Seminar Proposal For SHSJ ADC Dan Elemia Ver 1.0
Seminar Proposal For SHSJ ADC Dan Elemia Ver 1.0
Seminar Proposal For SHSJ ADC Dan Elemia Ver 1.0
INAO
[email protected]
Tel No. 2682658
Mobile No.: 0932 5473638
1.0 Introduction
(Benefits, The Different Capability Measures,
Importance of Process Stability, Estimating ,Process Parameters,
The Normality Assumption)
2.0 Defining Process Capability
3.0 Measuring Capability With Variables Data
- Potential Capability
- Performance Capability
Course Description
In its most simple sense, Six Sigma is a highly disciplined approach to decision making that helps people focus
on improving processes to make them as near perfect as possible.
The term "Six Sigma" relates to the number of mathematical defects in a process. Six Sigma practitioners focus
on systematically eliminating the defects so they can get as close to "zero defects" as possible.
Companies use Six Sigma to reduce variation in products and processes - but the net effect of any Six Sigma
project is what people are really looking for: fewer defects, shorter cycle times, increased capacity and
throughput, lower costs, higher revenues and reduced capital expenditures.
This course consists of instructional sessions and application projects for the trainees.
Objectives
Course Outline
I. Introductory Topics
DMAIC Methodology
Project Management and Selection
Project Scoping Tools
Project Definition/Statement of Opportunity
Basic Satistics 1
Process Mapping
Value Stream Mapping
Fishbone (Ishikawa) Diagram
Cause & Effect Matrix
FMEA(based on AIAG)
Gauge R & R
Process Capability Studies
Root Cause Analysis
DOE Screening
Introduction to DOE
Factorial DOE (2 level design)
Factorial Design Analysis
Interaction Plot & Main Effect Plot
DOE Analysis & Modelling
Confirmation of Result
Statistical Process Control
Attribute Control Charts
Variable Control Charts
Control Methods
Control Plans
6.
COURSE DESCRIPTION
Design of Experiment (DOE) is a powerful statistical technique for improving product/process designs and solving
production problems. This seminar will develop the knowledge and skills necessary to design, conduct and
analyze industrial experiments using classical method. Focus is put on the design and analysis of factorial
experiments such as full factorial and fractional factorial designs. For a better appreciation of the course, a
software application is also included.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
Plan and conduct statistically designed experiments that make efficient
use of available resources;
Analyze the resulting data from this experiment to make valid and
objective conclusions; and
COURSE OUTLINE:
Introductory Concepts
Inferential Statistics
Hypothesis Testing Theory and Method
Correlation and Regression Analysis
Analysis of Variance (ANOVA)
Intro to DOE
Simple Designs: Completely Randomized Designs (CRD), Randomized Complete Block Designs
(RCBD)
This module is designed for engineers who are learning DOE for the first time. As such, the
participants will be carefully introduced to Taguchi's orthogonal arrays as effective methods
for conducting designed experiments. For greater awareness, comparisons of Taguchi and
Classical DOE will also be discussed. Moreover, software applications is also included to
better appreciate the course.
COURSE OBJECTIVES:
TARGET PARTICIPANTS:
PRE-REQUISITE SKILLS:
COURSE OUTLINE:
Day 1
Day 1-2
Day 3-4
BENCHMARKING
COURSE DESCRIPTION
In the midst of fast-evolving manufacturing systems and practices, complacency is a big taboo. However for
companies to keep abreast with the dynamic changes of the times, benchmarking is one thing that they
should not live without.
This module discusses the healthy practice of industry benchmarking. It elaborates how the process of 'best
known methods and practices' sharing between and among companies is carried out to ensure that the entire
exercise is efficient, effective, ethical and is mutually benefiting.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
The protocols of benchmarking;
How to plan and conduct benchmarking; and
How to process and integrate the result of the
benchmarking process to achieve superior business
performance.
TARGET PARTICIPANTS : Managers, Engineers and Supervisors involved in seeking
best-known methods and practices in the industry
COURSE OUTLINE :
Introduction
What is Benchmarking
Elements, Fundamentals, and Benefits
Types of Benchmarking
Common Pitfalls and Success Factors
The Benchmarking Process
Planning
Analysis
Integration
Action
Maturity
Workshop/Case Analysis
COURSE DESCRIPTION
Shewhart's control charts (e.g., Xbar-R, X-MR, p, np, etc.) is a set of useful charts whose power was first
demonstrated and made popular by the Japanese during its phenomenal economic boom. With the vastness,
variety and complications of manufacturing processes, however, there are several instances when these
charts were found to be inappropriate or are too much to implement. As a result of these limitations, several
other charts were developed through the years to complement and/or provide a more appropriate and
practical alternative to these control charts.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
understand the limitations of Shewhart's control charts;
learn the complements and alternatives to Shewhart's control
charts;
Gain mastery on how to select, use and construct the appropriate
alternative charts;
Become proficient in interpreting the results of these charts; and
thus
Control the different process schemes more effectively
PRE-REQUISITE : Basic SPC
TARGET PARTICIPANTS : Engineering, quality assurance, production and maintenance personnel
involved in product/process control, improvement and design
COURSE OUTLINE :
Day 1
Introduction
Review of Shewhart's Control Charts
Limitations of Shewhart's Control Charts
EWMA Chart
When to Use
How to Construct
Interpretation & Analysis
CUSUM Chart
When to Use
How to Construct
Interpretation & Analysis
Day 2
Short-Run Charts (Exact, Code Value, Stabilized, Demerit)
When to Use
How to Construct
Interpretation & Analysis
Other Charts (Multi-Vari, Pre-Control, etc.)
