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    PT Vs SOP 17 Tooling Repair

    Uploaded by

    Ridwan
    This document outlines the procedures for tooling modification and repair at an Indonesian manufacturing facility. It assigns responsibilities to various departments for reviewing modification costs, testing modified tools, and ensuring customer schedules are met. The procedures describe internal repair requests, customer repair requests, and customer modification requests. For any modification, departments must verify the tool, get customer approval of samples after repair, and issue documentation of the changes.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    PT Vs SOP 17 Tooling Repair

    Uploaded by

    Ridwan
    155 views7 pages
    This document outlines the procedures for tooling modification and repair at an Indonesian manufacturing facility. It assigns responsibilities to various departments for reviewing modification costs, testing modified tools, and ensuring customer schedules are met. The procedures describe internal repair requests, customer repair requests, and customer modification requests. For any modification, departments must verify the tool, get customer approval of samples after repair, and issue documentation of the changes.

    Original Description:

    SOP tooling repair

    Original Title

    PT vs SOP 17 Tooling Repair

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    This document outlines the procedures for tooling modification and repair at an Indonesian manufacturing facility. It assigns responsibilities to various departments for reviewing modification costs, testing modified tools, and ensuring customer schedules are met. The procedures describe internal repair requests, customer repair requests, and customer modification requests. For any modification, departments must verify the tool, get customer approval of samples after repair, and issue documentation of the changes.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    155 views7 pages

    PT Vs SOP 17 Tooling Repair

    Uploaded by

    Ridwan
    This document outlines the procedures for tooling modification and repair at an Indonesian manufacturing facility. It assigns responsibilities to various departments for reviewing modification costs, testing modified tools, and ensuring customer schedules are met. The procedures describe internal repair requests, customer repair requests, and customer modification requests. For any modification, departments must verify the tool, get customer approval of samples after repair, and issue documentation of the changes.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 7
    At a glance
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    The document outlines the procedures for tooling repair and modification at PT VS TECHNOLOGY INDONESIA. It describes the responsibilities of different departments like Engineering, QC, Production etc. and steps for internal mold repair, customer requested repair and modification.

    Engineering Department, QC Department, Injection Production Department, PPC Department, and Tooling Dept. are jointly responsible for reviewing cost of modification, cut off stock part before and after repair or modification, tooling verification (after modification), and. ensure customer schedule is fulfilled prior to mass production, in achieving customer requirements.

    Once mold issues are identified during production, Injection Production Dept. issues a repair request form to Tooling Section. Tooling assesses and repairs the mold. QC checks the repaired mold before production resumes.

    PT VS TECHNOLOGY

    INDONESIA

    1. Scope

    This is applicable to modification as requested by customers.

    2. Purpose

    This procedure is main for the modification of tooling based on internal or


    customer requirements and test run prior to mass production.

    3. Responsibilities

    Engineering Department, QC Department, Injection Production Department,


    PPC Department, and Tooling Dept. are jointly responsible for reviewing cost
    of modification, cut off stock part before and after repair or modification,
    tooling verification (after modification), and. ensure customer schedule is
    fulfilled prior to mass production, in achieving customer requirements.

    4. Procedure

    4. 1 Internal Mold Repair Requisition

    Internal Requisition

    Once mold already started production, and production experiencing


    problem related to mold (e.g. ejector jammed, ejector pin broken,
    etc.), Injection Production Dept. shall issue Request Repair Form
    (after QC confirmation) to Tooling Section.

    QC will determine if the mold repairing condition will have any impact
    to product critical dimension.
    (a) If yes - QC will inform customer.
    (b) Otherwise, just proceed.

    Tooling Section will check the problem of mold and determine


    repairing lead time and the impact during production running.

    Injection Production submit the Repair Request Form to PPC to


    confirm any impact to customer schedule.

    Mold Repairing & Verification

    After confirmation from PPC, then mold can be down for repair based
    on lead time and Tooling section shall ensure strict compliance to
    agreed schedule.

    After mold repairing, Tooling Sect. will update and inform Injection
    Production, and PPC for re-scheduling Up Mold / Run production.

    Standard Operating Procedure INJ – SOP – TRM - 17 Revision 0


    TOOLING REPAIR & Page 1 of
    MODIFICATION CONTROL 7
    PT VS TECHNOLOGY
    INDONESIA

    PPC will issue a Mold change list refer to schedule, and Injection
    production will up the mold to test run. Injection Production and
    Tooling Section, will monitor together the mold condition, with QC
    check the parts for acceptance (esp. critical dimensions) before
    continuing mass production.

    4.2 Customer Requisition for Mold Repair

    Customer Requisition for Repair

    Customer will request for mold modification / repair, esp. when found
    products mot meeting customer requirements. Customer will then
    request (email, discussion & etc.) for repair and specific points for
    improvement to related dept., such as QC section.

    QC will check the requisition, and submit to Tooling Section to review


    repair lead time. After Tooling section confirmation, get the
    acknowledgement from PPC for scheduling. QC will then liaise with
    customer the schedule, and cut off stock before repairing.

    Balance Stock Disposition / Clearance

    QC will compile information of cut off the part to related section, to


    verify all affected stock and update customer to decide the disposition,
    such as temporary approval for use (with approved quantity) or scrap,
    etc.

