CLEAN COLORBOND STEEL

TECHNICAL GUIDE
WHY CLEAN COLORBOND STEEL ®

FROM BLUESCOPE?
HOW CONFIDENT ARE YOU OF BEING OFFERED AN EQUIVALENT PRODUCT?
Clean COLORBOND® steel combines the superior strength of zinc/aluminium alloy-coated steel with proprietary paint system technology
exclusive from BlueScope. BlueScope product undergoes continuous research and development, with stringent product testing in the
harshest environments.

Clean COLORBOND® steel complies with Australian/ New Zealand Standard AS/NZS 2728 and Malaysian Standard MS 2383. Durability
and performance is backed by warranty.*
BENEFITS OF CLEAN COLORBOND® STEEL,
ONLY FROM BLUESCOPE
• Higher corrosion resistance with ZINCALUME® coated
steel substrate.
• Looks better for longer with advanced paint technology
provides a durable paint finish that resist excessive
fading.
• Thermatech® solar reflectance technology incorporated
into paint system to reflect sun’s heat, thus cooler surface
temperature.
• Advanced primer technology to resist paint delamination.
• Clean technology to prevent tropical dirt staining.
• Wide range of colour and finishes.
• Certified and tested by SIRIM.
• CIDB Perakuan Permatuhan Standards (PPS) compliance
(ACT 520).
• Nationwide availability and support.
• Proven customer and in-field response and supported
with BlueScope’s material warranty.
HOW TO IDENTIFY GENUINE CLEAN COLORBOND® STEEL,
ONLY FROM BLUESCOPE
To identify genuine Clean COLORBOND® steel made only by BlueScope, pay
attention to the Clean COLORBOND® steel branding text on every coil. The
brand presence is your assurance of BlueScope’s commitment to quality.
Clean COLORBOND (R) steel made by BlueScope 16 : 18 01: APR : 11

The quality assurance and standard warranty* offered by BlueScope:

• Guaranteed minimum yield strength of 300 MPa for G300 and
550 MPa for G550
• Minimum coating mass of 150g/m2 by triple spot test
• Warranty* against perforation by corrosion for up to 25 years
• Warranty* against flake and peel for up to 15 years
• Warranty* against excessive colour fading for up to 10 years
• Warranty* against dirt staining for up to 5 years

*Warranty terms and conditions apply.

What is Paint System
Paint
BlueScope utilises optimum paint formulation and
pigment blends to provide excellent long-term
colour stability for Clean COLORBOND® steel

Weathering? products.
The proprietary paint system is a result of
extensive R&D testing, including actual field
Colour Fading and exposure testing. It has been proven that the
paint system used for Clean COLORBOND® steel provides superior durability against
Delamination? weathering and UV penetration, when compared with other pre-painted steel.
First, an effective metallic coating is prepared and a corrosion inhibitive primer is applied for
Colour fading is caused by the adhesion of the top coat on the substrate and to provide additional corrosion resistance. This is
followed by application of the paint top coat with optimum paint thickness to maximize the paint
degradation of the key ingredients performance against weathering. The multiple coating system layers act in synergy to provide
in the paint system, e.g. pigments superior performance and durability.
Clean COLORBOND® steel now incorporates Thermatech™ technology to provide thermal
and resins, which is due to protection for houses and commercial buildings.
prolonged weathering and poor
formulation. Delamination is the How does it work?
separation of the top coat from the The paint system used in the manufacturing of Clean COLORBOND® steel has a high degree
of resin stability, colour stability and UV resistance. The effectiveness of a paint system’s
primer and can be caused by UV performance is a function of the multiple layers of coating technology working together to
create an effective overall coating.
effects, poor surface preparation, 1. We start with a ZINCALUME® steel base. ZINCALUME® steel has a zinc/aluminium alloy
poor paint formulation, or poor coating that delivers outstanding anti-corrosion performance.
2. We apply a conversion layer to the surface of the steel to improve adhesion.
paint/primer specification. 3. We then bake a polyester primer onto the surface.
4. Finally, we apply the top coat - a specially developed, exterior grade paint that is baked
on to ensure maximum resistance to chipping, peeling and cracking.

Resin Pigment Particles

4 Proprietary Paint System

3 Corrosion Inhibitive Primer
2 Chemical Conversion Treatment
1 ZINCALUME® Zinc/Almumium Alloy
Coated Steel Sunstrate

Thermatech™ solar reflectance technology is able

to lower the surface temperature by absorbing
less heat from the sun as illustrated below:
Key notes:
• Colour fading is caused by deterioration of resin and
pigment while paint delamination is caused by UV
effects, poor manufacturing, poor formulation, or
poor specification.
How does it perform?
• BlueScope’s paint formulation provides superior The samples pictured were exposed to the same environmental condition for the same period of
durability against weathering and is resistant to paint time. The conventional pre-painted steel shows significant colour fading, while the Clean
delamination. COLORBOND® steel shows very little colour change, thus providing long lasting beauty (figure A).
• Clean COLORBOND® steel is made up of multiple
coating layers that work in synergy to provide
superior performance and durability. Figure A
• Thermatech™ solar reflectance technology is
incorporated into Clean COLORBOND® steel to reflect
the sun’s heat, thus lowering surface temperature.

