FTS CONSULTANTS PVT. LTD.

PROJECT: ISP-TUTIKORIN-HWB-TUAMAN
OBJECTIVE:
Hydraulic calculation of the pump 43 P017 A/B for ascertaining the Pump Rated KW for handling Service fluid of rated capacity 7 Cum / Hr.
with required Head

REFERENCE DRAWING / DOCUMENT NO

P & ID of unit 43 ( Main Plant 1) - Drg No- 6732-02-03-04-PID-0010 SHT 1 OF 3
P & ID of unit 43 ( Main Plant 1) - Drg No- 6732-02-03-04-PID-0010 SHT 2 OF 3
Pump data sheet, Doc No- HWB/ISP/2018/01 - Page no- P-53
Plant layout drawing no. - 6732-00-08-04-EL-001 Sheet 1

INPUTS
Fluid to be Pumped
N Butanol + S2 + HCL
(aq)
Fluid Density 970 kg/Cum
Fluid Viscosity 3.8 cP
Pumping Temperature 40 Deg. C
Design Temperature 60 Deg. C
Static suction head considered from pump centerline 785 mm
Minimum Liquid level 333 mm
Corrioils type flow meter pressure drop considered 0.1 kg./cm^2 As per ABB data

ASSUMPTIONS
Pump Efficiency 20%

Suction vessel pressure considered 1 kg/cm2 (g) as per vessel data sheet. The operating pressure of
the vessel is 0-1 kg/cm2 (g). The vacuum condition will happen during operation of vent and vacuum
system during which the pump will not be in operation.
Pipe roughness for MSGL Considered as As per Perry Handbook
0.0015 mm. Page No.5-24
Pipe Length for Hydraulic Calculation Considered 1.5 times from actual length in suction line
Pipe Length for Hydraulic Calculation Considered 1.5 times from actual length in Delivery line
For pump no. 43P17 A/B, Fluid is pumped to 43 V11. So 43 V11 is the only line which we have
considered for hydraulic calculation of pump.
L/D ratio for valves and fittings is taken reference from "CRANE BOOK"
Equiations Used in Calculation

Friction factor "f" has been calculated from Colebrook white equation (modified) equation (when
Reynold's number is > 2100) ,
f = 0.25 / [ log { €s / (IDs X 3.7) + 5.74/ Re0.9 } ] 2

Friction factor "f" has been calculated (when Reynold's number is < 2100) , f = 64 / Re

Pressure drop is calculated from Dercy Weisbach equation, as

p =(Friction Factor x pipe length x Velocity^2)/(Diameter x 2 x Gravity)
(Pressure drop Calculated Considering 100m Pipe Length)

Velocity, V=Q/A where, Q= flow in cum / hr. and A = area in m^2

Centrifugal pump power calculation = BKW = Qρgh / 3.6 × 106 × η

Where, Q= flow in Cum. / Hr. , h= differential head in meter, ρ = Density in kg/cum. , g = Gravity (9.81
m/s2) , η = efficiency of pump

TDH = Total Differential Head = Total discharge head in meter - Total suction head in meter
NPSH Available in meter = Suction Head Sum in meter - Vapour pressure in meter (P vp)
The L/D Ratio for Reducer / Expander calculated based on Crane Handbook Page No.A-26
Refer Annexure - 1 for Pipe fittings, Valve and misc Items in Pipe Routine in relation with
Calculation of System resistance

Page 1 of 7
Annexure - 1

PUMP TAG NO. 43P017 A/B

Suction 80-PDT-0566-GL-UI

SL No. Parameters Qty Unit Tag Nos.

