YASNAC MX3

CNC SYSTEM FOR MACHINING CENTERS

Before initial operation, read these instructions thoroughly, and retam for future reference

YASKAWA
 CONTENTS

1. OUTLINE 1 7. SETTING AND ADJUSTMENT FOR MODULE bO

1.1 COMPONENT ARRANGEMENT 7.1 MU20 BOARD 60
1.2 CONSTRUCT! ON 3 7.2 SP20 BOARD 61
1.3 MAJOR COMPONENTS 4 7.3 SR20 BOARD SR20 - [--------161
~. -- ---~

7.4 1021 61
2. ROUTINE INSPECTION SCHEDULE 7
7.5 AREA NO SETTING AND I/O ADDRESS PORT 63
2.1 TAPE READER 8
2.2 CONTROL PANEL 8 8. NC DATA HANDLING 64
2.3 AC SERVOMOTOR 9 8.1 SYSTEM NO. SETTING (<<6219) 64
2.4 BATTERY 9 8.2 DISPLAYING AND WRITING PARAMETERS 64
8.3 DISPLAYING AND WRITING KEEP_MEMORY 66
3. MAINTENANCE INSTRUMENTS 10
8.4 TAPE INPUT OF SETTING DATA AND PARAMETER
DATA 66
4. TROUBLESHOOTING 11
8.5 PUNCHING-OUT OF SETTING DATA AND
4.1 TROUBLE IDENTIFICATION 11 PARAMETER DATA 67
4.2 TROUBLESHOOTING BY ALARM CODES 12 8.6 SUMMARY OF STORING DATA AND EDITING
OPERATIONS 67
4.3 TROUBLESHOOTING WITHOUT ALARM CODES 30
4.4 MAINTENANCE OF ACGC 49 9. APPENDIX 69
4.5 SUPPLY VOLTAGE CHECK 51 9.1 ALARM NO. LIST 69
4.6 STATUS DISPLAY BY ON-LINE DIAGNOSTICS 9.2 LIST OF SETTING NUMBERS 102
FUNCTION (DGN) 52
9.3 LIST OF PARAMETER NUMBERS 108
5. ADJUSTMENTS UPON INSTALLATION 54 9.4 STORED LEADSCREW ERROR COMPENSATION 130
9,5 LIST OF STANDARD INPUT/OUTPUT SIGNALS 134
6. MODULE/UNIT REPLACEMENT PROCEDURE 57
9.6 LIST OF ADDRESS CHARACTERS 143
6.1 CPU UNIT 57
6.2 OPERATOR'S PANEL 58
6.3 OPTIONAL MODULES 59
 'r

INDEX

Subject Chapter Section Page

A AC SERVOMOTOR 2 2.3 9
AOGC ALARM INDICATION 4 4.4.2 49
AOGC TROUBLESHooTI NG • 4 4.4.1 49
ADJUSTMENTS UPON INSTALLATION 5 54
ALARM 075. 076. 077 (RS232C Faulty) 4 4.2.3 14
ALARM 170. 172. 173. 174 AND 175 (Memory Error) 4 4.2.4 17
ALARM 179 (Temperature Alarm inside the Panel) • 4 4.2.5 18
ALARM 310 (Servo Power Supply Not Applied) • 4 4.2.9 22
ALARM 320 (Control Not Ready) .•.•• 4 4.2.10 23
ALARM 325 (Servo CPU Error) • • • • • • 4 4.2.16 28
ALARM 329 (Bui It· in Type PC CPU Error! • 4 4.2.17 28
ALARM 330 (Emergency Stop) • • • • 4 4.2.11 23
ALARM 820 (ROM/RAM Check Error) 4 4.2.18 29
ALARM NO. LIST· ••••••••• 9 9.1 69
ALARMS 010 AND 011 (Parity Error) 4 4.2.2 13
ALARMS 231. 232. 234 AND 235 (Zero Point Return Area
Error! • • • • • • • • • • • • • • • • • • • • • • • • 4 4.2.6 19
ALARMS 241. 242. 243. 244 AND 245 (Zero Point Return
Area Error! • • • . . • • • • . . • • • • • • • . • . 4 4.2.7 20
ALARMS 271. 272. 273. 274 AND 275 (P-SET Error) ••• 4 4.2.8 22
AbARMS 331. 332. 333. 334 AND 335 (Servo Fuse Blown) . 4 4.2.12 24
ALARMS 341. 342. 343. 344. 345 AND 346 (Servo Error) . 4 4.2.13 25

ALARMS 351. 352. 353. 354 AND 355 (Motor Overload) . 4 4.2.14 26
ALARMS 361. 362. 363. 364. 365 AND 366
(PG 0 i sconnec ti on Error) . . . . . • . 4 4.2.15 27
APPENDIX· • . • • • • . • • • . • •• 9 69
AREA NO SETTING AND 110 ADDRESS PORT· 7 7.5 63
B BATTERy··········· 2 2.4 9

C CHECK AC POWER SUPPLY VOLTAGE 4 4.5.1 51

CHECK DC POWER SUPPLY VOLTAGE 4 4.5.3 52
COMPONENT ARRANGEMENT 1 1.1 1
CONSTRUCT ION· • • • • • • • • 1 1.2 3
CONTROL PANEL . . • . • • • • 2 2.2 8
'CPU ERROR" DISPLAY (Without Alarm Codes) 4 4.3.3 31
CPU UNIT· •.•.•••.• 6 6.1 57
CRT SCREEN DOES NOT DISPLAY 4 4.3.4 32
CYCLE START FAILURE •••• 4 4.3.9 39
o 0ISPLAY METHOD· . • . • • • 4 4.2.1 12
DISPLAYING AND WRITING KEEP MEMORY· 8 8.3 66
DISPLAYING AND WRITING PARAMETERS 8 8.2 64
E EDIT DOES NOT FUNCTION· ••••• 4 4.3.13 44
F FAULTS NOT DISPLAYED AOGC ALARM INDICATION· 4 4.4.3 49
"FIN" WAIT MODE BY SPINDLE RELATED INSTRUCTION· 4 4.3.15 46
H HANDLE MODE OPERATION FAULTY· •••••.•• 4 4.3.5 32
INDICATION LAMP OF POWER SUPPLY UNIT· . . •• 4 4.5.2 52
INITIAL DIAGNOSTIC ERROR DISPLAY AT POWER ON· 4 4.3.2 31
1021' . . . . . . . . . . .••..... 7 7.4 61

II
 INDEX (Con t' d)

Subject Chapter Section Page

L LIST OF ADDRESS CHARACTERS . . . • . 9 9.6 · 143

L[ST OF PARAMETER NUMBERS . . . . . . 9 9.3 · 108
L[ST OF SETT[NG NUMBERS . . . . . . . 9 9.2 • 102
L[ST OF STANDARD [NPUT/OUTPUT S[GNALS 9 9.5 • 134

M MA[NTENANCE [NSTRUMENTS . . . . . 3 10
MA [NTENANCE OF ACGC . . . . . • . . 4 4.4 49
MAJOR COMPONENTS' . . • . . . . . . 1 1.3 4
MANUAL JOG MODE OPERATION FAULTY· . 4 4.3.6 34
MANUAL RAP[D MODE OPERATION FAULTY· 4 4.3.7 36

MANUAL ZERO RETURN OPERAT[ON FAULTY 4 4.3.8 37

MB20 BOARD· . • . . . • • . . . . 7 7.1 60
MODULE/UNIT REPLACEMENT PROCEDURE 6 57
N NC DATA HANDLING' . . . . . . . . 8 64
9" CRT SCREEN [S DARK. . . . . . . 4 4.3.12 43
o OPERAT[NG PROCEDURE TO DISPLAY [NPUT/OUTPUT SIGNALS 4 4.6.2 53
OPERATION IS NOT AVAILABLE WITH Gal, G02 OR G03 • 4 4.3.10 40
OPERATOR'S PANEL' . . . . . . . . • • • . . 6 6.2 58
OPTIONAL MODULES' . . ..•. 6 6.3 59
OUTLINE . . . . . . 1 1

OUTL[NE OF DISPLAYS 4 4.6.1 52

P PARAMETER DATA DISPLAY' 8 8.2.2 65
PARAMETER TYPES . . . . 8 8.2.1 65
POWER CANNOT BE SUPPLI ED . 4 4.3.1 30
PUNCHING~OUT OF SETTING DATA AND PARAMETER DATA 8 8.5 67

R RECOGNITION OF NC SYSTEM· .. 4 4.1.2 11

RECOGNITION OF TROUBLE STATUS 4 4.1.1 11
RS232C DOES NOT FUNCTION WELL .. 4 4.3.14 45
ROUTI NE INSPECT ION SCHEDULE • 2 7

S SETTING AND ADJUSTMENT FOR MODULE . . 7 60

SKIP FUNCTION (G31) OPERATION FAILURE 4 4.3.16 47
SOFTWARE VERSION INDICATION 4 4.4.4 50
SP20 BOARD· . . . . • . 7 7.2 61
SPINDLE DOES NOT ROTATE . . . . . . . . . . • . . 4 4.3.1 41
SR20 BOARD SR20 ~ ~ ~ ~ . . . • . . . . . . . . • . 7 7.3 61
STATUS DISPLAY BY ON~LINE DIAGNOSTICS FUNCTION (UGN) . 4 4.6 52
STORED LEADSCREW ERROR COMPENSATI ON • . • • . . 9 9.4 ••• 130
SUMMARY OF STORING DATA AND EDITING OPERATIONS, 8 8.6 67
SUPPLY VOLTAGE CHECK· . . . . . . . . . . . . • 4 4.5 51
SYSTEM NO. SETTING (16219) . . . . . . . . . . 8 8.1 64

T TAPE INPUT OF SETTING DATA AND PARAMETER DATA 8 8.4 66

TAPE MODE OOES NOT FUNCTION 4 4.3.17 48
TAPE READER . . . . . . 2 2.1 8
TROUBLE IDENT[FICATION' . . . . 4 4.1 11
TROUBLESHooTl NG . . . . . . . . 4 11

TROUBLESHOOTING BY ALARM CODES' 4 4.2 12

TROUBLESHOOT[NG WITHOUT ALARM CODES 4 4.3 30

W WR[TING PARAMETER DATA •...•. 8 8.2.3 65

ill
 This manual is primarily intended to give operators maintenance instruc-
tions for YASNAC MX3.
The information contained in manual does not provide all details to be
met concerning maintenance and troubleshooting. If uncertainties be
encountered for particular maintenance operation, refer to the following
YASNAC MX3 documents for additional information:
YASNAC LX3/MX3 PC SYSTEM (TOE-C843-9.1)
YASNAC MX3 SPECIFICATIONS (SIE-C843-9.30)
YASNAC MX3 OPERATOR'S MANUAL (TOE-C843-9.30)
YASNAC MX3 CONNECTING MANUAL (TOE-C843-9.32)

1. OUTLINE

The YASNAC MX3 provides you with an internal can be executed on machine sequence for the
self-diagnosis function (DGN). System mainte- application of built-in type programmable con-
nance can easily be accomplished with DGN and troller.
other main functions as listed below;
(2) ON/OFF SIGNAL of input to NC/Output from
(1) Microprocessor always monitors the machine NC can be displayed with DGN.
operations internally and can display the
status with function keys. If any failure (3) Setting value of various parameters such
occurs, NC immediatelY stops with the blinking as accel/decel time constant and rapid speed.
of alarm displays. Also the same precedure

1.1 COMPONENT ARRANGEMENT

MACHINE ~Zo
9" CRT ACGC
..
,
CONTROL 0_
i::~ PANEL (OPTIONAL)
STATION S

~ t
"'"' ...
w
o~

"s r-- ~
AC SERVO
DRIVE
UNIT
-<2;
=J
'X-AXIS
MOTOR
...w ,.....
~
CONTROL UNIT r-
-
~o.
00.
I-

~!
o.=>
AC SERVO Y-AXIS

~
POWER
INPUT
UNIT
0"'~
u
- DRIVE
UNIT ~J MOTOR

GENERAL ~f-- AC SERVO M Z-AXIS

PURPOSE DRIVE
I/O MODULE l-. UNIT ~j MOTOR
~

SPINDLE
DRIVE SPINDLE
CONTROL CABINET
UNIT " MOTOR

Fig. 1.1 Component Arrangement of YASNAC MX3

-1-
1.1 COMPONENT ARRANGEMENT (Conl'd)
====
Ii -
YASNAC·

:
MX~J
-poWER "SUl',-,PL~YCi'UNIf,-1iTf--'4-~~-----:c:-:--:-::---,
CPS-l0N-'~CNl f

.! eN 12'(}-::!---==---{A)
t)!1 l
1
<
:~ '7""'!.""-1'.!C~N!!li·39-"T-=---
"-

HANDLE TYPE
OPTIONAL ENCODER

(OPTIONAL)

NOTE: Circled "e" values shows

cable No. (Refer to YASNAC
MX3 Connecting Manual:
TOE-<:843-9. 32).

III 8 POIIITS III 40 PQIIITS OUT 4 pOlIlTS

OUT ~ POUltS (REED lEUY)

Fig. 1.2 Conneclion Diagram

-2-
1.2 CONSTRUCTION

586-176

Approx
Weight: 10 kg POWER SUPPLY UNIT
" - - - - PC20 BOARD
BOARD
L------------------I020 BOARD
L -________________________________,M":on MAIN BOARD

Fig. 1.3 CPU Module

(2)
KEYBOARD UNIT

~
¢ ~

CRT UNIT
MDI MODULE

Fig. 1.4 g"eRT Unit Fig. 1.5 Tape Reader Unit

(rear view)

-3-
 1.2 CONSTRUCTION (Cont'd)

(3) RELAY UNIT

SPINDLE
DRIVE UNIT

•
\A
--CPU
MODULE
9" CRT .1
UNIT
I
.F~
MACHINE
PANEL 1,-
586--173

Fig. 1.6 Example of Uni t Assembly wi th IIigh Vol tage Uni ts

1.3 MAJOR COMPONENTS

(1) YASNAC MAJOR COMPONENTS

Table 1.1 YASNAC Major Components

Tape Reel

Memory Board for EKtension

Control Stalron..

SP Board

SR 20 Board

Manual Pulse
(SiMultaneous 3-axls Cont- JANCD-SP21 OTN5520 (Option)

-4-
(2) ACGC Major Components
Table 1.2 ACGC Major Components
Name Type Code No. Remarks
14" CRT Unit C-5470YE CRT6
Keyboard Un i t HMK-9993-02 SI-I677 Main key (Hoci zon ta I)
Keyboard Un i t IlMK-2293-03 SI-I678 Main key (Vertical)
Keyboard Unit HMK-9993-20 SI-I679 Soft key
Power Supply Unit VST-5-522/ST AVR738
CPU Module JANCO-CGOlD OTN5390
Graphic Module JANCO-CG02 OTN4290
Memory Module JZNC-I1UL lU -t:J
JANCO-CG03 OTN5100
JANCO-CG04 OTN5110
Memory Unit JANCO-CG05 OTN5120 These units are incor-
JANCO-CG06 OTN5130 porated into memory module
JANCO-CG09 OTN5510
Ba ttery Un i t JZNC-BAT02 DUN13060

(3) AC Servo Units

Table 1.3 AC Servo Units

App lied Mo tor
Servopack Optical Encoder
Type Code No. Motor Type p/rev
CACR-SR05SBIAF DUAI5920 USAFED-05FAl 6000
CACR-SR05SBIBF DUA16020 USAFED-05FBl 5000
CACR-SR05SBIDF DUA16120 USAFED-05FOl 4000
CACR-SRIOSBIAF DUAI5940 USAFED-09FAl 6000
CACR-SRIOSBIBF DUA16040 USAFED-09FBl 5000
CACR-SRIOSBIOF OUA16140 USAFEO-09FOl 4000
CACR-SR15SBIAF DUA15950 USAFEO-13FAl 6000
CACR-SR15SBIBF DUA16050 USAFEO-13FBl 5000
CACR-SR15SBlDF OUA16150 USAFEO-13FDl 4000
CACR-SR20SBIAF DUA15960 USAFEO-20FAl 6000
CACR-SR20SBIBF OUA16060 USAFEO-20FBI 5000
CACR-SR20SBlDF DUA16160 USAFEO-20FDl 4000
CACR-SR30SBIAF OUAI5970 USAFEO-30FAl 6000
CACR-SR30SBIBF DUA16070 USAFEO-30FBl 5000
CACR-SR30SBIOF OUA16170 USAFEO-30FDl 4000
CACR-SR44SBIAF OUA15980 USAFEO-44FAl 6000
CACR-SR44SBIBF DUAI6080 USAFEO-44FBl 5000
CACR-SR44SBIOF OUA16180 USAFEO-44FDl 4000

- 5-
1.3 MAJOR COMPONENTS (Cont'd)

(4) Spindle Drive Units VS-626l1T ill

Table 1.4 Spindle Drive Units

Dri ve Un i t Type l1otor Type Installation
UAASKA-04CAI Flange l10unted
CIl1R-MT ill -3. 7K
UAASKA-04CA3 Foot l10unted
UAASKA-06CAI Flange Mounted
CIl1R-I1Till-5.5K
UAASKA-06CA3 Foot l10unted
UAASKA-08CAI Flange Mounted
CIMR-MTill-7.5K
UAASKA-08CA3 Foot Mounted .
UAASKA-llCAI Flange Mounted
CIMR-MTill -11K
UAASKA-llCA3 Foot Mounted
UAASKA-15CAI Flange l10unted
CIMR-I1Till-15K
UAASKA-15CA3 Foot Mounted

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 2. ROUTINE INSPECTION SCIIEDULE

The following table shows the minimum require- order to keep the equipment in optimum condi-
ments to be observed for maintenance time in lion for an exlended period.

Table 2.1 Inspection Schedule

Wi th Wi th
the the
Items Frequency Remarks
system- sys tem-
off on
Cleaning of reading Including light source
head
As required 0 part.
Tape Cleaning of tape
Reader tumble box
As required 0
Lubrica ting of tension ,
arm shaf tend
As required 0
Tight closing of doors Dai Iy 0
Control
Checking for loose fit
Panel
and gaps of side plates Monthly 0
'and worn door gaskets
Feel by hand, and do
AC Vibration and noise Dai Iy 0 the audible inspection.
Servo-
Mo tor con tam i na ti on Dai Iy or
motor
and breakage as required
0 0 Inspect visually.
See if alarm for BATTERY
Battery At POWER ON 0 0 is displayed on CRT screen.

Except for those checks which can be made with For this, turning off the power supply by
the NC in the energized state, such as checks pushing the POWER OFF button on lhe NC opera-
for external cleanliness, vibration, and noise, tor's station is nol sufficient, because after
be sure to turn off the power supply to the NC this button is pushed, still several areas in
before starting to undertake routine mainte- the housing are energized, and are potenlially
nance service. dangerous.

-7-
 2.1 TAPE READER doors so as to keep off dust and oil mists.
Keep each door tightly closed at all times.
(1) Cleaning the tape reader head (As required) Tension arm shaft available as an option.

(a) Remove tape rubbish and dust from the (b) After inspecting the control with door
glass with a blower brush. If the glass is open, close the door and fasten door locks (2
stained with oil or oily dust, wipe it using per door) securely using the key provided (No.
agauze or soft cloth with absolute alcohol. YE001). When opening or closing, insert the
Also clean the tape guide and the tape key all the way into the keyhole and turn
retainer. until it clicks (approximately a quarter-turn).
(b) Remove the dust, if any, on LED (light The key can be removed from an open or closed
source) on top with a blower brush. position. OPEN POS ITION

(2) Cleaning of tape tumble box (As required)

Clean the braided nylon leading tape with a
clean, soft cloth. ~5~ii~ON~~
CWSED "-.::!
@J
~-CLOSED
~
CLOSED

POSITION

(3) Lubricating of tension arm shaft(As re- OPEN POS ITION

quired)
For the control with 6-inch or 8-inch diameter Wi th the door Wi th the door
reels, lubricate the shaft end of tension arm, lock on righ t lock on left
when the tension arm does not move smoothly. side of the side of the
door (Lef t- hand door (Right-hand
Hinged Door) Hinged Door)
LUBRICATING
Q Fig. 2.2
TENSION ARM
NOTE
\
(In the case of 8-inch diameter reel) If the optional door interlocking
switch is provided, opening the door
Fig. 2.1 shuts off the main power supply and
stops all operations.
NOTE
(2) Checks gaps or i mpa i rmen t 0 f to ta II y-
When trouble occurs in feeding or enclosed structure.
winding tape with 8-inch diameter
reels, open the front door and brush (a) Check gaskets on the rims of front and
away dust around the photo-coupler by rear doors.
using a blower brush.
(b) See if the inside of enclosure IS dusty.
2.2 CONTROL PANEL Clean it, if necessary.

(1) Checks on doors for tight closing (Daily) (c) Check for any opening In the door base
with the doors shut tightly.
(a) The control panel is constructed as a dust-
proof, sheet-steel enclosure with gasketed YASNAC control panel can be used stably
for a longer period by executing the
above procedures.

-8-
2.3 AC SERVOMOTOR (5) Check to see if lLED on memory board is
illuminated. Fig. 2.3 shows the arrangement
(1) Vibration and noise (Daily or as required) of LED and the battery. If illuminated,
replace the battery with new one.
Vibration can be checked by resting the hand
on the motors, and for noise, using a listen- Battery Type: JZNC-GBAOI
ing stick is recommended. If any abnormality
is found, contact maintenance personnel imme- (6) With the power on, remove the old battery.
diately.
(7) Put the new battery in the holder and set
(2) Motor contamination and impairment (Daily the connector. See Fig. 2.4. Battery connec-
or as required) tion.

Check the motor exterior visually. If dirt or (8) With the power on, make sure that blink
damage should be observed, inspect the motor display of CRT screen or LEDl goes off. IF
by removing the machine cover. Refer to the they are still illuminated, it is due to the
machine tool builder's manual. improper battery connection or defective
battery.
2.4 BATTERY

Make sure that "BAT" or "AlB" on the right-

low position of CRT screen is not displayed.
If it is displayed, the battery must be
replaced within a month.

When replacing, never remove the old battery

with power OFF, otherwise the data stored in
memory are cleared. Battery cannot be obtained
in the market. Contact your YASKAWA representa-
tive.

Replacing Procedure

(1) Depress POWER OFF pushbutton to shut off JANCD-MB20D

the power supply to the operator's station. LEDI

f:j
(2) Turn OFF the door inter lock sw itch key
when a door interlock switch is provided. Then
the power supply can be turned ON with the
eJOo
door opened.
Fig. 2.3 Arrangement of LED and Battery
(3) Open the door and remove the CPU module
cover (type JANCD-MB20) so that the module can
be seen.
o 0

(4) Depress POWER ON pushbutton (only for

primary power supply).

CORRECT CORRECT WRONG

Fig. 2.4 Battery Connection
-9-
 3. MAINTENANCE INSTRUMENTS

(1) Measuring instruments

Name Allowable measuring range Purpose

10 to 30 VAC (at 40 to 100 Hz) To measure AC power voltages

Tolerance : ±2% or less
Tester
or Several mV to 100 VDC To measure DC power voltages
Multi-purpose Tolerance : ±2% or less
digital meter
Several >2 to approx. multiple of 10M>2 To measure currents flowing
Tolerance : ±5% or less through DC motors, etc.
.
(2) Tools (3) Chemicals
Phillips screwdrivers; large, medium and small Cleaning agent for tape reader (absolute
Standard screwdrivers; medium and small alcohol)

-10-
 4. TROUBLESHOOT! NG

4.1 TROuBLE IDENTIFICATION recognize the status of machine and equipment

regardless of the detail of trouble.
Try to fully analyze the circumstances in The NC unit is provided with an interlock
which the trouble occurred. This is necessary swi tch. When the operator opens the door. the
for identifying the trouble and/or for having NC unit power supply is tripped by MCCB and
your YASKAWA representative called in to corr- the interlock switch is released.
ect the trouble. Verifying the following poin Do not start the check operation unLil the
ts will minimize the down time of your system: interlock switch is released.

4.1.1 RECOGNITION OF TROUBLE STATUS (I) Name of machine manufacturer

(1) What operation will cause the trouble? (2) Time of delivery
(Is other operation performed normally?)
(3) Name and type of machine
(2) When does the trouble occur: every time
or frequently? (4) Name and type of NC unit and others
(Example)
(3) Was there no external disturbance such as NC unit YASNAC MX3 (ENCM-LP332)
power interruption or lightning when trouble Servo drive CACR-SR053SB
occurred? Servo motor USAFED-05MA
Spindle drive VS-626MT m
(4) Did it occur during or after operation of (CIMR-MTm 7. 5K)
mode switches such as EDIT or memory. or func- Spindle motor UAASKA-08CA3
tion such as IP~M I (parameter) orl DGN I (diagnose)
or key switch on C~T panel? (5) System No. of NC software
Check procedure
(5) Ensure the following points if the trouble Keep depressinglORGlbutton on operator's panel
occurred as related to feed and/or spindle at the time of power application. Then. the
operation: screen as shown in Fig. 4.1 appears on the CRT.
Check of LED on the drive unit
ON/OFF check of fuse or MCCB
Time of trouble occurrence such as
at power application.
at acceleration. YASNAC MX3
at deceleration.
~Servo system No.
at steady-state runnine.
II I I III I I
ain system No.
III I II I II
(6) Does it depend on part program?
IIIIIIIII
L -______________
/---PC system No.
If so. record also part program. offset and ~

coordinate system settings.

Fig. 4.1 NC Screen at Power Application
4.1.2 RECOGNITION OF NC SYSTEM
(6) Ensure that the parameters are the same as
Ensure the following points so as to correctly those specified in the list attached to the NC
uni t.

- 11 -
4.2 TROUBLESHOOTING BY ALARM CODES

This description covers the troubles displayed

by alarm codes that were recognized by diagnos- Alarm disp lay
tic function of NC unit during normal opera- area diagnosed
by He unit.
tion. f
Refer to Appendix 1 "List of Alarm Codes.'
Some additional explanations are given for Alarm and message
disp lay area by
especially difficult troubles. f
mach~ne sequence

4.2.1 DISPLAY METHOD

If an alarm condition occurs, a display "ALM"
or "A/B" (for battery alarm) blinks on the Fig. 4.2 Alarm Codes and Messages
bottom line of the CRT screen regardless of
the mode or function. In this case, detailed Eliminate the cause of the alarm and depress
information of the alarm condition will be thelRESETlkey, and the alarm state and the
displayed by the following operations: alarm display will be reset. Notice that the
Depress the (ALM) key. alarm code "820" is displayed regardless of
This will cause up to 4 pairs of alarm codes the selected function key.
and alarm messages to appear in order of impor- The alarm codes are categorized as in Table
tance, with the most serious one at the top. 4.1.
Note: In an alarm state, the alarm screen
appears taking priority over any other
display. There is no need to operate
the (PAGE) key.

Table 4.1

Alarm No. Spindle OperatIon Type of Alarm

000 to 099 Stop at block end Tape format errOr alarm

Macro, operation, external input/output
100 to 199 Stop at block end
error, sequence error (1)
Overtravel. reference poInt return.
200 to 299 Decelerated to stop
po~ltlonlng, MHOY
300 to 399 Decelerated to slop Servo, emergency stop, overload FG,RPG

400 to 499 Decelerated to stop Sequence error (2)

500 to 599 Unused

600 to 699 Sequencer message

700 to 799 Unused

CPU error, RAM error, ROM error

800 to 899 NC sys tem stop
Contact your YASKAWA representative.
900 to 999 -- Off-line error (for our maintenance)

NOTE: Alarm No. 180: sequence error (I), 400: sequence error (2) and 600 to
699: sequencer ~essages are the troubles concerned with machine sequence.
Refer to the maintenance manual prepared by machine manufacturer for details.

- 12 -
4.2.2 ALARMS 010 AND 011 (Parity Error)

Cause of Trouble Check l1ethod Solution

Alarm 010 1) In case of tape operation: • Clean tape reader.

(TH error) The number of data holes for each Check tape itself if the
character is checked on the NC tape. feed hole is faulty and/or
An alarm is issued when the number is: the nap is raised on the
Even: For EIA tape hole.
Odd: For ISO tape Failure of tape reader
(The description that follows applies itself
to the EIA code.)

o
o
o

o
0
0 0./. 0.(
0

0
0
000

•• f •••••••.• ~ .. ~..•~~ .••• ••••.• :~••• ~ •.•

0
0
0
0 00
000
0
0

0
0
0

-ji
o 0 000 00 0 0 0 0

F.COICN IGOX 12 J 456C MJOlE

\,",,--~)'
It"
I.SK

'"
But
EOR

2) Failure of machining program area Failure of I1B20 board or

in case of memory operation or at time of expansion memory board
of EDIT. (111121 board)

3) RS232C communication error

.
Refer to item 4.3.14 •

• Framing error
. Overrun

Alarm 011 In case of tape operation: If the tape cannot perform

(TV error) The tape should be capable of TV check. TV check, use it by setting
(Number of characters for one block ISETI16002 D. = 0 (TV check
should be even, including EOB.) OFF) or make it so that it
can perform TV check.

Others 1) Disagreement between numbers of Check the specification of

Alarm 010 RS232C baud rates and stop bits RS232C equipment.
2) Communication error of RS232C Check parameters.
(e.a. too high noise level) Refer to Par. 4.3.14.
Check cable grounding.

- 13 -
4.2.3 ALARM 075, 076, 077 (RS232C Faulty) 076: RS232C interface; transmission failure
077: RS232C interface; 10 characters or more
075: RS232C interface; disagreement between were read after stop code was issued.
number of bits and number of baud rates

RS232C
No effect with
• 0 9999· keyed- in
and depressing
IOUTI key.

Setting #6003
NO
da ta wri tten D.=L D5=0 OUT
correct! ? Do=L D.=O IN
YES #6028 (OUT)
#6026 (IN)
Parameter NO
Baud rate setting.
written proper I ?
Stop bi t set ting.
Control code setting.

Cable
NO
connections Check wiring.
correct?
YES
Detailed investigation
is required.
(Contact your YASKAWA
representative.)

Fig. 4.3

- 14-
· Setting of _Appl icdble Jnterface SettIng of stop bi t length
Set the data trdnsmlSSlon baud rate, stop bil
length and control code sending command spec-
I
Input 160260. =1: Two bl ts for stop bl t
ificatIons wilh parameters as shown in Tables
4.3 and 4.4. Output #602~D. =0: One bit for stop bIt

(a) Selection of RS232C Interface Porl

Select the port of RS232C inlerface by selting Setting of control code sending command
16003.
Isl RS232C and 2nd RS232C cannot be selected Input #60260 5 =1: Does not send control
simuI taneously. code.
Output 16028D 5 =0: Sends control code.
Table 4.2 Seleclion of RS232C Inlerface Port
Interface Input Outpu l
(c) 2nd RS232C Interface
1st RS232C «6003D. «6003D.
Baud rate value setting for 2nd RS232C inter-
2nd RS232C «6003D, 16003D 5
face is shown in Table 4.4.

