Digital Positioner 8049

Compact digital positioner for pneumatic control valves.

• Positioner can be integrated into valve actuator (no external mo-

ving parts for stroke feedback)
• Wide range of strokes 3 - 28 mm
• No steady-state air consumption
• Self-adapting to valve actuator
• Configuration and diagnostic functions by PC-software
• Not sensitive to vibrations
• Protection class IP65
• Available with AS-I control
• No instrumental air required (filtration to 20µm satisfy)
• Also available for the use in Ex-Zone 22
• Available with integrated process controller
• Also for quarter-turn actuators (single acting or double acting)

ATEX-Versions:

II 2G Ex ia IIC T4 Gb for Type 8049-ExPro-1

II 1G Ex ia IIC T4 Ga for Type 8049-ExPro-0

ATEX

Technical Information, standard versions

Version 8049-4 8049-2 8049-ExPro
nominal stroke 3 - 28 mm 3 - 28 mm 3 - 28 mm
voltage of the working resistance 3,5 V (175Ω@20mA) 6,5 V (325Ω@20mA) 8V (400Ohm@20mA)
auxiliary energy, pneumatic max. 6 bar max. 6 bar max. 6 bar
air delivery* linear drive 40 Nl/min 24 Nl/min 24 Nl/min
consumption of auxiliary energy in the controlled
< 0,06 Nl/min < 0,4 Nl/min < 0,4 Nl/min
state
Leakage < 0,01 Nl/min
ambient temperature -20 up to +75°C -10 up to +75°C -10 up to +75°C
0/4 - 20 mA
control signal 4 - 20 mA 4 - 20 mA
opt. 0 - 10 V
auxiliary energy, electric 24 VDC max. 10 W none none
adjustment of stroke and zero point self-learning
configuration with PC-Software
air quality according ISO 8573-1:
max. particle size and density: Class 5 Class 3 Class 3
oil content Class 4 Class 2 Class 2
pressure dew point Class 3 Class 3 Class 3
min. 20K (36°F) under ambient temperature
Actuation gas compressed air or non flammable gases (nitrogen, CO2,…)
mounting to control valve standardized mounting kits (also with optical position indicator)
pressure supply port G 1/8“
protection class acc. DIN 40050 IP 65 (additional over pressure in the body with scavenging air)
* at 5 bar pilot pressure

Schubert & Salzer Control Systems GmbH, Bunsenstr. 38, 85053 Ingolstadt, Tel: +49 (0)841-9654 0, Fax: +49 (0)841 9654 590
[email protected], www.schubert-salzer.com
Digital Positioner 8049

Technical Information, ex-versions

Version 8049-ExPro-1 8049-ExPro-0
General explosion-relevant information
IEC 60079-0:2011, Ed. 6
Applied standards
IEC 60079-11:2011, Ed. 6
Type examination certificate (ATEX) BVS 17 ATEX E088
Type examination certificate (IEC) IECEx BVS 17.0080
ATEX label II 2G Ex ia IIC T4 Gb II 1G Ex ia IIC T4 Ga
IEC label Ex ia IIC T4 Gb Ex ia IIC T4 Ga
Temperature ranges Tamb = -10 … +75°C Tamb = -10 … +75°C
Explosion-relevant information for control signal input (Terminals 1 and 2)
Max. input voltage Ui = DC 30V Ui = DC 30V
Max. input current Ii = 120 mA Ii = 120 mA
Max. input power Pi = 1000 mW Pi = 1000 mW
Max. interior capacity Ci = negligable Ci = negligable
Max. interior inductivity Li = negligable Li = negligable
Explosion-relevant information for alarm output (NAMUR EN 60947-5-6) (Terminals 3 und 4)
Max. input voltage Ui = DC 16V Ui = DC 16V
Max. input current Ii = 25 mA Ii = 25 mA
Max. input power Pi = 64 mW Pi = 64 mW
Max. interior capacity Ci = 11 nF Ci = 11 nF
Max. interior inductivity Li = negligable Li = negligable
Explosion-relevant information for binary input (Terminals 5 and 6)
Max. output voltage Uo = DC 5.4V Uo = DC 5.74V
Max. output current Io = 1 mA Io = 1 mA
Max. output power Po = 2 mW Po = 2 mW
Max. external capacity Co = 65 nF Co = 65 nF
Max. external inductivity Lo = 50 mH Lo = 50 mH
Explosion-relevant information for PC-COM
Nominal output voltage 2,8V 2,8V
Max. output voltage Um = 6.1 V Um = 6.1 V
The interface may only be used for configuration provided that there is no
Restriction
explosive atmosphere.
Explosion-relevant information for the external path sensor (version with Plug 4)
Max. output voltage Uo = 5.0 V Uo = 5.0 V
Max. output current Io = 66 mA Io = 66 mA
Max. output power Po = 89 mW Po = 89 mW
Max. external capacity Co = 94 µF Co = 94 µF
Max. external inductivity Lo = 8 mH Lo = 8 mH

