Plan Bricking 2010 New Rev.2

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Type of Bricks & Castables

MAXIAL - 310 RESISTAL B- 75 Z RESISTAL B - 50 Z RESISTAL B - 40 Z HI - CAST EXTRA REFRACORUND 95 REF CAST 96 GUN CRETE

ANKRAL S - 65 - CB / SE PERILEX PX - 80 PERILEX PX 83 ANKRAL ZE ANKRAL R - 17 - CB / R 2 ALMAG - 85 SRIC MC80 D UREX B - 70 Z UREX B - 50 Z
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115
Row

Meters 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 84
RENCANA BRICKING FEB 2006
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10

15

35

40

45
Meters

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

Spinel Herzynet Spinel Spinel Alumina Alumina


RORAM SIC A GB

ANKRAL ZE
RESISTALB-75Z

ANKRAL R2 ANKRAL ZE ANKRAL R2 M


GERMANY GERMANY GERMANY REFRAMAG-AF RESISTAL B- 75Z RESISTAL B- 50Z,

8.6 M 18 M 6M 13 M 12 M 7M
0.6 M
1.8 M
Spinel Herzynet Spinel Spinel
RORAM SIC A GB

ANKRAL ZE
FLEXDURA

ANKRAL R2 ANKRAL ZE TOPMAG AF


GERMANY GERMANY

8.6 M 14 M 23 M 19 M
1M
1.8 M

GANTI BRICK & CASTABLE


55.6 M

Rencana penggantian brick : M 0 s/d M 84


METER M TYPE
0 s/d 1.4 1.4 : CASTABLE RORAM GB SIC A
1.4 s/d 2.4 1 FLEXDURA
2.4 s/d 11 8.6 : ANKRAL R2
11 s/d 25 14 : ANKRAL ZE
25 s/d 48 23 : TOPMAG AF
48 s/d 67 19 No replace
67 s/d 74 7 : MIX BRICK
74 s/d 83.4 9.4 No replace
83.4 s/d 84.0 0.6 : GUN SIC
TOTAL 83
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69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84

