Lithography PDF
Lithography PDF
According to the international roadmaps of the electronic industry, in the next decade
the lateral size of commercial microelectronic devices will drop well
below 100 nm. Tremendous efforts are being devoted to the development of
new strategies and fabrication methods able to overcome the limits
of the optical lithography conventionally used by the industry.
<300 nm 10-14 nm <1 nm <DUV,EUV,x-ray
Illumination methods
(2) Proximity
- defined proximity gap g between sample and mask so
that no deterioration of the mask but poorer
resolution
MFS= {(d+g) •}1/2
(3) Projection lithography
-a picture of the mask is projected to the sample instead of
transferring the shadow of mask
-After passing the mask, the light is bundled by an optical
system to have better resolution than contact lithography
-Possible to reduce the picture so the patterns on the
mask are allowed to be bigger than the patterns on the
sample.(good for mask fabrication)
-MFS depends on the diffraction
MFS = k1 •/NA
, k1 =0.5-0.9, NA=numerical aperture of the optical system
cf) MFSprojection ~ 0.66 x MFScontact
numerical aperture (NA) of an optical system is a
dimensionless number that characterizes the range of
angles over which the system can accept or emit light.
(e) etching
(f) remove PR
mask template
exposed region
Components of the resist
(1) resin (matrix material) : withstand both chemical & plasma
etching, not be sensitive to optical radiation
(2) sensitizer
(a) positive resist : sensitizer is photosensitive, absorbs
optical radiation, helps in the breakup of the optical energy
to the resin
(b) negative resist : sensitizer facilitates the transfer of
optical energy to the resin, cross-linking of the polymeric
chains
(3) solvent : easier to deposit the resist by spin coating
(4) adhesion promoter : HMDS (hexamethyldisilazene)
(5) thinner : keeps the resin in the liquid until it is applied to the
substrate
(1) Positive-tone resist: exposed areas are removed.
- Made of polymeric materials, breakup of molecular
chains upon exposure to radiation, resulting in local
reduction of molecular weight
- Exposed regions become chemically more active and
selectively dissolved in developer.
(2) Negative-tone resist: exposed areas will remain.
- Made up of polymeric materials, cross-linking of
molecular chains upon exposure to radiation
- Insoluble in developer
(3) Chemically amplified resists (CAR): positive & negative
-with reduction of to 250 nm, novolac (resin) and DNQ
(photoactive compound) strongly absorb the light & light
intensity at 250 nm is very low needs new material with
higher sensitivity
-uses chemical reaction to improve sensitivity and
compatible with a 250 nm exposure wavelength
-photo acid generator (PAG)
(a) Upon exposure, an acid is released by PAG.
(b) During the heating of the sample after exposure, this
acid reacts with the resin.
(c) The resin becomes soluble to a developer.
(d) Then, a new acid is released.
(e) With this catalytic reaction, possible to get 500 to 1000
reactions from one photo-generated molecule.
Chemical amplification
Photoresists used in production for DUV and shorter
wavelengths require the use of chemical amplification to
increase the sensitivity to the exposure energy. This is done in
order to combat the larger absorption at shorter wavelengths.
Chemical amplification is also often used in electron-beam
exposures to increase the sensitivity to the exposure dose. In
the process, acids released by the exposure radiation diffuse
during the post-exposure bake step. These acids render
surrounding polymer soluble in developer. A single acid
molecule can catalyze many such ‘deprotection‘ reactions;
hence, fewer photons or electrons are needed. Acid diffusion is
important not only to increase photoresist sensitivity and
throughput, but also to limit line edge roughness due to shot
noise statistics. However, the acid diffusion length is itself a
potential resolution limiter. In addition, too much diffusion
reduces chemical contrast, leading again to more roughness.[10]
The following reactions are an example of commercial
chemically amplified photoresists in use today:
(1) photoacid generator + hν (193 nm) → acid cation +
sulfonate anion
(2) sulfonate anion + hν (193 nm) → e− + sulfonate[12]
(3) e− + photoacid generator → e− + acid cation + sulfonate
anion
The e− represents a solvated electron, or a freed electron that
may react with other constituents of the solution. It typically
travels a distance on the order of many nanometers before
being contained; such a large travel distance is consistent
with the release of electrons through thick oxide in UV EPROM
in response to ultraviolet light. This parasitic exposure would
degrade the resolution of the photoresist; for 193 nm the
optical resolution is the limiting factor anyway, but for
electron beam lithography or EUVL it is the electron range
that determines the resolution rather than the optics.
Properties of the resist
sensitivity
contrast
resolution
optical density These properties can
etching resistance be achieved by the
purity manipulation of
polymer structure,
solubility
molecular properties,
adhesion and methods of
spectral response synthesis.
ease of processing
toxicity
Sensitivity : Developed thickness normalized to
initial thickness p for positive & negative resists
positive
breakup begin
negative
D : dose(coulombs/m2)
p : remaining thicknesses
normalized with respect to
the original thicknesses
Sensitivity; a measure of the energy required for resist to
develop after an exposure of optical radiation (coulomb/m2)
and to influence the speed with which the exposure has to
be carried out
(1) The higher the resist contrast, the more vertical the resist
profile after dissolution
(2) The resolution of a resist refers to the smallest feature that
can be resolved using the particular resist.
(3) The resolution therefore represents the minimum feature size
that can be replicated into a resist.
(4) Ideally, if the resist profile were vertical, the line width is a
good measure of the dimension in the mask. This correlation is
only possible if there is infinite contrast.
“How does the resist affect the resolution?”
-contrast of a resist:
(1) At what dose is the resist exposed?
(2) At what dose it is not yet exposed?
-The linewidth depends strongly on the resist thickness
and on the nature of the sample.
-This stems from the reflections at the oxide/silicon
interface and at the resist/oxide interface.
-To prevent these influences, anti-reflex coatings (ARC)
are applied.
-ARC can be applied before the resist or afterwards.
-With bottom-ARC, the reflectivity of the resist/substrate
interface and with the top ARC of the resist/air interface
is minimized.
Problems
Energy delivered to the resist is dissipated in a more diffuse
fashion due to diffraction and scattering, the profile of the
resist after development will exhibit some slope.
Light transmitted through the resist is reflected from the
substrate. The two light waves interfere with each other,
producing standing waves. In addition, the material
composition and the scattering of light from topographical
features produce line-width variations that are particularly
severe when highly reflective metals and silicides are
patterned.
minimization of these problems
image-reversal processing
contrast-enhancement lithography
multilevel-processing schemes
Multilevel-processing scheme