Select above bits by parametler selting "I". Table 4.4 Baud Rate value Setting
#602 16027 #602 #6027
(b) 1st RS232C Interface Input
Baud rate val~e setting for 1st RS232C inter- D3 D. D, D.
B602~ 1602~ B60~ 16029
face is shown in Table 4.3. Output
D3 D. D, 0.
Table 4.3 Baud Rate Value Setting 50 0 0 0 0
100 0 0 0 1
#602t #602t B602E 16026 110 0 0 1 0
Input
D3 D. D, D. 150 0 a 1 1
B602~ #602f B6021 #6028 Baud 200 0 1 0 0
Output
D3 D. D, D. Rate 300 0 1 0 f----g-
50 0 0 0 0 Value 600 0 1 1 0
100 0 0 0 1 1200 0 1 1 1
1I0 0 0 1 0 2400 1 0 0 0
150 0 0 1 1 4800 1 0 0 1
Baud 200 0 1 0 0 9600 1 0 1 0
Rate 300 0 1 0 1
Value 600 0 1 1 0
1200 0 1 1 1
2400 1 0 0 0
~~~ 1 0 0 1
9600 1 0 1 0

- 15 -
4.2.3 ALARM 075, 076, 077 (RS232C Faulty) (Cont'd)

Setting of stop bit length

Input #60270. =1: Two bits for stop bit

Output #60290. =0: One bit for stop bit

Setting of control code sending command

Input #60270 5 =1: Ooes not send control

code.
Output #60290 5 ;0: Sends control code.

Table 4.5 RS232C Voltage Level

VO<-3V VO>t3V
Function OFF ON
Signal Status Mark Open
Logic 1 1

Table 4.6 Connection Cable(A) for Terminal Connection

RS232C Interface
External
NC Side (DB-25P)
Connection Equipment
Symbol Signal Pin No. Symbol
FG Frame grounding 1 0 0 FG

SO Send data 2 O~/ SO

RO Receive data 3 v- /\ ~ ~u

RS Request send 4 o~ RS

CS Capable of send 5 Iv- \\ ~

~ CS

OR Oa ta se t ready 6
\\ -0 IJR

SG Signal grounding 7 -v SG
\
ER Equipment ready 20 \ -0 10 BUSV

La ER

- 16-
fig. 4.4 shows connection example of standard failure of battery unit (battery alarm
RS232C tape reader. display)
JANCD-MB20 module, -MM20 module or -MM21
module (optional) is not correctly connected.
failure of above modules
Contact your YASKAWA representative in any of
above cases.

UB- 2c,P
Type

fig. 4.4 Example of 1st RS232C Interface

Notes:
1. Use 1st RS232C interface when the built-in
type tape reader (PTR) is used.
In this case, RS232C interface freely usable
by customers is 2nd RS232C interface only.

2. Keep cable length from tape reader to main

board (JANCD-MB20 Type) less than 3m. Contact
your YASKAWA representative in advance if it
is necessary to exceed 3m.

4.2.4 ALARM 170, 172, 173, 174 AND 175 (Memory

Error)

170: MEM ERROR (OFS)

Tool offset value total check error
172: MEM ERROR (SET)
Setting area total check error
173: MEM ERROR (PRM)
Parameter area total check error
174: MEM ERROR (KEEP)
Keep memory total check error
175: MEM ERROR (MACR)
Macro total check error

These alarms indicate that tool offset value,

setting data, parameters, keep memory data
and/or macro data were rewritten for some
reason.
The following points may be considered as
their cause.

- 17 -
4.2.5 ALARM 179 (Temperature Alarm inside the Panel)

Cause of Trouble Check Method Sol u t ion

Ambient temperature of Open NC panel door and ensure tha t the . l/eplace the fan if
CPU module exceeded fan runs normally. I faulty.
the specified value Ensure that air comes out of exhaust Call our service person-
(70'( ±3'C) by meas- port at the cooling duct. nel your YASKAWA
uring at top of CPS- Ensure that air intake port of cool ing rep res en ta ti ve.
ION as a resul t of fan duct is not blocked. If cooling duct IS
fai lure. clogged, remove the
cause of clogging and
restart the operation.

Failure of power
supply unit(CPS-ION)
· ofTurnNCOFFpanelpower supply, open the door
and cool it for abou t
The power supply unit must
be NC placed.
(Temperature detector 30min. If the alarm still lights. Contact your YASKAWA
is built inside the represen ta ti ve.
power supply unit.)

Ambient temperature of · The

Measure the ambient temperature. Reduce the effects of
NC panel is too high.
(Applicable temperaturE I
· is exposed
temperature may rise if NC panel
to direct rays of the sun.
temperature rise by
shielding the NC unit,
range is O'C to 40·C.) i etc.

- 18 -
4.2.6 ALARMS 231, 232, 234 AND 235 (Zero Point Return Area Error)

Cause of Trouble Check Method Solution

Zero point return start Try zero point return again while Return it to the opposite
position was at zero observing the deceleration LS, direction of the zero point
point side rather than. IDGN/11306 D. (X) and try the zero point
at deceleration LS side. #l306 Ds(Z) return again.
As shown by below an alarm results when
zero point return is made between DECLS
and zero point. Note that this error
check can be performed only after power
supply is turned OFF and the manual
return to zero point has been completed.

DECLS '
(DECELER-I--:-----,;"--
ATION ~ 1
\'-,,-,
"--'.1
ZERO POINT
II
LIMIT I , 0 '(ZERO RETURN AREA ERROR)

SWITCH)

ZERO Jlli n
POINT RAPID
I
5-OT H-OT
SIGNAL JOG 21:::.
20~;

Comfirm the deceleration LS

by IDGNI Ul328 Do (X-axis)
D. (Y-axis)
Dz (Z-axis)
D3 (4-axis)
D. (S-axis)

Generated in the speci- Check the d iff erence (.€) be tween pos i - Adj us t the dece I era t i on
fications of arbirtary tions of zero point pulse in the section limit switch dog.
phase C zero point re- "a" of the deceleration limit switch and
turn. This is why an ·0" -> "I". An alarm occurs when the
alarm is to occur in former position is smaller (several mil-
order to prevent the de- limeters).
celeration limit switch
from being passed be-
fore establishment of
arbitrary zero point
when the position of
the deceleration limit
swich (0->1) is near 1111
PULSE
the posi ton of zero I
ARBITRARY

point pulse detected at I

ZERO POINT
PULSE I #6480
TO
the first time of the I RAPID
JOG
SHIFT
LENGTIi
#6485 5-0T H-DT
21;:- ~ 20~
first zero point return
after power supply is
turned ON.

- 19-
 Cause of Trouble Check Method Solution

The trailing edge (C- Measure IOGNI #1382 and #1288 - #1292 AdJ us t the dog pos i t ion
point) of the decel- D., moving the C-point by the manual for the deceleration limit
eration limit switch handle. The position slippage equiv- swi tch, so that C-point in
is too close to the alent to one rotation of the motor the figure may come to the
zero point signal. corresponds to this. center point between the
zero point pulses.
Point-C in the figure is
illustrated in the How-to-
confirm column when the
deceleration limit switch
dog is narrow.

The zero point'pulse Use IDGNI #1288 - #1292 O. or osci 1- Trouble has occurred on
was in error. loscope to measure the waveform. one of the following:
• Motor (PG)
AC servo
• MB20 servo
Contact your YASKAWA
represen ta t i ve.

The zero point return If the reference point return is operat- Set a parameter value which
travel distance para- ed without turning power OFF when IPRMI does not cause an alarm.
meter is too small, or #6316 - #6320 is changed, (e.g. at the
approach speed 2 valus reference point return adjustment time,)
is too high. an alarm will be issued.

I Make the IPRMI #6316 - #6320 value high

lor IPRMI #6304 - 16308 value low.

- 21 -
4.2.8 ALARMS 271. 272. 273. 274 AND 275 (Y-axis). #6158 (Z-axis). 16159 (4-axis). or
(P-SET Error) 16160 (5-axis) at the time of completing
positioning with GOO. G27. G28. G29 and G30.
P-Set Error results when difference between Check is also required at the time of G04
command position and machine position does not (dowell) .
fall within parameters #6156 (X-axis). #6157

Cause of Trouble Check Method Solution

Machine runs too heavy. Measure the load current. Observe Lighten machine load.
torque motor in case of AC servo.

Servo error pulse Check error pulse. Adjust zero point of servo.
exceeds setting range. Refer to Par. 4.3.4.5 If it cannot be adjusted.
Display Number of Servo Lag Pulses in replace M820 or Servo Pack.
Operator's Manual. Contact your YASKAWA re-
presen ta ti ve.

4.2.9 ALARM 310 (Servo Power Supply Not Applied)

Cause of Trouble Check Me thod Solution

Secondary power supply This is a normal result when depressing Depress POWER ON bu tton
is not appl ied. NC RESET after initial power application. again.
or resetting emergency stop alarm. etc.

In case of automat~c Ensure that it is set to Check wiring and sequence.

servo power app I lca-
. ,i IDGNI#l322 D7 ,l.
tion I/O input spec-
if ica tion is not ac-
tivated by secondary
power supply.

Emergency stop input. Check if ALM330 displays. orIDGN/#1281 Reset emergency stop input
D,~l.

Secondary power supply Check for other alarm display. Take corrective action
was tripped by other according to alarm code.
alarm.

- 22-
4.2.10 ALARM 320 (Control Not Ready) (X-axis), fl6157 (V-axis), fl6158 (Z-axis),
fl61S9 (4-axis) and fl6160 (S-axis) after
This type of alarm results when posi tion lag power application and self-diagnosis.
does not fall wi thin the range of RPM fl6156

Cause of Trouble Check Me thod Solution

Faulty zero point Select ISET 1fl6219=4, then, ERROR PULSE Perform zero point adjust-
adjustment of servo. display screen fromlPOSldisplay and ment of servo.
read the values of X-. Y-, Z-, 4th- and
Machine is running. 5th-axis. This is a problem of the
machine side rather than
failure of NC unit.
Contact machine manufac-
turer.

PG signal keeps feed- Replace PG or servo.

ing. Contact your YASKAWA
represen ta t i ve.

I1B2O failure. Replace 11820.

Con tact your YASKAWA
represen ta ti ve.

4.2.11 ALARM 33J (Eaergency Stop)

Cause of Trouble Check Method Solution

Eaergency stop button After ensuring II);NI#l281 D.=O (during Rese t the emergency stop
depressed, or, machine emergency stop), check continui ty of button. Release it from
end LS is out of place. emergency stop button or machine end LS machine end LS according
shown below. For correct connection. to instruction manual
refer to connection diagram prepared by prepared by machine manu-
by machine manufacturer. facturer.
MB20
Wiring is not proper.
CNS-IO~, +2~V

(eNS-ill
ESP
Machine End L5
CN S - 1'1 '/_-Q.~I.lD-~-'-~-B4nj-~"ibg---1
-"-'--~('" = =

Machine End Release

Example of Emergency Stop Connection

- 23-
4.2.11 ALARM 330 (Emergency Stop)(Con t' d)

Cause of Trouble Check Method Solution

Fai lure of MB20 This is MB20 failure if alarm 330 lights Replace MB2O.
even atIIXiNII1281=1 when CN5-10 and CN5- Con tact your YASKAWA re-
19 short-circuit. presen ta ti ve.

Drop of +24V power Check +24 VOC power. If the voltage is Replace CPS-ION (power
helow +20 V, it indicates possible supply unit).
trouble. Contact your YASKAWA re-
presen ta ti ve.

4.2.12 ALARMS 331. 332, 333, 334 AND 335 (Servo Fuse Blown)

Cause of Trouble Check Method Solution

Servopack fuse is IIXiNIAl~ 0,=1 X-axis alam Turn off power supply to
blown or MeB tripped. .1289 0,=1 Y-axis alarm machine.
#1290 0.=1 Z-axis alam Check if Servopack fuse is
#1291 0,=1 4th-axis alarm blown or MeB tripped.
#1292 0,=1 5th-axis alam Con tac t your YASKAWA re-
Alarm 390 (Servopack alam) should also presen ta ti ve.
he displayed sinrul taneously.
IIXiNI A1281 Oz=1

Erroneous wiring Check if CNI-43 (X-axis) CN2-43 (Y-axis), Correct wiring according
CN3-43 (Z-axis), CN63-43 (4th-axis) and to Connection Manual Par.
CN64-43 (5th-axis) drop to 0 V. 13. Servo Uni t Feed Connec-
tion

- 24 -
4.2.13 ALARMS 341, 342, 343, 344, 345 to command value exceeds parameter 36150
AND 346 (Servo Error) (X-axis), #6151 (Y-axis), 36152 (Z-axis),
U6153 (4-axis) and U6154 (5-axis).
Servo error results when the lag of machine

Trouble Check Method Solution

Motor load is too

large and movement
· Observe motor current or torque mon i tOI
if alarm occurs during idle running
If machine remove, trouble
and restart operation.
command is too small. 81/E1 direction at jog or rapid mode
E.g. after turning ON the power.
·Excessive drilling
load
· Check oil film on slide surface of
machine and check oil level in tank.
·Machine requires
lubricant.
· Program error causes
tool/work contact.

Torque is not applied. · Check torque limit signal. · Correct torque limita-
· Check torque monitor and motor current. tion.
· Replace Servopack.
· Replace the motor.

D/A circuit failure Measure check terminal ON-M) of Replace main board (MB20)
(output continues) Servopack with servo power OFF. of CPU unit.
It is faul ty if the voltage exceeds
several 10 mV at this status.
,

Servopack failure When servo power is on, the machine runs Replace Servopack.
(speed command con tin- away, causes alarm and stops.
ues.)

Wiring failure Refer to Connection Manual

Par. 13. Connection of
Feed Servo Unit.

The setting of PG Feed at low speed such as in hurdle mode, Refer to the relation
magnigication is in etc. It will be mormal if the actual between the number of PG
error. move distance equals the position dis- pulses, gear ratio, ball-
play change distance. type screw pitch, etc. to
set the correct PG lIIagnfi-
cation to parameters
36056 - U6060.

- 25 -
4.2.13 ALARMS 341, 342, 343, 344, 345 AND 346 (Servo Error) (Cont'd)

Trouble Check Method Solution

Kp(position loop gain) Determine if Kp value from the POS(ER) When the value is lower
is not correctly display at the time of jog and rapid than a value set as stand-
adjusted and it causes feed is correct. ard by the machine tool
excessive position lag. maker, enlarge parameters
F=mm/min #6406 - #6410. For the
F KP adjustment technic,
Kp=16.7 X POS(ER) refer to Par. 3.
(S-I) 5 "Adjustment at installa-
tion tillle".
For detailes, contact the
machine tool maker.

4.2.14 ALARMS 351, 352, 353, 354 AND 355 (Motor Overload)

Trouble Check Method Solution

Cutting condition is Did it occur during drilling and/or Wait until temperature of
too severe (Servopack threadcutting? servo motor cools down.
alarm lights and alarm Check if it recurs at idle running or Then, restart operation by
390 activates simul- dry run. alleviating the condition
taneous ly.) after clearing alarm with
alarm reset button of
Servopack.

Machine runs heavily Check the oil film on the guide face. Check oil tank and oi I
due to shortage of pipe according to instruc-
lubricant on the guide tion manual of machine.
face of machine.
(Servopack alarm lights
and alarm 390 activa-
tes simultaneously.)

Disconnection or con- . Ensure that alarm lamp of Check wiring status

tact failure of signal Servopack does not light. between NC unit and
between NC unit and ·IDGNI U288 Dz=O(X) causes alarm. Servopack according to
Servopack 11289 Dz=O(Y) causes alarm. Connection Manual.
#1290 Dz=O(Z) causes alarlll.
#1291 Dz=O (4) causes alarm.
#1292 Dz=O (5) causes alarm.

Servopack failure Servopack alarm activates instantly Replace Servopack.

after power ON even if wiring is correct. Contact your YASKAWA re-
It may cause an alarm by motor overload presentative.
without causing Servopack alarm.
- 26 -
4.2.15 ALARMS 361, 362, 363, 364, 365 AND 366 disconnection check of A, Band C phases from
(PG Disconnection Error) PG and check by PG input comparison at the
time when TG ON signal from Servopack turns
They perform 2 types of checkup: Signal wire ON.

Trouble Check Method Solution

Disconnection or Check for looseness and removal of . Correct looseness and/or

contact failure of MB20 board's connectors CNI (X-axIs), removal of connectors.
signal wire between NC CN2(Y-axis) , CN3(Z-axis), SR20 board's . Correct wiring as neces-
unit and Servopack CN63 (4th-axis) , CN6H5lh-axis), sary.
CN61 (spindle) , CN4(spindle PG).
Check looseness and removal of
Servopack connectors.
· Perform wiring check according to
Conneclion Manual.

Failure of PG detector This type of alarm results when main Replace MB20.
circuit connection power is applied though result of check Contact your YASKAWA re-
for above item 1 is normal. presentative.

No shorting plug con- Shorting plug connector to CN62 at CPU Mount shorting plug
nector even without module is required for such specifica- connector.
spindle PG. tions without spindle PG.

Servopack failure • Check if Replace Servopack.

IDGNII1288 07 =1 (X-axis TG ON)
11289 07 =1 (Y-axis TG ON)
Ul290 07 =1 (Z-axis TG ON)
U1291 07 =1 (4th-axis TG ON)
#1292 07 =1 (5th-axis TG ON)
occur at motor stop.
· If alarm occurs above the speed to
turn ON TGON signal, it may be PG
output signal failure of Servopack.

PG failure · If alarm occurs above the speed to Replace PG.

turn ON TGON signal, it may be failure
of PG.

Setting failure of This type of alarm results when position This is a rare case.
TGON signal detect detector PPS is low. Motor may reach But, change TGON signal
level for Servopack running speed at TGON signal detect detect level of Servopack
(Abnorma I case) level in case of a large speed change to 12% from the standard
ratio with an external detector (such as 1%.
Inductosyn, linear scale).

- 27 -
4.2.16 ALARM 325 (Servo CPU Error)

Trouble Check Method Solution

Servo CPU failure IPRMI#6014 0.=1 causes error. Replace I1B20.

Con tac t your YASKAWA re-
presentative.

4.2.17 ALARM 329 (Built-in Type PC CPU Error)

Cause of Trouble Check l1ethod Solution

PC CPU failure IPRMI#6014 D7=1 causes error. Replace PC20.

Contact your YASKAWA re-
presentative.

- 28 -
4.2.18 ALARM 820 (ROM/RAM Check Error) any fault, it is displayed together with ROM/
RAM number.
It performs check of ROM constantly and RAM This is one of the major failures. After re-
at the time of power application with self- cording the alarm number, immediately contact
diagnostic function of NC uni t. If there is your YASKAWA representative.

Trouble Check l1ethod Solution

100 to #05 ROM in 1111-20 ERROR Replace ROM #00 to lOS

failure ION :820 mounted to 111120.
(n=O to 5)

330, #33 ROM error MM-20 ERROR Replace ROM #30(#33)

#30 :820 mounted to I1M20.
(#33)

1350 RAM error RAM CHECK ERROR Failure of RAI1 mounted to

#350 820 PC20
Replace PC20.

1136 ROM error MM-20 ERROR Replace ROM #36 mounted to

#36 :820 MM20.

#500 RAM error RAI1 CHECK ERROR Failure of RAM mounted to

10500 820 11820
(#50D Replace M820.

#40 error PC-20 ERROR Replace ROM #40 mounted to

#40 :820 PC20.

1144, 45 error 118-20 ERROR Replace ROM #44(#45)

#44 :820 mounted to 11820.
(#45)

1100 to #103 RAI1 fail- RAM CHECK ERROR Replace I1M20.

ure # '~:-::-i :820
1120 RAM failure Replace M820.
#300 to #301 RAI1 fail- Replace PC20.
ure
#302 RAI1 failure Replace PC20.
#510 to #511, U520, Replace PC20.
#521, #530 RAI1 failure

- 29-
4.3 TROUBLESIiOOTING WITIIOUT ALARM CODES cated by alarm codes.
For further details of signal meanings express-
The following examples are instructions for ed by the addresslDGNj, refer to Section "De-
locating and correcting the troubles not indi- tails of Signals· in Connection Manual.

4.3.1 POWER CANNOT BE SUPPLIED.

Trouble Check Procedure Solution

No input power supplid Ensure tha t SOURCE LED (green) of DC Check molded-case circui t
to NC unit. power supply(CPS-10N) inside CPU module breaker or NC panel and
lights. also connector CN13 of
CPS-ION.

Alarm LED of CPS-ION CPS-ION LED Display When trouble in Table on

lights. SIgnal LED Function Ie
the left is displayed by
Dlsplay
Na"" Color Cause LED, correct the trouble,
p.,..,. Lights when AC then, turn on power again.
supply SOURCE Green power is on, out
Horaal status when power is off. If the trouble is not
Power on Li«hts when SOURCE
corrected by this procedure,
POIffiR ON Creen input above 170 trouble may be in the power
status VAC at Hel'lXeN.
uni t. Contact your YASKAWA
+5 v Lights at +5 V representative.
Trouble over-voltage or
overcucren!.
+ 12 V +5 V. Red Lights at + 12 V
Trouble ±12 V over-vol tage or
Trouble -12 V under-
Display -12 V vol tage.
Trouble

+24 V Lights at +24 V

+24 V Red over-yol tage
Trouble OT over-current.

External Lights IH th
EXT Red external EXALM
trouble signal.

Note: LED lIghts for external trouble (EXT) when CN13

connector between 4 ana 7 short-cireui ts.

Power ON/OFF Switch is SW5 Setting(for g" CRT) Set correctly shorting
not set properly. plug SW5 at left corner on
Use panel (POF) Use ex terM 1 Use both MB20 PCB.
only dey i ce (EOF)

I 0
""0 3- {U -aJ19- em
only

, 0 0 0 6- for sp_
(proilibi t QPenltaoa)
1 Do 9- EOFh .... u4l".lid) 1 0@:£J 3 1 01001 3 1 01001 3
!O 0
0 12- POfh.".Itd!".lid) SW5 4 000 6 { 000 6 4 000 6
(Set .t beta!')' 7 10010 9 7 01 00 1 9 7 o~ 9
prior to 10 01001 12 10 @:£Jo 12 10 o~ 12
sbl~t)

- 30-
Code Causes Code Causes

086 PROG ERROR (G38) 091 TAP ERROR

OTHER THAN KARE SPECIFIED BY G38. SLPC (SPINDLE LOOP COMMAND INPUT) IS NOT
TURNED ON AT THE SOLID TAPPING EXECUTION
TIME.

087 PROG ERROR (G31/G36/37/38) 092

TOUCH SWITCH NOT ON WHEN MOTION REACHES END
POINT BY G31, 36, G37, G38.
CONFIRM COMMAND, THEN TOUCH SWITCH MOTION
IF NO PROBLEMS.

088 PROG ERROR (G36/37/38) 093

THE TOUCH SWITCH CAUSES AN OPERATION ERROR
BY G36 TO G38.

089 094

090 PROG ERROR (G93) 095

APROHIBITED CODE WAS SPECIFIED IN THE G93

BLOCK OR G93 MODE.

-n-
1.1 ALARM NO. LIST (Con t' d)

Code Causes Code Causes

096 102 CAL ERROR (DIVISION)

CALCULATION DIVISOR ZERO OR OVERFLOW ERROR.

CORRECT PROGRAM.

097 103 CAL ERROR (SQUARE ROOT)

ROOT VALUE IS A NEGATIVE

CORRECT PROGRAM.
JH .

098 104 PROG ERROR (DOUBLE ADD)

THE SAME ADDRESS IS SPECIFIED TWO TIMES

OR MORE WITHIN ONE BLOCK.
CORRECT THE PROGRAM.

099 105 MACRO ERROR (CONSTANT)

A RANGE OF CONSTANTS USABLE FOR THE MACRO

PROGRAM IS EXCEEDED.

100 CAL ERROR (FIXED POINT) 106 MACRO ERROR

MAGNITUDE OF FIXED POINT DATA BY CALCULA- TOO MANY CODES FOR CANCELLING G67.
TION EXCEEDING UPPER LIMIT. CHECK NUMBERS OF G66 AND G67 AND CORRECT
RECHECK PROGRAM. PROGRAM.

101 CAL ERROR (FLOATING) 107 MACRO ERROR (FORMAT)

EXPONENT OF FLOATING POINT DATA BY CALCULA- AN EXPRESSION AND MACRO SENTENCE HAVE
TION EXCEEDING ALLOWABLE RANGE. ERRONEOUS FORMAT.
RECHECK PROGRAM.

- 78 -
4.3.2 INITIAL DAIAGNOSTIC ERROR DISPLAY AT POWER ON

Trouble Check Procedure Solution

Error identified by Both diagnostic items passed and Record the diagnostic item
initial diagnostics at diagnostic item lead up to error are lead up to NC unit stop,
power ON. displayed and YASNAC stops. turn on power again and
contact your YASKAWA rep-
resentative of its results.

4.3.3 "CPU ERROR" DISPLAY(Without Alarm Codes)

Trouble Check Procedure Solution

"CPU ERROR" only is CPU cannot function normally and this is Remove any noise source
displayed on CRT major failure. The main system shuts near the NC unit.
screen. off the servo power, but, depress the Turn on the main power
emergency stop and power OFF buttons to under emergency stop
make check for proper AC input voltage condition. Contact your
and ensure power is OFF. YASKAWA representative
immediatelv if it is ·CPU
ERROR".
If normal, start operation
after ensuring correct
parameters, settings, off-
sets and programs.

-31-
4.3.4 CRT SCREEN DOES NOT DISPLAY that the wire is properly connected to the NC
operator's station, connectors are not loose,
CRT screen may not display any data as a result or fuse inside CRT unit is not blown(refer to
of trouble of CRT unit itself, display circuit Par. 4.3.129" CRT SCREEN IS DARK).
and/or connection cable. Contact your YASKAWA representative, if the
If there is no display on the screen even after trouble can not be located even after the abo-
the NC unit power is applied, check to ensure ve procedure.

4.3.5 HANDLE MODE OPERATION FAULTY

Trouble Check Procedure Solution

HANDLE mode signal not iIlGNimoo Dz=1 Select HANDLE mode.

entered. Bit set toO? Check mode switch wiring.
All other bits (D., D., D3 through D7 )
must be set to O.

Axis selection signal Confirm that one optional axis of the Select an axis.
no t en tered. following axes is entered: Check the axis selection
iDGN iBl304 D. (X-axis) swi tch wiring.
11304 D. (Y-axis)
11304 Dz (Z-axis)
11304 03 (4th-axis)
11315 D. (5th-axis)

Power is not supplied Check that +5 V is supplied on Refer to item II "Manual

to HANDLE PG. terminal of handle PG. pulse generator • of the
Confirm that the HANDLE PG signal Connection Mamual to
connector is not removed. check the wiring, and
wire correctly.

For 9-inch operation SWI setup is shown below. Set SWI as illustrated in
panel. SP20 board's I HPG power is fixed to + 5 V. the figure on the left.
SWI is set to the 2 SWI on SP20 board is-set as below by
HANDLE PG lock. specification of manual pulse
generator.
(SWl)

1 10 01 0 3
4 0 0 0 6
7 0 0 0 9
10 0 0 0 12

Simultaneous I axis manual

pulse generator (This interface used)

- 32 -
 Trouble Check Procedure Solu lion

HANDLE PG lrouble Confirm lhal IDGN I ft1277 value moni tored Replace HANDLE PG.
SP20 board trouble by counter changes when HANDLE PG is Replace the SP20 board.
turned.

Manual pulsing magni- Manual pulsing magnification Check wiring of the mag-
fication input is input (DGN) 11304 nificalion setting switch.
selected.

D D D Magnifi-
MP4 MP2 MPI cation
0 0 0 X 1
0 1 X 10
0 1 0 X 100
0 I I X 100
1 Either 0 or 1 X 100

The number setling pa- The HANDLE mode does not work when IPRMi Set the number of HANDLE
rameter of lhe HANDLE ft6107 is set to O. PGs currelly used.
PG is set to O.

Olhers: Relaled para- The max speed in HANDLE mode Verify it with the para-
meters iPRl'liu6222 (X-, Y-, Z-, U-, v- and meter table attached at
W-axis) • the factory prior to
iPRMi ft6348 (rotation axes A, B and C) shipment.

Constant at decelerating in HANDLE mode

IPRM Ift6350 - ft6354

Optional magnification setting at magni-

fication X 100 selection time
IPRl'li1l6383 (option)

Handle lag pulse clamp quantity

. IPRl'lt "6677

- 33-
4.3.6 MANUAL JOG MODE OPERATION FAULTY

Trouble Check Procedure Solution

Jog mode not selected. IDGNI11300 0.=1 Select JOC mode.

All other bi ts (Do ,D. ,0 3 through 07 ) Check mode wiring switch.
must be set to O.

Jog axial direction Comtirm the followings: Check the push button
not spec if ied. IDGNI«I302 Do (+X) switch or selection switch
#1302 O. (-X) wiring. In some cases, it
«I302 Dz (+ Y) is handled as a prohibited
ftI302 03 ( - Y) item for the sequence.
ftI302 o. (+ z) Refer to the machine tool
11302 D5 (-z) builder's reference manuals
11302 D. (+4th-axis) for details.
11302 D7 (-4th-axis)
11315 Do (+5th-axis)
«I315 D. (-5th-axis)
feed overrule/Hanqal JOG feed rde Selection
Jog speed signal not
specified. I'Ianua 1 JOG Feed Ra te
O1anwol operailon .ode}
The setting of jog
speed parameter is in
error.

.,,"
Check wiring of the jog
Does IDGNI #1303 change according to the speed selection switch.
list when the jog speed selection switch Set the command speed for
is changed? the number of necessary
Are parameters #6233 - #6264 set steps in parameters U6233
correctly? - #6264.

- 34 -
 Trouble Check Procedure Solution

An axis interlock Jog is correct when: An axis interlocak signal

signal is entered. I OGN 1Ul320 00 =1 (X-axis) is entered for some reason.
#1320 0,=1 (Y-axis) Refer to the manual of the
#1320 Oz=1 (Z-axis) machine tool maker to
#1320 D3=1 (4th-axis) release the axis interlock.
ftl320 D,=1 (5th-axis)
When O. the axis does not work.
---- - - -----
The machine is in LOCK The position display changes in MACHINE Check wiring of the machine
lI1ode. LOCK mode. Check the machine lock lock swi teh.
swi tch input. Se t ISET 1 ft6002 D5=0.
IDGN 1#1305 05
Check the internal torque swi teh.
ISETlft6002 Ds

- 35 -
4.3.7 MANUAL RAPID MODE OPERATION FAULTY

Trouble Check Procedure Solution

Rapid mode signal not IDGNlmoo 00 .1 Select the RAPID mode.

selected. All other bits (00, 0" 0 3 through D7 ) Check wiring of the mode
must be set to O. swi tch.

Parameter not set Set a high feed speed of

correctly. each axis to the parameter.
Set the correct speed to
the parameter #6231 also.
Input status and Rapid feedrate

[i!;JJIl301 Rapid feedrate

Step Input status
ROV2 ROY! X aXIS Y axis
1110 % 1 '6200 '6281
1 Sellin« -~peed

='" I
Settin& speed

50% 1 0
~~n'
I
[ '6200
XT
1 ['6281 1
xT
25% 0 1 =n« I
[ '6200
xT
1 ['6281
~nc
I 1
xT

Oplion 0 0 16231 Settia& speed

Rapid feedrate
~ -, "i, 5 ,,"
~,...,
~~~ s~~
="' ]x+ ,.... x+ ]x+
Selli"" ]

[~!. ]x+ r~~

' ....
.. ]x+ [~ ]x+ I ..

16231 Sellin« speed

The JOG mode does not work when values

of high feed parameters #6280 - #6284
are set to O.
When an optional step is selected, the
speed changes to a speed set to
parameter #6231.

Others Refer to Par. 4.3.6 MANUAL JOG MODE

OPERATION FAULTY.

- 36-
4.3.8 MANUAL ZERO RETURN OPERATION FAULTY

In this paragraph. manual feeding (JOG) and manual rapid feeding (RAPID) should
operate normally.

Trouble Check Procedure Solution

Mode not set to zero The parameter must be IDGNI #1306 D,=1. Select the manual return-to
return. Characteristically, the signal runs to -home mode or the relative
OT at the existing speed even when it swi tch. Check the wiring.
has passed point A in the following
figure.

Rapid or jog mode not In parallel with IDGNI #1306 D3=1, Use a sequence change, etc.
selected. #1300 D. or D, must be 1. Unless this to enable the manual return
condition is satisfied. the operation to-home signal and JOG or
cannot start. RAPID signal to be input
simultaneously.

Deceleration LS not Check the deceleration

selected. limit switch to check the
Rapid feed Approach speed 1
(#629J. '6281, (#6310, 16311. 176123. 16313, wiring. If both the decel-
Speed 116282, '6283, 16314) eration limit switch and
..""~.
/ w" ,116318.
(fJ6316, 96317, wiring are normal, release
'6319. 06320) the 1021 module.
: Traverse dIstance
/ : (06304, 16305. '6306,
'LA '6307, 06308)
: Fl c: Specd seqtlcnc(>
.~ DecdomtlonLS.tgnaJ
: 0 ( °m:cx, ·DECY, °DECZ )
... Zero "DEe a ,"DEeP
PUlnt
Pulse

Reference point return

control I/O signals

Confirm that IDGN/ #1328 changes as

above, transmitting signals at a low
speed such as jOg, etc.

Parameter not set Referring to the above figure, verify If the parameter is differ-
correctly. the relative parameter with the attached ent from the finally set
parameter sheet. value of the parameter
sheet. reset it.