FCLAY

GUN SIC
Mix Brick install
MAXIAL 310
2008

7M 9.4 M
0.6 M

Alumina

GUN SIC
MIX BRICK

7M 9.4 M

0.6 M
STOCK PER 4 JANUARI 2010
Item Number Material Description Qty Bun meters NOTE
400000002010 REF;BRICK;MGOS;VDZ;622;RHI;ANKRAL-R2 480 EA TGL 22 NOP 2009 DIPAKAI UTK PATCHING 2009
400000002009 REF;BRICK;MGOS;VDZ;422;RHI;ANKRAL-R2 2,240 EA 1.86667 REFRAMAG B622: 4120 EA
400000002007 REF;BRICK;MGOS;VDZ;P224;RHI;ANKRAL-R2 0 EA REFRAMAG B422: 5660 (??) EA
400000002008 REF;BRICK;MGOS;VDZ;P225;RHI;ANKRAL-R2 0 EA ANKRAL R2 622: 160 EA
400000001429 REF;BRICK;MGOH;VDZ;B622;RHI;ANKRAL-ZE 4,480 EA
400000001430 REF;BRICK;MGOH;VDZ;B422;RHI;ANKRAL-ZE 480 EA 0.4 TGL ? DES 2009 DIPAKAI UTK PATCHING 2009 NAROGONG
400000001431 REF;BRICK;MGOH;VDZ;P224;RHI;ANKRAL-ZE 0 EA ANKRAL ZE 622: 3360 EA
400000001439 REF;BRICK;MGOH;VDZ;P225;RHI;ANKRAL-ZE 0 EA ANKRAL ZE 422: 2560 EA
400000002006 REF;BRICK;MGOH;VDZ;B422;150L;ANKRAL-ZE 220 EA ANKRAL ZE P 224: 100 EA
400000001434 REF;BRICK;MGOH;VDZ;B422;250L;ANKRAL-ZE 260 EA ANKRAL ZE P 225: 100 EA
400000001437 REF;BRICK;MGOH;VDZ;B622;150L;ANKRAL-ZE 800 EA
400000001433 REF;BRICK;MGOH;VDZ;B622;250L;ANKRAL-ZE 1,080 EA TGL 20 DES 2009 DIPAKAI UTK PATCHING 2009 NAROGONG
400000001435 REF;BRICK;MGOH;VDZ;P224;250L;ANKRAL-ZE 50 EA ANKRAL ZE 622: 3620 EA
400000001436 REF;BRICK;MGOH;VDZ;P225;250L;ANKRAL-ZE 25 EA ANKRAL ZE 422: 2720 EA
400000001679 REF;CC;MGOS;VDZ;B622;REFRAMAG AF 0 EA
400000001678 REF;CC;MGOS;VDZ;B422;REFRAMAG AF 0 EA 0 INFO DR NAROGONG
400000001676 REF;CC;MGOS;VDZ;BP+22;REFRAMAG AF 0 EA SPARE BRICK KITA DISANA 27 ring
400000001677 REF;CC;MGOS;VDZ;BP22;REFRAMAG AF 0 EA (Dikirim 40 ring/8m dipakai 13 ring)
400000000470 REF;BRICK;HALO;ISO;822;RESISTAL B.75Z 160 EA
400000000471 REF;BRCK;HALO;ISO;422;RESISTAL B.75Z 400 EA 0.47059
400000000472 REF;BRCK;HALO;ISO;P224;RESISTAL B.75Z 0 EA 0
400000000473 REF;BRCK;HALO;ISO;P225;RESITAL B.75Z 0 EA
400000001527 REF;BRICK;BAUX+FC;ISO;822;;RESISTAL B50Z 1,540 EA
400000001528 REF;BRICK;BAUX+FC;ISO;422;RESISTAL B50Z 1,720 EA 2.02353
400000000981 REF;BRICK;BAUX+FC;ISO;P221;RESISTAL B50Z 140 EA
400000000982 REF;BRICK;BAUX+FC;ISO;P222;RESISTAL B50Z 280 EA
400000001445 REF;BRCK;FCLY;ISO;822;MAXIAL 310 3,300 EA
400000001444 REF;BRCK;FCLY;ISO;422;MAXIAL 310 3,392 EA 3.99059
400000000985 REF;BRCK;FCLY;ISO;P221 40 EA
400000000986 REF;BRCK;FCLY;ISO;P222 40 EA
400000001018 REF;BRCK;FCLY;ISO;422;UREX 42 720 EA
REF;BRICK;FCLY;ISO;822;UREX 50 60 EA
REF;BRICK;FCLY;ISO;422;UREX 70 1,850 EA
405000001887 REF;BRICK;MGOH;VDZB622;TOPMAG AF
405000001888 REF;BRICK;MGOH;VDZB422;TOPMAG AF
405000001889 REF;BRICK;MGOH;VDZBP22;TOPMAG AF
405000001890 REF;BRICK;MGOH;VDZBP+22;TOPMAG AF
405000001891 REF;BRICK;HALO;ISO;822;FLEXDURA
405000001892 REF;BRICK;HALO;ISO;422;FLEXDURA
405000001893 REF;BRICK;HALO;ISO;P225;FLEXDURA
405000001894 REF;BRICK;HALO;ISO;P224;FLEXDURA
BRICK ALUMINA
422 8082 ea
822 5060 ea
221 180 ea
222 320 ea

