Straightening Z L machine, the theory of Li straighten process have ro ‘redually become tho focus ofrmany ii manufacturing industries these days. ‘The machine function js to straighten various delomed products such as Angles, channels, Tals, ‘beams, squares etc s based on a well proven rolary stiaghtering process, The cepadiy of the machine lsdesgaeted by center orells Le. 290rren, 270mm, 3207¢n, 4100, 450, 600mm ete, Tofindoutthe best suitable machine major factors which comes into play are size, shape anc yield sirenath ofthe section Robust & Praciee Construstan of Machine givas High LevelRleelatance andatabilty Eden Sorne Coiler Genera Arrangement OpeAll Kind of Rolling Mill Rolls SGI PEARLITIC PHEROWDAL GRAPHITE (NODULAR) CAST IRON Literatur: '8G iran cr dtctle ion is contideroé as one ol the most vereaile roll mato roll now days. tis produced a small proposition of magnesium acted the mal as nickel-magnesium or aternatve ‘oy oF pure magnesium. In SG on, the free carbon takes the shape of sphercids or nodules, ‘horaby almnating efectto fake graphteand upentha mechanical preparioscfeastiron ‘Those rolls are avalebie na wide range ef hardness & composition foravaraty ef apoleaon. The matrix Vares fom Fero-pearitc pear to banc & logetner win aiferent carbide contents and ‘raphe in the fom of sprercickinediles. Some cecal grades ar trated for higher srenath == _Chemcalcerpoationandetucturs are cresenteeultepesiteapplicaton. Applicaton: Roughing and iniewnediate rolls for slabbing and blooming mits, Roughing, imermediate and finishing for ral and structure ils. Finishin for wrerod and narrow stro mils Chemical Composition Hordnots No | st Ni Mo sx Px UTS Kgoimmeq, 2055 ad0920 050070 | 180220 150260 | 020040 | OOTNax | OD10Mm 506s 550 240990 0.60060 | 150220 180220 | 040050 | OOTSNawx ODOM S000 2085 340349 070080 | 180180 200230 | 030060 | o0IMax | O010Mmx S060 3570 300350 080-160 | 140180 200250 | 080060 | oOT5Ma | Oo10Mw 5060 T0719 Seose0 080700 90180 zz0240 | FOOT OSM — OvIONm 4060 SGI BAINITIC ACCICULAK lisa mized phase (typical stucture) which is produces by transformation of Austarite curing he Suliication process of special alloyed SG ton. is ‘toyed min etments the Nickel, Malyodenum, Chrome ei, in certain spected percentage the tendency of the transformer fo produce a Bintc Srusturaisennanced Applicaton: These ols are sutable for Roughing and Ietermasiate stand fr saving abd blooming Hot Stoo! Reling Miis and Roughing, Intermediata andFinishing Stand forall TMT, Wre Rods, Round, Narow ships ard Stucture Nils Benefits ofl Bainite Acciouer wit reapact of 86 Pea, 1. Highertomege rots perrott 2. Lowersown tine Fire Cracksminmized 4. MnimasdvariationinFrichedsizeofordpioduct 6. Balter ling fend Relinaproduct. Chemical Composition Hardness Nn si N Mo s% Ps UTS Kgsimmsq 5085 300320 080070 1.20280 | 200280 | 030080 | OO1SMar | OOIOMax | 5570 550 30082 060080 180290 | 200-300 040060 | O0ISMar | OOIOMax | 55.70 oes 30040 070.000 150200 | 250-350 05008 O015Mar | OO10Nax | 5570 670 300950 0807.00 1.30200 | 300280 060099 | O0IEMar | O010Max | 5070 7075 300360 0804.00 1.30200 | 950450 | 070100 | O0ISMax | OO10Max | 5070 ADAMITI category ‘These rls are speciat hyper eutectoidsteet ols aloyed wih nickel, chromium & molybdenum, “Tho extacarbon and special alloy givoosirawearresistance and strength, “Thode toe aro statically cast ard undorgo « special high tomperature hea! treatment proceos of ‘coubie annealing alowed by tempering cycles 10 gue a micro structure consisting of ne mati vith spherecsecibroken carbide, ‘Applicaton: ‘These rol