BOX SYSTEMS

DRAG BOX 2.1

TRENCH BOX 2.2
MANHOLE BOX 2.3
HIGH CLEARANCE TRENCH BOX 2.4
ALUMINIUM TRENCH BOX 2.5
KING POST AND PANELS 2.6
MGF Drag Box
SIMPLE TO ASSEMBLE, TWO SIDED SHIELD SYSTEM DESIGNED TO BE
INSTALLED BY AN EXCAVATOR UTILISING THE EXCAVATE AND DRAG
TECHNIQUE.
Normally selected for installing utility pipes in non-urban environments where high
laying rates are required and ground movement is not critical. Size of systems specified is
dependent upon max depth requirements and size of individual pipe sections and bedding.
The drag box utilises a raised strut system at the rear of the panel to allow the drag box
to be dragged over and above the installed section of pipe. Generally suitable for trench
depths of up to 3.25m and trench widths of up to 3.0m, pipe lengths of up to 6.6m and a
pipe OD of up to 2.2m.
Fabricated from fully welded, Grade S355 120x60mm or 200x100mm steel box sections
to form 60mm or 100mm thick panels, the system comprises drag box panels in a variety
of lengths and heights. The panels are propped off each other by robust telescopic struts
available in a variety of lengths to suit the required width. All components in the system are
connected together via simple pin and r-clip assemblies.
MGF can supply the drag boxes with a full range of suitable installation / removal
accessories and safety equipment, such as Edgesafe end protection panels, Laddersafe
access platforms and pole ladders, Davitsafe retrieval / fall arrest systems, Endsafe
protection panels, trench road plates and confined spaces equipment. Manufactured and
designed in accordance with BS EN 13331: 2002 Parts 1 and 2 trench lining systems and BS
5975 (2008) code of practice for temporary works procedures and the permissible stress
design of falsework.

PRODUCT NOTES
1. Boxes should only be used in the configurations shown
in ground assessed as self supporting by competent
persons following MGF installation guidelines.
2. Drag boxes should not be used in weak ground (especially
soft clays, running sand, silts or peats) or where significant
groundwater is present. They should only be used in ground that will
stand to the excavated depth for the anticipated duration of the works.
3. Boxes are not suitable for usage in trenches with multiple service
crossings.
4. Flying of the box above the base of the excavation is not recommended.
5. Drag box systems are extremely heavy and great care must be taken in selecting a
suitable excavator for handling, installing and extracting these systems. As a general
guide excavators should be sized to be at least 5 x weight of assembled drag box. If
stacking panels on site, timber packers must be used to separate the panels.
6. The box must only be moved by pre-digging ahead of the box and then carefully lifting
and dragging the unit via the front struts using the bucket of the excavator. Care must be
taken to ensure that the outside faces of the box are not side loaded by the ground.
7. Always use MGF specified extraction chains to release a stuck drag box from the ground
DRAG BOX

prior to any attempt to lift the box out of the trench. Always use MGF specified lifting
chains when lifting and handling the boxes or components. NB If a drag box becomes
stuck extraction / drag forces of up to 300kN (30t) can be required to release the box.
8. Always enter box via a ladder located within the box and never from an unsupported edge.
9. Prior to every lifting operation all lifting points must be carefully inspected by a
competent person for evidence of damage.
10. During lifting or extraction operations ensure personnel are well clear of the equipment.

CONTACT US [email protected] 2.1.1

 MGF LADDERSAFE
See Section 7
MGF DAVITSAFE
See Section 7

MGF GRP
LADDER
See Section 8 MGF EDGESAFE
See Section 7

MGF
DRAG BOX
DRAG BOX

FOR SAFE SYSTEM OF WORKS

GUIDANCE FOR MGF DRAG BOXES:

mgf.ltd.uk/installation-guidance

2.1.2 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 DRAG BOX

TELESCOPIC STRUT POCKET HANDLING

STRUT DETAIL PIN DETAIL POINT
Telescopic strut inners Telescopic struts are All drag boxes are lifted
and outers are connected connected to the panel and handled by attaching
using a pin and r-clip pockets using a pin and MGF lifting chains to the
detail. r-clip detail. handling points as shown.

CONTACT US [email protected] 2.1.3

 Product ID

4.701 4.702 4.703* 4.704 4.705 4.706* 4.707

3220 4000 5100 5100 5100 7500 7500

Description x x x x x x x
L×H 1460 2060 1824 2424 3260 2048 2460
Drag Box Drag Box Drag Box Drag Box Drag Box Drag Box Drag Box

Panel
Resistance
40 30 30 40 30 20 20
SWL
(kN/m2)

Panel Thick /
60 / 60 / 100 / 100 / 100 / 100 / 100 /
Weight
452 854 1146 1433 2200 2400 2800
T(mm)/(kg)

Approx
Assembled
1004 2028 2612 3186 4720 5120 5920
Weight
(kg)

Internal
Trench
600-3000 600-3000 600-3000 600-3000 600-3000 600-3000 600-3000
Widths**
Wi(mm)

Trench
Width** 720-3120 720-3120 800-3200 800-3200 800-3200 800-3200 800-3200
We(mm)

Clearance
Below
Bottom 790 1150 1072 1372 2258 1496 1500
Strut***
Cv(mm)

Clearance
Between
2590 2970 4220 4220 4220 6620 6620
Struts
Li(mm)

Telescopic
100 150 150 150 150 150 150
Strut Type
DRAG BOX

* These boxes can be used as top units to achieve depths of up to 5.10m in conjunction with a design
issued by our technical department.
** Greater widths (up to 5m) possible utilising telescopic strut adaptors.
*** Based on rear strut - additional clearance possible utilising strut adaptors.

2.1.4 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 DRAG BOX

CONTACT US [email protected] 2.1.5

 100 TELESCOPIC STRUTS

Strut Inner Strut Outer

Specification 100x100x10 SHS 120x120x8 SHS

Material Grade S355 S355
Component

Axial SWL 228kN 228kN

Moment SWL 9.9kNm 9.9kNm
Hole Details Φ30mm holes Φ30mm holes
Unit Mass 27.4kg/m 26.4kg/m

150 TELESCOPIC STRUTS

Strut Inner Strut Outer

Specification 150x150x12.5 SHS 180x180x10 SHS

Material Grade S355 S355
DRAG BOX

Component

Axial SWL 492kN 492kN

Moment SWL 38.9kNm 38.9kNm
Hole Details Φ48mm holes Φ48mm holes
Unit Mass 52.7kg/m 50.7kg/m

2.1.6 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

RIGID STRUTS

Strut Value

Specification 150x150x12.5
Material Grade S355
Component
Axial SWL 492kN
Moment SWL 38.9kNm
Hole Details Ø48mm holes
Unit Mass 52.7kg/m

Rigid struts cannot be used with the 3220 x 1460 drag box.

