MODEL XQ114/6B HYDRAULIC

POWER TONG PARTS

OPERATION MANUAL

2014.12

P.I. LAS ALPUJARRAS, BOD 02, KM 11 VÍA BARRANCABERMEJA - EL CENTRO ECOPETROL,

BARRANCABERMEJA | SANTANDER | COLOMBIA
www.groupgsi.com | [email protected] | (+57) 313 241 3925
 Safety Instruction and Legend Description

Safety Instruction

●Operators must read and know this manual well.

●Operators must wear work uniform, safety shoes, safety helmet, safety gloves, etc.

●Tie the back guy according to the instruction. Don’t tie it in the wrong direction.

●Operation at the side of tong body opening.

●Don’t touch the running parts with hands when the tong is running.

●Don’t touch the running parts with hands when the tong is running.

●Keep sundries out of the working area.

●The pump should be off or the hydraulic tong power shut down as maintaining or hanging the jaw

plates, die seats or tong dies.

●Over-pressure and over-torque are forbidden.

●Don’t add or dismount any parts to the tong.

●Original parts made by should be used.

Legend Description

 Serious Warning

 Warning

 Recommendation or Suggestion

Safety first, standard operation problems may occur if bugs are not rid of.

Safety first, operation standardly!

P.I. LAS ALPUJARRAS, BOD 02, KM 11 VÍA BARRANCABERMEJA - EL CENTRO ECOPETROL,

BARRANCABERMEJA | SANTANDER | COLOMBIA
www.groupgsi.com | [email protected] | (+57) 313 241 3925
 CONTENTS

1. SUMMARY……………………………………………………………………………………….1
2. SPECIFICATION…………………………………………………………………………………1
3. INSTALLATION………………………………………………………………………………….1
3.1 Examination before installation………………………………………………………………….1
3.2 Hanging………………………………………………………………………………………..1
3.3 Level…………………………………………………………………………………………….2
3.4Back guy………………………………………………………………………………………….2
3.5Pressure hoses…………………………………………………………………………………….2
4. OPERATION……………………………………………………………………………………...2
4.1 Make up………………………………………………………………………………………….2
4.2 Break out…………………………………………………………………………………...........2
4.3 Replacing jaws…………………………………………………………………………………..3
4.4Replacing dies……………………………………………………………………………………3
4.5Shift gear control…………………………………………………………………………………3
5. MAINTENANCE & LUBRICATION…………………………………………….……………..3
6. ORDINARY PROBLEMS AND TROUBLESHOOTING GUIDE………………………………4
7. TABLE OF JAW AND DIES…………………………………………………………………….4
7.1The table of jaw specification……………………………………………………………………4
7.2The table of dies specification……………………………………………………………..…… 4
8. CONNECTION BETWEEN PRESSURE AND TORQUE……….…………………………..…5
9. FIGURES AND PARTS LIST…………………………………………………………….…….5
9.1Assembly and parts list………………………………………………………………………..…6
9.2Master tong and parts list…………………………………………………………………………7
9.3(1) Shell and accessory and parts list………………………………………………………………9
9.3(2) Shell and accessory and parts list………………………………………………………………10
9.4Tong head assembly and parts list………………………………………………………………12
9.5Backing and resetting mechanism and parts list………………………………………….…14
9.6Centralizing mechanism and parts list……………………………………………………….…15
9.7Transmission and parts list…………………………………………………………………..…16
9.8Gear shifting assembly and parts list ……………………………………………………..……18
9.9Hand control valve and parts list………………………………………………………….…19
9.10 Safety door assembly and parts list………………………………………………………………21
9.11Backup tong head assembly and parts list……………………………………………………22
9.12 Backup tong head and parts list…………………………………………………………….23
9.13 Backup tong tail and parts list …………………………………………………………....…25
9.14 Hanger as sembly and par ts li st …… …… …… … …… …… … …… …… … …… 27
9.15 Front guide pole assembly and parts list……………………………………………………..…28
9.16 Rear guide pole assembly and parts list…………………………………………………29
10. Trucking, Storage and After Service…………………………………………………………30

P.I. LAS ALPUJARRAS, BOD 02, KM 11 VÍA BARRANCABERMEJA - EL CENTRO ECOPETROL,

BARRANCABERMEJA | SANTANDER | COLOMBIA
www.groupgsi.com | [email protected] | (+57) 313 241 3925
 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

1. SUMMARY

Model XQ114/6B(4 1/2") hydraulic power tong is an open type power tong for the making up and breaking
out of tubing in well services. This product has the following features:1.1The tong is made up of master
tong and backup tong, the master tong has a high and low gear train, the tong is compact, light and
efficient.
1.2 The master tong and backup hydraulics operate on valve banks independent of each other.
1.3 There is an evident speed :high speed at top grade and large torque at low grade.
1.4 The tong has incorporated a new system of disc brake to hold the jaws to connection more effectively.
1.5 Makeup and breakout are made easy with a simple turn to the reset knob on the tong and backup.
1.6 The backup has been supplied with quick coupling hoses and connections for quick and easy
installation for jobs where you need a backup and the backup can be removed in seconds for jobs that a
backup is not required.