ae suitable fr rolling medium and heavy section, These rols aro used for roughing series olstip ml” Al Kind of Rolling Mill Rolls Chemical Composition Hardness st N cr Mo UTS Kgsimmsq 4045 1.20.40 030060 O6max | 0801.10 0.25035 55-75 4550 1401.80 030060 | O60max | 1.00120 | 090080 | 5575 5055, 1504.90 060090 o8dmax | 1.10130 | 035050 6075 Chemicat Composition Nati Hardss Store Feate oes Pewite e570 Fexitow Ante | 7075 Featto® anc 7580, ALLOY CAST IRON INDEFINITE CHILL ROLL (STATIC CAST) Lkerature:= ‘As the name implies, the barel surace of these rolls does not t1ow a car chillayer but rater a (racualransiton oma carbide rich suture contairing a sal amount cine re suriaceto grey ‘ore mato Thasaralisensure minimum sacrites ofclearcail whleachevingmasimumtunctions depth ‘The trarslon from chil to graphite being sinootes the gradual change in Hardness wit the indefnte-chil stucture allows deeper croaving. Thus indefinite chil rol are superior in bitrg performance and have enough slrongih and raeietanco aganetthamal shock oeeuring at tho Fating operaioniootner chiro ‘The presence of ihe graphite improves spell resistance and also enances resistance to fe Cracking, These rolls are avaiable on peertic matrx as wel as acicularantic matrix as well depending en the equremanttrolingmil Application ‘These properties together wit the excelent product strTace fish these rails very sultable fer ‘application wire this ealureisimportant. ceter | Margnee | Sion | Subir —Pesphns Nee | cron | melee Usa mm soi359 | 040070 | c800 | oxomx caine 190150 aavian 020040 955 ‘soous0 | 050080 08150 | o.100mm Ggoma 125200 cani2 200s aba aoi9s9 | 050090 | c8130 | oxox cawmx 1520 | cawiay | o2m0d0 a5 Sais] aie |e | ies | cate | cate win | sea’ | Be Forged Rolt Forgings processin whichthe castac ingots healed inte furnace & then materalishammered According {9 the customers siass & requvements. hersatter heat testment is dane 19 ermalaingiannealing furnace, forged rolls are manufactied from carbon steel. alloys steo! & Stainless steel, thesercis are avaiadlein prmariy nforged .s. ols, forged en-arals,Jorgecen-9 foils forget on-tOrele,fargecien-24,lls,orgae on 3 rela, torgeclen-42 roll orgeciciass 2 forged dass 3 tcotora, our forged rals are available with groove, Desting sizes, ready 10 use Contos or in seminishie or n black forged condtion,aper trom rols we oer forged product ‘ange of forged spindles. forged rings. forged shafts. forged blanks forged cranks. fo'gad pinion gear, fangoe, forged whosia & cher epecaly oréored products, ll forgod proce aco lspaiched wit essernalcerificaion,adotton to tat wealso cferutrasonicaly tested iorgngsicr vesetyo applications aavantage ‘The forgng process help in cohesiveness end strengn by elongation ofthe gran srucure, when results in material having much higher ad bearing capacites as compare casted material forged ‘oll ofered by us having goad combinaton of tho haranaos cufece with high reaistanca to woay, hea check and though core ressiancs o breakage i aso as an idea hardness pole tlom surface tocore and very high resistance to sping, we afer alk in aoctrate size, weight & finish wih very gulck&tmoly deliory Ferged Rotstor ColdRelling Mile Forged Blenks/ Grane Forged Redvcton/Pnion Geers Roughing Stard Forged Rois Large Diameter ForgedShate Forgod Largo Diamoter ips AllGrade Forged yiners Forged Ralster Stainless Stes ys Fergod Back Up Rls Forged Wheels Forged Aulomobe& Grane Pans Forgod Rol forFot ive Rating Nails” Other Rolling Mill Equipments PLATE BENDING MACHINE / PLATE ROLLING MACHINE lato bonding machine is used