TELESCOPIC STRUT PINS AND RETAINING CLIPS

100 Strut Pin 150 Strut Pin

DRAG BOX

Specification Ø28mm round bar, Ø45mm round bar,

160mm long 220mm long
Component

Material Grade 080M40 (EN8) 080M40 (EN8)

Shear SWL 228kN 492kN
Weight 1kg 3kg

CONTACT US [email protected] 2.1.7

 100 TELESCOPIC STRUT COMBINATIONS
STRUT INNERS (100x100x10 SHS) STRUT OUTERS (120x120x8 SHS)

Internal Trench Width Inner Type Outer Type Assembled Weight

(mm) Product ID Product ID (kg)
625 – 855 4.602 4.611 27.1
890 – 1240 4.603 4.612 41.8
1295 – 1745 4.604 4.613 59.1
1795 - 2745 4.605 4.614 87.3
2195 - 3000 4.605 4.615 98.4

If the above 100 telescopic strut combinations cannot be achieved a minimum overlap
of at least 150mm must be provided between the inner and outer. Struts should only be
assembled using 1 inner and 1 outer.

100 TELESCOPIC 200 x 200 SHS - TRENCH BOX STRUT

STRUT ADAPTORS ADAPTOR (500MM LONG)
This adaptor will allow MGF 200 Series strut
extensions to be used as 3220 x 1460 Drag Box struts.

Range (mm) 3000 - 5000

DRAG BOX

Specification

Product ID 9.200
Weight (kg) 27
Section 100x100x10 SHS
Material Grade S355

2.1.8 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

150 TELESCOPIC STRUT COMBINATIONS
RIGID STRUTS STRUT INNERS STRUT OUTERS
(150x150x12.5 SHS) (150x150x12.5 SHS) (180x180x10 SHS)

Internal Trench Width Inner Type Outer Type Assembled Weight

(mm) Product ID Product ID (kg)
1020 – 1320 4.802 4.812 81.5
1420 – 1820 4.803 4.813 118.3
1920 – 2620 4.804 4.814 176.2
2720 – 3000 4.804 4.815 218.2

If the above 150 telescopic strut combinations cannot be achieved a minimum overlap
of at least 250mm must be provided between the inner and outer. Struts should only be
assembled using 1 inner and 1 outer.

150
TELESCOPIC
STRUT
ADAPTORS

200 x 200 SHS - DRAG BOX STRUT

ADAPTOR (500MM & 600MM LONG) HOG BACK DRAG BOX STRUT
These adaptors will allow MGF 200 ADAPTOR (2300MM LONG)
Series strut extensions to be used as This adaptor provides an additional
drag box struts. 375mm clearance beneath the bottom
strut. To be used with 600mm to
1050mm strut inners.
Range (mm) 3000 - 5000
DRAG BOX

9.206 (500mm)
Specification

Product ID Range (mm) 3050 - 3500

9.207 (600mm)
Specification

Product ID 4.840
40 (500mm)
Weight (kg)
45 (600mm) Weight (kg) 155
Section 150x150x12.5 SHS Section 180x180x10 SHS
Material Grade S355 Material Grade S355

CONTACT US [email protected] 2.1.9

MGF Drag Box
SIMPLE TO ASSEMBLE, ROBUST, TWO SIDED EXCAVATION SUPPORT SYSTEM
DESIGNED TO BE INSTALLED BY AN EXCAVATOR UTILISING THE DIG AND
PUSH OR EXCAVATE AND LOWER IN PLACE TECHNIQUES.
Normally selected for installing utility pipes where ground movement is not critical,
with the size of systems specified dependent upon max depth requirements and size of
individual pipe sections and bedding. The system is generally suitable for trench depths of
up to 7.16m, widths of up to 3.92m, pipe lengths of up to 3.0m and a pipe OD of up to 2.3m.
Fabricated from fully welded, Grade S355 120x60mm or 200x100mm steel box sections to
form 60mm or 100mm thick panels, the system comprises trench box bases to which up to
2 No. trench box tops may be added to achieve additional depth. The panels are propped off
each other by robust telescopic struts available in a variety of lengths to
suit the required width. All components in the system are connected
together via simple pin and r-clip assemblies.
MGF can supply the systems with a full range of suitable lifting
and extraction chains, Edgesafe edge protection panels,
Laddersafe access platforms and GRP or wooden pole
ladders, Davitsafe retrieval / fall arrest systems, Endsafe
end protection panels, trench road plates and confined
spaces regime equipment. Manufactured and designed in
accordance with BS EN 13331 : 2002 Parts 1 and 2 trench
lining systems and BS 5975 (2008) code of practice for
temporary works procedures and the permissible stress
design of falsework.

PRODUCT NOTES
1. Boxes should only be used in the configurations shown
by competent persons following MGF installation guidelines.
2. Boxes should not be used in very weak ground (especially very soft clays and peats) or
where significant groundwater is present.
3. Boxes are not normally suitable for usage where ground movement is an issue and are
therefore not recommended for use in live carriageway situations or adjacent existing
buildings or structures.
4. Flying of the box above the base of the excavation is not recommended.
5. Box systems are very heavy and great care must be taken in selecting a suitable
excavator for handling, installing and extracting these systems. If stacking panels on site,
timber packers must be used to separate the panels.
6. Boxes should not be left in-situ for extended periods within cohesive or very weak soils
as earth pressures / adhesion on the panel surfaces may increase significantly with time
requiring additional extraction forces to release the panels.
7. Always use MGF specified extraction chains to release an in-situ box from the ground
prior to any attempt to lift the box out of the trench. Always use MGF specified lifting
TRENCH BOX

chains when lifting and handling the boxes or components. NB If a box becomes stuck
extraction forces of up to 500kN (50t) can be required to release each corner.
8. Prior to every lifting operation all lifting points must be carefully inspected by a
competent person for evidence of damage.
9. Always enter trench box via a ladder located within the box and never from an unsupported
edge.
10. During lifting or extraction operations ensure personnel are well clear of the equipment.
11. Ends of trench runs should always be battered back at a safe angle or end protection
panels should be used.

CONTACT US [email protected] 2.2.1

 MGF DAVITSAFE
See Section 7

MGF
GRP LADDER
See Section 8

MGF
LADDERSAFE
See Section 7
MGF EDGESAFE
See Section 7

MGF MGF
TRENCH ENDSAFE
BOX TOP PANEL
See Section 7

MGF TRENCH
BOX BASE
TRENCH BOX

FOR SAFE SYSTEM OF WORKS

GUIDANCE FOR MGF TRENCH BOXES:

mgf.ltd.uk/installation-guidance

2.2.2 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

TELESCOPIC STRUT DETAIL
Telescopic strut inners and
outers are connected using a pin
and r-clip detail.