- 37 -
4.3.8 MANUAL ZERO RETURN OPERATION FAULTY (Cont'd)

Trouble Check Procedure Solution

A dog position for the Occasionally dislocation occurs by one Arrange the dog position to
deceleration limit ro ta tion of the mo tor. make the rising point
switch is arranged (point C in the above fig-
adquately. ure) of the deceleration
limit switch signal come to
the center of points B
through D of origin pulses
I (iDGNI 11288-11292 D.) of
each axis, sending the
signal in handle mode.

Others: -Coupling This is a case in which the position is If loose, tighted.

loose slipped at random. Check the shield processing
-Dog loose Shielded cable used for PG signal? and contact your YASKAWA
-Noise representative.

- 38-
4.3.9 CYCLE START FAILURE

Trouble Check Procedure Solution

The cycle start signal Is the parameter set to 10GNI #13060 0 =1 Check the switch and
is not entered. when the cycle start switch is depressed~ wiring. If the machine
The field hold is lin this case. the field hold signal must interlock is working
opened. be opened. Normal at 10GNI #13060,=l. intermittently. refer to
the manual of the machine
tool bui Ider.

The start interlock Normal at 10GNI #1316 0,=0. If the machine interlock
signal is entered. is working intermittently.
I referto the manual of the
machine tool builder.

The machine is under Normal at 10GNI #1218 0,=0. If the parameter is not set
resetting. Confirm that the outside reset input OGN to 0 in several seconds.
#1316 Oz is also O. contact your YASKAWA
represen ta ti ve.

The machine is in An alarm message is displayed on the After correcting the cause
ALARM mode. IALMI screen. of the alarm. depress the
The system No. switch RESET key on the operation
or ISETI #6219 is set panel to res tart the
to other than O. operation.

- 39-
4.3.10 OPERATION IS NOT AVAILABLE WITH G01, G02 OR G03.

Trouble Check Procedure So Iut ion

Peed override is set Peed override list Select any value other
to 0%. than 0 to feed override
~
mOl Feed
Override swi tch.
0, D. 0, Do (Auto opera- Check the feed override
OV Hi OV ~ OV 4 OV 2 OV 1 hon lIIOde)
switch and wiring.
0 0 0 0 0 o%
0 0 0 0 1 10 %
0 0 0 1 0 20 %
0 0 0 1 1 30 %
0 0 1 0 0 40 %
0 0 1 0 1 50 %
0 0 1 1 0 60 %
0 0 1 1 1 70 %
0 1 0 0 0 80 %
0 1 0 0 1 90 %
0 1 0 1 0 100 %
0 1 0 1 1 110 %
0 1 1 0 0 120 %
0 1 1 0 1 130 %
0 1 1 1 0 140 %
0 1 1 1 1 150 %
1 0 0 0 0 160 %
1 0 0 0 1 170 %
1 0 0 1 0 180 %
1 0 0 1 1 190 %
1 0 1 0 0 200 %
1 0 1 0 1 220 %
1 0 1 1 0 240 %
1 0 1 1 1 260 %
1 1 0 0 0 . 280 %
1 1 0 0 1 300 %
1 1 0 1 0 340 %
1 1 0 1 1 380 %
1 1 1 0 0 420 %
1 1 1 0 1 460 %
1 1 1 1 0 500 %
1 1 1 1 1 540 %
Note: 1) When the part program is
executed in AUTO DRIVE mode,
fix the transmission override
to 100% against the thread
cutting section.
2) The transmission override is
effective for 220% through 540%,
only when the P override option
is present.

Axis-interlock signal Check if IDGNI #1320 Do to 0, are at 1 Release axis-interlock with

is entered. (normal if they are 1). reference to instruction.

- 40 -
4.3.11 SPINDLE DOES NOT ROTATE

Sequence for the spindle control differs due to specifications of the machine tool builder.
Read the machine tool builder's reference manuals carefully.

This section explains the basic I/O signals.

Trouble Check Procedure Solution

The speed command is (1) Inside command input configuration Turn the auxiliary function
not issued. lock switch OFF. Change
5 functlon anal g Spindle override Input the program.
out ur lQonitor (.1000 ievc:';i)

(#1224. *1225) Start/Stop

Refer to Par.14 ·Spindle
PC 110 °(d~r8gtt~~eWtput. drive unit connection" of
Splndle
overrtde lnput
Status & alarm Input.
{.lOOO !eveD
the YASNAC MX3 Connection
NC (011303 D~ to 07) Manua I (TO-C843-9.32) to
~~
check the wiring.
-- If there is a possibili ty
Speed command output
(up to± 10 V) of trouble on the D/A
circuit, replace the SR20
- - board.

Confirm the program to see if the auxil-

iary function lock signal is IDGNI 11305
D7 =0 or the S code was assigned. Use
I DGN I #1224 & #1225 to confirm the S
5-digit analog output monitor.
Measure the speed command voltage on the
spindle drive.

The start signal is The signal is output through I/O from PC The spindle start inter-
not issued. (sequencer). lock condi tion di ffers
Refer to the manual of the machine tool from one machine to another
builder to confirm that I DGN I 11100 Contact the machine tool
level output is turned ON. maker for information,
advice, etc. When no
trouble is found on wiring
related to the spindle,
there is a possibility of
trouble in the I/O section.
Replace the 1021 module.

The setting of the is Refer to Par. 20.2.40 ·S 5-digit command Refer to the parameter
in error. 1/0" of the YASNAC MX3 Connection Manual sheet to set each paramter.
(TO-C843-9.32).

- 41 -
4.3.11 SPINDLE DOES NOT ROTATE (Cont'd)

Trouble Check Procedure Solution

The operation stopped Refer to Par. 20.2.41 "Gear selection Contact the machine tool
during gear selection. 1/0 • of the YASNAC MX3 Connection Manual builder for details.
(TO-C843-9.32) and the manual of the ma-
chine tool builder to check the sighals.

There is trouble in Confirm alarm display of the spindle Contact your YASKAWA
the main axis drive. drive uni t. representative.

Other configurations Use the same checking technics for all.

(2) S function BCD output configuration.

BCD code non- r-
,--
contact output
(#11 00 level) ~
out~ut Start /Stop --a
u S function BCD U
p, .Q Orientation output so:
Z (#1231, #1235) H
Status & alarm input
ii
Ul

'----
'----
(3) OutsIde command input configuratIOn
- S function analog SpIndle overrIde
output monItor (50% to 120%)
(#1224 & #1225) (#1000 level)

S function command Manual speed input

(#1100 level)
U
Z
outSIde Input
(#1331, #1332)
U
p,
-
0
H
Start/Stop
OnentatIon output
I SpIndle overrIde Input Status & alarm Input
(#1303 D5 to D 7) (#1000 level)

Speed command output (MaXImum ±10 V)

ISpindle I
'----

- 42-
4.3.12 g" CRT SCREEN IS DARK.

Cause of Trouble Check Procedure Solution

Power voltage is too Check it with CN3 on SP20 board at rear If the voltage drops at
low. side of g" CRT unit. power cable. replace the
cable.
If CPS-ION output voltage
is also low. it may be
caused by failure of CPS-
ION.
Contact your YASKAWA rep-
resenta ti ve.

ov +.3V

~ +12 2

o~~v 0- 24
eN3

Escutcheon is dirty. Check visually if the surface of Clean up CRT display and
escutcheon and section between escutcheo escutcheon.
and CRT are dirty.

Brightness is not Do not perform setup

properly adjusted. RIGHT [ change of CRT as a
rule.
Perform adjustment with
VRI{BRIGHT) on SP20 board.

CONTRAST
V-HOLD

Hardware failure (Trouble other than above) Replace CRT unit or SP20
board.
Contact your YASKAWA rep-
resen ta ti ve.

- 43 -
4.3.13 EDIT DOES NOT FUNCTION

Trouble Check Procedure Solution

Erroneous input signal Is IDGNI Ul300 set to D7=1? Select the EDIT mode.
(a) The mode selection All other bits (Do - D.) must be set to Select the edit lock
signal is not enter- O. release.
ed. Lock at IOGNI #13060 0 =1. Set ISETI #6001 Dz to O.
(b) The edi t lock signal Lock at ISET I #6001 03 =1. For the procedure. refer
is entered. to Par. 4.3.6 ·Setting
(e) The setting edi t data display and write"
lock signal is of the YASNAC MX3 Handling
entered. Manual (TO-C843-9.30).

A parameter to lock a I PRM I #6004 or ISET I #6004 This is a setting to

specially numbered D. 1: Programs No.8000 - 8999 cannot be prevent programs from
program is turned ON. stored. erased or edited. being destroyed by
0: Programs No.8000 - 8999 can be erroneous edit operation.
stored. erased and edited as usual. For modification of IPRMI.
03 1: Programs No.8000 - 8999 are not refer to Par. 4.3.7
displayed. ·Parameter display and
0: Programs No.800D - 8999 are write" of the YASNAC MX3
displayed. Handling Manual (TO-C843-
I PRM I #6021 9.30) •
07 1: Programs No.900D - 9999 cannot be
stored. erased or edited.
0: Programs No.9000 - 9999 can be
stored. erased and edited as usual.
IPRMI #6022
D. 1: Programs No.9000 - 9999 are not
displayed.
0: Programs No.9000 - 9999 are
displayed.

Others: MEMORY OVER! Refer to Par. 4.5.4

(a) Memory capaci ty PROGRAM OVER! ·Stored program number
exceeded ALREADY IN! display· of the YASNAC MX3
(b) Stored program Handling Manual (TO-C843-
volume exceeded A warning alarm is issued for each. 9.30) .
(e) Overlapped stored Coutinue the edit operation
program numbers after erasing unnecessary
programs.

- 44 -
4.3.14 RS232C DOES NOT FUNCTIONAL WELL

Trouble Check Procedure Solution

Bad cable Refer to Par.16 "RS-232C Interface Correct the wiring as

connecting " of the YASNAC MX3 Connec- necessary.
tion Manual (TO-C843-9.30).

The RS-232C interface Use I SET I #6003 for selection Set as follows.
port is not selected First RS-232C : 00=1, 0.=1
correctly. 0.=0. 05 =0
Interface Input Output Second RS-232C: 00=0. 0.=0
0.=1. 05 =1
I 1st RS-232C #60030 0 #60030.
I 2nd RS-232C 1160030. #60030 5

Use parameter setting No. "I" to select

the above bits. The first RS-232C and
second RS-232C cannot be selected
simultaneouslY.

The setting of the Refer to Par. 16-2 "RS-232C interface" Reset the correct value.
baud rate &stop bit of the YASNAC MX3 Connection Manual
control code transmis- (TO-C843-9.30) •
sion are in error.

Interface Input Output

1st RS-232C #6026 #6028

2nd RS-232C #6027 #6029

Other parameters Refer to the at tachmen t of Par. 9 IPRM I Change the setting if needed.
- ISO code parity #6021 and #6022 of the YASNAC MX3
- DR &OS signal Handling Manual (TO-C843-9.30).
handling

- 45-
4.3.15 "FIN" WAIT MODE BY SPINDLE RELATED INSTRUCTION

The sequential processing entered some signal wait mode and was then discontinued.

Cause of Trouble Check Method Solution

A signal identical If this troule occurs at the time of If no trouble is found in

with the spindle speed command issuing such as "M03 S100", etc., the wiring, there is a
is not entered. confirm IDGN/ #1317 D.=1. possibility of a bad 1021
Refer to the circuit diafram of the module or bad spindle drive
machine tool builder to confirm I/O in- uni t.
put section /DGN/ 11000 level. Contact your YASKAWA repre-
sentative.

The spindle zero speed If this trouble occurs at stop time If no trouble is found in
signal is not entered. "M05", refer to the circuit diagram of the wiring, there is a
the machine tool builder to confirm the possibility of a bad 1021
I/O input section IDGNI A1000 level. module or spindle drive
uni t.
Contact your YASKAWA repre-
sentative.

Others If this trouble occurs at the time of If no trouble is found in

"M19 or M20·, spindle orientation the wiring, there is a
command, refer to the circuit diagram of possobility of a bad 1021
the manchine tool builder to confirm the module or bad spindle drive
I/O, especially the orientation-related uni t.
sections. Contact your YASKAWA repre-
sentative.

- 46 -
3.16 SKIP FUNCTION(G3I) OPERATION FAILURE

Trouble Check Procedure Solution

Input failure of skip Use IDGNI 31280 D. to confirm the skip Confirm operation of the
signal. signal ON/OFF. contactless switches, etc.

MB20 board is wrong. Refer to Par.I7 "Direct-in signal connec- Replace MB20 board.
tion" of the YASNAC MX3 (TO-C843-9.23) Contact your YASKAWA repre-
to use IDGNI #1280 D. to confirm this sentative.
trouble, entering a dummy signal.

Parameter not set IPRMI 36019 D. Correct parameter setting.

correctly D. 1: Use a transmission speed shown at
the skip function (G3I) command
time as a speed set to parameter
#6232.
0: Use a transmission speed shown at
the skip function (G3I) command
time as a speed assigned by the F
code.
For example, the machine does not work
when the transmission speed is 0 at the
IPRMI (#6232 G3I command) time.
IPRMI #6062 D.
Set a signal mode shown at the start
time of the "SKIP" input for the D. skip
function.

+24 V-~~ /
oV ~----~

® @
® When this parameter is set to "0",
s tart the operation a t the time of
change from 24 V to 0 V.
@ When this parameter is set to "1",
start the operation at the time of
change from 0 V to 24 V.
Note: When this parameter is changed,
turn power ON and then OFF.
IPRMI #6063 D,
Determine ENABLE/DISABLE of an input
control circuit of "SKIP" for the D,
skip function.
Note: When this skip function is used,
set the bit to "I".
Note: When this parameter is changed,
turn power ON and then OFF.

- 47-
4.3.17 TAPE MODE DOES NOT FUNCTION

Trouble Check Procedure Solution

Failure of input signal IDGNI#1300 D. should be 1. but

Mode i npu t (T) is not #1300 D. to D3 and D5 to 07
correct. should be O.
TAPE should appear on PRG screen.

TAPE mode does not Refer to Par. 4.3.9

star t.

Parameters failures Refer to Par. 4.3.14. "RS232C Does Not

such as baud rate. stol Function Well".
bit and control code

Tape reader setting Tape Reader Setting Check setting status of

fai lure DIp SoIL t.ch (OS) tape reader Model 28018-2

....'" .'M
foc
"..
r..-u,- '-'
"""'"
Selec-
"..
Self- ........ Tr.nsIIl$-
,,~

(c.h.-/Sl BN:I
""" ..
Self-
...
, , according to the table at
"""'" the left column and set it
"M "'""'" nIle ","",

'".. .'" '"" ." .

n~
51 52 CIt SIS
21• ATIII correctly again.
"""" "'" """
'"
. .
ATIII
'"
'" '" . """"
"'" ,."
AU10
AU10
'"
"" "" ."""" I3JJ Auro
Self-

. "'""'" "'"
"""'"
.... LiM

• slMdMd sethlllll
"""'"
(DIP . . ,1Gb ~O - sUndard settl",

SI 52 Bl B2 C/L STS

1° :101°1°10101°1 os
°1

Connection failure Check the wiring status of RS232C cablE Correct connection.
according to the Connecting Manual.
. Check loosening and removal of connec-
tor.

Failure of tape reader Confirm that the tape is fed by the Replace the tape reader.
or RS232C cable manual feed switch of the tape reader.
When other RS-232C devices are used.
connect them to NC to confirm the normal Replace 11820 board.
operation.
Contact your YASKAWA repre-
sen ta ti ve.

- 48 -
4.4 MAINTENANCE OF ACGC 4.4.3 FAULTS NOT DISPLAYED BY ACGC ALARM
INDICATION
4.4.1 ACGC TROUBLESHOOTING
(1) CRT screen remains blank.
If nothing appears on the CRT screen after
ACGC failure may be caused by anyone of fol- power is turned on, check the following:
lowing conditions:
(1) Hardware failure CD AC power supply, e.g. one phase is open.
(2) System software failure
(3) Application program failure
GD CRT fuse blown.
For (1) or (2) above, contact your YASKAWA re- QD Supply voltage at the ACGC rear panel termi-
presentative. nal is 230 VAC ± 15%.
If the cause appears to be application program
failure, contact the service agent of the QD DC supply in ACGC is normal. (Voltages are
+ 5 V, + 12 V, and -12 V.)
machine tool builder.
QV Wiring between the PCB and CRT is correct.
4.4.2 ACGC ALARM INDICATION
After checking these items, turn on power
(1) A YASNAC system equipped with ACGC may in- again. If the normal operation cannot he
achieved, contact YASREP.
dicate what appears to be a machine-triggered
alarm. Refer to the Instruction Manual of the (2) No keyboard operation is accepted (hang up)
machine builder for details of such alarm. (a) Although message may appear on the CRT
screen after power is turned on, no keyboard
(2) If such machine-triggered alarm does not operation is accepted:
appear, the screen displays an alarm code with CD Check keyboard wiring for loose or open
the same meaning as that for the 9" CRT NC Op- connections.
erator's Panel. Refer to Par. 4.2 TROUBLE-
SHOOTING BY ALARM CODE for further details. GD Check the terminals of the DC supply unit
for +5V, +12V, and -12V. Check the voltage at
the DC supply unit terminal side.
(3) ACGC performs self-diagnosis and data
check, and any trouble in ACGC is indicated by QD Depress the key and check for a "beep".
an alarm. Table 4.7 describes alarm displays . When a beep is heard, the keys and related
and their meanings. matters are normal.
. If a beep is not heard, some keys may be
defective (together with other faults).
Table 4.7 ACGC Alarms Check the following points.
Alarm Display/Meaning Solution (b) Key operation is not accepted after the
power supply is turned ON and some operation
SYSTEM PROM TOTAL ERROR: procedure is completed.
The PROM containing the system Contact your CD Check that any alarm is displayed on the
software is faulty. The fault YASKAWA repre- CRT screen. If it is displayed, take proper
PROM No. appears in the framed sentative. action for the alarm contents.
section D.
GD After recording the operation procedure
that has just been made, repeat the same pro-
+ 12 V/12 V POWER DOWN cedure from when the power supply is turned ON
The power supply for RS232C and check for repeatability.
interface is faulty.
If it is not recovered normally, contact
your YASKAWA representative.

- 49-
4.4.3 FAULTS NOT DISPLAYED BY ACGC ALARM 4.4.4 SOFTWARE VERSION INDICATION
INDICATION (Cont'd)
If memory-related hardware such as the bubble
DC POWER BRIGHT
memory fails, it is often desirable after
SUPPLY UNIT CONTROL repair to recover the stored software. For
t -;1!fRi' • easy identification, software is managed with
00000 00000 00000 a version number, and can be determined by one
00000 00000 00000
of two methods:
.""""
"
u
[ J 00000 0000000000
000 a a 000000 0 000
00000 00000 00000

rn= ] 'i 0000 0 0 0 0 0 0 0 0 0 0

0000 0 0 0 0 0 0 0 0 0 0
(1)Indicated on ·System No. Label" on the
nameplate on the back of the CRT.
t
@
0000
0000 ~D ~IACGCI •
] o NP

I[ 0000 0
t
~
0000 00000 00000
0000 0000000000
Ir CJ C1
., ~Tl'-::! ....t......,
•
-
-Ir
- . -I" B'fi B B~~iMiill 00000 00000 00000
00000 00000 00000
00000 00000 00000
+ + ~ ~ 00000 00000 00000
00000 00000 00000

FUSE f
POWER SUPPLY
;r
[ J~ 0000 0 0 0 0 0 0 0 0 0 0
0000 00000 00000
(250 V, 5 A)
TERMINAL
t
ooooTJT~
0000 0 0 \11:1 •
(230 VAC, ± 15%) t Jo 0
0000
000 0 :l~0 0 ' 1 0
0 0"
000
@

l~ I
0000 0 00000000

= =
Fig. 4.5 Rear View of ACGC Unit .. r~~;---)~
• T •
CAUTION
--~-,!~~~.
/
_11........... ,
-------- --------
......UeoU_ &\I,

Do.t. SIp o.u Sip.

0 ••• Sip.
The brightness has been preset to the
-------- -------- -- ----- --SYST EM NO. LABEL
best condition at the factory.
Adjustment may be made to compensate -------- - - - - -- -------
for local light condi tions. If the --- - - - ------- -------
bright control is maintained at a
high setting, it may reduce the life ------- ------- --------

of the CRT.

Fig. 4.6 Nameplate On Back of CRT

- 50 -
(2) Displayed on the CRT screen 4.5 SUPPLY VOLTAGE CIIECK
(a) A sample indication in NC mode is shown
below. This appears only when power is turned 4.5.1 CHECK AC POWER SUPPLY VOLTAGE
on.
The voltage between terminals CN13-1 and CNlc
5 in the power supply unit CPS-ION should be
within 2001220 VAC ± 15% (170 to 253 VAC) a!
50/60 Hz ± 2 liz.
YASNAC MX3

SUBSYSrnM
NCSUBSYSmM
PC
VERSION No
';"
2

•
GNU
,

,
7

ACGCMAIN
APPUCATION

Fig. 4.7 Sample of Various. Software

Version Nos. in NC Mode
-... RED
(b) A sample indication in ACGC mode is shown ~- ..... RED
....
below. '.
VERSION NO. ~
r-------------------------~--_, .."
ACGCMODE ACGC Vl 6 26-JULY-85 '.
"
""

...
"
'"
"'.

r BUB I T I'ITERPI NC J

Fig. 4.8 Sample of ACGC Main Software

Version Nos. in ACGC Mode

When memory-related hardware fails. notify

the service agent of machine tool builder or
your YASKAWA representative and report the
latest version number of the related software.

Fig. 4.9 External View of Power Supply

Unit CPS-ION

- 51 -
4.5.2 INDICATION LAMP OF POWER SUPPLY UNIT 4.6.1 OUTLINE OF DISPLAYS

Table 4.8 Indication Lamp Table 4.9 Diagnostic Nos and Contents
Diagnostic
INDICATION Color MEANING Display Contents Remarks
No.
SOURCE Green Wi th this lamp on, AC UlOOO - #1061 Input signals fo Refer to
input is executed or DC machine tool machine tool
high voltage will still builder's
be app Ii ed even if AC #1100-#1155 Output signals manual.
input off. to machine tool

POWER ON Green Power on with normal DC 11200-11295 Output signals Refer to Par.
output to power se- 9.6 or con-
quence (PC) necting man-
+5 V, Red +5 V or ± 12V abnorma I ual
±12 V output #1300 -lI1329 Input signals TOE-C843-9.2
from power se-
+24 V Red +24 V abnormal output quence (PC)

EXT. ALARM Red Alarm input from external Notes:

power supply etc. is on. 1. With a power sequence (PC) setup built-in,
signals 11000 to #1061 and 11100 to 11156
in meaning depending on each power se-
4.5.3 CHECK DC POWER SUPPLY VOLTAGE quence program. Read the machine tool
builder's manual.
Measure at check terminals on MB20 board. D7 D. Ds D. D3 Dz D. Do
Display··· .. 0 0 0 0 1 1 1 1
4.6 STATUS DISPLAY BY ON-LINE DIAGNOSTICS
FUNCTION (DGN) T Con tact
opened
T Con tac t
closed
When the I/O section of the NC unit is suspect-
ed of failure, diagnostic numbers can be keyed· 2. For keep memory, refer to Par. 8 NC DATA
in on the NC control panel to display and check PROCESSING
I/O signals for status.

- 52 -
4.6.2 OPERATING PROCEDURE TO DISPLAY INPUT/ When the cursor reaches top line. the screen
OUTPUT SIGNALS switches to the previous page.

I. Depress the (DGN) key.

I I
5. Depress the PAGE
I key.
The next page will be displayed.
A page containing the diagnostic number speci-
fied previously will appear on the CRT screen. 6, Depress the IPA~E Ikey.
with the status of I/O signals displayed "1.' The previous page will be displayed.
'0' and hexadecimal digits.

2. Key-in the diagnostic number to be display-

ed. and depress the CURSOR~or~key.
This will change the screen to the page
containing keyed-in number.
The data on each line is displayed in hexa-
decimal digits in the rightmost positions on
the screen.

HEXADECIMAL
NOTATION

DIAGNOSIS 01234 N001S

7 6 5 -4 3 2 1 0
.,!1000 10111010 SA
#1001 a a a a 0 0 0 a 00
"002 o 1 0 0 0 001 41
.1003 a 0 a 1 1 0 a 0 18
#1004 a 0 0 0 a a a 1 01
T1005 1 101 a a a 1 01
t'006 01010110 56
"007 a a a 1 0 a a 1 11

"008 o 1 0 1 a 1 a a 54
flOQ9 a a 1 a a a 0 a 20
frOPEN 1 CLOSE
ROY

Fig. 4.10 Example of Input/Output

Signal Display

3. Press the ICU~SOR I key.

The cursor will move down by I line to the
next diagnostic number. Keeping this key de-
pressed continuously moves down the cursor.
When the cursor reaches the last lower line.
the screen switches to the next page.
I
4. Press the CU:SOR key. I
The cursor will move up by 1 line to the pre-
vious diagnostic number. Keeping this key de-
pressed continuously moves up the cursor.

- 53-
 5. ADJUSTMENTS UPON INSTALLATION

Upon installation. make adjustments in refer-

ence to the adjustment procedures given in the
table below.

Table 5.1 Adjustment Procedures

No. Procedure Remarks
1 Check the interior and exterior of the control cabinet.
2 Check screw terminals for tightness.
3 Connect external cables and check.
4 Connect the power input cable.
5 Check connector and module locations to be sure of
positive connections.
6 Set control power transformer.
7 Check the input power supply voltage and frequency.
8 Check that the composite power supply unit outputs are not
short-circuited.
9 Check the output voltages after a first power application.
10 Check the 1/0 signals between the NC unit and the machine
tool.
11 Check parameters and setting data.
12 Perform a second power application.
13 Check to be sure the emergency stop functions.
14 Check movement on each axis by manual feed.
15 Adjust the servo system.
16 Check that all NC functions are successfully operable.

(1) Check the interior and exterior of the con- (3) Connect external cables.
trol cabinet. Check that the cable shield is connected to
Check the control panel exterior for contami- the ground block through clamp.
nation and damage. Check that a protective ground wire is in-
Check the module connections inside the cabi- stalled between the control unit and the ma-
net for tighteness. chine tool.
Check the cables and lead bunch inside the Check that the protective ground wire is of
cabinet for damage. a one-point ground type.

(2) Check screw terminals for loose connec- (4) Connect the power input cable.
tions. Before connecting the power input cable. verify
Power input unit terminal block that power input terminals R. Sand T inside
Power on/off pushbutton switches on MOl and the control unit are not shorted.
CRT unit.
Control power transformer terminal block
Check each terminal block cover. if any. for
dislocation.

-~-
(5) Check connector and module locations and (10) Check the I/O signals between the control
insertions. unit and the machine tool.
Check that the screws on the module clamps Check the I/O signals according to the list of
are tightened on the CPU rack. I/O signals (see 4.6 ·STATUS DISPLAY BY ON-
Check that the clamp claws on Honda connec- LINE DIAGNOSTICS fUNCTION (DGN)"J .
tors are tightened and that clamp screws are
securely in place. (11) Check parameters and setting data.
Check that the clamp claws on power supply Conduct checkups according to the list of para-
connectors are in place. meters (see 9.4 Parameter).
Check that the clamp claws on flat cables
are in place. (12) Perform a second power application.
Press the POWER-ON pushbutton again for second
(6) Check settings. power application.
Verify the control power transformer setting An alarm, if displayed, should be dealt with
in reference to the input power supply voltage. according to the list of alarms.
Check that each axis can be placed under
(7) Check input power supply voltage and fre- servo clamp.
quency. Adjust the ZERO ADJ potentiometer on the
Check that the power supply voltage and fre- servo drive unit so that the servo position
quency meet ratings. deviation comes wi thin 0±2 pulses in the
Check that the input power supply capacity servo clamp state.
is high enough for power consumption of the
control unit. NOTE

(8) Check that the composite power supply unit Servo deviation pulses can be displayed
outputs are not short-circuited. Check for on the MDI &CRT unit by following the
short-circuit between: steps given below:
+ 5 V and 0 V +24 V and 0 V
. +12 V and 0 V -12 V and 0 V 1. Wri te « 4' to SET #6219.

(9) Check the output voltages after a first 2. Depress the POS key.
power application.
Depress the POWER ON pushbutton for first pow-
I I
3. Depress the PAGE
! of n I key
lfMiliJ to select
er application. the display (POSITION« ERROR' ) of a servo
Check that the air flow from the cooling air position deviation value.
exhaust port is normal.
Vefify the output voltages of the composite 4. Reset SET #6219 to o.
power supply unit.
(13) Verify the emergency stop.
Ra ted Ou tpu t Output Voltage Range
With emergency stop activated (e.g., byemer-
+ 5V 4.75 to 5.25 V
gency stop pushbutton, machine end LS), check
+12 V 11.4 to 12.6 V
that the second power supply (servo power
-12 V -12.0 to -13.8 V
supply) is turned off and that the alarm dis-
+24 V 22.8 to 25.2 V play« 330: EMERGENCY STOP» appears.

- 55 -
5. ADJUSTMENT uPON INSTALLATION (Cont'd)

(14) Check movement on each axis by manual

feed.
EJ [ (X-axis)

Check that the machine tool properly follows

up on the movement made by handle or step ~I (V-axis) I
feed.
Operate the machine tool by manual jog feed.
Activate its OT limi t swi tch intentionally, ~I (Z-axis)
I
and check to see that the machine is stopped
by detection of an overtravel alarm.
Check that the machine tool follows in the ~I (4 th-axis)
I
entire feedrate range in manual jog and rapid
feed.
~I (5th-axis)
I
(15) Adjust the servo system.
Operate the machine tool by F4-digit feed or
GOO feed in the MOl mode. Check the servo
position deviation on the MOl &CRT unit.
E I (spindle)
I
With the feedrate and servo position devia- Set a command unit position loop gain in the
tion, the position gain Kp is obtained by successive order of X-axis. Y-axis. Z-axis,
the formula: 4th-axis, 5th-axis and spindle.

F Setting: "I" = 0.0Is- 1

Kp = 16.7 x Standard setting = 4000
E
Use this parameter also for minor adjustments.
Where, F: feedrate (mm/min)
E: servo position deviation(O.OOI mm) In this case, the following parameters must be
Kp: position gain (sec. -1) set correctly.
Move distance per motor rotation.
The Kp value found by connecting a combination #6444 - #6448
of the YASNAC MX3 and our AC servo divices ac- Minimum move unit
cording to Par.13 "Feed servo unit connection" #6450 - #6454
of the YASNAC MX3 Connection Manual (TO-C843- Servo input: standard setting = 250
9.32) is determined by setting the following #6456 - #6460
parameters.
(16) Check that all NC functions are success-
fully operable.
Check that reference point return is normally
performed.
Run the test tape on each machine for check.

- 56 -
 6. MODULE/UNIT REPLACEMENT PROCEDURE

6.1 CPU UNIT

Component Name Function Cautions for Replacement

Power supply unit CPS- Input voltage: 170 to 253 VAC, Replace it after checking
ION 300 VA input voltage and load
short-circuit if faulty
Output voltage/current: Refer to Par. 4.5 SUPPLY
+ 5 V, 10 A • + 12 V, 1.1 VOLTAGE CHECK.
-12 V, 0.3 A . +24 V, 2.5 A

Main Board JANCD-MB20 · Da ta con tro II er When replacing MB20S

· Function generator Parameters and machining
· Servo controller (X, Y, Z) tape data are required
· RS232C interface unit to enter again.
· HDLC interface unit Check version no. of
· Direct-in interface unit function generator (ROM
· Power supply signal 144, 145); servo control-
· Parameter memory ler (ROM #4S); and that
Machining tape memroy required ROM is mounted.
Set SW5 correctly for
selecting CRT 14 • /9' ,
power ON/OFF and inter-
nal/external device.

PC board JANCD-PC20 · CRT

Built-in type PC Ensure version no. of PC
· controller manager (ROM 140);
· Remote I/O controller character generator (ROM
190); and that required
ROM is moun ted.