When to Use
How to Construct
Interpretation & Analysis
COURSE DESCRIPTION
The module is a preparatory course for Design of Experiments and, at the same time, serves as an essential
tool for making numerous statistical validations including those used in Measurement Systems Analysis. The
discussion is divided into two major topics: beginning with probability and progressing into inferential
statistics where the participants shall be taught on how to use probability in making appropriate decisions. To
provide better appreciation on the theory, the participants shall also be taught on how to use popular
COURSE OBJECTIVES : This course is designed to equip participants with a working
knowledge on hypothesis testing in order to make correct statistical
validation.
Day 1
1.0 Introductory Concepts
Day 2
Manufacturing Productivity
COURSE DESCRIPTION
COURSE OBJECTIVES : At the end of the course, participants are expected to:
Understand the fundamental principles of problem solving
Understand how to apply the 7QC Tools in the workplace
Comment critically on corrective action raised as a result of applying
the tools
Interpret & measure effectiveness the effectiveness of the
implemented solutions
COURSE OUTLINE :
PDCA Cycle
Why Data Gathering
Check Sheet
Pareto Diagram
Histogram
Cause and Effect Diagram
Scatter Diagram
Stratification
Control Chart / Flow Chart/ Graphs
Integration
8D PROBLEM SOLVING
Manufacturing Productivity
DURATION DATE (From-To) COURSE FEE
2.00 day(s) 00 00, 0000 - 00 00, 0000 PHP 6,300.00
COURSE DESCRIPTION
Intended for people who are responsible for solving problems and/or leading groups in problem solving, this two-
day course is designed to give participants with a systematic approach to resolving complex problems.
The module emphasizes on the process of problem-solving using the 8D model.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
COURSE DESCRIPTION
This 16-hour course was developed to give participants the basis of Equipment FMEA theory and
practice. The focus will be on the procedure on how to prepare or generate FMEA document as a tool to
evaluate equipment reliability in determining the effect of system and equipment failures.
COURSE OBJECTIVES:
TARGET PARTICIPANTS:
PRE-REQUISITE SKILLS:
COURSE OUTLINE:
Introduction
o Equipment / Machinery FMEA Defined
o Benefits of EFMEA
o When is EFMEA Initiated
o The Generic Form / Template
Developing the Header
o Header Information
o Workshop
Generating EFMEA - Workshop
o Developing Functions (Diagrams)
o Determining Potential Failure Modes
o Potential Effects of Failure
o Severity Rating
o Classification (Special Characteristics)
o Mechanism of Failure
o The Occurrence Rating
o Current Control
o Detection Rating
o Risk Priority Number
Formulating Action Plans
o Determining Recommended Action Plans
o Assigning Responsible Person/s and Dates
o Action Results
o Review/Follow up
LEAN MANUFACTURING
Manufacturing Productivity
COURSE DESCRIPTION
This module introduces the participants to the fundamental concepts, goal and implementation of lean
manufacturing. The module emphasizes more on the value stream mapping process and analysis. For a
substantial understanding of the course, workshop on PUSH ñ PULL Exercise is also included wherein
participants will have to experience what is it like in a lean and non-lean system.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
appreciate fundamental concepts and goals of lean manufacturing
against conventional manufacturing systems
identify and eliminate waste in the system
understand the importance of and methodology for value stream
mapping
develop a culture of lean thinking in a company
able to understand, appreciate & apply the essence of "single piece
flow line"
TARGET PARTICIPANTS : Engineers, Manufacturing Staff , Production Staff , Support Staff
PRE-REQUISITE SKILLS : None
COURSE OUTLINE :
Day 1
Lean Manufacturing Introductory Concepts
Session Objectives
Conventional Mnfg System vs. Lean System
Characteristics
Comparison of Lean Systems against modern planning and manufacturing systems
Is there a need to Lean?
Two major components of Product
Labor + Parts
Time Is Money ( "the longer it takes , the higher cost" )
Customer Is KING
Backflushing
Traditional Approach to Manufacturing Improvements
Labor Cost
Improvement in Planning & Product Tracking
Lean in INÖ
What is Lean Manufacturing
Brief History of Lean Manufacturing
Goals of a Lean Line
Characteristics of a Lean Line
Core Elements of Lean Operations
Flow & Balance
How to achieve Single-Piece-Flow production
Keys to achieving Flow
Accommodating JIT materials & information flow
Redundancy Reduction
Methods for eliminating redundancy reduction
Continuous Improvement
Activity levels for Continuous Improvement
Continuous Improvement begins with People
Continuous Improvement ensures incremental process improvement overtime
PULL Systems / Kanban
PULL systems provides instant visibility of material requirements
Inventory is a buffer against operational problems
Pull mechanisms improve quality
Kanban-signal to take action
Physical Kanban
Kanban Bins / Card
Containers
Two Bin System
Housekeeping
Everything in its Place and a Place for Everything
5S by Toyota
5S Checklist
Implement 5S and train worker in the pilot cell line
Seven Guidelines maybe used to Synchronized production
Balance each operation
Develop a continuous flow
Use Supermarket where flow cannot extend upstream
Establish a Pacemaker
Use small consistent work increments at Pacemaker
Shorten Changeover Time and run smaller batches
Distribute production at different product evenly over time
Use Value Stream Map as structured approach to eliminate waste
Waste
Definition of Waste
Types of Waste
Waste reduction approach
Waste Identification Exercise (workshop)
Day 2
Value Stream Map
Objectives
Why Map the Value Stream
How To Map a Process
Required Data
VSM Icons
Current State Map (sample)
Characteristics of a Lean Line
Future State Map (sample)
PUSH Exercise (workshop)
Day 3
PULL Exercise (workshop)
Going LeanÖ..
Ten Fundamental Rules on Lean
COURSE DESCRIPTION
The module is a discussion of the elements of a good measurement process and covers the different aspects
of measurement from the basic variables to attributes data to the complex and non-replicable systems.
Intended for participants with a strong background in inferential statistics. Topics on the regression and
COURSE OBJECTIVES: Several, if not all, engineering and quality decisions are based upon
measurement data. Ironically, not many decision-makers are too
concerned about the quality of measurement data for a number of
reasons, ignorance about how to do a measurement systems study
among the most significant.