2. SEPCIFICATION

2.1 Application tubing range: 73mm -114mm (2 7/8"-4 1/2")

2.2 High gear rated torque: 1.5 kN•m (1100 ft•lbs)
2.3 Low gear rated torque: 6 kN•m (4400 ft•lbs)
2.4 High gear max rotation speed: 85rpm
2.5 Low gear max rotation speed: 20 rpm
2.6 Opening of tong head: 118mm (4.6")
2.7 Overall dimension (L×W×H): 750×500×600mm (29.5"×19.7"×23.6")
2.8 Weight: 220kg ( 485 lbs)
2.9 Rated system pressure: 11MPa (1600 PSI)
2.10Max oil supply: 100L/min (26GPM)

3. INSTALLATION

3.1 Examination before installation

●Examine the power tong, if damage by transportation should be
maintains.
●Examine the fastener, if loose tightened. >15m

3.2 Hanging
Connect lift with tong hanging rod (Z6-141) and hang the tong on the
derrick of work over rig. The hanging height is proper when the backup
tong could rightly grip the tubing collar (see Fig.1).

~0.5m
Fig.1

●The hanging point is 15 m above ground.

 ●Under free hanging, power tong head’s center is about 0.5m above the well center.
●Adjust the extend end of suspender face down, when installing the casket.
3.3 Level
Adjust the screw (Z6-58) on the tong hanger to level the tong and backup, this should be done to ensure

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

proper gripping of the jaws (see Fig.5).

 ●Power tong leveling is very important, if not level, the tong head clamping will fail to work.
●Four screws should be adjusted in coordination.

3.4 Back guy

Tie one end of back guy on derrick and the other end on back
Break out direction
guide seat (Z6-32) of power tong, back guy should be capable
Left
of bearing a load of 20 kN, when power tong is in make-up
position, the back guy should be at right angle to the tong and
on the opposite side of operator who operates the control
handles (see Fig.2), this insures a safe operation.

3.5 Pressure hoses

Right
Connect hoses from the hydraulic power source to the control
valve bank of the power tong. The inlet and the outlet hoses Make up direction
can’t be misconnected. Fig.2

4. OPERATION

4.1 Make up
After aligning the opening tong head with the backup, turn the reset knobs of each (Z6-49) and (B6-3)
switch the arrow to point the direction of make-up. Locate the tong and backup on to the tubing. The
backup should be engaged to lock onto the tubing first.
Once the backup jaws have been locked on, commence make up with the tong. After the tubing making up,
reserve rotation of the tong to align the opening of the tong with the tubing. Once this is accomplished,
reverse the backup to align the opening of the backup to the tubing. The tong can be moved off the tubing.
Confirm proper make up torques required from your tubing supplier.

4.2 Break out

Aligning the opening tong head with the backup, turn the reset knobs of each(Z6-49) and (B6-3) and switch
them to point the direction of break out, then push it towards the tubing. Make the jaws of the tong and the
backup line up squarely on tubing. Engage the backup first locking onto the tubing. Commence break out
with the tong. Initial break out should always be done in low gear range. Once break out is accomplished.
The joint may be spun off in high gear. To come off the couplings reverse the rotation of the tong and
backup slowly to align the opening of the tong and backup to the tubing. The tong can now be removed off
the tubing.

●Don’t disassemble hydraulic pipe at a high pressure, otherwise, accidents may occur and the
equipment may be damaged.

 ●Don’t approach the running part of hydraulic power tong by your body or clothes.
●Only operators are allowed to approach hydraulic tong to avoid trouble caused by turning
the operating lever.

 ●The temperature of the hydraulic oil should not be over 65℃.Over heating can make
hydraulic system seal fail to work and slow down the running speed of tong.

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

4.3 Replacing jaws

Tong and backup insert jaws slide into the tong heads easily. Between opening sides of master tong and
back tong, limit screw (Z6-81), (B6-25) shall be set to prevent jaws (Z6-79), (B6-31) out of position when
in operation. In case of taking jaw out, activate master tong or back tong to expose limit screw, loose limit
screw (Z6-81) or (B6-25), take out or load jaws from the master tong or back tong opening place.
Specification of jaws shall comply with gripper pipe.

4.4 Replacing dies

Use screwdriver to knock out die stop pin (Z6-74)、(B6-27),then tack out die. The tong die have two kinds.
One die is large arc, and another die is small arc. Back of the die mark the available size, the big arc die is
available to clamp the tubing size 89~141(3 1/2"~4 1/2"); the small arc die is available to clamp the tubing
size 60~78(2 7/8"~3").

4.5 Shift gear control

Manipulate hand control valve (Z6-137),press fork axle gear (Z6-90),it is top gear, manipulate hand control
valve, up fork axle gear, now it is low speed gear .Gear shift operation must be carried out under low speed
to avoid any damage to transmission gear.

5. MAINTENANCE & LUBRICATION

To ensure the operation is reliable, users should establish normal maintenance program. Observe the
following suggestions, normal maintenance and lubrication will prolong the service life and ensure the
safety of the operators.

●After every transportation, it is necessary to wash master tong and backup tong with kerosene or diesel oil
and inject grease to oil cups of machine body, jaw set and jaw set bracket on master tong and backup tong,
the surface of open gears.
●Use kerosene or diesel oil clean master tong and backup tong after clean the tong .Then grease every
moving parts before operating the power tong.
●After clean tong head, grease jaw, jaw set and opening gear.
●After every use, clear water and oil dust in tong immediately and keep the equipment clean.
●After every use in well service, it is necessary to inject lubricating grease to every rotary pin shaft.
●Do not use vapor to clear tong in case the inner part loses oil or water enters into the inner part which may
cause damage to parts.
●The temperature of hydraulic oil should not be over 65℃. The overheat will make the seal of hydraulic
pressure system out of order.
●Hydraulic oil must be kept clean and filter must be cleaned regularly. If the hydraulic oil has been dirty, it
must be changed without delay.