    Related section will submit the affected stock quantity to PPC, and
    PPC will determine the cut off stock, for customer information. Refer
    to delivery order from customer.

    Mold Repairing & Verification

    After getting customer confirmation for repair, QC will inform Tooling


    Section to mold repairing.

    After completion, Injection Production will arrange the Up-mold.


    Before starting mass production running, QC will submit samples to
    customer get the approval from customer, after customer judge OK
    mold can starting production. Otherwise, repeat until accepted,

    4.3 Mold Modification Request by Customer

    Customer Requisition for Modification

    Standard Operating Procedure INJ – SOP – TRM - 17 Revision 0


    TOOLING REPAIR & Page 2 of
    MODIFICATION CONTROL 7
    PT VS TECHNOLOGY
    INDONESIA

    Sales / Marketing Dept. receives customer requisition for modification


    of mold, and will pass this information to Engineering Dept. (this may
    be due to impact from product design product, etc.). Engineering
    Dept. will check with Tooling section, the modification point and
    modification schedule.

    Tooling section determines modification area and lead time, then pass
    this information to Sales/Marketing Dept. and Engineering Dept.
    Sales/Marketing Dept. will then inform customer for cost and lead
    time. After approval of the quotation from customer, the modification
    of mold will start (with info rom Sales / Marketing Dept.)

    Mold Modification & Verification

    Tooling section start the modification. After finish mold repairing,


    Tooling section inform to Engineering Dept. for arranging mold trial.

    PPC will issue a mold change list to Injection production, Tooling


    section, and Engineering Dept. to trial the mold after modification.

    Before start mass production, Engineering Dept. shall submit the part
    after modification to customer. Customer will check the part/product
    after modification. After getting confirmation & approval from
    customer, mold can starting to mass production.

    ECN

    Engineering Dept. will raise ECN to all related Dept. cut off the old
    stock before modification and discussion with customer for cut off
    stock part.

    5. Related Document

    5.1 Reference Record

    Tooling Repair
    Tooling Modification
    Alteration Modification Customer
    ECN (Engineering Change Notice)

    5.2 Reference Procedures

    Control of Drawing and ECN


    Mold Repair Request by Internal

    Injection Production facing problem


    with tooling during production

    Standard Operating Procedure INJ – SOP – TRM - 17 Revision 0


    TOOLING REPAIR & Page 3 of
    MODIFICATION CONTROL 7
    PT VS TECHNOLOGY
    INDONESIA

    Injection Prod Dept. issues Request


    Repair Form to Tooling Section

    Tooling Sect. determines repair lead


    time based on mold condition

    PPC confirms the schedule and stock


    cut off before repairing

    Tooling Sect. repairs based on


    requisition from Injection Production

    Arrange retrial for


    production Mold arrange up-mold after repair

    Reject
    Tooling Sect. immediate
    QC Check
    action for improvement
    Accept

    Injection Production starts mass


    production

    Mold Repair Request by Customer

    Customer requests repair to QC

    QC will submit the request customer


    Standard Operating Procedure to INJ
    Tooling
    – SOPSection
    – TRM - 17 Revision 0
    TOOLING REPAIR & Page 4 of
    MODIFICATION CONTROL 7

    Tooling Customer
    Tooling Section will PPC issueswill confirm
    schedule for lead time
    judgeand stock cut off
    QC
    repair the Mold Tooling
    Submission
    Mold
    Running period
    Section
    trial will start
    repairrepair
    Production
    to
    after
    Customer
    Check
    PT VS TECHNOLOGY
    INDONESIA

    Reject

    OK

    Reject

    OK

    Mold Modification Requested By Customer

    Customer issue the Modification to


    Sales/Marketing Dept.

    Standard Operating Procedure INJ – SOP – TRM - 17 Revision 0


    TOOLING REPAIR & Page 5 of
    MODIFICATION CONTROL 7
    PT VS TECHNOLOGY
    INDONESIA

    Customer will review the Engineering Dept. receives the


    modification refer to Modification from Sales/Marketing
    discussion result Dept.

    NG
    Feedback and discussion
    Eng.&
    with Customer
    Tooling Dept.
    OK review

    Tooling Dept. provides (a) lead time


    and (b) modification Cost

    Tooling Dept. submits above


    information to Sales/Marketing Dept.
    and Eng. Dept.

    Revise the cost by Sales/Marketing Dept. prepares


    Sales/Marketing Dept. quotation & submit to customer

    Tooling Dept. & NG


    Engineering Dept. Customer
    review the cost judgment
    OK

    PPC (based on S&M info) will schedule and cut


    off stock for part before modification

    Tooling Dept. starts modification, refer


    based on Customer modification
    information
    Standard Operating Procedure INJ – SOP – TRM - 17 Revision 0
    TOOLING REPAIR & Page 6 of
    Arrange retrial with MODIFICATION
    Production CONTROL
    Dept. arranges up-mold 7
    production after modification & test run
    Production
    QCDept.
    checkstarts mass
    production
    PT VS TECHNOLOGY
    INDONESIA

    NG
    Tooling Dept. takes
    immediate action for
    improvement
    OK

    Standard Operating Procedure INJ – SOP – TRM - 17 Revision 0


    TOOLING REPAIR & Page 7 of
    MODIFICATION CONTROL 7

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