INSTALLATION & MAINTENANCE INSTRUCTIONS

DESCRIPTION / IDENTIFICATION
The QBX series valve uses Proportion-Air closed loop
technology for Pressure control. It gives an output pressure
proportional to an electrical command signal input.
QBX
The QB1X is a complete closed loop system consisting of Electro-Pneumatic
valves, manifold, housing and electronic controls. Pressure is Pressure Regulator
controlled by the use of two solenoid valves. One valve
functions as inlet control, the other as exhaust. The pressure
output is measured by a pressure transducer internal to the
QB1X and provides a feedback signal to the electronic
controls. This feedback signal is compared with the command SPECIFICATIONS
signal input. A difference between the two signals causes one ELECTRICAL
of the solenoid valves to open, allowing flow in or out of the
SUPPLY VOLTAGE 15-24 VDC
system. Accurate pressure is maintained by controlling these
two valves. SUPPLY CURRENT 250 mA
COMMAND SIGNAL 0-10 VDC | 4-20 mA
The QB2X is similar to the QB1X but uses a double loop
COMMAND SIGNAL IMPEDANCE VDC=4.75 KΩ | Current=100 Ω
control scheme. In addition to the internal pressure
transducer, the QB2X receives an electrical signal from an ANALOGE MONITOR SIGNAL
external sensing device. This primary feedback signal is VOLTAGE 0-10 VDC @ 20 mA max
compared against the command signal input. This CURRENT 4-20 mA Sinking (sourcing opt)
comparison is then summed with the internal pressure
transducer signal. The gain of the circuit is such that priority is MECHANICAL
given to the external feedback signal. A difference between PRESSURE RANGES Vacuum - 175 psig
the command signal and the feedback signal causes one of (760 mmHg (Vac) - 12 Bar)
the solenoid valves to be activated.
OUTPUT PRESSURE† 0-100% of range
A monitor output is provided for the system measurement. All FLOW RATE 1.2 SCFM @ 100 psig inlet
QBX valves come standard with an analog voltage monitor (34 L/min @ 6.89 Bar)
output. QB1X monitor output is an amplified signal from the
internal pressure transducer. QB2X monitor output is a Cv CAPACITY 0.04
buffered signal from the primary external transducer Min CLOSED END VOLUME 2 in3
connected to the QB2X. PORT SIZE 1/8” NPT

INSTALLATION FILTRATION RECOMMENDED 20 Micron (included)

LINEARITY/HYSTERESIS <±0.15% F.S. BFSL
1. Apply a small amount of anaerobic sealant (provided) to the male
REPEATABILITY <±0.02% F.S.
threads of the in-line filter supplied with valve.
ACCURACY <±0.2% F.S.
CAUTION: USE ONLY THE THREAD SEALANT PROVIDED.
WETTED PARTS ‡
OTHER SEALANTS SUCH AS PTFE TAPE AND
PIPE DOPE CAN MIGRATE INTO THE FLUID ELASTOMERS Fluorocarbon
SYSTEM CAUSING FAILURES. MANIFOLD Aluminum

2. Install the in-line filter into the port labeled I on QBX valve. VALVES Nickel Plated Brass
3. For vacuum or vacuum through positive pressure units, the PRESSURE TRANSDUCER Silicon, Aluminum
vacuum supply should be connected to the exhaust port of the
QBX. PHYSICAL
4. Connect supply line to the in-line filter port. Connect device OPERATING TEMERPATURE 32-158°F (0-70°C)
being controlled to port labeled O on QBX valve.
5. For QBX, there are two output ports; one on the size of the WEIGHT 1.02 lb. (0.50 Kg)
manifold and one on bottom. The working port should be PROTECTION RATING IP 65
determined when ordering; check to ensure that the other port is
plugged. HOUSING Aluminum
6. Mount valve accordingly. FINISH Black Anodized
7. The valve can be mounted in any position without affecting
performance. Mounting bracket QBT-01 (ordered separately) † Pressure ranges are customer specified. Output pressures other than
can be used to attach valve to a panel or wall surface. 100% are available. ‡ Others available
8. Proceed with electrical connections.

1 QBX Installation Guide | 5/17/2017 - SSS

 MONITOR SIGNAL CONFIGURATIONS
Voltage Monitor (IE or EE)

ELECTRICAL CONNECTIONS
1. Turn off all power to valve.
2. Identify the valve’s command input and analog
output using the calibration card included in the
package and the ordering information section on the
last page of this sheet.
3. Proceed to the appropriate section corresponding to
the type of valve being installed.

NOTE: ALL COLOR CODES RELATE TO THE

FACTORY WIRED QBT POWER CORD.