Memory board JANCD-MM2C · Servo

Data controller ROM, RAM . Ensure version no. of
· PC ladder
controller ROM data controller (ROM 100
· ROM to # ); servo controller
(ROM 136 to #37); PC
ladder (ROM 130 to 133);
and that each required
number of ROMs is mount-
ed.

- 57 -
6.1 CPU UNIT (Cont'd)

Component Name Function Cautions for Replacement

Memory board JANCD-MM20 . Data controller ROM, RAM When changing ROMs from
Serro controller ROM the old PCB to new PCB,
. PC ladder ROM be sure the ROMs are
plugged securely into IC
socket before mounting
new PCB.

Spindle and additional Servo control section Replace with servo of the
axis control board (spindle, 4-axis and 5-axis) same type.
(JANCD-SR- [~~ 1 ) Spindle PG interface Confirm that the servo
control section (ROM 148)
version No. and each ROM
are inserted.

6.2 OPERATOR'S PANEL

Component Name Function Cautions for Replacement

Panel Interface Board · 9" CRT interface unit . Adjustbrightness of CRT

(JANCD-SP-20) Keyboard interface unit as required after com-
· Single-axis handle PG interface unit pleting replacement.
· I/O unit for the panel
(input: 64 points
(BRT: VRI, CONTRAST: VR)
Ensure that ENABLE/DIS-
output: 32 points) ABLE
(SWl) and I/O area No.
(SW2) of single-axis
handle PG are correctly
set.

CRT Unit (TR-9DDYB) 9" CRT monochrome (yellow) . Makereplacement only

after turning OFF the
main power supply;
CRT has high voltage
generating section.

Keyboard Unit Function key and LED

· Address key
· Data key
Buzzer

- 58-
6.3 OPTIONAL MODULES

Componect Name Function Cautions for Replacement

Large capacity memory Addition of machining tape area Requires reentry of the
module machining tape data.
Model: JANCD-I1M21-~::

External I/O module Input : 112 points Before replacement set

Model: JANCD-I021 • Output: 68 points according to Par. 7.3.
(Polarized and contactless type:
64 points
Contact type: 4 points)

Tape reader unit · 270

RS-232C Interface output Ensure that the dip switch
l'Iodel-2801B-2 · char/s (OS) is set as standard
according to the table of
Par. 4.3.17.

- 59 -
 7. SETTING AND ADJUSTMENT FOR MODULE

7.1 MB20 BOARD (2) SW5 Setting

This switch can select 14" CRT (with ACGC) or
(1) SWI (System No. Switch) Setting 9" CRT (standard) on operator's panel. It can
SW I Set this swi tch to 0 for normal also select if POWER OFF signal is entered on
operation, since this switch is operator's panel (POS) , from external device
provided only for maintenance (EOF) or by both POF and EOF.
and creation of sequence ladder.
SW5
No. Function 1 0 E::.9 3~(14·/9·CRT)
0 Performs normal operation and parameter 4 0 0 0 6~For system (operation
changes. """0 0 prohi bi ted)
7 ~ 9~EOF }
(Select 16219 = 1 or 4 at the time of 10 0 10 01 12~POF enable/disable
parameter change.) (Standard setting)

1 Changes parameters. Use panel Use external

device (EOF) Use both
(It cannot nake cycle start, so do not (POF) only only
use it for that purpose.)
I 0 0 0 3 I 0 0 0 3 I 0 0 0 3

2 Not used.
SW5
• 0 0 0 6
• 0 0 0 6
• 0 0 0 6

7 ~ 0 9 7 0~9 7 0~9
3 Not used. '0 0 ~ 12 10~0 12 100~ 12

4 Can enter into edit operation mode of

sequence ladder from online mode. (3) Adjustment of VRI to VR6
Do not use this setting since it is re-
Function X-axis Z-axis Spindle
served for future developments and is
Gai n adj us tmen t VRI VR3 VR5
used only by OEM and factory service
Zero point adjustment VR2 VR4 VR6
personnel.
These are VRs for adjusting D/A of each axis
5 Not used. and spindle. They have been already been
adjusted at the factory prior to shipment.
6 Can enter into edit operation mode of Readjustment is not required.
sequence ladder at online immediately
after power application.
Do not use this setting since it is re-
served for future developments and is
used only by OEM and factory service
personnel.

7 Can operate memory generation.

Do not use this setting since it is for
maintenance and is used only by our
service personnel.

- 60 -
 7.3 SR20 board SR20 r-----;
7.2 SP20 BOARD '-- _ _ _ _ J

(1) SW 1 (HPG)
J

1: Spindle control section only

(SWIl (SWIl 2: Spindle control section + 4th axis
ONI ~ 0 3 OFF ONI 0 ~ 30FF control section
~ 6
3: Spindle control section + 4th & 5th
0 0 0 ~ 0 0 0 6
axis control sections
7 0 0 0 9 7 0 0 0 9
10 0 0 0 12 10 0 0 0 12 Adjustment between VRI and VR6
Si.ullaneous single axis Si.ullaneous 3-axis
canual pulse generator aaRual pulse generator
standard setting optional selting 4th- 5th-
Function Main axis
axis axis
Gain adj us tmen t VR5 VRI VR3
This switch selects use or prohibition of man-
ual pulse generator interface. Zero adjustment VR6 VR2 VR4
Use it by standard setting for all except for
simultaneous 3-axis manual pulse generator
speci f iea tion (optional). The above VRs are designed for D/A adjustment
of each axis, and were already adjusted at the
(2) SW2 (Remote I/O address) factory prior to shipping.
Readjustment is not required.

5H2
16·············; 7.4 1021
15 ............. ; No area selection
2
(I) SWI (Remote I/O address)
3 10 01 14 ............. ; Area No.I-1 selection The above diagram shows shorting plug (SWI)
4 13 ............. ... Area No.I-2 selection ~etting and I/O area No.
5 12 ............ ... Area No.2-1 selection
6 11 ............. ; Area No.2-2 selection SHI
7 10 ............ ·; Area No.3-1 selection 1 16···· ........ ·; No area selection
8 9 ............. ; Area No.3-2 selection 2 10 01 15 .......... · .. ; Area No.1 selection
31-_-1 14 ............. ; Area No.2 selection
4 13 ............. ; Area No.3 selection
5 12 ............. ; Area No.4 selection
This switch selects I/O area for using SP20-2 6 II ............. ;
(operator's panel with I/O).
The diagram at the left shows shorting plug 7 10 .... ·· ...... ·; Spare areas
(SW2) setting and I/O area no. 8 9 ............ ·;

- 61 -
 7.4 1021 (Cont'd) (3) SW3 (Term I na tor)
Terminator ON/OFF must be selected when one
(2) SW2 (Logic reverse) remote I/O board (JANCO· 102]) IS used, or if
This switch turns the function ON/OFF to make several boards are used, or if signal is trans-
logic at the time of contact closing to logic ferred to an other remote I/O board.
"1", regardless of +24V common/O •• common.

Logic at contact
SW3
closed
SW2 0,. Coamon +24 V eo•.on ON 1 10 '01 ::9J 3 OFF
.............
4 10 :01·.-.9; 6
~ 16
7 10 ;01-::9; 9
2 0 0 15 10 10 ;01 :: ..0: 12
3 0 0 14
4 0 0 13 Note: All four circuits
fOJ fJJ should be set in a
5 0 0 12
same side.
6 0 0 II
7 0 0 10
8 L-_--L
0 0 9
............. .
< Example>
JANCD JANCO JANCO JANCO
-PC20 ·1021 -1021 -1021
The above setting makes reverses logic in case
of input contact closing similar to YASNAC X2 !CNZI~ ~CN;]-f~~ lc~l~
series. t,S-ION . CNIZ. . CNIZM CNIN
fCNIz1f_JrNI3n_N NI3 W CNI3 0
Logic at contact
closed L_..J L::!".:1 L:!"~ ~~~
SW2 014 COIIIMOn 1 24 V Coo.on + • •
- _._--_ ... - . OFF OFF ON
I 0 0 16
2 0 0 15
3 ~ 14
4 0 0 13
fJJ fJJ
5 0 0 12
6 0 0 II
7 0 0 10
8 0 0 9
L..._...L ........... .

Left setting makes logic "I" in case of in-

put contact closing.
Use 3 for standard setting, although the re-
sult is the same even if anyone of SW2 to SW8
is short-circuited.

- 62 -
 8. NC DATA HANDLING

8.1 SYSTEM NO. SETTING (16219) To prevent this, alarm status is displayed
if 16219 is set at a value other than "0.'
Set system No. at "I" to write parameter
number. System number can be set by setting
the value of #6219 through the operator's ALARl1 01234 N0003
panel.
SYSTEM NO. SETTING (16219): (1)
(1) Setting of 16219
l1ESSAGE
"0": SYSTEM

For normal operation. Writing parameters is LSK

prevented.

"l" : PARAMETER Fig. 8.1 Typical Alarm Display

To write parameters. At this position, Cycle System number 16219 should be set at "0'
start is prevented. except for writing parameters.

"4": TEST (0) (l1aintenance mode) 8.2 DISPLAYING AND WRITING PARAI1ETERS

Normal operation is similar to the case of ~O~ This system has various parameters stored in
SYSTEM, but available only for maintenance memory. They determine operating conditions
mode. such as tape coding and feedrate. The para-
meters can always be displayed regardless of
Note: the mode even during automatic operation.
For details, see Par. 9.3 LIST OF PARAMETER
1. Setting values other than those described NUMBERS. For sequence parameters 17000 to
above will prevent correct operation. #7099, see machine tool builder's manual.

2. Setting can be effective only when the sys-

tem number switch provided on the control
uni t main module (I1B20) is set at" O.•
Refer to Par. 7" SETTING AND ADJUSTMENT FOR
MODULE .•

(2) Alarm Display of System No. Setting (16219)

When setting 16219 is set at"1 • , Cycle
Start is prohibited, causing unexpected errors.

- 64 -
8.2.1 PARAMETER TYPES 2. The parameter number specification can be
Parameters are displayed either in binary or
. the ICURSOR
updated by operating ! orI rtI
~

in decimal digits. key.

The screen can be updated by operating the

PARAMETER
ITl
~ or IPAGE
! I key.
01234 NODI?

7 6 5 4 3 2 1 0
'6010 0 0 a 0 0 0 1 1 3
., 6011 0 0 0 a 0 0 0 0 0 8.2.3 WRITING PARAMETER DATA
# 6012 0 0 0 a 1 1 1 0 14
#6013 0 0 0 0 0 0 0 0 0
It 6014
It 6015
0
0
0 0 0 0
a 1 0 0
1 1 0
1 1 1
6
39
Set the parameter 16219 to "1."
(16016 0 0 1 0 0 1 0 0 36
II 6017 0 0 0 0 0 1 0 0 4
It 6018 0 0 1 0 0 0 0 a 32 For display in binary disgits
It 6019 0 0 0 0 0 1 0 0 4
o OPEN 1 CLOSE

ROY I. Specify a desired parameter number.

2. Depress the INSRT key. The cursor 'will move

Fig. 8.2 Typical Parameter Display from the parameter number to the binary
(in binary digits) digi t display, indicating the bi t posi tion
of 07 first.
Parameters ft6005 to .6049 are displayed in
binary digi ts.
I
3. Depress the CURSOR
! I
key. The cursor moves
by 1 bit towards the bit position DO every
time this key is pressed. Keeping this key
PARAMETER 01234 NOOI?
depressed can continuously move the cursor
'6600 1000000 to the desired position.
'6001 2000000
'6002 500000
#6603 o 4. Depress the WR key, and the designated bit
#6604 o
# 6005 o data reverses (0 to 1 or 1 to 0). Pressing
#6606 100000
#6607
#6606
100000
50000
the key again will reverse the data.
1;6609 o Genera Ily, "I" rep res en ts the function
being on and "0" being off.
ROY

5. OnlY when the cursor is set to the rightmost

Fig. 8.3 Typical Parameter Display decimal position, decimal data can be keyed
(in decimal digits) in.
Parameters 16050 and larger are displayed in
decimal digi ts.
Key-in data 76543210
8.2.2 PARAMETER DATA DISPLAY
@]WRf-----f-7'O 0 0 0 0 0 0 0 o
1. Key-in a parameter number and press the
ICU~SORI or Icu:sORI key. The symbol "." mrnm '11111111

need not be typed. Up to ten parameter

numbers and their contents can be displayed.

- 65 -
 8.2.3 WRITING PARAMETER DATA (Cont'd) 8.4 TAPE INPUT or SETTING DATA AND PARM1ETER
DATA
6. Repeat steps 2 to 5 to write desired para-
meter da tao A!though se t t i ng da ta and parame ter da ta are
. I I
KeepIng the CURSOR
! or r-;-l
~ key depres-
generally input through MOl operation, they
can also be entered by means of punched paper
sed moves the cursor continuously on the tape. The two types of data may be input from
screen. a single tape.
If something wrong with the data transfer by
7. With the writing completed, depress the RS-232C, refer to Par. 4.2.3.
INSRT key in a • sandwi tching' manner
(INSRT, data, and INSRT in that order). (1) The tape format is as follows:

For display in decimal digits

1. Specify a desired parameter number. Lable %;

N6000 X128;
2. key-in the data and depress the WR key. N6001 X 5; Note:
The data will be written to the parameter N6002 X 0; '%" is used in
number indicated by the cursor. the ISO code and
"ER" in the EIA

. I I
3. The parameter number specification can be
updated by operating the CURSOR
! '~IT! %
code.

I
or PAGEl
! III
,~key.
Fig. 8.4
Check that the writing has normally complet-
ed, and set the parameter 16219 back to '0.' (2) The input operation procedure is as fol-
lows: Set the parameter 16219 to '1."
8.3 DISPLAYING AND WRITING KEEP MEMORY
(a) Select the EDIT mode.
In keep memory to control machine sequence,
vital important information are set and still (b) Depress the []jili] key.
stored even if power off.
The wrong setting results in machine failure, (c) Set the setting/parameter data tape onto
so display and write with care according to the tape reader.
machine tool builder's manual.
(d) Depress the iRESETi key.
(1) Keep memory's area.
~ function address 17100 to 17999 (e) Depress the [ill key. The tape reader will
start reading the tape. "IN" blinks on the
(2) Displaying and Writing keep memory CRT screen while the data is being read.
Refer to Par. 8.2 because of the same
procedure. (f) On completion of reading symbol % (or char-
acters ER), the tape reader comes to a stop
and causes the 'IN" display to disappear
from the CRT screen. This completes the data
input. Set the parameter 16219 back to ·0."

- 66-
8.5 PUNCIIING~OUT OF SETTING DATA AND PARAMETER 4. Confirm puncher is ready.
DATA
5. Depress the [our] key. The setting and
If something wrong with the data transfer by parameter data will be continuously punched out.
RS~232C. refer to Par. 4.2.3.
The punching out procedure is as follows: 6. To interrupt the punching operation. depress
the /RESETI key.
1. Select the IEDITI mode. Punching cannot be resumed. Restart operations
from the beginning after interruption.
2. Depress the I PRM I key. Set the parameter ft6219 back to '0."

3. Depress the IRESETI key.

8.6 SUMMARY OF STORING DATA AND EDITING OPERATIONS

Edit Paramete Func-

Operation 16219 Mode Procedure
Lock Setting tion

Storing frOM Ne operator's panel keyboard 1 Para.eter nUlllber -+ ICURSOR I Data - [@

M
$ Storing from tape (Note 4) (Note 6) 1 IRESETI -[0
ilm PRM
M
~
"-
Punch out (Note 3) EDIT IRESETI - lOUT]
llatchmg wi th tape (Note 4) IRESETI - @iI
Storing from He operator's panel keyboard Setting nu.ber -+ ICURSOR I Da ta - [@
~

.~
Storing fro. tape 1 IRESETI - [jffi
::::
~

'" Punch out EDIT

SET
IRESETI - IQ@
VerificatIon with tape IRESET! - [li@
Storing fro. Ne operator's panel keyboard Offset number -+ I CURSOR ! Data - [HjjJ
Storing Croll tape IRESET! - !lID
-
~

0
~
~
Punch out EDIT OFS IRESETI - IQ@
Matching with tape IRESET! -~
Clear of all offsets IQ/ - -9999 - I@
IQJ Program number - ~- Repeat of edit
-+
Storing from Ne operator's panel keyboard OFF
opeation addi tion of address data·
01

One part
Tape with number 0 OFF IRESET! - !!]I
E
~
Storing
prograll Tape wi thou t number 0
(Note 1)
OFF
EDIT PROG
IRESET! - IQ] -. Program number ~ !!]I

-
M
~
0
~
"-
froo
tape AII par t programs on tape OFF !RESET! - IQ/ --999 - ~
~
~
"-
Addition to registered part progra OFF !RESET! - NEXT ~ITID

Punch
Designated part program IRESETI - ill! - Progralll nUlllber .--.. ~
Out IRESET! [Q/ - -9999 - lOUT!
Addition to registered part progra ~

- 67 -
8.6 SUMMARY OF STORING DATA AND EDITING OPERATIONS (Cont'd)
EdJl Para.ete Func-
Operation '6219 Mode Procedure
Lock Setting hon

Verifi- One part

Tape with numbner 0 JRESET! - ~
cation
with
program Tape wi thoul number 0
(No te 1)
JRESET! - [QJ -+ Prograll nUMber -+ !VER!
tape
AII par t progr811S on tape JRESETI -~
Modification of address data ICURSORI (Se t to address da ta to be lIo(ilf i ed)
OFF EDIT
(Note 2) - Address da ta - IAlJERJ
JCURSORJ (Set to address data J~fore
E
m Addition of address data (Note 2) OFF
~ addihon)- Address data - INSRT
~ Edi t PROG
0 JCUR~t to address data to be deleted)
~
"- Deletion of One address data OFF
~
- RASE
~
JCURSOR! (Set to address data at head of block
~
"- Deletion of one block (Note 5) OFF to be deleted) - WiID -.~
MEM
Address search Address data to be searched - ICURSORI
EDIT
Deslgnated part prograM OFF [Q1 -- prograM number to be searched - IERASE!
Clear EDIT
All part prograMS on tape OFF [Ql - - 9999 - JERASij

Notes:
1. Storing of a part program having a program nUliber dif- 4. If the tape contains settIng inforMation. it is also stored
ferent from program number 0 on tape is performed by the and veri fled the same tille.
salle operation as for" tape without progralll number O.•
5. When the cursor to the address data in the .iddle of a block
2. Wi thin the lilli t of 32 characters. addition of lIuitipie and EOB and ERASE keys are depressed, the data following the
address data and the change to one address data are per- cursor posi tion is deleted.
In tted.
6. When data has been stored fro. a para~eter tape, turn the
3. Setting is punched out at the sale time. power on and off.

- 68 -
 9 APPENDIX

9.1 ALARM NO. LIST

The alarm No. is classified as shown in table 9.1.

Table 9.1 Alarm classification

Alarm No. During actuation Classification

000 - 099 Stop by block end. Tape format error alarm.

Macro, operation and external I/O

100 - 199 Stop by block end. error.
Sequence error (J )(2)(3),

Over- travel, return to reference

200 - 299 Decelerating and stop point, positioning, MRDY and
other errors.

300 - 399 Decelerating and stop Servo, emergency stop, overload,

FG, RPG and other errors.

- 69 -
9.1 ALARM NO. LIST (Conl'd)

Table 9.2 LIST OF ALARM CODES

Code Causes Code Causes

000 006

001 ZR UNREADY (X) 007

REFERENCE POINT RETURN NOT COMPLETED X-AXIS

CYCLE STARTED WITHOUT RETURNING TO REFER-
ENCE POINT.
RETURN TO REFERENCE POINT.

002 ZR UNREADY (Y) 008

REFERENCE POINT RETURN NOT COMPLETED Y-AXIS

CYCLE STARTED WITHOUT RETURNING TO REFER-
ENCE POINT.
RETURN TO REFERENCE POINT.

003 ZR UNREADY (Z) 009

REFERENCE POINT RETURN NOT COMPLETED Z-AXIS

CYCLE STARTED WITHOUT RETURNING TO REFER-
ENCE POINT.
RETURN TO REFERENCE POINT.

004 ZR UNREADY (4) 010 TH ERROR

REFERENCE POINT RETURN NOT COMPLETED 4TH-

AXIS CYCLE STARTED WITHOUT RETURNING TO TAPE HORIZONTAL PARITY ERROR.
REFERENCE POINT. SEE PAR. 4.2.2
RETURN TO REFERENCE POINT.
- -- - --
005 RESET UNREADY (5) 011 TV ERROR

REFERENCE POINT RETURN NOT COMPLETED 5TH-

AXIS CYCLE STARTED WITHOUT RETURNING TO TAPE VERTICAL PARITY ERROR.
REFERENCE POINT. SEE PAR. 4.2.2
RETURN TO REFERENCE POINT.

- 70 -
Code Causes Code Causes

012 OVERFLOW (128 CH) 018

BUFFER CAPACITY OVERFLOW IN A BLOCK

(128 CHARACTERS).
CORRECT PROGRAM.

013 PROG ERROR (NO ADDRESS) 019

ADDRESS PLUS NO DATA AND NEXT ADDRESS COM-

MAND. OR NO ADDRESS PLUS DATA.
SEE OPERATOR'S MANUAL (TOE-C843-9.30) PAR.
2.1.2 AND CORRECT PROGRAM.

014 PROG ERROR ("-, ••.• ) 020 PROG ERROR (G)

SIGN "-," AND "." NOT CORRECTLY USED. UNUSABLE G CODE OR G CODE NOT INCLUDED IN
SEE ORERATOR'S MANUAL (TOE-C843-9.30) PAR. OPTIONS PROGRAMMED.
2.1.1 AND CORRECT PROGRAM. SEE ORERATOR'S MANUAL (TOE-C843-9.30) PAR.
2.9.1 AND CORRECT PROGRAM.

015 PROG ERROR (UNUSABLE CH) 021 PROG ERROR (G)

UNUSABLE CHARACTER PROGRAMMED IN INSIGNIFI- G CODES IN 1, AND * GROUPS PROGRAMMED SI-

CANT DATA AREA. MULTANEOUSLY IN A BLOCK.
SEE OPERATOR'S MANUAL (TOE-C843-9.30) PAR. SEE ORERATOR'S MANUAL (TOE-C843-9.30) PAR.
2.1.2 AND CORRECT PROGRAM. 2.9.1 AND CORRECT PROGRAM.
016 PROG ERROR (UNUSABLE AXIS) 022 PROG ERROR (G02/03, G43/44)

INPUT OF A, B, C, U, V AND WIS NOT DEFINED G43 AND G44 ARE SPECIFIED IN THE CIRCULAR
AS AN ADDITIONAL AXIS NOR B FUNCTION. ARC (G02, 03) mode.

017 PROG ERROR (8 DIGITS) 023 PROG ERROR (G)

INPUT DATA OVERFLOW (MORE THAN 8 CHARAC- AN UNUSABLE G CODE IS SPECIFIED IN THE
TERS) . FIXED CYCLE MODE.
SEE ORERATOR'S MANUAL (TOE-C843-9.30) PAR.
2.1.1 AND CORRECT PROGRAM.

- 71 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

024 PROG ERROR (G, G41/42) 030 PROG ERROR (F)

AN UNUSABLE G CODE IS SPECIFIED IN THE NO F COMMAND IN FEED COMMAND.

COMPENSATION MODE. SEE TOE-C843-9.30 PAR.2.4.2

025 PROG ERROR (G70/71/72) 031 PROG ERROR (R = 0)

G70 TO G72 ARE USED FOR OTHER THAN THE CIRCLE WITH RADIUS 0 COMMANDED IN CIRCULAR
FIXED CYCLE. ARC COMMAND, RADIUS 0 CIRCULAR ARC COMMAND
IMPOSSIBLE, CORRECT PROGRAM

026 PROG ERROR (G41/42) 032 PROG ERROR (G02/03)

RISING ERROR AT TOOL RADIUS COMPENSATION C MORE THAN THREE AXES ARE INCLUDED IN THE
TIME .• CIRCULAR ARC SPECIFICATION WITHOUT A
NOTE) A COMMAND TO PREVENT FROM ENTERING HELICAL INTERPOLATION OPTION.
THE CORRECTION C MODE IS ISSUED.

027 PROG ERROR (G41/42) 033 PROG ERROR (G02/03)

RISING ERROR AT TOOL RADIUS COMPENSATION THE CIRCULAR ARC SURFACE CANNOT BE DECIDED
(THE FALLING TOOK PLACE IN CIRCULAR ARC FROM THE SPECIFICATION.
MODE.) MORE THAN FOUR AXES ARE INCLUDED IN THE
CIRCULAR ARC SPECIFICATION.

028 PROG ERROR (G77-R) 034 PROG ERROR (G02/03)

R-POINT RETURN IS SPECIFIED BY EXCUTING G77. CIRCULAR ARC R DESIGNATION ERROR.

SEE TOE-C843-9.30 PAR.2.9.4(4) AND CORRECT
PROGRAM

029 035 PROG ERROR (D, H)

D AND HCODE NUMBERS OF THE TOOL DIAMETER

AND LENGTH CORRECTION ARE TOO HIGH.

* (I) No move command provided in 3 blocks with G41 (G42)

(2) MOO provided at start up.
(3) Started up in circular arc block.

-72-
Code Causes Code Causes

036 PROG ERROR (P-G 10) 042 PROG ERROR (M98, G65/66 NEST)

TOO LARGE P (NUMBER DESIGNATION) WHEN SUBPROGRAM OR MACRO CALL FIVE-NESTED.

OFFSET IS PROGRAM-INPUT. SEE TOE-C843-9.30 PAR. 2.8.7(6) AND
PAR. 2.11.9.2(2)( ii l-

037 PROG ERROR (GIO) 043 PROG ERROR (G52, Q2)

TOO LARGE R WHEN WORK COORDINATE SYSTEM IS THE WORK COORDINATE SYSTEM IS NOT SET.
PROGRAM-INPUT. THE LOCAL COORDINATE SYSTEM WAS SPECIFIED
IN THIS MODE.

038 PROG ERROR (GIO, Q2) 044 PROG ERROR (GI2/I3)

P IS TOO LARGE FOR INPUT OF THE WORK RADIUS R < COMPENSATION D WAS SPECIFIED IN
COORDINATE SYSTEM PROGRAM. THE CIRCLE CUTTING.

039 045 CAL ERROR (G4I/42)

OPERATION WAS DISABLED IN THE TOOL RADIUS

COMPENSATION.

040 PROG ERROR (M98, G65/66) 046 PROG ERROR (G4I/42)

P IS NOT ASSIGNED TO BLOCKS M91, M98,
G65/G66 AND G25. THERE IS A DIFFERENCE CIRCULAR ARCS OTHER THAN THE COMPENSATED
BETWEEN P ONO. AND Q ONO. ON G25; G25 AND SURFACE ARE SPECIFIED IN THE TOOL RADIUS
M98/M99 ARE ASSIGNED SIMULTANEOUSLY. COMPENSAT ION.

041 PROG ERROR (NO PROG) 047 PROG ERROR (G4I/42)

PROGRAM NO. (SEQUENCE NO.) NOT FOUND AT THE CORRECTED SURFACE ARE REPLACED IN
CALL BY M98, M99, G65, G66, G25, G, MAND T. THE TOOL RADIUS COMPENSATION.

- 73 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

048 PROG ERROR (G41/42) 054

INTERSECTION POINT NOT OBTAINED BY INTER-

SECTION COMPUTATION

049 PROG ERROR (G41/42) 055 PROG ERROR (M, S, T, B)

REVERSE OR ALMOST REVERSE COMMANDED IN M97 M, S, T, B COMMANDS IN THE BLOCK IN WHICH

MODE. M, S, T,B CODE CANNOT BE COMMANDED.

050 SCALI NG ERROR 056 PROG ERROR (AXIS)

UNUSABLE G CODES ARE SPECIFIED IN THE AXIS COMMAND IN G04, G20, G21 BLOCKS.
SCALING MODE. (G92, G28 - G30, G36 - G38,
G70 - G72)

051 SCALING ERROR 057 PROG ERROR (S COM)

A BLOCK SPECIFIED BY G51 AND G50 IS S COMMAND EXCEEDS THE RANGE OF 16274.
ERRONEOUSLY FORMATTED. DISREGARDED WHEN #6274 IS SET TO '0".
THE SCALING MAGNIFICATION SHOWS O.

052 058 MIRROR IMAGE (G28)

G28 IS SPECIFIED IN THE MIRROR IMAGE.

053 059 ZR UNREADY

REFERENCE POINT RETURN NOT COMPLETED ON

THE AXIS WHICH HAS G29 COMMAND OR
REFERENCE POINT RETURN NOT COMPLETED
ON THE AXIS WHICH HAS G30 COMMAND.

- 74 -
Code Causes Code Causes

060 066 RESET UNREADY (AFTER EDITING)

CYCLE START BEGAN WITHOUT RESETTING AFTER

EDIT OPERATION.

061 067

062 068

063 069

064 070 PROG ERROR (M02/M30/M99)

MEMORY OPERATION COMPLETION COMMAND NOT
GIVEN.
PROGRAM MODES M02/M30/M99.

065 071

- 75 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

072 079

073 080 PROG ERROR (G10, G22/23)

GIO, G22, G23 AND AXIS DATA ARE SPECIFIED

SIMULTANEOUSLY.

074 081

075 RS-232C ERROR (BAUD RATE) 082

RS-232C INTERFACE
THE NUMBER OF BITS AND BAUD RATE CONFLICT.
REFER TO PAR. 4.2.3.

076 RS-232C ERROR (SIGNAL LEVEL) 083

RS-232C INTERFACE
TRANSMISSION TROUBLE
REFER TO PAR. 4.2.3

077 RS 232C ERROR (OVERRUN) 084 MIRROR IMAGE (G36/37/38)

10 CHARACTERS MORE HAVE BEEN READ IN AFTER THE MIRROR IMAGE IS TURNED ON BY G36 TO G38.
STOP CODE HAS BEEN TRANSMITTED THROUGH RS
232C INTERFACE. CONFIRM TRANSMITTER'S STOP
CODE PROCESSING CAPABILITY. REFER TO PAR.
4.2.2.

078 085 PROG ERROR (G36/37)

OTHER THAN ONE AXIS i, (j) ARE SPECIFIED

BY G36, (37).

- 76 -
 Code Causes Code Causes

IDS MACRO ERROR (UNDEFIN INO.) 114 MACRO ERROR (DO-FORMAT)

UNDEFINED VARIABLE NO. DESIGNATED. "DO· NOT CORRESPONDING TO "END."

SEE TOE-CS43-9.30 PAR.2.1I.7.2 AND
CORRECT PROGRAM.

109 MACRO ERROR (ft NO. NOT LEFT) 115 MACRO ERROR ( [ 1 UNMATCH)

A VARIABLE PROHIBITED TO BE SUBSTITUTED FOR NUMBER ERROR IN [ 1•

THE LEFT SIDE IS ASSIGNED. CHECK NUMBER OF MARK ( ) TO MEET AND
CORRECT PROGRAM.

110 MACRO ERROR ([ 1 5 LIMIT) 116 MACRO ERROR (DO END NO.)

MULTIPLE LAYERS OF PARENTHESES EXCEEDING "m" IN DO m OUT OF RANGE 1 ;:;; 111 ;:;; 3.
THE UPPER LIMITS (5). SEE TOE-CS43-9.30 PAR.2.11.7.2 AND CORRECT
SEE TOE-C843-9.30 PAR.2.11.6.6 PROGRAM.
CORRECT PROGRAM.

111 MACRO ERROR (MOVE G66-M99) 117 MACRO ERROR (10)

MODAL ACCESS. AN AXIS MOVE COMMAND IS

ISSUED AT MS9 RETURN TIME OF G66. DO NOT
MOVE BLOCK M99.

112 MACRO ERROR (5) 118 MACRO ERROR (GO TO N)

MULTIPLE LEVELS OF MACRO CALL EXCEEDING THE "n" in GOTO n OUT OF RANGE 0 ;:;; n ;:;; 9999.
UPPER LIMIT 4. CHECK SEnUENCE NO. AND CORRECT PROGRAM.
SEE TOE-C843-9.30 PAR.2.11.9.2 (2) (ii)
AND CORRECT PROGRAM.

