818H Power Mizer For Water and Wastewater Treatment Systems PDF

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Power Mizer

Cast Multistage
Centrifugal Blowers

High Efficiency Aeration Blowers


For Water and Wastewater
Treatment Systems
Spencer high-efficiency blowers reduce operating costs
and provide quick payback on your investment.

Blower Performance
Flow Rate – m 3/min
0 142 283 425 566 708 850 991 1132
Air 68 ˚F 30 206.8 2.07

Relative Humidity
36%
25 172.4 1.72
Inlet Pressure
14.7 PSIA
Discharge Pressure – psig

Discharge Pressure – kPa

Discharge Pressure – bar


Operating Speed 1.38
20 137.9
3550 RPM

15 103.4 1.03
Series 2500
Series 3500
Series 4000 10 68.9 .69

Series 5000
Series 6000 5 34.5 .34

Series 7000
Series 8000 0 0 0
0 5000 10000 15000 20000 25000 30000 35000 40000
Flow Rate - icfm

Spencer Power Mizer multistage blades transfer energy to the airstream Year-in, year-out savings
centrifugal blowers provide high with very high efficiency. Blade config-
Power Mizer blowers offer long-term
efficiency air delivery for water and urations include radial, backswept
power savings of tens of thousands of
wastewater treatment applications such and combinations of both, selected by
dollars per blower per year. And you
as sewage aeration, odor control, grit Spencer engineers using specialized
can often downsize the motor to save
chamber aeration, channel aeration and computer software.
even more!
filter backwash.
Superior aerodynamics
Cast components with low The air handling components of these EXAMPLE 1*
operating sound levels blowers were designed in the Spencer 38 x .746 = 28.348 kW saved
The inlet section, return channels and Development Laboratory. By avoiding
28.348 x 24 x 365 (continuous
discharge section of Power Mizer blowers abrupt velocity changes that create
annual operation) = 248,328 kWH
are gray cast iron with excellent strength, turbulence and waste energy, Spencer
chemical resistance and sound attenuation. engineers achieved smoother, more 248,328 x $.10/kWH
energy-efficient airflow from blower (local utility cost) = $24,832
inlet to discharge. Motor efficiency of 95% yields an actual
Uniquely shaped impellers, return channels savings of $26,139 on an annual basis.
with airfoil-shaped vanes, redesigned *Assumes savings of 38 HP for one blower.
inlet and discharge passages and vane-
less diffusers all contribute to a peak
adiabatic efficiency that is above 80%. EXAMPLE 2
A New England WWT utility replaced five
Precisely balanced rotors positive displacement aeration blowers
Spencer’s exacting balancing procedures (aggregate 450 HP, 3500 SCFM) with
produce an overall vibration level of three Power Mizer blowers (each 190
Cast aluminum impeller. HP, 4000 SCFM). Even with only one
.19 in/sec or less for Series 2500 to 7000;
and .23 in/sec or less for Series 8000 – blower running at a time, the customer
The rotor assembly of Power Mizer
the best in the industry. This decreases saves $7,000 per month in power bills
blowers in Series 4000 through Series
bearing stress, which improves bearing and expects the blowers to pay for
7000 contains cast aluminum impellers
life and blower reliability. themselves in four years or less.
(shown above). Their three-dimensional
Power Mizer Blower Features

Inlet and Discharge Flanges –


Drilled and tapped to ANSI B16.5
Inlet Section, Discharge 125#/150# standards; positioning
Section and Return can be vertical or horizontal
Channels – Cast iron class 30. (left to right).

Balance Piston (Series 7000


Motor – Horsepower and 8000) – Equipped on larger
requirements are available models, it is designed to lessen
up to 3700 BHP at the thrust load to protect the
standard conditions. bearings from overloading.

Bearing Housing Cooling Fan


(Series 8000) – Optional
feature to significantly reduce
discharge bearing temperatures.

