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Sonaphone: The New Device Class For Preventive Maintenance

The SONAPHONE is a new digital ultrasonic testing device for preventive maintenance that combines innovative sensors and intuitive software. It can detect and classify leaks, monitor machine condition, identify leaks in various components, and assess steam traps. The device records ultrasonic frequencies from 20 to 100 kHz and allows users to store test data, photos, and comments. It creates test reports with collected inspection information to minimize downtimes and improve safety and efficiency.

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0% found this document useful (0 votes)
71 views16 pages

Sonaphone: The New Device Class For Preventive Maintenance

The SONAPHONE is a new digital ultrasonic testing device for preventive maintenance that combines innovative sensors and intuitive software. It can detect and classify leaks, monitor machine condition, identify leaks in various components, and assess steam traps. The device records ultrasonic frequencies from 20 to 100 kHz and allows users to store test data, photos, and comments. It creates test reports with collected inspection information to minimize downtimes and improve safety and efficiency.

Uploaded by

Anonymous TpVe0Z
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SONAPHONE

The New Device Class for Preventive Maintenance

Advantages at a
glance:

New applications
through new
processes
User-friendly
interface speeds
up your inspection
process
Record ultrasonic
frequencies from
20 to 100 kHz
Store test data
and spectrograms
Add photographs,
voice memos and
comments to the
measuring point
Create test reports
with a few clicks
Minimize
downtimes and
increase
operational safety
Improve energy
efficiency
Get A Quote
ULTRASONIC TESTING DEVICE FOR MAINTENANCE 4.0

In the age of Industry 4.0 the optimizing processes, increasing operational safety, and
improving energy efficiency are becoming more and more significant. Meet the challenges of
Maintenance 4.0 with the new SONAPHONE from SONOTEC. The digital ultrasonic testing
device combines innovative sensors and software for preventive maintenance that can be
operated intuitively and paves the way for new processes for new applications.

APPLICATIONS

With the new SONAPHONE you can

detect and classify leaks in compressed air, gas and vacuum systems and reduce your
energy costs,
monitor the condition of your machines and determine the optimal maintenance time,
identify leaks in windows, doors, vehicles, components and containers and ensure
compliance with specified quality requirements,
find electrical partial discharges and insulation damage and increase your operational
safety,
assess the function of steam traps and prevent energy and steam loss and damage to
the steam system
BROADBAND ULTRASONIC ANALYSIS

Frequency range from 20 to 100 kHz


SOFTWARE THAT IS INTUITIVE TO OPERATE

The apps accompany you through the entire testing process, from planning, testing and
documentation to analysis
SONAPHONE can be operated intuitively like a tablet via 5-inch display with multi-
touchscreen
Reduce Paper records, which are error-prone and above all time-consuming
BUNDLING RELEVANT INFORMATION

The apps bundle all information relevant to maintenance so you always have an overview
of the condition of your machines and systems.
Record spectrograms, time signals, sound files and levels
Add photos, text comments and voice memos
TEST REPORTS WITH A FEW CLICKS

Create a professional report as a PDF and save time


Evaluate test data on the PC with SONAPHONE DataViewer
Video

Technical Data
GENERAL DATA SONAPHONE

Device design Digital ultrasonic testing device

Display 5“ TFT-Display with multi-touch controller

Acoustic output Via loudspeakers or wired headphones


of signals

Dimensions (W x H x 90 x 174 x 25 mm
D)

Weight 370 g

Temperature range Storing temperature: -20 to +60 °C


Operating temperature: -10 to +40 °C

Battery Charging time 4 h typically


Operating time in practical use 8-12 h
Operating time in continuous operation 4 h

Connectors and 1 x fast ultrasonic channel (Lemo)


interfaces USB 2.0 (microB)
stereo headphones (jack plug 3.5 mm)
slot for microSD card

Protection class IP40

Memory 8 GB Flash system memory


16 GB Flash internal measurement data memory

Standards and EMV RL 2014/30/EU


directives WEEE RL 2012/19/EU
RoHS RL 2011/65/EU
ASTM E1002-2005

GENERAL DATA SENSORS

Airborne sound sensor Structure-borne sound &


temperature sensor

Device design Sensor for detection of air Contact sensor for detection of
ultrasound signals incl. target structure-borne ultrasound,
laser and LED light interchangeable waveguides,
contactless infrared temperature
sensor, LED-light
Operating Via keys on sensor or via Via keys on sensor or via
SONAPHONE touchscreen SONAPHONE touchscreen
Keys: Keys:
start/stop measurements start/stop measurements
LED light LED light
laser volume
volume

Dimensions 30 x 155 x 30 mm 30 x 155 x 30 mm


(W x H x D)

Weight 80 g 140 g

Temperature Storing temperature: -20 to +60 Storing temperature: -20 to +60


range °C °C
Operating temperature: -10 to Operating temperature: -10 to
+40 °C +40 °C

Protection IP40 IP40


class

Frequency 20 to 100 kHz 20 to 100 kHz


range

Temperature - -70 to +380 °C object


range temperature

Resolution 1 dB Ultrasound: 1 dB
Temperature: 1 K

Connector Cable connection to SONAPHONE Cable connection to SONAPHONE


Length coiled cable: 160 cm Length coiled cable: 160 cm

Accessories Interchangeable attachments to Short Waveguide:


increase the signal strength: Length: 22 mm
Small acoustical horn for close Diameter: 18 mm
range, large acoustical horn for Weight: 33 g
long distances, attachment for Long Waveguide:
precise localization of defective Length: 150 mm
parts Diameter: 18 mm
Weight: 15 g

Software
LEVELMETER

App on SONAPHONE for basic maintenance tasks

LEAKEXPERT

App on the SONAPHONE for leak detection and quantification

SONAPHONE DATAVIEWER

Display of the LevelMeter recordings on the computer

SONAPHONE DATASUITE

COMING SOON
Routing | Trending | Alarm Levels | Reporting
Open Source Licenses: SONAPHONE uses open source licenses. The license texts can be found
under the following link. We will provide you with the source code upon request. For more
information please contact [email protected].

Sensors

BS10

Broadband airborne sound sensor for leak detection and electrical


inspection
Applications: Leak detection and classification on compressed air, gas
and vacuum systems, Tightness testing of unpressurized systems,
Detection of partial discharges up to 8 m

BS20

Broadband structure-borne sound und temperature sensor


Applications: Condition monitoring, Steam trap and valve inspection
BS30

Broadband parabolic sensor for leak detection and electrical


inspection up to 35 m
Applications: Leak detection on compressed air, gas and vacuum
systems, Tightness testing of unpressurized systems, Detection of
partial discharges up to 35 m

360° view

360° view

Downloads
Type Title Size

Flyer SONAPHONE 7.98 MB

Product Catalog SONAPHONE 1.24 MB

10 Reasons to Purchase the New SONAPHONE 2.04 MB

Short Instructions SONAPHONE and LevelMeter App 753 KB

Short Instructions LeakExpert App 8.29 MB

User Documentation SONAPHONE 5.04 MB

Flyer BS30 912 KB

DO YOU HAVE ANY QUESTIONS?

Christian Schreiber
+49 (0)345 / 133 17-829
[email protected]

APPLICATIONS:

Ultrasonic Leak Detection


Ultrasonic Tightness Testing
Steam Trap & Valve Inspection
Bearing Monitoring & Lubrication
Detection of Partial Discharges

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