Circuit ZX 48 U
Circuit ZX 48 U
Rly.Start Rly.Glow
Glow Alternator
OFF Floor Harness
ON
START Monitor
B BR R1 R2 C Acc
IG
L
B
P
87 30 85 86 87 30 85 86 1 1 3 2 1 1 2 3 4 5 6
7 AEX 3 W
9 AEX 5 W
5 W
13 AEX 5 R
P
3 R
3 Y
1.25 RL
WR
WL
RW
WL
59 AVS 3 RW
LA306
5 AVS 5 R
F 6189-0442
N.C
LA205
LA105
LA205
LA105
LA205
SUMITOMO
F 7323-3010
F 7223-6146-30
0.85
0.75
16 AEX 0.85
F 7223-6146-30
0.85
0.85
15 AEX 0.85
1.25
6 AVS
9 AEX
AVS
AVS
YAZAKI
YAZAKI
YAZAKI
8 CAVS
CAVS
LCD
55
57
14 AESSX
CAVS
CAVS
CAVS
S.B.F.1 A/S.1 A/S.2 BZ
175
SUMITOMO SUMITOMO
Eng.Oil_Pressure
SUMITOMO
11
10
58
Illumination
F 6359-0485 F 6098-0214 M 6098-0212
E-mode.SW
Overheat
Charge
A/I.SW
Buzzer
59 AVS 3 RW 1 1 1 AVS 3 RW
ML.SW
50A
SW.2
Fuel
SW.1
SW.3
SW.4
Glow
3 AVS 3 R 1 2 57 AVS 3 Y 2 2 2 AVS 3 Y
174 CAVS 0.5 OB 3 3 N.C
N.C 3 4 N.C Connect.1 Connect.1 67 AVS 3 RW 4 4 1 AVS 3 RW
N.C CPU
2 AVS 5 R 1
60A
2 5 AVS 5 R a YAZAKI
Y01FB
YAZAKI
Y01MB
d 179 CAVS
63 AVS
0.5
3
BW
Y
5
6
5
6 2 AVS 3 Y
922 CAVS 0.5 B 7 7 N.C
B
WL
RW
1 AVS 5 R 3 4 4 AEX 5 R 150 AEX 5 R 150 AVS 5 R
RL
B
40
40
1.25
2 RW
3 RW
1.25
1.25
2 R
2 R
3 Y
2 Y
S.B.F.2
EB
60A Joint_Connector.1
7106-2105-02
R14-10
YAZAKI
EB
SUMITOMO
900
Pressure_Sensor(Overload)
CAVS
CAVS
CAVS
F 6359-0485
AVS
AVS
AVS
AVS
AVS
AVS
SUMITOMO 6189-6913
Pressure_Sensor(Alarm)
900
Security(Lock/Unlock)
ML_Crane_Mode(ON/OFF)
+5V(Pressure_Sensor)
Pressure_Sensor(A/I)
Eng.Oil_Pressure.SW
1 BA610
ML_Crane(Connect)
Security(Connect)
1 301 HEB 40 BR Joint_Connector.1
68
66
6440-0296 (4+4+4P)
60
62
58
63
65
67
175
Alternator(REG)
Travel_Speed.SW
Work_Light.SW
Auto_Shutdown
A/S(Connect)
Alarm_Cancel
E/C.Dial TXD +5V
Overheat.SW
Gatelock.SW
TEBA608FE-H90
- + 19 20 21 22 23 24 25 26 27
Fuel_Gage
16 AEX 0.85 L 1 Fuse_Box
E/C.Dial
Glow_EXT
YAZAKI
136 AEX 0.85 L
TXD.1
RXD.1
CAN_H
CAN_L
Alarm
2
Alt.L
SUMITOMO
ACC
GND
GND
TBA608DET-90
+B
154 AEX 0.85 L 3
6359-1571
5A
5A
5A
5A
5A
5A
5A
5A
5A
5A
5A
10A
25A
25A
10A
10A
1 301 HEB 40 BR 10 CAVS 0.85 WL 4
20A
20A
13 1 2 14 15 7 8 19 22 23 9 10 20 21 3 4 16 5 17 6 11 12 18 24 1 2 5 19 6 20 7 15 16 3 17 4 18 22 24 11 25 12 13 27 14 23 10 9 26 28 21 8 1 2 3 4 5 6 7 8 9 10 11 12
6189-6913
Battery Starter 12V 1 7 AEX 3 W 25 AESSX 0.75 WL 5
0.5 W
0.5 B
0.5 G
0.5 O
0.5 L
0.5 B
Earth
6440-0297 (3+3+3+3P)
Start
0.5 RL
0.5 RL
0.5 RW
0.5 RG
0.5 WR
0.5 WL
0.5 WG
0.5 GW
0.5 LW
0.5 GY
0.5 RY
0.5 RW
0.5 RG
0.5 GR
0.5 BR
0.5 BW
0.5 WL
0.5 LB
0.5 RY
0.5 OB
GW
GW
GW
RW
RW
RW
RL
RL
RL
RL
0.5 B
0.5 R
G
Travel/Illumi
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
24 AEX 0.85 WL
Wiper/Washer
Power Outlet
Monitor(Acc)
Main Relay
6
Power(Acc)
Monitor.2
F 1565380-1
Monitor(B)/
Gate Lock
Optional
A/C Panel/
CAB Outlet
Monitor.1
Optional
AMP
+12V LA204
F 1318917-1
Radio(B)
ML Crane
28 AESSX 0.75 G
Engine
7
Power
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Light
0.5
AMP
Option
Start
Horn
158 AEX 0.85 G 8
A/C
CAB
CAVS
CAVS
CAVS
CAVS
Press.SW
Eng.Oil
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
19 CAVS
20 CAVS
154 CAVS
CAVS
CAVS
19 AEX 0.85 G
SUMITOMO
9
156 AVSSCS
155 AVSSCS
163 CAVS
116 CAVS
162 CAVS
164 CAVS
21 CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
124 CAVS
CAVS
CAVS
CAVS
CAVS
161 CAVST
94 CAVST
161 CAVST
93 CAVST
ECU N.C
91
92
10
956
160
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
FCI N.C
32
97
99
96
11
954
165
120
166
127
179
167
R
2 R
2 R
2 Y
2 Y
G
WL
RL
RW
2 RW
RW
RW
RW
RW
40
CMC48ways
168
174
164
169
160
115
170
171
N.C 12
0.5
0.5
0.5
0.5
1.25
0.85
1 N.C Z03FGY
0.5
0.5
0.5
0.85
1.25
0.85
1.25
AVS
AVS
AVS
AVS
2 N.C 171 CAVS 0.5 RL 1
AVS
Press.Sns.3
CAVS
CAVS
CAVS
CAVS
3 N.C 162 CAVS 0.5 WG 2
CAVS
CAVS
CAVS
CAVS
CAVS
77
78
81
85
(Overload)
CAVS
CAVS
CAVS
CAVS
4 N.C 953 CAVS 0.5 B 3
141
73
92
76
82
APP-IP5 5 151 CAVS 0.85 WR
83
91
86
79
87
N.C
24
88
89
35
6
ING IN 7 23 AESSX 0.75 RW YAZAKI Eng.Ctrl.Dial
ST IN 8 25 AESSX 0.75 WL C03FW
9 N.C b Connect.2 Connect.2
MITSUBISHI 42 CAVS 0.5 RW 1
10 MITSUBISHI HI
RENRPM 14 AESSX 0.75 P 169 CAVS 0.5 GW 2
NMWP-32F-GY NMWP-32M-GY
11 N.C 957 CAVS 0.5 BW 3
LO
12
13
N.C
N.C
35 AEX 1.25
24 AEX 0.85
RW
WL
1
2
1
2
35
24
CAVS
CAVS
1.25
0.85
RW
WL
h
APP-IP2 14 28 AESSX 0.75 G 32 AESSX 0.75 RG 3 3 32 CAVS 0.5 RG YAZAKI
15 N.C 33 AESSX 0.75 Y 4 4 33 CAVS 0.85 Y RV03FB
TFO 16 18 AESSX 0.75 Y 40 AESSX 0.75 GW 5 5 40 CAVS 0.5 GW 170 CAVS 0.5 RL 1
+
17 N.C 42 AESSX 0.75 RW 6 6 42 CAVS 0.5 RW 163 CAVS 0.5 WR 2 Press.Sns.1
18 29 ESSXT 0.75 B 20 AEX 0.85 O 20 CAVS 0.5 O 952 CAVS 0.5 B 3
S A/I
NRPM-GND 7 7 - (A/I)
NRPM 19 30 ESSXT 0.75 G 21 AEX 0.85 LW 8 8 21 CAVS 0.5 LW
APP-OP1 20 11 CAVS 0.85 WR 156 APEXBS 0.5 W 9 9 156 AVSSCS 0.5 W
21 N.C 155 APEXBS 0.5 B 10 10 155 AVSSCS 0.5 B
22 N.C 154 AEX 0.85 L 11 11 154 CAVS 0.5 L