Day 1
Introduction
Bias
Linearity
Day 2
COURSE DESCRIPTION
Process Failure Mode and Effects Analysis is commonly defined as a systematic process for
identifying potential design and process failures before they occur, with the intent to eliminate
them or minimize the risk associated with them.
COURSE OBJECTIVES:
TARGET PARTICIPANTS:
PRE-REQUISITE SKILLS:
COURSE OUTLINE:
Day 1
Introduction to FMEA
o Definition and Purpose
o Approach
o Benefits
o Background
o Applications
o Key Elements
o Requirements for Success
Process FMEA
o Definition and Purpose
o Benefits
o Key Elements
o Process FMEA form
o Ranking Effectiveness
Day 2
Workshop
Manufacturing Productivity
COURSE DESCRIPTION
Poka -Yoke is Japanese for mistake proofing. These devices or systems are used either to
prevent the special causes that result in defects, or to inexpensively inspect each item that is
produced to determine whether it is acceptable or defective. The life and soul of production of
any kind is guaranteed quality and the ultimate aim should always be zero defect.
A point overlooked by many manufacturing people is that one defective product for every
10,000 or 100 defects per million is not anymore acceptable today . Customers demand better
than 100 DPM quality and the Poka-Yoke principle is essential in achieving continuously
improving quality performance.
It is therefore important to grasp in any production system that although people can, and do
make mistakes, people don't have to produce defects. This concept leads us to the possibility
of creating a system in which it becomes impossible for people to make mistakes-in other
words, implementing mistake-proofing or Poka -Yoke solutions that minimize the
manufacturer's cost without compromising the product's reliability and quality.
COURSE OBJECTIVES:
At the end of the course, participants are expected to:
TARGET PARTICIPANTS:
PRE-REQUISITE SKILLS:
Basic knowledge of statistics, total quality control, and industry operation experience
COURSE OUTLINE:
COURSE DESCRIPTION
This module is intended for participants with a working knowledge of descriptive statistics and QC tools. As such,
the discussion shall focus on "control charts" and the essentials in the effective implementation of statistical
process control. This includes an introductory discussion on process capability studies. The participants shall also
be introduced to the use of statistical software.
COURSE OBJECTIVES : At the end of the course participants are expected to:
understand the basic concepts of statistics and their
application in manufacturing.
to plan and implement statistical process control in the
production line
consequently use the data generated to characterize the
process for process and quality control and continuous
improvement
TARGET PARTICIPANTS : Engineering, quality assurance, production and maintenance
personnel involved in product/process control, improvement and
design.
PRE-REQUISITE SKILLS : Descriptive Statistics / QC Tools
COURSE OUTLINE : Day 1:
1.0 Introductory Concepts
(What Is SPC, Process Control System Model, Benefits,
History, The Normal Distribution, The Central Limit
Theorem)
2.0 The Control Chart
2.1 SPC and Control Chart Concepts 2.2 Types of
Control Charts (Variables / Attributes)
2.3 Constructing the Control Charts
Day 2:
2.4 Analysis & Interpretation of Control
Charts
2.5 Tests for Out-of-Control Conditions
2.6 The Out-of-Control Action Plan
(OCAP)
3.0 Introduction to Process Capability
Studies
Manufacturing Productivity
DURATION DATE (From-To) COURSE FEE
3.00 day(s) 00 00, 0000 - 00 00, 0000 PHP 9,200.00
COURSE DESCRIPTION
This course focuses on the concepts, tools and applications of Theory of Inventive Problem
Solving (TRIZ). It describes the core concepts of Classical TRIZ.
The course helps you to look at technical problems with a new perspective, think out of the
box and generate more innovative ideas, appreciate the use of the main TRIZ tools in problem
solving, and apply TRIZ tools in real problems.
You will learn how to analyze a product, define problems that are worth solving, solve
conflicts without any trade-off, develop breakthrough concepts, and systematize the process
of idea generation. You will be taught how to develop the new generation of a product,
accelerate the evolution of your products, and increase effectiveness of your creative work
and results dramatically. You will also learn how to apply TRIZ to real problems brought by
the participants.
COURSE OBJECTIVES:
TARGET PARTICIPANTS:
Engineering Staff and Managers (Product, Process, FA, Q&R, Test, etc.), Innovation
Engineers, Technology Development Engineers and Managers, Operators, Technicians,
Engineering and Science Teachers and Students, Business Analysts, Finance Managers, IT,
Trainers, Org. Development Practitioners, Business Development Managers and staff.
PRE-REQUISITE SKILLS:
None
COURSE OUTLINE:
Day 1
Day 2
Day 3
Manufacturing Productivity
COURSE DESCRIPTION
Value Engineering and Analysis is a systematic method and an organized effort to attain the
product's optimum value by improving the relationship between its function and cost. Value
Engineering can be used to :
This systematic approach can help us create task groups composed of different fields of
discipline which have a great deal of influence on the products, so that they can trace out the
high cost concentration and the corresponding low value areas of the product in order to
provide the function at the LEAST POSSIBLE COST.
The QUESTION on how well the product can be designed to suit marketing requirement still
prevails.
COURSE OBJECTIVES:
TARGET PARTICIPANTS:
Managers, Engineers and Technicians : Production, Process, Industrial, Quality &
Maintenance
PRE-REQUISITE SKILLS:
COURSE OUTLINE:
COURSE DESCRIPTION
Value Stream Mapping (VSM) or commonly coined as "end to end "system map, is a powerful Lean tool which
provides a concise snapshot of material and information interaction to bring a certain product or service to the
customer. It is also the blueprint in identifying small improvement activities with big impact in the production
system. It does not require fancy software to be able to create a VSM; a pencil and paper will do. This is similar to
a process map but it provides better window in conducting waste identification and elimination in the system.
