CONTENT
COM PANY OVERVIEW
About Us 2
Corporate Qualificat ions 4
OEM (Original Equipment M anufact urer) 7
Advanced M anufact uring Technology 8
Commit ment to Qualit y Excellence 10
Tot al Qualit y Cont rol 12
PRODUCT LIST
Ball Valve Series 14
Gate Valve Series 18
Globe Valve Series 23
Check Valve Series 26
Butt erfly Valve Series 30
Air Nozzle 33
Product Highlight s 34
1
CUSTOM ER FOCUS
Valve Repair Services 35
TKDN Proudly Indonesia 36
Experience List - Powerplant 37
Experience List - Oil & Gas 40
Our Client s 46
PT. Stainless Steel Primavalve M ajubersama
SPV Head Office and factory in Cikupa Tangerang
ABOUT US
2
PT. Stainless Steel PrimavalveM ajubersama is a manufact urer and dist ributor
of stainless steel based equipment . Established in 1992 and has grow n
rapidly to become one of t he major stainless steel equipment manufact urers
in Indonesia.
in 1994 t he St ainless St eel Invest ment Cast ing Division w as established t o
produce St ainless St eel Sanitary component s and ot her precision cast
component . In 2005, Aut omat ion machine and new t est ing equipment w ere
deployed t o ensure accuracy and t o increase product ivit y. Com pany
expansion w as also include t he establishm ent of Surabaya branch office and
w arehouse in 2006. In 2010, t he company head office moved t o a new
facilit y in Cikupa M as, occupying a 10.000 m2 area w hich is also include a
t echnologically advanced fact ory.
PT. Stainless Steel Primavalve M ajubersama
FIRE SAFE TEST CERTIFIED – API 607 & API 6FA
TRUNNION BALL VALVE 6” ANSI 600 GATE VALVE 3” ANSI 300 FLOATING BALL VALVE 3” ANSI 300 GATE VALVE SIZE 2”, 2.5”, 3” DAN 4” BALL VALVE SIZE 2” & BELOW, 2.5”, 3”, 4”
FIRE SAFE TEST CERTIFIED – API 607 & API 6FA
6 LETTER OF AGREEM ENT
1. LOA w ith Conoco Phillip 2. LOA w ith M edco Energy
CORPORATE
QUALIFICATIONS
M ember of :
Certificate Of Qualification Customer Approval & Certification
(Welding Inspector) PT. Chevron Pacific Indonesia
PT. Stainless Steel Primavalve M ajubersama
OEM (Original Equipment M anufacturer)
Through many years of experience in invest ment cast ing
technology allows us t o produce cust omized indust rial product s /
equipment w it h high precision. Supported by t he use of innovat ive
and t he latest manufact uring technology, SPV is t rusted by many
prominent companies, serving bot h local and internat ional
market .
Invest ment cast ing, w hich is also know n as t he " lost wax
invest ment cast ing" process, t races it s root s t o t he Sang Dynast y in
China from 1776 B.C. t o 112 B.C. The met hod was brought into
modern indust rial use w hen American manufact urers applied
invest ment cast ing t o make high qualit y military part s during
World War II. Today, invest ment cast ing is recognized and used
w orldw ide as a technique for producing close-tolerance metal
part s at highly compet it ive cost s.
We lead t he compet it ion in qualit y, value, delivery and service.
Our Qualit y M anagement Standard (DIN EN ISO 9001: 2008)
assures customers of our commit ment t o qualit y in bot h product 7
and service.
Being committed t o qualit y excellence and w it h cont inuous
innovat ion, SPV has achieved a high level in qualit y standards, as
it s product s have been exported to ot her Asian count ries, as w ell
Aust ralia, Europe, Canada and USA.
We have established a procedure t o measure various qualit y
parameters using special and sophist icated equipment . M aterial
test ing can be carried out in accordance w it h ISO, API, BS, GB t o
ensure t hat t he product s released t o t he cust omers are zero defect
and in t heir prime condit ion.
PT. Stainless Steel Primavalve M ajubersama
ADVANCED M ANUFACTURING TECHNOLOGY
As it has been t he core expert ise of t he company, invest ment cast ing allows
us to produce a high qualit y valves. Supported by t he use of innovat ive and
latest manufact uring technology, SPV is t rusted by many prominent
companies, serving bot h local market and internat ional market (export ).