for bonding the plates in round shape inthe cole form, We manufacture Mechanical ene Hydrauic plate bending machines for MS Prates Thecurront maxmum capacilymachineisotunte S2rmwtn3odomm with CHARGINGPUSHER A.chaiging Pusher Is en Electro: Machanies! or Hydrate device which s used for feacing orchargng ofraw material ike ingots, bets ec int tharcheating turnace, Various componente which aroused i he manutsotuing ofa Charging pusher ar: Heavy sie! sib frame, pushing stew wit pushing slab, mut'siagetype reduction ‘gear hox or a hycraule power pack with alloy seal shais incase oF = hydraulle usher, Doponcing onthe raw materiale be food lo.sorap/ miceral ingots /biletsorhoary bloorns and the sizes, the mechanical or hydraulic type pusher Is designed anc supalec DISCHARGINGEJECTOR Discharging Ejectors an Electo-mecharioal device which f wsed to expel he hot ‘mate ram me reneaing tumace to tre Rating Mil has a Mil HoUSNg Type: ‘Siucture witha mevali rare anclcando both rant and sida wavel or dscharging ‘of HotMatera ike Ingots, Biel) from re-Aealing knace. It comes comatete with heavy stands, rolls, cling eystem, whesle for cose travel, gear box and pushing atrangemerts 8c, k uses a square bilet of approx. 6 ‘meter (or more) length as te device to push the hot material out of the r-neating tis manutacured deoending on the siz and capacity ofthe e-heatng mace, ‘Stool Notting BILLET GRABBER ashi ‘Het Grabbers a macranical device used in Sige Meling Shops ter grabbing the a Ingots/ les. thelps in properly placing the finished goods instock yard. tis very seleteureanchac very affective recut, Itignotamagrate hycraulc electronic orpneumatc device isapure mechanical device anc has @ numberof edvanlages over other mater fing equipments, With ‘ly retable anda total mechanical nferocking system tcen Nelpsave aot atime Snctrosouteesandtrence resultintha insteased pracictuty by manyfeles \teomesinvarioussizes and capactles. PULLEY ‘Alleys power transmission cum spead controler device which can be used at various placesdepending onthe appicallonand size \nRaling Mists used between matorto vwhes and fywheel 0 gearbox 50 to Central speed input speed as per the appicaton. iis duly machined and balances land corres in allgiaave sizes and oores. The material most used to manulacture ‘hepulley s Graded Castiron. Werke puleystrom 150mmo35COmmDa. It comes complete win Shaft, Desrngs, Plummer Blocks, Ease Plates anc Foundaton Bats etc. ands designac anc manufactured as per the application.” Other Rolling Mill quipments FOUNDATIONLINES, Foundation Lres are used for tne founlacn of Ml Siancs, Gear Boxes eto thay ave made of Cas ren, Cast Iron is used because it can asorb the vibration itll machines and levoledin order to rovice proper support ani base 10 the machines standing on it.The basic reason for stating the foundation lines: base paesiste strengthen the bottom base oftherachine andto detibuto tiirloacunitony, REPEATERS /LOOPERS Repeaters or loppers as usually called, a mschencal device used o peat the hotbarin the same stand orthe adjonng stand, Basically they ae used fo: transfering the Bars | Ro.Bars /Deiormad Bars / TMT Bars fom one siand to another. These help in saving labor end increase he productionas the maria 'S automaticaly shited rom one standteanather Fepeators ae fabricated out of MS Plate and consists of Nozzle, Jack Acjustmert, Bese nd Foundation Ral. ‘The repeaters ars designed and manufactured as pet the eauitement of the appteatio. (Nb also manutactue oscapoment type repastors and spacial ‘repeaters wit hnbul greumaictype snapshears