This is especially helpful when working to reduce cycle time, because you gain insight into the decision making
flow in addition to the process flow.
In broad strokes, basic data gathering starts by walking the material and information flow path; starting from
shipping area to receiving area.
Target Participants : Engineers , Supervisors, Technicians, Production Managers, Planners
Pre-Requisite Skills : None
Course Objectives : At the end of the course, the participants are expected to:
Understand the importance of and methodology for value stream
mapping
Learn the symbols (icons) necessary for value stream mapping
Gain fundamental knowledge about value stream mapping to be able
to:
Collect the right data
Ask the right questions
Divide an entire process into process steps
Begin drafting a Current-State Map
Course Outline :
Session Objectives
Why Map the Value Stream
Clear snapshot of the production flow
Framework for communication and link for other department
Blueprint for creating current and to-be VMs
Material and information flow
Windows on waste elimination
How to Map a Process
Fundamental steps in mapping a process
Customers point of view
Key points : draw and understand
Required Data
Collecting the right data
Value Stream Mapping Icons
Learn the basic symbols and their functions
Example: The Current-State Map
Characteristics of a Lean Value Stream
7 guidelines in creating a lean value stream
Example: The Future-State Map
Score Card
Results tabulation
Lean Metrics
Sustaining the momentum
Dashboard for success
Kaizen Event
Move forward
Driving the lean culture
Workshop : Hands-On Learning on VSM
COURSE DESCRIPTION
This course will enhance the basic Knowledge of Metrology through acquiring the best Skills
and developing the right Attitude, otherwise known to the industry as K.S.A= Competency.
This course will guide the participants to understand the basics and importance of
Measurements, Dimensional Analysis, Tolerances and Geometric controlling forms and the
effects of Dimensions and Tolerances towards Fits of Assembly and Mating parts.
COURSE OBJECTIVES:
TARGET PARTICIPANTS:
PREREQUISITE SKILLS:
COURSE OUTLINE:
Day 1
Introduction
History of measurement
Types of Metrology
Standards and traceability
Target Analogy
Errors in measurement
Day 2
COURSE DESCRIPTION
ISO/TS16949:2002 Internal Auditing is a course designed to enhance the effectiveness & efficiency of Internal
Quality Auditors using the latest techniques of auditing which is the "Automotive Process Approach" way using
the "Turtle Diagram" as audit guide. This course is also designed to qualify and certify internal auditors to conduct
audit on implemented ISO/TS16949:2002 QMS in their respective organization.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
Conduct an effective audit program;
Develop and implement an audit plan and schedule to ensure
compliance to ISO/TS 16949:2002 Standard;
Use auditing tools & tactics to improve auditing process with emphasis
on the Process Approach way of auditing;
Know and adapt ideal auditor characteristics;
Gain audit appreciation;
To be qualified as Internal Auditor of ISO/TS16949:2002.
TARGET PARTICIPANTS : Management Representatives to ensure that the ISO/TS16949:2002 is properly
complied with by the organization; International Auditors to audit all business
processes of the organization (MOP's, COP's and SOP's) to check for
effectiveness, efficiency, customer focus and Continual improvement
PRE-REQUISITE SKILLS : Knowledge of ISO/TS16949:2002, Core Quality Tools for Continual
Improvement
COURSE OUTLINE:
Introduction
ISO 10011 and ISO 19011
Hierarchy: Accreditation Body and Certification Body
What is Audit?
Need for Audit?
Basic Definitions
Types of Audits
Principles of Auditing
The 3P's
ACE
The Auditors
Competence Requirements
Roles and Responsibilities
Procedures of Auditing
Initiation
Document Review
Preparation
Performing
Reporting
Follow-up
ISO/TS 16949 Automotive Process Approach Auditing
Identification of COP's, MOP's and SOPs
The Turtle Diagram as Audit Guide
Workshops - Actual / Practice Audit
Qualification Exams / Evaluations
COURSE DESCRIPTION
Key to productivity is adequate prioritization of the vital activities in contrasts to the trivial many. The ability of a
person to sort out what is important and not necessarily urgent provides him the power to control pressures and
activities. Stress is a function of the inability of the person to sort and attend to the important matters immediately
even before it becomes urgent and pressing thereby resulting to increase used of time and effort. What a waste!
Effective time and stress management revolves around the ability of the person to manage his activities well. It is
not one of time management per se but more so on adequate prioritization of activities based on the set goals or
objectives within a given time period.
The seminar on Time and Stress Management is a two-day workshop designed to present to the participants the
paradigm of forward planning, goal setting and activities management thereby providing more time for work,
family, leisure and life.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
Excellently manage oneself, his time and the ill effects of not being
able to manage self, activities and time;
Align one's attitude towards the use of basic time management tools
and techniques;
Be more directed towards one's goals and aspirations in life;
Make oneself as a time manager and a stress-relieved person;
Determine the most common causes of stress;
Know how to deal and cope with distress;
Single out or determine one's stresses and learn how to eliminate
them;
Obtain a certain level of personal mastery
TARGET PARTICIPANTS : Anyone who wants to manage his time more effectively and lead a
stress-
relieved life.
PRE-REQUISITE SKILLS : None
COURSE OUTLINE
Day 1
I. Introduction
Welcoming Address
Day 2
III. Understanding Stress
Professional Development
COURSE DESCRIPTION
Employees need to be led and be managed. Leadership, however, can assume varying styles depending upon
the development level of the people being led. The ability of the leader to mold and develop its people so they
may graduate into a self-managing unit is a managerial responsibility that must be exercised.
A two-day learner-controlled training workshop designed to provide the participants with the skills and the
techniques in managing performances of their people. The role of a leader to correct declining performances
either due to technical reasons or behavioral considerations is crucial in upholding employee's productivity.
