14

13
12 QUALITY

DELIVERY
Matrix

3 TOOLING PPIC

6 DIE ASSEMBLY

MAINTENANCE
1 TOOL DESIGNER

4 CNC MACHINING

8 PRESS STAMPING
7 DIE MAINTENANCE

10 PRODUCTION PPIC

11 MATERIAL CONTROL
5 MANUAL MACHINING
Job Function

UTILITY AND MACHINE

9 PROJECTION WELDING

FINAL INSPECTION AND

2 PRODUCTION ENGINEERING
Skill Requirement

Digital Caliper

Outside Micrometer

Point Micrometer

Dial Indicator

Height Gauge

CMM

Contracer

Profile Projector

Thread Plug Gauge

Alat Ukur

Thread Ring Gauge

Measuring Equipment

Torque Wrench

Balance Digital

Steel Ruler

Pin Gauge

Feeler Gauge

Radius Gauge

Ball Gauge

Gambar proyeksi
Projection View
Ukuran
Dimension
Gambar Potongan
Sectioning
Tanda & simbol gambar
Gambar Teknik

Symbol Drawing
Toleransi
Workshop/Technical Drawing

Tolerance
Kontruksi Dies
Dies Contruction

Standard Part

Forming-Bending Process
Kontruksi Dies
Dies Contruction

Cutting Process

CNC Machining Center

Wire Cut

Manual EDM

Manual Milling
ISA SKILL REQUIREMENT MATRIX MAPPING

Manual Lathe

Resharpening tools
Machining
Mesin Perkakas

Surface Grinding

Forming Grinding

Radial Drill

Benchwork

Forming-Bending Process

Cutting Process

Understanding Feeder

Die setting on Machine

Dies Analysis and Trial
Analisa Dies dan Trial

Press Machine
SEPTEMBER 2016

Press Machine TPM-1

Feeder
Feeder

Coil Feeder
Mesin Press dan

Machine Press and

INTERNAL SKILL

Coil Feeder TPM-1

Over Head Crane

Forklift

Hand Pallet

Over Head Crane TPM-1

Alat Angkat Angkut

Forklift TPM-1
Lifting and Handling Equipment

Understanding CF
Fixture
Fixture
Cheking

Measuring
Checking

Electrical Panel

Air Compressor

Cooling Tower

Transformator
Alat Power Supply
Utility Power Supply

Water Pump

1.0 Projection Welding Machine

1.1 Align Electrode

1.2 Quality of Electrode

1.3 Quality of Alpock and Sleeve

Welding
Pengelasan

1.4 Welding Parameter

2.0 TIG Welding

3.0 Arc Welding Machine

Quality Procedure

Final Inspection Process

Incoming Material Inspection

Process

Failure Mode and Effects Analysis

Statistical Process Control & 7

Tools

QCPC-Quality Control Plan Check

APQP - PPAP
Quality

Die Setting - Stamping

Spotwelding Process

MSA -measurement systems

analysis

AQL -Acceptable Quality Level

Stamping part deffect

Welding part deffect

Coating part deffect

1. ISO/TS 16949 Technical

Specification

2.0 Internal Auditor

2.1 Audit methodology

2.2 Automotive process approach

audit
2.3 Core tools (APQP, FMEA,
ISO/TS 16949

SPC, MSA,PPAP)
2.4 Customer-specific
requirements

2.5 Internal Audit Reporting