​ ​ACKNOWLEDGEMENT

I​ t is great pleasure for me to present this training report. I would be an undoing my job if
don’t thank to everyone who helped me starting this report.
First and foremost I would like to thank Mr. H R MISHRA, SENIOR MANAGER and
special thanks to Mr. Dhirendra Singh, Mechanical Factory, AUTOLITE INDIA LIMITED,
Jaipur who supported me through inspiring towards this report .He had provided me a nice
industrial experience.
Secondly, I am no less grateful to the other employees and members of the department
for their kind cooperation and spontaneous response.
Last but not the least; I would like to thank my seniors who extended their advices and
suggestions which helped me a lot in compiling my seminar report.

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LIST OF TABLE​:-

S. NO TABLE Page
No
1. Dimensional table 17
2. Head & Assembly 36, 37

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 ​CONTENTS
Front page
1. Acknowledgment...........................................................................................(1)
2. List of Table...................................................................................................(2)
3. List of contents...............................................................................................(3)
S.NO CHAPTERS Page No
1​ ​Introduction ​1
1.1 About the company 1
1.2 Mission & Value 2
2​ ​Halogen lamp ​4
2.1 What is halogen lamp? 4
2.2 History 5
2.3 Halogen cycle 7
2.4 Effect of voltage on performance 8
2.5 Major product of Autopal 9
2.6 Automotive head lamp 9
3 Manufacturing process of Halogen bulb ​ 13
3.1 Manufacturing process 13
3.1.1 Making the coil 14
3.1.2 Stemming 18
3.1.3 Forming the bulb 19
3.1.4 Making the mount 21
3.1.5 Sealing 22
3.1.6 Exhausting 23
3.1.7 Annealing 25
3.1.8 Attaching the base 26
3.2 Process flow chart 27
4 Machine ​28
S.NO CHAPTER Page No
4.1 Molywire cutting machine 28
4.2 Filament making machine 29
4.3 Mounting machine 30
4.4 Stemming machine 31
4.5 Bulb forming machine 32
4.6 Sealing machine 33
4.7 Exhausting machine 35
4.8 Capping machine 37
4.9 Top coating and Aging machine 38
4.10 More Advanced machine 43
5 Beam checking and Optical system​ 45
5.1 Beam checking 45
5.1.1 Low beam 45
5.1.2 High beam 46
5.1.3 Compatibility with traffic directionality 46
5.1.4 Construction, Performance, and Aim 47
5.2 Optical system 48
5.2.1 Reflector lamp 48
5.2.1.1 Lens optics 48

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5.2.1.2 Reflector optics 49
5.2.1.3 Projector lamps 50
6 Total Quality control & Safety measures ​52
6.1 Total Quality control 52
6.2 Byproducts/Waste 52
6.3 Safety 52
6.4 Handling Precautions 52
S.NO CHAPTERS Page No
6.5 The Future 53
Bibliography 54

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