113 MACRO ERROR (6) 119 MACRO ERROR (12)

- 79 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

120 PRTN ERROR (NOT FOUND) 127 LIFE CTRL ERROR (T5 &T9999)

SEQUENCE NO. NOT FOUND AT PROGRAM RESTART. T5 DIGITS WERE SPECIFIED WITHOUT STORING
CHECK SEQUENCE NO. THE GROUP, OR THERE IS AN ERROR IN T9999L
L\L\L\ SPECIFICATION.

121 PRTN ERROR (G92) l~ LIFE CTRL ERROR (T5 &T9999)

G92 WAS SPECIFIED VIA MDI AT THE TIME THE ALL THE GROUP CONTENTS CONSIST OF SKP,
PROGRAM WAS RESUMED. BUT T5 DIGITS WERE SPECIFIED, OR, H(D)999
OF THE TOOL NOS. WAS SPECIFIED WITHOUT
STORING H-NO. AND D·NO.

122 PRTN ERROR (G54 - G59) 129 PROG ERROR (G54 - 59J)

G54 TO G59 WERE SPECIFIED VIA MDI AT THE J WAS SPECIFIED TOO LARGE IN THE WORK
TIME THE PROGRAM WAS RESUMED. COORDINATE SYSTEM SPECIFICATION.
BESIDES, THE MODE IS OTHER THAN GOO/GOI.

123 PRTN ERROR (ORG) 130

THE COORDINATE SYSTEM WAS CHANGED BY

DEPRESSING THE ORG KEY ON OPERATOR'S PANEL
AT THE TIME THE PROGRAM WAS RESUMED.

124 PRTN ERROR (MDI MOVE) 131

THE AXIS MOVE WAS SPECIFIED VIA MDI AT THE

TIME THE PROGRAM WAS RESUMED.
THIS IS PROHIBITED.

125 PROG ERROR (G122/123/124) 132

p, I ,T, L, HAND D ARE SPECIFIED ERRO-

NEOUSLY IN THE G122/123 SPECIFICATION.

126 PROG ERROR (G122 DATA OVR) 133

THE TOOL LIFE CONTROL DATA EXCEEDING THE

CAPACITY WAS SPECIFIED.

-80-
Code Causes Code Causes

134 142

135 143

136 144

137 145

138 146

139 147

140 148 AS AFTER READ SUB PROG/MACRO

AN UNUSABLE G CODE WAS SPECIFIED IN THE G68

MODE. G68 WAS SPECIFIED IN THE CORRECTION
C CODE.

141 149

- 81 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

150 ROTATE ERROR (G CODE) 158

G CODE THAT CANNOT BE USED IN G68 MODE HAS

BEEN COMMANDED. G68 HAS BEEN COMMANDED
DURING TOOL RADIUS COMPENSATION C.

151 ROTATE ERROR (FORMAT) 159

THERE IS AN ERROR IN THE FORMAT OF THE

BLOCK SPECIFIED BY G68 AND G69.

152 160 DNC MODULE TIME OUT

DNC TIME OUT ERROR.

153 161 DNC MODULE DR-LINE ERROR

DR LINE ERROR.

154 162 DNC MODULE PACKET LENGTH ERROR

PACKET LENGTH ERROR.

155 163 DNC MODULE 51 ERROR

8251 ERROR.

156 164 DNC MODULE CHECK SUM ERROR

CHECK SUM ERROR.

157 165 DNC MODULE COMMAND ERROR

COMMAND ERROR.

~ 82 -
Code Causes Code Causes

166 173 MEM ERROR (PRM)

PARAMETER AREA TOTAL CHECK ERROR.

SEE THIS MANUAL PAR.4.2.3.

167 DNC MODULE ROM CHECK ERROR 174 MEM ERROR (KEEP)

COMMUNICATION MODULE ROM CHECK ERROR. KEEP MEMORY TOTAL CHECK ERROR.
SEE THIS MANUAL PAR.4.2.3.

168 DNC HISPEED MODE ERROR 175 MEM ERROR (MACR)

HIGH SPEED CUTTING MODE ERROR. MACRO TOTAL CHECK ERROR.

SEE THIS MANUAL PAR.4.2.3.

169 DNC IIF SYNC ERROR 176

DNC CPU ERROR.

170 MEM ERROR (OFS) 177

TOOL OFFSET TOTAL CHECK ERROR.

SEE THIS MANUAL PAR.4.2.4.

171 178

172 MEM ERROR (SET) 179 OVER TEMP

SETTING AREA TOTAL CHECK ERROR. PANEL INSIDE TEMPERATURE TOO HIGH.
SEE THIS MANUAL PAR.4.2.3. SEE THIS MANUAL PAR.4.2.4.

- 83-
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

180 SEQ ERROR I 185

SEQUENCER ERROR (1)

BLOCK STOP IS OUTPUT AT DGN #1318 D5~1.
REFER TO THE MACHINE MANUAL OR CONTACT
THE MACHINE TOOL BUILDER FOR INFORMATION.

181 SEQ ERROR 3 186

SEQUENCER ERROR (2)

IMMEDIATE STOP IS OUTPUT AT DGN #1318 D.~1
REFER TO THE MACHINE MANUAL OR CONTACT THE
MACHINE TOOL BUILDER FOR INFORMATION.

182 SEQ ERROR 2 187

DECELERATING STOP IS OUTPUT AT DGN #1318

D7~1. REFER TO THE MACHINE MANUAL OR CONTAC1
THE MACHINE TOOL BUILDER FOR INFORMATION.

183 188

184 189

183 190 HDLC SYSTEM SOFT ERROR

A SYSTEM ERROR OCCURRED AT THE TIME OF ACGC

CONNECTl ON.
CONTACT YOUR YASKAWA REPRESENTATIVE.
-

184 191 HDLC SOFT COMMAND ERROR

ASYSTEM ERROR OCCURRED AT THE TIME OF ACGC

CONNECT JON.
CONTACT YOUR YASKAWA REPRESENTATIVE.

- 84-
Code Causes Code Causes

192 HDLC 8530 SEND ERROR 201 OT (X)

ASYSTEM ERROR OCCURRED AT THE TIME OF ACGC OVERTRAVEL X FOR '0' OF DGN #1319 D., 0,.
CONNECTION. SEE MACHINE TOOL BUILDER'S MANUAL.
CONTACT YOUR YASKAWA REPRESENTATIVE.

193 HDLC 8530 RECEIVE ERROR 202 OT (Y)

A SYSTEM ERROR OCCURRED AT THE TIME OF ACGC OVERTRAVEL Y FOR '0' OF DGN #1319 Dz , 0 3 •
CONNECTION. SEE MACHINE TOOL BUILDER'S MANUAL.
CONTACT YOUR YASKAWA REPRESENTATIVE.

194 HDLC NAK ERROR (10 TIMES) 203 OT (Z)

ASYSTEM ERROR OCCURRED AT THE TIME OF ACGC OVERTRAVEL Z FOR '0' OF DGN #1319 D., Os.
CONNECTI ON. SEE MACHINE TOOL BUILDER'S MANUAL.
CONTACT YOUR YASKAWA REPRESENTATIVE.

195 HDLC CMOS FILE ERROR 204 OT (4)

ASYSTEM ERROR OCCURRED AT THE TIME OF ACGC OVERTRAVEL 4 FOR '0' OF DGN #1319 D., 0,.
CONNECT ION. SEE MACHINE TOOL BUILDER'S MANUAL.
CONTACT YOUR YASKAWA REPRESENTATIVE.

196 HDLC I/O DATA ERROR 205 OT (5)

ASYSTEM ERROR OCCURRED AT THE TIME OF ACGC OVERTRAVEL 5 FOR '0' OF DGN #1313 D., 0,.
CONNECT ION. SEE MACHINE TOOL BUILDER'S MANUAL.
CONTACT YOUR YASKAWA REPRESENTATIVE.

197 HDLC NC REQUEST ERROR 206

A SYSTEM ERROR OCCURRED AT THE TIME OF ACGC

CONNECTION.
CONTACT YOUR YASKAWA REPRESENTATIVE.

198 HDLC OPERATION ERROR 207

A SYSTEM ERROR OCCURRED AT THE TIME OF ACGC

CONNECTI ON.
CONTACT YOUR YASKAWA REPRESENTATIVE.

- 85-
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

20S 215 S-OT! (5)

STORED STROKE LIMIT FIRST AREA 5.

SEE TOE-CS43-9.30 PAR.2.9.12.

209 216

210 217

211 S-OTl (X) 21S

STORED STROKE LIMIT FIRST AREA X.
SEE TOE-CS43-9.30 PAR.2.9.12.

212 S-OTl (Y) 219

STORED STROKE LIMIT FIRST AREA Y.

SEE TOE-CS43-9.30 PAR.2.9.12.

213 soon (Z) 220 S-OT2 (INSIDE)

STORED STROKE LIMIT FIRST AREA Z. STORED STROKE LIMIT SECOND AREA
SEE TOE-CS43-9.30 PAR.2.9.12. (INSIDE INHIBIT).
SEE TOE-CS43-9.30 PAR.2.9.12.

214 S-OT! (4) 221 S-OT2 (X)

STORED STROKE LIMIT FIRST AREA 4. STORED STROKE LIMIT SECOND AREA
SEE TOE-CS43-9.30 PAR.2.9.12. (OUTSIDE INHIBIT) X.
SEE TOE-C843-9.30 PAR.2.9.12.

- 86 -
Code Causes Code Causes

222 S-OT2 (V) 229

STORED STROKE LIMIT SECOND AREA

(OUTSIDE INHIBIT) Y.
SEE TOE-C843-9.30 PAR.2.9.12.

223 s-OT2 (Z) 230 TOOL BROKEN

STORED STROKE LIMIT SECOND AREA WHEN THE TOOL BREAKAGE DETECT JON (G32, G33)
(OUTSIDE INHIBIT) Z. WAS EXECUTED, THE Z-AXIS MOVED TO THE SET
SEE TOE-C843-9.30 PAR.2.9.12. POSITION. HOWEVER, SENTS (T) INPUT WAS
NOT TURNED ON. (SPEC IAL SPEC IFICA TI ON)

224 S-OT2 (4) 231 ZR ERROR-AREA (X)

STORED STROKE LIMIT SECOND AREA ZERO POINT RETURN AREA ERROR X.
(OUTSIDE INHIBIT) 4. VIRTUAL C PHASE TYPE LATCH UNFINISHED.
SEE TOE-C843-9.30 PAR.2.9.12. SEE TOE-C843-9.30 PAR.4.2.6.

225 232 ZR ERROR-AREA (Y)

ZERO POINT RETURN AREA ERROR Y.

SEE TOE-C843-9.30 PAR.4.2.6.

226 233 ZR ERROR-AREA (Z)

ZERO POINT RETURN AREA ERROR Z.

SEE TOE-C843-9.30 PAR.4.2.6.

227 234 ZR ERROR-AREA (4)

ZERO POINT RETURN AREA ERROR 4.

SEE TOE-C843-9.30 PAR.4.2.6.

228 235 ZR ERROR-AREA (5)

ZERO POINT RETURN AREA ERROR 5.

SEE TOE-C843-9.30 PAR.4.2.6.

- 87-
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

236 243 ZR ERROR-POS (Z)

ZERO POINT RETURN POSITION ERROR Z.

SEE THIS MANUAL PAR.4.2.7.

237 244 ZR ERROR-POS (4)

ZERO POINT RETURN POSITION ERROR 4.

SEE THIS MANUAL PAR.4.2.7.

238 245 ZR ERROR-POS (5)

ZERO POINT RETURN POSITION ERROR 5.

SEE THIS MANUAL PAR.4.2.7.

239 246

240 247

241 ZR ERROR-POS (X) 248

ZERO POINT RETURN POSITION ERROR X.

SEE THIS MANUAL PAR.4.2.7.

242 ZR ERROR-POS (Y) 249

ZERO POINT RETURN POSITION ERROR Y.

SEE THIS MANUAL PAR.4.2.7.

- 88-
Code Causes Code Causes

250 S-OT3-5 (INSIDE) 257 ZR DECLS ERROR (Z)

STORED STROKE LIMIT 3rd, 4th AND 5th AREAS DECELERATION LS ERROR Z-AXIS.
(INSIDE INHIBIT). DECLS OF Z-AXIS STARTS CHATTERING ON THE
DOG.

251 S-OT3-5 (X) 258 ZR DECLS ERROR (4)

STORED STROKE LIMIT 3rd, 4th AND 5th AREAS DECELERATION LS ERROR 4TH-AXIS.
(OUTSIDE INHIBIT) X. DECLS OF 4TH-AXIS STARTS CHATTERING ON THE
DOG.

252 S-013-5 (Y) 259 ZR DECLS ERROR (5)

STORED STROKE LIMIT 3rd, 4th AND 5th AREAS DECELERATION LS ERROR 5TH-AXIS.
(OUTSIDE INHIBIT) Y. DECLS OF 5TH-AXIS STARTS CHATTERING ON THE
DOG.

253 S-OT3-5 (Z) 260

STORED STROKE LIMIT 3rd, 4th AND 5th AREAS

(OUTSIDE INHIBIT) Z.

254 261 ZR ERROR PRM (X)

RETRACTION BY ZERO POINT

(ER PULSE AT C PHASE LATCH > «6304).
CONTACT YOUR YASKAWA REPRESENTATIVE.

255 ZR DECLS ERROR (X) 262 ZR ERROR PRM (Y)

DECELERATION LS ERROR X-AXIS. RETRACTION BY ZERO POINT

DECLS OF X-AXIS STARTS CHATTERING ON THE (ER PULSE AT C PHASE LATCH > «6305).
DOG. CONTACT YOUR YASKAWA REPRESENTATIVE.

256 ZR DECLS ERROR (Y) 263 ZR ERROR PRM (Z)

DECELERATION LS ERROR Y-AXIS. RETRACTION BY ZERO POINT

DECLS OF Y-AXIS STARTS CHATTERING ON THE (ER PULSE AT C PHASE LATCH > 1(306).
DOG. CONTACT YOUR YASKAWA REPRESENTATIVE.

- 89-
9.1 ALARM NO. LiST (Con t' d)

Code Causes Code Causes

264 ZR ERROR PRM (4) 269

RETRACTION BY ZERO POINT

(ER PULSE AT C PHASE LATCH > #6307l.
CONTACT YOUR YASKAWA REPRESENTATIVE.

265 ZR ERROR (5) 270

RETRACTION BY ZERO POINT

(ER PULSE AT C PHASE LATCH > #630B).
CONTACT YOUR YASKAWA REPRESENTATIVE.

266 271 P-SET ERROR (X)

P SET ERROR X.
THE X-AXIS POSITIONING IS NOT COMPLETED.
SEE THIS PAR.4.2.B.
IF AN ERROR OCCURS IN THE BLOCK WHERE
GOI IS CHANGED TO GOO, OPERATION STOPS
AFTER COMPLETION OF GOO BLOCK.

267 272 P-SET ERROR (Y)

P SET ERROR Y.
THE Y-AXIS POSlTlONING IS NOT COMPLETED.
SEE THIS PAR.4.2.B.
IF AN ERROR OCCURS IN THE BLOCK WHERE
GOI IS CHANGED TO GOO, OPERATION STOPS
AFTER COMPLETION OF GOO BLOCK.

268 273 P-SET ERROR (Z)

P SET ERROR Z.
TIIF Z-AXIS POSlTlONING IS NOT COMPLETED.
SEE THIS PAR.4.2.8.
IF AN ERROR OCCURS IN THE BLOCK WHERE
GOI IS CHANGED TO GOO, OPERATION STOPS
AFTER COMPLETION OF GOO BLOCK.

- 90 -
Code Causes Code Causes

214 P-SET ERROR (4) 219

P SET ERROR 4.
THE 4-AXIS POSITIONING IS NOT COMPLETED.
SEE THIS PAR.4.2.8.
IP AN ERROR OCCURS IN THE BLOCK WHERE
GOl IS CHANGED TO GOO, OPERATION STOPS
APTER COMPLETION OP GOO BLOCK.

215 P-SET ERROR (5) 280 MACH UNREADY

P SET ERROR 5. MACH ROY OFF FOR ·0· OF DGN R1316 Do.
THE 5-AXIS POSITIONING IS NOT COMPLETED. CONTACT MACHINE TOOL BUILDER.
SEE THIS PAR.4.2.8.
IP AN ERROR OCCURS IN THE BLOCK WHERE
GOI IS CHANGED TO GOO, OPERATION STOPS
APTER COMPLETION OF GOO BLOCK.

216 281

211 282

218 283

- 91 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

284 310 SERVO OFF

SERVO POWER NOT SUPPLIED.

SEE THIS MANUAL PAR.4.2.9.

285 311

286 312

287 313

288 314

289 315

- 92 -
Code Causes Code Causes

316 323 AMGC SYNC ERROR

SYNCHRONOUS ERROR OF AMGC SIDE CPU AND NC

SlOE CPU.
CONTACT YOUR YASKAWA REPRESENTATIVE.

317 324 AMGC SYNC ERROR

SYNCHRONOUS ERROR OF AMGC120 SIDE CPU AND

NC SIDE CPU. CONTACT YOUR YASKAWA REPRESEN-
TATIVE.

31B 325 SERVO CPU ERROR

SERVO CPU IS TROUBLE.

CONTACT YOUR YASKAWA REPRESENTATIVE.
SEE TIllS MANUAL PAR.4.2.16

319 326 SKIP MACRO (G, M, T)

ACCESS TO THE MAIN PROGRAMS G, MAND MACRO

WAS SKIPPED. (CHECK MODE)

320 NC UNREADY 327 UNFINISHED PROG GEN

NC NOTREADY P SET NOTREADY. GENERATION IN ALL PROGRAMS NOT FINISHED

SEE THIS MANUAL PAR.4.2.10. SEE TOE-CB43-9.30 PAR.4.6.2 AND DELETE
ALL PROGRAM NUMBERS.

321 328 UNFINISHED 111121

THE MEMORY LENGTH AND MEMORY BASE CONFLICT.

CONTACT YOUR YASKAWA REPRESENTATIVE.

322 329 PC CPU ERROR

PC AND CPU ERROR.

CPU FAILURE FOR SEQUENCE CONTROL OR KEEP
MEMORY CONTENTS DELETED.
SEE THIS MANUAL PAR.4.2.17.

- 93 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

330 EMERGENCY STOP 336

EMERGENCY STOP INPUTTED FOR "0" OF DGN

#1281 01.
SEE THIS MANUAL PAR.4.2.11.

331 FUSE (X) 337

FUSE BLOWN X.
WHEN OGN #1288 01 [S "I", FUSE BLOWN OR
MCCB TR[PPED [N X-AXIS SERVOPACK.
SEE THIS MANUAL PAR.4.2.12.

332 FUSE (Y) 338

FUSE BLOWN Y.
WHEN DGN #1289 01 IS "I", FUSE BLOWN OR
MCCB TRIPPED IN V-AXIS SERVOPACK.
SEE TH[S MANUAL PAR.4.2.12.

333 FUSE (Z) 339

FUSE BLOWN Z.
WHEN OGN BI290 01 [S "I", FUSE BLOWN OR
MCCB TRIPPED IN Z-AXIS SERVOPACK.
SEE TH[S MANUAL PAR.4.2.12.

334 FUSE (4) 340

PUSE BLOWN 4.
WHEN DGN #1291 01 [S "I", PUSE BLOWN OR
MCCB TRIPPED [N 4TH-AX[S SERVOPACK.
SEE TH[S MANUAL PAR.4.2.12.

335 FUSE (5) 341 SERVO ERROR (X)

PUSE BLOWN 5. SERVO ERROR X.

WHEN OGN #1291 01 [S "I", FUSE BLOWN OR EXCESSIVE DEV[AT[ON [N X-AXIS SERVO SYSTEM.
MCCB TR[PPED [N 5TH-AX[S SERVOPACK. SEE THIS MANUAL PAR.4.2.13.
SEE TH[S MANUAL PAR.4.2.12.

- 94-
Code Causes Code Causes

342 SERVO ERROR (Y) 348

SERVO ERROR Y.
EXCESSIVE DEVIATION IN Y-AXIS SERVO SYSTEM.
SEE THIS MANUAL PAR.4.2.13.

343 SERVO ERROR (Z) 349

SERVO ERROR Z.
EXCESSIVE DEVIATION IN Z-AXIS SERVO SYSTEM.
SEE THIS MANUAL PAR.4.2.13.

344 SERVO ERROR (4) 350

SERVO ERROR 4.
EXCESSIVE DEVIATION IN 4TH-AXIS SERVO
SYSTEM.
SEE THIS MANUAL PAR.4.2.13.

345 SERVO ERROR (5) 351 OL (X)

SERVO ERROR 5. OVERLOAD X.

EXCESSIVE DEVIATION IN 5TH-AXIS SERVO OVERLOAD IN X-AXIS SERVOPACK WHEN DGN 01288
SYSTEM. 02 ·0".
SEE THIS MANUAL PAR.4.2.13. SEE THIS MANUAL PAR.4.2.14.

346 SERVO ERROR (S) 352 OL (Y)

SERVO ERROR (SPINDLE). OVERLOAD Y.

SEE THIS MANUAL PAR.4.2.13. OVERLOAD IN Y-AXIS SERVO PACK WHEN OGN 01289
02 ·0·.
SEE THIS MANUAL PAR.4.2.14.

347 353 OL (Z)

OVERLOAD Z.
OVERLOAD IN Z-AXIS SERVOPACK WHEN DGN 01290
02 ·0·.
SEE THIS MANUAL PAR.4.2.14.

- 95 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

354 OL (4) 360

OVERLOAD 4.
OVERLOAD IN 4TH-AXIS SERVOPACK WHEN DGN
#1291 D2 ·0·.
SEE THIS MANUAL PAR.4.2.14.

355 OL (5) 361 PG ERROR (X)

OVERLOAD 5. PG ERROR X.
OVERLOAD IN 5TH-AXIS SERVOPACK WHEN OGN DISCONNECTION IN X-AXIS PG DETECTED.
#129202 "0". SEE THIS MANUAL PAR.4.2.15.
SEE THIS MANUAL PAR.4.2.14.

356 362 PG ERROR (Y)

PG ERROR V.
DISCONNECTION IN V-AXIS PG DETECTED.
SEE THIS MANUAL PAR.4.2.15.

357 OL (OTHER) 363 PG ERROR (Z)

OVERLOAD (2). PG ERROR Z.

OVERLOAD FOR MULTI PURPOSE WHEN DGN #1281 DISCONNECTION IN Z-AXIS PG DETECTED.
03 ·0'. SEE THIS MANUAL PAR.4.2.15.
CONTACT MACHINE TOOL BUILDER.

358 364 PG ERROR (4)

PG ERROR 4.
DISCONNECTION IN 4TH-AXIS PG DETECTED.
SEE THIS MANUAL PAR.4.2.15.

359 365 PG ERROR (5)

PG ERROR 5.
DISCONNECTION IN 5TH-AXIS PG DETECTED.
SEE THIS MANUAL PAR.4.2.15.

- 96 -
Code Causes Code Causes

366 PG ERROR (S) 373 SR-20 UNSUITABLE

PG ERROR S. TilE OPTIONAL AXIS SETTING AND SR-20 FORMAT

DISCONNECTION IN SPINDLE PG DETECTED. CONFLICT.
SEE THIS MANUAL PAR.4.2.15. CONTACT YOUR YASKAWA REPRESENTATIVE.

367 374

368 375

369 376

370 377

371 SV-FG SYNC ERROR 378

FG ERROR 1.
CONTACT YOUR YASKAWA REPRESENTATIVE FOR
CHECKING MB 20 BOARD.

372 FG NOT READY 379

FG
CONTACT YOUR YASKAWA REPRESENTATIVE FOR
CHECKING MB 20 BOARD.

- 97 -
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

380 386

381 AXIS ERROR (X) 387

AXIS CPU ERROR.

CONTACT YOUR YASKAWA REPRESENTATIVE FOR
CHECKING MB 20 BOARD.

382 AXIS ERROR (Y) 388

AXIS CPU ERROR.

CONTACT YOUR YASKAWA REPRESENTATIVE FOR
CHECKING MB 20 BOARD.

383 AX IS ERROR (Z) 389

AXIS CPU ERROR.

CONTACT YOUR YASKAWA REPRESENTATIVE FOR
CHECKING MB 20 BOARD.

384 AXIS ERROR (4) 390 SERVOPACK ALARM (SERVO PACK) SR20

AXIS CPU ERROR. · SERVOPACK ALARM (SPINDLE DRIVE)

CONTACT YOUR YASKAWA REPRESENTATIVE FOR · PG DISCONNECTION OF 4/5 AXIS
CHECKING MB 20 BOARD. · SR FAILURE
CONTACT YOUR YASKAWA REPRESENTATIVE.

385 AXIS ERROR (5) 391 SERVO ALARM (X)

AXIS CPU ERROR. X-AXIS SERVO PACK ALARM.

CONTACT YOUR YASKAWA REPRESENTATIVE FOR CONTACT YOUR YASKAWA REPRESENTATIVE.
CHECKING MB 20 BOARD.

- 98 -
Code Causes Code Causes

392 SERVO ALARM (Y) 399

Y-AXIS SERVOPACK ALARM.

CONTACT YOUR YASKAWA REPRESENTATIVE.

393 SERVO ALARM (Z) 400

Z-AXIS SERVOPACK ALARM.

CONTACT YOUR YASKAWA REPRESENTATIVE.

394 SERVO ALARM (4) 401

4TH-AXIS SERVOPACK ALARM.

CONTACT YOUR YASKAWA REPRESENTATIVE.

395 SERVO ALARM (5) 402

5TH-AXIS SERVOPACK ALARM.

CONTACT YOUR YASKAWA REPRESENTATIVE.

396 403

397 404

398 405

- 99-
9.1 ALARM NO. LIST (Cont'd)

Code Causes Code Causes

406 813

407 814

408 815

409 816

810 RAM ERROR 817

811 - 818

812 819

- 100 -
Code Causes Code Causes

820 ROM ERROR, RAM ERROR 826

ROM OR RAM ERROR.O
OR HARDWARE CHECK REQUIRED.
SEE THIS MANUAL PAR. 4.2.20.

821 827

822 828

823 829

824 830 CPU ERROR

825

- 101 -
 9.2 LIST OF SETTING NUMBERS

Settmg numbers are classIfIed In the followmg Dl 1: Checks the 2nd prohIbIted area of stored
three groups: stroke lImit
0: Does not check the 2nd prohIbIted area
Table 9,3 of stored stroke lImIt
DO I : Changes Input unIts to Inch Inputs
Setting Number Group 0: Changes Input unIts to mm inputs
#6000 to 6004 Setting by bit
#6200 to 6219 Setting by word
#6002
#6500 to 6599 Setting by double words
#6700 to 6771 Setung by double words
D7 AUXIlIary functlOn lock sWltch
#6772 to 6899 Setting by double words 1: ON
0: OFF
AppendIX table 1-2 lists setting numbers and their
funcUons D6 MachIne lock sWltch
1: ON
0: OFF
D5 OptlOnal stop sWltch
SETTING NUMBERS ANO THEIR CONTENTS I: ON
0: OFF

I #6000 D4 Dry run SWltch

1: ON
0: OFF
D7 I: Sets punch-out code to ISO
D3 OptlOnal block sklppmg sWltch
0: Sets punch-out code to EIA 1: ON
0: OFF
05 I: Sets playback ON
D2 Dlsplay lock sWltch
0: Sets playback ON 10FF wlth an external I, ON
sWItch 0: OFF
04. D3. D2. Dl. DO DI Start lock sWltch
Selects whether to make the mirror Image of the 1: ON
5th-axis. 4th-axis, Z-axlS, Y-axIS and X-axis effecttve 0: OFF
in successive order or to make them external swftches DO Slngle block sWltch
MIrror Image effective 1: ON
o External switch 0: OFF

#6001
#6003 Dl I I
DO

D7 1: Emlts operatmg panel buzzer sound

D5. D4: Selects the output device of the
0: Does not emIt operatIng panel buzzer data input interface
sound
Dl, DO: Selects the mput device of the
data mput mterface
D4 Z aXIS cancelhng SWItch

1: ON
Setting Input Output Device Parameter for
0: OFF
Code Device Setting Baud Rate

D3 Manual absolute SWItch RS232C #6026 (#60281

01 RS232C No.1
1: ON NO.1 D3 to DO
0: OFF
RS232C #6027 (#6029)
D2 EdltIng lock SWItch I I RS232C No 2
No.2 D3 to DO
1: ON
0: OFF

- 102 -
 #6004 #6211

D6 1: Cancels hfe data when executmg Sets amount of 0 when executing G73,
command G 122 Setting "1" :::; 0.001 mm
"I" :::; 0.0001 inch
0: Does not cancel hfe data when Setting range: 0 - 32767
executIng command G 122
D4 1: Programs of program numbers #6213
8000 through 8999 cannot be
regIstered. erased or edIted. Sets shift amount "6" when executing G83.
Settmg: "In::; 0.001 mm
0: Normal regIstratIOn. erasure or Ill" = 0.0001 inch
and edItIng can be performed. Settmg range: 0 - 32767
D3 1: Programs wIth program numbers
8000 through 8999 WIll not be #6219
dIsplayed.
System No. switch settmg
0: Programs wIth program numbers Settmg range: 0, 1, 4
8000 through 8999 WIll be dIS-
played.
#6500
DI 1: Slogle blocks become effectIve
10 relatlOll to an operatIOn com-
mand from the user program. #6501

0: Smgle blocks become meffectIve Sets scahng multlple. Multlple ; #6500 I

}O relation to operatIOn commands #6501
or control commands from the Scale multIple = 1 when settIng is 110,"
user program.
DO 1: The next block wIll be executed #6506
if there 15 no SkIp sIgnal input
Sets angle durmg executIOn of commands
unhl shIftIng of the G31 block
G76 and G77.
ends.
Settmg: IlJU :::; 0.001 deg
0: Causes alarm "087 11
#6507

#6200 Break pOInt -1 Sets tool length measurmg bIas.

Setting: "} I' = Least input increment
#6201 Break pOInt -2
#6508
Sets break pOInts sequence
Sets tool length measuring bottom level.
Sethng range 1 through 9999 WIll not Setting: Ill" = Least mput increment
stop at 0
#6510 X-aXlS
#6204

#6511 Y-axIS
SpecIfies group number durIng tool
change and reset.
Setting range 1 through 256. #6512 Z-axis

Sets stored stroke limit of the X, Y

#6207
and Z axes and the boundary value In
the positive dIrection of the 2nd pro-
Sets program number. hIbited area.
SpecifIes program number of tape when Setting range: 0 - ±99999999
inputtlng tape without a program number. Setting: 111 n = 1 pulse
Settmg range 1 through 9999.
Note: When 0 is set and the number on [#6513 X-aXIS

CRT is not 0, input error.