60 THICK PANEL CONNECTOR DETAILS

Panels connect to each other using a fork
connector, pin and r-clip detail.

TRENCH BOX

100 THICK PANEL STRUT POCKET HANDLING POINT

CONNECTOR DETAILS PIN DETAIL All trench boxes are
Panels connect to each Telescopic struts are lifted and handled by
other using a drop down connected to the panel attaching MGF lifting
connector, a pin and r-clip pockets using a pin and chains to the handling
detail. r-clip detail. points as shown.

CONTACT US [email protected] 2.2.3

 Product ID

4.120 4.125 4.140 4.160 4.180 4.190

Description 3000×2010 3000×2010 3000×1100 3530×2462 3530×1624 3530×3910

L×H Base LW Base Top Base Top Base

Alternative Lightweight Standard Standard

Mini Base Mini Top Titan Base
Name Mini Base Base Top

Max Depth**
4.19 4.19 N/A 5.71 N/A 7.16
(m)

Panel
Resistance
45 45 45 50 50 50
SWL
(kN/m2)

Panel Thick /
Weight 60 / 586 60 / 435 60 / 320 100 / 970 100 / 686 108 / 2193
T(mm)/(kg)

Approx
Assembled
1270-1630 970-1330 690-870 2040-2400 1420-1630 4770-5480
Weight
(kg)

Internal
Trench
605-3625 605-3625 605-3625 605-3625 605-3625 600-3700
Width*
Wi(mm)

Trench
Width* 725-3745 725-3745 725-3745 805-3825 805-3825 820-3920
We(mm)

Clearance
Below
Bottom 903 903 N/A 1225 N/A 2358
Struts
C(mm)

Clearance
Between
2716 2716 2716 3246 3246 3076
Struts
TRENCH BOX

Li(mm)

Telescopic
100 100 100 100 100 150
Strut Type

* Greater widths (up to 5m) possible utilising telescopic strut adaptors.

** Max. depths achievable using a base and 2 tops.

2.2.4 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 TRENCH BOX

CONTACT US [email protected] 2.2.5

 100 TELESCOPIC STRUTS

Strut Inner Strut Outer

Specification 100x100x10 SHS 120x120x8 SHS

Material Grade S355 S355
Component

Axial SWL 228kN 228kN

Moment SWL 9.9kNm 9.9kNm
Hole Details Φ30mm holes Φ30mm holes
Unit Mass 27.4kg/m 26.4kg/m

150 TELESCOPIC STRUTS

Strut Inner Strut Outer

TRENCH BOX

Specification 150x150x12.5 SHS 180x180x10 SHS

Material Grade S355 S355
Component

Axial SWL 492kN 492kN

Moment SWL 38.9kNm 38.9kNm
Hole Details Φ48mm holes Φ48mm holes
Unit Mass 52.7kg/m 50.7kg/m

2.2.6 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

TELESCOPIC STRUT PINS AND RETAINING CLIPS

100 Strut Pin 150 Strut Pin

Specification Ø28mm round bar, Ø45mm round bar,

160mm long 220mm long
Component

Material Grade 080M40 (EN8) 080M40 (EN8)

Shear SWL 228kN 492kN
Weight 1kg 3kg

TRENCH BOX CONNECTOR PINS AND RETAINING CLIPS

TRENCH BOX

60 Thick Panels 100 Thick Panels

Specification Ø40mm round bar, Ø32mm round bar,

100mm long 210mm long
Component

Material Grade 080M40 (EN8) 080M40 (EN8)

Shear SWL 384kN 308kN
Weight 1kg 1kg

CONTACT US [email protected] 2.2.7

 100 TELESCOPIC STRUT COMBINATIONS
STRUT INNERS (100x100x10 SHS) STRUT OUTERS (120x120x8 SHS)

Internal Trench Width Inner Type Outer Type Assembled Weight

(mm) Product ID Product ID (kg)
625 – 855 4.602 4.611 27.1
890 – 1240 4.603 4.612 41.8
1295 – 1745 4.604 4.613 59.1
1795 – 2745 4.605 4.614 87.3
2195 – 3145 4.605 4.615 98.4
2695 – 3625 4.605 4.616 112.2

If the above 100 telescopic strut combinations cannot be achieved a minimum overlap
of at least 150mm must be provided between the inner and outer. Struts should only be
assembled using 1 inner and 1 outer.

100 TELESCOPIC 200 x 200 SHS - TRENCH BOX STRUT

STRUT ADAPTORS ADAPTOR (500MM LONG)
This adaptor will allow MGF 200 Series strut
extensions to be used as trench box struts.
TRENCH BOX

Range (mm) 2000 - 5000

Specification

Product ID 9.200
Weight (kg) 27
Section 100x100x10 SHS
Material Grade S355

2.2.8 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

150 TELESCOPIC STRUT COMBINATIONS
RIGID STRUTS STRUT INNERS STRUT OUTERS
(150x150x12.5 SHS) (150x150x12.5 SHS) (180x180x10 SHS)

Internal Trench Width Inner Type Outer Type Assembled Weight

(mm) Product ID Product ID (kg)

1020 – 1320 4.802 4.812 81.5

1420 – 1820 4.803 4.813 118.3
1920 – 2920 4.804 4.814 176.2
2720 – 3700 4.804 4.815 218.2

If the above 150 telescopic strut combinations cannot be achieved a minimum overlap
of at least 250mm must be provided between the inner and outer. Struts should only be
assembled using 1 inner and 1 outer.

200 x 200 SHS - TITAN TRENCH BOX STRUT

ADAPTOR (500MM AND 600MM LONG)
150 TELESCOPIC This adaptor will allow MGF 200 Series strut
STRUT ADAPTORS extensions to be used as Titan Trench Box struts.

Range (mm) 2000 - 5200

TRENCH BOX

9.206 (500mm)
Product ID
Specification

9.207 (600mm)
40 (500mm)
Weight (kg)
45 (600mm)
Section 150x150x12.5 SHS
Material Grade S355

CONTACT US [email protected] 2.2.9

 MAXIMUM RECOMMENDED DEPTHS / CONFIGURATIONS
MGF 3000 x 2010 BASE MGF 3000 x 2010 BASE
MGF 3000 x 2010 BASE & MGF 3000 x 1100 TOP & 2 NO. MGF 3000 x 1100 TOPS

MGF 3530 x 2462 BASE MGF 3530 x 2462 BASE

MGF 3530 x 2462 BASE & MGF 3530 x 1624 TOP & 2 NO. MGF 3530 x 1624 TOPS

MGF 3530 x 3910 BASE MGF 3530 x 3910 BASE

MGF 3530 x 3910 BASE & MGF 3530 x 1624 TOP & 2 NO. MGF 3530 x 1624 TOPS
TRENCH BOX

2.2.10 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 Typical application
showing a manhole box
combined with run of
trench boxes.