COMMAND SIGNAL CONFIGURATIONS

VOLTAGE COMMAND VALVES (E, K, V) CURRENT Sinking Monitor (EC or IC)

CURRENT COMMAND VALVES (I) CURRENT Sourcing Monitor (ES or IS)

2 QBX Installation Guide | 5/17/2017 - SSS

 QB2X SECOND LOOP CONNECTIONS

All QB2 valves are designed to accept a 0-10 volt second

loop input signal, unless ordered with special option code C2
(4-20 mA second loop input). Reference the following wiring
diagrams for details.

QB2X without 3D Option

ELECTRICAL CONNECTIONS
1. Turn off all power to valve.
2. Identify the valve’s command input and analog
output using the calibration card included in the
package and the ordering information section on the
last page of this sheet.
3. Proceed to the appropriate section corresponding to
the type of valve being installed.

NOTE: ALL COLOR CODES RELATE TO THE

FACTORY WIRED QBT POWER CORD.

COMMAND SIGNAL CONFIGURATIONS

VOLTAGE COMMAND VALVES (E, K, V) QB2X with 3D Option

CURRENT COMMAND VALVES (I) QB2X with C2 Option (mA 2nd loop feedback)

3 QBX Installation Guide | 5/17/2017 - SSS

RE-CALIBRATION PROCEDURE
All QBX control valves come calibrated from the factory by trained personnel using precision calibration equipment. The QBX
valve is a closed loop control valve using a precision electronic pressure sensor. Typical drift is less than 1% over the life of the
product. If your QBX valve appears to be out of calibration by more than 1%, it is not likely to be QBX. Check the system for
plumbing leakage, wiring and electronic signal levels. Verify the accuracy of your measuring equipment before re-calibrating.
Consult factory if you have any questions or require assistance. If the QBX valve needs re-calibration, use the procedure
described below:

QB1X VALVES
1. Identify the inputs and outputs of the valve using the model number of the valve, calibration card included with the valve, and
the information provided in this sheet.
2. Connect a precision measuring gage or pressure transducer to the OUT port of the QBX.
NOTE: THERE MUST BE A CLOSED VOLUME OF AT LEAST 1 CU. IN. (17 CC) BETWEEN THE VALVE OUTLET AND
THE MEASURING DEVICE FOR THE VALVE TO BE STABLE.
3. Connect the correct supply source to the IN port of the QBX, making sure the pressure does not exceed the rating for the
valve (See Table 1).
4. Locate the plastic calibration access cap on top of the QBX valve and completely remove it. Located underneath are two
adjustment trim pots, Zero “Z” and Span “S”. See figure 1 for pots location.
5. NOTE: Only use this step if your device is totally out of calibration. If it is
Hysteresis Span Zero
slightly out of calibration, omit this step and move on to paragraph 6. Using a
small screwdriver, turn both trim pots 15 turns clockwise. Then turn both trim
pots 7 turns counterclockwise. This will put the QB roughly at mid-scale.
6. Make correct electrical connections as noted. Make sure there is a proper
meter in place to measure the command input to the QBX.
7. Set the electrical command input to MAXIMUM value.
8. Adjust the SPAN pot until MAXIMUM desired pressure is reached (clockwise
increases pressure).
9. Set the electrical command input to MINIMUM value.
10. Adjust the ZERO pot until MINIMUM desired pressure is reached (clockwise
increases pressure).
11. Repeat ZERO and SPAN adjustments, which interact slightly, until QB1
valve is calibrated back to proper range. Step 6 - 9. FIGURE 1 (QB2X, shown with 3D option)
12. Replace calibration access cap.

QB2X VALVES
This section assumes there is a properly scaled and calibrated transducer for use as 2nd loop feedback signal. For
information on re-calibrating Proportion-Air DS series pressure transducers see sheet DS-Installation.pdf
1. Follow, in order, steps 1-5 as noted in the section titled QB1X VALVES .
2. Make correct electrical connections as noted. Make sure there is a proper meter in place to measure the command input to
the QB2X. Make sure the 2nd loop signal is connected.
3. Set the electrical command input to MAXIMUM value.
4. Adjust the SPAN pot until MAXIMUM desired pressure is reached (clockwise increases pressure).
5. Set the electrical command input to MINIMUM value.
6. Adjust the ZERO pot until MINIMUM desired pressure is reached (clockwise increases pressure).
7. Repeat ZERO and SPAN adjustments, which interact slightly, until QB2X valve is calibrated back to proper range. Steps 3 - 6.
8. Replace calibration access cap.