PREHT-LMP 23 32 AESSX 0.75 RG 136 AEX 0.85 L 12 12 136 CAVS 0.5 L AMP
24 33 AESSX 0.75 Y 19 AEX 0.85 G 19 CAVS 0.5 G F 171810-2
APP-IP1 13 13
25 N.C 49 AEX 2 WR 14 14 49 AVS 2 WR 85 AVS 2 Y 2
26 N.C 39 AESSX 0.75 BL 15 15 39 CAVS 0.5 BL 925 AVS 2 B 1 120W Power_Outlet
27 N.C 37 AEX 0.85 WR 16 16 37 CAVS 0.5 WR
GND-A 28 964 AESSX 0.75 B 31 AEX 0.85 YG 17 17 31 CAVS 0.5 YG
29 N.C 38 AESSX 0.75 BY 18 18 38 CAVS 0.5 BY Z02FGY
RECAN 30 36 CAVS 0.5 B N.C 19 19 N.C 89 CAVS 0.85 RW 2
31 N.C N.C 20 20 N.C 918 CAVS 0.85 B 1 Option(60W)
32 N.C N.C 21 21 N.C
RACK-RLY 33 38 AESSX 0.75 BY N.C 22 22 N.C AMP
MAIN-RLY 34 39 AESSX 0.75 BL N.C 23 23 N.C F 776524-2
APS 35 40 AESSX 0.75 GW N.C 24 24 N.C 168 CAVS 0.5 RY 1
RPS 36 41 AESSX 0.75 P N.C 25 25 N.C 167 CAVS 0.5 WL 2
37 N.C N.C 26 26 N.C 115 CAVS 0.5 RL 3 Travel_Alarm
AVCC(+5V) 38 42 AESSX 0.75 RW N.C 27 27 N.C 116 CAVS 0.5 WL 4
CANL 39 43 AVSSCS 0.5 B N.C 28 28 N.C
CANH 40 44 AVSSCS 0.5 W N.C 29 29 N.C YAZAKI
CSD-CL 41 45 AESSX 0.75 G N.C 30 30 N.C F 7323-2446
RACKSOL 42 46 AESSX 0.75 WB N.C 31 31 N.C 98 CAVS 0.5 RY 1
AVB 43 47 AESSX 0.75 RG N.C 32 32 N.C 81 AVS 2 Y 2
AIRHTRKY 44 8 CAVS 0.85 Y 927 AVS 2 B 3 A/C
GND 45 907 AVSSX 2 B SUMITOMO 90 CAVS 0.5 RG 4
46 N.C Joint_Connector.2 Rly.Rck.Act F 6020-6161
GND-P 47 908 AVSSX 2 B 1 103 CAVS 0.5 RW YAZAKI
VB 48 48 AESSX 2 W 155 APEXBS 0.5 B 12 F 7323-2262
36 CAVS 0.5 B 11 4 38 CAVS 0.5 BY 74 CAVS 0.5 R 1
YAZAKI c 159
182
AVSSCS
AVSSCS
0.5
0.5
B
B
9
8 2 37 CAVS 0.5 WR
928 AVS 2 B
101 AVS 2 RY
3
4
Rack_Actuator 7283-8850-30 CAB
6440-0313 (5+4+3P)
5
6 963 AESSX 0.75 B 44 AVSSCS 0.5 W 6 SUMITOMO 82 CAVS 0.5 Y 6
Rly.Main F 6020-6161
CAN_H
Z02FGY
2 21 AEX 0.85 LW
Float 1 905 AEX 0.85 B
Y
G
B
RW
RW
WR
WR
RY
RY
0.5 RB
0.5 RB
0.5 RB
GW
G
0.5 B
0.5 G
G
0.5 B
YW
B
GY
YW
RY
RY
0.5 R
R
0.5 GY
YW
GW
0.5 GY
0.5 YW
B
GY
112 AVS 2 RY
B
k
0.85
0.85
0.85
0.85
j
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.85
0.85
0.85
1.25
0.85
0.5
0.5
0.5
0.5
B
0.5
0.5
0.5
77 AVS 2 R
195 CAVS 0.5
130 CAVS 0.5
0.5
173 AVS 1.25
0.5
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
0.85
0.85
0.85
919 CAVS
CAVS
CAVS
134 CAVS
CAVS
CAVS
935 CAVS
CAVS
CAVS
CAVS
CAVS
111 CAVS
926 CAVS
110 CAVS
110 CAVS
109 CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
131 CAVS
122 CAVS
F 6098-1493
930 CAVS
0.5
0.5
0.5
0.5
0.85
0.85
0.85
0.85
0.75
CAVS
2 B
3 B
2 B
2 B
5 B
1.25
981 CAVS
F 6195-0021
921 CAVS
SUMITOMO
CAVS
CAVS
72 CAVS
83 CAVS
72 CAVS
197 CAVS
CAVS
73 CAVS
CAVS
0.85
0.85
0.85
F 6098-1493
0.5
0.5
0.5
SUMIOTOMO
F 6098-1493
CB104WP
CA104WP
CB104WP
CA104WP
5
F 6098-1493
171809-2
171809-2
7283-5028
2
SUMITOMO
SUMITOMO
DEUTSCH
DT06-2S
AMP
AMP
DEUTSCH
DT06-2S
SUMITOMO
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
914
YAZAKI
196
CB104
194
133
108
134
107
172
916
132
105
105
109
CB104
CB104
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
AESSX
193
CB104
122
71
71
84
80
AVS
AVS
AVS
AVS
AVS
AEX
AEX
AEX
AEX
AEX
AEX
AEX
AEX
AEX
AEX
AEX
AEX
AEX
1 2 1 2 5 4 3 1 2 1 2 3 4 5 2 1 6 4 5 1 3 2 4 5 6 1 2 3 1 1 1 2 2 3 7 1 2 5 4 3 1 1 1 1 A K 1 1 3 4 5 2 1 1 1
5 B
962
963
956
906
960
909
973
971
955
939
911
980
950
953
952
918
927
928
917
910
905
904
957
972
902
903
+ +
GND
+12V
- -
INPUT_B
INPUT_A
AVS
MITSUBA
MITSUBA
MITSUBA
MITSUBA
3A
910
LA310 1
Pilot Travel Diode Horn
R14-10 R22-10 DEUTSCH DEUTSCH
Gatelock.SW Rly.Gatelock DT06-2S DT06-2S Rly.Travel Trv.Spd.SW Rly.Light Rly.Horn
(Pedal) Work_Light Canopy_Light
Val.Sol.2P Trv.Spd.SW LED LED Horn.SW
Trv.Spd.SW
(Panel) (Lever)
Eng.Ctrl.Unit
#2,3→AMP 171809-1
A B C D E F G H J K L M
4 Earth Earth Earth Work_Light.SW
5 7 8 10 41 42
3
#2,3,7→AMP 171809-2
14 16 18 19 20 43 44
2
Trv.Spd.Ctrl
23 24 28 30 45
(Lever)
1 33 34 35 36 38 39 40 47 48 Connector(Engine/Main) Connector(Floor)
FCI Eng.OilPress.SW Trv.Spd.SW Rly.Travel Rly.Main ML_Crane
Alternator Refuelling_Pump Rly.Start (Pedal) Diode
CMC48ways YDT Optional_Power Rly.Horn A/C Rly.Rck.Act Joint_Connector.1
S.B.F.1 S.B.F.2 Rly.Glow Connect.2 Connect.2 Gatelock.SW AIS.1 Monitor.1 Press.Sns.3
Rly.Light Option
1 (Overload)
Val.Sol.2P A K 2
Joint_Connector.1 87 1 1 6 5 4 3 2 1 1 2 1 2 3 4 5 11 12 Connector
1 3 1 2 1 1 2 3 1 2 3 4 3 1 2 3 5 6 7 9 10 11 12
3 4 13 14 16 17 20 21 22 23 24
1 2 3 2 1 85 86 2 12 11 10 9 8 7 1 2
2 4 2 1 2 3 4 5 2 2 1 5 4 4 5 6 7 1 2 3
1 2 3 4 5 6 7 8 9 L IG P 5 4 3 2 1 AMP SUMITOMO AMP
30 3 4 6 7 8 9 10 AMP 3 YAZAKI Z02FGY
YAZAKI SUMITOMO 1318917-1 Z03FGY
SUMITOMO
10 9 8 7 6 776533-1 DEUTSCH 7283-5028 SUMITOMO SUMITOMO 776524-1(Red) 6189-6913
SUMITOMO SUMITOMO SUMITOMO DEUTSCH DEUTSCH 11 12 13 14 SUMITOMO 6098-1493
7323-2446
6020-6161
6098-0214
(6440-0296)
6189-6913 YAZAKI 14 13 12 11 DT06-2S
