MOTOR

PROTECTION
RELAYS
for
Total Peace of Mind
 Switchgear Factory, Navi Mumbai

L&T Switchgear, a part of the Electrical & The selection of Motor Protection System
Automation business, is India's largest should be based on the cost and
manufacturer of low voltage switchgear, with application of the electric motor. Its
the scale, sophistication and range to meet appropriate selection not only prevents
global benchmarks. With over five decades of motor damage, but also ensures optimal
Larsen & Toubro is a experience in this field, the Company today process efficiency with minimal
Switchgear Factory, Ahmednagar enjoys a leadership position interruption.
technology-driven company
in the Indian market with a growing
that infuses engineering with international presence. Pick the motor protection relay that
imagination. The Company meets your needs:
It offers a complete range of products
offers a wide range of
including powergear, controlgear, industrial
advanced solutions in the field automation, building electricals & automation,
of Engineering, Construction, reactive power management, energy meters,
Index Nos.

and protective relays. These products conform MPR200nX / MPR300

Electrical & Automation, 2
to Indian and International Standards. Mini Motor Protection Relay
Machinery and Information
MM10 4
Switchgear Factory, Vadodara L&T limited offers a wide range of Numerical Compact Motor Protection Relay
Technology.
relays suitable for LV & MV power distribution MM30 6
systems. These relays are manufactured at Comprehensive Motor Protection Relay
L&T ‘s Mysore works equipped with modern MCOMP
infrastructure and employing latest Intelligent Motor Control, 8
Monitoring and Protection Relay
manufacturing and testing equipment.
Appendix i 12
Article on fail-safe & non
fail-safe logic

Appendix ii 13
Product selection Guide

1
 MPR200nX /
New
MPR300 Technical specifications

MPR200nX / MPR300 is a Parameters MPR200nX / MPR300

microcontroller based
LT Motor protection relay. ANSI nos. 49, 51LR, 37, 64*, 46
The relay has got inbuilt
CTs for motor sizes up to Protections Description Thermal overload, Earth fault*, Single Phasing, Locked rotor,
50KW (i.e. 88 A current) Under Current, Current Unbalance, Phase sequence reversal
Current range 1 - 88 A
Protections offered:
Overload trip class 10A, 10, 20, 30
49, 51LR, 37, 64*, 46
Auxiliary power supply 240 V AC +/- 20%
• Thermal Overload
• Earth Fault (MPR300 only) 110V AC +/-20%
• Single Phasing, Contacts 1 N/O + 1 N/C – manual reset
Current unbalance
Rated Voltage 250 V AC / 30 V DC
• Phase sequence reversal
Contact Ratings Rated Current 5A
• Locked Rotor
• Under Current Rated breaking capacity 2000 VA / 240 W(Resistive)
Dimensions (W x H x D) in mm 70 x 85 x 106
Mounting DIN Rail
Application Features Weight < 400 grams
• These relays are used for protection of motors widely used • LED's for trip indication. Operating Temperature 0 to 60 deg. C
in fans pumps, crushers, mills, compressors, belt • 4 selectable trip time curves for thermal overload
conveyors, centrifuges, mixers, ventilators, escalators, • Test facility through front push button. Accuracy As per IEC 947-4-1
motorized valves etc. • Manual reset facility through front push button.
• With / Without fail safe mode.* Reference Standards IEC 60255, IEC 61000 and IEC 60068
• MPR 300 offers you greater security, operator safety
through proper co-ordination in case of earth fault on *Model with fail-safe logic is available on request. For technical info on fail-safe logic * Available only in MPR300
motor feeder. refer Appendix i

Wiring diagram Dimensions

R R
Y Y
B B 106
R Y B N
N N
Fuse In case of reversible starters; Fuse
Start Aux. N/O MPR200nX / MPR300 must be placed before
N/O the reversing contactors. 42.6 16 Ø12 - 3 Places

Stop
(N/C) MPR200nX / MPR3000 must sense Line Current
in case of star Delta Starter

85
35.5

B
1 2 3 4 5 6 7 8

70
Y
NC NO Aux
Forward Reverse

R
Supply
Contactor Contactor Line Delta Star
MPR200nX / MPR300 Contactor Contactor Contactor

