Manual RLR 300 A 700 UK
Manual RLR 300 A 700 UK
Manual RLR 300 A 700 UK
Code
2200772303 00
Edition 09/2003
INSTRUCTION AND MAINTENANCE MANUAL
FOR INSTALLATION
SEE PAG. 81
READ THIS MANUAL CAREFULLY BEFORE CARRYING OUT ANY OPERATIONS ON THE
COMPRESSOR UNIT.
CONTENTS
PART A: INFORMATION FOR THE USER
1.0 GENERAL CHARACTERISTICS
2.0 INTENDED USE
3.0 OPERATION
4.0 GENERAL SAFETY STANDARDS
5.0 DESCRIPTION OF DANGER SIGNALS
6.0 DANGER ZONES
7.0 SAFETY DEVICES
8.0 POSITION OF PLATES
9.0 COMPRESSOR ROOM
10.0 TRANSPORT AND HANDLING
11.0 UNPACKING
12.0 INSTALLATION
13.0 DIMENSIONS AND TECHNICAL DATA
14.0 MACHINE ILLUSTRATION
15.0 ORDINARY MAINTENANCE TO BE DONE BY THE USER
16.0 PERIODS OF INACTIVITY
17.0 SCRAPPING THE UNIT
18.0 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE
19.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES
PART B: INFORMATION RESERVED FOR TECHNICALLY SKILLED PERSONNEL
20.0 STARTING UP
21.0 GENERAL ORDINARY MAINTENANCE REQUIRES TRAINED PERSONNEL
22.0 CHANGING THE OIL
23.0 CHANGING THE OIL SEPARATING FILTER
24.0 BELT TENSION
25.0 REPLACING THE BELT
26.0 FLOW DIAGRAM
27.0 CALIBRATIONS FOR DRYER
- WIRING DIAGRAM (ON THE BACK COVER)
IMPORTANT: A COPY OF THE WIRING DIAGRAMS CAN BE FOUND INSIDE THE ELECTRIC BOARD OF THE
COMPRESSOR.
HP 3 - 4 - 5,5 - 7,5
KW 2,2 - 3 - 4 - 5,5
MACHINE AND MANUFACTURER IDENTIFICATION DATA
FIG. 1
1
1
In the event of breakdown or malfunction of the machine, switch it off and do not tamper with it.
If repairs are needed, apply only to a technical assistance centre approved by the manufacturer and insist on the use
of original spare parts.
Failure to comply with the above may endanger the safety of the machine.
INTRODUCTION
Keep this manual with care for future consultation; the use and maintenance manual is an integral part of the
machine. Read this manual carefully before carrying out any operations on the compressor unit.
The installation of the compressor unit and all operations involving it must be performed in conformity with the
regulations in force concerning electric plants and personal safety.
BEFORE REMOVING THE PROTECTIVE GUARDS TO CARRY OUT ANY MAINTENANCE ON THE MACHINE, SWITCH OFF
THE ELECTRIC POWER SUPPLY AND DISCHARGE THE RESIDUAL PRESSURE INSIDE THE UNIT.
ALL WORK ON THE ELECTRIC PLANT, HOWEVER SLIGHT, MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED
PERSONNEL.
- To prevent internal corrosion, which could compromise the safety of the compressed air tank, the condensation
that is produced must be discharged at least once a week.
- The thickness of the tank should be controlled against legislation currently in force in the country where the tank
is installed.
- The tank cannot be used and must be replaced if the thickness falls below the level given in the instruction
documents for the tank.
- The tank can be used within the temperature limits given in the conformity declaration.
The manufacturer does not accept responsibility for damage caused as a result of negligence of failure to abide by the
instructions given above.
THIS MACHINE IS NOT SUITABLE FOR EXTERNAL INSTALLATION
THIS MACHINE CORRESPOND TO THE ESSENTIAL SAFETY REQUIREMENTS FORESEEN FROM THE EUROPEAN
STANDARD (98/37 CE), AND THE RULE EN 292
The compressor units use single-stage screw rotary air compressors with oil injection.
The system is self-bearing and does not require bolts or other devices to anchor it to the floor.