Clean COLORBOND® steel Conventional pre-painted steel

What is ZINCALUME® coated steel substrate
Clean COLORBOND® steel is incorporated with BlueScope’s proprietary metallic coating

Corrosion?
technology - ZINCALUME® zinc/aluminium alloy coated steel as the base substrate.
ZINCALUME® steel comprises a coating composition of 43.5% zinc, 55.0% aluminium and
1.5% silicon. The minimum coating mass of 150 g/m2 (AZ150) offers superior corrosion
performance under varied conditions, when compared with other metallic coated steel.
Corrosion is caused by the
deterioration of metal due to
chemical reaction as a result of
exposure to the environment
(water and oxygen). It is also known Al rich Alloy layer Base metal Silicon Zn Rich

as oxidation. Corrosion of metal How does it work?

Sacrificial protection is provided by an active metal (e.g. zinc), protecting a less active metal
results in the formation of rust or (e.g. steel). The more active metal corrodes in preference to the less active metal (figure
A). ZINCALUME® steel exhibits a more complex coating structure consisting of both zinc-rich
oxides in the corroded area. and aluminium-rich areas (figure B). The zinc-rich area provides excellent sacrificial
protection, while the aluminium-rich area provides durable barrier protection. It is the
combination of these two characteristics that make ZINCALUME® steel durable and
effective against corrosion.

Cross-section of Clean COLORBOND® steel

Finish Coat (nominal 20µm)

Universal Corrosion Inhibitive Primer (nominal 5µm)
Conversion Coating
ZINCALUME® Zinc/Aluminium Alloy Coated Steel Substrate
Conversion Coating
Universal Corrosion Inhibitive Primer (nominal 5µm)
Backing Coat (nominal 5µm)

How does it perform?

The pictured samples were exposed for the
same period of time under a similar severe
enviroment. The galvanised steel shows ZINCALUME® steel Galvanized steel
severe loss of coating and consequent red
rusting of the steel substrate but the
ZINCALUME® steel is still in good condition.

Bellambi Point site, Australia

Corrosion rates of galvanized steel and 55% Al-Zn alloy coated steel at Australian
Atmosphere Exposure Test Sites.
Site Galvanized Steel 55%Al-Zn Alloy Coated Steel
g/m2/y µm/y g/m2/y µm/y
Key notes:
• Corrosion is dissolution of metal due to the Severe Marine 140 9.8 16 2.2
surrounding environment. Marine 18 1.3 4.0 0.54
Industrial/Marine 20 1.4 4.2 0.57
• Clean COLORBOND® steel provides excellent corrosion Rural 4 0.28 1.3 0.17
resistance with ZINCALUME® steel as the base
g/m2 - two sided µm - one side
substrate which comprises a coating composition of
43.5% zinc, 55.0% aluminium and 1.5% silicon with
a minimum coating mass of 150 g/m2.
• The zinc-rich area provides excellent sacrificial
protection, while the aluminium-rich area provides
durable barrier protection.
Figure A - Microscopic view of galvanized steel Figure B - Microscopic view of ZINCALUME® steel
What is Clean Technology
BlueScope developed a revolutionary paint system, which resists dirt staining. The unique

Tropical
Clean COLORBOND® steel paint system prevents dirt from bonding to the surface of Clean
COLORBOND® steel (figure A), as compared to other pre-painted steel paint systems where dirt
particles can bond to the surface (figure B).

Staining?
Dirt Staining
Dirt staining is caused by a
combination of airborne particles, Figure A
Microscopic picture shows dirt not bonding to
Figure B
Microscopic picture shows dirt bonding to the
the surface of Clean COLORBOND® steel. surface of conventional pre-painted steel.
heat and humidity. On conventional
pre-painted steel, airborne particles
like dirt settle on the pre-painted
How does it work?
Because Clean COLORBOND® steel resists dirt bonding on the surface, any dirt particles
steel surface. The combination of residing on the surface remain “loose” and can be easily washed away during rainfall. Clean
COLORBOND® steel therefore resists dirt staining and maintains a cleaner look over time.
heat and humidity then results in
dirt particles bonding to the
pre-painted steel surface. This
eventually forms dark stains on the
building material. Over time, the
building will look dirty and aged.

How does it perform?

The samples pictured were exposed under the same tropical environment for the same
period of time. The conventional pre-painted steel was badly affected by dirt staining, while
the Clean COLORBOND® steel shows no signs of staining and retains its vibrant and
beautiful colour.

Conventional Conventional
pre-painted pre-painted
steel steel
Key notes:
• Heat and humidity cause dirt particles to bond to the
pre-painted coated steel surface.
• Clean COLORBOND® steel’s unique paint system
Clean Clean
prevents dirt from bonding to the pre-painted coated
COLORBOND® COLORBOND®
steel surface. steel steel
• Dirt that resides on Clean COLORBOND® steel remains
“loose” and can be easily washed off during rainfall.
• Clean COLORBOND® steel retains its vibrant and
beautiful colour.
 For product identification and originality, please check the reverse side of the coil for the following branding text.

The information contained in this brochure is of a general nature only, and has not been prepared with your specific needs in mind. You should always obtain specialist advice to ensure that any materials, approaches
and techniques referred to in this brochure meet your specific requirements.
NS BlueScope Malaysia makes no warranty as to the accuracy, completeness or reliability of any estimates, opinions or other information contained in this brochure, and to the maximum extent permitted by law,
NS BlueScope Malaysia disclaims all liability and responsibility for any loss or damage, direct or indirect, which may be suffered by any person acting in reliance on anything contained in or omitted from this document.
COLORBOND®, Thermatech® and ZINCALUME® are registered trade marks of BlueScope Steel Limited.
BlueScope is a registered trade mark of BlueScope Steel Limited.
Copyright © 2017 NS BlueScope Malaysia Sdn. Bhd. All rights reserved. No part of this brochure may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise, without the written permission of NS BlueScope Malaysia Sdn. Bhd.

This brochure supersedes all previous version.

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