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    Phillips Inverter

    Uploaded by

    kanak
    This document provides instructions for modifying LG inverter models PNEL-T707A and PNEL-T708A. The modification involves: 1. Cutting tracks SW1 and SW2 on both inverters and checking for shorts or other damage. 2. Installing surface mount components including 4.7 ohm resistors, 100pF capacitors, and 33V zener diodes on specific points of each inverter. 3. Instructions are provided for installing either DIP or SMD type resistors, including checking dimensions to avoid interference with other components. Proper positioning of the other surface mount components is also specified.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Phillips Inverter

    Uploaded by

    kanak
    73 views14 pages
    This document provides instructions for modifying LG inverter models PNEL-T707A and PNEL-T708A. The modification involves: 1. Cutting tracks SW1 and SW2 on both inverters and checking for shorts or other damage. 2. Installing surface mount components including 4.7 ohm resistors, 100pF capacitors, and 33V zener diodes on specific points of each inverter. 3. Instructions are provided for installing either DIP or SMD type resistors, including checking dimensions to avoid interference with other components. Proper positioning of the other surface mount components is also specified.

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    phillips inverter

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    phillips inverter

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    This document provides instructions for modifying LG inverter models PNEL-T707A and PNEL-T708A. The modification involves: 1. Cutting tracks SW1 and SW2 on both inverters and checking for shorts or other damage. 2. Installing surface mount components including 4.7 ohm resistors, 100pF capacitors, and 33V zener diodes on specific points of each inverter. 3. Instructions are provided for installing either DIP or SMD type resistors, including checking dimensions to avoid interference with other components. Proper positioning of the other surface mount components is also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    73 views14 pages

    Phillips Inverter

    Uploaded by

    kanak
    This document provides instructions for modifying LG inverter models PNEL-T707A and PNEL-T708A. The modification involves: 1. Cutting tracks SW1 and SW2 on both inverters and checking for shorts or other damage. 2. Installing surface mount components including 4.7 ohm resistors, 100pF capacitors, and 33V zener diodes on specific points of each inverter. 3. Instructions are provided for installing either DIP or SMD type resistors, including checking dimensions to avoid interference with other components. Proper positioning of the other surface mount components is also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 14

    LG inverter modification “II”

    Ref. nr. SCC_73709


    Doc. version 1.2
    October 30, 2009
    SCC_73709

    COMPONENT KIT (996500095005)

    The Component Kit includes the following components (for Master & Slave) :

    • TVS zener diode (33 V) x2


    • MLCC capacitor (100 pF) x2
    • Resistor (DIP type or SMD) 4.7 Ω x4

    2
    SCC_73709

    STEP 1
    Confirm Inverter model name:
    •PNEL-T707A(MASTER),
    •PNEL-T708A(SLAVE).

    REMARK 1
    • It does not matter if the zener diode (modification “I”) exists or not for
    inverter modification “II”.

    3
    SCC_73709

    STEP 2.1
    Cut tracks:
    - Cut the SW1 & SW2 tracks on both inverters.
    - Confirm that there are no short circuits with metal
    pieces of tracks, and there is no damage to other tracks !
    PNEL-T707A

    PNEL-T708A

    4
    SCC_73709

    STEP 2.2
    1. Check the secure cut line (SW1 & SW2) by visual inspection first:
     Visual inspection to verify if cut well and not damaged.
    2. Check the resistance between two ‘via’ holes of the cut SW line:
     Measure the resistance of the cutted SW1 & SW2 line through „via‟ holes
    with a DVM (Digital Volt Meter).

    Measure Point (Master) Cut Mark Measure Point (Slave)

    Case 1 > Several tens of kΩ: Line cut well.


    Case 2 > under 1 Ω: Line short.
    ※ After attaching the resistor, the resistance should be 4.2 ~ 5.2 Ω.

    5
    SCC_73709

    STEP 2.3
    Check pattern damage of parallel tracks
    Cut Mark
    Cut mark
    GND
    PNEL-T707A PNEL-T708A
    GND

    GND
    GND

    SW1 Pattern
    SW2 Pattern
    SW1 Pattern SW2 Pattern
    HN2 Pattern HN1 Pattern HN1 Pattern
    HN2 Pattern
    Case study for pattern damage of parallel tracks
    Parallel tracks of SW line are HN1, HN2 and GND tracks.
    - Case1> If cut the HN track by mistake  Cause of Inverter malfunction.
     Check : HN line‟s resistance should be under 0.5Ω when measured with DVM (resistance b.t.w. via holes of HN line).
    - Case2> Damage on GND track by mistake  No affect to Inverter function.
     No damage on GND function because GND track is spread widely.

    6
    SCC_73709

    REMARK 2
    • The kit of components can include the following resistors:

     4 x DIP type resistors (4.7 Ω) with shrink tube (20 mm)


     then go to step 3.1 and 3.2

    20mm

    OR

     4 x SMD type resistors (4.7 Ω)


     then go to step 3.3

    7
    SCC_73709

    STEP 3.1
    Solder resistors on board PNEL-T708A:
    - Remove the coating/varnish on solder point to reveal the copper pad.
    - Solder resistor (DIP type resistors (4.7 Ω) with shrink tube (20 mm)) on solder points (red marks).

    PNEL-T708A PNEL-T708A

    8
    SCC_73709

    STEP 3.2
    Solder resistors on board PNEL-T707A:
    - Remove the coating/varnish on solder point to reveal the copper pad.
    - Solder resistor (DIP type resistors (4.7 Ω) with shrink tube (20 mm)) on solder points (red marks).

    PNEL-T707A PNEL-T707A

    9
    SCC_73709

    REMARK 3
    Front side of reworked inverter (DIP type resistor):

    DIP type resistor (Front)

    Side view dimension of implemented inverter


     Take care that the height of the DIP type resistor is below the height of the transformer
    because of the metal shielding on the inverter boards.

    Shield Cover
    Trans.
    Cap.
    Resistor
    11mm 10.1mm
    8mm
    3.5mm

    3.5mm
    Cover Bottom

    1mm

    10
    SCC_73709

    STEP 3.3
    Solder SMD resistors on board PNEL-T707A and PNEL-T708A:
    - Remove the coating/varnish on solder points to reveal the copper.
    - Solder SMD resistor on created solder pads (red marks).

    11
    SCC_73709

    STEP 3.4
    Solder capacitor (MLCC) on PNEL-T707A and PNEL-T708A:
    -Solder capacitor MLCC (100 pF) on blue indicated position.

    MLCC position

    PNEL-T707A PNEL-T708A PNEL-T707A PNEL-T708A

    12
    SCC_73709

    STEP 3.5
    Solder zener diode (TVS) on PNEL-T707A and PNEL-T708A:
    - Solder zener diode TVS (33 V) on red indicated position.

    Classification Indication Attachment


    Polarity Band mark on body Place band mark on assigned position
    TVS position
    Non polarity No mark No need to distinguish the TVS direction

    PNEL-T707A PNEL-T708A

    Polarity : Band mark position

    Non-Polarity: No placing direction

    PNEL-T707A PNEL-T708A

    13
    14

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