TRENCH BOX

CONTACT US [email protected] 2.2.11

MGF Manhole Box
SIMPLE TO ASSEMBLE, ROBUST, FOUR SIDED EXCAVATION SUPPORT SYSTEM
DESIGNED TO BE INSTALLED BY AN EXCAVATOR UTILISING THE DIG AND
PUSH OR EXCAVATE AND LOWER IN PLACE TECHNIQUES.
Normally selected for installing precast concrete manholes, small chambers or tanks
where ground movement is not critical. The size of the systems specified is dependent
upon max depth requirements and plan dimensions of structure including allowances for
backfilling / formwork etc. The system is generally suitable for depths of up to 5.81m and
structures of max. plan dimension / diameter 4.0m.
Fabricated from fully welded, Grade S355 120x60mm or 200x100mm steel box sections to
form 60mm or 100mm thick panels, the system comprises manhole box bases to which
up to 2 No. manhole box tops may be added to achieve additional depth. The panels are
propped off each other by robust telescopic struts available in a variety of lengths to suit the
required width. Panel gaps are provided on two faces to accommodate trench runs into the
manhole box. All components in the system are connected together via simple pin and r-clip
assemblies. The system is designed to be used in conjunction with MGF trench boxes.
MGF can supply manhole boxes with a full range of suitable lifting and extraction chains,
Edgesafe edge protection panels, Laddersafe access platforms and GRP or wooden pole
ladders, Davitsafe retrieval / fall arrest systems, Endsafe end protection panels, trench road
plates and confined spaces regime equipment. Manufactured and designed in accordance
with BS EN 13331 : 2002 Parts 1 and 2 trench lining systems and BS 5975 (2008) code of
practice for temporary works procedures and the permissible stress design of falsework.

PRODUCT NOTES
1. Boxes should only be used in the configurations shown by competent
persons following MGF installation guidelines.
2. In a standard square plan format the boxes can have their returns
closed using Endsafe panels or sheets bearing directly onto the
telescopic cross struts. If the box is extended beyond its standard
square format the telescopic struts should not be laterally loaded.
3. Boxes should not be used in very weak ground (especially very soft clays and
peats) or where significant groundwater is present.
4. Boxes are not normally suitable for usage where ground movement is an issue
and are therefore not recommended for use in live carriageway situations or adjacent
existing buildings or structures.
5. Flying of the box above the base of the excavation is not recommended.
6. Box systems are very heavy and great care must be taken in selecting a suitable
excavator for handling, installing and extracting these systems. If stacking panels on site,
timber packers must be used to separate the panels.
7. Boxes should not be left in-situ for extended periods within cohesive or very weak soils
MANHOLE BOX

as earth pressures / adhesion on the panel surfaces may increase significantly with time
requiring additional extraction forces to release the panels.
8. Always use MGF specified extraction chains to release an in-situ box from the ground
prior to any attempt to lift the box out of the trench. Always use MGF specified lifting
chains when lifting and handling the boxes or components. NB If a box becomes stuck
extraction forces of up to 500kN (50t) can be required to release each corner.
9. Prior to every lifting operation all lifting points must be carefully inspected by a
competent person for evidence of damage.
10. Always enter manhole box via a ladder located within the box and never from an
unsupported edge.
11. During lifting or extraction operations ensure personnel are well clear of the equipment.

CONTACT US [email protected] 2.3.1

 MGF MANHOLE
SHUTTER PANELS
See Section 9

MGF EDGESAFE
See Section 7 MGF TRENCH SHEETS
See Section 6

MGF
MANHOLE
BOX TOP
MANHOLE BOX

MGF MANHOLE
BOX BASE

FOR SAFE SYSTEM OF WORKS

GUIDANCE FOR MGF MANHOLE BOXES:

mgf.ltd.uk/installation-guidance

2.3.2 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 HANDLING POINT
All manhole boxes are lifted
and handled by attaching MGF
lifting chains to the handling
points as shown.

60 / 100 THICK PANEL

CONNECTOR DETAILS
60 / 100 thick panels connect
to each other using a fork
connector, pin and r-clip detail.

MANHOLE BOX

STRUT POCKET PIN DETAIL

TELESCOPIC STRUT DETAIL Telescopic struts are connected to
Telescopic strut inners and outers are the panel pockets using a pin and
connected using a pin and r-clip detail. r-clip detail.

CONTACT US [email protected] 2.3.3

 Product ID

4.203 4.201 4.202 4.210 4.220 4.230 4.240 4.250 4.260 4.270 4.280

2000
x 2000 2000 2500 2500 3000 3000 3500 3500 4400 4400
Description
L×H 1780 x x x x x x x x x x
LW 1780 1100 2020 1100 2020 1100 2562 1624 2562 1624
Base Base Top Base Top Base Top Base Top Base Top

Standard Base

Standard Top
Lightweight
Micro Base

Micro Base

Titan Base
Mini Base

Midi Base
Micro Top

Titan Top
Mini Top
Alternative

Midi Top
Name

Max Depth**
(m)
3.98 3.98 N/A 4.22 N/A 4.22 N/A 5.81 N/A 5.81 N/A

Panel
Resistance
SWL
45 45 45 45 45 45 45 45 45 45 45
(kN/m2)

Panel Thick
60 / 60 / 60 / 60 / 60 / 60 / 60 / 100 / 100 / 100 / 100 /
/ Weight
T(mm)/(kg) 380 488 341 684 414 767 459 1340 939 1797 1222

Approx
Assembled
Weight
908 1122 714 1540 938 1692 1018 2762 1996 3824 2964
(kg)

Internal
Trench
Width*
1880 1880 1880 2380 2380 2880 2880 3300 3300 4130 4130
Wi(mm)

Trench
Width* 2000 2000 2000 2500 2500 3000 3000 3500 3500 4330 4330
We(mm)

Clearance
Below
Bottom 810 810 N/A 923 N/A 923 N/A 1316 N/A 1300 N/A
Struts
C(mm)

Clearance
Between
Struts
1751 1751 1751 2251 2251 2751 2751 3251 3251 4151 4151
Li(mm)
MANHOLE BOX

Panel
Return 550 550 550 670 670 670 670 912 912 1312 1312
PR(mm)

* Greater widths (up to 5m) possible utilising telescopic struts provided struts are not laterally loaded
by return sheets / panels.
** Max. depths achievable using a base and 2 tops.
All manhole boxes utilise MGF 100 Telescopic Struts.