Typical connection diagram

for ‘Direct Starting’ application
M

3Ø Motor

3Ø Motor

2 3
 MM10 Technical specifications

MM10 is a Functions MM10

Compact Microprocessor
based Motor Protection ANSI nos. 37, 46, 49, 50/ 51, 51LR, 64
Relay for medium and
large size Motors Protections Description Thermal Overload With Warning, Short Circuit, Under
Current, Unbalance, Phase Loss, Phase Sequence
Protections offered: Reversal, Earth Fault, Prolong Starting, Locked Rotor

37, 46, 49, 50/ 51, 51LR, 64 Metering IR, IY, IB, IO, Thermal Capacity
• Thermal Overload With Digital Input + Output 1 DI + 2 CO Type DO
Warning
Monitoring Last 1 Trip
• Under Current
• Unbalance Auxiliary Supply 110 - 240 V AC/DC
• Phase Loss
Current Input 5 A CT secondary
• Phase Sequence Reversal
• Earth Fault Binary Input Voltage Rating 12 V supplied internally
• Prolong Starting, Locked Rotor Rating 5 A, 250 VAC (cosφ = 1)
• Short Circuit
Output Contact Operating time 15 ms Max
Electrical life 1,00,000 Operations at IR
Features Mechanical life 5 x 106 Operations
• 4 Digit LED display • Relay output ‘R1‘ works with fail-safe logic. Maximum Power Consumption 3 VA typical
• Measurement of RYB, Zero Sequence current and For technical info on fail-safe logic, refer Appendix I
Thermal capacity. • 1 no. Programmable Binary input for remote operation. Burden on CT 0.3 VA at Rated Current
• Separate LED's for indication of Motor operational, Trip & It can be configured for either of these operations:
I) Inhibit Motor Start Operating Temperature -5⁰C to +55⁰C
Thermal OL/ pre-alarm status.
ii) Trip Reset
• Programmable thermal OL time constant right from Degree of Protection IP52
iii) Instant Tripping
1 sec to 40 sec. • Relay testing facility
• 2 nos. of C/O output contacts. Weight 0.75 Kg
Test push button to check working of relay contacts.
The relay 2 output is programmable type. It can be • Trip data recording Mounting Panel Mounted
configured for following conditions: Fault current or cause of last trip is displayed.
I) On any tripping Dim W×H×D in mm 96 × 96 × 110
ii) On thermal tripping
iii) On thermal Warning Panel Cut Out in mm 90 × 90

Wiring diagram Dimensions

L3 L2 L1 F4

F1 F2 F3

K1 MM10 110 mm
L
9 1 100 mm
96 mm 90 mm
Aux
N
10 2

11 3 NO

12 4 NC S2
R1 Stop
COM
96 mm

90 mm
13 5
Protection
Front Side
class CT’S COM
S1
Panel Cutout
14 6
Start K1
R2
15 7 NC
Binary
Input NO
16 8
K1
M H1

Bloack R1/
Reset/
Trip
N

External CT's - Protection class CT's [5 - 1000 Amps] with 5 Amp secondary

4 5
 MM30 Technical specifications

MM30 is a Microprocessor Functions MM30

based Comprehensive Motor
Protection Relay. ANSI nos. 37, 46, 47, 48, 49, 50/51, 51LR, 64, 66, 68, 74
Protections Thermal Image with prealarm level
Protections offered:
Earth Fault
37, 46, 47, 48, 49, 50/51, 51LR, Current Unbalance, Phase reversal, Single Phasing
64, 66, 68, 74 Description Locked Rotor, Prolong Starting
• Thermal Overload with Over Current
Warning No-Load Running
• Over Current Metering IR, IY, IB, IO, Thermal Capacity
• Under Current
Digital Output 4 C/O + 1 C/O
• Unbalance
• Phase Loss Control Starting Sequence Control
• Phase Sequence Reversal Monitoring Temperature √
• Earth Fault
Trip / Event record 5
• Prolong Starting, Locked Rotor
Communication Modbus RTU on RS485
24 - 110 AC, 24 - 125 DC (±20%)
Features Auxiliary Supply (Volts) 80 -220 AC, 90 - 250 DC (±20%)