Combination possibilities
process controller
with integrated
8049-ExPro
(ex-version)
Version V3
version V5

version V7

8049-IPC
8049-4
(4-wire)

8049-2
(2-wire)

standard body x x x x
ground plate in stainless steel x x x x
positioner completely in stainless steel x x x
positioner for part turn actuator single acting x x x x
positioner for part turn actuator double acting x x
positioner for 50 mm stroke x x x
feed back module RM-2 x
feed back module RM-3 x
feed back module RM-4 x x
gauge block x x x

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Digital Positioner 8049

Positioner with integrated PID-process controller module

• Compact solution for local controlling tasks

• Suitable for fast controlled systems due to a short cycle time (only 50 ms)
• Internal or external set point value possible
• LED-display easy to read
• Analog inputs and Pt100
• Configurable as P-, PI-, PD- and PID-controller
• Class of protection IP 65

Supply voltage 24 VDC +/-10 %, 350 mA, max. (with positioner)

Sample rate 50 ms
Pt100
Control variable
0/4..20 mA
over keyboard or
Set point value
0/4...20 mA, 0/2...10 V
OFF: 20 ms, (Pt100: 200 ms)
Input filter control variable
ON: 800 ms
absolute direct/inverse,
Alarm output relative direct/inverse,
Band direct/inverse
Capacity alarm output max. 24 VAC or DC, max. 70 mA
P (with working point y0),
PD (with working point y0),
Control mode
PI,
PID
Ambient temperature -20 up to 75°C
Protection class IP65

Connection example Pt-100

Positioner 8049 IPC
1 screw terminals B screw terminals A 1
24V DC +
2 (IPC-Plate) (Positioner-Plate) 2
- U
Pt100 3 3

+ 0/4 ... 20mA

4 external set point Alarm
output
4
max 24V AC/DC
#
I - 5 5
max 70mA

6
7 6
7

Connection example mA-sensor

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Digital Positioner 8049

Accessories
Analogue feedback modules
• Feedback on current valve position
• Feedback signal does not require calibration
• Easy to retrofit

Analogue feedback module RM-2

• Feedback for 4 wire design
• 2 electrically isolated limit signal transmitters
• Limit signal transmitters freely adustable (0-100%) with potentiometer
• Binary input 24V

Technical Information
Supply voltage 24V DC (±10%)
Output signal 4 - 20 mA
Max. adm. working resistance < 700 Ohm
Temperature range -20 . . .+75°C
Limit signal transmitters 2 pieces
Switching range adjustable 0-100%
Switching capacity of the limit sign.trans. 24V AC/DC , 70mA
Switching hysteresis ca. 2,5%

Feedback module RM-3

• Feedback for 4 wire design
• 2 limit signal transmitters according NAMUR (EN60947-5-6)
• Limit signal transmitters freely adustable (0-100%)
with software „DeviceConfig“

Technical Information
Output signal 4 - 20 mA
Internal load < 7,6V (380 Ω)
Temperature range -20 . . .+75°C
Limit signal transmitters 2 pieces (NAMUR)
Switching range adjustable 0-100%
Switching hysteresis ca. 2,5%