8
Auto Wax Injection Robotic Dipping
Conveyor Ceramic
Drying Room M olding
PT. Stainless Steel Primavalve M ajubersama
Melting – Pouring Melting – Pouring
Induction Furnace Induction Furnace
#1 #2
• Automat icWax Inject ion M achine
• Robot ic Dipping M achine
• Conveyor Drying Room 9
• Elect ric Autoclave
• Boiler Autoclave
• Sintering Furnace
• Gun Blast ing
• Heat Treat ment Furnac
• Induct ion Furnace 500 kg
• Shot Blast ing Hanger
• Vibrator Polish M achine
• CNC Lat he M achine
M easuring Equipment :
• Universal Test ing M achine (Tensile Test )
• Gravimet ric Test Equipment
• Liquid Part icle AnalysisM achine
PT. Stainless Steel Primavalve M ajubersama
OUR COM M ITM ENT TO QUALITY EXCELLENCE
The management 's commit ment t o cont inuous improvement in qualit y and
capacit y, support ed by t he use of latest manufact uring t echnology, has led
us t o a high level of qualit y standard. Our product s have been export ed t o
ot her Asian count ries as w ell as t o Aust ralia, Europe, Canada and t he
Unit ed St at es of Am erica.
10 CNC Lathe M anual
M achines M achines
M achining Facility
PT. Stainless Steel Primavalve M ajubersama
M achining Facility Quality Control Equipment
• CNC Lat he M achine • Opt ical Emission Spect rometer
• CNC M illingM achine (OES-5500 Shimadzu)
• M anual Lat he • Portable Spect rometer (Spect ro)
• M illing M achine • Rockwell Hardness Tester
• Radial Drilling • Penet rant Test (PT)
• M ult i Spindle Drilling • M agnet ic Part icle Test (M T)
• Press St raightening M achine • Hydrostat ic Pressure Test
• Welding GTAW • Surface Roughness Tester (Ra M eter)
• Welding SM AW • PosiTector / Thickness M eter
• Elect ro Polish • Light Scope / Endoscope
• M echanical Polish
• Paint ing Room
• Balancing machine
11
Balancing M achine
PT. Stainless Steel Primavalve M ajubersama
TOTAL QUALITY CONTROL
Our company has established a procedure to measure various qualit y
parameters using special and sophist icated equipment . M aterial test ing
can be carried out in accordance w it h ISO, API, BS, GB to ensure t hat t he
product s released to t he customers are stable, zero defect , and in prime
condit ion.
12 Hydrostatic Pressure for Valves 7
refer to API 598, API 6D, API 600
Ra meter
Portable Rockw ell Hardness
Spectrometer Tester
Optical Spectrometer
PT. Stainless Steel Primavalve M ajubersama
We carry out st rict inspect ion on every product . Each part of
finished product is being scrut inized under a very rigid t est ing
procedures, and supervised by our experienced engineers, t o
ensure t hat every product leaving out our fact ory is in it s
prim e condit ion.
13
M easuring Dimension on Granite Table
PosiTector /
Thickness M eter Light Scope
14
BALL VALVE SERIES
Ball Valve is w idely used in oil refining, pipeline,
chemist ry, paper making, pharmaceut ical, power
stat ion, municipal and const ruct ion.
PT. Stainless Steel Primavalve M ajubersama
SIDE ENTRY TRUNNION BALL VALVE
M anufacturing Standards
De sign : API 6 D
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
Face to face dime nsio n : ASME B16 .10
? 15
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
ASME B16 .47 (above 2 6 ”)
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
Ratings : From 1 5 0 up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 1 2 0 ºC (Soft Seat)
?
-2 9 ºC up to 4 2 5 ºC (Metal Seat)
Characteristics
Description: Bolted Bonnet Body, Full Welded Body, Side Entry,
?
Trunnion Mounted Ball , Floating Fire-Safe, Anti- Static,
and anti – Blowout stem design, Emergency Injection
Self-Relieving Seat Effect Function
Seat Function DBB. DIB-1 .DIB-2
Soft Sealing and Metal to Metal sealing
Operation
Manual (Level or gearbox)
?
Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
TOP-ENTRY BALL VALVE
M anufacturing Standards
De sign : API 6 D
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
16 Face to face dime nsio n : ASME B16 .10
?
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
ASME B16 .47 (above 2 6 ”)
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
- Ratings : From 1 5 0 up to 2 5 0 0
?
- Size : 2 ” Up to 24 ”
?
- Applicable Temperature : -2 9 ºC up to 1 2 0 ºC (Soft Seat)
?
-2 9 ºC up to 4 2 5 ºC (Metal Seat)
Characteristics
Description: Bolted Bonnet Body, Full Welded Body, Side Entry,
?
Trunnion Mounted Ball , Floating Fire-Safe, Anti- Static,
and anti – Blowout stem design, Emergency Injection
Self-Relieving Seat Effect Function
Seat Function DBB. DIB-1 .DIB-2
Soft Sealing and Metal to Metal sealing
Operation
Manual (Level or gearbox)
?
Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
FORGED STEEL BALL VALVE
M anufacturing Standards
De sign : API 6 0 8 , API 6 D, ISO 14 31 3
?
