WELCOMES

NIMR Delegates
Head Office: 705 Atrium Center Burdubai0-Dubai-UAE
Phone No: +971508692438,+971443549959
URL: www.dashinspectorate.com, E-mail: [email protected],
 Off shore steel supply TDC
including WPS,PQR,ITP BY

UTTAM GOPAL DAS (BE METALLURGY)

AWS CWI, CWE,ASNT NDT LEVEL III RT,UT,MT,PT
Head Office: 705 ATRIUM CENTER, BUR DUBAI DUBAI-UAE
PHONE : 0508692438
043554979
URL: www.dashinspectorate.com, E-mail: [email protected],
 Course agenda and schedule

9 to 9.45 am : Registration and Tea Coffee

10 To 11 Am : What is steel and How Plates are Made

11 To 12 Am : Offshore Construction and ITP structure

12 to 1 Pm : Lunch

1 pm to 2 Pm : API standard

2 Pm to 3 Pm : BS standard

3 to 4 pm : DNV Gl standard

4 to 5 Pm : ENI and Saudiaramco Standard

5 pm : Answers and Feedback

 WPS-PQR-WPQ BY

UTTAM GOPAL DAS (BE METALLURGY)

AWS CWI, CWE,ASNT NDT LEVEL III RT,UT,MT,PT

Head Office: 705 ATRIUM CENTER, BUR DUBAI DUBAI-UAE

PHONE : 0508692438
043554979
URL: www.dashinspectorate.com, E-mail: [email protected],
 QUESTIONS TO BE ASKED TO YOURSELF
WHAT IS WELDING ?

WHAT IS CODE ?
WHAT IS STANDARD ?

WHAT IS WPS ? WHAT IS PQR? WHAT IS WPQ?

WHY WELDING QUALIFICATION IS REQUIRED ?

WHY WELDER QUALIFICATION IS REQUIRED ?

WHAT ARE THE FACTORS WHICH CAN EFFECT MECHANICAL PROPERTY ?

HOW MANY WPS I HAVE TO MADE ?

CAN I HAVE ONE WPS WITH DIFFERENT PQR AND VICE VERSA?
CODES ,STANDARD ,SPECIFICATIONS
CONTENTS OF ASME SEC IX
JOINTS
BASE MATERIAL
P NO
FILLER MATERIAL CHEMICAL COMPOSITION
QUALIFICATION OF P NO
THICKNESS QULALIFICATION AS PER IMPACT
REQUIREMENT
 ELECTRICAL CHARECTERESTICS

Layer Process Size Current Amps volt Travelling Speed

5 inch
root smaw 2.75 100 20 per min
IST
PASS 4
IIN
PASS
PREHEAT
TECHNIQUE
PWHT REQUIREMENT
DIAMETER QUALIFICATION
ORDER OF REMOVAL OF SPECIMENS
SPECIMENS FROM PIPE
DIFFERENCE BETWEEN IZOD AND CHARPY TEST

1. In the Izod method, the test material

was placed in a vertical position, while
in the Charpy method, the test
material was placed horizontally.

2. The notch in the izod test is facing the

striker, fastened in a pendulum, while in
the charpy test, the notch is positioned
away from the striker.

3. In the Charpy method, there are two

kinds of notches, the V-notch and the U-
notch, while in the Izod method, there is
only one kind of notch

Charpy ::
This method proved to be reliable, and
gave qualitative collision data.
 MAJOR OFFSHORE CODES

API 2W ,2H

DNV

BS EN : 10025
 Table of Content
ƒIntroduction
ƒTypes of Offshore Platforms
ƒFixed Platform Description
 1.0 INTRODUCTION
• Oil and gas are considered among the world's most important resources.
The oil and gas industry plays a critical role in driving the global economy.

• Oil is not only an essential raw material to over 2,000 end products but is
also used for transportation, heating, electricity and lubrication. It supplies
about 50% of the world’s total energy requirements.

• About 90 countries produce oil, although a few major producers account for
the bulk of world output.

• Oil and gas reserves are heavily concentrated in the Middle East, and gas
in the Russian Federation. About 40% of the world’s crude oil are supplied by
12 OPEC countries (Algeria, Angola, Indonesia, Iran, Iraq, Kuwait, Libya, Nigeria,
Qatar, Saudi Arabia, the United Arab Emir tes and Venezuela). They account
for about two-thirds of proven reserve.

• Major non-OPEC oil producing countries are, the United States, Mexico,
Denmark, Norway, the United Kingdom and Russia, China and Vietnam.
1.1 The Industry
• The petroleum industry comprise upstream and downstream sectors.

• Upstream involves exploration, development, and production of oil and gas.

• Downstream covers transport, refining, petrochemicals, distribution, and retail.