6. ORDINARY PROBLEMS AND TROUBLESHOOTING GUIDE

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

Trouble Cause. Remedy

1.Jaws are selected improperly Change jaws to proper size

2.Grit mud etc. fill die grooves Clean the dies

Tong dies slippage. 3. Tong dies worn Change to new dies

4. Disc brake loose Tighten disc brake springs

5.Tong is not level Adjust leveling screw on rigid sling

Cage plates on tong

or backup will no Retaining pins (Z-69) (B6-5) are not Turn reset knobs(Z6-49) and (B6-3)
alight with opening wrapped by reset knob shaft 180º then reset
body.

Check valve pressure in increase

Backup tong Hydraulic pressure drop or hydraulic
system pressure replace valve seals if
slippage. leaks
required

Engaging a gear is
Add adjusting shim and increase the
not firm and it Locking effort is a little small
pressure of spring
disengage easily.

7. TABLE OF JAW AND DIES

7.1The table of jaw specification
Tubing Tong-jaw size Backup-jaw size
size P/N Mark P/N Mark Remark
B6-31(1) 6B B 2 3/8(60) grip main body
2-3/8" Z6-79(1) 6B Z 2 3/8(60) B6-31(2) 6B B 2 3/8(73) grip collar
B6-31(3) 6B B 2 3/8(75-78) grip collar(EU)
B6-31(4) 6B B 2 7/8(89-93) grip collar
2-7/8" Z6-79(2) 6B Z 2 7/8(73)
B6-31(2) 6B B 2 3/8(73) grip main body
B6-31(5) 6B B 3 1/2(108-114) grip collar
3-1/2" Z6-79(3) 6B Z 3 1/2(89)
B6-31(4) 6B B 2 7/8(89-93) grip main body
4" Z6-79(4) 6B Z 2 7/8(105) B6-31(5) 6B B 3 1/2(108-114) grip small drill pipe
B6-31(5) 6B B 3 1/2(108-114) grip main body
4-1/2" Z6-79(5) 6B Z 4 1/2(114)
B6-31(6) 6B B 4 1/2(132-141) grip collar
Remark: The customer could select to purchase above jaws according to the requirement.
7.2 The table of dies specification

Dies for tong and backup

Tubing size
Purchasing number Mark
2-3/8"— 2-7/8" Z6-73(1) 60-78
3-1/2"— 4-1/2" Z6-73(2) 89-141

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

8. Connection between pressure and torque

9. Figures and parts list

NO. Description Figure and table number
9.1 Assembly Figure 3，Table1
9.2 Master tong Figure 4，Table2
9.3(1) Shell and accessory Figure 5，Table3
9.3(2) Shell and accessory Figure6，Table4
9.4 Tong head assembly Figure 7，Table5
9.5 Braking and resetting mechanism Figure 8，Table6
9.6 Centralizing mechanism Figure 9，Table7
9.7 Transmission mechanism Figure 10，Table8
9.8 Shifting gear assembly Figure 11，Table9
9.9 Hand control valve Figure12，Table10
9.10 Safety door assembly Figure 13，Table11
9.11 Backup tong Figure 14，Table12
9.12 Backup tong head assembly Figure 15，Table13
9.13 Backup tong tail Figure 16，Table14
9.14 Hanger assembly Figure 17，Table15
9.15 Front guide pole assembly(longer) Figure 18，Table16
9.16 Front guide pole assembly(longer) Figure 19，Table17

●When purchasing parts, customers can purchase assembly instead of purchasing single

parts by yourself.

 ●Example: one master tong jaw set assembly consists of one master tong jaw set ,one

roller, one roller shaft, two die’s retaining pins, two springs, two set screws with cone

point M10×10 and two dies.

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.1 Assembly and parts list (Fig.3, Table 1)

Fig.3 Assembly and parts list

Table 1 Assembly parts list

NO. P/N Parts number Description Qty.

1 Z6-00 XYQ6B.Z.0 Master tong 1
2 QD6(1)-00 XYQ6B.QD(1) Front guide pole assembly(longer) 2
3 B6(1)-00 XQ6B(1).B Backup tong 1
4 HD6(1)-00 XYQ6B.HD(1) Rear guide pole assembly(longer) 1
5 DT6-00 XYQ6B.DT.0 Hanger assembly 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.2 Master tong and parts list (Fig.4, Table 2)

Fig.4 Master tong (Z6-00)

Table 2 Master tong parts list

NO. P/N Parts number Description Qty.

1 Z6-141 XYQ6B.Z.5(1A) Safety door assembly 1
2 Z6-142 Tong head assembly 1
3 Z6-143 Centralizing mechanism 1
4 Z6-144 Braking and resetting mechanism 1
5 Z6-145 Suspe nsion rod assembly 1
6 Z6-146 Hydraulic motor assembly 1
7 Z6-131 XYQ3C.Z.5 Hand control valve 1
8 Z6-147 Shifting gear assembly 1
9 Z6-148 Transmission mechanism assembly 1
10 Z6-4 XYQ6B.Z-2 Tong shell 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.3(1) Shell and accessory and parts list (Fig.5, Table 3)

Fig.5 Shell and accessory

Table 3 Shell and accessory parts list

NO. P/N Parts number Description Qty.