GEAR COUPLINGS ‘Gear Coupling isused fortransmitingtorque and power between twoshats [tis normaly used forthe couping of Motor to My-wheet y-wnee! to eer box te nical cesigneciand manufactured specticrequiremens, It is 2 Wple cowed double engagementtype with Hexaganalnc! Alen Blt forced greaaed type having eamid flange hale: We provide hall anc fll gear ‘couplings of 10 and aboresizes asper customer requrement. NYLON SLEEVE COUPLING Tronylen sleeve gear coupling is acompact & ightveighteaualing that usze nylon sleeves as.a device forshat coupling & torque vanstering. Luorcation Isnet required wih the nyo sleeveandithey ere hanly elec orhah APM, the nylon sleove goer cauplings are affctivay uzed in applications cuch ac motor generar ses, motor/ pumpsets,andmany ore ndustia satings. UNIVERSAL COUPLINGS: Universal Couplings are inserted a the journal of the als 1o couple the mil stands, These are basically for he power transmission trom ore stand to another Manufactured out of forged steel, they re highly applicable at mil stands with repeatorscrhighloads They are designed and manufactured asperihe lbadolthe application.CARDAN SHAFT Cardan shat wae Inverted In 16th Century by Girolamo Cardane, It le & echnical component for tansmiting torque and rota, usually used to ‘connect cher components of a dive iain thai canrot be connected directly because o! cians or the need to allow forrelaliva movemantbstween tern I car alo accomodete avarying shat eigle. |Agpreation : Hot Rating Mil, old Roig Nil Tube Mil Tete Ml, Paper Mil CGerrentindusties, winng ncustres, Auto Sactor, Agriculture industry ee ROLLER GUIDEGOXES& TWIST PIPES Twist Pip & Raller guide nex are intl atthe entry and ex cf he NI Stanc in Fling Mil. They are used for guicing of symmotrical section auch as Reund val, Square, Flateteirsobwl Sands for Roting, These are Stantoss Steel Casied pipe end voxes which consis! of precisely ‘machine: Body, Leal setot Guides Nu & Bols and Pins & Roller Bearing The ‘rater syetom for eooling the foe cf the guides i aflectivay dacigned axe precisely machined n-orcerto getmaxinunicocingtor ehigh Alloy Rots, ‘We anulactue ll standard and custom size Twist Pipes & filler Guide ‘Boxes such a Morgadshanmer Type and open leaf type ROLLERCONVEYORS Oneotthe Mechanical Materia Handing equipmentprovided by us isthe Roler conveyor /table which are used fo: the waneter ol Hot / cole material rem one stationto anote, “These ave steel iabricaled stuctures and consist of luly machined Seamless ine barrel, Aloy Steel Round Stee! Sirucure. Chain Sprockets. V-belt pully, Beating & Basring Blocks comolate with Lbestone system. Theyre drven By ‘Geared Motor or gear Lowes and motor nih chan andichan sprocketsor moi. and pulley wihv-belis as pe the requiroment and suitably We manutacture al stenderc and custom size conveyors and rll tables ‘sich as nal and Wsdvalio ¥ Table Lfing Table: Tansfn Tables, Rare O Table ete Meck UNIVERSAL SeMNDLES Spindlae are used a deviee for power tranemission and ave plaved betwean Couplings. Spindles ae manttactured cut of forged steel, basically EN-8 or EN-S and are property machinecias por the design ana recuremert ‘Our manutacturing range of spindles includes: aim /Key Groove Type, Star Groove Type OWLLUBRIGATION SYSTEM ( Lubration systems are used to rraintain requir supaly of ambience ‘omporatuo ste mating parts of Geat Bova in Roling hl Lubrication Unit is at Hole typo box, fbicatod out o M.S. pate body ane comes complete wit a the accessories ike: Ol Reserva Heat Exchanger, Ot Staner. Contact Thermometer / Manomeiet Dupex