1.2 Exploration
Oil and gas exploration encompasses the processes and methods involved in
locating and discovering potential sites for oil and gas drilling and extraction. This is the
first-stage of oil and gas production. Many uncertainties exist during
the exploration process. Geological surveys are conducted for onshore exploration
and seismic imaging for offshore exploration.
1.3 Drilling & Extraction
Drilling is the final stage in the exploration process. When 3D seismic has been
completed, it is time to drill the well. Onshore exploration relies on fixed or mobile
drillings rigs. Offshore exploration can require fixed offshore Jackup drill rigs, Semi-
Submersible drill rigs and Deep Water Drill Ships. Larger production platforms may

the sea using legs which can be lowered like jacks. These platforms, used in relatively
deploying the jack-like legs.

to float, but of weight sufficient to keep the structure upright. Semi-submersible rigs can
b df l t l d b b ll t d d b lt i th t
of flooding in buoyancy tanks; they are generally anchored by cable anchors during
positioning. Semi-submersible can be used in depths from 600 to 6,000 feet (180 to

• Drillships, a maritime vessel that has been fitted with drilling apparatus. It is most often
used for exploratory drilling of new oil or gas wells in deep water but can also be used
for scientific drilling. It is often built on a modified tanker hull and outfitted with a
dynamic positioning system to maintain its position over the well.
 Onshore Drilling Rigs

Components of a drilling rig

Onshore drilling rig, Sonora Field,

West Texas
 Offshore Drilling Rigs

Jackup Drilling Rig Semi-Sub

S i Drilling Rig

West Polaris
Drillship
Oil & Gas Production Process
 2.0 TYPES OF OFFSHORE PLATFORMS

The different development options can be broadly classified into three

categories:

• fixed platforms,

• floating systems,

• subsea systems
Shallow water complex:
They contain several independent platforms with different parts of the process and
utilities limked with gangway bridges. Individual platforms may include Wellhead

Ekofisk Field Center by Phillips Petroleum (ConocoPhillips)

Fixed Platform in the Gulf of Mexico Gravity Base Platform
Living Quarters, Production & Gas Compression Modules on a
Production Platform Complex Offshore Nigeria
2.2 Floating Production Systems

These include TLPs, FPS’s, spars, and FPSOs. All four have to be moored in
place with tendons or wire rope and chains in order to stay connected to the wells
below.

• Tension leg platforms (TLPs);- these have floating hulls made of buoyant
columns and pontoons. Steel pipe tendons hold the hull below their natural
level of flotation keeping the tendons in tension and the hull in place

• Spar platforms;- consists of a single tall floating cylinder hull, supporting a

fixed deck. The large cylinder, weighted at the bottom stabilises the structure
in water. Eight to 16 wire or synthetic rope and chain combinations moor the

or a semisubmersible hulls with production facilities on board.

 • Floating production, storage and offloading systems (FPSOs):
These have large ship shape, made either converted tankers or new
construction. They have no drilling capability. Moored to place with
rope and chain. They process production from subsea wells and
store large crude oil volumes, accumulated for later transport by shuttle tankers.

FSO SPAR
Agbami FPSO
 Some Typical Offshore Projects

ChevronTexaco BP
Sanha Platform BP
Thunder Atlantis
FPU Hull
Horse FPU

ExxonMobil TotalFina Elf

Kizomba “B” TLP
Dalia FPSO Topsides ExxonMobil
Sable Compression P/F

ChevronTexaco
Benguela-Belize CT Project
2.3 Subsea Systems

These can have single or multiple wellheads on the sea floor

connected directly to a host platform or to a subsea manifold. The
systems include connections by flowlines and risers to fixed or floating
t
systems th t could
that ld be
b miles
il away. ItIt can be
b sett in
i any depth
d th water.
t
TYPE OS STEEL & STDS
TYPE OS STEEL & STDS
TYPE OS STEEL & STDS
TYPE OS STEEL & STDS
DEFINATIONS OF STEEL
GRADES
TDC points are
OFFSHORE -STANDARDS /SPEC
OFFSHORE -STANDARDS /SPEC
 API 2H API 2W

API 2Y API RP 2Z
Specification for Steel Plates, Quenched- Preproduction Qualification for Steel Plates
and-Tempered, for Offshore Structures, for Offshore Structures, Fourth Edition
Fifth Edition

API SPEC 2MT1▹

Specification for Carbon Manganese Steel
Plate with Improved Toughness for
Offshore Structures
 DIFF BETWEEN GRADE 50 AND
50 T
• Both are very similar with min. yield stress of 50ksi (50T has
higher range though 50-80ksi compared to 50-75ksi of 50).
From structural point, only 50ksi is allowed to be used in the
design so basically same. However, 50T has higher tensile
strength of 70ksi than 65ksi of 50. Both are primary steel
used in critical places (like jacket major joint can etc.) with
all kinds of supplementary requirements.
ONSHORE-STANDARDS /SPEC
OFFSHORE -STANDARDS /SPEC
OFFSHORE -STANDARDS /SPEC

• BS EN ISO 19902:2007+A1:2013
• Petroleum and natural gas industries.
Fixed steel offshore structures
OFFSHORE -STANDARDS /SPEC
OTHER STANDARDS OF BIG
PLAYERS
OTHER STANDARDS OF BIG
PLAYERS
 THANK YOU
UTTAM GOPAL DAS (BE METALLURGY)
AWS CWI, CWE,ASNT NDT LEVEL III RT,UT,MT,PT

Head Office: 3rd Floor Ishwar Krupa Building,Nr Bank Of India, Saffron Circle Baroda
(Gujarat), India,390002.
Phone No: +91 9825164743, 9376923036, 0265 2700454, 2700474, 3010775 Fax:
2788278
URL: www.dashinspectorate.com, E-mail: [email protected],
[email protected], [email protected]