1 Z6-42 XYQ6B.Z-75 Suspension rod 1
2 Z6-58 GB/T70.1 Hexagon socket head cap screw M10×35-8.8 4
3 Z6-25 GB/T70.1 Hexagon socket head cap screw M8×20-8.8 8
4 Z6-41 GB/T91 Cotter pin 4×25 2
5 Z6-40 XYQ3B.Z-36 Suspension pin shaft 2
6 Z6-59 XYQ3B.Z-35 Suspension seat 2

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

NO. P/N Parts number Description Qty.

7 Z6-157 Cycloid hydraulic motor BM4-500 1
8 Z6-113 GB/T70.1 Hexagon socket head cap screw M12×40-8.8 4
9 Z6-31 GB/T93 Standard spring washer 12 12
10 Z6-114 XYQ6B.Z-57 Motor sleeve 1
11 Z6-112 XYQ6B.Z-56 Motor connection seat 1
12 Z6-39 JB/T7940.1 Straight hydraulic grease nipple M8×1 1
13 Z6-67 XYQ6B.Z.4 Front handle assembly(RH) 1
14 Z6-149 GB1235-76 O-ring 40×3.5 2
15 Z6-131 XYQ3C.Z.5 Hand control valve 1
16 Z6-150 GB/T5781 Hexagon bolt M12×30 4
17 Z6-1 GB/T70.1 Hexagon socket head cap screw M10×20-8.8 8
18 Z6-61 XYQ3B.Z-34 Real handle 2
19 Z6-62 XYQ6B.Z-31 Baffle 2
20 Z6-129 XYQ6B.Z-68 Name plate 1
21 Z6-126 GB/T68 Slotted countersunk head screws M6×10-4.8 12
22 Z6-27 XYQ6B.Z-15 Back guy pin 1
23 Z6-26 GB/T91 Cotter pin 4×30 1
24 Z6-30 GB/T70.1 Hexagon socket head cap screw M12×30-8.8 4
25 Z6-32 XYQ6B.Z-18A Rear guide pole seat 1
26 Z6-55 XYQ6B.Z-29 Flat key 2
27 Z6-56 GB/T68 Slotted countersunk head screws M5×16-4.8 2
28 Z6-28 XYQ3B.Z-6 Baking spring 1
29 Z6-29 XYQ6B.Z-17 Slider 1
30 Z6-130 XYQ6B.Z-69 Pressure and torque corresponding plate 1
31 Z6-3 GB/T5781 Hexagon bolt M10×20 6
32 Z6-57 XYQ6B.Z.3 Front handle assembly (LH) 1
33 QD6(1)-2 XYQ6B.QD(1)-4 Front guide pole seat(1) 2
34 Z6-4 XYQ6B.Z-2 Tong shell 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.3(2) Shell and accessory and parts list (Fig.5, Table 3)

Fig.5 Shell and accessory

Table 3 Shell and accessory parts list

NO. P/N Parts number Description Qty.

1 Z6-42 XYQ6B.Z-75 Suspension rod 1
2 Z6-58 GB/T70.1 Hexagon socket head cap screw M10×35-8.8 4
3 Z6-25 GB/T70.1 Hexagon socket head cap screw M8×20-8.8 8
4 Z6-41 GB/T91 Cotter pin 4×25 2
5 Z6-40 XYQ3B.Z-36 Pin shaft 2
6 Z6-59 XYQ3B.Z-35 Suspension seat 2
7 Z6-157 Cycloid hydraulic motor 6K-390 1
8 Z6-113 GB/T70.1 Hexagon socket head cap screw M12×40-8.8 4
9 Z6-31 GB/T93 Standard spring washer 12 12

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

NO. P/N Parts number Description Qty.

10 Z6-114 XYQ6B.Z-57 Motor sleeve 1
11 Z6-158 XQ6B(2).Z-1 Motor connection plate (3) 1
12 Z6-39 JB/T7940.1 Straight hydraulic grease nipple M8×1 1
13 Z6-67 XYQ6B.Z.4 Front handle assembly(RH) 1
14 Z6-159 GB1235-76 O-ring 32×3.5 2
15 Z6-138 GB/T70.1 Hexagon socket head cap screw M8×30 4
16 Z6-139 XYQ12.Z-50(2) Transition connect plate 1
17 Z6-140 GB/T70.1 Hexagon socket head cap screw M12×30-8.8 8
18 Z6-135 XYQ12.Z-70 Valve connect plate 1
19 Z6-137 Multitandem valve assembly 1
20 Z6-150 GB/T5781 Hexagon bolt M12×30 4
21 Z6-1 GB/T70.1 Hexagon socket head cap screw M10×20-8.8 4
22 Z6-61 XYQ3B.Z-34 Rear handle 2
23 Z6-62 XYQ6B.Z-31 Baffle 2
24 Z6-129 XYQ6B.Z-68 Name plate 1
25 Z6-126 GB/T68 Slotted cheese head screw M6×10-4.8 12
26 Z6-27 XYQ6B.Z-15 Back guy pin 1
27 Z6-26 GB/T91 Cotter pin 4×30 1
28 Z6-32 XYQ6B.Z-18A Rear guide pole seat 1
29 Z6-55 XYQ6B.Z-29 Flat key 2
30 Z6-56 GB/T68 Slotted countersunk head screws M5×16-4.8 2
31 Z6-28 XYQ3B.Z-6 Baking spring 1
32 Z6-29 XYQ6B.Z-17 Slider 1
33 Z6-130 XYQ6B.Z-69 Pressure and torque corresponding plate 1
34 Z6-3 GB/T5781 Hexagon bolt M10×20 6
35 Z6-57 XYQ6B.Z.3 Front handle assembly (LH) 1
36 Z6-4 XYQ6B.Z-2 Tong shell 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.4 Tong head assembly and parts list (Fig.7, Table 5)

Fig.7 Tong head assembly (Z6-142)

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

Table 5 Tong head assembly parts list

NO. P/N Parts number Description Qty.