The unit is completely assembled in the factory; the necessary connections for setting it up are:
• connection to the power mains (see installation chapter)
• connection to the compressed air network (see installation chapter)
The compressor has been built to supply compressed air for industrial use.
The machine cannot be used in premises where there is a risk of fire or explosion or where work is carried out which
releases substances into the environment which are dangerous with regard to safety (for example: solvents,
inflammable vapours, alcohol, etc.).
In particular the appliance cannot be used to produce air to be breathed by humans or used on direct contact with
foodstuffs. These uses are allowed if the compressed air produced is filtered by means of a suitable filtering system
(Consult the manufacturer for these special uses.)
This appliance must be used only for the purpose for which it was specifically designed.
All other uses are to be considered incorrect and therefore unreasonable.
The Manufacturer cannot be held responsible for any damage resulting from improper, incorrect or unreasonable use.
3.0 OPERATION
3.1 OPERATION FOR COMPRESSOR
The electric motor and the compressor unit are coupled by means of a belt transmission.
The compressor unit takes in the outside air through the suction valve. The intake air is filtered by the filter cartridge
fitted upstream from the intake valve. Inside the compressor unit, the air and the lubricating oil are compressed and
sent to the oil separating tank where the oil is separated from the compressed air; the air is then filtered again by the
oil separating cartridge to reduce the amount of suspended oil particles to a minimum. The machine is fitted with a
suitable air-cooling system.
The machine is protected by a special safety thermostat: if the oil temperature reaches 105 ÷ 110 °C the machine cuts
out automatically.
The dryer runs completely automatically; it is calibrated in the factory for a dew point of ~ 3 °C and therefore no further
calibrations are required.
AIR INLET
CONDENSATE
DRAIN
The appliance may be used only by specially trained and authorized personnel.
Any tampering with the machine or alterations not approved beforehand by the Manufacturer relieve the latter of
responsibility for any damage resulting from the above actions.
The removal of or tampering with the safety devices constitutes a violation of the European Standards on safety.
ATTENTION: UPSTREAM OF THE MACHINE INSTALL AN ISOLATOR KNIFE-SWITCH WITH AN AUTOMATIC CUTOUT
AGAINST CURRENT SURGES AND EQUIPPED WITH A DIFFERENTIAL DEVICE FOR CALIBRATIONS SEE WIRING
DIAGRAM ON LAST PAGE
ALL WORK ON THE ELECTRIC PLANT, HOWERE SLIGHT, MUST BE CARRIED OUT BY PROFRSSIONALLY SKILLED
PERSONEL.
(2) FIG. 3
(8)
(9)
(2)
(1)
(2)
(3) FIG. 3A
(2)
(2)
(6)
(1) (2)
(9)
(6)
(3)
(1)
(6)
1) Safety screws
2) The front protection can be opened with a special key
3) Fixed protection device - cooling fan / pulley
4) Safety valve
5) Emergency stop
6) Oil filling cap (with safety breather)
1 FIG. 4
5
4
1
2
1
1
1) Safety valve
2) Protective switch cap.
3) Protective pressure switch cap.
4) Relay for compressor (automatic)
5) Overload protector for compressor
2 FIG. 5
FIG. 6
1
1
2
2
8.2 POSITION OF THE DANGER PLATES FOR DRYER UNIT AND TANK
The plates fitted on the compressor unit are part of the machine; they have been applied for safety purposes and must
not be removed or spoiled for any reason.
1) Connector fixing data plate D50322
2) Dangers plate D10806
FIG. 7
2
1 2
FIG. 8
1 1
3 3
1 3 4 5 6
FIG. 9
4 4
4
1 2
FIG. 10
FIG. 11
11.0 UNPACKING
After removing the packing, ensure that the machine is unbroken and that there are no visibly damaged parts.
If you are in doubt, do not use the machine but apply to the manufacturer technical assistance service or to your
dealer. The packing material (plastic bags, polystyrene foam, nails, screws, wood, metal strapping, etc..) must not be
left within the reach of children or abandoned in the environment, as they are a potential source of danger and
pollution.
Dispose of these materials in the approved collection centres.