Formal performance feedback system is introduced using the functions of goal setting, coaching and counseling,
performance evaluation and disciplining.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
COURSE OUTLINE :
I. Introduction
Professional Development
COURSE DESCRIPTION
The role of a manager is extremely critical in the success of any business. A manager owns directing and
planning operations, organizing the work, leading and motivating people, controlling resources, and eventually,
achieving results. At the same time, study shows that poor management plays a major role in attrition. Many
resignations have been attributed to dissatisfaction with managers. As such, it is important for any manager to
embrace and internalize their role, for short-term and long-term realization of business objectives.
Unfortunately, many successful individuals assume the management position unprepared for the role. Many
struggle and fail as managers, or take a long time to finally be effective and efficient. This puts the business at
risk.
This course is designed to help all managers, new and experienced, to understand, appreciate, and embrace
their role. The 3-day course will cover all aspects of the different managerial and supervisory roles, balancing
task-focus, people-focus, organizational development, and environmental management. Having a good grasp of
all these roles will help managers execute their functions better, with greater impact to their organization and the
whole company.
The course will comprise of presentations, interactive discussions, exercises, and workshops.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
Better understand the different roles of a manager, the criticality of
each role, and the need to balance each for greater impact
Develop the skills required to perform each role effectively
Learn and practice the techniques used by successful managers
TARGET PARTICIPANTS: Supervisors / Managers, with 2 or more direct reports
PRE-REQUISITE : None
COURSE OUTLINE:
DAY 1
Time Topic Methodology
9:00 ñ 9:30 Introductions, Ice Breaker
9:30 ñ 10:00 What is a Manager Presentations
o Importance of the Manager Role Interactive Discussions
o Management Functions
o Increasing Management Expectations
10:00 ñ 12:00 Transitioning to Movements in the Corporate Ladder Presentations
o Managing Self to Managing Others Interactive Discussions
o Managing Others to Managing Exercises
Managers
o Managing Managers to Managing
Functions
12:00 ñ 1:00 Lunch
1:00 ñ 5:00 The Role of a Manager: An Overview Presentations
The Role of a Manager: Task Management Interactive Discussions
o Set the "Right" Goals Workshops tying each task
o Plan the Work
o Execute the Plan
o Monitor Results
DAY 2
Time Topic Methodology
9:00 ñ 9:30 Ice Breaker, Agenda Review
9:30 ñ 10:00 Review of Task Management Presentation
10:00 ñ 12:00 Role of A Manager: People Management Presentations
o Proper Use of Power Interactive Discussions
o Relationship Building Exercises
o Cultural Sensitivity
12:00 ñ 1:00 Lunch
1:00 ñ 5:00 The Role of a Manager: People Management Presentations
o Attain Commitment Interactive Discussions
o Assign the Work Workshops
o Motivate
o Manage Performance
DAY 3
Time Topic Methodology
9:00 ñ 9:30 Ice Breaker, Agenda Review
9:30 ñ 10:00 Review of Task & People Management Presentation
10:00 ñ 12:00 Role of A Manager: Strengthening the Organization Presentations
o Production/Production Capability Interactive Discussions
Balancing Exercises
o People Development
o Team Development
o Org assessment & structuring
12:00 ñ 1:00 Lunch
1:00 ñ 1:30 The Role of a Manager: Managing the Environment Presentations
1:30 ñ 3:30 o Compliance to Company Rules & Interactive Discussions
Regulations
o Compliance to Legal & Global Requirements
o Labor Relations : Understanding Unions
o Differences: Unionized vs Non-Unionized
3:30 ñ 4:30 Review of Concepts
ELEMENTS AND ESSENCE OF EFFECTIVE PROJECT MANAGEMENT
Professional Development
COURSE DESCRIPTION
This course will expose, explain and teach participants how to manage projects effectively. Methodology
employed would be an intensive hands-on, hypothetical exercise, build up project case through a 10-step
process. The course emphasis is on the Planning and Control Aspect. Also included in this course is a mini-
module on how to build Effective Teams, another key ingredient that could be a big differentiator in bringing out
the best in people in any project endeavor.
COURSE OBJECTIVES : At the end of this course, participants are expected to:
TARGET PARTICIPANTS : Any individual who is part of a corporate or industrial setting that is tasked
to lead or manage a project of significant magnitude in terms of business
strategic importance, involving multiple contributors and task owners, and to
be executed over a period of time (at least 6 months)
PREREQUISITE SKILLS : Engineers, supervisors and managers who have had at least some
exposure in a corporate or industrial project setting, would be more
comfortable working with the live exercise to use in direct job experience and
skill area in relating with the planning and control issues of a project.
Course Outline :
Day 1
Introduction
Student groupings
Day 2
Day 3
Effective Meetings
COURSE DESCRIPTION
Accounting is the language of business. All stakeholders -- owners, employees, lenders, suppliers, customers and
even government -- all use accounting as a common language for communicating information about the
company. Accounting is also a major tool used by Management for decision-making. Everybody involved in the
business, both accountants and non-accountants alike, regardless which department you are in, would
understand the business and contribute to the business better, if this common language is learned. Yet, many
non-accountants neglect to learn the basics of accounting.
This first session day of this course focuses on financial accounting concepts. Day 2 is designed for engineers in
the manufacturing environment. Building on basic financial accounting concepts, it then introduces various
management accounting concepts and techniques to evaluate capital projects and investments.
The Trainer is a non-accountant, an experienced executive, and a former UP engineering professor with an
Ateneo MBA. He provides a simplified and concise discussion of core accounting concepts, delivered from the
perspective of an engineer, a company executive and a businessman.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
Learn
and use management accounting concepts and
techniques to evaluate capital projects and investments
TARGET PARTICIPANTS : Best for engineering managers and staff with no or little
accounting training.
COURSE OUTLINE
Day 1
Why Accounting? The Accounting Process. Basic Accounting Terminologies and Principles.
Understand the concepts of accounting by following the development of a company's accounting
records from the day the company starts in business to the end of its first year in business.
