The document discusses several aspects of plant location and operations. It begins by defining plant location as determining where to locate a plant for maximum economic efficiency and effectiveness. Key factors in choosing a location include operating costs, investment costs, market access, and physical site characteristics. The document then outlines the steps in finding a location, including deciding domestic vs international, selecting a region, community, and exact site based on factors like resources, labor, and regulations. It also discusses plant layout, maintenance, equipment, and supplies needed for manufacturing operations.
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Importance of Plant Location
The document discusses several aspects of plant location and operations. It begins by defining plant location as determining where to locate a plant for maximum economic efficiency and effectiveness. Key factors in choosing a location include operating costs, investment costs, market access, and physical site characteristics. The document then outlines the steps in finding a location, including deciding domestic vs international, selecting a region, community, and exact site based on factors like resources, labor, and regulations. It also discusses plant layout, maintenance, equipment, and supplies needed for manufacturing operations.
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Plant location
May be understood as the function of determining where the plant should
be located for maximum operating economy and effectiveness. Ideal location is one where the cost of the product is kept to minimum with a large market share, the least risk and the maximum social gain. Importance of Plant Location 1. Determines operating and capital costs 2. Determines the nature of investments costs to be incurred and also the level of many operating costs. 3. Implies a new allocation of capacity to respective market area. 4. Fixes some of the physical factors of the overall plant design that is heating and ventilation requirements etc. Steps in finding a location: 1. Within the country or outside 2. Selection of the region 3. Selection of the locality or community 4. Selection of the exact site Within the country or outside The first step in locating a plant is to decide whether the plant is located domestically of internationally. Selection of the region a. Availability of raw material b. Nearness to the market c. Availability of power d. Transportation facilities e. Suitability of climate f. Government policy g. Competition between states Selection of the community a. Availability of labor b. Finance and research facilities c. Civic amenities for workers d. Availability of water and fire e. Local taxes and restrictions Selection of the exact site a. Soil, size and topography b. Disposal of waste c. Urban or City area d. Rural area
Plant layout
Refers to the arrangement of physical facilities such as machines,
equipment, tools, furniture etc. in such a manner so as to have quickest flow of material at the lowest cost and with the least amount of handling in processing the product from the receipt of raw material to the delivery of the final product.
Types of Layout
a. Product or line layout
b. Process or functional layout c. Fixed position or location layout d. Combined or group layout
Building plant or physical plant
Is the machinery used within a building (especially but not solely in office buildings or other larger non-residential structures), such as power systems, exhaust, heating / cooling. Safety Management of permits and other documentation required for the processing of safety requirements. Plant Service Reduce risk with professional maintenance. Even the best machinery will not deliver a consistently high level of performance unless it is properly maintained. Benefits of plant service Improve the robustness of production processes. Have access to customized solutions. Can be confident that all machinery is properly set up. Self help To insure the safety of the staff and students, and compliance to all required codes, any alterations to college facilities done by faculty or staff, must have Plant Service’s prior approval and review. All such work will be inspected by Plant Services. Connections to Utility Systems Because of safety hazards that may result from incorrectly performed work and the need to maintain integrity of the utility systems, alterations or connections to any of the college utility systems must be performed only by Plant Services or by contractors working under Plant Service’s direction. Work Requests and Related Procedures 1. Corrective Maintenance 2. Facilities Improvement 3. Financial and Billing Procedures 4. Facilities Planning 5. Services Provided 6. Custodial Services 7. Plant service and maintenance for thermal oil systems Production Equipment Design, engineer and fabricate reliable, high-quality production equipment for all oil & gas applications, and for all major production and many other offshore and international locations. Separation a. Two & Three Phase Separator b. Wellhead Allocation Assembly c. Sand Separator d. Two & Three Phase Separator e. Slug Catcher f. Filter Separator g. Reverse Flow Gas Coalescer h. Gas Scrubber i. Vent Scrubber j. Heated Separator k. Glycol Dehydrator l. Gas Production Unit m. Fuel Gas Skid n. Coolers o. Indirect Line Heater p. JT (Joule-Thomson) Assembly q. Horizontal Heater Treater r. Vertical Heater Treater s. Condensate Stabilizer t. Skimmer u. Sump Tank v. Blow Case w. BTEX Eliminator x. Thermal Oxidizer Manufacturing Operations a. Assembling b. Refining c. Extracting Parts a. Saw blades b. Motors c. Gears d. Bits and etc. Tools a. Wrenches b. Sheet metal shears c. Utility knives d. Hammers and etc. e. Vises f. Drills and etc. Supplies a. Oil, grease, and coolant to keep engines running properly b. Sandpaper c. Paper patterns d. Welding rods, acetylene, and propane gas used with welding equipment