• Auto setting of parameters. By feeding just few • 8 LED's for fault indication. Current Input 1/5 A CT Site selectable
parameters, other parameters can be automatically set. • Control on number of starts of motor Rating 5A
• Draw out enclosure • Starting sequence control
• 8 digit alpha numeric display During start-up of the motor, the unit can control an Output Contact Operating time 40 ms max
• Real Time Measurements output contact to automatically manage the starting Electrical life 1,00,000 operations at IR
• Measurement and display of actual and trip data transition. Maximum Power Consumption 8.5 VA typical
recordings. • RS485 port for communication on Modbus Protocol
Burden on CT 0.2 VA for 5A, 0.01 VA for 1 A
Operating temperature 10⁰C to 60⁰C
Wiring diagram Weight < 2 kg
Mounting Panel Mounted
Construction Draw out
Dim W × H × D in mm 121 × 158 × 224

A B A B C
Panel Cut Out in mm 113 × 142
C 21
R1 (21) (10)
25 25 Display 10
11 N.O. N.O.
26 26 Microp. 22
R2 7 Dimensions
27 27 MM30 9 N.C. N.C.

8
28 28 R3 18
Function 20
39 39
29 29 19
F37 R1 R4 4
41 41 F46 6
30 30 F49
R2 5
32 F51
32
F51R R5 15
43 43
31
In=5A
31 ˜˜˜ F64
St.No.>
AI.0>
R3

R4
17

16
Microelettrica
Milano
Scientifica
Italia

42 42

164
In=1A Itr 14 Mode Select +

33 33 Progr. 3
R5 -
Int. Fault 2 Prog.
44
1
C Enter / Reset

PRESA/TAP 31: Ion=5A Keyboard S- 34/38

S+ 23
PRESA/TAP 33: Ion=1A L/+ 12 24
˜ ˜=
N/- 13
˜ 9 Pin Male
IEC 255

121 204

224
Panel Cut-out 113 x 142 (L x H)

6 7
 MCOMP User Friendly Options & Features

Display Unit In-built Voltage Module Highly scalable IO

Main Unit Enables power measurement & Motor re-acceleration 6 digital input and 4 changeover digital outputs are
available in base unit. Digital inputs / Outputs can further
Universal Operating environment be extended with the expansion modules.
Auxiliary supply range of 80 – 240 VAC/VDC
Analog output
Metering In-built 4-20mA output is available eliminates transducer
Includes line, neutral & average current, line voltage & phase & add-on module
voltages, Power , Energy, Power Factor, Temperature,
Expansion Module Thermal Capacity Temperature Monitoring
Unit takes input from RTD or PTC.
Monitoring
Last 5 event & trip data recording with date & time MCOMP Suite
stamping. Recording of No. of start, Stop, Starting Curve, It is software for local parameterization and monitoring of
starting time is also available. MCOMP Relay. Users can create, save, read, and write
the settings.
Communication
MCOMP can be connected to Plant Control System (SCADA COMP Logic
CM Unit /DCS) through Modbus RTU, Modbus TCP / IP & Profibus DP It is a part of the MCOMP suite parameterization
communication protocol software. The user can program the required logic using
different modules such as truth tables, signal
conditioners, timers, and counters

Advanced Features
MCOMP is Intelligent Motor Control Centre (IMCC) Relay. It • Maximize your asset availability and reduce downtime
has been designed as a reliable building block for low • Enable an energy management strategy
voltage, contactor - controlled motor starter feeders in • Protect your personnel and assets
Re-acceleration
switchgear assemblies. Excessive start time protection
Further benefits are gained from wide communication
capabilities that include Modbus RTU, Profibus, Modbus RTD or PTC based temperature protection
With the ability to quickly gather, organize and analyze
TCP / IP. Communication failure protection
information from your operations, our smart MCOMP Relay
Fail to stop protection
allows you to:
Interlock as Stop/Alarm/Trip

OLED Display Unit

The Main Unit The OLED display unit is a detachable optional unit
This is a self-contained and fully functional unit housing provided with MCOMP for display of all metering,
the main processor, input/output board, current & protection and fault data. The display unit can be To Modbus RTU master device

voltage board and a communication board in a single additionally used to configure the installed MCOMP
module enclosure. The main unit is also equipped with relay. The OLED display unit is provided with mini-USB STP cable

Bi/Tri color LED for status indication. There is also a port on its front facia to enable local configuration
reset push button available for local trip reset. through laptop using the MCOMP suite
parameterization software supplied with the relay.