12.0 INSTALLATION
12.1 POSITIONING
After unpacking the equipment and preparing the compressor room, put the machine into position, checking the
following items:
Ensure that there is sufficient space around the machine to allow maintenance (see Fig. 12).
Check that the compressor is standing on a perfectly flat floor.
FIG. 12
2 1
1
MINIMUM mt. 2
MINIMUM mt. 2
SINGLE-PHASE DRYER
SUPPLY LEAD
THREE-PHASE OR
SINGLE-PHASE
SCREW-COMPRESSOR
SUPPLY LEAD.
ENSURE THAT THE OPERATOR CAN SEE THE WHOLE MACHINE FROM THE CONTROL PANEL AND CHECK
THE PRESENCE OF ANY UNAUTHORIZED PERSONS IN THE VICINITY OF THE MACHINE.
ONLY PROFESSIONALLY SKILLED PERSONNEL MAY HAVE ACCESS TO THE ELECTRIC PANEL. SWITCH OFF THE
POWER BEFORE OPENING THE DOOR OF THE ELECTRIC PANEL.
COMPLIANCE WITH THE REGULATIONS IN FORCE CONCERNING ELECTRIC PLANTS IS FUNDAMENTAL FOR
OPERATOR SAFETY AND FOR THE PROTECTION OF THE MACHINE.
CABLES, PLUGS AND ALL OTHER TYPE OF ELECTRIC MATERIAL USED FOR THE CONNECTION MUST BE SUITABLE
FOR THE USE AND COMPLYING WITH THE REQUIREMENTS STATED BY THE REGULATIONS IN FORCE.
Fit a manual interception valve Ref. 1 between the machine and the compressed air network so that the compressor
may be isolated during maintenance operations; (see figure 13 ) .
PIPES, FITTINGS AND CONNECTIONS USED FOR THE CONNECTION OF THE ELECTROCOMPRESSOR TO THE
COMPRESSED AIR NETWORK MUST BE SUITABLE TO THE USE ACCORDING TO THE PRESCRIPTIONS OF THE
REGULATIONS IN FORCE IN THE COUNTRY OF USE.
ALL DAMAGE DUE TO THE FAILURE TO COMPLY WITH THESE INDICATIONS CANNOT BE ATTRIBUTED TO THE
MANUFACTURER AND MAY CAUSE INVALIDITY OF THE GUARANTEE CONDITIONS.
FIG. 13
ALWAYS USE A
1 FLEXIBLE PIPE
2 1
2
The manual drainage Ref. 2 Fig. 13 the condensate automatic Ref. 3 Fig. 13, are led outside the machine with a
flexible pipe that may be inspected. Drainage must comply with the local regulations in force.
ALL DAMAGE DUE TO THE FAILURE TO COMPLY WITH THESE INDICATIONS CANNOT BE ATTRIBUTED TO THE
MANUFACTURER AND MAY CAUSE INVALIDITY OF THE GUARANTEE CONDITIONS.
12.4 STARTING UP
See part B of this manual, Chpter 20.0
W W
H H
L L
Air Air
Dimensions (mm) Dimensions (mm)
HP 3-4-5,5-7,5 connetion HP 3-4-5,5-7,5 connetion
KW 2,2-3-4-5,5 L W H KW 2,2-3-4-5,5 L W H
½” ½”
1420 550 1255 1420 550 1255
HP 3 HP 4 HP 5,5 HP 7,5
kW 2,2 kW 3 kW 4 kW 5,5
Setting pressure bar 10 10 10 10
Standard air capacity cfm. 8.5 11.3 16.6 21.2
Net weight kg ( without dryer) 155 157 159 164
Net weight kg ( with dryer) 187 191 193 198
Setting thermostat °C 105 ÷ 110 (permanent setting)
Oil load LT. ~ 2,5 ~ 2,5 ~ 2,5 ~ 2,5
bar
R 134a Nominal Nominal Nominal MAX.
Power W
TYPE Weight Kg.
Power W
Power W
DRYER Kg.