6359-0485 6359-0485 6189-0442 DT06-2S 15 16 17 6189-0156
(6440-0297) 7223-6146-30 DTM06-06S-E007 17 16 15
18 Press.Sns.1 Rly.Gatelock CAB AIS.2 Power_Outlet
18 Eng.Ctrl.Dial Communication Travel_Alarm Monitor.2
Joint_Connector.2 Rack_Actuator Float Fuel_Pump Water_Temp
(A/I) Trv.Spd.Ctrl 1
CAN
Speed_Sensor 5 6 2 4 1 1 2 3 2 1 3 2 1 1 1 3 4 6 7 9
4 5 6 7 8 9 10 11 12 11 12 1 2 3 5 4 1 3 1 2 3
1 2 1 2 1 2 3 5 6 6 4 2 16 17 18 19 20 22 23
1 2 4 5 6 1 2 3 4 3
1 2 MITSUBISHI AMP 4 5 6 AMP
SUMITOMO MITSUBISHI YAZAKI YAZAKI
SUMITOMO YAZAKI AMP 1717934-1 YAZAKI SUMITOMO AMP AMP AMP
6189-6913
YAZAKI
6189-0552
NMWP-32F-GY NMWP-32M-GY RV03FB
SUMITOMO 7323-2262 SUMITOMO 1871414-1(Red)
7283-8850-30 Z02FGY 7323-6423-30 178390-2 C03FW 6098-1493 6098-0212 776524-2(Grey) 171810-2 1565380-1
(6440-0313) 6195-0021 Z06FGY
ELECTRICAL CIRCUIT DIAGRAM CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
(AIR CONDITIONER) (OPTIONAL)
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
A/C Heater
AC_PANEL
AC_PANEL
LIMITER_REC/FRE
LIMITER_AIRMIX
LIMITER_MODE
MOT2_REC/FRE
MOT1_REC/FRE
LIMITER_REC/FRE
MOT2_AIRMIX
MOT1_AIRMIX
LIMITER_AIRMIX
SIG_AIRMIX
MOT2_MODE
MOT1_MODE
GND_SENS.
LIMITER_MODE
MOT2_REC/FRE
MOT1_REC/FRE
SIG_MODE
MOT2_AIRMIX
MOT1_AIRMIX
SIG_AIRMIX
RLY_M2
RLY_M1
VCC_5V
MOT2_MODE
MOT1_MODE
SENS._EVA
GND_SENS.
RLY_H
LIGHT
SIG_MODE
RLY_COMP
GND_SEVA
GND
ACC
RLY_M2
RLY_M1
VCC_5V
JAE
RLY_H
LIGHT
GND
ACC
JAE F MX34040SF1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
F MX34040SF1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
0.3 R
0.3 L
0.5 B
0.3 O
0.3 GY
0.3 GW
0.3 RL
0.3 LR
0.3 YR
0.3 RW
0.3 WR
0.5 BW
0.5 BP
0.5 BL
0.5 RY
0.3 OB
0.5 LR
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
0.3 R
0.3 Y
0.3 L
0.5 B
0.3 O
0.3 GY
0.3 GW
0.3 RL
0.3 LR
0.3 YR
0.3 RW
0.3 WR
0.5 BY
0.5 BW
0.5 BP
0.5 BL
0.3 GR
0.5 RY
0.3 OB
0.3 GR
0.5 LR
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
CAVS
317 CAVS
932 CAVS
319 CAVS
301 CAVS
302 CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
312 CAVS
313 CAVS
314 CAVS
318 CAVS
321 CAVS
322 CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
301 CAVS
302 CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
316 CAVS
CAVS
CAVS
CAVS
CAVS
YAZAKI
307
305
306
308
309
310
F 7123-7820
307
336
317
932
319
305
306
308
309
310
311
312
313
314
318
321
320
322
320 CAVS 0.3 GR 1
316 CAVS 0.3 GR 2 EVA_SENSOR
JAE
JAE F 1L-AG5-7S-S3C1
F 1L-AG5-7S-S3C1 2
2 306 CAVS 0.3 LR 1
306 CAVS 0.3 LR 1 305 CAVS 0.3 RL 2
2
305 CAVS 0.3 RL 2 N.C 3
M
2 N.C 3 317 CAVS 0.3 L 4 MOTOR_ACTUATOR
M MOTOR_ACTUATOR MA_REC/FRESH
317 CAVS 0.3 L 4 N.C 5
N.C 5 MA_REC/FRESH N.C 6
N.C 6 N.C 7
N.C 7
JAE
JAE F 1L-AG5-7S-S3C1
F 1L-AG5-7S-S3C1 309 CAVS 0.3 RW 1
309 CAVS 0.3 RW 1 310 CAVS 0.3 WR 2
310 CAVS 0.3 WR 2 N.C 3
M MOTOR_ACTUATOR
N.C 3
M MOTOR_ACTUATOR 304 CAVS 0.3 OB 4
304 CAVS 0.3 OB 4 302 CAVS 0.3 GW 5 MA_AIRMIX
302 CAVS 0.3 GW 5 MA_AIRMIX 334 CAVS 0.3 O 6
334 CAVS 0.3 O 6 N.C 7
N.C 7
JAE
JAE F 1L-AG5-7S-S3C1
F 1L-AG5-7S-S3C1 307 CAVS 0.3 R 1
307 CAVS 0.3 R 1 308 CAVS 0.3 YR 2
308 CAVS 0.3 YR 2 N.C 3
M MOTOR_ACTUATOR
N.C 3
M MOTOR_ACTUATOR 321 CAVS 0.3 OB 4
MA_MODE
321 CAVS 0.3 OB 4
MA_MODE W 301 CAVS 0.3 GY 5
SUMITOMO
DEUTSCH SUMITOMO F 6098-0514
DISP._CHANGER DT06-2S F 6098-0514 N.C 4
2 935 CAVS 0.85 B N.C 4 331 AVS 2 RL 2
+ 331 AVS 2 RL 2
- 1 337 CAVS 0.85 WG 327 AVS 2 YR 3 RESISTOR
327 AVS 2 YR 3 RESISTOR
YAZAKI YAZAKI 330 AVS 2 RW 1
M 7282-1010 F 7283-1010 330 AVS 2 RW 1
COMPRESSOR
0.5 Br
0.5 Br
0.5 Br
YAZAKI
324 CAVS 0.85 Br
930 AVS 2 B
934 AVS 2 B
0.5 Br
0.5 Br
0.5 Br
0.5 Br
0.5 Br
0.5 Br
46 CAVS 0.85 W
0.3 Y
7123-7414-40
330 AVS 2 RW
327 AVS 2 YR
331 AVS 2 RL
930 AVS 2 B
934 AVS 2 B
933 AVS 2 B
330 AVS 2 RW
327 AVS 2 YR
331 AVS 2 RL
45 CAVS 0.85 WY
933 AVS 2 B
325 CAVS
326 CAVS
328 CAVS
6098-1493
6098-1493
SUMITOMO
SUMITOMO
6098-1493
SUMITOMO
337 CAVS
323 CAVS
325 CAVS
326 CAVS
328 CAVS
338 CAVS
336 CAVS
339 CAVS
6098-1493
6098-1493
6098-1493
SUMITOMO
SUMITOMO
SUMITOMO
6098-1493
SUMITOMO
6098-1493
SUMITOMO
Pressure_switch
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
2 45 CAVS 0.85 WY 1 2 5 4 3 1 2 5 4 3 1 2 5 4 3
1 2 5 4 3 1 2 5 4 3 1 2 5 4 3 1 2 5 4 3 1 2 5 4 3
MITSUBA
MITSUBA
MITSUBA
46 CAVS 0.85 W
MITSUBA
MITSUBA
MITSUBA
MITSUBA
MITSUBA
SUMITOMO
F 6189-0094 RELAY H RELAY M2 RELAY M1
RELAY RC RELAY H RELAY M2 RELAY M1 RLY.RDC
RELAY DISPLACEMENT CHANGER
AC_PANEL AC_PANEL
7 8 9 10 11 12 18 19 7 8 9 10 11 12 18 19
21 22 23 24 25 26 27 33 36 37 38 39 40 21 22 23 25 26 27 37 38 39
JAE JAE
MX34040SF1 MX34040SF1
MITSUBA
1.5A
TAEB-EN-00 ZX55U-5A
TAFA-EN-00 ZX65USB-5A
1 2 1 2 5 4 3 K A
F 6098-1493
F 7123-9025-30
(7321-9823-30)
YAZAKI
B
RW
RG
RG
0.5 OB
GB
RG
GB
3618-9703-13
YAZAKI
SUMITOMO
N.C.