Current Module Unit Expansion Unit IED 1 IED2 IED n

MCOMP comes with its own current module in two
The input/output capability of MCOMP relay can be
sizes and suitable for use from 0.375 kW. Requisite
increased from 6DI/4DO/1AO by using expansion unit
connecting cable for the connection of MCOMP CM
available in three options as 4DI/2DO unit, 8DI unit and
unit to its main unit is supplied along with CM unit. MODBUS RTU – DAISY CHAIN CLOSED
5DI/2AI unit. The requisite connecting cable for the
The MCOMP CM is pass-through type and hence there LOOP / REDUNDANT COMMUNICATION
connection of expansion unit to it s main unit is
is no need of physical termination of power wire and CONNECTION
supplied along with the expansion unit.
CT shorting while removing the MCOMP relay.

8 9
 Protection Typical Wiring Diagram
MCOMP provides all basic current, voltage and frequency thermal capacity is below the requisite safe threshold level.
protection. It also provides motor-specific protection like All protections are defined to cover the widest conceivable R
Y

locked rotor, number of starts, excessive start time, phase range of applications. B
N

reversal and phase loss. It distinguishes between starting and

running condition, and provides appropriate protection at MCOMP can also provide earth fault protection and sensitive SFU/MCCB

FUSE L/+
the right time. It continuously monitors motor thermal earth fault protection. Sensitive earth fault protection is
capacity and trips the motor in case the thermal capacity provided through an external CBCT. The table below shows N/-

gets consumed. It does not allow the motor to start unless the setting range of protection available in MCOMP. 1 2 3 4 71 72
N B Y R N/- L/+
2 4 6
3-PH.VOLTAGE AUX.VOLT
CONTACTOR
1 3 5 START1
61 DI1 82
62 DI2 83

DIGITAL INPUTS
PROTECTION FUNCTION ANSI CODE VARIABLE RANGE STOP

DIGITAL OUTPUT CONTACTS

63 DI3 81
CONTACTOR COIL
RESET 64 DI4 86

Thermal Overload 49 Pick Up 20 - 100% Iset 65 DI5

66 DI6
84
85

Alarm 80 - 100% TM 67 COM 89

87
88
Under Current 37P Pick Up 30 – 85% Ir R Y B
92
TRIP INDICATION

90

CBCT
Alarm 110% of pick up CM UNIT 91
PWR/COMM

MOTOR STATUS

Trip Delay 1 – 120 Sec S1

ALARM/PICKUP

TRIP
RST ENT L
N

S2
Over Current 50P Pick Up 50 – 1000% Iflc R Y B
RTD/PTC
53 56 51 54
ANALOG O/P RS485
D+ D-

Alarm 90% of pick up

M MODBUS RS485 LOOPING

Trip Delay 0.1 – 10 Sec 4-20mA OUTPUT

TO FIELD AMMETER
Time Delayed Phase 51P Pick Up 20 – 1000% Iflc RTD/PTC

Overcurrent Alarm 90% of pick up

Time Constant 0.5 – 600 Sec
IEC Curves Inverse, Very Inverse, Extremely Inverse R

Time Delayed Neutral 51N Pick Up 20 – 1000% Iflc Y

B
N

Overcurrent Alarm 90% of pick up

Time Constant 0.5 – 600 Sec SFU / MCCB

FUSE
L/+

IEC Curves Inverse, Very Inverse, Extremely Inverse

Locked Rotor 50LR Pick Up 150 – 1000% Iflc N/-

Alarm 90% of pick up 1 2 3 4 71 72

N B Y R N/- L/+
2 4 6
Trip Delay 0.5 – 30 Sec CONTACTOR
3-PH.VOLT AUX.VOLT

1 3 5

Current Unbalance 46 Pick Up 5 – 100% Iflc START1

START2
61
62
DI1
DI2
82
83

DIGITAL INPUTS

DIGITAL OUTPUT CONTACTS

81
Alarm 85 - 100% of pick up STOP
63
64
DI3
DI4
85 CONTACTOR COIL
86
RESET 65 DI5
Trip Delay 1 – 30 Sec 66 DI6
84
88
67 COM