Day 2
Management Accounting Tools for Decision-making
Capital expenditure evaluation, return on investment, payback, time value of money, net present value,
discounted cash flow analysis, incremental cost analysis
How do you evaluate options for proposed projects and investments?
COURSE DESCRIPTION
The RoHS Directive 2002/95/EC of the European Parliament and of the Council of 27 January 2003, restricts the
use of hazardous materials in the manufacture of various types of electronic and electrical equipment. The RoHS
Directive will ban the placing on the EU market of new electrical and electronic equipment containing these
hazardous materials effective 1st July 2006.
This seminar aims to promote better understanding of the Waste Electrical and Electronic Equipment (WEEE)
and RoHS directives, as enacted by the European Union, and its implications on the manufacturing supply chain
of electronics and electrical products. The presentation also aims to provide an insight to RoHS testing
procedures.
COURSE OBJECTIVES : At the end of this seminar, the participants are expected to:
understand the EU RoHS directive and the industrial requirement.
prepare and calculate the RoHS tests budget from the part or product
of the equipment
be aware of the pre-treatment of the sample material prior to analysis.
be able to prepare sample for RoHS testing.
understand the international test method of RoHS test and the test
instrument used.
TARGET PARTICIPANTS: Managers, Engineers and Chemists from QA/QC department. Managers,
Engineers and staffs who are in charge of supplier quality control and
manufacturing. Support staff from Purchasing/Procurement and ISO audit
team.
Pre-requisite Skills:
Basic Chemistry background.(will be focusing on the sampling and test method)
COURSE OUTLINE:
RoHS Directive
List of Hazardous Substances
Lead Pb
Cadmium Cd
Mercury Hg
Hexavalent Chromium Cr6+
Brominated Flame Retardants
Polybrominated biphenyl (PBBs)
Polybrominated diphenyl ether (PBDEs)
Sample Preparation for Analysis
Cryogenic Miller
Microwave Oven
Test Instrumentation
Test Method
PBB & PBDE Screening by FTIR
PBB & PBDE Analysis by GCMS
Elemental Screening by XRF
BS EN 1122 : 2001 Cadmium Extraction
US EPA 3050B
US EPA 3052
US EPA 3060A
Quality Control ---CRM
Detection Limit
Questions & Answers
COURSE DESCRIPTION
It is critical for a retail organization that their buyers possess the confidence to face situations that require skillful negotiating
and collaborating. Tact and professionalism must be exercised in order to arrive at mutually beneficial propositions
especially during times of negotiations. Priority concerns specific needs and requirements of the company must be identified
and matched with the supplier's existing capabilities, whether in terms of pricing, payment terms, product or delivery. Certain
restrictions, if any, must be clearly communicated and asserted. Clear parameters help promote efficiency, necessary when
hundreds of SKUs are maintained and monitored.
A two-day learner-centered workshop on "Negotiating Skills" is designed to provide the participants with the framework on
how to attain the company's ultimate objective of building better business by arriving at a mutually beneficial course/s of
action.
COURSE OBJECTIVES : At the end of the course, participants are expected to:
Understand the behavioral component of every negotiation and identify
relational strategies that will strengthen vendor-vendee relationship.
Learn how to communicate their needs and concerns through skillful method
of providing salient information.
Exercise their skills in active listening and read non-verbal signals that will
help them get the best deal.
Establish the parameters that allow the creation of options that will consider
both the needs of the company and the supplier.
Increase their level of confidence in communicating the company
requirements to suppliers.
Equip themselves with skills and techniques in handling objections.
COURSE OUTLINE :
I. Introduction
II. Bargaining Essentials
What is Negotiation?
Negotiator's Golden Rule and It's Benefits
BATNA Method
Negotiating Your Goals/Requirements
III. Understanding Your Opponent
Researching Your Opponent/Previous Transactions
Equalization
Ways of Equalizing Your Opponents Position
Benchmarking with other Retailers
IV. Setting the Stage for Negotiation
Clothes, Mood, Words
Verbal & Non-Verbal
Telephone Skills that Gets the Best Deal
V. Conducting the Negotiation
Do's and Don'ts
Use of Props
Offers and Counter offers
Methods of Handling Questions
Methods of Preparing Effective Written Information
Proper Use of Forms
VI. Methods and Techniques in Negotiation
Techniques in Professional Negotiation
Negotiation Styles
Hints to Influence the Styles
Discovering Your Opponent
Using the Self-image Angle
Using the Emotional Angle
VII. Essentials of an Effective Negotiation
Benefits and Building Goodwill
Sources of Negotiating Power
Good Negotiating Habits
How to Gain and Regain Control during Negotiation
Top 3 Negotiating Fears
VIII.Closing Techniques and Options
Spotting the Desires to Close a Deal
Managing an Opponent
Three Opening Move Strategies
Pointers to Keep in Mind in Closing Time
Effective Closing Technique
Leadership is about taking control of situations that arise. They may be problems, threats or
opportunities. Which is which?
Learn about the nature of problem-solving and patterns of thinking, assess your options, make
rational choices and address potential threats.
This program is for supervisors and managers who wish to improve their problem solving and
decision making skills.
Everyone knows the importance of a one-year plan, but what it looks like and crafting it are two
different things.
With Operational Planning for Competitive Advantage, you will:
Puzzled by finance?
Financial Management isn’t incomprehensible. Learn basic concepts in getting the story behind
numbers. Apply the tools in coming up with integrated financial decisions in line with the goals
of the company.
With Practical Financial Management, you will:
This program is for executives, managers, business owners, and other professionals who want to
understand and take an active role in the financial activities of their firm.
A strategic plan is not just a rundown of tasks or a wish list of what we want to happen. It is the
blueprint of your organization’s success. Learn the basics of planning. Determine and analyze
current direction and plan for the future.
This program is designed for chief executive officers, senior vice presidents, general managers,
country managers, presidents, and other top executives of organizations.