#6514 Y-aXIS
#6210

Sets dwell time when executing

#6515 Z-aXIS
G76 and G77.
Setting "111 :::; 1 ros
SettIng range: 0 - 32767

- 103 -
SETTING NUMBERS AND THEIR CONTENTS
(Cant'd)
#6536 ~ ____________________z__-a_X_l_S~
Sets stored stroke hmit of the X. Y
#6537 4th aXIS
and Z axis In succeSSIve order and also
the negatIve dIrection boundary value
of the 2nd prohlbited area.
.6538 5th aXIS
Setting range: 0 - ±99999999
Settmg: n 1" = 1 pulse Work coordmate system settmg G57 (Jl)
Setting range: 0 - ±99999999
#6516 X-aXlS Settmg: "t1';:: Least input increment

H6540 X-aXlS
#6517 Y-aXIS

#6541 Y-aXIS
#6518 Z-aXIS

#6542 Z-aXIS
#6519 4th-axIs

#6543 4th-aXIS
#6520 5th -aXIS

Work coordinate system settmg G54 (Jl) #6544 5th -aXIS

Setting range: o- ±99999999
Work coordInate system setting G58 (Jl)
Setting: "111 = Least input Increment
Setting range: 0 - ±99999999
Setting: "In;:: Least input mcrement
#6522 X-aXIS

#6546 X-aXIS
#6523 Y-aXIS

#6547 Y-aXlS
#6524 Z-aXIS

#6548 Z-aXIS
#6525 4th-aXlS

#6549 4th-aXIS
#6526 5th-aXIS

Work coordinate system setting G55 (J 1) #6550 5th-aXIS

SettIng range: 0 - ±99999999
Setting: It 1 n = Least input Increment Work coordmate system setting GS9 (Jl)
Settmg range: 0 - ±99999999
Sethng: 111";:: Least input increment
#6528 X-aXIS

'6552 X-aXIS

Y-aXlS
H6553 Y-aXIS

#6530 Z-aXIS

#6554 Z-aXIS

4th-aXlS
#6555 4th-aXls

#6532 5th-aXIS
#6556 5th aXIS
Work coordinate system settmg G56 (J1)
Setting range: 0 - ±99999999 Coordmate value at skIp sIgnal ON
Setting: "1" = Least mput Increment Setting range: 0 - ±99999999
Setting: n In;:: Least tnput increment
#6534 X-aXlS
#6561 FI

Y-aXIS
#6535
#6562 F2

- 104 -
#6563 F3 Work coordinate system setting G54 (J2)
Setting range: 0 - ±99999999
Settmg: 11111 = Least Input Increment
#6564 F4
#6703 X-aXIs
#6565 J F5

#6704 Y-aXIS
#6566 F6
#6705 Z-aXIS
#6567 F7
Work coordmate system setting G55 (J2)
Sethng range: 0 - ±99999999
#6568 F8 Settmg: t1}11 = Least input Increment

#6706 X-aXIS
#6569 F9
#6707 Y-aXIS
Fl-dlglt speed setting
Setting range: 0 - 240000
0 } mm/min
"}" =
#6708 Z-aXIS
orO Olln/mm
Setting' "1" = Least Input increment Work coordmate system settmg G56 (J2)
Settmg range: 0 - ±99999999
16570 Settmg: nIt! = Least Input lncrement

Tool setter measurement longltudlna} #6709 X-aXIS

direction reference value
Setting "1" = Least Input Increment
Setting range ±99999999 #6710 Y-aXIS

#6572
Tool setter measurement diameter direction
#b711 [ Z-axIs

reference value Work coordinate system setting G57 (J2)

Setting. "1" = Least Input Increment Setting range: 0 - ±99999999
Setting range: ± 99999999 Setting: I! II! = Least input increment

#6573 X-axl s+ I #6712 X-aXIS

x-aXlS-! #6713 Y-aXlS

#6574

#6575 Y-axis+ I #6714 Z-aXIS

Work coordmate system setting G58 (J2)

Setting range: 0 - ±99999999
#6576 Y-axl s-I
Setting: I! 1" = Least input increment

#6577 z-axls-I I #6715 X-aXIS

[ #6716 Y-axIs
#6578

Workpiece setter measurable return amount

#6717 Z-axIs
Setting "1" = Least Input increment
Setting range 99999999 Work coordinate system setting G59 (J2)
Setting range: 0 - ±99999999
Setting: "II! = Least lnput Increment
#6700 X-aXIS
#6718 X-axIs
#6701 Y-aXlSJ
#6719 Y-aXlS
#6702 Z-aXIS

- 105 -
SETTING NUMBERS AND THEIR CONTENTS
#6737 Y-axIs
(CONT'D)

#6720 Z-aXIS #6738 Z-axIs

Work coordmate system setting G54 (J3) Work coordinate system settmg G54 (j4)
Setting range: 0 - ±99999999 Setting range: 0 - :!:99999999
Settmg: 11111;:: Least Input increment Setting: 11111::: Least mput Increment

#6721 X-aXb
#6739 x - aXIs

#6722 Y-axIs
#6740 Y-axIs
I
#6723 Z-aXIS

Work coordmate system settmg G55 (J3)

Setting range: 0 - ±99999999
#6741
C z- aXIs
Work coordmate system settmg G55 (34)
Settmg: n 1 n ;:: Least input increment Setting range: 0 - ±99999999
Settmg: 11 1!1 ;:: Least mput increment
#6724
I X-axIs
#6742 X -aXIS

#6725
C Y-aXIS
#6743 Y-axIs

#6726 Z-axIs
#6744 Z-aXIS
Work coordInate system settmg G56 (J3)
Setting range: 0 - ±99999999 Work coordmate system settmg G56 (J4)
SettIng: "l";:: Least Input Increment Settmg range: 0 - ±99999999
Setting: n 1 n = Least input lncrement

#6727 X-axIs
#6745 X-axIs

*6728 Y-aXIS

#6746 I Y-axIs

#6729 Z-axIs

Work coordmate system settIng G57 (J3)

Setting range: 0 - ±99999999
#6747
L Z-axIs

Work coordmate system setting G57 (J4)

Settmg: It 1 n ::0 Least Input Increment Settmg range: 0 - ±99999999
SettIng: I'l!1 ~ Least Input Increment
#6730 X-axIs
#6748 X -axIs

*6731 Y-aXlS
#6749 Y-axIs

*6732 Z-aXIS
#6750 Z-axIs
Work coordmate system settmg G58 (J3)
SettIng range: 0 - ±99999999 Work coordmate system settmg G58 (J4)
SettIng: 11}1!::. Least mput Increment Settmg range: 0 - ±99999999
SettIng: It 1 It = Least Input Increment

#6733 X -axIs
#6751 X-aXIS

#6734 Y-axIs
#6752 Y-axIs

#6735 Z-aXIS
#6753 Z-axIs
Work coord mate system settmg G59 (J3)
Setting range: 0 - ±99999999 Work coordmate system settmg G59 (J4)
Settmg: n}11 = Least Input InCrement Settmg range: 0 - :!:99999999
Setting: "111 = Least Input Increment
#6736 X -axIs

- 106-
[}t6754 X-aXIS

#6755 Y-aXIS

#6756 Z-aXlS

Work coordinate system settmg G54 (J5)

Setting range: 0 - ±99999999
Setting: nIl!;:; Least input increment

#6757 X-aXIS

#6758 Y-aXIS

#6759 Z-aXIS

Work coordinate system setting G55 (J5)

SettIng range: 0 - ±99999999
Settmg: n 1n ;:; Least input increment

X-aXlS

#6761 Y-aXlS

#6762 Z-aXlS

Work coordInate system setting G56 (J5)

Setting range: 0 - ±99999999
Setting: "1";:: Least mput increment

#6763 X-aXIS

;6764 Y-aXIS

#6765 Z-aXIS

Work coordinate system setting G57 (J5)

Settmg range: 0 - ±99999999
SettIng: ., 1 tI ;:: Least input increment

#6766 X-aXIS

*6767 Y-aXlS

#6768 Z-aXIS

Work coordinate system settmg GSS (J5)

Setting range: 0 - ±99999999
Setting: n 1 n ;:; Least input mcrement

#6769 X-aXIS

#6770 Y-aXIS

#6771 Z-aXIS

Work coordmate system settlng G59 (J5)

Setting range: 0 - ±99999999
Setting: "In;:; Least input increment

- 107 -
 9.3 LIST OF PARAMETER NUMBERS

Parameter numbers are classIfIed In the followmg 04. D3. Status of G codes at power on.
fIve groups
D4 D3 1mbal status
Table 9.4
) 0 Sets the G code In the 08 group to G44
on power apphcatlon
Parameter number Group
Sets the G code In the 08 group to G43
0 I
on power apphcatlon.
#6005 to #6099 SettIng by btt

0 0 Sets the G code In the 08 group to G49

#6100 to #6199 Settmg by byte on power apphcatlon.

#6220 to #6499 SettIng by word

D2 Sets the M95 mode (mlrror lmage ON)
#6600 to #6699 Setting by double words on power applIcatIOn or reset.

#7000 to #7099 Settmg by byte for sequencer O' Sets the M94 mode (mirror lmage OFF)
on power applicatlOn or reset

Dl Does not apply mirror Image on the

OptImum data of parameters have been set accord- mld-pomt of G28 at M95 mode on power
mg to machine performance and apphcatIOns. For
applIcatIon or reset
any modIficatIOn of parameter data. consult the
m"aclune tool bwIder. 0: ApplIes mirror image on the mid-pOInt
of G28 at M95 mode on power applIca·
Data pertillmng to parameters #6033 to #6049 must
not be modifIed. for they have been Incorporated hon or reset
as part of the system.
DO 1. Sets the G code In the 03 group to G91 on
power application.
PARAMETER NUMBERS AND THEIR CONTENTS o Sets the G code in the 03 group to G90 on
power application

#6005 I D7/ D6 / DS/ D4/ DJ / D21 DIlDO 1

#6006 I I I
D7 D6 Dsl D4 I DJ / D21 D1 I DO /

D7 Stores the H code for reset and G28

D7, D6 51gns of 55-digit analog (SDA) output
o Sets the H code to GOO for rec;et and G28

D6 1- Stores the G code In the 01 group for 07 D6 Sign

reset.
I I Minus Minus (1)
O. Sets the G code In the 01 group to GOO
for reset. I 0 Plus Plus (1)

05 1: Allows the current value display (uOlversal) 0 ) Minus MInus (2)

to be preset by the coordInate system SettlOg
command G92. 0 0 Plus Plus (2)

At thIS time, the I ORC I key IS capable M030utput M040utput

of Zero Setup.
0: Keeps the current value dIsplay (um- Note: The function of (1) is same as (2).
versal) from beIng preset by the COor-
dinate system settIng command C92.
D5 1 Sets the least input Increment xlO
At thiS tlme, the I ORC I key IS Incapable
o Does not set the least input increment
of Zero Setup
to xlO

04 Chf!cks to see If the spIndle speed match

SIgnal (SAGR) IS off upon transItIon
from a rapid tr2verse block to a cuttIng
feed b.lock.

o PrOVides no check on the spIndle speed

match SIgnal (SAGR).

- 108 -
D3 Enables the Internal toggle sWitches O' EstablIshes the prohIbIted area of the
3rd, 4th, and 5th stored stroke llmlt
o Disables the mternal toggle sWitches.
InsIde the boundary.
See #6001, #6002

D2 l. Enables dry run m response to the

rapId traverse command.
t/6008 I I I I
D7 Dn D' D41 D1 I I I
D2 Dl DO

D7 1: Rewinds at M30 command in tape opera-

O' Disables dry run m response to the tion with Yasnac standard tape reader.
rapid traverse command. (No.2 RS-232C)
DI Causes an alarm ("001-004 1' ) upon cycle
0: ReWInds at M30 command In tape operatIon
start when reference pomt return IS
WIth Yasnac stdndard tape reader.
not made after power applIcatIOn
(No.2 RS-232C)
0 Causes no alarm
06 1: RewInds at M30 command in tape oper-
NOTE Set 1I}11 when pItch error compensa~ a tion with Yasnac standard tape reader.
tlOn or stored stroke hmlt 15 pro- (No.1 RS-232C)
vIded.
0: Does not rewind at M30 command in tape
When thIS parameter IS set to n 1. " Cycle Start IS operation with Yasnac standard tape
not actIvated unless reference point return of all reader.
the axes have not be completed. Setting it to "0" (No.1 ~S-232C)
determines whether reference point return is
required or not for each axis. D5 1: 0 IS changeable wIth IALTI operatIOn.
Refer to parameters #6011 DO to D4.
0: 0 IS not changeable withIALT!operatlon.

DOl: Enables automailc coordInate system D4 1: Feed hold block stop ineffectIve when
settmg tappmg wIth G84
2: DIsables automatIc coordmate system 0: Feed hold block stop effective when
settIng. tappmg wIth G84
Refer to H6630 to H6640 D3 1: Manual absolute effectIve In the G91
mode.
0: Manual absoulte Ineffectlve In the G91
#6007 D7 I I
D6 D 51 D4 I I I I
D1 02 D1 DO
D2 I:
mode.
Changes approach speed to jog speed
when restartmg program.
D7 I: DIsables start interlock after EDT. 0: Changes approach speed to fast feed
when restarting program.
O. Enables start mterlock after EDT.
DI 1: Does not clear the common vanables
D6 1: Employs the newly entered tool compen- of #l00 through #149.
sation value In place of the old value.
O. Adds the newly entered tool compensa- 0: Clears the common variables of #100
tion value to the soterd value to estabhsh through #149.
another offset
DO 1: Requires EdIt interlock for Manual Zero
D5 1: Enables error detect ON mode at dwell. Setup.
0: DIsables error 'detect On mode at dwell. 0: Does not require EdIt interlock for
I. Provides output during rewindmg. Manual Zero Setup
D4
Q. ProvIdes no output durmg rewindmg. Note: Some controls are not provided with
the parameter #6008.
D3 I' Sets the least mcrement to 0.0001 m.
O. Sets the least mcremen t to 0.00 I mm.
#6009 D6
D2 1: Makes the spmdle override 100% dunng
tappmg by G84.
D6 I: Feed is provided when output from the
0: Does not make the spindle override 100% NC.
durmg tapping by G84.
0: Feed Is not provided when output from the NC.
DO I' EstablIshes the prohIbited area of the
3rd, 4th, and 5th stored stroke 11m It
outside the boundary.

- 109 -
PARAMETER NUMBERS AND THEIR CONTENTS D4. D3. D2. Dl. DO
(CONT'D) Specify whether or not the plus-directIon
external deceleratlOn signal IS effectIve on
#6010 the 4th-. 5th-. Z-. Y - and X -axes, respectIvely.
l' Makes the plus-directIon external
D7, 06, 05 deceleratIon signal effectIve.
Specify whether or not the automatic pulse IS 0: Makes the plus-direction external
effective on the Z-, Y-, and X-axis. respec- deceleratIOn sIgnal Ineffective.
tively.

1: Effective
0: IneffectIve
11601'3 I 01. 1 01 I D21 DI 1 DO I

(Automatic handle offset)

D4. D3. D2. DI. DO
D4. D3. D2. Dl. DO Specify whether or not the mInus-dIrectIon
SpecIfy the dIrectIOn of reference pomt re- external deceleration signal IS effective on
the 4th-, 5th-, Z-, Y- and X-axes, respectivel
turn on th 4th-. 5th-, Z-, Y- and X-axes.
respectIvely. I: Makes the minUS dIrection external de-
celeratIon sIgnal effectIve.
1 Mmus dIrectIon
O' Plus dIrection
0: Makes the mmus direction external de-
celeratIOn signal ineffectIve.
NOTE: The specIficatIon 15 effechve for an
with #6016 at n 1. #6014
aXIS [1

1DI. 1DJ 102 101 1DO 1

Backlash is applIed first when the tool is moved
in the reverse direction of that specIfIed by DO to D7 1: PC CPU error IS triggered.
D4 after turning on power. 0: PC CPU error is not tnggered.

D6 1: SV CPU error 15 trIggered.

#601 ! 1 07 106 105 1D41 031 021 01 I 00 I 0: SV CPU error is not tnggered.

D5 I: ACGC2 SYNC ERROR or AMGC SYNC

D7 1: Convert the 11:" Into nOli upon tape In/out.
ERROR occurred.
n • t!
into non upon tape
0: Do not convert the
0: ACGC2 SYNC ERROR or AMGC SYNC
m/ouL
ERROR did not occur.
D6. D5
D4. D3. D2. Dl. DO
Specify whether or not the automatIc pulse is
effectIve on the 5th, and 4th axes, respec- SpecIfy the dIrection of the G60 unidirectIonal
tlvely. approach upper bmit on the 4th-. 5th-, Z-.
Y - and X -axes. respectIvely.
1: EffectIve 1: Minus directIon
0: Ineffective 0: Plus dIrectIon

D4. D3. D2. DI. DO NOTE: The approach upper hmit IS set WIth
#6062 to #6065.
Command reference~pomt mterlock for 5th,
4th. Z-, Y-, and X-axIs respectlvely. before
cycle start.
#6015 ID41011021DII 00 1
1: Interlock enable
0: Interlock dIsable D4. D3. D2. Dl, DO
SpeCIfy whether or not the automatIc coor-
Note: The specifIcatIon IS effectIve when #6006 dmate system setting IS effectIve on the
Dl IS "O.n 4th-, 5th-. Z-. Y- and X-ax('s. respectIvely.
I. EffectIve

#6012 I I
01. D11 02 1 D1 I I
DO o IneffectIve

- 110 -
 NOTE. The automatiC coordInate system IS 05 Rotates the spIndle forward and In
establIshed with the folloWIng rever~e, outputtIng MOS at hole bottom
parameters: In the canned cycles of G 74 and G84

Metnc system, #6636 - #6639 o Rotates the spindle forward and In

Inc h system' reverse. not outputting MOS at hole
#6630 - #6633
bottom In the canned cycles of G 74
and G84.
#6016 I D41 Dl I D2 D1 I I
DO NOTE ThiS specificatIOn IS effective when
04 0 0 In #6018.
D4. D3. D2. Dl. DO
D4 Outputs a read-only signdl (~SP. SRV.
SpeCIfy whether or not ref~rencc POlllt re- 055) In the canned cycles.
turn IS effectIve on the 4th-, 5th-, Z-. y-
and X -ases. respectIvely.
o Outputs the M code In the canned cycles

Makes reference pomt return effective. 03 1: Does not wait for IN POSITION at GOO and
GOI to GOO commands.
0: Makes reference pomt return ineffective.
0: Waits for IN POSITION at GOO and GOI to
GOO commands.
#601 7 I D71 D61 D51 D41 Dll D2 I I I
D1 DO Ol Outputs the FMF signal tWice In d. can-
ned cyCle
D7 - DO
o Outputs the FMF sIgnal once In a Cd.n-
Specify whethe!" or not a hole IS to be made ned cycle.
on channels 8-1, respectively. m a code
corresponding to symbol 11#11 (used With user
macro) m the EIA code
Hole
#6019 I D41 D31 D21 D1 I Dol

O. No hole
D7 Stops the tape at the initial "%" during tape
Example: operatIon.
D7 - DO 001001001
1: EffectIve
The code with holes on channels 7, 4 and 1 0: IneffectIve
IS considered equIvalent to symbol "#" m the
EIA code. No code for use by the untt can D6 1: When parameter outputs, only #7000-
be set. #7999 1S output.
NOTE The specIfIcatIon of D7 - DO "'00000000 0: When parameter outputs, all range IS
assumes that symbol" #" IS not used output.
m the EIA code
1. Employs the feed rate set In parameter
#6018 I D71 061 D51 D41 DJ
#6232 for the skip funchon command
(G3I).
o Employs the F code command as the
D7 1: Provides dwell at hole bottom In the can- feed rate for the skip functIOn command
ned cycles of G76 and G77. (G3I).
O. Does not provide dwell at hole bottom In
D3 1: Reset OFF at Emergency Stop
the canned cycles of G76 and G77.
0: Reset ON at Emergency Stop
NOTE: The dwell hme IS set With #6210.
1)2. 0 1
D6 1. Establishes M03 for G74 and M04 for G84
as the M code for output at hole bottom Specify the tool ShIft directIOn 10 the can-
in the canned cycles of G74 and G84. ned cycles of G76 dnd G77 (effective when
#6019 0 0).
0: Reverses the M code In effect before the
canned cycles for output at hole bottom 02 Dl Sh,ft directIOn
In the canned cycle of G 74 and G84.
1 I -y
Before 1 0 .y
Hole bottom
canned c cle
M03
0 1 -x
M04
0 0 ·x
M04 M03

NOTE ThiS speClficatlOn IS effective when

D4 00 In #6018.
- 111 -
PARAMETER NUMBERS AND THEIR CONTENTS DO Sets F51 (mm/mm.) for the feed per
(CONT'D) mmute In the metriC system.

DO 1. Allows the tool shift direction in the o Sets F50 (mm/mm ) for the feed per
canned cycles of G76 and G77 to be mmute In the metric system
specified in setting #6506 (specifiable
in the +X direction in increments of
0.001: the shift being cutting feed). #6021 I D71 D61 Dsl 041 031 D21 DI I I
DO

O. Allows the tool ShIft dlrectlOn In the D7 1: Makes edItIng Interlock 09000 through
c<.mncd cycles of G76 and G77 to be 09999 effectIve.
speClfIed In D2 and D 1 of parameter
0: Makes edItlng mterlock 09000 through
#6019 (specIfiable only aXially)
09999 meffectlve.
Db 1: Erases and stores the preVIOUS 0
#6020 I D71 D61 Dj I D41 D31 D21 DI I I DO when loadmg a tape prOVIded with
an O.
D7 1: Assigns selectlOn of group specIfICa- 0: ALREADY IN wlll be displayed if the
tIon numbers to an external signal same 0 number eXIsts when a tape
when the tool change skIp sIgnal IS with an 0 IS loaded.
ON durmg hfe control.
D5 1: Executes ON 10FF control of RTS
durmg RS 232C operation unttl loadmg
0: AssIgns selectlon of group specIftca- ends.
han numbers to the currently specIfIed
group when the tool change skip sIgnal 0: Sets RTS to ON state durmg RS 232C
is ON durmg lIfe control. operatlon untIl loading ends.

Db 1: ASSIgns selectlOo of the T command D4 1: Refers to DR (Data set ready) dunng

group to the T command ImmedIately RS 232C operatIon.
prior dUring the M06 command In hfe
control. 0: Does not refer to DR (Data set ready)
durmg RS 232C operation.
0: AssIgns selectIOn of the T command
to the latest T command dunng the
MOb command in hfe control. D3 I: Outputs 00 with 0 through 9999 OUT.
0: Does not output 00 wIth 0 through
D5 1: AssIgns group number speclflfcatIOn 9999 OUT.
to an external Slgnal dunng tool change
reset In hfe control. D2 1: Displays the 0 number when the power
supply IS turned on and off.
0: Asslgns group number specIftcation
to settIng #6204 durmg tool change 0: DIsplays 0 when power IS turned on.
reset In hfe control. Employs the value followmg address 0
VI
or N as the program number (speclable
D4 1: Counts wIth M02/M30 when count IS
m one block)
the type of lIfe control.
o Employs the value followmg address 0
0: Counts wlth T9999L6.L:>.L:>. when count as the program number.
15 the type of hfe control.

DO ConSIders M02. M30 or M99 as the

D3 1: Sets F14 (in/rev) for the feed per program end when machmmg data are
minute in the inch system. stored Into memory
EOB code IS attached at the head of
0: Sets F13 (in/rev) for the feed per
No 0 at punchIng·out (0·9999 OUT)
minute in the inch system.
O. Does not conSider M02, M30 or M99
D2 1: Sets F23 (mm/rev) for the feed per as the program end when machInIng
minute in the metric system. data are stored Into memory
EOB code IS not attached at the head of
0: Sets F22 (mm/rev) for the feed per m1nute
No 0 at punchIng out (09999 OUT)
in the metric system.

D1 Sets F32 (mm/mm.) for the feed per

mmute 10 t he metrIc sy stem.
O. Sets F31 (mm/mm.) for the feed per
mmute In the inch system.

- 112 -
 #6022 I D71 D61 D51 D41 D) I D21 DI I I
DO Address 04 03 02 OJ DO
A 0 0 0 0 j
D7 1: Sets mput umt of parameter settlng
to 10 RPM when specIfymg the 55 B 0 0 0 j 0
dIgits.
C 0 0 0 j j
0: Sets Input unIt of parameter setting
U I 0 I 0 j
to 1 RPM when specifying the S5
digits. V I 0 j j 0
W I 0 I j I
D6 1: Enables bInary search of EDIT IMEM.
Character search is also possible if
the NEXT key IS pressed.
0: Enables search of EDIT IMEM character
#6024 I D41 D) 1 D21 Dl I I
DO

only.
D6 I: Enables 5NG to ignore the additional
1: Makes edIting dIsplay of 090000 through
axis
D5
09000 Interlock effectIve. 0: Disables 5NG to Ingnore the additional
axis
0: Makes editing dIsplay 090000 through
Interlock 09999 IneffectIve.
Note: When this parameter setting is changed,
D4 1: Makes IntermedIate POT dIsplay effec-
turn off the power. Setting the parameter except
tlve.
to "0," dIsplay shows additional axis is provided.
0: Makes IntermedIate POT dIsplay Inef- However, this additional axis cannot be effectIve
fectlve. without changing hardware (SR20-**).

D3 1: Makes tool POT word dIsplay effectlve.

D4-DO: Set address of pan-out and CRT dIsplay
0: Makes tool POT byte dIsplay effectlve. on the addItlonal aXlS.
D2 1: Enables wrItIng word
Address D4 D3 D2 D1 DO
0: Enables WritIng bytes In keep memory.
A 0 0 0 0 1
Dl 1: No panty bIt when punchmg out an B 0 0 0 1 0
ISO tape
C 0 0 0 1 1
0: Panty bIt eXIsts when punchmg out
an ISO tape U 1 0 1 0 1

DO 1: Enables read of ISO tape pOSSIble V 1 0 j 1 0

even wIthout parity. W 1 0 1 1 1
0: Disables read of ISO tape wIthout
panty. Note: These parameters cannot be WrItten when
parameter #6030-D7 is 110. IT

#6023 1 D61 I D41 D31 D21 Dl 1 DO 1

#6025
D6 1, Enables the add1tional axis to ignore
Parameter #6025 cannot be written at any tIme.
4NG.
0: Disables the addItional aXlS to ignore
4NG. #6026 I D51 D41 D31 D21 01 I I
DO

Note: When this parameter setting is changed.

turn off the power. Setting the parameter except
to no." display shows additional axis is provided.
#6027 1 Dsl 041 D31 D21 DI I
DO
However. this additional axis cannot be effective
without changing hardware (SR20-**). #6026, #6027:

04-00 D5 1: Does not allow the can trol code (DC I

DC4) to be used on the I/O deVIce.
Set the address for pan-out and CRT dIS-
play on the additional aXIs. o Allows the control code (DC 1 - DC4) to
be used on the I/O device.

04 I: Employs 2 stop bits on the I/O deVIce.

0: Employs stop bit on the I/O deVice.

- 113 -
PARAMETER NUMBERS AND THEIR CONTENTS Notes #6028 IS for setting output
(CONT'D) device I (SID-I)
2. #6029 Is for setting output
D3 to DO Baud rate setting device 2 (510-2)

Baud Rate Setting

#6050 I D71 D61 D5 I I DO I
Baud Rate D3 D2 DI DO
50 0 0 0 0 #6051 ID7ID6ID;1 I DO I
100 0 0 0 I
110 0 0 I 0 #6052 I D71 061 D5 I I DO I
150 0 0 I I
200 0 I 0 0 #605J I D71 D6 1 OS 1 1 DO I
300 0 I 0 I
600 0 I I 0 #6054 I D71 061 D5 I DO I
1200 0 I I I
2400 I 0 0 0 #6055 I D71 D61 D51 I DO I
4800 I 0 0 I
9600 I I Shown in the order of X -axis Y-axis, Z-axIs,
0 0
4th-aXIS, 5th-axis and spindle.

NOTE: #6026 provides the setting on D7, D6

Input device I (510-1) and #6027 on
Input device 2 (510-2). Be sure to set the assignment of servo control
form.

CNTL 2: 0
#6028 I D51 D41 DJ I D21 DI I DO I
CNTL 1: 0
Spindle only: 0, 1
#602Q I 05 I D41 DJ I 021 01 I DO I
D5 1: No servo control IS performed.
D5 L Does not use control codes (DCI-DC4).
0: Servo control IS performed.
0: Uses control codes (DCI-DC4)
DO 1: OperatlOn confIrmatIon of each umt lS
D4 I! Sets stop bIts as two bIts In the not performed dUrIng system operation.
output device.
0: Sets stop bits as one bit 0: OperatlOn confIrmation of each umt 15
performed durmg system operation.
D3 to DO Baud rate setting
Notes: 1. Normal setting IS no. n
Baud Rate Setting 2. When these parameters are changed,
be sure to turn the power off and
on.
Baud Rate D3 D2 DI DO
5D
100
0
0
0
0
0
0
0
J
#6056 I D31 D2 I D1 I DO I

110 0 0 J 0
150 #6057 ID11D2101 IDa I
0 0 I I I
200 0 J 0 0
300
600
0
0
I
I
0
I 0
I I #6058
1 I 1 I 01 I D2 1 D1 100 I
1200 0 I I J I #6059
I I I DJ I D2 I DJ I DO I
2400 I 0 0 0
4800 I 0 0 I #6060 D3 I 02 [01 IDO I
9600 I 0 I 0
#6061 D. I D2 i D1 I DO I

- 114-
Shown in the order of X-axIs, Y-axis, Z-axIs,
4th-axis, 5th-axIS and spindle. #6064 I 0 4 1 03 1 02 I I I
01 00

D3 to DO: They set the pulse scale factor of D4, D3, D2, DI, DO
feedback pulses to be mput into NC
unit. Shown In the order of 5th-axis, 4th-axis, Z-axIs,
Y-axis and X-axis.
D3 D2 DI DO 1: Follow-up processing is performed during
servo-off input.
xl 0 0 0 I
x2 0 0 1 0 0: Follow-up processmg is not performed dunng
servo-off input.
x4 0 I 0 0
x8 I 0 0 0
#6066
Note: Be sure to turn the power on and off
after changing the parameter. D7 I: JOG speed of 4 and 5 axis is l!l 0 of 3
axis.
0: JOG speed of 4 and 5 axis is not 1/10
of 3 aXIS.
#6062
D6 I: At power ON, M97.
D4: This sets the sIgnal state of processmg O· At power ON, N96.
start of nsklpl1 input for skip functlan.

D5: ThIs sets the sIgnal state of processIng start

#6074 I 051 0 4 1 03 1 0 2 1 01 1 00 I
of npINTH Input for PlOt functIon.
D5 Control code (DC I to DC4) Is not used In the
Input unit.
+24 V O. Control code (DCI to DC4) Is used In the input
unit.
oV D4 I: Stop bit Is to be 2 bits In the Input unit.
O· Stop bit 15 to be 1 bit In the Input unU.
D3 to DO Baud rate setting

0: When this parameter is set to no," the

processIng starts at the time when the
Baud Rate D3 D2 DI DO
change of 24V .... OV occurs.
Setting Disable 0 0 0 0
@: When this parameter IS set to 11 1 ,11 the
Setting Disable 0 0 0 1
processing starts at the tIme when the
change of OV .... 24V occurs. 110 0 0 1 0
150 0 0 1 1
Note: Be sure to turn the power on and off
after changing the parameter. 200 0 1 0 0
300 0 1 0 1
Be sure to set "0" except for 04 and OS.
600 0 1 1 0
1200 0 1 1 1
#6063 03 2400 1 0 0 0
4800 1 0 0 1
D1: ThIS determInes the ENABLE/DISABLE of
control CIrCUIt of "SKIP" Input for skip 9600 1 0 1 0
functIon.

03: ThIS determIned the ENABLE/DISABLE of

control CIrCUit of "PINT" input for pInt #6075 105104103102101100 I
functIon.
D5 1 Control code (DC 1 to DC4) is not used
Notes: 1. Be sure to set n 1n when using the o Control code (DC 1 to DC4) Is used
skip and program interruption D4 1 Stop bit 1s to be 2 bits In the output unlL
functIons. O. Stop bit is to be 1 bit In the output unit
2. Be sure to turn the power on and
D3 to DO Baud rate setting
off after changing the parameter
to set "0" except for 01 and D3.

- 115 -
PARAMETER NUMBERS AND THEIR CONTENTS
(CONT'D) #6110

Baud Rate D3 D2 Dl DO #6111

Setting DIsable 0 0 0 0
Setting Disable 0 0 0 1
#611l •
110
ISO
0
0
0
0
1
1
0
1
#6113 J =

200 0 1 0 0
#6114
300 0 1 0 1
600 0 1 1 0 #6115
1200 0 1 1 1
2400 1 0 0 0
#6110 to #6115:
4800 1 0 0 1
9600 1 0 1 0 SpecIfy punches of the codes corresponding
to the symbols of EIA codes used in the user
macro body.
Note. #6074 Is for setting of inpu t unit 3.
1: Punched
H6075 Is for setting of output unit 3
#6074 and #6075 are used exclusively for AMGC 0: Not punched

Setting range: 0 - 255

*6076 1 D31 D21 Dl 1 DO 1

D3 L TLM function is used for tool compensating #6116

measurement when both offset preseHer function
and TLM [unction are effective
0 Offset presetter [unction Is used. #6117
D2 1 : Machine zero pOint on drawing can be set on
the drawing condition setting screen.
#6118
O' Machine zero point on drawing cannot be set.
DI 1 : partty bit not provided at ISO tape punch-out.
0 Parily bit proVIded at ISO tape punch-out. #6119
DO 1. No parity enabled at ISO tape read-in
0 No partly disabled at ISO tape read-in
MaXlmum 4 types of M codes to stop advance
Note. This parameter is used exclusively for AMGC reading.
Setting range: 0 - 255
#6100 Reserved

#6120 C- 1 1
#6101 Reserved

#6121 C- 2 1
#6102 Reserved

#6122 C- 3 1
#6103 Reserved

#6123 C- 4 1
#6104 Reserved

Note: Be sure to turn the power on and off #6124 C- 5 1

after changing the parameter.