Phase Loss 47a Trip Delay 0.1 – 30 Sec M COMP 89

87
91 TRIP INDICATION

Earth Fault 50N Pick Up 20 – 500% Iflc EXTERNAL CT

92
90 M COMP

(Vector Summation) Alarm 90% of pick up B Y R

PWR/COMM

MOTOR STATUS

OR Trip Delay 0.5 – 30 Sec M COMP

CBCT
ALARM/PICKUP
CM UNIT RTD/PTC ANALOG O/P RS485 L
RST ENT
TI1 TI2 AO1 AO2 D+ D- TRIP

Sensitive Earth Fault 50SG Pick Up 0.1 – 20 A

Mini USB Port N

S1

(Through CBCT) Alarm 0.1 - 20 A S2

MODBUS RS485 LOOPING

R Y B 4-20mA OUTPUT
Trip Delay 0.5 – 30 Sec TO FIELD AMMETER

Under Voltage 27 Pick Up 20 – 85% Vn M

Alarm 110% of pick up RTD/PTC

Trip Delay 0.2 – 25 Sec

Over Voltage 59 Pick Up 101 – 130% Vn
Alarm 95% of pick up
Trip Delay 0.2 – 25 Sec
Voltage Unbalance 47 Pick Up 5 – 50% Vn
Alarm
Trip Delay
90% of pick up
0.2 – 20 Sec
Dimensions
Under Frequency 81L Pick Up 94 – 98% Fs
Alarm 101% of pick up
Trip Delay 1 – 30 Sec Component Depth(mm) Width(mm) Height (mm)
Over Frequency 81H Pick Up 101 – 105% Fs Main Unit 103.95 92 120+ 3(with DIN Clip)
Alarm 99% of pick up Display Unit 35 96 51
Trip Delay 1 – 30 Sec
CM 1 67 59.3 55+2.1(with DIN Clip)
Phase Reversal 47b Sequence RYB or RBY
CM 2-5 109.2 107.8 60+2.1(with DIN Clip)
Maximum Number 66 Reference Period 15 – 60 Min
Expansion Unit 102 83 70
of Starts Permissive Starts 1 – 30
Inhibit Period 1 – 120 Min Cut-out dimension of display unit - 92.5 45

10 11
 Appendix i Appendix ii

Fail-safe Logic Product Selection Guide

In Motor protection relays(MPR) with fail-safe logic, the relay contacts get energized upon application of auxiliary supply
to MPR. Parameters Model

The relay contact gets de-energized in the following cases: Category Sub-Category MPR200nX / MM10 MM30 MCOMP
1. Auxiliary supply failure MPR300
2. Trip issued by MPR as per protection settings
General Display × 4 Digit LED Alphanumeric 4 line OLED
Display Display Display
MPR with fail-safe logic:
Current Input CT Sec. Inbuilt CT 5A 1 / 5A site Its own CT
1. Will disable the starting of motor in case auxiliary supply is not applied to the MPR or there is an internal defect up to 88A selectable unit up to 80A

2. Will trip the motor in case of auxiliary supply failure to MPR or there is an internal defect in MPR Thermal O/L (49) ü ü ü ü
Earth Fault (51N / 64) ü (MPR300 only) ü ü ü

Control Wiring: Phase reversal ü ü ü ü

Phase unbalance (46) ü ü ü ü
Single Phasing ü ü ü ü
Locked rotor protection(51LR) ü ü ü ü
Protection Under current (37P) ü ü ü ü
Overcurrent (51) x ü ü ü
Aux. contact Max. no. of starts(66) x x ü ü
Short circuit (50) x ü ü x
N/O contact of
MPR300/MPR200nX/MM10
Sensitive Ground (50/51SG) x x x ü
Frequeny (81O/U) x x x ü
Voltage (27P/59P) x x x ü
Input+Output Basic 2 DO 1 DI+2 DO 4 DO 6 DI+4 DO
R Phase N
Start PB Stop PB Expandability options x x x ü

Contactor coil Metering Current x ü ü ü

V, f , power, energy x x x ü
Monitoring Trip / Event record × 1 5 5/5
Communication Modbus RTU x x ü ü
Modbus TCP/IP, Profibus x x x ü

× - Not available ü - Available

Implementing fail-safe logic in MPR200nX/MPR300:
Select a Version of MPR with fail-safe logic and do the control wiring as above.

Implementing fail-safe logic in MM10:

Relay Output “R1” of MM10 works with fail-safe logic. Control wiring to be done as above.

Non fail-safe logic

Relay with non-fail safe logic does not trip the motor in case of auxiliary power supply failure.

Application:
Recommended in process plants where Motor shut down is not desired in case of failure of auxiliary power supply.

12
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