1 Pipe Length 3 m
2 Spectacle Blind 1 No SBG43216
3 Gate Valve No
4 Ball Valve No
5 Diaphragm valve 2 No DG431330, DG431334
6 Y strainer 1 No YG431335
7 Reducer 1 No
8 Tee ( Branch) 2 No
9 90 Deg bend 2 No

Delivary 50-PDT-0568-GL-UI TO 43V11

SL No. Parameters Qty Unit Tag Nos.
1 Pipe Length 13 m
2 Reducer No
3 Expander 1 No
4 Tee (Run) 2 No
5 Spectacle Blind 1 No SBG43211
6 90 Deg bend 8 No
7 Gate Vave No
8 Check valve 1 No NG431343
9 Ball valve No
10 Diaphragm valve 3 No DG431344, DG431308
11 Coriolis meter No
12 Orifice No
13 Control valve No

Note:
1) Pipe lengths in Suction and Discharge are lengths Calculated from the Layout

Page 3 of 7
 FTS CONSULTANTS PVT. LTD.
PROJECT: ISP-TUTIKORIN-HWB-TUAMAN
Calculation basis of pump 43P17 A/B
SL.NO. DESCRIPTION DETAILS SYMBOL UNIT DATA REMARKS
1 Pipe line details
2 MOC of pipe - MSGL
3 Suction Pipe length approx. Ls m 4.5 Note 1
4 Nominal Diameter (NB) NBs mm 80 As per P & I diagram
5 Outside diameter (OD) ODs mm 88.9 As per standard data

IDs As per standard data/Considered 2 mm

6 Inside diameter (ID) mm 69.66 glass line thickness

7 Thickness (Thck.) ts mm 7.62 As per standard data

8 Delivery Pipe length approx. Ld m 19.5 Note 2 & Note 3
9 Nominal Diameter (NB) NBd mm 50 As per P & I diagram
10 Outside diameter (OD) ODd mm 60.3 As per standard data

IDd As per standard data/Considered 2 mm

11 Inside diameter (ID) mm 45.22
glass line thickness

12 Thickness (Thck.) td mm 5.54 As per standard data

13 Pipe fittings ,valve and instruments quantity at Pump suction
14 Spectacle Blind (open) - Nos. 1 As per P & I diagram
15 Ball Valve - Nos. 0 As per P & I diagram
16 Y strainer - Nos. 1 As per P & I diagram
17 Reducer - Nos. 1 As per P & I diagram
18 Tee ( Branch) - Nos. 1 As per proposed pipe layout
19 90 Deg bend - Nos. 2 As per proposed pipe layout
20 Details as per pipe line Diaphragm valve - Nos. 2 As per P & I diagram
and PI diagram
21 Others parameters (suction)
22 Pipe roughness €s mm 0.0015
23 Relative pipe roughness €s / IDs 0.000022
24 Entry loss co-efficient K 0.5000
25 Pipe fittings ,valve and instruments quanity at Pump delivery
26 Expander - Nos. 1 As per P & I diagram
27 Check valve - Nos. 1 As per P & I diagram
28 Ball valve - Nos. 0 As per P & I diagram
29 Coriolis meter - Nos. 0 As per P & I diagram
30 Tee (Run) - Nos. 2 As per proposed pipe layout
31 Spectacle Blind - Nos. 1 As per P & I diagram
32 Diaphragm valve - Nos. 2 As per P & I diagram
33 90 Deg bend - Nos. 8 As per proposed pipe layout
34 Orifice Nos. 0 As per P & I diagram
35 Control valve Nos. 0 As per data sheet
36 Coriolis meter - Nos. 0 As per P & I diagram
37 Coriolis meter pressure drop - kg/cm2 0.1 From ABB data sheet
38 Others parameters (delivery)
39 Pipe roughness €d mm 0.0015 As per standard data
40 Relative pipe roughness €d / IDd 0.000033
41 Exit loss co-efficient K 1.0000
42 Sucttion Line
43 Ball valve - NA 3
44 Y strainer - NA 250
45 90 Deg bend - NA 30
As per Crane Technical paper no 410
46 Tee ( Branch ) - NA 60
47 Reducer ( 80 x 50 ) - NA 30
48 (L/D) value Diaphragm valve - NA 160
49 Delivery Line
50 Check Valve - NA 135
51 Ball valve - NA 3
52 Tee (Run) - NA 20
As per Crane Technical paper no 410
53 Diaphragm valve - NA 160
54 90 Deg bend - NA 30
55 Expander (40 X 50) - NA 20
 FTS CONSULTANTS PVT. LTD.