0.85
0.5
0.5
0.5
1.25
1.25
0.85
a
7 CAVS
3 CAVS
CAVS
CAVS
CAVS
CAVS
CAVS
9 CAVS
13
17
A/S.1
900
15
16
SUMITOMO
M 6098-0212
1 1 AVS 3 RW
2 2 AVS 3 Y
3 3 CAVS 0.5 OB
Connector To_Floor
4 4 AVS 3 RW
5 14 CAVS 0.5 BW
6 6 AVS 3 Y
Diode 7 900 CAVS 0.85 B
A/S.1
A K
3 2 1
RG
GB
RG
GB
7 6 5 4
b
0.5
0.5
0.5
0.5
4 AVS 3 RW
3 RW
6 AVS 3 Y
3 Y
SUMITOMO YAZAKI
CAVS
19 CAVS
CAVS
18 CAVS
6098-0212 7123-9025-30
2 AVS
1 AVS
F 7223-6146-30
(7321-9823-30)
F 7223-6146-30
12
11
YAZAKI
Rly.Acc 86 85 30 87 86 85 30 87
YAZAKI
Fues_Box.1 Rly.R2 Rly.A/S
86
1 2 1
85 87
5
2 30 3
Rly.R2 Rly.Acc
YAZAKI YAZAKI SUMITOMO
3618-9703-13 7223-6146-30 6098-1493
Connector
FLOOR HARNESS CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
Rly.Light/Rly.Horn/
Rly.Gatelock/Rly.Travel
30
Monitor.1/Monitor.2/
Power_Outlet
Rly.Rack.Act 50
Rly.Main A/C,CAB
30 Horn
11 5A 5A 1 AMP AMP
ML_Crane/Communication/ 171809-2 171809-2
Travel_Alarm/Option 12 5A 5A 2
Conector
5A
926 110
13 20A 25A 3
(15)
UP 14 5A 10A 4
80
80
10A
10 15 10A 5A 5
DETAIL
A 6
16 5A 5A
20A
17 5A 25A 7
18 5A 10A 8 Tape
25A
140(PVC 6X7)
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT
19 0.5 G Connect.2 13 Monitor.1 11 CAVS
5A 9 Pilot
20 0.5 O Connect.2 7 Monitor.1 12 CAVS
DEUTSCH
20A 10 Light SW Tape
21 0.5 LW Connect.2 8 Monitor.1 17 CAVS DT06-2S Tape
24 0.85 WL Fuse_Box 6 Connect.2 2 CAVS 2 1 A K
10
31 0.5 YG Connect.2 17 Rly.Rck.Act 3 CAVS
32 0.5 RG Connect.2 3 Monitor.2 16 CAVS 80 L2 Light.SW.2 100 915 111 Diode
132 935 71 YAZAKI
80
33 0.85 Y Optional_Power 5 Connect.2 4 CAVS AMP
171809-2 7283-5028 Base:#4665161
35 1.25 RW Fuse_Box 16 Connect.2 1 CAVS (7321-6075) Clip Band:#4326365
37 0.5 WR Connect.2 16 Rly.Rck.Act 2 CAVS
38 0.5 BY Connect.2 18 Rly.Rck.Act 4 CAVS Switch Start Travel Speed SW(Panel)
39 0.5 BL Connect.2 15 Rly.Main 4 CAVS
40 0.5 GW JC.1 2 Connect.2 5 CAVS Trv.Spd.SW.2 Light.SW.3 Trv.Spd.SW(Pedal)
SW.Start.B B 80 T2 80 80 L3 Travel
42 0.5 RW Connect.2 6 Eng.Ctrl.Dial 1 CAVS 55 AMP 130 105 AMP DEUTSCH
LA205 DEUTSCH Tape
49 2 WR Connect.2 14 Rly.Main 3 AVS 171809-1 171809-2 DT06-2S DT06-2S
55 3 R d SW.Start.B 1 AVS
7034-1279(TC-5) 2 1 2 1
57 3 Y SW.Start.R2 1 A/S.1 2 AVS 240
58 1.25 WL Fuse_Box 21 SW.Start.C 1 CAVS SW.Start.Acc ACC 80
59 100
59 3 RW SW.Start.Acc 1 A/S.1 1 AVS LA205 916 72 196 133
60 2 R d Fuse_Box 19 AVS Trv.Spd.SW.3 140(PVC 6X7) Light.SW.7
T3 80 80 L7
195 919
100
62 2 R d Fuse_Box 20 AVS AMP AMP 80
440(
SW.Start.C 171809-2 937
63 3 Y A/S.1 6 Fuse_Box 22 AVS C 80 171809-1
COT)
58
50
65 2 Y 63 Fuse_Box 23 AVS
LA105 220(PVC 6x7) CA104WP
66 1.25 RW 67 Fuse_Box 27 CAVS Canopy_Light
980(COT)
67 3 RW A/S.1 4 Fuse_Box 25 AVS
SW.Start.R2
COT)
68 2 RW 67 Fuse_Box 26 AVS R2 80 Tape 80
57 119
440(
71 0.85 G Pilot 1 Rly.Gatelock 5 CAVS LA205
72 0.85 WR Travel 1 Rly.Travel 5 CAVS 230 10 CB104WP
73 0.5 R Rly.Horn 3 Fuse_Box 1 CAVS
74 0.5 R 92 CAB 1 CAVS SW.Start.BR 250(COT)
BR 80 Base:#4665161
T)
76 0.5 R Fuse_Box 5 Optional_Power 1 CAVS 175
CO
LA105 Clip Band:#4326365
0(
53
77 2 R Rly.Light 3 Fuse_Box 3 AVS
78 2 R Rly.Main 2 Fuse_Box 4 AVS 1 3
79 0.85 G Fuse_Box 17 Optional_Power 6 CAVS Base:#4665161
☆ Clip Band:#4326365 80
80 0.5 R Rly.Horn 1 73 CAVS 170 163 952 936
Travel Speed SW(Lever) Earth(Floor)
81 2 Y Fuse_Box 7 A/C 2 AVS CA104WP
350(COT) Press.Sns.1 LA310
82 0.5 Y Fuse_Box 8 CAB 6 CAVS Eng.Ctrl.Dial 1 3 340(COT) 450(COT)
80 80 T 170 Work_Light
83 1.25 Y Fuse_Box 9 Rly.Travel 3 CAVS YAZAKI 42 169 957 122 (A/I)
910
84 0.5 YW i Trv.Spd.Ctrl 5 CAVS C03FW YAZAKI
85 2 Y Power_Outlet 2 Fuse_Box 10 AVS CB104
RV03FB 80
40
86 0.5 RW Fuse_Box 12 CAB 5 CAVS 173
Trv.Spd.SW(Lever)
87 0.5 RW Fuse_Box 18 Optional_Power 7 CAVS CB104WP
88 1.25 RW Fuse_Box 14 ML_Crane 1 CAVS
10
89 0.85 RW Fuse_Box 15 Option 2 CAVS CB104 80 193
H 80
90 0.5 RG A/C 4 86 CAVS 109
Tape
91 0.5 RL Monitor.1 1 Fuse_Box 11 CAVS CB104
92 0.5 R Fuse_Box 2 Monitor.1 13 CAVS
200(COT)
190
93 0.5 RW JC.1 6 Communication 1 CAVST Twist Pair(93,94)
Horn.SW
94 0.5 RG Monitor.1 23 Communication 2 CAVST Twist Pair(94,161)(93,94)
CB104
96 0.5 LB Monitor.2 22 ML_Crane 2 CAVS 80
921
97 0.5 GY j Monitor.2 6 CAVS Tape Base:#4665161 e
98 0.5 RY k A/C 1 CAVS Clip Band:#4326365
99 0.5 GR Monitor.2 3 ML_Crane 4 CAVS
Tape
330
101 2 RY k CAB 4 AVS Tape
103 0.5 RW Rly.Rck.Act 1 35 CAVS
104 0.5 G Optional_Power 9 109 CAVS