2.3.4 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 MANHOLE BOX

CONTACT US [email protected] 2.3.5

 100 TELESCOPIC STRUTS

Strut Inner Strut Outer

Specification 100x100x10 SHS 120x120x8 SHS

Material Grade S355 S355
Component

Axial SWL 160kN 160kN

Moment SWL 20kNm 20kNm
Hole Details Φ30mm holes Φ30mm holes
Unit Mass 27.4kg/m 26.4kg/m

TELESCOPIC STRUT PINS AND RETAINING CLIPS

MANHOLE BOX

100 Strut Pin

Specification Ø28mm round bar,

160mm long
Component

Material Grade 080M40 (EN8)

Shear SWL 228kN
Weight 1kg

2.3.6 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

MANHOLE BOX CONNECTOR PINS AND RETAINING CLIPS

Box
Connector Pin
Specification Ø40mm round bar,

Component
100mm long
Material Grade 080M40 (EN8)
Shear SWL 308kN
Weight 1kg

100 TELESCOPIC STRUT COMBINATIONS

STRUT INNERS (100x100x10 SHS) STRUT OUTERS (120x120x8 SHS)

Strut Length Inner Type Outer Type Assembled Weight

(mm) Product ID Product ID (kg)
MANHOLE BOX

605 - 835 4.602 4.611 27.1

870 - 1220 4.603 4.612 41.8
1275 - 1725 4.604 4.613 59.1
1775 - 2725 4.605 4.614 87.3

If the above 100 telescopic strut combinations cannot be achieved a minimum overlap
of at least 150mm must be provided between the inner and outer. Struts should only be
assembled using 1 inner and 1 outer.

CONTACT US [email protected] 2.3.7

 MAXIMUM RECOMMENDED DEPTHS / CONFIGURATIONS
MGF 2000 x 1780 BASE MGF 2000 x 1780 BASE
MGF 2000 x 1780 BASE & MGF 2000 x 1100 TOP & 2 NO. MGF 2000 x 1100 TOPS

MGF 2500 x 2020 BASE MGF 2500 x 2020 BASE

& MGF 2500 x 1100 TOP & 2 NO. MGF 2500 x 1100 TOPS
MGF 2500 x 2020 BASE OR OR
OR MGF 3000 x 2020 BASE MGF 3000 x 2020 BASE
MGF 3000 x 2020 BASE & MGF 3000 x 1100 TOP & 2 NO. MGF 3000 x 1100 TOPS

MGF 3500 x 2562 BASE MGF 3500 x 2562 BASE

& MGF 3500 x 1624 TOP & 2 NO. MGF 3500 x 1624 TOPS
MGF 3500 x 2562 BASE OR OR
OR MGF 4400 x 2562 BASE MGF 4400 x 2562 BASE
MGF 4400 x 2562 BASE & MGF 4400 x 1624 TOP & 2 NO. MGF 4400 x 1624 TOPS
MANHOLE BOX

2.3.8 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 Typical application
showing a manhole box
combined with run of
trench boxes.

MANHOLE BOX

CONTACT US [email protected] 2.3.9

 The MGF haulage fleet and
experienced drivers provide
national, flexible equipment
delivery to our customers, daily
SIMPLE TO ASSEMBLE, ROBUST, TWO SIDED EXCAVATION SUPPORT SYSTEM
DESIGNED TO BE INSTALLED BY A MIN. 40T - 45T EXCAVATOR UTILISING THE
DIG AND PUSH OR EXCAVATE AND LOWER IN PLACE TECHNIQUES.
Normally selected for installing utility pipes where ground movement is not critical,
with the size of systems specified dependent upon max. depth requirements and size of
individual pipe sections and bedding. The system is generally suitable for trench depths of
up to 5.0m, widths of up to 5.4m, pipe lengths of up to 6.0m and a pipe OD of up to 3.0m.
Fabricated from fully welded, Grade S355 200x150mm steel box sections to form 150mm
thick panels, the system comprises trench box bases to which up to 1 No. trench box top
may be added to achieve additional depth. The panels are propped off each other by robust
high clearance 400 Series steel struts available in a variety of lengths to suit the required
width. Alternatively if a high clearance is not required, and a top is not to be added, lighter
MGF 200 Series struts can be connected to the panel using adaptors. All high clearance and
200 Series struts are connected to each other using bolts and nuts, and connected to the
panels using simple pin and clip assemblies. The top panel can also use 200 Series struts
or 150 Series telescopic struts, which are connected together using pins and r-clips. For all
strut configurations see pages 2.4.5 – 2.4.8.
MGF can supply high clearance trench boxes with a full range of suitable lifting and
extraction chains, Edgesafe edge protection panels, Laddersafe access platforms and GRP
or wooden pole ladders, Davitsafe retrieval / fall arrest systems, trench road plates and
confined spaces regime equipment. Manufactured and designed in accordance with BS EN
13331 : 2002 Parts 1 and 2 trench lining systems and BS 5975 (2008) code of practice for
temporary works procedures and the permissible stress design of falsework.

PRODUCT NOTES
1. Boxes should only be used in the configurations shown by competent

HIGH CLEARANCE TRENCH BOX

persons following MGF installation guidelines.
2. Boxes should not be used in very weak ground (especially very soft
clays and peats) or where significant groundwater is present.
3. Boxes are not normally suitable for usage where ground
movement is an issue and are therefore not recommended for
use in live carriageway situations or adjacent existing buildings
or structures.
4. Flying of the box above the base of the excavation is not recommended.
5. Box systems are extremely heavy and great care must be taken in selecting a suitable
excavator for handling, installing and extracting these systems. If stacking panels on site,
timber packers must be used to separate the panels.
6. Boxes should not be left in-situ for extended periods within cohesive or very weak soils
as earth pressures / adhesion on the panel surfaces may increase significantly with time
requiring additional extraction forces to release the panels.
7. Always use MGF specified extraction chains to release an in-situ box from the ground
prior to any attempt to lift the box out of the trench. Always use MGF specified lifting
chains when lifting and handling the boxes or components. NB If a box becomes stuck
extraction forces of up to 500kN (50t) can be required to release each corner.
8. Prior to every lifting operation all lifting points must be carefully inspected by a
competent person for evidence of damage.
9. Where possible always enter trench box via a ladder located within the trench box.
10. During lifting or extraction operations ensure personnel are well clear of the equipment.
11. Ends of trench runs should always be battered back at a safe angle.