PROJECT: ISP-TUTIKORIN-HWB-TUAMAN

Friction factor, Reynold number and velocity calculation of pump 43P17 A/B REV-03
SL.NO. DESCRIPTION SYMBOL REFERENCE UNIT CALCULATION REMARKS
FLUID VELOCITY CALCULATION

SUCTION SIDE

1 Normal Flow rate Qs From process data sheet of HWB m3/hr. 6

2 Design Flow rate Qsd From process data sheet of HWB m3/hr. 7

IDs As per standard data/Considered 2 mm

3 Inside diameter (ID) As per P & I diagram mm 69.66 glass line thickness
4 Velocity of fluid Vs Velocity, V=Q/A where, Q= flow and A = area m/s 0.5
DELIVERY SIDE

5 Normal Flow rate Qs From process data sheet of HWB m3/hr. 6

6 Design Flow rate Qsd From process data sheet of HWB m3/hr. 7

7 Inside diameter (ID) IDs As per P & I diagram mm 45.22 As per standard data/Considered 2 mm
glass line thickness
8 Velocity of fluid Vs Velocity, V=Q/A where, Q= flow and A = area m/s 1.2

REYNOLD NUMBER CALCULATION

SUCTION SIDE

1 Density ρs From process data sheet of HWB kg/m3 970

2 Viscosity µs From process data sheet of HWB cP 3.8

Res Re = Fluid Velocity x Fluid Density x Actual Res > 2300, so, flow is considered as
3 Reynolds No. Diameter / Fluid Viscosity 9080
turbulent

DELIVERY SIDE

4 Density ρd From process data sheet of HWB kg/m3 970

5 Viscosity µd From process data sheet of HWB cP 3.8

Red Re = Fluid Velocity x Fluid Density x Actual Res > 2300, so, flow is considered as
6 Reynolds No. 13988
Diameter / Fluid Viscosity turbulent

FRICTION FACTOR CALCULATION

SUCTION SIDE

1 Relative pipe roughness €s / IDs 0.000022

2 from equation , f = 0.25 / [ log { €s / (IDs X 3.7) + 5.74/ Re } ] Colebrook white equation (modified)
0.9 2

3 Friction factor 0.032

DELIVERY SIDE

1 Relative pipe roughness €s / IDd 0.0000

2 from equation , f = 0.25 / [ log { €s / (IDs X 3.7) + 5.74/ Re0.9 } ] 2 Colebrook white equation (modified)

3 Friction factor 0.028

PRESSURE DROP PER 100 METER LENGTH OF PIPE LINE

SUCTION SIDE

=Friction Factor x pipe length x

1 Pressure drop Velocity^2/Diameter x 2 x Gravity 0.61

DELIVERY SIDE

1 Pressure drop =Friction Factor x pipe length x 4.7

Velocity^2/Diameter x 2 x Gravity
 FTS CONSULTANTS PVT. LTD.
PROJECT: ISP-TUTIKORIN-HWB-TUAMAN
HYDRAULIC CALCULATION OF PUMP NO 43P17 A/B
SL.NO. DESCRIPTION SYMBOL REFERENCE UNIT CALCULATION/DATA REMARKS
BASIC INFORMATION

Transfer of N-
Butanol+S2+Hcl (aq.) from
1 Duty/ Case From process data sheet of HWB - Dump Tank (43V17) to
Product Tank (43V11)

2 Material Pumped From process data sheet of HWB - N-Butanol+S2+Hcl (aq.)

3 Vapour Pressure Pvp From process data sheet of HWB mm Hg 38.6
4 Normal Flow rate Qs From process data sheet of HWB m3/hr. 6
5 Design Flow rate Qsd From process data sheet of HWB m3/hr. 7
6 Pumping temparature T1 From process data sheet of HWB °C 40
7 Density ρ From process data sheet of HWB kg/m3 970
8 Viscosity µ From process data sheet of HWB cP 3.8
9 Suction side pressure for vessel From process data sheet of HWB kg/cm^2 1.033 Considered atmospheric pressure
10 Discharge side pressure for vessel From process data sheet of HWB kg/cm^2 1.033 Considered atmospheric pressure
11 MOC of pipe As per P & I diagram MSGL
12 Schedule of pipe From process data sheet of HWB 80
13 Nominal Diameter (NB) NBs As per P & I diagram mm 80 For suction side