Clip Band:#4326365
130
105 0.5 RY Light.SW.3 1 Rly.Light 1 CAVS
Fuse_Box
107 0.85 Y Optional_Power 11 Rly.Gatelock 4 CAVS #4686460
70
108 0.5 G Gatelock.SW 1 79 CAVS
SUMITOMO 50
6359-1571
109 0.5 G Horn.SW 1 Rly.Horn 2 CAVS
110 0.5 RB Rly.Horn 5 Horn 1 CAVS
120
130
130
111 0.5 RB Diode K 110 CAVS
11 91 175 24 73 1
ML_Crane
112 2 RY k Rly.Light 5 AVS 12 86 60 92 2
15
19 6 1
115 0.5 RL JC.1 10 Travel_Alarm 3 CAVS
1 3 1 2 3 Base:#4669492
116 0.5 WL Monitor.1 4 Travel_Alarm 4 CAVS 13 141 67 25 77 3 79 33 190 124 136 76 131 122 59 57 174 A/S.1 AMP AMP Clip Band:#4326365
1871414-1 Tape
90
119 1.25 RY k Canopy_Light 1 AVS SUMITOMO 776524-1
14 88 78 4 172 107 127 104 929 87 930 84 194 67 179 63 922 6098-0214 1 2 2 1
120 0.5 RY k Monitor.2 20 CAVS
100
20 62
122 0.5 GW Trv.Spd.Ctrl 3 Trv.Spd.SW(Lever) 1 CAVS 4 6 4 5 6 7
15 89 76 5 12 7 96 88 150
ML
124 0.5 RW JC.1 7 Optional_Power 3 CAVS 3 2 1 1 3
16 35 68 58 24 Optional_Power Trv.Spd.Ctrl d 99 139 R 103 37 31 Rly.Rck.Act
127 0.5 BR Optional_Power 10 Monitor.2 17 CAVS 26 21 6
AMP A/S.2
130 0.5 YW i Trv.Spd.SW.2 1 CAVS SUMIOTOMO SUMITOMO YD00005441 SUMITOMO
17 79 81 776533-1 6195-0021 3 4 4 3 38
131 0.5 YW i Trv.Spd.Ctrl 1 CAVS 7 6098-0212 6020-6161
Terminal 1,2,3,4,7,8,10
132 0.5 Y Light.SW.2 1 83 CAVS 18 87 66 27 22 63 82 8 :776493-1 7 6 5 4 4 6
133 0.5 GY j Trv.Spd.SW(Pedal) 1 CAVS Terminal 5,6,9,11,12 f 1 3
560(COT)
134 0.5 RW Gatelock.SW 2 Rly.Gatelock 1 CAVS 83 9 :776493-2 Communication 1 3
93 94 917 150 Rly.Main
COM
136 0.5 L Connect.2 12 Optional_Power 2 CAVS M Connect.1
138 0.5 R Rly.Main 1 78 CAVS 23 65 85 10 Tape Z06FGY 138 78 49 SUMITOMO YAZAKI
T)
43 6020-6161 150
250(CO
139 0.5 YW i ML_Crane 3 CAVS
YD00004678 39 Y01MB
141 2 RW Fuse_Box 13 CAB 2 AVS 4 6
10
T)
154 0.5 L Connect.2 11 Monitor.1 24 CAVS Tape
(CO
2 1
230
155 0.5 B Monitor.1 21 Connect.2 10 AVSSCS Shield Twist Pair(155,156)
JC.1 Travel_Alarm
ALARM
156 0.5 W Monitor.1 20 Connect.2 9 AVSSCS Shield Twist Pair(155,156) 167 168
C)
SUMITOMO AMP
(PV
50
200
Tape
150
161 0.5 RW Monitor.1 22 JC.1 5 CAVST Twist Pair(94,161) 6440-0296(4+4+4P) 116 115 Tape
660(COT)
ACC
150 Tape
166 0.5 RW Monitor.2 7 134 CAVS #YD00000710 918 89
Z02FGY 10 155 156 21 20 42 6
167 0.5 OR Monitor.2 18 Travel_Alarm 2 CAVS
168 0.5 BR Monitor.2 23 Travel_Alarm 1 CAVS
340(COT) 290(COT) Tape 510(COT)
14 49 19 136 154 11
169 0.5 GW JC.1 3 Eng.Ctrl.Dial 2 CAVS 50 200(COT) Connect.2
17
170 0.5 RL Press.Sns.1 1 JC.1 11 CAVS 31 37 39 15 MITSUBISHI
171 0.5 RL Press.Sns.3 1 JC.1 12 CAVS 2 1 NMWP-32M-GY
172 0.85 G Optional_Power 12 Rly.Gatelock 3 CAVS 22 38 18
B Tape A
173 1.25 RY k Work_Light 1 AVS
134 108
φ23.8 i 10 φ27 20 30 100 27 23
1 2 1 3
T)
174 0.5 OB Monitor.2 9 A/S.1 3 CAVS
(CO
175 1.25 RL Fuse_Box 24 CAVS A/C
SW.Start.BR 1 98 81 171 162 953
130
YAZAKI AC 70 65 480 32 28
179 0.5 BW Monitor.2 4 A/S.1 5 CAVS Gatelock.SW Tape
190 0.5 WL Optional_Power 4 24 CAVS
Tape 7323-2446 927 90 Press.Sns.3
DEUTSCH 510
193 0.5 YW i Trv.Spd.SW(Lever) 1 CAVS 3 4 (Overload)
DT06-2S k
194 0.5 GY j Trv.Spd.Ctrl 6 CAVS Monitor.1
1 3
g Z03FGY
195 0.5 GY j Trv.Spd.SW.3 1 CAVS AMP
1318917-1
280
196 0.5 YW i Trv.Spd.SW(Pedal) 2 CAVS CAB 74 141 928 CAB 4
70 2 1
(CO
YAZAKI
197 0.5 GY j Rly.Travel 1 CAVS 1 12 j L
T)
910 5 B Earth(Floor) 1 Earth 1 AVS 7323-2262 101 86 82 913 105
91 956 163 116 164 19 20 Rly.Light
911 3 B e Earth 1 AVS 4 6
5 112
913 0.5 B g Rly.Light 2 CAVS 92 160 162 21 156 155 161 94 154
Tape
180(COT)
914 0.5 B g Rly.Gatelock 2 CAVS 3 77
13 24
915 0.5 B Diode A 926 CAVS ☆
Base:#4665161 4
150
120
2 1
917 0.85 B Communication 3 Earth 1 CAVS
Switch Start Clip Band:#4326365 H
109 80
918 0.85 B Option 1 Earth 1 CAVS
919 0.5 B f Light.SW.7 1 CAVS 50 130 120 5 110
Rly.Horn Earth
1 14
R22-10
921 0.5 B f Horn.SW 1 CAVS 230(COT)
922 0.5 B f A/S.1 7 CAVS
954 99 179 97 166 174 180 3 73 SUMITOMO
925 2 B g Power_Outlet 1 AVS 6098-1493 910 911 917 918 927 928
32 127 167 165 120 96 168 160 4
926 0.5 B e Horn 1 CAVS 2 1
15 G
927 2 B A/C 3 Earth 1 AVS 28 914 107 134 Rly.Gatelock
30 939 950 952 953 955 980
928 2 B CAB 3 Earth 1 AVS Monitor.2 160
240
AMP h Base:#4665161 5 71
(CO
Connect.2 DETAIL
B
MAIN HARNESS CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
CMC48ways Alternator/Alt.B
Thermo_Sensor
Clip Band:#4326365
DETAIL
C
S.B.F.1
50A
150
16
20
330
4-R3
Connect.