CONTACT US [email protected] 2.4.1

 MGF DAVITSAFE
MGF See Section 7
LADDERSAFE
See Section 7

MGF EDGESAFE
See Section 7

MGF HIGH
CLEARANCE
TRENCH
BOX TOP
HIGH CLEARANCE TRENCH BOX

MGF HIGH
CLEARANCE
TRENCH BOX BASE

FOR SAFE SYSTEM OF WORKS GUIDANCE FOR

MGF HIGH CLEARANCE TRENCH BOXES:

mgf.ltd.uk/installation-guidance

2.4.2 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 TOP PANEL 150 SERIES TOP PANEL TELESCOPIC BASE TO TOP PANEL
STRUT POCKET PIN DETAIL STRUT DETAIL CONNECTOR
Top panel struts are connected Telescopic strut inners and The high clearance trench
to the panel pockets using a outers are connected using box base and top are
pin and r-clip detail. a pin and r-clip detail. connected to each other
using a connector that
hooks around the handling
point, it is secured in place
using an M30 screw bolt.

HIGH CLEARANCE TRENCH BOX

HANDLING POINT
The high clearance trench box base and top
are lifted and handled by attaching MGF lifting
chains to the handling points as shown.

BASE PANEL HIGH BASE PANEL HIGH 200 SERIES STRUT DETAIL
CLEARANCE 400 SERIES CLEARANCE 400 SERIES The 200 Series strut
STRUT SOLDIER PIN DETAIL STRUT DETAIL extensions are connected
Base panel struts are connected The base struts and to the relevant base or top
to the panel soldier using pins extensions are connected panel adaptors using 8 No.
and r-clips. Each high clearance using 20 No. M24 bolts M20 bolts and nuts. Each
strut requires 4 No. pins each side and nuts. 200 Series base panel strut
and the strut can be slid down adaptor requires 2 pins either
and locked in position to assist side, the top panel adaptor
transport / handling / storage. requires 1 pin either side.

CONTACT US [email protected] 2.4.3

 A top unit can only be used
when the base is assembled to
configuration 1 - see next page.
A top unit can be used on its
own if using a dig and place
installation method.
HIGH CLEARANCE TRENCH BOX

Approx Assembled Weight*

Min. Clearance Between

Internal Trench Width*
Panel Resistance SWL

Max. Clearance Below

Bottom Struts C(mm)
Panel Thick / Weight
Description L x H

Struts Li(mm)
Trench Width
T(mm)/(kg)
Max Depth
Product ID

Strut Type
We(mm)
Wi(mm)
(kN/m2)

(kg)
(m)

7000
x 150 / 9720- 2100- 2400- High Clearance
4.199 5.0 40 3000 5960
3000 3500 11350 5100 5400 / 200 Series
Base

7000
x 150 / 4826- 2100- 2400- 150 telescopic
4.1995 2.0 40 800 6200
2000 2250 5373 5100 5400 / 200 Series
Top

* These weights correspond to strut configuration 1 as detailed on pg 2.4.5

and strut configuration 5 on pg 2.4.7.

2.4.4 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

BASE PANEL STRUTS HIGH CLEARANCE
STEEL STRUTS
1

High Clearance
Suitable for trench widths 2.4m - 5.4m. 400 Series Strut
Specification 400x400x16 SHS
Material Grade S355
2
Component

Axial SWL 2500kN

Moment SWL 703kNm
Bolting Details 20 No. M24 bolts
Unit Mass 191kg/m

HIGH CLEARANCE TRENCH BOX

200 SERIES STEEL STRUTS
Suitable for trench widths 2.4m - 5.4m
cannot be used with top unit.
C/W ADAPTORS

200 Series Strut

Specification 200x200x8 SHS

Material Grade S355
Component

Axial SWL 600kN

Moment SWL 100kNm
Bolting Details 8 No. M20 bolts
Suitable for trench widths 2.4m - 5.4m
cannot be used with top unit. Unit Mass 47.7kg/m

CONTACT US [email protected] 2.4.5

 BASE PANEL STRUT COMBINATIONS
HIGH CLEARANCE
HIGH CLEARANCE 400 SERIES STRUT STRUT END
HIGH CLEARANCE 400 SERIES STRUT EXTENSIONS (500x300x8 RHS)
(400x400x16 SHS)

Trench Width Strut Extension Assembled Weight

(mm) Product ID (kg)
4.617 2400 NONE 1260
4.617 2900 4.607 1520
Strut End

4.617 3400 4.608 1620

4.617 3900 4.607 & 4.608 1880
4.617 4400 4.610 1815
4.617 4900 4.610 & 4.607 2075
4.617 5400 4.6106 2010

BASE PANEL 200 SERIES STRUTS

200 SERIES STRUT EXTENSIONS (200x200x8 SHS) 200 SERIES BASE PANEL
STRUT ADAPTOR
HIGH CLEARANCE TRENCH BOX

Trench Width Strut Extension Assembled Weight

(mm) Product ID (kg)
4.6075 2400 9.210 226
4.6075 2900 9.215 251
Strut End

4.6075 3400 9.220 274

4.6075 3900 9.220 & 9.205 326
4.6075 4400 9.230 323
4.6075 4900 9.230 & 9.205 375
4.6075 5400 9.240 373

2.4.6 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

TOP PANEL STRUTS 200 SERIES STRUTS
C/W ADAPTOR
4

Strut Outer

Specification 200x200x8 SHS

Material Grade S355

Component
Suitable for trench widths 2.4m - 5.4m Axial SWL 600kN
Moment SWL 100kNm
Bolting Details 8 No. M20 bolts
Unit Mass 47.7kg/m
5

HIGH CLEARANCE TRENCH BOX

150 SERIES TELESCOPIC
STEEL STRUTS

Suitable for trench widths 2.4m - 3.9m

Strut Inner Strut Outer

Specification 150x150x12.5 SHS 180x180x10 SHS

Material Grade S355 S355
Component

Axial SWL 492kN 492kN

Moment SWL 38.9kNm 38.9kNm
Hole Details Φ48mm holes Φ48mm holes
Unit Mass 52.7kg/m 50.7kg/m

CONTACT US [email protected] 2.4.7

 TOP PANEL STRUT COMBINATIONS
200 SERIES STRUTS 200 SERIES TOP PANEL
STRUT ADAPTOR
200 SERIES STRUT EXTENSIONS
(200x200x8 SHS)

Trench Width Strut Extension Assembled Weight

(mm) Product ID (kg)

9.206 & 9.207 2400 9.210 162

9.206 & 9.207 2900 9.215 187
9.206 & 9.207 3400 9.220 210
Strut End

9.206 & 9.207 3900 9.220 & 9.205 262

9.206 & 9.207 4400 9.230 259
9.206 & 9.207 4900 9.230 & 9.205 311
9.206 & 9.207 5400 9.240 309
HIGH CLEARANCE TRENCH BOX

150 TELESCOPIC STRUT COMBINATIONS

150 SERIES TELESCOPIC STRUT INNERS 150 SERIES TELESCOPIC STRUT
(150x150x12.5 SHS) OUTER (180x180x10 SHS)

Trench Width Inner Type Outer Type Assembled Weight

(mm) Product ID Product ID (kg)

2400 - 2900 4.804 4.814 176

3400 - 3900 4.804 4.815 218

If the above 150 telescopic strut combinations cannot be achieved a minimum overlap
of at least 250mm must be provided between the inner and outer. Struts should only be
assembled using 1 inner and 1 outer.