IDs For suction side/Considered 2 mm

14 Inside diameter (ID) As per standard data mm 69.66
glass line thickness
15 Nominal Diameter (NB) NBd As per P & I diagram mm 50 For discharge side

16 Inside diameter (ID) IDd As per standard data mm 45.22 For discharge side/Considered 2 mm
glass line thickness
17 Loss of pressure due to Control valve bar 0
18 Loss of pressure due to Orifice meter mm 0

19 Loss of pressure due to flow meter(Corilos meter) kg/cm^2 0.1 From ABB data sheet

m 1 Eqivalent
EQUIVALENT LENGTH CALCULATION
SUCTION SIDE
Sl. No. TYPE L/D Dia ( m) No. Eqv. Length(m) Remarks
1 Ball Valve 3 0.070 0 0.00
2 90 deg Elbow 30 0.070 2 4.18
3 Tee ( Branch ) 60 0.070 1 4.18
4 Y Strainer 250 0.070 1 17.42
5 Reducer 30 0.070 1 2.09
6 Spectacle blind 0 0.070 1 0.00
7 Diaphragm valve 160 0.070 2 22.29
8 Total Suct. Val&Fit Eq. Lengths (m) 27.86
9 Length of Suct. straight pipe (m) 4.5
10 Total Equivalent Suct. length (m) 32.36
DELIVERY SIDE
Sl. No. TYPE L/D Dia ( m) No. Eqv. Length(m) Remarks
1 Ball Valve 3 0.045 0 0.00
2 90 deg Elbow 30 0.045 8 10.85
3 Tee ( Run ) 20 0.045 2 1.81
4 Check Valve 135 0.045 1 6.10
5 Reducer 20 0.045 1 0.90
6 Diaphragm valve 160 0.045 2 14.47
7 Total Disch. Val&Fit Eq. Lengths (m) 34.14
8 Length of Disch. straight pipe (m) 19.5
9 Total Equivalent Disch. length (m) 53.64
SUCTION & DISCHARGE HEADS AND PUMP POWER REQUIREMENT
SUCTION & DISCHARGE HEADS REFERENCE UNIT SUCTION DISCHARGE
Vessel Pressure m 10.862 10.862
Liq. Level m 0.150 0.000
Static Head m 0.765 5.000
Considering 30 % extra as safety
Total Fric. Head Loss m -0.26 3.3 factor
Velocity Head m -0.0133 0.07
Entry loss m -0.0066 0.0
Exit loss m 0.000 0.07
Total Head metres of Fluid (abs) 11.5 19.3
DIFFERENTIAL HEAD
Discharge Head Sum m 19.29
Suction Head Sum m -11.50
TDH=Total Differential Head m 7.78
SYSTEM POWER
Efficiency (note 4 ) = (<1) 20%
Estimated Power (BKW ) (KW) 0.72
Recommended Motor KW(considering 15% mergin)= (KW) 0.83
NPSH
Suction Head Sum m 11.50
Pvp m -0.54
NPSH Available m 10.96
RESULTS OR SUMMERY
Total Differential head (As per calculation) M 7.78
Motor KW ( As per calculation ) KW 0.83
NPSH available M 10.96
CONCLUSION / SUMMARY
RESULTS OF CALCULATION
Total Differential head (As per calculation) M 7.78
Motor KW ( As per calculation ) KW 0.83
NPSH available M 10.96

Tag Number : 43 P017 A/B Quantity : 2

Service Fluid :
Type : Horizontal End Suction Back Pull Out
N Butanol + S2 + HCL (aq)

Capacity (m3/hr) Head (meters)

Suction : Flooded
Normal: 6 Rated: 7

Rated (kW) 1.0

Recommendation / Conclusion

Pump Capacity calculated based on Size in Suction and Delivery as indicated in P&ID.