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
D1 30 0,400 0,400 200w 241w 38w 38w 238w 279w bar 16
17
5
4
6
16
14
9
13
15 7
10
1
3 12
11
2
16
15
8 FIG. 15
1 14 3
10
7
6 5
2
15
13
11
4
18
12
17
9
16
BEFORE CARRYING OUT THE OPERATION TEST, READ CAREFULLY AND ACQUIRE A GOOD KNOWLEDGE OF THE
COMMAND FUNCTIONS.
7
1
6
2
3 9
4 DRYER CONTROL
BOARD
8
5
COMPRESSOR
CONTROL BOARD FIG. 16
IMPORTANT: WHEN THE SWITCH Ref. 2 IS IN POSITION "OFF" THE TERMINALS ARE STILL LIVE.
CAUTION: To start the compressor after an emergency stop due to the oil overheating protection triggering (signal light
alarm Ref. 4 Fig. 16), proceed as follows:
- Eliminate the reason for the emergency stop due to overheating (no oil, dirty radiator, etc.).
- Wait for a few minutes for the temperature to fall below the threshold limit for the thermostat (app. 85 °C).
- Unscrew the cover (Ref. 5) so that the RESET button is uncovered.
CAUTION: If the RESET button is pressed, the machine starts immediately, before pressing the RESET
button check that all the safety protections are in place.
- Press the RESET button.
If the problem continues, refer to the faultfinder and solutions for the first intervention, Chapter 19.0.
CAUTION: WAIT AT LEAST 30 SECONDS BEFORE STARTING THE MACHINE AFTER SWITCH
OFF.
BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
The maintenance jobs described in this chapter may be carried out by the user.
The more complex maintenance jobs which require professionally skilled personnel are listed in the chaper on
GENERAL ROUTINE MAINTENANCE. (See Chap. 21.0)
These maintenance intervals are recommended for work environments that are not dusty and are will ventilated. For
particularly dusty environments, double the frequency of controls.
Every 4000 hours n n Clean the finned surface of the air-oil cooler
n n Change the oil separating filter
If the compressor work cycle contemplates long pauses during which the machine cools down, a certain amount of
condensate will gather in the oil tank. This happens, for example, when stopping overnight or at weekends.
The condensate must be drained off every 50 hours or every week. This operation may be performed only when the
machine is cold, that is when it has been switched off for at least 8 hours.
BEFORE DRAINING THE CONDENSATE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE
POWER MAINS.
Proceed as follows:
- Stop the machine, turning in “OFF” position the isolating switch Ref. 1 Fig. 17.
- Press the button switch Rif. 2 Fig. 17 (on the dryer if fitted).
- Turn on the differential supply switch, Ref. 3 (on the screw-compressor) and Ref. 4 (on the dryer if fitted) Fig. 17.
FIG. 17
9
3 4
9 3
1
1
2
5
5
USE OIL OF THE SAME TYPE AS THAT ALREADY IN THE MACHINE; DO NOT MIX DIFFERENT TYPES OF OIL
- Stop the machine, turning in “OFF” position the isolating switch Ref. 1 Fig. 17.
- WAIT A FEW MINUTES FOR THE FOAM IN THE OIL COLLECTOR TO ABATE.
- Check the oil level on the indicator Ref. 7 Fig. 17.
- If the oil level is below minimum, fill up as follows
- Press the button switch Rif. 2 Fig. 17 (on the dryer if fitted)
- Turn on the differential supply switch, Ref. 3 (on the screw-compressor) and Ref. 4 (on the dryer if fitted) Fig. 17.
USE OIL OF THE SAME TYPE AS THAT ALREADY IN THE MACHINE; DO NOT MIX DIFFERENT TYPES OF OIL.
BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THAT THE ELECTRIC POWER SUPPLY HAS
BEEN DISCONNECTED.
- Open the front protection Ref. 5 Fig. 17 using the special key.
- Remove the fixed protection device (machine cover) Ref. 9 Fig. 17.
- Slowly unscrew the oil cap Ref. 8 Fig 17, ensuring there is no pressure inside.
- Top up to maximum level Ref. 7 Fig. 17, with oil of the same type in the compressor.
- Close the oil manifold cap Ref. 8 Fig. 17.