2.4.8 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

STRUT CONNECTING PINS AND RETAINING CLIPS

Base Panel Strut Top Panel Strut

Connecting Pin Connecting Pin
Specification Ø50mm round bar, Ø45mm round bar,
350mm long 220mm long
Component

Material Grade 708M40 (EN19A) 080M40 (EN8)

Shear SWL 500kN 492kN
Weight 6kg 3kg

HIGH CLEARANCE TRENCH BOX

PANEL BASE TO TOP CONNECTOR

Base to Top
Connector

Product ID 4.1026
Component

Material Grade S355

Hole Details Φ32mm hole
Weight 20kg
Shear SWL 500kN

CONTACT US [email protected] 2.4.9

BESPOKE
MANUFACTURING
At MGF we design, develop and manufacture our range of shoring equipment
in-house, providing our customers with the flexibility to meet their requirements
with unusual and complex bespoke schemes.
We have a fully qualified team of experienced welders and fabricators working
alongside our engineering centre to ensure we provide our customers with items
such as shear stops and infill panels through to complicated made to measure
articulated beams and specialised connection details.

FIND OUT MORE ABOUT OUR TAILORED SOLUTIONS:

mgf.ltd.uk
SIMPLE TO ASSEMBLE, LIGHT WEIGHT, ROBUST, TWO SIDED MECHANICAL
EXCAVATION SUPPORT SYSTEM DESIGNED TO BE INSTALLED BY AN
EXCAVATOR UTILISING THE EXCAVATE AND LOWER IN PLACE TECHNIQUE.
Normally selected for installing shallow utility pipes where ground movement is not critical
and where the use of a small excavator restricts the max. weight of the systems specified.
The system is generally suitable for trench depths of up to 2.42m, widths of up to 1.75m,
pipe lengths of up to 2.5m and a pipe OD of up to 0.75m.
Fabricated from Grade 6082T6 120x60mm aluminium box sections to form 60mm thick
panels, the system comprises trench box bases to which up to 1 No. trench box top may be
added to achieve additional depth. The panels are propped off each other by robust struts
available in a variety of lengths to suit the required width. All components in the system are
connected together via simple pin and r-clip assemblies.
MGF can supply aluminium trench boxes with a full range of suitable lifting and extraction
chains, Edgesafe edge protection panels, Laddersafe access platforms and GRP or wooden
pole ladders, Endsafe protection panels, trench road plates and confined spaces regime
equipment. Manufactured and designed in general accordance with BS EN 13331 : 2002
Parts 1 and 2 trench lining systems and BS 5975 (2008) code of practice for temporary
works procedures and the permissible stress design of falsework.

PRODUCT NOTES
1. Boxes should only be used in the configurations shown by
competent persons following MGF installation guidelines.
2. Boxes should not be used in very weak ground (especially
very soft clays and peats) or where significant
groundwater is present.
3. Boxes are not normally suitable for usage where ground
movement is an issue and are therefore not recommended
for use in live carriageway situations or adjacent existing
buildings or structures.
4. Flying of the box above the base of the excavation is not recommended.
5. Box systems are heavy and great care must be taken in selecting a suitable

ALUMINIUM TRENCH BOX

excavator for handling, installing and extracting these systems.
6. If stacking panels on site, timber packers must be used to separate the panels.
7. Always ensure box strut on the base unit is fitted with horizontal strut lowest as shown
in assembly drawings.
8. Boxes should not be left in-situ for extended periods within cohesive or very weak soils
as earth pressures / adhesion on the panel surfaces may increase significantly with time
requiring additional extraction forces to release the panels.
9. Always use MGF specified extraction chains to release an in-situ box from the ground
prior to any attempt to lift the box out of the trench. Always use MGF specified lifting
chains when lifting and handling the boxes or components. NB. If a box becomes stuck
extraction forces of up to 100kN (10t) can be required to release each corner.
10. Prior to every lifting operation all lifting points must be carefully inspected by a
competent person for evidence of damage.
11. Always enter trench box via a ladder located within the box and never from an unsupported
edge.
12. During lifting or extraction operations ensure personnel are well clear of the
equipment.
13. Ends of trench runs should always be battered back at a safe angle or closed off using
sheets or Endsafe panels.

CONTACT US [email protected] 2.5.1

 MGF GRP
LADDER MGF LADDERSAFE MGF EDGESAFE
See Section 8 See Section 7 See Section 7

MGF
ALUMINIUM
TRENCH
BOX TOP
ALUMINIUM TRENCH BOX

MGF
ALUMINIUM
TRENCH
BOX BASE

FOR SAFE SYSTEM OF WORKS GUIDANCE

FOR MGF ALUMINIUM TRENCH BOXES:

mgf.ltd.uk/installation-guidance

2.5.2 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 STRUT POCKET
PIN DETAIL
Telescopic struts are connected
to the panel pockets using a pin
and r-clip detail.

ALUMINIUM PANEL
CONNECTOR DETAIL
Panels can be connected together

ALUMINIUM TRENCH BOX

using a connector piece that pins
the panel struts together.

HANDLING POINT
TELESCOPIC STRUT DETAIL All aluminium trench boxes are lifted and
Telescopic strut inners and outers are handled by attaching MGF lifting chains
connected using a pin and r-clip detail. to the handling points as shown.

