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FORM WORK ITEMS FOR SETTLING TANK

BEAM / SPACING NOS/ BEAM NO OF L OF TOTAL ISMC 100 M S PIPE 40NB

BEAM CLEAR TOTAL
SLAB OF or per slab BEAMS / VERTICAL PIPES (TRANSVERSE)) 700C/C (TRANSVERSE)) 350C/C
PARTICULARS WIDTH SPAN VERTICALS
DEPTH VERTICAL panel slab panels M 6 M LONG FOR BEAM FOR SLAB
NOS L NOS L

BEAM - 1 800 600 3410 2000 6 12 72 8780 105 72 1.4

BEAM - 2 1500 700 3490 2000 6 6 36 4100 25 36 2.05
BEAM - 3 800 300 5810 2000 8 1 8 2200 3 9 0.95

BEAM - 4 800 600 6575 2000 8 6 48 2200 18 60 1.25

BEAM - 5 800 600 3850 2000 6 6 36 6440 39 42 1.25
SLAB 150 3850 2000 3 18 108 6140 111 216 3.85

TOTAL OF PIPES 301

STIRRUP HEADS 301

HORIZONATAL BRACE SYSTEM

ALONG CIRCUFERENCE
SPACING-M 1 VERTICALLY
LENGTH 25

LAYERS 7
SPACING OF VERT. PIPES 2
NOS 13

PERPENDICULAR DIRECTION
LENGTH 7.85
LAYERS 7

NOS 13
TOTAL LENGTH 2989.35
PIPES OF 6 M 498.225

PARTICULARS QTY: +9M INDENT QTY

TOTAL 6M L PIPIES 1,078.50 1078 NOS

446164542.xlsx MATERIAL
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CLAMPS - FIXED 2,157.00 2157 NOS

CLEMPS SWIVEL 1,078.00 1078 NOS
STIRRUP HEADS 36MM DIA/ 200MM THREAD L 301.00 301 NOS

JOINT PIN 799.23 799 NOS

ISMC 100 310.65 3 MT

ISMB 100 595.39 7 MT

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ISMB 100 (LONGITUDINAL) 2 TOTAL

NOS PER BEAM & 1 M C/C TOTAL ISMC TOTAL ISMB 40NB
FOR SLAB 100 M 100 M PIPES
NOS L M

24 3.41 100.8 81.84

12 3.49 73.8 41.88
2 5.81 8.55 11.62

12 6.575 75 78.9
12 3.85 52.5 46.2
87 3.85 334.95 831.6

310.65 595.39 831.6

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FORMWORK CHECK - SETTLING TANK

A -SIZES AND DETAILS OF BEAMS / SLABS B- 700

SPACING
SR. D B CLEAR OF
PARTICULARS

D- 1500
NO. M M SPAN M VERTICAL
M
1 BEAM - 1 1.5 0.7 7.8 1
2 SLAB 0.35 2 4.5 1 INCLINED LENGTH ply 12 thk
batten 2" x 3" (4 NOS) @ 250 C/C
ISMC 100
@ 700 C/C
1000 ISMB 100 - 2 NOS
B - PERMISSIBLE STRESSES
1 Yield stress of steel - fy 2500 kg/cm2
2 Allowable bending stress of steel fbt 1650 kg/cm2
3 Allowable shear stress of steel fs 1000 kg/cm2
M S PIPE 40 DIA
4 Allowable bending stress of WOOD fbt 120 kg/cm2 @ 2 M C/C
5 Allowable bending stress of PLY WOOD fbt 140 kg/cm2

C - BEAM FORMWORK DESIGN

USING 12 MM THK PLY WITH 2" x 3" BATTENS AT THE BOTTOM
C1- DESIGN OF PLY
DEAD LOAD OF THE RCC BEAM 2.625 T/M C2- DESIGN OF BATTENS 2" x 3" SIZE
LIVE LOAD ON THE BEAM 0.1 T/M C/C SPACING OF BATTENS 0.25 M
TOTAL LOAD 2.725 T/M LOAD ON ONE BATTEN 0.981 T/M
FACTOR OF SAFETY 1.2 T/M LOAD ON ONE BATTEN 9.81 KG/CM
DESIGN LOAD INTENSITY ( W) 3.27 T/M b 5.08 CM
LOAD INTESITY ON PLY PER M WIDTH 3.27 T/M d 7.62 CM
32.7 KG/CM Z - BD2/6 49.161192 CM3
D- OF PLY 1.2 CM f 120 KG/CM2
B- OF PLY 100 CM MAX BM CAPCITY M= f x Z 5899.34304 KG-CM
Z - BD2/6 24 CM3 MAX PERMISSIBLE SPAN ASSUMED L CM
f 140 KG/CM2 B M = WL2/8 = 5899 L2= 8*5899/W 4810.881174 cm2
MAX BM CAPCITY M= f x Z 3360 KG-CM L 69.36051596 cm
MAX PERMISSIBLE SPAN ASSUMED L CM SAY- 70 CM
B M = WL2/8 = 3360 L2= 8*3360/W 822.0183486 cm2 2" x 3" BATTENS AT 300 C/C WITH SPAN- 700MM IS OK
L 28.67086236 cm
SAY 25 CM
12 MM PLY WITH BATTENS @ 250 C/C ( 4 nos) IS OK