Penggunaan Brick Potong Th 2008


Type Beli Stock Pemakaian
250 (224) 50 50 0
'(225) 25 25 0
150 (622) 1000 800 200
'(422) 500 300 200
250 (622) 1000 1080 0
'(422) 500 260 240
KEBUTUHAN BRICK :
NO Maker Type Dimensi Description Length Specific Ratio Plan Actual Stock Order. Notif. W/H Order sisa
1 SIAM HALO ISO REF;BRICK;HALO;ISO;822;FLEXDURA 1 822 100 500 0 600 600 100
FLEXDURA REF;BRCK;HALO;ISO;422;FLEXDURA 1 422 70 350 0 400 400 50
(220mm) REF;BRCK;HALO;ISO;P225;FLEXDURA 1 P224 170 10 0 20 20 10
REF;BRCK;HALO;ISO;P224;FLEXDURA 1 P225 10 0 20 20 10
2 RHI Spinel VDZ REF;BRICK;MGOS;VDZ;B622;RHI;ANKRAL-R2 8.6 B 622 159 6,837 480 7,680 7,200 843
ANKRAL R2 REF;BRICK;MGOS;VDZ;B422;RHI;ANKRAL-R2 8.6 B 422 81 3,483 2240 6,440 4,200 2,957
(220mm) REF;BRICK;MGOS;VDZ;P224;RHI;ANKRAL-R2 8.6 P 224 240 86 0 120 120 34
REF;BRICK;MGOS;VDZ;P225;RHI;ANKRAL-R2 8.6 P 225 86 0 120 120 34
3 RHI Herzinet VDZ REF;BRICK;MGOH;VDZ;B622;RHI;ANKRAL-ZE 14 B 622 159 11,130 4480 17,400 12,920 6,270
ANKRAL ZE REF;BRICK;MGOH;VDZ;B422;RHI;ANKRAL-ZE 14 B 422 81 5,670 480 6,960 6,480 1,290
(220mm) REF;BRICK;MGOH;VDZ;P224;RHI;ANKRAL-ZE 14 P 224 240 140 0 200 200 60
REF;BRICK;MGOH;VDZ;P225;RHI;ANKRAL-ZE 14 P 225 140 0 200 200 60
4 Refratech Spinel VDZ REF;CC;MGOhS;VDZ;B622;TOPMAG AF 23 B 622 161 18,515 0 22,560 22,560 4,045
TOPMAG AF REF;CC;MGOS;VDZ;B422;TOPMAG AF 23 B 422 79 9,085 0 11,160 11,160 2,075
(220mm) REF;CC;MGOS;VDZ;BP+22;TOPMAG AF 23 BP+22 240 230 0 300 300 70
REF;CC;MGOS;VDZ;BP22;TOPMAG AF 23 BP 22 230 0 300 300 70
5 RHI ALUMINA ISO REF;BRICK;BAUX+FC;ISO;822;;RESISTAL B50Z 7 822 100 3500 5060 0 0 1560
MIX BRICK REF;BRICK;BAUX+FC;ISO;422;RESISTAL B50Z 7 422 70 2450 8082 0 0 5632
REF;BRICK;BAUX+FC;ISO;P221;RESISTAL B50Z 7 P221 170 70 180 0 0 110
REF;BRICK;BAUX+FC;ISO;P222;RESISTAL B50Z 7 P222 70 320 0 0 250
Total 46.6
Total Length 55.6
lebih 5% STOCK Brick ajuster
525.0 REF;BRICK;MGOH;VDZ;P224;250L;ANKRAL-ZE 1 B 622 159 10 25 50 25 Clear 50
367.5 REF;BRICK;MGOH;VDZ;P225;250L;ANKRAL-ZE 1 B 422 81 10 0 25 25 Clear 25
10.5 REF;BRICK;MGOH;VDZ;B622;150L;ANKRAL-ZE 1 B 622 159 795 0 1,000 1,000 Clear 1150
10.5 REF;BRICK;MGOH;VDZ;B422;150L;ANKRAL-ZE 1 B 422 81 405 0 500 500 Clear 500
7,178.9 REF;BRICK;MGOH;VDZ;B622;250L;ANKRAL-ZE 1 B 622 159 795 20 1,000 980 Clear 1130
3,657.2 REF;BRICK;MGOH;VDZ;B422;250L;ANKRAL-ZE 1 B 422 81 405 120 500 380 Clear 500
90.3
90.3
11,686.5
5,953.5
147.0
147.0
19,440.8
9,539.3
241.5
241.5
KEBUTUHAN BRICK :
RORAM SIC A GB

RESISTALB-75Z ANKRAL ZE
ANKRAL R2 ANKRAL ZE ANKRAL R2
GERMANY GERMANY GERMANY
REFRAMAG-AF RESISTAL B- 75Z

8.6 M 18 M 6M 13 M 12 M

0.6 M
1.8 M

KURS UER 1 = 14,317 KURS $ 1 = 9,500 1 pc = 0.009 1 pc = 0.012


SIZE PRICE/TON PRICE/TON PRICE/PCS PRICE/PCS LENGTH INSTALL INSTALL TOTAL INSTALL
MAKER TYPE SPESIFIC DESCRIPTION
MM ( UER ) ( IDR ) ( UER ) ( IDR ) (M) ( PCS ) ( TON ) ( IDR )
RHI VDZ MAG-SPIN ANKRAL - R2 220 1027 14,703,559 12.324 132,332.03 8.6 10,492 94.428 1,388,427,669
Germany
RHI VDZ MAG-HERZ ANKRAL - ZE 220 775 11,095,675 6.975 99,861.08 14.0 17,080 153.720 1,705,627,161
austria
REFRA VDZ MAG-HERZ TOPMAG AF 220 920 13,171,640 8.28 118,544.76 23.0 28,060 252.540 3,326,365,966
china 45.6 TOTAL 6,420,420,796