Feedback module RM-4

• Feedback for 2 wire design
• 2 limit signal transmitters according NAMUR (EN60947-5-6)
• Limit signal transmitters freely adustable (0-100%) with soft-
ware „DeviceConfig“

Technical Information
Output signal 4 - 20 mA
Internal load < 8V (400 Ω)
Temperature range -20 . . .+75°C
Limit signal transmitters 2 pieces (NAMUR)
Switching range adjustable 0-100%
Switching hysteresis ca. 2,5%
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Digital Positioner 8049

Gauge block
• Gauge block between positioner and connection block
• Reading range of 0-6 bar
• Pressure reading in bar and PSI
• Easy to retrofit

optical position indication for quarter-turn actuators

Materials
version version
standard version
„ground plate in stainless steel“ „completely stainless steel“
positioner housing Vestamid (electroconductive) Vestamid (electroconductive) stainless steel
ground plate Aluminium, KTL-coated stainless steel stainless steel

Housing Versions
Standard version Completely stainless steel Ground plate in stainless steel

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Digital Positioner 8049

Ordering number system

quote only if required
8049/ - - - S -
Basic design
dig. positioner 8049-4 (version 5) 4P5
dig. positioner 8049-2 2P7
dig. positioner 8049-ExPro-1 EP3
dig. positioner 8049-ExPro-0 0P3
For acutator
single acting 1
double acting 2
Air delivery
low L
standard S
high H
Body
aluminium / plastic 0
stainless steel ground plate 1
body in stainless steel 2
Electro-pneumatic connection
cable bushing 2 x M16x1,5 0
NPT-thread 1/2" 1
plug connection M12x1, 5-pin 2
Pneumatic connection
G 1/8" 0
NPT 1/8" 1
Position measuring
linear potentiometer without sensing pin 0
linear potentiometer with standard sensing pin (L=99,6mm) 1
linear potentiometer with curtated sensing pin (L=94,4 mm) G
rotary potentiometer for semi-rotary drive 2
EMV-galvanic separating module for exterior path sensor 3
Optical indicator
without indicator 0
indicator disc for sensing pin in PA 1
indicator disc for sensing pin in metal 2
rotation angle indicator 3
Auxiliary module
without auxiliary module 0
intelligent feedback modul RM2 with two limiting value encoders 2
intelligent feedback modul RM3 with two limiting value encoders according NAMUR 3
intelligent feedback modul RM4 with two limiting value encoders according NAMUR 4
IPC-process controller C
ASI A
Accessories
without accessories 0
manometer bloc single acting, scaling in bar and PSI 1
optical position indicator for rotating actuators 2
Further details
special design (quote only if required) S
positioner montage (only for the manufacturer) M
Settings
standard -
settings on customer request 1
Special design
without -
separated version incl. exterior path sensor for lift drive 1
special design for ex zone 22 (dust) 2

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Digital Positioner 8049

Dimensions
For linear actuators

For quarter-turn actuators

115

2 x M15x1,5
130

26 26
G 1/8"
17,5

25

Y2 P
Y1

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Digital Positioner 8049

Configuration-Software „DeviceConfig“
Setup-Parameters
Adjustment of controlling parameters (input signal, stroke limitation, tight closing function, control hysteresis, valve
function,...)

Live-Monitor
The operating conditions of the positioner, can be viewed with the live monitor.

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 Digital Positioner 8049

Configuration-Software „DeviceConfig“
Diagnostic data
Informations of valve stroke,running time, soft- and hardware-versions, achieved temperature- and stroke
levels, error messages, number of cycles, operating hours...

application example
Positioner 8049 top mounted on Positioner 8049 top mounted on Aseptic
GS-Control Valve Type 8021 Right Angle Control Valve Type 6051
with stainless steel body
Text and pictures are not binding. We reserve the right, to alter the equipment.

8049 - data sheet/Version: 22.10.2019 9/9