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    Roundo SF Machines

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    Tan Chee Ming
    The document describes the Roundo SF flanging machine, which can produce flanged cylinders and pipes in a more efficient way compared to conventional manufacturing methods. The SF machine holds cylinders in place with an expanding unit while a flanging unit forms the flange shape using adjustable rolls. It can also punch holes in the flange using a hydraulic punching unit. The SF machine replaces separate flange manufacturing and attachment steps, reducing costs by up to half and requiring less than 10 minutes to produce a flanged cylinder up to 500mm in diameter.

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    © All Rights Reserved
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    Roundo SF Machines

    Uploaded by

    Tan Chee Ming
    106 views4 pages
    The document describes the Roundo SF flanging machine, which can produce flanged cylinders and pipes in a more efficient way compared to conventional manufacturing methods. The SF machine holds cylinders in place with an expanding unit while a flanging unit forms the flange shape using adjustable rolls. It can also punch holes in the flange using a hydraulic punching unit. The SF machine replaces separate flange manufacturing and attachment steps, reducing costs by up to half and requiring less than 10 minutes to produce a flanged cylinder up to 500mm in diameter.

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    Roundo SF Machines

    Original Title

    Roundo SF Machines[1]

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    The document describes the Roundo SF flanging machine, which can produce flanged cylinders and pipes in a more efficient way compared to conventional manufacturing methods. The SF machine holds cylinders in place with an expanding unit while a flanging unit forms the flange shape using adjustable rolls. It can also punch holes in the flange using a hydraulic punching unit. The SF machine replaces separate flange manufacturing and attachment steps, reducing costs by up to half and requiring less than 10 minutes to produce a flanged cylinder up to 500mm in diameter.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    106 views4 pages

    Roundo SF Machines

    Uploaded by

    Tan Chee Ming
    The document describes the Roundo SF flanging machine, which can produce flanged cylinders and pipes in a more efficient way compared to conventional manufacturing methods. The SF machine holds cylinders in place with an expanding unit while a flanging unit forms the flange shape using adjustable rolls. It can also punch holes in the flange using a hydraulic punching unit. The SF machine replaces separate flange manufacturing and attachment steps, reducing costs by up to half and requiring less than 10 minutes to produce a flanged cylinder up to 500mm in diameter.

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    © All Rights Reserved
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    ROUNDO

    Flanging Machine Type SF


    Roundo Flanging Machine
    for Easy Manufacturing of
    Flanged Cylinders and Pipes

    The flanging and punching procedure, step by step

    Example of flanges The SF is a range of patented machines to


    produce flanged cylinders in a new way
    Almost any flange shape on a product can be pro-
    duced with the SF machines. In addition, they are
    manufactured more efficiently, resulting in lower
    costs. They replace both the flange manufacturing
    (by bending, welding, drilling and turning) and the
    welding of the flange on to the cylinder.

    The SF machines have many types of tooling, allow­


    ing for different styles of flange, such as grooves for
    sealing or different angles. Another option is produc-
    ing light angle rings from sheet material. Costs can be
    reduced by up to half by using SF machines instead
    of conventionally manufacturing flanged cylinders
    or pipes.

    For a 500 mm diameter cylinder and a flange with


    holes, manufacturing time is less than 10 minutes,
    producing a very high quality flanged cylinder.
    Because the cylinder is held in the machine by an
    expanding unit, the tolerances on the roundness are
    extremely good.

    SF-2 machine in flanging position


    Machine description and standard equipment
    The Roundo flanging machine for easy production
    of flanged cylinders and pipes has four main Expanding unit
    functions;

    The expanding unit


    During the flanging operation, the cylinder is held in
    the correct position by an expanding unit. This con-
    sists of several segments with the same diameter as
    the cylinder, pressed against its inside. By clamping
    in this way, the cylinder keeps its cylindrical form.
    One set of clamping segments is required for each
    diameter range of cylinders.
    Flanging unit after
    The flanging unit completed operation
    The flanging is performed by two rolls. One is fixed
    and the other is hydraulically adjustable. Both rolls
    are driven by an electric motor with a worm gear box.
    The rolls are mounted vertical to the cylinder and are
    interchangeable for different shapes on the flange.

    The supporting table


    The punching unit
    The supporting table for the cylinder is horizontal and
    the flanging unit is hydraulically tilted into the vertical
    position during the flanging procedure.

    The hole-punching unit


    The machine is supplied complete with a standard
    hydraulic punching unit and an indexing plate for
    Punching of holes
    forming different numbers of holes in the flanges.
    in the flange
    The hydraulic punching unit is parked during the
    flanging operation; from there, it is moved into the
    punching position and locked pneumatically.
    The indexing plate has two circles with different
    numbers of holes. Three numbers of holes are avail-
    able on each circle. The indexing is made by manual
    rotation and the positions are set pneumatically.

    The machine can be equipped with automatic index-


    ing, turning and punching as an optional extra.
    Automatic turning
    and punching
    ROUNDO
    flanging Machines
    TECHNICAL DATA

    DATA TYPE SF-1 SF-2 SF-3 SF-4


    Max cylinder diameter (D) mm 1400 1500 2000 3000
    Min cylinder diameter (D) mm 330 400 500 500
    Max flange height (F) mm 60 60 80 100
    Min flange height 1) (F) mm 15 15 15 15
    Max plate thickness (T) mm 5 6 8 8
    Max cylinder height 2) mm 2000 2000 2500 3000
    Min cylinder height that can be flanged and punched at both ends (H) mm 200 200 200 200
    Max punching diameter in max plate thickness (d) mm 16 16 16 16

    Number of holes that can be punched with standard index plate 8,16,32 8,16,32 8,16,32 8,16,32
    6,12,24 6,12,24 6,12,24 6,12,24

    Flanging speed m/min 10/20 15/30 14/28 14/28


    Diameter of the flanging rolls mm 110 120 160 160
    Max forming pressure N 40.000 70.000 110.000 110.000
    Total connected power kW 4 5,5 8 8
    Total weight, about Kg 1600 2400 2700 3800
    Export volume, about m3 9 10 13 30

    1)
    Depends of the plate thickness
    2)
    Depends on thickness and diameter

    OPTIONAL EQUIPMENT Production of light angle rings Special applications


    * Automatic flanging operation
    * Automatic punching operation
    * Different sets of expanding dies
    * Different sets of punch and die
    * Extra set of flanging rolls
    * Special indexing plates on customer’s request
    approx. 1 mm

    www.roundo.com

    Roundo AB
    Box 171
    SE-281 22 Hässleholm
    Sweden
    Tel: +46 451 422 00
    Fax: +46 451 824 04
    [email protected]

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