Perlite as a Filler ADVANTAGES OF PERLITE AS A FILLER
The physical character of expanded perlite lends ■ Weight reduction
itself to a variety of special purposes—including use as ■ Shrink and/or crack resistance a filler material in milled flake form, aggregate bubble ■ Low volume-based cost compared to form, and individual microspheres. For a detailed binders and some other fillers explanation of perlite expansion see PDF info-sheet: ■ Whiteness Why Perlite Works. ■ Impact resistance ■ Machinability and ease of sanding ■ Nail and screw holding ability ■ Flexural strength modification ■ Very fine texture in coatings ■ Gloss and sheen control ■ Pigment extension ■ Inertness and non-toxicity ■ Water and/or air permeability ■ Fire resistance Above: Cultured marble fixtures made ■ Insulation using perlite as a filler. ■ Modification of acoustic properties Perlite Flake ■ Available in various sizes and densities Perlite glass flake consists of broken, expanded perlite particles to form glass Perlite Bubbles flakes with an interlocking, Perlite fillers made up of 3-dimensional structure. clusters of glass bubbles This structure helps reduce are used in a wide variety shrinkage upon drying or of applications – some of curing, maintaining the physical dimensions of the the most common being in host material. the production of acoustic Typical uses for perlite glass flake fillers are ceiling tiles, lightweight water-based construction compounds, paints, asphalt, cement, and insulating plasters. Particle sizes range concrete, plaster, and resin-based castings. from 1,000 microns (16 or 18 mesh) down to below Flake size is, generally, below 300 microns (50 200 microns (80 mesh). Densities can range from 4 mesh) in size – averaging between 20 and 70 microns lbs. per cubic foot up to about 19 lbs. per cubic foot in diameter. Density ranges from 5 to 15 lbs. per cubic (64 – 300 kg/m3). Other applications include use as a foot (80 – 240 kg/m3). constituent in fire-rated door cores, where light Perlite as a Filler They consist of discreet hollow spheres of expanded perlite – generally between 10 and 300 microns in size. Densities vary from 6 lbs. per cubic foot to as high as 28 lbs. per cubic foot (96 - 450 kg/m3). Perlite microspheres are sometimes coated to enhance hydrophobic qualities or bonding properties needed for certain applications. Specialized technology now allows the production of individual, unbroken perlite bubbles and further classification can lead to even more uniform qualities for special uses. The spherical nature of these microspheres enhances flowability.
Above: Fire-rated door cores made using perlite as
a lightweight functional filler. Below: Perlite serves as a lightweight filler in cast stone products.
Above: An exterior siding panel using perlite as the filler.
Below: Auto body repair putty enhanced with perlite.
weight, inert and inorganic qualities enhance fire
resistance and material workability. The shape of lightweight perlite fillers promotes good bonding with the host material. Perlite Microspheres Perlite microspheres are a special subset of perlite fillers and require advanced manufacturing and classification techniques to produce.
A Comparative Study of Mechanical Properties of Zinc Acrylate Epoxy nanocomposites Reinforced by AL2O3 and Cloisite®30B and Their Mixture: Tensile Strength and Fracture Toughness: A Comparative Study of Mechanical Properties of Zinc Acrylate Epoxy nanocomposites Reinforced by AL2O3 and Cloisite®30B and Their Mixture: Tensile Strength and Fracture Toughness