ASME B16 .3 4 .ISO 17 2 9 2
Pre ssure – Te mp Rating : ASME B16 .3 4
? 17
Face to face dime nsio n : ASME B16 .10
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ)
?
But We ld (BW)
So cket We ld (SW), ASME B16 .1 1
NPT ASME B1 .2 0 .1
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0
?
Size : ½ ” Up to 2 ½ ”
?
Applicable Temperature : -2 9 ºC up to 1 2 0 ºC (Soft Seat)
?
-2 9 ºC up to 4 2 5 ºC (Metal Seat)
Characteristics
Description: Split Body, Bolted Bonnet Body,
?
Floating Ball Valve, Fully Welded Body
Fire-Safe, Anti- Static, and anti – Blowout stem design
Locked Device
Soft Sealing Seat and Metal to Metal sealing Seat
Operation
Manual (Level or gearbox)
?
Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)
?
18
GATE VALVE SERIES
Gate Valves are w idely used water treatment,
construction, oil, food & pharmaceuticals, chemistry;
used as medium connection and truncation.
PT. Stainless Steel Primavalve M ajubersama
API 6D GATE VALVE
M anufacturing Standards
De sign : API 6 D
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
Face to face dime nsio n : ASME B16 .10
? 19
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
ASME B16 .47 (above 2 6 ”)
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
Ratings : From 1 5 0 up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 1 2 0 ºC (Soft Seat)
?
-2 9 ºC up to 4 2 5 ºC (Metal Seat)
Characteristics
Description: Bolted Bonnet Body, Full Welded Body,
?
Parallel single disc gate valve
Soft metal double seal seat ring
Divide to with conduct hole and non-conduct
Adjusting type have Flow Control Function
Assembling direction: Vertical or horizontal
Operation
Manual (Handwheel or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
API 6D EXPANDING GATE VALVE
M anufacturing Standards
De sign : API 6 D
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
20 Face to face dime nsio n : ASME B16 .10
?
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
ASME B16 .47 (above 2 6 ”)
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 1 2 0 ºC (Soft Seat)
?
-2 9 ºC up to 4 2 5 ºC (Metal Seat)
Characteristics
Description: Bolted Bonnet Body, Full Welded Body,
?
Parallel single disc gate valve
Soft metal double seal seat ring
Divide to with conduct hole and non-conduct
Adjusting type have Flow Control Function
Assembling direction: Vertical or horizontal
Operation
Manual (Handwheel or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
API 600 GATE VALVE
M anufacturing Standards
De sign : API 6 D, ASME B16 .3 4
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
Face to face dime nsio n : ASME B16 .10
? 21
Flange d Ends : ASME B16 .5
?
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 4 2 5 ºC
?
Characteristics
Description: Bolted Bonnet Body, OS & Y
?
Flexible Wedge
Back Seal design
Hard alloy sealing surface
Operation
Manual (Handwheel or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
API 602 GATE VALVE
M anufacturing Standards
De sign : API 6 0 2
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
22 Face to face dime nsio n : ASME B16 .10
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ)
?
But We ld (BW)
So cket We ld (SW), ASME B16 .1 1
NPT ASME B1 .2 0 .1
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0 , 16 9 0 ,2 6 8 0 (limited Class)
?
Size : ½ ” Up to 2 ½ ”
?
Applicable Temperature : -2 9 ºC up to 4 2 5 ºC
?
Characteristics
Description: Split Body, Bolted Bonnet Body,
?
Floating Ball Valve, Fully Welded Body
Fire-Safe, Anti- Static, and anti – Blowout stem design
Locked Device
Soft Sealing Seat and Metal to Metal sealing Seat
Operation
Manual (Level or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
23
GLOBE VALVE SERIES
The product is suitable for every full open or full
closed pipeline and on-off equipment facility.
Opening and closing the valves by stem through
the seat axis. Commonly used in oil and gas
industry.
PT. Stainless Steel Primavalve M ajubersama
Forging Globe Valve (Straight Pattern & Y-Pattern)
M anufacturing Standards
De sign : API 6 0 2
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
24 Face to face dime nsio n : ASME B16 .10
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ)
?
But We ld (BW)
So cket We ld (SW), ASME B16 .1 1
NPT ASME B1 .2 0 .1
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0 , 16 9 0 ,2 6 8 0 (limited Class)
?
Size : ½ ” Up to 2 ½ ”
?
Applicable Temperature : -2 9 ºC up to 4 2 5 ºC
?
Characteristics
Description: Split Body, Bolted Bonnet Body,
?
Floating Ball Valve, Fully Welded Body
Fire-Safe
Locked Device
Operation
Manual (Level or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
CASTING GLOBE VALVE
M anufacturing Standards
De sign : API 6 2 3 , ASME B16 .3 4
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
Face to face dime nsio n : ASME B16 .10
? 25
Range d Ends : ASME B16 .5 (Up to 24 ”)
?