RHI Spinel VDZ REF;BRICK;M 8.6 B 622 159 6,837 7,200


ANKRAL R2 REF;BRICK;M 8.6 B 422 81 3,483 4,160
(220mm) REF;BRICK;M 8.6 P 224 240 86 120
REF;BRICK;M 8.6 P 225 86 120
11,600
RHI Herzinet VDZ REF;BRICK;M 14 B 622 159 11,130 12,640
ANKRAL ZE REF;BRICK;M 14 B 422 81 5,670 6,400
(220mm) REF;BRICK;M 14 P 224 240 140 200
REF;BRICK;M 14 P 225 140 200
REF;BRICK;MGOH;VDZ;B422;150L;ANKRAL-ZE 250
REF;BRICK;MGOH;VDZ;B422;250L;ANKRAL-ZE 200
19,890
Refratech Spinel VDZ REF;CC;MGOh 23 B 622 161 18,515 22,560
TOPMAG AF REF;CC;MGOS 23 B 422 79 9,085 11,160
(220mm) REF;CC;MGOS 23 BP+22 240 230 300
REF;CC;MGOS 23 BP 22 230 300
34,320
NO Maker Type Dimensi Description Jumlah brick ( Cost Brick Price/pcs
RHI Spinel VDZ REF;BRICK;MGOS;VDZ;B622;RHI;ANKRAL-R2 11,600 1,535,051,560 132,332
ANKRAL R2 REF;BRICK;MGOS;VDZ;B422;RHI;ANKRAL-R2
(220mm) REF;BRICK;MGOS;VDZ;P224;RHI;ANKRAL-R2
REF;BRICK;MGOS;VDZ;P225;RHI;ANKRAL-R2
RHI Herzinet VDZ REF;BRICK;MGOH;VDZ;B622;RHI;ANKRAL-ZE 19,890 1,986,236,782 99,861
ANKRAL ZE REF;BRICK;MGOH;VDZ;B422;RHI;ANKRAL-ZE
(220mm) REF;BRICK;MGOH;VDZ;P224;RHI;ANKRAL-ZE
REF;BRICK;MGOH;VDZ;P225;RHI;ANKRAL-ZE
Refratech Spinel VDZ REF;CC;MGOhS;VDZ;B622;TOPMAG AF 34,320 4,068,456,163 118,545
TOPMAG AF REF;CC;MGOS;VDZ;B422;TOPMAG AF
(220mm) REF;CC;MGOS;VDZ;BP+22;TOPMAG AF
REF;CC;MGOS;VDZ;BP22;TOPMAG AF
65,810 7,589,744,505 IDR
GUN SIC
5Z RESISTAL B- 50Z, MAXIAL 310

10 M 13.4 M
0.6 M
TABEL HARGA BRICK

TOTAL CALCULATION

RHI HALO ISO REF;BRICK;ISO;P224;250;RESISTAL B.75Z


RESISTAL REF;BRICK;ISO;P225;250;RESISTAL B.75Z
(220mm) REF;BRICK;ISO;422;250;RESISTAL B.75Z
REF;BRICK;ISO;822;250;RESISTAL B.75Z

SIAM HALO ISO REF;BRICK; 1 822 100 500 40


FLEXDURA REF;BRCK;H 1 422 70 350 2,010
(220mm) REF;BRCK;H 1 P224 170 10 0
REF;BRCK;H 1 P225 10 0

NO Maker Type Dimensi Description Jumlah brick ( Cost Brick Price/pcs


1 RHI Spinel VDZ REF;BRICK;ISO;P224;250;RESISTAL B.75Z 1,200 140,192,064 116,827
ANKRAL R2 REF;BRICK;ISO;P225;250;RESISTAL B.75Z
(220mm) REF;BRICK;ISO;422;250;RESISTAL B.75Z
REF;BRICK;ISO;822;250;RESISTAL B.75Z
2 SIAM HALO ISO REF;BRICK;HALO;ISO;822;FLEXDURA 1,040 140075520 134,688
FLEXDURA REF;BRCK;HALO;ISO;422;FLEXDURA
(220mm) REF;BRCK;HALO;ISO;P225;FLEXDURA
REF;BRCK;HALO;ISO;P224;FLEXDURA
140,075,520

TOTAL COST BRICK 7,729,820,025


300
300
300
300
1,200
600
400
20
20
1,040

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