#6107 I LI__________ #6125 C- 6 1

SpecifIes the number of manual pulse gener- #6126 C-7!

ators.
Setting: nl n = 1
Setting range: 0 - 3 #6127 C- 8 1

- 116 -
 #6128 #6141 to #6149:
Specify the feedrate change for one incre-
ment on a manual pulse generator. for Fl to
#6129 G- 10 1 F9. respectively. of F I-digit designatlOn.
Setting: "In = 0.1 mm/min.
#6120 to #6129:
Spectfy up to 10 G codes for calling user macros Settmg range: 0 - 255/pulse
Setting range' 0 - 199 (Except for G codes specified
by NC manufacturer)
#6150

#6130
#6151

#6131
#6152
I
#6132 #6153
I
#6133 #6154
I
#6130 to #6133:
Specifies the magnification for the deviatIon
Specify up to 4 M codes for callmg user pulse at the max. rapid traverse time of
macros. the X-axis. In the alarm zone in the
Setting range: 0 - 255 successive order of X-axls, Y-axis, Z-axis.
4-aXlS and 5-axls.
NOTE- MOO. MOl. M02. M30 and M90 - M99
cannot be called by user macros Setting: "I" = 1%
Setting range: I - 200
#6134
#6156
1: Allows the T code to call a user macro.
D' Does not allow the T code to call a user #6157
macro.
#6158

#6141 #6159

#6142 #6160

Error detect ON area in the order of X-axis, V-axis,

#6143 Z-axis, 4th-axisand 5th-axis

Setting "I" = I pulse

#6144
Settlng range 0 to 255
#6145
Note' Always turn off the power once when change Is
made In parameters #6150 to H6160.
#6146
#6162
#6147
#6163
#6148
#6164

#6149 #6165

#6166

- 117 -
PARAMETER NUMBERS AND THEIR CONTENTS Setilng u } If :0
1 ms
(CONT'D)
Setting range: o- 32767

#6167
#6222
Expanded settmg area of M codes to stop
advance readIng. Specify the maxImum handle feedrate, which
is common to the lInear axes (X, Y, Z, U,
V, W).
#6168
I I X-aXIS I Settlng: "1" = mm/min. or 0.1 Inch/mIn.

#6169
I I Y-aXlS I Setting range: 0 - 24000

#6170
I I z-aXIS' NOTE. The settmgs for the rotary axes
(A, B, C) are made WIth #6348.
#6171
I I 4th aXlsl
#6223
#6172
I I 5th aXIsl
Set pItch error compensation settmg pulse SpeClfIes the tool shift speed for canned
multiplication factor for X-, Y-, Z-. 4th-. and cycles of G 76 and G 77
5th-axis, respectively.
Setting: "II' = 1 mm/min.
Setting: "1 n = 1 multiplication Settmg range: 0 - 24000
Setting range: 0 - 3
NOTE: ThIS spcClflcatlOn IS effcctIve when
#601900 = 1.
#6210 If #6019DO '" 0, rapId traverse IS
IS effective regardless of thIS pa-
G76/G77 dwell tImer rameter specIfication.
SettIng: "1" ms
Settlng range: 0 - 32767
#6224

#6211
Specifies the delay time for checking the
splOdle speed reaching signal (SAGR)
G73 8 amount
Sett lng: "111 0.001 mm or 0.0001 Inch Setting 1I}11 =. 1 ms
Settlng range: o - 32767 Setting range: 0 - 32767

#6213
#622 5
G83 0 amount
Setting: "1" 0.001 mm or 0.0001 Inch SpecIfies the feed rate for the rapid traverse
Settlng range: o - 32767 section 10 CIrcle cuttIng (G12, GI3).
Settlng: "1" = mm/mln. or 0.1 Inch/min.
#6220 Setting range: 0 - 24000

SpeCifIes the Interval from the tlme, M, S. #6226

T and B codes arc transmitted untIl the
hme :viF, SF. TF and BF arc transmitted.
Setting. 1'1" ms #6227

Setting range: 0 - 32767

#6226, #6227
Specify the maximum feedrate for Fl-dlglt
#6221 designatIOn.
SettIng II I" :0 1 mm/mln.
Specifies the Interval from gear output (GRH. GRL) unit Settmg range: 0 - 24000
SF transmission when an S12-dlgtt designatiOn Is added

- 118 -
NOTE: The maximum feedrate for FI-F4
#6231
commands IS set In #6226 and that
for F5-F9 commands In #6227. Any
feedrates Increased on manual pulse SpecifIes the F 0 speed for rapid traverse
generators are bunched IOta these override.
settings. Setting ''I'' = I mm/mln. or 0 I Inch/min
Setting range: 0 - 24000
#6228

Specifies the maximum feedrate [or the linear axes (X. Y. #6232
Z. U. v. W).
Setung: "1" = 1 mm/mln orO,llnch/mln Specifies the feedrate in the skip function
Selting range. 0 - 24000 (G31) •
Setting: "1" = 1 mm/min. or 0.1 inch/mIn

#6229 Setting range: 0 - 24000

NOTE: This setting is effective when parameter
Specifies the maximum [eedrate for the rotary axes {A. B. C} #6019D = 1.
4
Setting. "I" = 1000 p/mln.
Seltlng range. 0 - 24000
#6233
NOTE: any feedrate greater than those set
In #6228 and #6229 are bunched Into those to to
settings.
#6264

#6230
#6233 to #6264
SpeCify the feedrate for the respectlve
When a circular path IS drawn 10 tool radius
positions on the Jog feedratc select SWitch
compensatIOn outside a corner approaching
180 0 • the movement follows on a very small Setting: "I" = I mm/min. or 0.1 inch/min.
circular arc. In this. arc movement IS con-
sidered to affect the workpiece surface Setting range: 0 - 24000
machIning. this parameter IS used to set
the critical arc value.

SettIng: "1 n = 0.001 mm (metric system)

np = 0.001 in. (inch system)
Setting range: 0 - 32767

The corner arc settIng is Ignored when:

t,X ~ #6230
t,y , #6230
Standard settIng 5

- 119 -
PARAMETER NUMBERS AND THEI R CONTENTS
(CONT'D) #6267

TyplCdJ ~t..'ttlngt:. #6268

Table 9 5 Typical Settings mm/mm
#6269
Parameter ContInuous
SWItch manual feed rate
posItIOn
Number Setting #6250 ~ 0 #6265 ~ 10 #6266 to #6269:
0 #6233 0 0 0 Specify the maximum spindle speed, respectively.
I #6234 I I 0 I for gears I, 2, 3 and 4 (specifiable only in
2 #6235 2 2 0.2 S5-dIgit designation).
3 #6236 4 4 0.4 Setting' "}":::: 1 rpm or "1"= 10 rpm
(Depends on #6022 D7 )
4 #6237 6 6 0.6
5 #6238 Selling range· 0 - 32767
8 8 0.8
\.0
6
7
#6239
#6240
10
12
10
12 1.2
I #6270

8 #6241 15 15 1.5
SpecIfies the speed command output value
9 #6242 20 20 2.0 to the spmdle molor when a gear shift (GR 0)
10 #6243 25 25 25 mput is entered (specIfiable only In 55-digit
II #6244 30 30 30 designatton) .

12 #6245 40 40 40 Specifies No. of bits occupied in 32767 (16 bits)

13 #6246 50 50 50 or 4095 (12 bits) directly.
14 #6247 60 60 60
Gear shlft spindle motor speed
15 #6248 80 80 80 Setting value:
Spmdle motor max. speed
16 #6249 100 100 100 (Command = 10 V)
17 #6250 120 120 120 x 4095 --- lZ-blt output
18 #62,1 150 150 150 Gear ShIft spindle motor speed
19 #6252 200 200 200 Spmdle motor max speed
20 #6253 250 250 250 (Command = 10 V)
21 #6254 300 300 300 x 32767 --- Analog output
22 #6255 400 400 400
23 #6256 500 500 500 Setting range: 0 - 32767
24 #6257 600 600 600
25 #6258 800 800 800 #6271
26 #6259 1000 1000 1000
27
28
#6260
#6261
1200
1500
1200
1500
1200
1500
#6272
I
29
30
#6262
#6263
2000
2500
2000
2500
2000
2500
#6273 [
31 #6264 3000 3000 3000 #6274
C
#6271 to #6274:
#6265
Speclfy the maXimum speed of the spindle D/A
The manual feedratcs sct In parameters (10 V/4095), respectIvely, for gears 1, 2, 3 and
#6233 to #6264 can each be reduced to a 4 each selected by an input slgnal (speCifiable
tenth of the original settmg. ThiS applIes in S5-diglt designation). Set the spindle speed
to the settmgs on all 5witch posItIOns lower appllcable when the speed command voltage is
than the value specIfIed in this parameter 10 v.
#6265.
Setting: "1";= 1 rpm or "1" = 10 rpm
(For parameter #6022 D7)
Setting: 0 - 32 (switch position)
Setting range: 1 - 32767
#6266

- 120 -
 SPINOLt MOTO~
SPEED COtt1ANO
#6280 to #6284:
Specify the rapid traverse rate, respectively,
on the X-, Y-, Z-, 4th-, and 5th-axes.
10V
SettIng: 111" = 1 mm/min. or "l" = 0.1
inch/min.
Setting range: 0 - 24000
NOTE: Be sure to turn the power on and off
after changing the parameter.

The following calculations are made between

0~--~~--1--rt--i--~-----rt- rapid traverse rate and acceleration and
deceleration for re-computing the rapid
traverse rate and second- stage time con-
stant switching rate. The example of
calculations shown below is made for the
parameters related to X-axis, but the same
~6275
can be applIed also to Y-axis, Z-axIs.
4th-axis or 5th-axis.
Specifies the spindle motor speed in effect Rapid traverse rate: Va = H6280 --- Rate V' a recreated
when a spindle orientation (SOR) input is -by the calculations.
entered (specifiable in S5-digit designation).
Acceleration & deceleration 1st-stage time constant.
Setting: nll1:: 1 rpm t a = H6286 --- Time constants t. 'a recreated
by the calculations.
Setting range: 0 - 32767
"2nd-stage time constant swttching rate:
Vb = #6269 --- Rate V'b recreated by the calculations.

#6276 Acceleration & deceleration 2nd-stage time constant:

t b = H6298 --- Rate t 'b recreated by the calculations
#6277
(a) Where 2nd-stage acceleration " deceleration
are not used:
#6278 Condition: Vb = 0
tb = 0

#6279
t'a=( Va. JOO)/~
7.5 AlP 8
116276 to 116279:
V'a=t'a·~·75
8 .
Specify the maximum speed of the spindle,
respectively, for gears I, 2, 3 and 4 each
selected by an input signal (specifiable in
S5-digit designation). RATE
SetUng: "1" = 1 rpm or "1" = 10 rpm
Va --f----ir-----------
SetUng range: 0 - 32767

/
(Depends on parameter #6022 D7.)

#6280 X-aXIS I
TIME
#6281 Y-aXlS I ta

#6282 Z-aXIS I
#6283 4th aXl s I
#6284 5th aXl s I

- 121 -
PARAMETER NUMBERS AND THEIR CONTENTS FEEDRATE
(CONT'D) (RAPID TRAV-
ERSE RATE)
(b) Where 2nd-stage acceleration & deceleratlOn #6280
are used: 16283

#0292 _------ 16298

t'a=( Vb. 100)/~ 16295 fl.6)OI
75 MP 8 (SWITCHOVER
SPEED)
#6286
"'6289
TIME
V'b = t'a· k .. 7.5 V'a=V'b+t'b·~ *7.5
8 8 NOTE. Setting should be made in multiples (X8, x 16, x24
When this parameter is changed, tum OFF and ON power
RATE

Va~----------7r---------
#6291 Splndle I
Sets hnear acceleratIon IdeceleratlOn speed
Vb / constant
Settmg: Settmg: 111 n = 1 ms

----r=/=!:==:r-----
Settmg range: 0-32767
T1ME
ta tb #6292 X-aXIS I
Notes
1 Settmg of rapid traverse rate may be dIfferent #6293 Y-aXIS I
from actual speed (The fIgures below the
decImals are dIsregarded In the value of t'a or
t'b As a result, errors occur between V'a and
#6294 Z-aXl s I
V'b )
2 "MP" mdlcates #6450, #6451, #6452, #6453 and
#6454.
#6295 4th ax} 5 I
#6296 5th ax! 5 I
#6286 X-aXl s I
#6292 to #6296:
#6287 Y-aXIS I Specify the second-stage time constant
sWltchover speed in lInear acceleratIOn!
deceleratIOn. respectl vely, on the X -, y - ,
#6288 Z-axIs I z- ,4th-. and 5th-axes.
Setting: "1" = 1 mm/min. or "1" ::;: 0.1 inch/mit
#6289 4th aXlS I Setting range: 0 - 24000
NOTE: When this parameter is changed. turn off
#6290 5t h aXl s I and on power.

#6286 to #6290: #6298 X-aXIS I

Specify the hrst-stage hme constant In linear
acceleratIOn Ideceleration. respech vely. on
the X-, Y-, Z-,4th-, and 5th-axes. #6299 Y-aXIS I
Setting: "111::::

Setting range:
1 ms.
8 - 32767
#6300 Z-aXIS I
#6301 4th aXIS I
#6302 5th aXIS I

- 122 -
#6298 to #6302:
#6318 Z-aXl S
Specify the second-stage hme constant In
linear acceleratlOn IdeceleratIOn, respectl ve-
ly, on the X-, Y-, Z-,4th-, and 5th-axes. #6319 4th aXIS

Setting: "1"::: 1 ms
#6320 5th aXl S
Setting range: 8-32767
#6316 to #6320:
NOTE: Setting should be made by multiples (x8,
x16, x24 ••• ) Specify the approach speed 2 for reference
pOInt return. respecbvely. on the X-. Y-,
Z-, 4th-. and 5th-axes.
#6304 X-aXIS I Settmg:
min.
"l" = 1 mm/min. or "1" :;: 0.1 Inch/

#6305 Y-axis Setting range: 0 - 24000

NOTE: The parameters associated with refer-
ence point return operations are as follows.
#6306 Z-aXIS

~ / DECELERATION POINT
#6307 4th axis RATIO TRAVERSE RATE
v (#6280 - #6284) APPROACH SPEED 1

#6308 5th aXIS I (#6316 - #6314)

APPROACH SPEED 2
(16316 - 16320)
#6304 to #6308:
SpecIfy the traverse distance for reference <-__________~____--~JL~~~--SPEED SEQUENCE
pomt return. respectIvely. on the X -. y -. - ___________~~~DOC~;;'Li----~
WIDTH : t
____ DECELERATION
Z-. 4th-. and 5th-axes. L_ _~'. LS SIGNAL

Setting: 0.001 mm or 0.0001

-.: I

---~ZEROPOINT
!lIn::: I1IH :::
SIGNAL
inch/mm.
Setting range: o- 32767 AREA A
• AREA B
c

#6310 X-aXIS Reference pOlnt return direction:

#6010 DO - D3
#6311 Y-aXIS Reference pOint return enabled Idisabled:
#6016 DO - D3

#6312 Z-aXIS

#6322 x-axisl
#6313 4th aXIS

#6323 Y-aXlsl
#6314 5th axis

#6324 z-axisl
#6310 to #6314:

~~
SpecIfy the approach speed 1 for reference
pomt return, respectively. on the X-, Y-, 4th aXlsl
Z-, 4th-. and 5th-axes.
SettIng: "I" = 1 rom/mIn. or "1" 0.1 #6326 5th aXl s I
loch/mIn.
#6322 to #6326:
Setting range: 0 - 24000
SpeCify the number of the start pOlnt for
pitch error compensation, respectIvely, on
#6316 X-axis the X-, Y-. Z-, 4th-, and 5th-axes.
Settmg o- 5 II
#6317 Y-aXIS

- 123-
PARAMETER NUMBERS AND THEIR CONTENTS
(CONT'D)
#6342 X-axIs I
#6328 x-axisl #6343 V-ax1 s I
#6329 v-axisl #6344 Z-aXlS I
#6330 z-axisl #6345 4th aXIs I
#6331 4th aXisl #6346 5th aXIS

#6342 to #6346:
#6332 5th aXIsl
Specify the offset in external workpiece
#6328 to #6332: coordInate system shift, respectIvely, on the X -,
Y-, Z-, 4th-, and 5th-axes.
SpeCify the number of the start pomt for
pitch error compensatIOn, respectively. on Settmg: 1 = 0.001 mm
the X-, Y-, Z-, 4th-, and 5th-axes.
Setting range: 0 - ±32767
Settlng' 0 - 511
NOTE: Usually, these parameters are
automatically set from the machine tool SIde
#6334 x-axIsl through the external data input function.

#6348
#6335 Y-aXl S I
Specifies the maximum speed for handle feed on
#6336 Z-aXIS I the rotary axes (A, B, C).
Setting: "1" = 1 mm/min. or "111 = 0.1 inch/min.
#6337 4th aXIS I Setting range: 0 - 24000

#6338 5th aXIS I #6350

#6334 to #6338:
Specify the reference pomt for pitch error #6351 Y-aXiS

compensatIOn. respectively. on the X-. y-.

z-. 4th-. and 5th-axes. #6352 Z-aXiS

Settmg· 0 - 511
#6353 4th aXiS

#6340
#6354 5th aXIS

SpecIfies the external deceleratIon speed for

rapid traverse. #6350 to #6354:
Specify the rapId traverse acce1/decel constants
Setting: nln = 1 mm/min. or "P ;:: 0.1 inch/min.
X-, Y-, Z-, and 4th-, and 5th-axIS handle feed
(common to all axes)
respectively.
Setting range: 0 - 24000 Setting: n 111 = 1 ms
Setting range: 8 - 32767
#6341
NOTE SetUngshould be made in multiples (X8. x 16. x24.
SpecIfies the external deceleratIon speed for
cuttmg feed. #6355
SettIng: " lIT ;:: 1 mm/min. (common to all axes)
Setting range: 0 - 24000 #6356

- 124 -
For tool pot IndIcatIOn
#6403 4th aXIS
#6355: Sets tool pot IndIcatIOn start No.
#6356: Sets tool pot IndIcatIOn end No.
#6404 5th aXIS

#6357 X-aXIS #6405 SpIndle

#6358 Y-axis Backlash campen sa tIon values shown in the order

of X-axis, Y-axis, Z-axis J 4th-axis J 5th-axis and
spindle.
#6359 Z-aXIS
Setting: 11111 = 1 pulse
116357 to #6359: Setting range: 0 to ±Bl91
SpecIfy the tIme between ESP and SVOF for X - , Note: Be sure to turn the power on and off
Y-, and Z-axls. respectively. after changlng the parameter.
Setting: t1 P = 8 ms
Setting range: 0 - 32767 #6406 X-aXIS

#6362 #6407 Y-axIS

#6363 #6408 Z-aXIS

#6364 #6409 4th aXIS

#6362: Tool pot SP

#6410 5th aXIS
#6363: Tool pot MG
#6364: Tool pot WT
#6411 Spindle
#6383
Command unit position loop gaIns are set in the
order of X-axis, Y-axis, Z-axis, 4th-axis.
By the input of xl00, the scale factor of handle
5th-axis and spindle.
becomes effective.
Seltlng "I" = 0 01 1/5
SeIling range 0 - 32767
#6384 Standard seltlng. 1024

#6412 X-aXIS
#6391

Title display code setting during power turn-on: #6413 Y-axIs

1st line
#6414 Z-axIs

#6392
#6415 4th aXlS

#6399 #6416 5th aXIS

Title display code setting during power turn-on:

Acceleration and deceleration time constants [or control
2nd line
unit during ordinary cutting are set In the order of X-axiS.
Y-axis. Z-axis. 4th-axis and 5th-axis

#6400 X-aXIS Setting' "I" = 1 ms

SeIling range: 0 - 32767
#6401 Y-aXIS
#6418 X-aXIS

#6402 Z-aXIS

- 125 -
PARAMETER NUMBERS AND THEIR CONTENTS #6437 Y-aXIS
(CONT'D)

Y-axIs #6438 Z-aXIS

#6419

#6439 4th aXIS

#6420 Z-axIs

#6440 5th aXiS

#6421 4tr aXIS

Overshoot during G60 In the order of X-axis,

#6422 5th aXlS Y-axis, Z-axis, 4th-axis and 5th-axIs.
Setting: II J1I = 1 pulse
Acceleration and deceleration bias for control unit
during ordinary cutting Is set in the order of X-axis, Y-axis, Setting range: 0 - 32767
Z-axis, 4th-axiS and 5th-axis.
setting "1" =- 1 mm/mln or"I" = 0 1 inch/min #6444 X-aXIS
Setting range' 0 - 32767

#6424 X-axIs #6445 Y-aXIS

#6446 Z-aXIS
#6425 Y-aXIS

#6426 Z-aXIS #6447 4th aXIS

#6427 4th aXIS #6448 5th aXIS

Distance traveled per 1 revolution of motor in

#6428 5th aXIs the order of X-axis, Y-axis, Z-axis, 4th-axis
and 5th-axis.
Setting of acceleration and deceleration time
Setting "}" = 0 OO} mm/revor }' '" 0.0001 inch/rev
constants for control unit during screw/tap
cutting in the order of X-axis, Y-axis, Z-axis, Setting range 1 - 65535
4th-axis and 5th-axis.
Setting: "l" = 1 ms Notes: 1. Be sure to turn the power on and off
after changing the parameter.
Setting range: 0 - 32767 2. For mput of 32768-65535, the number
IS shown by minus.

#6430 X-aXIS Example

Input Indication
32768 -32768
#6431 Y-aXIS 32769 -32767
32769 -32676
to to
#6432 Z-aXIS 65535 -1

#6433 4th-aXIS #6449

Feedback pulse number for 1 rotatIon of spIndle

#6434 5th-aXIS PC.

SettIng of acceleratIon and deceleratIon bIas Settlng: "1" = pulse/rev.

for control unit tap cutting. Setting range: - 32768

Setting "1" = 1 mm/min. or "]" = 0.1 Inch/min

Setting range. 0 - 32767 #6450 X-aXIS

#6436 X-axIs I #6451 V-aXIS

- 126 -
 Z-axIs Spindle indexing and origin position.
#6452
Setting: n 1 n ;: IP

#6453 4th aXIS Setting range: 0 - 4095

#6454 5th axis #6466 (Ft) I

Minimum unit of travel in the order of X-axis
Y-axis, Z-axis, 4th-axis, and 5th-axis. #6467
Setting. "I" = 0 00001 mm or "I" = 0000001 Inch
Rapid traverse oveoide of F 1 and F2 In the
Setting range: 100 is set. order shown
NOTE: Be sure to turn the power on and off SetUng- "1" = 1 mm/min. or "}" = 0.1
after changing the parameter. Inch/min.
Setting range' 0 to 24000

X-axIs
#6456
#6600 X-ax I S I
#6457 Y-aXIS

#6601 Y-aXl S I
#6458 Z-axIs
#6602 Z-aXIS I
#6459 4th aXIs
#6603 4th aXIS I
#6460 5th aXIs

Servo input in the order of X-axis, Y-axis,

#6604 5th aXIs I
Z-axis, 4th-axis. and 5th-axis. 116600 to #6604:
Setting: "1";: 1 rpm/volt SpecIfy the plus direction boundary value
Setting range: 250 is set. for stored stroke hmlt I, respectively, on
the X-, Y-, Z-, 4th- and 5th-axes.
Settmg: "1" = 1 pulse
#6462 Setting range: 0 - ±99999999

Spindle indexing creep rate.

Setting: "I" = 500 pps #6606 X-ax I S I
Setting range: 0 - 32767
#6607 Y-axl S I
#6463
#6608 Z-ax 1 S I
Spindle indexing positioning rate.
Setting: "I" = 500 pps #6609 4th aXIS

Setting range: 0 - 32767

#6610 5th aXIS

#6464 #6606 to #6610:

Specify the plus direction boundary value for
Spindle indexing & spindle stop confirmation stored stroke limit 1, respectively, on the X -.
timer. Y-, Z-, 4th- and 5th-axes.
Setting: "111;: 8 ms Setting: II}":;:: 1 pulse
Setting range: 0 - 255 Setting range: 0 - ±99999999

#6465
#6612 X-aXIS I

- 127 -
PARAMETER NUMBER AND THEIR CONTENTS
(CONT'D) #6630 X-aXlS I
#6613 Y-axIs #6631 V-aXIS I
#6614 Z-axIs #6632 z-axisl

#6615 4th aXIs

#6633 4th aXlS I
#6616 5th aXiS
#6634 5t h aX1 s I
#6630 to #6634
#6612 to #6616:
Specify the value for automatic coordmate
Specify the distance between the first and the system settmg at the time of mch mput.
second reference point, respectively, on the X -, respectively. on the X-, Y-, Z-, and 4th,
Y-, Z-, 4th-, and 5th-axes. and 5th-axes. A deSIred value should be
Setting: n 1" = 1 pulse set In inches for the dIstance between the
fIrst reference pam t and the reference
Setting range: 0 - ±99999999 point of the coordInate system to be es-
tablished.

#6618 Settiflg: "lIT:;:: 0.0001 In.

X-axIS
Setting range: 0 - ±99999999
#6619 Y-aXIS

#6636 X-axIs I
#6620 Z-axIs
#6637 Y-axi S I
#6621 4th aXIS
#6638 Z-axIs I
#6622 5th aXIS
#6639 4th aXIs
#6618 to #6622:
SpecIfy the distance between the first and the #6640 5th aXI S
third reference point, respecttvely, on the X-,
y - , Z-. 4th-. and 5th-axes. #6636 to #6640.

Setting: n 1" :;: : 1 pulse SpeCIfy the value for automatIc coordmate
system settmg at the time of metnc mput.
Setting range: 0 - ±99999999 respech vel y, on the X -. y -. Z-. 4th-. and 5th-
axes. A deSIred value should be set in
#6624 X-aXIS I mllhmetcrs for the dIstance between the
fIrst reference pomt and the reference pOInt
of the coordmate system to be establIshed.
#6625 V-aXIS I Setting: 11111:;:: 0.001 mm
Setting range: 0 - ±99999999
#6626 z-axIsl
NOTE: Each settIng is effective only for an aXIS
with parameter #6015 at "1. II
#6627 4th aXIsl
#6642 X-aXIS
#6628 5th aXIsl
#6624 to #6628. #664 J Y-axIs

Specify the distance between the first and the

fourth reference point, respectively. on the X-, #6644 Z-aXIS
Y-, Z-, 4th-, and 5th-axes.
Setting: ., 1 n :;:::: 1 pulse #6645 4th aXIs
Setting range: 0 - ±99999999

- 128 -
 #6646 5th aXlS I #6661 Z-aXlS

#6642 to #6646· #6659 to #6661 (optIOnal):

Specdy the compensation interval in pitch error Speclfy stored stroke hmit 4 for X-, Y-, and
compensation, respectively, on the X-, Y-, Z-, Z-axIs. respectIvely.
4th-, and 5th-axes
Minus (-) boundary setting: "I" = 1 pulse
Setting: "1n = 1 pulse
Setting range: 0 - ±99999999
Setting range: 0 - ±99999999

#6662 X-aXlS

#6650 x-axlsi
#6663 Y-axis
#6651 Y-axlsi
#6664 Z-aXIS

#6652
#6662 to #6664 (optIOnal):
#6650 to #6652: SpecIfy stored stroke hmit 5 for X-, Y-, and
SpecifY stored stroke limit 3 for X-, Y-, and Z-axis, Z-axIs, respectively.
respectively (optional)
Plus (+) boundary setting: "P = 1 pulse
Plus (+) boundary setting: 11111:;:; 1 pulse Setting range: 0 - ±99999999
Settmg range: 0 - ±99999999
#6665 X-aXlS
#6653 X-aXlS I
#6666 Y-axIs
#6654 Y-aXlS I
#6667 Z-axIS
#6655 Z-aXlS I #6665 to #6667 (optIonal):
#6653 to #6655: SpecIfy stored stroke lImit 5 for X -. Y -. and
Z-axis. respectIvely.
SpecIfy stored stroke limit 3 for X -. Y, and
Z-axis. respectIvely. Minus (-) boundary setting: U I U = 1 pulse
Minus (-) boundary setting: 1'111 pulse Setting range: 0 - ±99999999
Setting range: 0 - ±99999999
#6674
#6656 X-axi s I Sets the multiplication factor of characters of the
display at power on.
#6657 Y-axis I
#6675
#6658 Z-aXIS
Sets the position of the dIsplay at power on
''I"" = J notch (hadle pulse)
#6656 to *6658:
SpeCIfy stored stroke hmit 4 for X -. y -. and
z- axis. respectlvely. #6617
Plus (+) boundary setting: "In:;:; 1 pulse Sets no. of remaining movement pulses to be
Setting range: 0 - ±99999999 clamped of handle.
nl l1 = I pulse

#6659 X-axi s I
#6660 Y-aXIS

- 129 -
PARAMETER NUMBERS AND THEIR CONTENTS #8000 to #8511
(CONT'D)
Specify the respectIve values of pItch error
campen satlOn.
#8000 number 0
SettIng 0 - :tI5 (output Increment)

to to NOTE. Parameters #6322 to #6339 determIne

speCIfIc combmatlOns of settmgs and
axes.
#8511 number SIt

9.4 STORED LEADSCREW ERROR COMPENSATION

This functIon automatically compensates for lead- Note 2:

screw error on each aXIS accordIng to the compen- MaXImum set value In case of absolute settmg is
sation data set by parameter and IS effective after .!127 pulses. CompensatIon multiplIcatIon is taken
completIOn of reference point return. The compen- on thIS value.
sation data are made on the dIstances between the
reference pomt on each axis and speCifIed pomts. Note 3:

CompensatlOn axes X. y. Z. 4th- ,and 5th-axes. No. of correctIOn pomts on each axis can be
(inc1udmg rotary aXIs) arbitrary as far as the total compensatIOn points
are WIthIn 512
No. of correctlOn pomts: 512 Max
CompensatIon base pOInt: Reference pOInt Note 4:

Compensation interval. 10000 Pulses or more Where the 4th and 5th aXIS IS a rotary aXIS.
operatlOn IS possIble WIthIn ±200 revolutIon
maXImum.
Data settmg system: Absolute/mcremental
(Set by Parameter #603902)
Note 5:
Compensation value. For the aXIS reqUlnng no leads crew error com-
Minimum compensation unit 1 pulse pensatlOn, set the parameter for compensatlOn
(least output Increment) multlphcatlOn factor at "0. II
Compensation multIplIcatIOn. X 3 max.
One-time-compensatton value. 15 pulses max. X Note 6:
(Compensation
multtpllcation) Settmg at base point is to be made In such a
manner that the pitch error compensation
value will not occur. In the example shown
Note 1: below, the mcremental set pomt of #8002
Regardless of absolutehncremental setting, the should be zero. Alas. set the absolute set
difference between neIghborIng compensation point In such a manner that the dIfference
values should be (15 pulses x compensatIon mul- between #8001 and #8002 becomes nO. n
tiplicatIon) and below.

- 130-
 Table 9.6

AXIS Parameter # FunctIons

CompensatIon Interval X to {J #6642 to #6646 6000 OR MORE

nIH ::: 1 pulse

110 11 ::: Incremental settmg

Absolute Imcremental
settmg switchable

CompensatIOn reference
/
X to {J
#603 902

#6334 to #6338
11}11 ::: Absolute settmg

no. Value of parameter # of

compensatlOn on each
Compensatlon max pomt X to {J #6322 to #6326
pomt minUS 8000 will be
WrItten
CompensatIon mm pomt X to {J #6328 to #6332

Compensation value on X to {J #8000 to 118511 -15 to tIS (Incremental

each pomt settIng)
n 1 It ::: 1 pulse

CompensatIon mUltiphca- X to {J H6168 to #6172 -0 to 3

tion 1I}11 ::: IX

The figure below shows the example of wrtting

the data for X aXIS.