1 Z6-70 XYQ6B.Z-34 Open gear cover [B] 1
2 Z6-71 XYQ6B.Z-35 Jaw plate bracket 1
3 Z6-81 XYQ6B.Z-32 Retaining pin 2
4 Z6-80 XYQ6B.Z-43 Ramp 4
5 Z6-72 XYQ6B.Z-36(2) Open gear (2) 1
6 Z6-1 GB/T70.1 Hexagon socket head cap screw M10×20-8.8 4
7 Z6-82 GB/T70.1 Hexagon socket head cap screw M10×16-8.8 4
8 Z6-69 XYQ6B.Z-33 Stop pin 1
9 Z6-68 GB/T70.1 Hexagon socket head cap screw M8×35 19
Z6-73(1) XYQ6B.Z-37(1) Die (R35) 4
10
Z6-73(2) XYQ6B.Z-37(2) Die (R50) 4
11 Z6-77 GB/T71 Slotted cone pointed set screw M10×10-14H 4
12 Z6-74 XYQ6B.Z-38 Roller shaft 2
13 Z6-76 XYQ6B.Z-40 Die’s retaining pin 8
14 Z6-75 XYQ3B.Z.1-18 Spring 8
15 Z6-78 XYQ6B.Z-41A Jaw seat roller 2
Z6-79(1) XYQ6B.Z-42(1) Jaw seat (2 3/8＂) 2
Z6-79(2) XYQ6B.Z-42(2) Jaw seat (2 7/8＂) 2

16 Z6-79(3) XYQ6B.Z-42(3) Jaw seat (3 1/2＂) 2

Z6-79(4) XYQ6B.Z-42(5) Jaw seat (4＂) 2

Z6-79(5) XYQ6B.Z-42(4) Jaw seat (4 1/2＂) 2

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.5 Backing and resetting mechanism and parts list (Fig.8, Table 6)

Fig.8 Backing and resetting mechanism (Z6-144)

Table 6Backing and resetting mechanism parts list

NO. P/N Parts number Description Qty.

1 Z6-50 GB/T119 Cylindrical pin5×18 1
2 Z6-49 XYQ3B.Z.1-7 Reset knob 1
3 Z6-44 XYQ6B.Z-23(2) Braking plate(2) 1
4 Z6-46 XYQ6B.Z-24 Frication plate 1
Cross recessed countersunk flat head screw
5 Z6-45 GB/T819.1 13
M5×8-4.8
6 Z6-25 GB/T70.1 Hexagon socket head cap screw M8×20-8.8 8
7 Z6-48 XYQ6B.Z-26 Barking plate 1
8 Z6-47 XYQ6B.Z-25 Connection plate 1
9 Z6-151 Steel wireΦ2×700 1
Hexagon head perforated slender rod bolts
10 Z6-54 GB/T32.2 10
M10×40-8.8
11 Z6-28 XYQ3B.Z-6 Braking spring 10
12 Z6-53 GB/T65 Slotted cheese head screwM5×20-5.8 2
13 Z6-52 XYQ3B.B-20 Spring 2
14 Z6-117 GB/T308 Steel ball Φ5 2
15 Z6-128 XYQ3B.Z.1-20 Position seat 1
16 Z6-51 XYQ6B.Z-27 Reset pin shaft 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.6 Centralizing mechanism and parts list (Fig.9, Table 7)

Fig.9 Centralizing mechanism(Z6-143)

Table 7 Centralizing mechanism and parts list

NO. P/N Parts number Description Qty.

1 Z6-46 XYQ6B.Z-24 Friction plate 2
2 Z6-66 GB/T70.1 Hexagon socket head cap screw M10×25-8.8 15
3 Z6-43 XYQ6B.Z-22(2) Tong head cover (2) 1
4 Z6-4 XYQ6B.Z-2 Shell 1
5 Z6-142 Tong head assembly 1
6 Z6-6 XYQ6B.Z-3 Lower support plate 1
Cross recessed countersunk flat head screw
7 Z6-21 GB/T819.1 39
M5×10-4.8
8 Z6-7 XYQ6B.Z-4 Roller shaft 26
9 Z6-5 XYQ3B.Z-1 Roller 26
10 Z6-9 GB/T891 Fastening screw shaft end ring B18 13
11 Z6-8 GB/T70.1 Hexagon socket head cap screw M5×16-8.8 13

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.7 Transmission and parts list (Fig.10, Table8)

Fig.10 Transmission mechanism (Z6-148)

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

Table 8 Transmission parts list

NO. P/N Parts number Description Qty.