In order to produce results, your people need more than excellent skills. They need to develop
good attitudes and behaviors. And more importantly, they need managers who manage a
diversity of attitudes at the workplace.
Understand and respond to your people more effectively. Develop positive work attitudes
among your people. Spot attitude problems and deal with negativity. Diagnose your
organization, and become a positive force that will inspire performance.
Negotiating Successfully
Professional Development
What would you rather be – intimidated and short-changed or composed and victorious? Here’s
the deal. Whether you’re aware of it or not, life is composed of a series of continuous
negotiations. It’s an inevitable part of everyone’s reality. But the question is - do you end up as a
winner?
Here are some reasons why negotiations become more complicated than they really are:
People make the mistake of coming to the negotiation table totally unprepared. Because
they have no system to speak of, they end up getting pressured or intimidated by their
counterpart. They are forced into accepting a deal even if they know that they’re getting
the short end of the stick.
They don’t know how to successfully gauge their counterpart so they unwittingly give
too much too soon.
They either become too reckless or too cautious that they tend to concede at the first hint
of pressure from their counterpart.
In truth, negotiators aren’t able to detect the hidden pressures in a negotiating situation and so are
not able to protect themselves accordingly. Our Negotiating Successfully seminar boasts of a
unique methodology wherein participants go through eleven (11) case studies in combination
with group discussions to fully involve them in the learning process. Whether you are an expert
or novice negotiator, you are sure to get valuable insights that will help you turn ordinary deals
into win-win situations for both of the parties involved. For sure, no one goes home empty-
handed.
This program is for account executives, sale supervisors, and sales managers who want to
achieve win-win negotiations.
Six Sigma
Introduction
Six Sigma is a management improvement philosophy that focuses on reducing process variations to deliver
consistent, measurable and improved results. It continually strives for perfection through the disciplined use of fact-
based, data-driven decision making to deliver world-class levels of quality in products and services to customers.
New products introduction is a critical business process for many organizations. Therefore, it is utmost important for
organizations to incorporate best practices into this process by equipping their design and development personnel
with the skills set that can help them to maximize their new products? success rates in the market place.
Course Objectives
The objective this training program is to develop experts who will gain the advance level of knowledge and skills in
Design for Six Sigma concepts, methodologies and tools. With this knowledge and skills, the participants are able
to:
Understand the concept of Six Sigma and Design for Six Sigma.
Appreciate how Six Sigma and DFSS can add value to their organizations.
Apply Design for Six Sigma methodologies and tools effectively in their organizations.
Duration: 8 Days
Time: 9am-5pm
Fees: Php 30,000 per head
Dates Available:
Remarks: This is a 8-Day training and will be conducted over 2 phases. Each phase
consist of 4 days.
Six Sigma
Black Belt training follows an Explain-Practice-Apply-Review learning cycle consisting of four five-day training
sessions over a four-month period including two application projects for each trainee. With the projects the trainee
can apply, practice and review the methods and tools learned in the instructional sessions.
Objectives
The objective of this course is to impart the participants with advanced level skills in analysing and improving
processes using the Six Sigma approach. Upon completion of this training, the participants will be able to:
Work with management to set up process improvement projects
Effectively lead teams to improve processes
Provide coaching to project teams
Disseminate and apply Six Sigma principls, methodologies and tools in the organisation
Programme Outlline
Week 1 : Define & Measure
Week 2 : Analyse
Cause & Effect Analysis
Process Redesign
Value Assessment
Variation Reduction Process
Failure Mode & Effect Analysis
Probability Distributions
Sampling Distributions & Confidence Interval
Multi-Vari Study
Hypothesis Testing
Analysis of Variance
Non-Parametric Methods
Chi-Square Test of Independence
Correlation & Simple Linear Regression
Phase Test
Week 3 : Improve
Advanced Liner Regression
Logistic Regression
Introduction to DOE
DOE Steps : Planning for Effective Experiments
DOE Full Factorial
DOE Fractional Experiments
3 Levels Design Matrices
Optimization Experiments
Solutions Identification, Evaluation and Implementation Planning
Phase Test
Week 4 : Control
Additional DOE Techniques
Variable Control Charts
Attribute Control Charts
Advanced Control Charts
Pre-control Technique
Process Control & Standardization
Error Proofing
Design for Six Sigma Overview
Quality Function Deployment
TRIZ Overview
Introduction to Reliability Analysis
LEAN Enterprise Overview
Phase Test
Duration: 8 Days
Six Sigma
Certified Six Sigma Green Belt
Green Belt training follows an Explain-Practice-Apply-Review learning cycle consisting of two five-day training
sessions over a two-month period including one application project for each trainee. With the project the trainee
can apply, practice and review the methods and tools learned in the instructional sessions.
Duration: 10 Days
TRAINING PROGRAMMES -
Quality Management System Auditor/Lead Auditor Training Course (IRCA Certification No.
A17399)
Introduction
This training shall provide all participants with the knowledge and experience
needed to fulfill their role as a fully trained Assessor/Lead Assessor.
This course is certified by IRCA and meets the training requirements for certification of
individual auditors under the IRCA QMS Auditor
Certification Schemes. This course has been updated to include the 2-stage audit approach used
by Certificaiton Bodies of Management Systems, in conformance to the ISO 17021 Standard.
Objectives
It will enable participants to demonstrate their capability in :
* setting up assessments
* carrying out system assessments
* reporting the findings
* leading and managing the team
* identifying and achieving the assessment objectives
* recognizing/resolving difficulties in assessments
Course Content
* Quality and Quality Standards
* Audits and The Audit Lifecycle
* Role of The Auditor and Lead Auditor
* Interpretation of ISO 9001:2008
* Introduction to Case Study
* Planning the Audit
* Documented Quality Systems & System Audit
* Process Based Auditing
* The Live Audit and Evening Assignments
* Audit Plan
* Checklists
* The Opening Meeting
* Auditor Skills and Techniques
* Conducting The Audit
* Reporting the Audit, Assessing
* Corrective Action
* The Closing Meeting
* The Audit Report
* Surveillance / Continuous Assessment
* International Registration Scheme for Certificated Auditors
* Closing Meeting Re-run
* Course Review
Benefits
Participants would be able to:-
* Apply their skills in a one-day on-site LIVE AUDIT of a company.