RATED INLET PRESSURE FOR STANDARD QBX VALVES

TABLE 1
MAX. calibrated pressure Max. inlet pressure
Vacuum up to 10 psig (0.69 bar) Consult Factory
10.1 up to 30 psig (0.70 up to 2 bar) 35 psig (2.4 bar)
31 up to 100 psi (2.1 up to 7 bar) 110 psig (7.6 bar)
101 up to 150 psig (7 up to 10.3 bar) 175 psig (12 bar)

4 QBX Installation Guide | 5/17/2017 - SSS

 DIMENSIONS

5 QBX Installation Guide | 5/17/2017 - SSS

 Safety Precautions
Please read all of the following Safety Precautions before installing or
operating any Proportion-Air, Inc. equipment or accessories. To confirm safety,
be sure to observe ‘ISO 4414: Pneumatic Fluid Power - General rules relating to
systems’ and other safety practices.

Warning
Improper operation could result in serious injury to persons or loss of life!
1. PRODUCT COMPATIBILITY
Proportion-Air, Inc. products and accessories are for use in industrial pneumatic
applications with compressed air media. The compatibility of the equipment is the
responsibility of the end user. Product performance and safety are the responsibility of
the person who determined the compatibility of the system. Also, this person is
responsible for continuously reviewing the suitability of the products specified for the
system, referencing the latest catalog, installation manual, Safety Precautions and all
materials related to the product.
2. EMERGENCY SHUTOFF
Proportion-Air, Inc. products cannot be used as an emergency shutoff. A redundant safety
system should be installed in the system to prevent serious injury or loss of life.
3. EXPLOSIVE ATMOSPHERES
Products and equipment should not be used where harmful, corrosive or explosive
materials or gases are present. Unless certified, Proportion-Air, Inc. products cannot be
used with flammable gases or in hazardous environments.
4. AIR QUALITY
Clean, dry air is not required for Proportion-Air, Inc. products. However, a 40 micron
particulate filter is recommended to prevent solid contamination from entering the
product.
5. TEMPERATURE
Products should be used with a media and ambient environment inside of the specified
temperature range of 32°F to 158°F. Consult factory for expanded temperature ranges.
6. OPERATION
Only trained and certified personnel should operate electronic and pneumatic machinery
and equipment. Electronics and pneumatics are very dangerous when handled
incorrectly. All industry standard safety guidelines should be observed.
7. SERVICE AND MAINTENANCE
Service and maintenance of machinery and equipment should only be handled by trained
and experienced operators. Inspection should only be performed after safety has been
confirmed. Ensure all supply pressure has been exhausted and residual energy
(compressed gas, springs, gravity, etc.) has been released in the entire system prior to
removing equipment for service or maintenance.

Caution
Improper operation could result in serious injury to persons or damages to equipment!
1. PNEUMATIC CONNECTION
All pipes, pneumatic hose and tubing should be free of all contamination, debris and chips
prior to installation. Flush pipes with compressed air to remove any loose particles.
2. THREAD SEALANT
To prevent product contamination, thread tape is not recommended. Instead, a non-
migrating thread sealant is recommended for installation. Apply sealant a couple threads
from the end of the pipe thread to prevent contamination.
3. ELECTRICAL CONNECTION
To prevent electronic damage, all electrical specifications should be reviewed and all
electrical connections should be verified prior to operation.

Exemption from Liability

1. Proportion-Air, Inc. is exempted from any damages resulting from any operations not
contained within the catalogs and/or instruction manuals and operations outside the
range of its product specifications.
2. Proportion-Air, Inc. is exempted from any damage or loss whatsoever caused by
malfunctions of its products when combined with other devices or software.
3. Proportion-Air, Inc. and its employees shall be exempted from any damage or loss
resulting from earthquakes, fire, third person actions, accidents, intentional or
unintentional operator error, product misapplication or irregular operating conditions.
4. Proportion-Air, Inc. and its employees shall be exempted from any damage or loss,
either direct or indirect, including consequential damage or loss, claims, proceedings,
demands, costs, expenses, judgments, awards, loss of profits or loss of chance and any
other liability whatsoever including legal expenses and costs, which may be suffered or
incurred, whether in tort (including negligence), contract, breach of statutory duty, equity
or otherwise.

Warranty
Proportion-Air, Inc. products are warranted to the original purchaser only against defects in
material or workmanship for one (1) year from the date of manufacture. The extent of
Proportion-Air’s liability under this warranty is limited to repair or replacement of the defective
unit at Proportion-Air’s option. Proportion-Air shall have no liability under this warranty where
improper installation or filtration occurred.

6 QBX Installation Guide | 5/17/2017 - SSS