- Close the fixed protection (machine cover) Ref. 9 Fig. 17 device again, using the appropriate safety screws.
- Close the front protection Ref. 5 Fig. 17.
- Remove the fixed protection device (machine cover) Ref. 5 Fig. 18.
- Remove the cover Ref. 6 Fig. 18 (Check the direction of the arrow).
- Remove the filter Ref. 7 Fig. 18.
FIG. 18
4 6
3
5
2
1
7
5
3
- Clean the filter with a jet of air, working from inside to outside, DO NOT USE WATER OR SOLVENTS. Alternatively, fit a
new filter.
- Clean the disk on which the filter rests with a clean cloth.
- Fit the filter and the cover
- If necessary, dispose of the old filter in conformity with the local regulations in force.
- Close the fixed protection (machine cover) Ref. 5 Fig. 18 device again, using the appropriate safety screws.
BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
The automatic and manual (Rif. 1 and Ref. 2 Fig. 19)condensation emptying should be checked every 500 hours or
once a month.
Proceed as follows:
- Press the "TEST" button, Ref. 1 Fig. 19, for a few seconds to check if the condensation is correctly emptied from the
drainage pipe
- Check manual condensation emptying from the tank, to ensure that condensation is correctly emptied from the valve,
Ref. 2 Fig. 19 (DRAIN EVERY WEEK).
FIG. 19
BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
FIG. 20
3 4
2 5
1
6 FIG. A
10
15.8 CLEAN THE DIRT COLLECTION FILTER FOR DRYER (Ref. 9 - 10 Fig. 20)
BEFORE CARRYING OUT ANY MAINTENANCE IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
Proceed as follows:
- Close the tap Ref. 7 Fig. 20
6 FIG. 21
7 3
1
4 5
8
4
During periods of inactivity the weather must be protected against atmospheric agents, dust and humidity which could
damage the motor and the electrical system.
To restart the machine after periods of inactivity, consult the manufacturer.
17.0 SCRAPPING THE UNIT
If the machine is to be scrapped, it must be dismantled into parts of the same material, to be disposed of according to
the local regulations in force.
ALWAYS RESPECT THE REGULATIONS IN FORCE FOR DISPOSAL OF OLD OIL AND OTHER
POLLUTING MATERIALS SUCH AS SOUND-DEADENING, INSULATING FOAM, ETC.
HP 3 - 4 - 5,5 - 7,5
Ref. DESCRIPTION Code kW 2,2 - 3 - 4 - 5,5
10 bar
1 Suction air filter 2200 640815 n
2 Oil filter 62 179 006 00 n
3 Separator cartridge 62 179 007 00 n
FIG. 22
3
2
N.B. OPERATIONS MARKED n n MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL APPROVED
THE MANUFACTURER
ALL WORK MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL. BEFORE CARRYNG OUT ANY
MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS.
1) The machine does not start 1A - no powert - check the power supply line,
Chapter 12.2
1B - the transformer protection fuse is
broken - replace fuse (Ref. 8 Fig. 16)
2) The machine does not start 2A - the thermal protection in the main - To rearm, turn the isolation switch
engine has triggered to “OFF” / “ON”.
3) The machine does not start, the oil 3A - the oil-overheating thermostat - environment temperature too high;
overheating signal light is on has triggered. improve ventilation in the
(Chap. 14.3). compressor room, Chapter 9.2
n n - cooling radiator is dirty, clean the
radiator
- oil level too low; top up the oil tank
- Rearm the safety thermostat, refer
to CHAP. 14.3
5) Excess oil consumption 5A - deteriorated oil separating filter n n - change the oil separating filter,
oil level is too high Chapter 23
ALL WORK MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL. BEFORE CARRYNG OUT ANY
MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS.
N.B. OPERATIONS MARKED n n MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL APPROVED
THE MANUFACTURER
2B) The dryer is working outside its -Check the flow rate of treated air
rating -Check the room temperature
-Check the air temperature at the
drier inlet.
2C) The dryer is working under bad nn -Check the good operation of the
conditions of condensation fan.