Fier, Prossure Gauge Proseure/ Flow Switch niet & Outlot nozaee, lubricaing pump unt, Complete Pipetine 1 & rom theGeer Boxes, Completewih tne Cortol Pane! ‘The system s So designed tat Uw ubricant ows back othe reservor under te infusnee of gravity, We manulactue all standard an custom sis ail ubication systorna bacecion the LM ate ” Other Rolling Mill Quipments we 3RIGO rare) ” Slag Crushing Unit As woall are aware that approximataly 6% materalis left back in the form of slag in Incuction/Are Melting Furrace Pots. Til oda, the Furnace ‘over have been paying somethingfrom thelr pocket olf Slag from thelrworks and cispose tof, This Slag incuded around 15% of Steel Scrap Chins, which were exiracted by breaking the Slag manually through hammers & separating the chips left wasted with Stag. In the present Scenerio of Eeanernie Competence haw ean ene thinkef euch handsomelasses, whichean be receveredeally? SMT is pleased i introduce a semiautoretic system of crushing the Wasie Stee! Scrap Chips (Slag) inthe form of small gains. It consists of temoving dust from these grains and then separaiing the chips by means of magnetic chips seoarating machines. Final, these chips are ‘mechedin bal ml, which assure that not even asingle chip of stoclie lof bohindinthoslag, THEWHOLE SYSTEM CONSISTOF: Main Stag Breaking Mechine : Therrachine breeks inegular shaves ofSiag into smal pieces of size 25 Bucket Conveyor: For automatic transter ol material om Main Slag Breaking Machineto2nd Slag Crushing Machine 2nd Siag iiiing Machine TheWacrine crushessmall pieces ot Stag urtheriniosmmall grains ct sizes-a/4mmm3. Bucket Conveyor: For automatictranstar ol material tom 2nd Sleg Miling Machineto Magnetic Scrap Chips Separating Machines Magnetic Scrap Chips Separating Machine: Stee Chips and Slagresiduelsareassorted separately by this machin. Ball Mill: Rernoves dust from metal chips separated by Magnetic Scrap Chips Separating Machina nSappreximately Cee a Ra ad Cae Cora ta Coa) rete {|SSS OMe) EO. Cranes eon Steel plants, Indtion Furnaces, Paper mil, Cold Aoling mils, Ac Furnace, Pipe mil, Power pls, Hycro Power per Heary Engineering indusines, Cortaner Handling Oyeng Plants! Woslon mits, Chamical& Pharmaceuseal unite, Petro Chamica industry ‘These oranes can be equipped for cabin, oor pandant control joy sox cenito! and radio contol The cabyn can be atiached to the bridge or rally as incase ofgrabbing cranes, Types o£. 07 Cranes © DuubiedeanEOTcranes 9 Single Beam 07 ex © Gustomzedspecial purpose: 0.1 cranes We can provide qualty and international standards approved cranes for Lupe 100NT leas earning oapecty The reheating furnace are used to bringing the raw mate Le ngot/ biletetc.tctheambiencetemacraturerequired fooling. We supply and expo various types of Industial oll/ gas fred / natural (gs elocticaly healed fuel-effcient kurieces, combuston equipments tks burners, lowers. i recuperetcr, not ar generators and aipollston contolsysteme asper customers requirements The design ard enginsering cf the refeaing furace Is done so as minimize the useotyour burring fuel ang to avetne most optimized and efficent produrtioninthe equiredtime tame. The capacity of rohoating furnace ranges from 1-2 lona por hour for scarp roling milsto up io 169ions per hou forheary secon mis ~AsolT sto) fee RViilksyi ste (6 olant=Taiesy An electric mator is a davice using electical energy to produce mechenioal energy, neary always by the intxacton of magnetic folds and current-carrying conducters. The reverse process that of usng ‘macheniol enargy to pracice electrical energy