Earth
DETAIL
D
15
10 Float
Rly.Glow Rly.Start
15 Battery
90 DETAIL
B YAZAKI YAZAKI
7223-6146-30
S.B.F.2 JC.2 7223-6146-30
SUMITOMO
87 87
6189-6913
ECU φ19.5 6440-0313(3+4+5P) 5 6
60A
60A
FCI
16
16
20
20
A B C D E F G H J K L M 1 2 3 4 5 6 7 8 9 10 11 12
CMC48ways 85 906 8 86 85 11 10 86
4 151 23 25 14 45 46 Speed_Sensor
181 157 44 156 182 159 43 36 155
4-R3 330(COT) 9 7 SUMITOMO
3 28 18 29 30 11 47 8 6189-0552
10 10 30 30
B
2 32 33 964 36 907 1 2
15 15
15
38 39 40 41 42 43 44 908 48 29 30
1 G S
100
#4686460 Tape
Eng.OilPress.SW
100
(50A:#YD00001415/60A:#YD00001416) Rck.Act
260 SUMITOMO
200 YAZAKI
6189-0156
7283-8850-30
210(VOX)
1 2 3 4 5 6
c 31 46 41 47 963
158 1
) 957
l VOX
2
T)
12
Tape (
0
(CO
100 230
270
CAN
130
300
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT Tape Z02FGY S.B.F.1
(CO
3 3 1 SUMITOMO Tape
T)
1 5 R S.B.F.2 3 Battery 1 AVS 1 2
80 6359-0485
2 5 R S.B.F.2 1 Battery 1 AVS YDT A 181 182 C 4 6 2
3 3 R S.B.F.1 1 Battery 1 AVS Terminal1,2:50A(#YD00005687)
DEUTSCH
COT)
4 5 R S.B.F.2 4 a AEX DTM06-06S-E007
1 52 6 280(
20
5 5 R S.B.F.2 2 Rly.Glow 87 AVS DTM04-06S-E003 200 80
6 3 R Rly.Start 87 S.B.F.1 2 AVS 5
2 157
Base:#4665161
Tape
7 3 W Rly.Start 30 Starter 1 AEX
8 0.85 Y Rly.Glow 86 ECU 44 CAVS 3 159 902 4 Clip Band:#4326365
280(COT) S.B.F.2
9 5 W Glow 1 Rly.Glow 30 AEX 3 1 2 1
#4686457 SUMITOMO
250(VOX)
10 0.85 WL JC.1 4 Rly.Start 86 CAVS
150(VOX)
T) 4 4 5 2 6359-0485
11 0.85 WR Rly.Start 85 ECU 20 CAVS 240 (CO Terminal1,2:60A(#4670088)
12 2 R a Refuelling_Pump 1 AEX
AMP 80 780
151
30
171809-1 Terminal3,4:60A(#4670088)
13 5 R a Alt.B 1 AEX
13
70
14 0.75 P ECU 10 Alternator 3 AESSX ☆
Cleaner_Sns 7
260(COT) Glow
22
15 0.85 RW b Alternator 2 AEX
YAZAKI 45
16 0.85 L JC.1 1 Alternator 1 AEX φ10.2 Battery
AMP 80 #4686461 R14-10 7323-3010
17 1.25 RW b Fuel_Pump 2 AESSX 972 CSD
171809-1 9
18 0.75 Y Water_Temp 1 ECU 16 AESSX 2 1 YAZAKI
160
19 0.85 G JC.1 9 Connect.2 13 AEX 420(PVC) Refuelling_Pump 1 2 3 #4686459 7323-7414-40
20 0.85 O Connect.2 7 Overheat.SW 1 AEX 903 12 DEUTSCH
21 0.85 LW Connect.2 8 Float 2 AEX DT06-2S
23 0.75 RW b ECU 7 AESSX φ27.0
13
24 0.85 WL JC.1 6 Connect.2 2 AEX Fuel_Pump
490(H-COT)
25 0.75 WL JC.1 5 ECU 8 AESSX 1 2 YAZAKI
Float 140(PVC)
28 0.75 G JC.1 7 ECU 14 AESSX 7323-6423-30
905 21
420(H-COT)
50
29 0.75 B ECU 18 Speed_Sensor 1 ESSXT Twist Pair(29,30) Z02FGY
30 0.75 G ECU 19 Speed_Sensor 2 ESSXT Twist Pair(29,30)
250(VOX) 1 2
Tape
880
31 0.75 YG Connect.2 17 Rck.Act 1 AESSX 904 17
(H-
32 0.75 RG Connect.2 3 ECU 23 AESSX Connect.1 430(H-COT)
COT
33 0.75 Y Connect.2 4 ECU 24 AESSX YAZAKI φ17.5
)
35 1.25 RW b Connect.2 1 AEX
150
Y01FB
36 0.5 B JC.2 11 ECU 30 CAVS #4686459
37 0.85 WR c Connect.2 16 AEX
38 0.75 BY Connect.2 18 ECU 33 AESSX 200
13
39 0.75 BL Connect.2 15 ECU 34 AESSX 100
630(H-COT)
40 0.75 GW Connect.2 5 ECU 35 AESSX
41 0.75 P Rck.Act 4 ECU 36 AESSX
35 24 32 33 40 5
200
42 0.75 RW Connect.2 6 ECU 38 AESSX 1
43 0.5 B ECU 39 JC.2 10 AVSSCS Shield Twist Pair(43,44) #4686459 a
210
6 42 20 21 156 155 10 D
44 0.5 W ECU 40 JC.2 6 AVSSCS
45 0.75 G CSD 1 ECU 41 AESSX
Shield Twist Pair(43,44)
b 50 180 Heat Shrinkable Tube
11 154 136 19 49 14 430(H-COT) 330(H-COT)
46 0.75 WB Rck.Act 2 ECU 42 AESSX 300(VOX)
17
47 0.75 RG Rck.Act 5 ECU 43 AESSX 15 39 37 31 13 13 13 7
48 2 W ECU 48 c AESSX
49 2 WR Connect.2 14 c AEX 18 38 22 150 Starter
52 0.85 RW b YDT 1 AEX #4686459 #4686459 φ17.5 LA204
23 27 Alt.B
136 0.85 L JC.1 2 Connect.2 12 AEX JC.1 φ17.5 190 350(VOX)
LA306
150 5 R a Connect.1 1 AEX 28 32 SUMITOMO 13
151 0.85 WR ECU 5 Cleaner_Sns 1 CAVS
CAP(RED)
6189-6913
154 0.85 L JC.1 3 Connect.2 11 AEX 7034-7151
Connect.2 6440-0297(3+3+3+3P) 150
155 0.5 B Connect.2 10 JC.2 12 APEXBS Shield Twist Pair(155,156)
MITSUBISHI
156 0.5 W Connect.2 9 JC.2 7 APEXBS Shield Twist Pair(155,156)
NMWP-32F-GY
157 0.5 W JC.2 5 YDT 2 AVSSCS Shield Twist Pair(157,159) 16 136 154 10 25 24 28 158 19 380(H-COT) 1 2 3
158 0.85 G JC.1 8 Eng.OilPress.SW 1 AEX Alternator
159 0.5 B JC.2 9 YDT 3 AVSSCS Shield Twist Pair(157,159) 1 2 3 4 5 6 7 8 9 10 11 12 16 15 14 SUMITOMO
181 0.5 W JC.2 4 CAN 1 AVSSCS Shield Twist Pair(181,182) L IG P
6189-0442
182 0.5 B JC.2 8 CAN 2 AVSSCS Shield Twist Pair(181,182)
902 0.5 B YDT 4 Earth 1 AEX Tape
903 2 B Refuelling_Pump 2 Earth 1 AEX 390(H-COT) 310(VOX) 1 2 Water_Temp
904 1.25 B Fuel_Pump 1 Earth 1 AEX AMP Connector
18 962
905 0.85 B Float 1 Earth 1 AEX ☆ 178390-2
906 0.85 B Rly.Glow 85 Earth 1 AEX
280(H-COT)
907 2 B ECU 45 l AVSSX 200
Earth 220(VOX)
908 2 B ECU 47 l AVSSX Overheat.SW
909 0.85 B Shield_Earth 44,50 Earth 1 AEX Connect the shield of 44,50
R14-10 20
CB104
956 5 B l Earth 1 AEX Sleeve
957 0.85 B Eng.OilPress.SW 2 Earth 1 AEX 902 903 904 905 906 909 956 YAZAKI
960
962
0.85
0.85
B
B
Shield_Earth
Water_Temp
155,156
2
Earth
Earth
1
1
AEX
AEX
Connect the shield of 155,156
DETAIL
A 7120-1020
963 0.75 B Rck.Act 6 Earth 1 AESSX 957 960 962 963 971 972 973