3) The compressor head is very hot Make reference to 2B
(> 55 °C) Make reference to 2C
3A) The cooling circuit is not working nn -Check if there are leaks of
with the right gas charge refrigerating gas.
nn - Charge it again.
4) Motor cuts out on overload Make reference to 2B
Make reference to 2C
Make reference to 3A
5) The motor hums and does not The line voltage is too low. -Contact the electric power
start. You switched the machine off and company
on again without leaving enough -Wait a few minutes before starting
time for the pressure balancing. the machine again.
The starting system of the motor nn -Check the running and starting
is defective. relays and condensers (if any)
6) The compressor is very noisy. Troubles with the internal
mechanical parts or with the
valves
PART “B”
20.0 STARTING UP
BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THAT THE ELECTRIC POWER SUPPLY HAS
BEEN DISCONNECTED.
3 Oil 4 FIG. 23
If the machine should be started at very low temperatures (below -5 / -10 °C) keep the button shown in Ref. 1 Fig. 24A
pressed for a few seconds (cut-out oil thermostat) and at the same time start the machine as already explained. As
soon as the oil reaches a temperature around 0 °C, the machine will be able to work correctly.
THE BUTTON REF. 1 FIG. 24A MUST NOT BE BLOCKED, AS IT CUTS OUT THE SAFETY THERMOSTAT AND WOULD
CREATE A SAFETY HAZARD AND DANGER OF FIRE.
ALL WORK ON THE ELECTRIC PLANT, HOWEVER SLIGHT, MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED
PERSONNEL.
- Disconnect the energy supply and invert two connections as per Ref. 1 Fig. B.
IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE CAN BE STARTED.
FIG. 24
3 1 FIG. A FIG. B
1
OK
These cables are part of PHASE INCORRECT
the machine l~ 4 meters
FIG. 24A
BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS.
MAINTENANCE SCHEDULE
These maintenance intervals are recommended for work environments that are not dusty and are will ventilated. For
particularly dusty environments, double the frequency of controls.
N.B.: THE OPERATIONS MARKED n ARE DESCRIBED IN PART "A" OF THIS MANUAL ON CHAPTER 15.1
CAUTION: THIS OPERATION MUST BE DONE TOGETHER WITH THE OIL FILTER AND AIR FILTER
EXCHANGE
BEFORE CARRYING OUT ANY MAINTENANCE JOB IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT
FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION NETWORK.
Oil changing is an important operation for the compressor:
if the lubrication of the bearings is not efficient, the compressor life will be short.
The oil must be changed when the machine is still warm, that is immediately after stopping it.
The suggestions listed below should be scrupulously followed.
After draining the old oil out of the machine Ref. 1 Fig. 25.
- Fill the oil manifold Ref. 2 Fig. 25 up to the level mark
- Pour a drop of oil into the intake unit, as described in CHAP. 20.1
- Close all the protections (cover and front protection)
- Start the compressor.
- After about 1 minute, stop the machine, turning in “OFF” position the isolating switch Ref. 3 Fig. 25.
PROCEED AS DESCRIBED AT CHAPTER 15.3
FIG. 25 Oil
THE OLD OIL MUST BE DISPOSED OF IN COMPLIANCE WITH THE REGULATIONS IN FORCE.
NOTE ON LUBRICANTS
When delivered the machine is filled with oil.
In normal conditions of use, these lubricants have proved to be able to withstand use for as many as 4.000 hours.
However, due to the external polluting agents that get into the compressor with the air that it takes in, it is advisable to
change the oil at more frequent intervals, as indicated on the routine maintenance chart.
If the compressor is being used at high temperatures (continuous operation above 90 °C) or in particularly severe
conditions, we advise changing the oil at shorter intervals than those recommended.
BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE
ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT
UNDER PRESSURE.
N.B. INTERNAL PRESSURE IS AUTOMATICALLY DISCHARGED AFTER ABOUT 30 SECONDS WHEN THE MACHINE IS
TURNED OFF
Proceed as follows:
- Open the front panel Ref. 1 Fig. 26 with the special key.
- Remove the fixed protection device (machine cover) Ref. 2 Fig. 26.
- Remove the oil separation filter Ref. 3 and oil filter Ref. 4 Fig. 26
- Lubricate the filter seals with a little oil before fitting.