1 Z6-4 XYQ6B.Z-2 Tong hell 1
2 Z6-38A XYQ6B.Z-67 Position plate 2
3 Z6-39 JB/T7940.1 Straight hydraulic grease nipple M8×1 3
4 Z6-97 XYQ6B.Z-48 Idle gear shaft 2
5 Z6-98 XYQ6B.Z-49 Sleeve 2
6 Z6-100 XYQ6B.Z-50 Waterproof cover 2
7 Z6-99 GB1235-76 O-ring36×3.5 2
8 Z6-102 GB/T893.1 Circlip for hole 72 4
9 Z6-103 GB/T283 Cylindrical roller bearingNJ2306 4
10 Z6-101 XYQ6B.Z-51 Retainer 2
11 Z6-105 XYQ6B.Z-53 Idle gear 2
12 Z6-104 XYQ6B.Z-52 Subplate 2
13 Z6-37 GB/T70.1 Hexagon socket M6×16-8.8 1
14 Z6-38 XYQ6B.Z-20 Position plate 1
15 Z6-14 XYQ6B.Z-6 Duplex gear shaft 1
16 Z6-13 XYQ6B.Z-12 Support ring 2
17 Z6-12 GB893.1-86 Circlip for hole 62 2
18 Z6-11 GB/T283 Bearing NJ2206 2
19 Z6-15 XYQ6B.Z-7 Retainer 1
20 Z6-10 XYQ6B.Z-5 Duplex gear 1
21 Z6-115 GB/T276 Deep groove ball bearing 6310 1
22 Z6-111 XYQ6B.Z-55 Power input shaft 1
23 Z6-36 XYQ6B.Z-19 Centralizing washer 2
24 Z6-17 GB309-84 Needle rollerФ4×25.8 55
25 Z6-16 XYQ6B.Z-8 Shifting gear 1
26 Z6-19 XYQ6B.Z-10 Spline gear 1
27 Z6-18 XYQ6B.Z-9 Inner gear sleeve 1
28 Z6-20 XYQ6B.Z.1 Clutching gear assembly 1
29 Z6-24 XYQ6B.Z-14 Support plate 1
30 Z6-22 GB/T276 Deep groove ball bearing 6305 1
31 Z6-23 XYQ6B.Z-13 Bottom cover 1
32 Z6-25 GB/T70.1 Hexagon socket head cap screw M8×20-8.8 6

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.8 Gear shifting assembly and parts list (Fig.10, Table 8)

Fig.11 Gear shifting assembly (Z6-147)

Table 8 Gear shifting assembly parts list

NO. P/N Parts number Description Qty.

1 Z6-83 XYQ3B.Z.6-1 Shaft sleeve 2
2 Z6-86 XYQ3B.Z.6-4 Roller shaft 1
3 Z6-87 GB/T91 Cotter pin 2×10 1
4 Z6-88 XYQ3B.Z.6-5 Roller seat 1
5 Z6-85 XYQ3B.Z.6-3 Roller 1
6 Z6-90 XYQ6B.Z-46 Shift fork shaft 1
7 Z6-89 XYQ3B.Z.6-6 Flat key 1
8 Z6-96 XYQ3B.Z.5-10 Ball knob 1
9 Z6-95 GB/T6172.1 Hexagon thin nut M8 2
10 Z6-94 GB/T93 Standard spring washer 8 2
11 Z6-84 XYQ6B.Z-45 Shift fork 1
12 Z6-92 GB/T848 Small washer 8-140HV 2
13 Z6-91 XYQ6B.Z-44 Roller sleeve 2
14 Z6-93 XYQ6B.Z-47 Small shaft 2

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.9 Hand control valve and parts list (Fig.12, Table10)

Fig.12 Hand control valve (Z6-131)

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

Table 10 Hand control valve and parts list

NO. P/N Parts number Description Qty.

1 3C1－144 GB/T91 Cotter pin3.2×20 2

2 3C1－121 GB/T882 Pin shaft B10×40 1
3 3C1－123 GB/T882 Pin shaft B12×45 1
4 3C1－127 XYQ3C.Z.5-10 Ball knob 1
5 3C1－126 XYQ3C.Z.5-9 Control lever 1
6 3C1－125 GB/T6170 Hexagon nut M12 1
7 3C1－124 GB/T93 Standard spring washer 12 1
8 3C1－122 XYQ3C.Z.5-8 Shifting fork 1
9 3C1－120 GB/T70.1 Hexagon socket head cap screw M6×16 4
10 3C1－119 XYQ3C.Z.5-7 Support seat 1
11 3C1－112 XYQ3C.Z.5.1 Combination valve core 1
12 3C1－113 GB1235-76 O-ring 36×3.5 2
13 3C1－110 XYQ3C.Z.5-1 Valve body 1
14 3C1－111 GB/T70.1 Hexagon socket head cap screw M12×35 4
15 Z6－64 XYQ3B.Z-12 Tail connector 2
16 Z6－63 GB1235-76 O-ring 26×2.4 2
17 3C1－143 Copper washer14×2 1
3C1－141 XYQ3C.Z.5-12 Hex head plug
18 1
3C1－142 Pressure gage Ф60，0~16MPa

19 Z6- 152 BZ.0A Pressure gage cover assembly 1

20 3C1－114 XYQ3C.Z.5-2 Valve tail seat 1
21 3C1－118 XYQ3C.Z.5-6 Restricting ring 1
22 3C1－117 XYQ3C.Z.5-5 Spring seat(2) 1
23 3C1－116 XYQ3C.Z.5-4 Spring 1
24 3C1－115 XYQ3C.Z.5-3 Spring seat(1) 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.10 Safety door assembly and parts list (Fig.13, Table11)

Fig.13 Safety door assembly (Z6-141)

Table11 Safety door assembly parts list

NO. P/N Parts number Description Qty.