fs accomplished by & ‘gorerstoror dynamo, An ACmatorigan electiemotorthatiscriven by an alternating cuore. consists of wo basic pars, an oLssde stationary stator having cols supplied with alternating current to produce a rotating rragnotic fil. land aninede rtorattached othe ouput aha that = ghon a torque by Iherotatng fel 'N 06 motor is designed to run on DG elec power By fr the most ‘2omman DC motor lypes are the brushed and brushiess types, which ‘vee internal and external cornutaton reopostvely to create an ‘scitalag AG cuenttrom te DG sauce ‘Wecan provelenormal AC moterstiom 1H.Pi9300H. and hen motors ‘up to 1800 H.P, which are SPDP tyoe and are specially desianed for rolirg il dkty in soecsalrequiraments we can aieaprovidematorsup to COOH, bcase of DCrrotors, the sorte can provided toma capacity of 25k to upto500Kw. We provide elecries and autoretion stertng from planning to angheeirg & design, cotware development, erecion& cormissianng ‘acevertha compete tie cyclata project. The company has particular interests in the Hot Rolling Industry, We supply fllowing products + TeHT Distrbution + ACADCDrhe Systems Desaruc instrumentation Levels &2Sofware Automate Gauge ContolSyetoms Aulorraic Flatness Control Sysioms Inlegratedelectres andl automation solitonsAllied Rolling Mills Equipments Inthis age oftechnologicel advancements, various machineshave been designed to make industrial tasks easier and faster. Offering ‘a wide range of Lathe Machines, Planer Machines, Plano Miler, Vertical Turing Lathe, Shaper Machines, Radial Dillng Machines, Hydraulic Hacksaw Machines, Special Purpose Machines, Workshop Machinery, Tool Room Machinery, Heavy Duty Lathe Machine, etc. end thelr spare perts, We can also provide fully geared lathes and other special and heavy duty purpose workshop machinery with thebest quaity and limited time frame, Melting Furnace Scrap Feeding Hydraulic Trolley Trolley a device used to move meterial from one st Customer 2s roling friction fs quite less than sliding coreuming logs timeand effort. jon toanather with reckiced effort. There trolley available according to the jon So that it becomes easy 10 shift heavy material from one place to other Furnace trolley is used to traneter tho éorap from trallay to furnace with ease, safety and recuced manpower. Iie quite a tough job to collect andithen deliver tons of scrap materialof variabiessize to humace safely and quickly. Like ralway boge thetrollay moves ana track with heels simila to that of railway bogie. The trolley s leaded with screp according to the capaciy and crivenon track. Itis displaced ‘near tothe furnace withthe help of electric motor and then troley gets ited up with the help cf hydraulic and scrap Is delivered to the furnace. Emply ralley is riven Dac io thestarting pont and the cycle fepeats unt unless the furnace is led tothe capacity. There are severalcther wayste deliver meterial rom sceap yard tothe furnace cue to semeo! the limitations such as varielity ofsize and shape ot serap material, loacing and unloading time, manpower utlization ete. this is found! to be quite suitable solution and widely used as a medium for quick and stiortless material movement.SMT AROUND THE WORLDNotesNotesSS (Engineers, Consultonts, Manufacturers, Suppliers & Exporters of Complete Stee! Mill Plants & Alliod Equipments) Post Box No, 71, 6.1, Road, Village Ajnal. Mandi Gobindgarh - 147301 (Punjab) india, Tel: +81-1765-250337, 257742 Fax : +91-1705-255193 diaorg, [email protected] For Further details, please visit as at : woww.smtmachinesindia.org, www.smtsteelmills.com