964 0.75 B ECU 28 l AESSX
971 0.5 B Shield_Earth 157,159 Earth 1 AEX Connect the shield of 157,159 Clip:#4254600
972 0.85 B Cleaner_Sns 1 Earth 1 AEX
973 0.5 B Shield_Earth 181,182 Earth 1 AEX Connect the shield of 181,182
LIGHT HARNESS CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
CA104 CB104
Waterproof WaterProof
(YAZAKI 7120−8018) (YAZAKI 7120−1157)
50 2900(PVC) 50
(MAIN HARNESS) 1 2 (BOOM LIGHT)
3 50 4
50
800
CB104 Tape CA104
WaterProof
Waterproof
(YAZAKI 7120−1157)
(YAZAKI 7120−8018)
Wiper.SW.1 Wiper.SW.5
W1 80 80 W5 AMP
AMP 107 109
171809-1 171809-2
Wiper.SW.2 Wiper.SW.6
W2 80 80 W6 AMP
AMP 108 106
JUNC_A 171809-1 171809-2
CB104WP
3 Wiper.SW.3
AMP W3 80
80 912
101 171809-1 Tape
ON
2 1
JUNC_A ML_LAMP
CB104WP CA104WP 122 920 Z02MGY
1 2
Int 80 130
erlo
450(COT)
Tape ck
120 121
T0_FLOOR CAB
150
YAZAKI YAZAKI
7322-2162 Tape 7123-2800
3 1 1 5
700(COT)
370(COT) 460(COT)
910 100 102 80 108 110 107 105 121
No. SIZE COLOR From From:PIN# To To:PIN# KIND 103 104 105 102 103 104 913 910
100 2 RW T0_FLOOR 2 CAB.SW 1 AVS 6 4 6 10
100
101 2 RW JUNC_A 3 CAB.SW 2 AVS 100 1 Tape 200 100
102 0.85 R CAB 6 T0_FLOOR 1 CAVS 101 2
Tape
103 0.85 YR T0_FLOOR 6 CAB 7 CAVS
104 0.5 RB T0_FLOOR 5 CAB 8 CAVS CAB.SW
Washer_Pump YAZAKI
105 2 RY T0_FLOOR 4 CAB 4 AVS YAZAKI 7323-2228
106 0.5 GR Wiper.SW.6 1 Washer_Pump 1 CAVS 7323-2228
107 0.5 Y Wiper.SW.1 1 CAB 3 CAVS
1 106 410(PVC)
108 0.5 LB Wiper.SW.2 1 CAB 1 CAVS
109 0.5 YR Wiper.SW.5 1 103 CAVS 2 911 Connector
110 0.85 YR 103 CAB 2 CAVS
120 2 RY JUNC_A 1 105 AVS
121 2 RW CAB 5 JUNC_A 2 AVS
122 0.85 RW ML_LAMP 2 121 CAVS
910 2 B T0_FLOOR 3 CAB 10 AVS
911 0.5 B Washer_Pump 2 910 CAVS
912 0.5 B Wiper.SW.3 1 910 CAVS
913 2 B CAB 9 910 AVS
920 0.85 B ML_LAMP 1 910 CAVS
AIR CONDITIONER FLOOR HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
220
150
190
260
300
79 2 Br TO_FLOOR 2 BLOWER_FAN 1 AVS
680(COT)
301 0.3 GY AC_PANEL 19 MA_MODE 5 CAVS TO_FLOOR
302 0.3 GW AC_PANEL 18 MA_AIRMIX 5 CAVS YAZAKI
7322-2446 W 200
304 0.3 OB 321 MA_AIRMIX 4 CAVS
2 1
305 0.3 RL MA_REC/FRESH 2 AC_PANEL 12 CAVS 590(COT) 360(COT)
79 318
306 0.3 LR MA_REC/FRESH 1 AC_PANEL 11 CAVS
307 0.3 R MA_MODE 1 AC_PANEL 10 CAVS 322 923
308 0.3 YR MA_MODE 2 AC_PANEL 9 CAVS 4 3
EVA_SENSOR
2 1
DISP.CHANGER
309 0.3 RW MA_AIRMIX 1 AC_PANEL 8 CAVS YAZAKI 935 337
DT06-2S
310 0.3 WR MA_AIRMIX 2 AC_PANEL 7 CAVS φ14.1 7123-7820 DEUTSCH
311 0.5 BY AC_PANEL 40 RLY.RC 2 CAVS 1 2
280(COT)
312 0.5 BW AC_PANEL 39 RLY.H 2 CAVS 320 316
1250(COT)
313 0.5 BP AC_PANEL 38 RLY.M2 2 CAVS Tape
314 0.5 BL AC_PANEL 37 RLY.M1 2 CAVS
150
316 0.3 GR AC_PANEL 33 EVA_SENSOR 2 CAVS Tape MA_REC/FRESH
240 Tape Tape
317 0.3 L AC_PANEL 27 MA_REC/FRESH 4 CAVS 10 10 JAE
10
40
318 0.5 RY AC_PANEL 26 TO_FLOOR 1 CAVS IL-AG5-7S-S3C1
319 0.3 O AC_PANEL 22 MA_MODE 6 CAVS 360(COT) 290(COT) 190(COT) 260(COT)
320 0.3 GR AC_PANEL 24 EVA_SENSOR 1 CAVS 306 305 317
321 0.3 OB AC_PANEL 25 MA_MODE 4 CAVS 50 1 2 3 4 5 6 7
130
150
Tape
270(COT)
(COT)
220
326 0.5 Br RLY.M2 1 79 CAVS 100(PVC)
1 2
327 2 YR RESISTOR 3 RLY.M2 3 AVS
309 310 304 302 334 330 331 79 1
328 0.5 Br RLY.M1 1 79 CAVS
330 2 RW RLY.H 3 RESISTOR 1 AVS Tape 1 2 3 4 5 6 7 327 335 2
180(COT)
RESISTOR BLOWER_FAN
334 0.3 O 319 MA_AIRMIX 6 CAVS JAE YAZAKI
IL-AG5-7S-S3C1 SUMITOMO
335 2 RW BLOWER_FAN 2 330 AVS 7123-2228
6098-0514
336 0.3 Y RLY.RDC 2 AC_PANEL 36 CAVS
46 307 308 321 301 319
337 0.85 WG DISP.CHANGER 1 RLY.RDC 5 CAVS
1 2 3 4 5 6 7
338 0.5 Br RLY.RDC 1 79 CAVS COMPRESSOR MA_MODE
339 0.5 Br RLY.RDC 3 79 CAVS YAZAKI JAE
923 3 B W TO_FLOOR 3 AVS F(7283-1010) IL-AG5-7S-S3C1
930 2 B W RLY.H 5 AVS
932 0.5 B W AC_PANEL 23 CAVS
933 2 B W RLY.M2 5 AVS
934 2 B W RLY.M1 5 AVS
935 0.85 B DISP.CHANGER 2 923 CAVS
HEATER HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
AC_PANEL
JAE
MX34040SF1 RLY.M2 RLY.M1 RLY.H
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SUMITOMO
310 309 308 307 306 305 302 301 6098-1493
4 4 4
2 1 2 1 2 1
322 319 932 321 318 317 314 313 312
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 313 326 314 328 312 325
680 (COT)
M2 M1 H
220
260
150
TO_FLOOR
YAZAKI W 200
7322-2446
2 1
322 923
Connector 4 3
φ14.1
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT
280 (COT)
79 2 Br TO_FLOOR 2 BLOWER_FAN 1 AVS
301 0.3 GY AC_PANEL 19 MA_MODE 5 CAVS
302 0.3 GW AC_PANEL 18 MA_AIRMIX 5 CAVS MA_MODE
Tape
0.3 OB 321 MA_AIRMIX 4 CAVS JAE
304 240
IL-AG5-7S-S3C1 Tape Tape
305 0.3 RL MA_REC/FRESH 2 AC_PANEL 11 CAVS 4
Tape MA_REC/FRESH
0.3 LR 1 AC_PANEL 12 CAVS 10 10 JAE
306 MA_REC/FRESH 1 2 3 5 6 7
10 IL-AG5-7S-S3C1
0.3 R MA_MODE 1 AC_PANEL 10 CAVS 307 308 321 301 319 260 4
307
40
360(COT) 290 (COT) 190 (COT) (COT) 1 2 3 5 6 7
308 0.3 YR MA_MODE 2 AC_PANEL 9 CAVS
306 305 317
309 0.3 RW MA_AIRMIX 1 AC_PANEL 8 CAVS
180 (COT)
50
310 0.3 WR MA_AIRMIX 2 AC_PANEL 7 CAVS
312 0.5 BW AC_PANEL 39 RLY.H 2 CAVS Tape 190
Tape
130
(COT)