1 Z6-123 Bicycle pulling spring 28 Pulling spring(Ф2.5×Ф15×65) 1
2 Z6-120 XYQ6B.Z.5(1A)-1 Single safety door body 1
3 Z6-132 GB/T93 Standard spring washer 14 1
4 Z6-124 XYQ6B.Z-66(2A) Rotation shaft 1
5 Z6-153 XYQ6B.Z.5(1)-3 Washer 1
6 Z6-119 XYQ6B.Z-62 Rotation shaft(1) 1
Slotted set screws with cone
7 Z6-122 GB/T71 1
pointM6×16
Hexagon head perforated thin rod
8 Z6-54 GB/T32.2 10
boltsM10×40-8.8
9 Z6-28 XYQ3B.Z-6 Braking spring 10
10 Z6-44 XYQ6B.Z-23(2) Braking disc(2) 1
11 Z6-43 XYQ6B.Z-22(2) Tong head cover 1
12 Z6-4 XYQ6B.Z-2 Shell 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.11Backup tong and parts list (Fig.14, Table12)

Fig.14 Backup tong(B6(1)-00)

Table12 Backup tong parts list

NO. P/N Parts number Description Qty.

1 B6-128 Backup tong head 1
2 B6-129 Backup tong tail 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.12 Backup tong head assembly and parts list (Fig.15, Table13)

Fig.15 Backup tong head assembly (B6-128)

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

Table13 Backup tong head assembly parts list

NO. P/N Parts number Description Qty.

1 B6-64 XYQ1.8.Z-24 Tong head handle 2
2 B6-70 GB/T70.1 Hexagon socket head cap screwM8×25-8.8 4
3 B6-1 XYQ6B.B-1 Tong head cover 1
4 B6-6 XYQ6B.B-5 Backup tong jaw set bracket 1
5 B6-25 XYQ6B.Z-32 Retaining screw 2
6 B6-24 XYQ6B.B-13 Ramp 4
7 B6-20 GB/T70.1 Hexagon socket head cap screw M10×20-8.8 4
8 B6-67 GB/T70.1 Hexagon socket head cap screw M10×16-8.8 4
9 B6-7 XYQ6B.B-6 Backup tong head body 1
10 QD6(1)-5 XYQ6B.QD(1)-3 Backup tong front guide pole seat (1) 2
11 B6-23 GB/T93 Standard spring washer12 4
12 B6-22 GB/T70.1 Hexagon socket head cap screw M12×30-8.8 4
13 B6-63 GB/T70.1 Hexagon socket head cap screwM10×30-8.8 12
14 B6-2 GB/T119 Cylindrical pin 5×18 1
15 B6-3 XYQ3B.B-2 Backup tong reset knob 1
16 B6-16 XYQ3B.B-20 Spring 2
17 B6-17 GB/T308 Steel ball Φ5 2
18 B6-65 XYQ6B.B-25 Centralizing shaft 1
19 B6-66 XYQ6B.B-26 Centralizing roller 1
20 B6-4 XYQ6B.B-3 Backup tong reset knob shaft 1
21 B6-5 XYQ6B.B-4 Retaining pin 1
Z6-73(1) XYQ6B.Z-37(1) Die (R35) 4
22
Z6-73(2) XYQ6B.Z-37(2) Die (R50) 4
23 B6-28 GB/T71 Slotted set screws with cone pointM10×10-14H 4
24 B6-30 XYQ6B.Z-40 Roller shaft 2
25 B6-27 XYQ6B.Z-38 Die’s retaining pin 8
26 B6-26 XYQ3B.Z.1-18 Spring 8
27 B6-29 XYQ6B.Z-41A Jaw set roller 2
B6-31(1) XYQ6B.B-14(6) Jaw set 2 3/8＂(60) 2
B6-31(2) XYQ6B.B-14(1) Jaw set 2 3/8＂(70-73) 2
B6-31(3) XYQ6B.B-14(2) Jaw set 2 3/8＂(75-78) 2
28
B6-31(4) XYQ6B.B-14(3) Jaw set 2 7/8＂(89-93) 2
B6-31(5) XYQ6B.B-14(4) Jaw set 3 1/2＂(108-114) 2
B6-31(6) XYQ6B.B-14(5) Jaw set 4 1/2＂(132-141) 2

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.13 Backup tong tail and parts list (Fig.16, Table14)

Fig.16 Backup tong tail (B6-129)

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

Table14 Backup tong tail parts list

NO. P/N Parts number Description Qty.