COMPENSATION INTERVAL
100aO PULSES (= 10 mm)

REFERENCE
POINT LEADS CREW ERROR
MEASURED

o --.-.j~==l==1r:==-~-1r--l--l---+--+---iIf-- XAX IS
ABSOLUTE
-I o o o +I +l +1 +I +2 +2 - SET AMOUNT
-1 o o o +1 o o o +l o INCREMENTAL
SET AMOUNT
I I I I I I (
I I I I I I COMPENSATION
PARAMETERS
# 8000 8001 8002 8003 8004 8005 B006 8007 8008 8009
,i

"

- 131 -
 9.4 STORED LEADSCREW ERROR COMPENSATION (Cont'd)

In Fig. 9. I.
CompensatIon Interval 10000 pulses
Absolute Imcremental. Incremen tal
Compensation multlphcatton' x 1
CompensatIOn pomt on X aXIS. 100 pomts

Each parameter 15 set as follows

PARAMETER OF f-o
Z
COMPENSATION AMOUNT H
o
ON EACH POINT on"
o~~ OJ
0 on
118000

,~~"n", ""~'~f
I ."
x
I I
116334
AA"
2 118001 1 ~ f- '"
118002 0
COMPENSATION MINIMUM POINT
118003 0
l 116328
I 0
I 118004 +1

118005 0
COMPENSATION MAXIMUM POINT
X AXIS 118006 0 on
I 116322
I 99
I H
x
,
."
118007 0 x
C OMPENSATION MULTIPLICATION z
118008 +1 0

I 116068
I 1
I 118009 0
on
f-o
Z
H

118010 0
p.
COMPENSAT ION INTERVAL
0

I 116642
I 10,000
I 0
rl

AB SOLUTE! I NCRHIENT AL SETTINC 118098

I 116339D2
I 0
I 118099
118100
Note: WrIte t o make the corrected offset
value
of each aXIS r eference pOInt flO. 11 on
H
X
."
I
;><

1_______

Fog. 9. Z

- 132 -
To use the 4th and 5th axes as the rotary aXIS.
REFERENCE
follow the rules shown below In addltlOn to the CORRECT ION NO.
rules for settmg X-. Y. and Z-axes. AND MIN COR-
MAX CORRECTI:-1G 1/8150
POINT 0, (1) PORATION POINT
(1) CompensatIon Interval 1/8157
The compensation interval should be more than o , (- 6» _.JJ",!-_
10000 pulses and the quotient obtained by
dividing 360000 by the compensation interval 4')000
PULES
become a positIve integer.
f.l8156 118152
(2) CompensatIon Amount at Reference Point 6, (l) - 4 ) - - - - * - - - L - - - ( J r - 2, (j)
The compensatIon amount to be set to the refer-
ence pOlnt should be as follows
a. Absolute settIng ... "Oil #8155
b. Incremental settIng'" non 5, (1)

1T
(/8154
In the case of incremental settIng. set such a 4, (1)
value for the compensation amount at compen-
satIon maximum pOInt that the sum of the com- OFFSET AMOUNT
FOR INCREMENTAL
pensation amount of each pomt becomes "0."
SETTING
(3) Sample Writing OFFSET AMOUNT
FOR ABSOLUTE
If the compensatIon Interval is 45000 pulses (one
rotation dIvIded by 8) as shown below. set the
parameters as follows.

Offset parameter at
each point
Offset reference No. Absolute Incremental
Parameter
setting settIng
#8150 0 0
Offset mIn pOInt #8151 1 1
150 #8152 2 1
4th aXIS of
rotary aXIS #8153 3 1
Offset max pOInt
#8154 4 1
157 #8155 5 I
Offset multIplication #8156 6 1
factor #8157 0 -6
#6071 1

Offset pOInt

#6645 45000

F,g. 9.3

- 133 -
 9.5 LIST OF STANDARD INPUT/OUTPUT SIGNALS

Table 9.5 shows standard Input /output sIgnals.

For custom-bUIlt sIgnals dependmg on the sys-
tern. refer to the h5t of 1/0 sIgnals provIded on
the system.

DISPLAY

D7 D6 D5 D4 D3 D2 Dl DO

0 0 0 0 1 I I I

I
Contact open
I
Con tac t closed

- 134 -
 Table 9.7 (a) List of Standard Input Signals

D7 D6 D5 D4 D3 D2 Dl DO

#1300 EDT MEM MD I T S H J RT

I
EDIT MEMORY MANUAL TAPE STEP HANDLE MANUAL RAPID
DATA FEED TRAVERSE
INPUT

#1301 OVC ROV2 ROVI OV16 IOV8 OV4 OV2 OVI

I I
OVERRIDE ~
CANCEL RAPID TRAVERSE FEED RATE" OVERRIDE
RATE OVERRIDE

#1302 -a +a -Z +Z -Y +Y -x +X
/

JOB'PB

81303 SPC SPB SPA JV16 I JV8 JV4 JV2 JVl

1- I
, ' " /

SPINDLE SPEED MANUAL FEED RATE OVERRIDE

OVERRIDE

#1304 DRS MP4 MP2 MPI I Ha HZ BY HX

DISPLAY
RESET , I \
v
/

HANDLE PULSE MULTIPLY HANDLE AXIS

#1305
M-
AFL
I MLK
MACHINE OPTIONAL
I OPT DRN
DRY
I BOT
BLOCK
DLK
DISPLAY
SBK
SINGLE
FUNCTION LOCK STOP RUN DELETE LOCK BLOCK
LOCK

#1306 SRN Fl RET TLMI I ZRN EDTLK I 'SP ST

I
PROGRAM Fl- RETRACT TLMIN ZERO EDIT FEED CYCLE
RESTART DIGIT RETURN LOCK HOLD START

#1307
I PINT
PROGRAM
I
ZNG
Z-AXIS
ABS
MANUAL \
MIB Mlo MIZ
,
MlY I MIX

INTER- LOCK ABSOLUTE MIRROR IMAGE

'1308 9BOT 8BOT 7 BOT 6BOT ISBOT 4BOT 3BDT 12BD

I
SPECIAL BLOCK DELETE

#1309 5NG 4NG

5TH 4TH
AXIS AXIS
NEGLECT NEGLECT

- 135 -
 Table 9 7 ta) List of Standard Input Signals (Cont'd)

D7 D6 DS D4 D3 D2 Dl DO
#1310 2H6 12He< 12HZ 2HY 211X
SECOND HANDLE'AXIS SELECT

#1311 I, 3H6 3Ha 3HZ 3HY 3HX

I
/
Y

THIRD HANDLE AXIS SELECT

# 1312 I PLYBK TLCTN TLSKP I TLRST I ESCl I ESCO

PLAYBACK v ' EXT STROKE
TOOL LIFE CONTROL CHECK SELECTION
# 1313 RWDH I SLPC
I *- LtJ I *+ LtJ ,I
HIGH-SPEED REWIND & SPINDLE
AUTO START LOOP OVERTRAVEL
CO~AND
INPUT

'1314 SPE SPD ECLM *-EDtJ

I
I ROV4 I *+EDtJ I
v RAPID TRAVERSE EXT PROGRAM v
SPINDLE RATE OVERRIDE CLEAR EXTERNAL
OVERRIDE DECELERATION

#1315 HtJ -tJ +tJ

v
HANDLE
AXIS SELECT MANUAL FEED

#1316 EFlN FIN

I RWD EOP I ERS EXTC STLK IMRD
I
COMMAND MST EXTERNAL END OF EXTERNAL EXTERNAL CYCLE FUNCTION
CYCLE COMPLE- REWIND PRO- RESET TIME 'START PREP
FIN TION GRAM COUNT COMPLETED

#1317 I S-INV IS-FIN ISAGR I SOR GRB iIGRA I GST

SPINDLE S CODE SPINDLE SPINDLE '---v-------' GEAR
REVERSE FIN COINCI- INDEXING GEAR SHIFT
DENCE SELECTION

#1318 I ERR2 ERRI I ERRO I EXOUT IEXVER I EXIN

DEC TO IMMEDI- SINGLE EXTERNAL EXTERNAL EXTERNAL
STOP ATE BLOCK OUTPUT COLLAT ION INPUT
STOP STOP

81319 *-LO'. I*+LO'. *-LZ 1 *+LZ I*-LY I*+LY I*-LX I *+LX

v
OVERTRAVEL

# 1320 HOFS *ITB I *ITe< I*ITZ I*ITY *ITX

AUTO MODE v
HANDLE OFFSET AXIS INTERLOCK

#1321
~~==~~~v~==~====~==~
EXTERNAL DECELERATION

- 136 -
 Table 9 7 (a) List of Standard Input Signals (Cont'd)

D7 D6 DS D4 D3 D2 Dl DO
#1322 SONPB *SVOFB I *SVOFa I*SVOFZ I*SVOFY '*SVOFX
SERVO POWER ON v
SERVO OFF

#1323 Ull UI6 UIS UI4 UI3 UI2 UIl UIO

,
USER MACRO

#1324 UI1S UI14 UI13 , UI12 , Ulll UIlO UI9 , UI8

,
USER MACRO

#1325 ED7 ED6 EDS ED4 , ED3 ED2 EDI EDO

,
EXTERNAL DATA INPUT

,
#1326 EDlS ED14 ED13 , ED12
,
EXTERNAL DATA INPUT
, EDII 'EDI0 ED9 ED8
l
#1327 , EDCL EDAS2 , EDASI , EDASO IEDSD I EDSC EDSB I EDSA
EXTERNAL DATA INPUT CONTROL SIGNAL

#1328 I EDAS3 I *VEca 1 *DEca

,
j*DECZ I*DECY I *DECX
EXTERNAL
COORDINATE REFERENCE POINT DECELERATION LS
SYSTEM SHIFT
ABstINe
# 1329 ,
,
TL64 TL32 TLI6 TL8 TL4 TLZ TLi

TOOL LIFE CONTROL TOOL GROUP NO. INPUT

#1300

#1331 SDI8 SDI7 SDI6 SDIS SDI4 SDI3 SDIZ SDII

,
S S-DIGIT COMMAND EXTERNAL INPUT

# 133Z
I SDIl6 SDIIS , SDIl4 I SDI13 I SDIlZ I SDIlI I SDIIO SDI9 I
,
v
S S-DIGIT COMMAND EXTERNAL INPUT

#1338 LWNIZ8 WN64 I WN3Z I WN16 I WN8 I WN4 WNZ WNI

, I
EXTERNAL WORK NO. SEARCH INPUT

- 137 -
 Table 9.7 (b) List of Standard Output Signals

D7 D6 DS D4 D3 D2 Dl DO
#1200 M30 M02 MOl MOO DEN OP SPL STL
POSITlON- FEED- TEMPO- CYCLE
ING COM- ING RARY START
PLETED STOP

#1201 2ZPa lZPZ

lZPY lZPX
2ZPZ I ZZPY I 2ZPX I lZPa I
I , I
SECOND REFERENCE • POINT LAMP fIRST REFERENCE POINT LAMP

#1202 4ZPa 4ZPZ I 4ZPY I 4ZPX I I 3ZPZ 3ZPX

I 3ZPY I
3ZPa
I
FOURTH REFERENCE •POINT LAMP THIRD REFERENCE 'POINT LAMP

# 1203 4ZPB 3ZPB 2ZPB lZPB

I I I
FIFTH
•
REFERENCE POINT LAMP

#1204

#[205 TLCHA ITLCHB

TOOL NEW TOOL
CHANGE SELECTION
SIGNAL SIGNAL

#1206 RPDO SINVA

RAPID SPINDLE
TRAVERSE REVERSE
OUTPUT OUTPUT

#1207 c== ____~____~____ _ i_ _ _ _ ~ _ _ _ _ _ _L __ _ ~ __ S_L_PS__LI_G_9_3_M~

SPINDLE SOLID TAP
LOOP OUTPUT
STATUS
\
OUTPUT v _ _-~

SOLID TAP

U208 [
#1209

#1210

#1211 I MIMGMB I MIMGMa I MIMGMZ I MIMGMY I MIMGMX !

DURING MIRROR IMAGE MODE

#1212

#1213

- 138 -
 Table 9.7 (b) Ltst of Standard Output Signals (Cont'd)

#1214

#1215 I G84S
~G~8~4----L------L----~-------L----~~-----L------~----~
EXECUTING

#1216

T FUNCTION BINARY/BCD OUTPUT

#1217

T FUNCTION BINARY/BCD OUTPUT

#1218 TAP I
M04S TLMO I I G80S I EREND I ESEND I RST AL
TAPPING SPINDLE TOOL CHANNED EXTERNAL EXTERNAL RESET ALARM
LENGTH CYCLE DATA DATA
MEASURE- INPUT INPUT
MENT COMPLET- COMPLET-
ED ED
#1219 SRV SSP FMF BF TF SF MF
SPINDLE SPINDLE MF B- T- S- M-
REVERSE STOP FUNC- FUNC- FUNC- FUNC-
TION TlON TION FION
FOR CANNED CYCLE

#1222 M8 M7 M6 MS M4 M3 M2 Ml
v
M-FUNCTION BINARY/BCD OUTPUT

#1223 OS EDTS
I IER
I 4NGC AUTO MAN '1 RDY RWD
ORtENTA- EDITING INPUT 4TH AUTO- MANUAL PREPARA- REWIND
TION ERROR AXIS MATIC TION
NEBLECT COMPLETED

#1224 SDA8/
SB8
SDA7!
SB7
SDA6!
SB6 I SDAS!,
SB~ I
SDA4!
SB4 I SB3
SDA3! SDA2I
5HZ
SDAl/
561
S S-DIGIT ANALOG OUTPUT I
S 4-DIGIT 12-BIT
NON-CONTACT OUTPUT

SDA91
#1225 SDA16 SDAIS SDA14 I SDA13 I SB12
v
SDAI211 SDA1I11 SDA10!
SHU SB1Q SB2
S S-DIGIT ANALOG OUTPUT I
S 4-DIGIT 12-BIT
NON-CONTACT OUTPUT

#1230

#1231

- 139 -
 Table 9.7 (b) List of Standard Output SIgnals (Cont'd)

#1232 [!8/B28\ B7/B24\ B6/B22 \ B5/B21 \ B4/B18 \B3/BI4 \B2/BI2 Bl /Bll 1

,

#1233 [B16 /B48\ BI5/B44\B 14/B421 Bl 3/B41 1B 1 2/B38 ~11 /B34 \ Bl 0 /B32 1 B9/B31 1
. '
B FUNCTION BINARY/BCD OlITPlIT

#1234 S28 S24 I S22 I S21 I S18

S FUNCT ION BCD OlITPlIT HIGH- LOW-

SPEED SPEED
GEAR GEAR

#1235 S48 S44 S42 S41 S38 S34 S32 S31

S FUNCT ION vBCD OlITPlIT

#1236 U7 U6 U5 U4 U3 U2 U1 UO
/

USER MACRO

H1237 U15 U14 U13 U12 1 Ull UI0 U9 U8

,
USER MACRO

#1238

#1239 I_~_~

#1277 IHP7 IHP6 IHP5 IHP4 IHP3 IHP2 IHPI IHPO

1ST HANDLE PULSES

#1278 2HP7 2HP6 2HP5 I 2HP4 I 2HP3 2HP2 2HPI 2HPO

v
2ND HANDLE PULSES

#1279 3HP7 3HP6 3HP5 I 3HP4 I 3HP3 3HP2 3HPI 3HPO

.
3RD HANDLE PULSES

#1280 SKIP I, SN4 SN3 SN2 SNI

SYSTEM 'NO. SWITCH

#1281 I ON-PB I OLD SVALM ESP I OHT

POWER OFF POWER OVERLOAD SERVO EMER- OVERHEAT
PUSH BUTTON ON ALARM GENCY
SWITCH STOP

- 140 -
 Table 9.7 (b) List of Standard Output Signals (Conl'd)

D7 D6 D5 D4 D3 D2 D, DO
#1282
LADDER BATTERY 0, OPTIONAL CONNECTED OPTIONAL
EDITING ALARM 1, 14_INCH BOARD AXIS TO INPUT CMOS
0 TERMINAL Q. PROVIDED
0, PROVIDED 0, PROVIDED ov l ' NOT
1, NOT PROVIDED 1, NOT PROVIDED PROVIDED

#1283 SNS4 SNS3 SNS2 SNSI

v
SYSTEM NO. SWITCH

#1284 SVON NRD

SERVO NC
POWER READY
ON

#1285 0 0 0 0 0 0 0 0
•
CONSTANT 111"

#1286
t 0 0 0 0

CONSTANT
•
0

110 11
0 0 0

#1287 5NGC 0 0 pes PBS PAS

5TH AXIS PC MONr TOR FOR SPINDLE
NEGLECT

#1288 TCONX PCX PBX PAX

I \
I *ALX *OLX FUX SRDX
•
PG MONITOR FOR X-AXIS
v
SERVO UNIT MOTOR FOR X-AXIS

#1289 TGONY I PCY PBY PAY

./\
I *ALY
I *OLY FIlY SRDY

PG MONITOR FOR Y-AXIS SERVO UNIT FOR Y-AXIS

#1290 TGONZ PCZ ]

•
PG MONITOR FOR Z-AXIS
PBZ PAZ
J *ALZ *OLZ
!
SERVO UNIT MOTOR FOR Z-AXIS
FUZ SRDZ

#1291
'-
TGON4 I PC4 PB4 PA4 *AL4
I *OL4 I FU4
I SRD4
v
PG MONITOR FOR 4TH AXIS SERVO UNIT MOTOR FOR 4TH AXIS

# 129'2 TGON 5 PC5 PB5 PA5 J *AL5 *OL5 FU5 SRD5

PG MONITOR FOR 5TH AXIS SERVO UNIT MOTOR FOR 5TH AXIS

- 141 -
 Table 9 7 (b) List of Standard Output Signals (Cont'd)

D) D6 DS D4 D3 D2 Dl DO

#1293 1 ZNGC ABSC IEDTLKC I

Z-AXIS MANUAL EDIT
NEG- ABSOLUfE LOCK SETTING
LECT MONITOR

#1294 AFLC MLKC OPTC DRNC BTDC I DLKC STLKC SBKC

AUX FUNC- MACHINE OPTION- DRY OPTIONAL DISPLAY START SINGLE
TlON LOCK LOCK NAL RUN BLOC~ LOCK LOCK BLOCK
STOP SKIP

#1295 PLBKC
PLAY
MIBC MIaC
I MIZC MlYC MIXC

BACK
v
MIRROR IMAGE AXIS

- 142 -
 9.6 LIST OF ADDRESS CHARACTERS

Table 9 8 List of Address Characters

Address B BaSIC
MeanIngs
Characters 0 OptIOnal
A Rotary axis parallel to X-axis 0

B Rotary axis parallel to Y-axis 0

C Rotary axis parallel to Z-axis 0

D Tool radIus offset number B.O

E User macro character 0

F Feedrate B

G Preparatory function B. 0
H Tool length offset number B

I
X-coordmate of arc center B
RadIus for circle cutting 0
Y-coordmate of arc center
J B. 0
Cuttmg depth for cIrcle cutting

K Z-coordmate arc center B

L Number of repetItIons B.O

M MIscellaneous functlOns B

N Sequence number B

0 Program number B

p Dwell time. Program No and sequence No B

desIgnation In subprogram 0

Q Depth of cut, ShIft of canned cycles 0

Pam t R for cahned cycles

R
RadIUS desIgnatIon of a CIre ular arc
O. B

S Spmdle-speed funchon B

T Tool funchon B

U AddItIOnal lmear aXIS parallel to X -:::lXlS 0

V AddItIOnal hnear aXIS parallel to Y-axIs 0

W AdditIOnal hnear aXIS parallel to Z-axIs 0

X X -coordma te B

Y Y -coordma te B

Z Z-coordin.\te B

- 143 -
 Table 9 9 Function Characters

EIA Code ISO Code Meanings Remarks

Error In signifIcant data area In EIA

Blank Nul
DIsregarded In ISO

BS BS DIsregarded

Tab HT DIsregarded

CR LF/NL End of Block (EOB)

~ CR DIsregarded

SP SP Space

ER % Rewmd stop

UC
~ Upper shift

LC
~ Lower shift

2-4- 5 bits ( Control out (Comment start) EIA:

SpecIal
2-4-7 bits ) Control in (Comment end) code

+ + DIsregarded. User macro operator

- - MInus SIgn. User macro operator

o to 9 o to 9 Numerals

a to z A to Z Address characters. User macro operator

I I OptIOnal block SkIP, User macro operator

Del DEL Disregarded (IncludIng All Mark)

DeCImal pOln t

Parameter
settmg
# Sharp (Vanable)

• • Astnsk (MultIplicatIon operator)

= = Equal mark

[ [ Left bracket

I I RIght bracket

0 : User macro operator

$ $ User macro operator

@ @ User macro operator

? ? User macro operator

Notes'
1. Characters other than the above cause error In SignifIcant data area.
2. InformatIOn between Control Out and Control In IS Ignored as Inslgmflcant data.
3. Tape code (ErA or ISO) can be SWitched by setting

- 144 -
 ~- '

Table 9,10 Tape Code

EIA CODE
• ,
ISO CODE
CHARACTERS
8 7 6
C'
5
0
2 I
0
8 7 6
()
C,

0
• "" 3 2 I

0 I 0 0 0 n 0
n 0 2 0 0 () " 0
0 0 0 () 3 0 0 n 0 0

()
" 0
C' 0
•5 0 0
0 0
'J
n 0
0 0
0
0

0 0 6 0 ()
" 0 0
0
"0
0 () () 7 0 0 0 0 0 0
0
" 8 0 0 0 0
0 0
0

n 0 9 0 () 0
"n 0
() () n n • A 0
" 0
0 0 n 0 b B 0 0
0 0 0 0 0 , C 0 0 0 0
0

0 D 0
"n 0
() 0 0 d

"'-' () 0
" 0 0 • E 0 0 0 (J 0
() 0 0 0 f F 0 U 0 0
0 0
"
0 0 0 0 , G 0
"
n 0 0 0
0'-' 0 h H 0 0 ,
0 0 0 0
"
n 0 I 0 0 0 0
() 0 0 0
0

J () 0 0
"n ()
I
0
()
0
"n 0
0 0
•
I
K
L 0
0
0
0
0
0

n 0
0 0

e, 0 0 0 0
<:>
"
m ()

0
0'

n 0 0 N () 0
"
0 0 0
,) n ' , "0 0 n
0 0 () 0 () 0
() () " CJ () 0 p p 0 0
"n
() () ,, q Q 0 0 () 0
0 ' , n () , R () () n "n 0
() 0 n
0 • S 0 0 0 0 0
0 0 0 T 0 0 0 0
" I
" 0
" () n ()
• U 0 ()
" ()

() 0 0 U • v 0 0 n () 0
0 0 0 0 w W 0 0 () 0 0 0 ()
0 0 n () 0 0 • X 0 0 0 0
"n
0 '-' 0 0 y y () 0 0 0
0 0 0 0 • Z 0 0 0 0 0
n Bialik NUL c

0 0 0 0 BS 0 0 0

<) 0 0 n 0 0 Tah 1fT () 0

"
() n CH LF/NL 0 0 0
CR 0 () n 0 0
0 n SP 0 0 0 Noles:
0 n () 0 FR % 0 0 " 0 0
1. For characters Jrom II to ?
Q 0 0n n 0 UC
EIA codes have not been
0 0 0 0 0 LC
" ( 0 0 n
agreed upon. In the
n
present system. for the time
) 0 0 0 0
being. the above provisional
0 0 0 n + 0 0 0 0 0
codes are used.
0 n 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
2. EIA code of character fI can
0 0 n () / 0 () 0 0 0 () <)
be designated by the param-
0 0 0 0 () C' () D,I DEL 0 0 0 0 0 n 0 0 0
" eter #6017.
00 0 0 0 0 0 0 0 All Mark 0 0 0 0 0 0 0 00
See Note 2. # 0 0 0
0 0
-•
C 00 0 0 0 0 c 0
0 0 0 0 0 0 0 o 0 0 0
c- cc < [ 0 0 0 o 0 0 0
0 0 0 0 0 0 0 0 " 0 0
0 0 , 0 $ 0 0
0 < C 0 0 @ 0 0
"
C
C 0 , 0 (J 0 0 0
"o 0 0 0
0
00 U . ,_1 LI
?
0 ()
" 0 0

- 145-
 Table 9 12 Range or Program Commands

Mctnc Output I1Kh Output

No Address
i\.letnc Input Inch input ~1etn,- Input Inch Inp ut

1 Program Number 0 1 to 9999 1 to 9999 1 to 9999 1 to 9999

Z Sequence Number N 1 to 9999 1 to 9999 1 to 9999 1 to 9999

3 G-functlOn G o to 199 o to 199 o to 199 o to 199

Coordmate address
Llnear aXIs ±9999. 999 mm -'3937.0078 In. ±9999. 999 mm :'9999.9999 In.
4 ±9999. 999 deg
Rotary aXlS ':9999.999 deg ±9999. 999 deg ':9999.999 deg
Max cumulative value ±99999. 999 mm ':9999.99999 deg ±99999. 999 mm ±9999. 99999 In.

5 Feed per mInute

I to 24000 0.1 to 944.8 1 to 60960 0.1 to 2400.0
F
mm/min in./min mm/min in./min

Feed per mInute 0.1 to 24000.0 0.01 to 944.88 0.1 to 60960.0 0.01 to 2400.00
6 F -
IIIO mm/min in./min mm/min in./min

52 o to 99 o to 99 o to 99 o to 99
7 S-functlOn
55 o to 99999 o to 99999 o to 99999 o to 99999

TZ o to 99 o to 99 o to 99 o to 99
8 T-function
T4 o to 9999 o to 9999 o to 9999 o to 9999

9 M-functlOn M o to 199 o to 199 0 to 199 o to 199

H 0 to 99 (299) 0 to 99 (299) 0 to 99 (299) 0 to 99 (299)

10 Tool offset No.
D 0 to 99 (299) 0 to 99 (299) 0 to 99 (299) 0 to 99 (299)

11 B-functlOn B o to 999 o to 999 o to 999 o to 999

IZ Dwell P
o to 99999.999 o to 99999.999 o to 99999.999 o to 99999.999
sec sec sec sec

Program No.
13 p I to 9999 I to 9999 I to 9999 1 to 9999
designatIOn

Sequence No.
14 P 1 to 9999 I to 9999 1 to 9999 1 to 9999
designatIOn

15 No. of repehtlOns L 99999999 99999999 99999999 99999999

- 147 -
 Table 9 13 Range of Data Setting

Mctnc Output Inch Output

Address
Meine Input Inch Input Metnc Input Inch Input

O.OOlor 0.0001 or 0.001 or 0.0001 or

Least Input lncremen t
0.01 mm 0.001 In. 0.01 mm 0.001 In.

Max stroke (DIstance

:t 99999. 999 mm ±3937. 0074 In. ~ 9999.9999 m.
from reference POInt)

Tool offset amount & o to o to o to o to

Tool radIUS value ~ 999.999 mm ± 99.9999 In. ± 999. 999 mm ; 99.9999m.

Mm. feed amount at

O.OOlmm 0.0001 In. 0.001 mm 0.0001 in.
STEP IHANDLE

Program
UnIt of area 0.001 mm O.OOOlm. 0.001 mm O.OOOlm.
deSIgnatIOn
settmg for
stored
Parameter &
stroke hmit 0.001 mm 0.0001 In.
settmg

RapId traverse rate

Manual Jog speed (7.5 to) 1 to 24,000 mm !tum (0.75 to) 0.1 to 2400.0 In. /mm

Seed at Fo

Max. feedrate

Dry run speed

1 to 24,000 mm/min I 0.1 to 2400.0 in./min

Stored Ieadscrcw compen-

satIOn, stored stroke
lImIt, and settmg area o to ±9999. 999 mm
o to o to
:+:3937.0078m. ± 9999.9999 In.
for 2nd to 4th reference
pomts (0, REFERENCE POINT)

Backlash compensatIOn ± 8191 pulses ± 8191 pulses

Stored Incremen tal o to 15 pulses o to 15 pulses

leadscrew
OJrnpensabon Absolute o to 127 pulses o to 127 pulses

Note: 1 pulse = least output increment

- 148 -
 Table 9 14 List of G Codes

G B BasIc G B BaSIC'
Group I unc1!on Croup Function
Code 0 Optional Code 0 Opt"m... ]
Posltionmg (rapid «-·ed) B Sh,ft to work C'Oordlllatc
-"""., G54
system I 0
GOI -
-
LlncdI'In!crpolalLon
" G55
Shift to work coordillate
system 2
0
G02
Circular interpOlation CW,
Hcllcal Interpolation CW
BO - Shift to work coordinate
01 GSS 0
- - 12 system 3
Circular mtcrpolalLon Shirt to work coord mate
GOO CCW, IichcallnterpoiatJon BO G57 0
system 4
CCW - ShIft to work coord mate
Go. Dw<ll B GSS 0
~ystem 5
- Positioning In error deleel
-
ShIft to work ('(Iordlnate
GOO 8 G59 0
off mode system 6
-
GOO Exact stop B G60 01 UnldlrecUonal approach 0
-
GIO
• Tool offset value and work
coordmate, Shirt-value 8 ~ 13
Exaet stop mode B
G64 Exact stop mod~ cancel B
modification
-
~
GI3
Clrele cutting CW
CICele cutting CCW
0
0
065
· Non-modal call of user
=ero
Modal call of user maero
B

~
0
XY plane designation 14
~ B
067
Modal call of user macro
0
GIB 02 ZX plane designation B cancel

Gi9 yz plane designation B G6B Rotalton of coordinate ON 0

Inch Input designation 0 - 18
~
G21
06
Metric Inpl designation 0
069
Rotation of coordinate
OFF
0

Bolt hole circle 0

G22 Stored stroke l!nut ON 0 ~
-G23 04
Stored stroke limit OFF 0 ~ • AI< 0

~
G25
· Program copy

Reference pomt check

0
0 ~
G72 LIne-aI-angle

Canned cycle to
0
0
Canned cycle II 0
G2B
Automatic return 10 0 ~
- reference pomt
Return from reference
~
Canned cycle 12 0
Canned cycle 13

-=-
0
G29
• poInt
0
- Return to 2nd, 3rd, 4th ~
Canned cycle cancel 0
GOO 0
reference pomt Canned cycle l, Output
- CBI
for external molton 0
G31 Skip fUnchon 0
Tool radIUS compensation Ga2 Canned cyclc 2 0
G40 0 09
-
cancel C83 Canned cycle 3 0
Tool radius compensation,
G41 07 kft
0 Gs4 Canned cycle 4 0
- GaS Canned cycle 5 0
G42
Tool radIUS compensation,
rtgh'
0 -CBB Canned cycl~ 6 0
Tool length ("()mpensallon
I G43
plus direction
B G87 Canned cycle 7 0
- G88
I G44 OS
Tool length compensation,
mmus dereetlOn
" G89
Canned cycle 8
Canned cycle 9
0
0
~ Tool length cOmpensatIon,
G49 B Absolute command
eancel G90 B
deslgnaUon
Tool posltton offset 03

-
G45 extension B
~ Incrementa! command
destgnatlOn II
Tool posl!lon offset,

-
G46
• retraction
Tool position offset,
B
G92
· Programming of absolute
zero point
B

-
G47
double extcslon
Tool poslUon orr~t,
" ~
G94
05
Sohd tap mode ON
Solid tap modc OFF
0

0
G4B II
double retraction
Return to lOlita! JXIlnt for
G50 0 G9B 0
Scaling OFF canned cycles
-
~ 15 10
ScahngON 0 fkturn to poInt R for
G99 0
canned cycles
Return to base CQordmate
G52 12 0 Tool regtstcr
system GI22 0
start
Temporary shift to - 17
G53 • machine coordinate
0
GI23
Tool regIster Tool hfe
0
end control
Notes
The co<ks marked With
ON or reseL
l
an" autom... tically sclected at pOW<.r
GI24
· Tool register
cancel 0

2 The codes marked With l a r e automalically sdeeted at power

ON
,
v

- 149 -

\
 YASNAC MX3
CNC SYSTEM FOR MACHINING CENTERS

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Phone (02) 563-0010 -7732 Fax (02) 567-4677
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YASKAWA ELECTRIC CORPORATION

YASKAWA

TOE-C843-9 35C
© Pnnted In Japan August 1994 8711 ITA <?>
'" '"