- Tightening must be done by hand.
- Close the fixed protection (machine cover) Ref. 2 Fig. 26 device again, using the appropriate safety screws.
- Close the panel Ref. 1 Fig. 26.
FIG. 26
2
3
4
BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE
ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT
UNDER PRESSURE.
FIG. 27
2
6
1
5 5
F f
Fig. A
6 mm
1 - F = 5 kg., force to be applied at the centre line, at right angles to the new belt.
2 - f = 6 mm., clearance after the application of F. (after 100 h operation F = 3 kg.)
BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT OFF THE MACHINE FROM THE
ELECTRICAL MAINS AND FROM THE COMPRESSED AIR DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT
UNDER PRESSURE.
Proceed as follows:
- Open the front panel Ref. 1 Fig. 28 with the special key.
- Remove the fixeds protections device Ref. 2, 3, 4 Fig. 28.
- Slacken the screws by half a turn Ref. 5 Fig. 28
- Release belt tension by unscrewing the screw Ref. 6 Fig. 28
- Unscrew screws Ref. 7 Fig. 28, remove the ferrule Ref. 8
- Dismantle and remove the belt Ref. 9 from the fan opening, and fit the new belt following the instructions in reverse
order.
- To set belt tension, proceed as given in Chap. 24.0
- Reassemble the virola Ref. 8 Fig. 28
- Reassemble the permanent protections Ref. 2, 3 Fig. 28 fixing them in place with the special safety screws
- Close the panel Ref. 1 Fig. 28
FIG. 28
2
1 6
5
5
3
STANDARD AIR
CAPACITY
NO DRYER
STANDARD AIR
CAPACITY
WIHT DRYER
AIR CIRCUIT
OIL CIRCUIT
CONTROL CIRCUIT
1) Closing cap
2) Adjusting screw
R134a R134a
RATED
VALUES 1÷3 2,1 ÷ 2,3 4 ÷ 10 8 ÷ 11,7 36 ÷ 48 50 ÷ 95
AIR INLET
CONDENSATE
DRAIN
1 REFRIGERANT COMPRESSOR
2 REFRIGERATION FLUID CONDENSER
3 MOTOR FAN
4 EVAPORATOR
5 DEMISTER CONDENSATE SEPARATOR
6 IMPURITY TRAP
7 EXPANSION CAPILLARY TUBE
8 REFRIGERATION FLUID FILTER
9 HOT GAS BYPASS VALVE
10 AIR-TO-AIR EXCHANGER (EXCEPT D 1 – D 2 – D 3 – D 4)
11 DEW POINT THERMOMETER
12 FAN PRESSURE SWITCH
13 LIQUID SEPARATOR
14 CONDENSATE DISCHARGE SOLENOID VALVE
15 TIMER RELAY
NOTE
HP 3 - 4 - 5,5 - 7,5
KW 2,2 - 3 - 4 - 5,5
READ THIS MANUAL CAREFULLY BEFORE CARRYING OUT ANY OPERATIONS ON THE
COMPRESSOR UNIT.
POSITION OF PLATES
FIG. 29
FIG. 30
Fit a manual interception valve Ref. 1 between the machine and the compressed air network so that the compressor
may be isolated during maintenance operations; (see figure 31 ).
FIG. 31
FIG. 32
Clean the filtering panel with a jet of air wash it with water, do not use solvents.
FIG. 33
THREE-PHASE OR SINGLE-PHASE
SCREW-COMPRESSOR SUPPLY
LEAD
HP 3 - 4 - 5,5 - 7,5
Ref. DESCRIPTION Code kW 2,2 - 3 - 4 - 5,5
10 bar
1 Filtering panel 2202260700 n
PART “B”
THIS PART B OF THE INSTRUCTIONS MANUAL IS RESERVED FOR PROFESSIONALLY SKILLED
PERSONNEL APPROVED THE MANUFACTURER
After checking everything as indicated in Chap. 12, folow the instructions in Fig. 34.
- Fit the sound-deadening panels Ref. 1
- These parts are packed in the bodywork.
FIG. 34