CONTACT US [email protected] 2.5.3

 Product ID

4.901 4.9015 4.900 4.9005 4.902 4.9025

2000 2000 2500 2500 3000 3000

Description × × × × × ×
L×H 1450 970 1450 970 1450 970
Base Top Base Top Base Top

Max Depth*
2.42 2.42 2.42 2.42 2.42 2.42
(m)

Panel
Resistance
30 30 30 30 25 25
SWL
(kN/m2)

Panel Thick
/ Weight 60 / 145 60 / 98 60 / 168 60 / 112 60 / 191 60 / 126
T(mm)/(kg)

Approx
Assembled
310 216 356 244 402 272
Weight
(kg)

Internal
Trench
735-1635 735-1635 735-1635 735-1635 735-1635 735-1635
Width
Wi(mm)

Trench
Width 855-1755 855-1755 855-1755 855-1755 855-1755 855-1755
We(mm)
ALUMINIUM TRENCH BOX

Clearance
Below
Bottom 825 N/A 825 N/A 825 N/A
Struts
C(mm)

Clearance
Between
1790 1790 2290 2290 2790 2790
Struts
Li(mm)

Telescopic
U U U U U U
Strut Type

* Max. depths achievable using a base and 1 top .

2.5.4 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 ALUMINIUM TRENCH BOX

CONTACT US [email protected] 2.5.5

 Strut Type Strut Weight
U-TYPE TELESCOPIC
STEEL STRUTS (kg)

4.904 U 590 Inner 10

Product ID
4.905 U 890 Inner 12
4.906 U 545 Outer 10
4.907 U 845 Outer 12

Range Inner Type Outer Type

(mm)

695 - 995 4.904 4.906

995 - 1595 4.905 4.907

Strut Inner Strut Outer

If the above U-Type
Specification 90x90x5 SHS 100x100x4 SHS strut combinations
Material Grade S355 S355 cannot be achieved
Component

a minimum overlap
Axial SWL 80kN 80kN of at least 150mm
Moment SWL 12kNm 12kNm must be provided
between the inner
Hole Details Φ30mm holes Φ30mm holes and outer.
Unit Mass 13.1kg/m 11.9kg/m

U-TYPE TELESCOPIC STRUT PINS

AND RETAINING CLIPS U-Type Strut Pin

Ø28mm round bar,

Specification
160mm long
Component
ALUMINIUM TRENCH BOX

Material Grade 080M40 (EN8)

Shear SWL 80kN
Weight 1kg

PANEL BASE TO TOP CONNECTOR

Base to Top
Connector
Product ID 4.903
Specification 80x80x3.6 SHS
Component

Material Grade S355

The base and top panels are Hole Details Φ30mm slotted holes
connected via 4 No. short lengths Weight 7kg
of box that slot within the vertical
sections of the trench struts. Shear SWL 70kN

2.5.6 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

MGF KING POSTS AND INFILL LINING PANELS ARE AN IDEAL SOLUTION
WHEN IT IS NOT FEASIBLE TO INSTALL SHEET PILES DUE TO HARD GROUND
CONDITIONS.
The system is made up of steel king posts, generally UC sections that are dropped into
augured holes, below formation level and cast in concrete (the toe-in and centres of the
posts are given by design calculation). MGF steel infill lining panels are provided between
the posts to support the retained earth. The posts are usually lowered within the hole,
which is filled to formation level with concrete and allowed to set, prior to excavating and
installing the panels. The installation method includes pre-auguring, post install, concrete
cured to formation level prior to excavating and panel installation.
The posts commonly range in section size from 203UC to 406UC and the range of infill
panels measure from 1.2m up to 4.0m in length and two can be joined together to assist
removal. The required auger size usually ranges from 450mm to 900mm in diameter.
The infill lining panels are manufactured from fully welded, Grade S355 120x60mm or
200x100mm steel box sections to form 60mm or 100mm thick panels. The range of panels
can be connected to achieve additional retained heights, subject to design check.
MGF can supply the systems with a full range of suitable lifting and extracting chains.
Manufactured and designed in accordance with BS EN 13331 : 2002 Parts 1 & 2 trench
lining systems and BS 5975 (2008) code of practice for temporary works procedures and the
permissible stress design of falsework.

PRODUCT NOTES
1. The systems should only be used in the
configurations shown by competent persons
following MGF detailed design and drawings.
2. King posts must be installed vertically to the
specified depths and centres.
3. King post panels must be installed in line with each
other. They can be connected, stacking panels on
top of each other using pins and r-clips.

KING POST AND PANELS

4. King post and panel components can be heavy,
therefore care must be taken in selecting a suitable
excavator for handling, installing and extracting
these systems. If stacking panels on site, timber
packers must be used to separate the panels.
5. Prior to any lifting operation all panel lifting points
must be carefully inspected by a competent person
for evidence of damage.
6. During lifting or extraction operations ensure personnel are well clear of the equipment.
7. The installation of the king post panels must only commence once the concrete has
achieved sufficient strength.
8. If the king post panels have pockets they should be located on the retained side of
the excavation. The pockets will act as a guide between the flanges of the king post.
Otherwise timber packing may be required depending on the design for the panel and the
UC section.
9. Excavation should cease at formation level, this will correspond with the top of concrete
surrounding the king posts.

CONTACT US [email protected] 2.6.1

 Panel Panel Product Panel Required King
(L x H) Thickness ID Weight SWL Post Centres, Cp
(mm) (kg) (kN/m²) (m)

3000 x 2010 60 4.125 435 45 3.1

LW Base
3000 x 2010 60 4.125 435 / 586 45 3.1
Base / 4.120
3000 x 1100 60 4.140 320 45 3.1
Top
3500 x 2462 100 4.160 970 50 3.6
Base
3500 x 1624 100 4.180 686 50 3.6
Top
KING POST AND PANELS

1800 x 1200 60 4.191 225 45 1.9

Endsafe
2400 x 1200 60 4.192 290 45 2.5
Endsafe
2400 x 1800 60 4.193 410 45 2.5
Endsafe
3000 x 2000 60 4.194 510 45 3.1
Endsafe
2400 x 2400 60 4.196 380 45 2.5
Endsafe
4000 x 2000 100 4.195 845 45 4.1
Endsafe

Base and top units can be connected to achieve additional height.

Endsafe panels cannot be connected to achieve additional height.

2.6.2 LATEST PRODUCTS AND DOWNLOADS mgf.ltd.uk

 HANDLING 60MM THICK 100MM THICK
POINT BASE TO TOP BASE TO TOP
All panels are lifted CONNECTION DETAIL CONNECTION DETAIL
and handled by Panels connect to Panels connect to each
attaching MGF lifting each other using a fork other using a drop-down
chains to the handling connector, pin and connector, a pin and
points as shown. r-clip detail. r-clip detail.

INFILL PANELS CONNECTOR PINS AND RETAINING CLIPS

KING POST AND PANELS

60 Thick Panels 100 Thick Panels

Specification Ø40mm round bar, Ø32mm round bar,

100mm long 210mm long
Component

Material Grade 080M40 (EN8) 080M40 (EN8)

Shear SWL 384kN 308kN
Weight 1kg 1kg

CONTACT US [email protected] 2.6.3

King post and panels