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C3- DESIGN OF TRANSVERSE ISMC BELOW PLY & BATTEN BOARD D - SLAB FORMWORK DESIGN
ISMC AT 700 MM C/C 0.7 M USING 12 MM THK PLY WITH 2" x 3" BATTENS AT THE BOTTOM
LOAD INTENSITY 2.289 T/M D1- DESIGN OF PLY
LOAD INTENSITY 22.89 KG/CM DEAD LOAD OF SLAB 0.875 T/M2
Z OF ISMC 100 37.3 cm3 LIVE LOAD ON THE BEAM 0.1 T/M2
f 1650 KG/CM2 TOTAL LOAD 0.975 T/M
MAX BM CAPCITY M= f x Z 61545 KG-CM FACTOR OF SAFETY 1.2 T/M
MAX PERMISSIBLE SPAN ASSUMED L CM DESIGN LOAD INTENSITY ( W) 1.17 T/M2
B M = WL2/8 = 61545 L2= 8*61545/W 21509.82962 cm2 LOAD INTESITY ON PLY PER M WIDTH 1.17 T/M
PERMISSIBLE SPAN FOR TRANSVERSE ISMC 146.6622979 cm LOAD INTESITY ON PLY PER M WIDTH 11.7 KG/CM
ACUALLY PROVIDED 1000 CM D- OF PLY 1.2 CM
C4- LOAD CARRYING CAPACITY OF 40 NB MEDIUM DUTY M S PIPE B- OF PLY 100 CM
UNSUPPRTED LENGTH-VERTICAL DIRECTION 1.2 M Z - BD2/6 24 CM3
UNSUPPRTED LENGTH-VERTICAL - l eff 120 CM f 140 KG/CM2
a - AREA OF C/S 4.6 CM2 MAX BM CAPCITY M= f x Z 3360 KG-CM
r min 1.6 CM MAX PERMISSIBLE SPAN ASSUMED L CM
l eff / r min 75 B M = WL2/8 = 3360 L2= 8*3360/W 2297.4359 cm2
Allowable compressive stress as per I.S. 806 1055 KG/CM2 L 47.9315752 cm
LOAD CARRYING CAPACITY OF ONE PIPE 4.853 T SAY 35 CM
C5- DESIGN OF LONGITUDINAL ISMB UNDER TRANSVERSE ISMC 12 MM PLY WITH BATTENS @ 600 C/C IS OK
NO OF BEAMS UNDER TRANVERSE ISMB 2 NOS D2- DESIGN OF 40. NB PIPE AS BATTEN UNDER PLY
LOAD INTESITY 3.27 T/M C/C SPACING OF BATTENS 0.35 M
LOAD INTESITY PER BEAM WITH 10% EXTRA 1.7985 T/M LOAD ON ONE PIPE AS BATTEN 0.4095 T/M
LOAD INTESITY PER BEAM 17.985 KG/CM LOAD ON ONE PIPE AS BATTEN 4.095 KG/CM
LOAD CARRYING CAPACITY OF ONE PIPE 4.853 T d1 4 CM
MAX SPAN OF LONGITUDINAL ISMB 2.698359744 M d2 4.6 CM
Z OF PROPOSED SECTION ISMB 100 51.5 CM3 Z - pi(d23 - d13)/32 3.2731785 CM3
f 1650 KG/CM2 f 1650 KG/CM2
MAX BM CAPCITY M= f x Z 84975 KG-CM MAX BM CAPCITY M= f x Z 5400.74453 KG-CM
MAX PERMISSIBLE SPAN ASSUMED L CM MAX PERMISSIBLE SPAN ASSUMED L CM
B M = WL2/8 = 84975 L2= 8*84975/W 37798.16514 cm2 B M = WL2/8 = 5400 L2= 8*5400/W 10550.9051 cm2
PERMISSIBLE SPAN FOR LONGITUDINAL ISMB194.4175021 cm L 102.717599 cm
FOR ISMB 100 PIPE SPACING WOULD BE 1.9 M C/C SAY 1M
D3- DESIGN OF TRANSVERSE ISMC BELOW PLY & BATTEN BOARD FOR SLAB 40NB PIPE AS BATTENS AT 350 C/C WITH SPAN- 1000MM IS OK
ISMB AT1000 MM C/C 1M
LOAD INTENSITY 1.17 T/M
LOAD INTENSITY 11.7 KG/CM
Z OF ISMB 100 51.5 cm3
f 1650 KG/CM2
MAX BM CAPCITY M= f x Z 84975 KG-CM
MAX PERMISSIBLE SPAN ASSUMED L CM
B M = WL2/8 = 61545 L2= 8*61545/W 58102.5641 cm2

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PERMISSIBLE SPAN FOR TRANSVERSE ISMB 241.0447347 cm

ACUALLY PROVIDED 2M

446164542.xlsx FORMWORK DESIGN