Rotor Assembly – One-piece


machined shaft supporting
cast aluminum, dynamically Base Design – Structural
balanced impellers. steel base design. Optional
API design bases are
External Tie Rod – Steel rods available.
hold return section securely
between inlet and discharge.

Shaft Seals – Depending upon


intended blower use, either Detail A Detail B
aluminum labyrinth seals or
carbon ring seals are provided.
Impellers – Cast aluminum alloy
impellers with varying combinations
Bearings – Rotor assembly of radial and backward curved
supported at both ends by outboard blades available to attain desired
bearings designed for minimum performance ratings.
L-10 life of 100,000 hours.

The Power Mizer Series 5000 blower


Product Range is part of a high efficiency aeration
system controlling dissolved oxygen
Seven Power Mizer series with two in activated sludge lagoons at a New
to ten stages per blower England WWT facility. The complete
air delivery system was designed and
Pressure to 28 psig; volume to furnished by Spencer, including PLCs,
35,000 icfm; power to 3700 bhp variable frequency drives, DO control
logic, operator interface, modem
communication software, and blower
Oil lubrication is available on all protection devices.
series while grease lubrication is also
available for Series 2500 and 3500 Unique setup of two Power Mizer
blowers in series, driven by a single
motor, delivers air for a high altitude
test rig for automotive engines. Heat
exchanger between blowers removes
You can save only once on the the heat of compression generated in
purchase price, but you’ll save the first blower.
continuously with a Power Mizer
high efficiency blower!
Over a century of experience
After devoting more than 100 years to
air and gas handling equipment, The
Spencer Turbine Company is respected
worldwide for its quality products and
value-added services.

Sales and technical support


Besides direct sales offices, Spencer has
Three Power Mizer Series 7000 blowers supplied
manufacturers’ representatives covering with Heresite® coated internal parts are installed at
all of North America and other agents a California municipal landfill gas facility for hand-
around the globe. Altogether, Spencer ling extremely corrosive and combustible gases. 
has the industry’s largest sales organi-
zation for on-site assistance with system
design and product selection. Intelligent air delivery
systems with advanced Power Mizer blowers for installation at an Indonesian
plant feature two special drive configurations: one
aeration technology has a steam turbine power source; the other has a
Spencer can furnish complete aeration motor and gear increaser for use with 50 Hz
electricity.
air delivery systems that are process-
optimized, energy-efficient and totally
integrated. A typical system starts with
Power Mizer blowers and adds: Additional WWT Facility Products
• Dissolved oxygen control systems AyrJet high speed turbo blowers
TM

including PLCs programmed with for efficient air delivery


Spencer’s unique direct airflow
control logic Fabricated multistage centrifugal
• Variable frequency drives with blowers for aeration and incineration
automatic speed adjustment in
response to DO changes Hermetically sealed gas boosters
• Motor control centers and skid packages for digester gas
• Blower protection panels Single-stage scroll blowers for
A bank of three Power Mizer blowers operating in • Activated sludge diffusion systems compost and odor control
parallel for wastewater aeration at a large wastewater • Aeration control system engineering
treatment plant.
Accessories
• Standard and custom electrical Services
control panels, UL and CUL Listed
controls Custom designs
• Valves and silencers Testing and applications laboratory
• Gauges and instruments
• Tubing and fittings of steel, stainless Spare parts supply
steel, galvanized steel and aluminum
In-house and field service for all
Spencer products

Massive Power Mizer Series 7000 blower with


Acoustical Belly Wrap™ ready for shipment to
For product selection assistance, please
China for a municipal wastewater aeration
application. email [email protected] or visit
our website at www.spencerturbine.com
Power Mizer® is a registered trademark of The Spencer Turbine Company. to locate the Spencer representative in
your area.

Blowers & Vacuum Systems with an Engineering Edge

The Turbine Company, 600 Day Hill Road, Windsor, CT 06095 USA
TEL 800-232-4321 u 860-688-8361 u FAX 860-688-0098 u www.spencerturbine.com
Bulletin 818H Copyright ©2011 The Spencer Turbine Company 042111KBA4.0

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