1 B6-10 GB/T70.1 Hexagon socket head cap screw M6×16-8.8 1
2 B6-9 XYQ6B.Z-20 Position plate 1
3 B6-8 XYQ6B.B-7 Rotation shaft 1
4 B6-127 GB/T70.1 Hexagon socket head cap screw M6×20-8.8 5
5 B6-12 XYQ6B.B-9 Gear cover 1
6 B6-11 XYQ6B.B-8 Duplex gear 1
7 B6-68 GB/T1096 Parallel key 16×10×56 1
8 B6-15A XYQ6B.B-10A Tong tail cylinder 1
9 B6-33 GB/T93 Standard spring washer16 4
10 B6-34 GB/T70.1 Hexagon socket head cap screw M16×40-8.8 4
11 B6-95 GB/T5782 Hexagon bolt M12×80-8.8 2
12 HD6(1)-3 XYQ6B.HD(1)-5A Tong tail seat (3) 1
13 B6-23 GB/T93 Standard spring washer 12 2
14 B6-97 GB/T6170 Hexagon nut M12 2
15 B6-37 XYQ6B.B-15B Cylinder sleeve 1
16 B6-41B XYQ6B.B-17B Rack plunger 1
17 B6-38C XQ6B(1).B.1-2 Oil cylinder cover 2
18 B6-110 GB/T893.1 Circlip for hole 38 2
19 B6-100 GB/T10708.3 Dust-proof ring FA25×33×5 2
20 B6-99 XQ12A(1).B.1-4 Dust-proof sleeve 2
21 B6-98 GB/T10708.1 Y-ring for piston rod 25×33×5 2
22 B6-35 GB/T70.1 Hexagon socket head cap screw M10×35-8.8 8
23 B6-108 XQ6B(1).B.1-1 Piston rod 2
24 B6-107 GB/T3425.1 O-ring 10×1.8 2
25 B6-106 XQ12 A(1).B.1-3 Plunger 2
26 B6-105 GB/T3425.1 O-ring 31.5×3.55 2
27 B6-104 Locknut 1/2"-13UNC 2
28 B6-103 XQ6B.B.1.1 Cylinder sleeve 2
29 B6-102 GB/T3425.1 O-ring 12.5×1.8 2
30 B6-101 XQ12A(1).B.1-1 Adapter connector 2
31 B6-14 GB1235-76 O-ring 22×2.4 5
32 B6-109 Hose 8Ⅱ-650(M18×1.5/Ф18 ball) 2
33 B6-13 XYQ3B.B-9 Oil passing bolt 4
34 B6-18 XYQ3B.B-12 Longer adapter 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.14 Hanger assembly and parts list (Fig.17, Table15)

Fig.17 Hanger assembly (DT6-00)

Table15 Hanger assembly parts list

NO. P/N Parts number Description Qty.
1 DT6-10 GB/T91 Cotter pin 4×30 1
2 DT6-9 GB/T882 Pin shaft B20×60 1
3 DT6-7 XYQ3C.DT.2 Hanger main body 1
4 DT6-5 XYQ3C.DT.1 Hanger rod assembly 1
5 DT6-6 XYQ3C.DT-3 Hanger large spring 1
6 DT6-8 XYQ6B.DT-1 Subsidiary spring 1
7 DT6-4 XYQ3C.DT-2 Hanger end cover 1
8 DT6-11 GB/T91 Cotter pin 5×50 1
9 DT6-2 XYQ3C.DT-1 Hanger lug 1
10 DT6-3 GB/T882 Pin shaft B16×55 1
11 DT6-1 GB/T91 Cotter pin 3.2×26 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.15 Front guide pole assembly and parts list (Fig.18, Table16)

Fig.18 Front guide pole assembly (QD6 (1)-00)

Table16 Front guide pole assembly parts list

NO. P/N Parts number Description Qty.

1 QD6(1)-1 XYQ6B.QD(1)-5 Hexagon nut(1) 2
2 QD6(1)-2 XYQ6B.QD(1)-4 Front guide pole seat(1) 2
3 QD6(1)-3 GB/T91 Cotter pin 4×40 2
4 QD6(1)-4 XYQ6B.QD(1)-2 Front guide pole (4) 2
5 QD6(1)-5 XYQ6B.QD(1)-3 Front guide pole seat (1) 2
6 QD6(1)-6 XYQ3C.HD-3 Spring 2
7 QD6(1)-7 XYQ6B.QD(1)-1 Washer (1) 2
8 QD6(1)-8 GB/T91 Cotter pin 2.5×20 2
9 QD6(1)-9 XYQ3B.HD-5 Pin shaft 2

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

9.16 Rear guide pole assembly and parts list (Fig.19, Table17)

Fig.19 Rear guide pole assembly (HD6 (1)-00)

Table17 Rear guide pole assembly parts list

NO. P/N Parts number Description Qty.

1 HD6(1)-1 XYQ6B.HD(1)-6 Hexagon nut (2) 1
2 HD6(1)-2 XYQ6B.Z-18A Rear guide pole seat 1
3 HD6(1)-3 XYQ6B.HD(1)-5A Tong tail seat(3) 1
4 HD6(1)-4 XYQ6B.HD(1)-4 Spring (2) 1
5 HD6(1)-5 XYQ6B.HD(1)-1 Washer (1) 1
6 HD6(1)-6 GB/T91 Cotter pin 4×40 1
7 HD6(1)-7 XYQ6B.HD(1)-3 Rear guide pole (4) 1
8 HD6(1)-8 XYQ6B.HD(1)-2 Pin shaft(2) 1
9 HD6(1)-9 GB/T91 Cotter pin 2.5×20 1

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 Model XQ114/6B HYDRAULIC POWER TONG OPERATION MANUAL
GENERAL SERVICES INTERNATIONAL GROUP SAS

10. Trucking, Storage and After Service

10.1 Trucking
When you move hydraulic power tong, you should move it smoothly and keep it from wet, and don’t put it
upside to downside and also keep it from damage. When it is lifted, use steel wire rope with the diameter
12mm
or bigger, and to keep it in balance. Don’t incline and swing it too much, to keep it from attacking other
things avoiding damaged.

10.2 Storage
XYQ3C hydraulic power tong should be placed in where is no sunshine, prevent rain, wet proof, good
airing and the environment temperature below 45 0c. Don’t storage it in a muddy place or outdoors. Protect
oil inlet and outlet well to prevent some sundries in. The storage period is general one year for new
hydraulic power tong. It can be used after one-year storage but all the sealing parts and hoses must be
changed.

10.3 Unpacking
Check the appearance of hydraulic power tong and check and accept it as packing list.

30