* Participate in the preparation, discussion and practise of actual audit
* Learn the same audit skills deployed by the external auditors
* Lead and manage audits (including both 2nd / 3rd party audit)
Pre-requisite
Participants must be familiar with the ISO 9001:2008 requirements and documentation and have
some auditing experience.
For Whom
Project Managers involve with the planning, managing and undertaking an ISO 9000 Quality
System assessment and also quality professionals who undertake first, second or third party
assessment activities or wish to develop their audit skills.
Duration
This is a five-day course running from 9.00 am to 7.30 pm on Day 1 to Day 3. On Day 4, from
9.00 am - 5.00 pm, will be the LIVE AUDIT exercise. And on the afternoon of Day 5, a two
hour examination will be held. All participants are required to stay for the evening work
involved. Full attendance for the course is compulsory.
Duration: 5 Days
9am to 5pm
Time:
Seminar: Php 15,000 per head
Resources Speaker: Miss Lourdes F. Inao
TRAINING PROGRAMMES
Introduction
With the emphasis on factual approach to decision making and understanding that decisions made based
on ?I think, I feel, I guess? have no scientific basis, managers and engineers need to know how to make
use of data to make good decision. Statistics are scientific method to collection, analyse and interpret
data. With effective use of statistical tools, we can convert data into information and knowledge of the
process.
This course is designed to enable delegates to strengthen their statistical knowledge and understand
fundamental concepts in various statistical techniques. Minitab software is used in the class and result
interpretation will be the focus of the training. These will ensure correct and effective application of
relevant statistical tools in their processes.
Objectives :
Graphical Tools
Descriptive Statistics
Distribution and Probability
Sampling Distribution and Confidence Intervals
Normality Test
Hypothesis Testing
Analysis of Variance
Sample Size Selection
Duration: 2 Days
9am to 5pm
Time:
Problem Solving
Objectives To understand the concept & definition of the root cause analysis methodology.
To be able to discover the real root cause(s) of problems and enable fact-based
decision-making.
To enable delegates to understand & differentiate the different levels of causes
within a problem.
o What is an event
o Team formation
o Data collection and verification
Data Analysis to Identify Possible Causes
o The Cause-Chain
o Cause determination
Tracking to Root Cause
o Corrective action
o Preventive action
o Action Test
Monitoring Effectiveness of Solutions
o Effectiveness Measurement
Assessment of Results and Reporting
Understand and apply the Root Cause Analysis methodology to problem solving.
Stratify the different types of causes: Direct, Contributing and Root Causes effectively
for greater clarity during problem solving.
Lead or facilitate small group improvement activities such as QCC or ICC in solving
day-to-day problems.
Design of Experiments Using the Taguchi Approach : 16
Steps to Product and Process
WHAT YOU WILL LEARN
This course will introduce the Taguchi design improvement technique. Attendees will gain
hands-on application experience to design robust products and processes as well as solve
production problems by reducing performance variations. The goal of this course is to prepare
attendees for immediate performance improvement and variation reduction applications.
Attendees will leave this course knowing how to plan and lay out experiments as well as
interpret and analyze their results.
This course is intended to prepare attendees for immediate application. Product/Process Design
Engineers, R&D Scientists, Project Managers, Manufacturing Managers, Senior Engineers,
Black & Green Belts (Six Sigma), Quality and Product Assurance Specialists.
SPECIAL FEATURES
Attendees are encouraged to bring their own laptops, although all course materials will be
displayed on an LCD projector.
Learning Objectives:
This course is intended to prepare attendees for immediate application. Prduct/Process Design
Engineers, R&D Scientists, Project Managers, Manufacturing Managers, Senior Engineers,
Black & Green Belts (Six Sigma), Quality and Product Assurance Specialists.
Special Features:
Attendees are encouraged to bring their own laptops although all course materials will be
displayed on an LCD projector. Learning Objectives:
Combination design
This two-day course teaches participants how to solve assembly stacks using both traditional and
Six Sigma methods. We highlight the design risks that are associated with the classical methods
of tolerance analysis, and introduce Six Sigma methods that will eliminate these risks.
The goal of the Six Sigma techniques is to teach the participants how to assess the manufacturing
and design risk of their tolerances. This risk is quantified in terms of manufacturing defects and
assembly defects. These methods are unique because they allow the participants to optimize their
designs by making trade-offs between assembly defects and manufacturing defects.
This is a lecture course with many opportunities for participants to work problems. We manually
walk the participants through each of the tolerance analysis and allocation methods. After they
master each method, we show them an Excel spreadsheet that automates each method. This
course is unique because it teaches participants to apply Six Sigma techniques to predict their
design and manufacturing risk before they build parts.
This course covers most of the geometric dimensioning controls used on mechanical engineering
drawings. The theoretical and practical concepts of each of the geometric controls are explained
relative to the areas of design, tooling, production, and inspection. All ten modules include a
quiz. For most modules there are drawing assignments and supplementary information. The parts
of a directional-change gear box are used as platforms for the geometric controls. The assembly
includes shafts, gears, bearings, keys, lip seals, castings, and threaded fasteners. Possession of
the ASME Y14.5 Dimensioning and Tolerancing standard is required.
This course is for anyone who is responsible for putting tolerances on mechanical drawings.
This includes:
Brief Description
Benefits
Target Audience
Those entering or beginning as designers, drafters, quality, procurement, tooling, production,
manufacturing and shop personnel. Designers, and those involved with tooling, production, inspection,
routing in the shop; others involved with purchasing, costing and management; vendors and suppliers.
Course Highlights
Php 4000/head