0.5 BP AC_PANEL 38 RLY.M2 2 CAVS
270
150
313 Tape
314 0.5 BL AC_PANEL 37 RLY.M1 2 CAVS
(COT)
220
317 0.3 L AC_PANEL 27 MA_REC/FRESH 4 CAVS
318 0.5 RY AC_PANEL 26 TO_FLOOR 1 CAVS 4
1 2
1 2 3 5 6 7 1
319 0.3 O AC_PANEL 22 MA_MODE 6 CAVS 304 302 334
330 331 79
309 310
321 0.3 OB AC_PANEL 25 MA_MODE 4 CAVS Tape
327 335 2
322 0.5 LR TO_FLOOR 4 AC_PANEL 21 CAVS MA_AIRMIX 3 4
325 0.5 Br RLY.H 1 79 CAVS JAE RESISTOR BLOWER_FAN
IL-AG5-7S-S3C1 SUMITOMO 7123-2228
326 0.5 Br RLY.M2 1 79 CAVS
2 YR RESISTOR 3 RLY.M2 3 AVS 6098-0514 YAZAKI
327
328 0.5 Br RLY.M1 1 79 CAVS
330 2 RW RLY.H 3 RESISTOR 1 AVS
331 2 RL RESISTOR 2 RLY.M1 3 AVS
334 0.3 O 319 MA_AIRMIX 6 CAVS
335 2 RW BLOWER_FAN 2 330 AVS
923 3 B W TO_FLOOR 3 AVS
930 2 B W RLY.H 5 AVS
932 0.5 B W AC_PANEL 23 CAVS
933 2 B W RLY.M2 5 AVS
934 2 B W RLY.M1 5 AVS
AIR CONDITIONER COMPRESSOR HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
Pressure_switch 1 2
SUMITOMO 46 45
6189-0094
800(COT)
COMPRESSER TO_COMPRESSER
YAZAKI YAZAKI
7123-7414-40 M(7282-1010)
1200(PVC) 1920(PVC)
45 46
80
Fues_Box.1
YAZAKI 87
15 1 3618-9703-13 1
5A
16 150 ACC 85 Rly.Acc
2
18 11 86 YAZAKI
5A 1100(PVC 6X7)
7223-6146-30
4
30
Tape 87
3 2 1
160(COT) 2
A/S.1 3 2 1 100 150 R2 85 Rly.R2
SUMITOMO 19 12
6098-0212 900 6 14 4 86 YAZAKI
7223-6146-30
7 6 5 4 6
30
a b
80
No. SIZE COLOR From From:PIN# To To:PIN# KIND
4
1 3 RW A/S.1 1 Rly.Acc 87 AVS 2 1
2 3 Y Rly.R2 87 A/S.1 2 AVS 110 A/S
3 7 Rly.A/S
3 0.5 OB A/S.1 3 Rly.A/S 2 CAVS
SUMITOMO
4 3 RW Rly.Acc 30 A/S.1 4 AVS 5 900
A K 6098-1493
6 3 Y Rly.R2 30 A/S.1 6 AVS 70
17 13 3 9
7 0.5 RG a Rly.A/S 1 CAVS
9 0.85 GB b Rly.A/S 3 CAVS
Tape Diode
11 0.5 RG a Rly.Acc 86 CAVS
Connector YAZAKI
12 0.5 RG a Rly.R2 86 CAVS
13 0.5 RG a Diode K CAVS 7123-9025-30
14 0.5 BW 900 A/S.1 5 CAVS (7321-9823-30)
15 1.25 RW Fues_Box.1 1 1 CAVS
16 1.25 RG a Fues_Box.1 2 CAVS
17 0.5 GB b Diode A CAVS
18 0.5 GB b Rly.Acc 85 CAVS
19 0.5 GB b Rly.R2 85 CAVS
900 0.85 B Rly.A/S 5 A/S.1 7 CAVS
OVERLOAD ALARM HARNESS 1 (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
Tape Press.Sns.2
AMP
TO_FLOOR 174357-2
Z03MGY (Bottom)
3 1 3800 (COT) 1 3
3 2 1 3 2 1
1000 540
PR.1
AMP
1871413-1
TO_FLOOR Terminal2;776349-1
Z03MGY Terminal1,3;776349-3
450 (PVC)
3 1 1 3
3 2 1 1 2 3
80
a
80
AMP
A 100 1871414-2
230
A 1 2
480(COT) 250(COT) 180(COT)
208 205
203 202
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT
200 0.5 RW Option 2 Rly.Alarm 3 CAVS 3 4
202 0.5 WL Press.Sns.2 2 Travel_Alarm 4 CAVS
203 0.5 RL Press.Sns.2 1 Travel_Alarm 3 CAVS
2 1
40
205 0.5 OR Trv.Alarm.SW 3 Travel_Alarm 2 CAVS Tape 160 Option
10
207 0.5 RY Rly.Alarm 5 Alarm.1 1 CAVS 200 920
Z02MGY
208 0.5 BR Rly.Alarm 2 Travel_Alarm 1 CAVS Bushing
209 0.5 RW Rly.Alarm 1 CAVS
920 0.85 B Option 1
200
CAVS
(#4486245)
a
30
921 0.5 B Trv.Alarm.SW 2 a CAVS
922 0.5 B Press.Sns.2 3 a CAVS
34
923 0.5 B Alarm.1 2 a CAVS
Alarm.1
Press.Sns.2 DEUTSCH
YAZAKI DT06-2S
RV03FB 2 1
1 3
870(COT) 680(COT)
203 202 922 923 207
Connector
TRAVEL ALARM HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
Alarm.1
DEUTSCH
DT04-2P Alarm.2
1 2 Z02FGY
1320(H-COT) 1 2
1 2 2 1
P.S_YOBI
Connector Z02FGY
1 2
100
911 3
1 3
2 1 940(COT)
P.S 100 1 910 2 AFL
ACC
Z02MGY 2 910 SUMITOMO
4 5 6195-0021
60
4 6
Tape
Tape
90
34
#4486245
2 1
TURN_LAMP_SW2
80 2 AMP
100 1 171809-1
SWING DEVICE
HMGP
[4720209] TRAVEL DEVICE
MAG-33VP-650F
25.1cm 2/rev [4671390]
18.3MPa
33.8/19.0 cm 3/rev
R=20.615
R=47.4
BLADE CYLINDER L R
(STD. BLADE)
φ105×50φ-140[4714988] R/G R/G
(LONG BLADE)
φ110×φ55-140[YD00002225]
BOOM CYLINDER
DB
Ps Ps (48U)
PB
BOOM SWING φ90×φ55-699[YD00000233]
CYLINDER a1 a2 a2 a1 (55U)
φ90×φ50-666 φ95×φ55-699[4720214]
[4720215]
T1 T1 ARM CYLINDER
(48U)
φ80×φ50-698[YD00000234]
(55U)
φ80×φ50-731[4718112]
P2 P1 P1 P2
(R) (F) (R) (F) BUCKET CYLINDER
(48U)
(L) B M A (R) φ70×φ40-551[YD00000235]
(55U)
CENTER JOINT φ75×φ45-551[4718113]
YV-7261 PILOT VALVE (LEFT)
FEACG P B D [4720212] [4681778/9289085] PILOT VALVE (RIGHT)
(HITACHI LEVER) [4681778/9289085]
[4712959] ARM SWING BOOM BUCKET
SELECTOR VALVE IN OUT R L RAISE LOWER IN OUT
STOP VALVE
ST
[4712375]
C B
STOP VALVE
[4712374]
A
B9
CONTROL VALVE 3 P T 1 4 2 L 2 P T 4 1 3 R
A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 DPK-T04-9P-AA-7853
A9 L3 L1 L4 L2 R2 R4 R1 R3
P A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 [4720210]
LT
LP
RT
RP
B L3 L1 L4 L2 R2 R4 R1 R3
DR3
DR1
MANIFOLD
p k j m h q [YD00002066]
f b 1R c
24.5 L4 X2 3B 5B 1L OPT:
4B 2R
MPa F/C
26.5 YT
26.5MPa
26.5
MPa MPa
Pgr XT XP
T P
( YP2) VP VT
P T
26.5
MPa
Pp1 3A 9A 1 2
2L X1 4A 5A 26.5 4R 3L 3R
e o l i n MPa a g d r p o
RAISE LOWER
AI X2 X1
26.5MPa
BLADE 3 j 4 i l 2 k 1
A PILOT VALVE
Plmax Pls T1 T2 SWING BOOM SWING DR2 BOOM ARM BUCKET AUX. [4647100] RR RF LR LF
BLADE TRAVEL(L) TRAVEL(R) DR2
4A 3A 3B
4B
M TRAVEL PILOT
[4607537] 0.3MPa VALVE
[4609765/9238607]
YT
YP
D1
YP WT WP
OPT:A/C
)
AT
VV PUMP YC
(
A AC
YC A
P T
T AP AT
YT