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 4 2 5 ºC
?
Characteristics
Description: Bolted Bonnet Body, OS & Y
?
Back Seal design
Operation
Manual (Handwheel or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
26
CHECK VALVE SERIES
Check valve is an automat ic valve, t he role is to
prevent t he medium back, reverse pump and drive
motor and also discharge of t he container medium.
PT. Stainless Steel Primavalve M ajubersama
SW ING CHECK VALVE
M anufacturing Standards
De sign : API 6 D, ASME B16 .3 4
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
Face to face dime nsio n : ASME B16 .10
? 27
Range d Ends : ASME B16 .5 (Up to 24 ”)
?
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 4 2 5 ºC
?
Characteristics
Description: Top Cover
?
Swing Disc
Hard alloy sealing surface
Operation
Actuator (Hydraulic Damper)
?
PT. Stainless Steel Primavalve M ajubersama
LIFT TYPE CHECK VALVE
M anufacturing Standards
De sign : API 6 D, ASME B16 .3 4
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
28 Face to face dime nsio n : ASME B16 .10
?
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
Butt We ld Ends : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8 , API 6 D, ISO 5 2 0 8
?
End Co nne ctio n : Flange (RF,FF, RTJ) and But We ld (BW)
?
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 4 2 5 ºC
?
Characteristics
Description: Top Cover
?
Piston lifting Disc
Hard alloy sealing surface
Disc fast closing, small impact
Operation
Automatic
?
PT. Stainless Steel Primavalve M ajubersama
WAFER TYPE DUAL PLATE CHECK VALVE
M anufacturing Standards
De sign : API 5 9 4 , ASME B16 .3 4
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
Face to face dime nsio n : ASME B16 .10
? 29
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
Wafe r , Lug Installatio n Co mply to ASME B16 .5
?
Pre ssure Te st : API 5 9 8
?
M anufacturing Range
Ratings : From 1 5 0 , up to 2 5 0 0
?
Size : 2 ” Up to 24 ”
?
Applicable Temperature : -2 9 ºC up to 1 2 0 ºC (Soft Seat)
?
-2 9 ºC up to 1 2 0 ºC (Metal Seat)
Characteristics
Description: Soft seal or metal seal seat
?
Retainer Shaft
Retainerless
Single Plate, Dual Plate
Operation
Automatic
?
30
BUTTERFLY VALVE SERIES
Butterfly valves can be applied for water supply,
sewage, F& B, heat ing, gas & elect ricit y. Suitable
for t wo ways sealing, adjust ing floe and
intercept ing medium.
PT. Stainless Steel Primavalve M ajubersama
CONCENTRIC TRUCTION BUTTERFLY VALVE
M anufacturing Standards
De sign : API 6 0 9 , ASME B16 .3 4
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
Face to face dime nsio n : ASME B16 .10
? 31
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
ASME B16 .47 (Above 2 6 ”)
Butt We ld e nds : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8
?
End Co nne ctio n : Flange (RF,FF,wafe r)
?
M anufacturing Range
Ratings : From 1 5 0 , up to 3 0 0 , 1 2 5 (ASME)
?
Size : 2 ” Up to 4 0 ”
?
PN 6 ,10 ,16 ,2 5 ,4 0
?
Applicable Temperature : -2 9 ºC up to 1 2 0 ºC
?
Characteristics
Description: Soft seal
?
Lining Rubber
Retainer Shaft
Retainerless
Single Plate, Dual Plate
Operation
Manual (Lever or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
DOUBLE ECENTRICITY BUTTERFLY VALVE
M anufacturing Standards
De sign : API 6 0 9 , ASME B16 .3 4
?
Pre ssure – Te mp Rating : ASME B16 .3 4
?
32 Face to face dime nsio n : ASME B16 .10
?
Flange d Ends : ASME B16 .5 (Up to 24 ”)
?
ASME B16 .47 (Above 2 6 ”)
Butt We ld e nds : ASME B16 .2 5
?
Pre ssure Te st : API 5 9 8
?
End Co nne ctio n : Flange (RF,FF,wafe r)
?
M anufacturing Range
Ratings : From 1 5 0 , up to 3 0 0 , 1 2 5 (ASME)
?
Size : 2 ” Up to 4 0 ”
?
PN 6 ,10 ,16 ,2 5 ,4 0
?
Applicable Temperature : -2 9 ºC up to 1 2 0 ºC
?
Characteristics
Description: Soft seal or metal seal seat
?
Lining Rubber
Retainer Shaft
Retainerless
Single Plate, Dual Plate
Operation
Manual (Lever or gearbox)
?
Actuator (Electric, Pneumatic, Hydraulic)
?
PT. Stainless Steel Primavalve M ajubersama
46